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CN106978807A - Existing bridge pile pulling device and construction method are passed through by a kind of weak soil shield driving area - Google Patents

Existing bridge pile pulling device and construction method are passed through by a kind of weak soil shield driving area Download PDF

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CN106978807A
CN106978807A CN201710140309.4A CN201710140309A CN106978807A CN 106978807 A CN106978807 A CN 106978807A CN 201710140309 A CN201710140309 A CN 201710140309A CN 106978807 A CN106978807 A CN 106978807A
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pile
full casing
casing
full
original
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丁智
魏新江
王凡勇
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Hangzhou City University
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Zhejiang University City College ZUCC
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D9/00Removing sheet piles bulkheads, piles, mould-pipes or other moulds or parts thereof
    • E02D9/02Removing sheet piles bulkheads, piles, mould-pipes or other moulds or parts thereof by withdrawing

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)

Abstract

本发明涉及一种软土盾构掘进区穿越既有桥梁拔桩装置,包括履带吊、反力架、全套管机、倒三角锤和全套管;所述全套管机驱动全套管旋转切割沉入原有桩,所述全套管每节套管均采用螺栓接头连接而成,在全套管底部安装刀头;在全套管和原有桩之间设有倒三角锤;履带吊通过钢丝绳连接倒三角锤;反力架设于履带吊和全套管机之间。本发明具有以下的特点和有益效果:采用完全钢套筒沉入将桩身与土体分离减摩后将旧桩拔除的方法,具有稳定性高、施工速度快等优势。同时,能保证施工质量,保障后续工程施工应用前景良好。

The invention relates to a pile pulling device for crossing an existing bridge in a soft soil shield excavation area, including a crawler crane, a reaction frame, a full casing machine, an inverted triangle hammer and a full casing; the full casing machine drives the full casing to rotate, cut and sink For the original pile, each section of the full casing is connected by a bolt joint, and a cutter head is installed at the bottom of the full casing; an inverted triangle hammer is installed between the full casing and the original pile; the crawler crane connects the inverted triangle through a wire rope Hammer; the reaction force is erected between the crawler crane and the full casing machine. The present invention has the following characteristics and beneficial effects: the old pile is pulled out after the pile body is separated from the soil body by sinking a complete steel sleeve to reduce friction, and has the advantages of high stability and fast construction speed. At the same time, it can guarantee the construction quality and ensure the good prospect of subsequent engineering construction application.

Description

一种软土盾构掘进区穿越既有桥梁拔桩装置及施工方法A kind of pile extraction device and construction method for crossing existing bridges in soft soil shield tunneling area

技术领域technical field

本发明涉及软土区盾构掘进穿越既有桥梁拔桩施工领域,具体而言是软土区盾构掘进穿越桥梁拔桩技术及施工方法。The invention relates to the field of pile pulling construction for shield tunneling crossing existing bridges in soft soil areas, in particular to the technology and construction method for pulling piles for shield tunneling crossing bridges in soft soil areas.

背景技术Background technique

随着城市化进程不断加速,城市轨道交通设施愈发重要。在地铁线路规划过程中,原则上尽量采用现有干线道路下面空间,但是在地铁隧道盾构施工过程中,难免遇到隧道需要从现有桥梁下的桩基穿过。为使盾构顺利推进,需要进行隧道盾构前方障碍物的拔除施工,这也成为城市地下通道挖掘过程中重要的工艺。With the continuous acceleration of urbanization, urban rail transit facilities are becoming more and more important. In the process of subway line planning, in principle, the space under the existing arterial roads should be used as much as possible. However, in the process of subway tunnel shield construction, it is inevitable that the tunnel needs to pass through the pile foundation under the existing bridge. In order to make the shield machine move forward smoothly, it is necessary to remove the obstacles in front of the tunnel shield machine, which has also become an important process in the excavation process of urban underground passages.

一般拔桩施工场地分为地下、地上及水上等几类,针对不同的情况有不同方案及拔桩设备,如桥墩台的桩基拔除可能在水上进行,要借助船舶等作为反力装置进行拔桩施工;而陆上拔桩则可能要用到专用拔桩机、起重机及千斤顶等。当要拔除的桩基的上方或周围的建筑物较为重要时,为了不影响上部建筑物或相邻建筑物的安全,还要采用对移除桩基部分地基的托换技术。Generally, pile pulling construction sites are divided into several categories: underground, above ground, and above water. There are different plans and pile pulling equipment for different situations. For example, the pile foundation of bridge pier abutment may be pulled out on water, and it is necessary to use ships as counter force devices to pull out. Pile construction; and pile extraction on land may use special pile extractors, cranes and jacks. When the building above or around the pile foundation to be removed is more important, in order not to affect the safety of the upper building or adjacent buildings, the underpinning technology for removing part of the foundation of the pile foundation should also be used.

发明内容Contents of the invention

为了克服软土地区地铁隧道盾构施工过程中遇到隧道需要从现有桥梁下的桩基穿过、使盾构顺利推进的难点,本发明提供了一种稳定性好、环境适应能力强的软土区盾构掘进拔桩装置及施工方法In order to overcome the difficulty that the tunnel needs to pass through the pile foundation under the existing bridge during the shield construction of the subway tunnel in the soft soil area, so that the shield can be smoothly advanced, the invention provides a shield machine with good stability and strong environmental adaptability. Pile Pulling Device and Construction Method for Shield Tunneling in Soft Soil Area

为实现上述技术目的,本发明采用了以下技术方案:For realizing above-mentioned technical purpose, the present invention adopts following technical scheme:

一种软土盾构掘进区穿越既有桥梁拔桩装置,包括履带吊、反力架、全套管机、倒三角锤和全套管;所述全套管机驱动全套管旋转切割沉入原有桩,所述全套管每节套管均采用螺栓接头连接而成,在全套管底部安装刀头;在全套管和原有桩之间设有倒三角锤;履带吊通过钢丝绳连接倒三角锤;反力架设于履带吊和全套管机之间。A pile extraction device for crossing existing bridges in a soft soil shield excavation area, including a crawler crane, a reaction frame, a full casing machine, an inverted triangle hammer, and a full casing; the full casing machine drives the full casing to rotate and cut into the original pile , each section of the full casing is connected by a bolt joint, and a cutter head is installed at the bottom of the full casing; an inverted triangle hammer is installed between the full casing and the original pile; the crawler crane is connected to the inverted triangle hammer through a wire rope; The power erection is between the crawler crane and the full casing machine.

作为优选:所述履带吊通过钢丝绳还连接有抓斗。As a preference: the crawler crane is also connected with a grab bucket through a wire rope.

这种软土盾构掘进区穿越既有桥梁拔桩装置的施工方法,主要步骤如下:The construction method of this soft soil shield tunneling area crossing the existing bridge pile pulling device, the main steps are as follows:

1)施工准备1) Construction preparation

拔桩前需做好施工平台以满足全套管机的施工要求;Before pulling out piles, the construction platform needs to be prepared to meet the construction requirements of the full casing machine;

2)测量放线2) Measurement and setting out

拆除桥梁面板后,根据原有桩的施工图,测量记录桩的坐标,进行放样确定需做拔除处理的桩基范围及数量,并对其进行编号;After removing the bridge deck, measure and record the coordinates of the piles according to the construction drawings of the original piles, carry out stakeout to determine the range and quantity of the pile foundations that need to be removed, and number them;

3)全回转设备就位、固定3) The full-turn equipment is in place and fixed

全套管机跑位至桩位处,利用十字定位板与原有桩中心对准定位,拟拔钻孔灌注桩与清孔成同心圆,全套管机移动就位;The full casing machine runs to the pile position, uses the cross positioning plate to align with the center of the original pile, and the drilled pile to be pulled and the clear hole form a concentric circle, and the full casing machine moves into place;

根据现场放线定位,全套管机固定在钻孔桩中心上方,并与动力箱、操作室相接;然后安装反力架,反力架的另一头停置一部履带吊,该履带吊的履带压住反力架,履带吊同时配合安装钢套筒和拔桩工作;According to the on-site setting-out positioning, the full casing machine is fixed above the center of the bored pile and connected to the power box and the operating room; then the reaction frame is installed, and a crawler crane is parked at the other end of the reaction frame. The crawler presses the reaction frame, and the crawler crane cooperates with the installation of steel sleeves and pile extraction at the same time;

4)全套管机带动全套管沉入4) The full casing machine drives the full casing to sink

全套管在履带吊的配合下吊入全套管机内,调整机身垂直度,并使机身抱箍系统中心与清孔中心保持垂线方向一致;由全套管机环抱驱动全套管旋转开始沉入;压入过程中每节套管放入夹管装置,收缩夹管液压缸,利用钻机和导向纠偏装置将套管的垂直精度调整到要求的范围内;由全套管机环抱驱动全套管旋转沉入到预定深度;The full casing is hoisted into the full casing machine with the cooperation of the crawler crane, the verticality of the fuselage is adjusted, and the center of the hoop system of the fuselage is kept in the same vertical direction as the center of the clearing hole; the full casing is driven by the full casing machine to rotate and start sinking During the press-in process, each section of casing is put into the clamping device, the clamping hydraulic cylinder is contracted, and the vertical accuracy of the casing is adjusted to the required range by using the drilling rig and the guide correction device; the full casing is driven by the full casing machine to rotate sunk to a predetermined depth;

5)拔除钻孔灌注桩5) Pull out the bored pile

整个拔桩过程采用分段截除,分段吊离,多次重复的方式;The entire pile extraction process adopts the method of segmental cutting, segmental hoisting, and multiple repetitions;

原有桩的切断:全套管沉入预定深度后,实现了桩周分离减摩,然后下放倒三角锤到全套管内,切入原有桩与全套管间,由全套管机环抱驱动全套管旋转,通过倒三角锤带动原有桩偏心旋转,分段将原有桩切断,钢筋笼也扭断,通过观察全套管机自带的控制压力计数值减小,确定已断开;Cutting of the original pile: After the full casing is sunk into the predetermined depth, the separation and friction reduction around the pile is realized, and then the triangular hammer is lowered into the full casing, cut into the space between the original pile and the full casing, and the full casing is driven by the full casing machine to rotate, The original pile is driven to rotate eccentrically by the inverted triangle hammer, the original pile is cut off in sections, and the steel cage is also twisted off. By observing the decrease in the control pressure count value of the full casing machine, it is determined that it has been disconnected;

清除原有桩:当原有桩与全套管同时旋转时,将倒三角锤取掉,并下放钢丝绳将已被截断并与整个桩身脱离的部分桩锁扣牢固一次性拔出;实施完成上部桩体拔除;如在拔除的过程中桩体发生断裂、粉碎等,可采用吊车配备抓斗抓除剩余桩体;Clear the original pile: When the original pile and the full casing rotate at the same time, remove the inverted triangle hammer, and lower the steel wire rope to pull out the part of the pile lock that has been cut off and separated from the entire pile body at one time; the implementation is completed. Pile body removal; if the pile body is broken or crushed during the removal process, a crane equipped with a grab bucket can be used to grab the remaining pile body;

压入清理:在原有桩头确认好之前,清理套管内的砂土;用抓斗清除施工过程中掉入套管内的泥土再次暴露出桩头;Press-in cleaning: Before the original pile head is confirmed, clean the sand in the casing; use a grab to remove the soil that fell into the casing during the construction process and expose the pile head again;

全部清除原有桩:将全套管的下端旋挖至原有桩设计拔除位置,当原有桩与全套管同时旋转时,用抓斗将剩余的原有桩取出;Remove all the original piles: Rotate the lower end of the full casing to the original pile design removal position. When the original piles and the full casing are rotated at the same time, use the grab to take out the remaining original piles;

全套管旋转切割障碍物一定深度后,使用履带吊利用抓斗清除;清除碎块桩体时,如抓斗抓除困难,可改用冲锤再次破碎后抓除;After the full casing rotates to cut the obstacle to a certain depth, use the crawler crane to remove it with a grab bucket; when removing the broken pile, if it is difficult to grab it with the grab bucket, you can use the hammer to break it again and then grab it;

拔桩过程中起拔速度较慢,一边用起重设备缓慢用力,一边用全套管机驱动全套管旋转减少桩体摩擦应力;拔除的原有桩整齐堆放于现场,待累计一定数量后即时清理或外运;During the pile pulling process, the pulling speed is slow. While using the lifting equipment slowly, the full casing machine is used to drive the full casing to rotate to reduce the friction stress of the pile body; the original piles to be removed are stacked neatly on the site, and cleaned up immediately after a certain amount has been accumulated or Sinotrans;

(6)桩孔回填(6) Pile hole backfilling

原有桩拔除后,桩孔必须进行回填;须保障回填料强度略高于原状土,要求密实、均匀;采用制拌均匀的水泥土进行回填;水泥土的拌制是采用素土中掺入7~10%水泥反复搅拌而成;After the original piles are pulled out, the pile holes must be backfilled; the strength of the backfill must be slightly higher than that of the original soil, and it is required to be dense and uniform; the cement soil that is uniformly mixed is used for backfill; the cement soil is mixed with plain soil 7-10% cement is repeatedly stirred;

(7)全套管机驱动拔出钢套管(7) The full casing machine drives the steel casing to be pulled out

由全套管机驱动旋转拔出全套管;设备移位至下一桩位处。The full casing is driven by the full casing machine to rotate and pull out the full casing; the equipment moves to the next pile position.

作为优选:步骤6)中,桩孔水泥土回填的要求如下:As preferably: in step 6), the requirement of pile hole cement soil backfilling is as follows:

土方选用不得有大于5cm以上的块体,不得有建筑垃圾等掺合物,水泥采用32.5以上的普通硅酸盐水泥;The earth shall not have blocks larger than 5cm, and shall not contain construction waste and other admixtures, and the cement shall be ordinary Portland cement with a value of 32.5 or more;

水泥掺量控制在7~10%,即每立方土中加入130~180kg水泥,强度控制在0.5mPa;搅拌时采用挖机翻拌,要求搅拌均匀,不得出现水泥块堆结现象,水泥土搅拌后必须在水泥初凝前使用;The amount of cement is controlled at 7-10%, that is, 130-180kg of cement is added to each cubic soil, and the strength is controlled at 0.5mPa; when mixing, an excavator is used to mix, and the mixing is required to be uniform, and there must be no cement blocks piled up. Finally, it must be used before the initial setting of cement;

回填过程中全套管的拔除须与回填工作同步进行,先填后拔,回填前先采用抓斗清除拔桩时掉入全套管内的松散土,然后再逐层填入要求的好土,并及时测量回填深度,每回填2~3m高度后须拔出钢套管1.5~2.5m,每回填一层完成后须用重锤夯击数次,确保回填已密实并始终保持钢套管底部要在回填料以下。During the backfilling process, the removal of the full casing must be carried out simultaneously with the backfilling work. First fill and then pull out. Before backfilling, use a grab to remove the loose soil that fell into the full casing when pulling out the pile, and then fill in the required good soil layer by layer, and timely Measure the backfill depth, pull out the steel casing for 1.5~2.5m after backfilling at a height of 2~3m, and tamp with a heavy hammer several times after each backfill layer to ensure that the backfill is dense and always keep the bottom of the steel casing at Backfill below.

本发明具有以下的特点和有益效果:采用完全钢套筒沉入将桩身与土体分离减摩后将旧桩拔除的方法,具有稳定性高、施工速度快等优势。同时,能保证施工质量,保障后续工程施工应用前景良好。The present invention has the following characteristics and beneficial effects: the old pile is pulled out after the pile body is separated from the soil body by sinking a complete steel sleeve to reduce friction, and has the advantages of high stability and fast construction speed. At the same time, the construction quality can be guaranteed, and the application prospect of subsequent engineering construction is good.

附图说明Description of drawings

图1为软土区盾构掘进越桥梁拔桩施工工艺流程示意图。Figure 1 is a schematic diagram of the construction process of shield excavation over bridge pile extraction in soft soil area.

图2为钢锲的吊入示意图。Figure 2 is a schematic diagram of the lifting of the steel wedge.

图3为抓斗清障示意图示意图。Figure 3 is a schematic diagram of a grab bucket for clearing obstacles.

附图标记说明:履吊带1、反力座2、全套管机3、倒三角锤4、全套管5、反力板6、抓斗7、原有桩8。Explanation of reference signs: track sling 1, reaction seat 2, full casing machine 3, inverted triangle hammer 4, full casing 5, reaction plate 6, grab bucket 7, original pile 8.

具体实施方式detailed description

下面结合实施例对本发明做进一步描述。下述实施例的说明只是用于帮助理解本发明。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The present invention will be further described below in conjunction with the examples. The description of the following examples is provided only to aid the understanding of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

如图1至图3所示,本实施例的软土盾构掘进区穿越既有桥梁拔桩装置:包括履带吊1、反力架2、全套管机3、倒三角锤4和全套管5;所述全套管机3驱动全套管5旋转切割沉入原有桩8,所述全套管5每节套管均采用螺栓接头连接而成,在全套管5底部安装刀头;在全套管5和原有桩8之间设有倒三角锤4;履带吊1通过钢丝绳连接倒三角锤4;反力架2设于履带吊1和全套管机3之间。所述360度全回转套管机驱动钢套管360度旋转切割沉入,进行桩身与土体有效分离并辅以专用设备将钢丝绳下放与桩身牢固锁扣然后用大型起重设备配合将旧桩拔除。所述钢套管一方面将顶部驱动设备提供的扭矩和压入力传递给刀头,另一方面在钻进的过程中起到支护孔壁,防止孔壁坍塌的作用。钢套管单节长度6m,根据实际桩长不同组合,并在实际施工中灵活调配,钢套管直径根据实际情况灵活选取。每节钢套管均采用螺栓接头连接而成,在钢套管底部安装刀头,刀头上的合金齿可用于穿越土层、混凝土以及其他障碍物。所述起重设备及吊索具主要包括起重机、履带吊和钢丝绳,根据实际情况配置相应规格。As shown in Figures 1 to 3, the soft soil shield tunneling area of this embodiment passes through the existing bridge pile extraction device: including crawler crane 1, reaction frame 2, full casing machine 3, inverted triangle hammer 4 and full casing 5 ; The full casing machine 3 drives the full casing 5 to rotate and cut into the original pile 8, and each section of the full casing 5 is connected by a bolt joint, and a cutter head is installed at the bottom of the full casing 5; An inverted triangle hammer 4 is arranged between the original pile 8; the crawler crane 1 is connected with the inverted triangle hammer 4 through a wire rope; The 360-degree full-rotation casing machine drives the steel casing 360-degree rotation, cuts and sinks, effectively separates the pile body from the soil, and uses special equipment to lower the steel wire rope and securely lock the pile body, and then use large-scale lifting equipment to cooperate with it. Remove old piles. On the one hand, the steel casing transmits the torque and pressing force provided by the top driving device to the cutter head, and on the other hand, it plays a role in supporting the hole wall and preventing the hole wall from collapsing during the drilling process. The length of a single section of the steel casing is 6m, which can be flexibly allocated in actual construction according to different combinations of actual pile lengths, and the diameter of the steel casing can be flexibly selected according to the actual situation. Each section of steel casing is connected by bolt joints, and a cutter head is installed at the bottom of the steel casing. The alloy teeth on the cutter head can be used to penetrate soil layers, concrete and other obstacles. The lifting equipment and slings mainly include cranes, crawler cranes and wire ropes, and corresponding specifications are configured according to actual conditions.

软土区盾构掘进越桥梁拔桩的施工流程如图1所示。The construction process of pulling piles over bridges by shield tunneling in soft soil areas is shown in Figure 1.

具体实施如下:The specific implementation is as follows:

(1)施工准备(1) Construction preparation

拔桩前需做好施工平台以满足360度全回转套管机3的施工要求,根据工程的施工特点及现场情况组织施工人员和机械设备进场,对人员进行培训和交底并对其设备进行调试;同时接入临时用水和用电。Before pulling out the piles, the construction platform needs to be prepared to meet the construction requirements of the 360-degree full-rotation casing machine 3. According to the construction characteristics of the project and the site conditions, the construction personnel and mechanical equipment should be organized to enter the site, and the personnel should be trained and explained, and the equipment should be inspected. Commissioning; access to temporary water and electricity at the same time.

(2)测量放线(2) Measurement and setting-out

拆除桥梁面板后,根据原桩基施工图,测量记录桩的坐标,进行放样确定须做拔除处理的桩基范围及数量,并对其进行编号,以便拟定合理的拔桩顺序和拔桩设备就位实施拔桩。After removing the bridge panel, according to the original pile foundation construction drawing, measure and record the coordinates of the piles, carry out stake out to determine the range and quantity of pile foundations that need to be removed, and number them, so as to draw up a reasonable pile pulling sequence and pile pulling equipment. Implementation of pile pulling.

(3)全回转设备就位、固定(3) The full rotation equipment is in place and fixed

全回转套管机3跑位至桩位处,利用十字定位板与桩位中心对准定位(拟拔钻孔灌注桩与清孔成同心圆),全回转套管机3移动就位。The full-rotary casing machine 3 moves to the pile position, uses the cross positioning plate to align with the center of the pile position (the planned drilling and drilling piles form concentric circles with the clearing hole), and the full-rotary casing machine 3 moves into place.

根据现场放线定位,全回转钻机固定在钻孔桩中心上方,并与动力箱、操作室相接;然后安装反力架2(反力架的作用是当钻机全回转钻进过程中防止机器发生扭动),反力架2的另一头停置一部履带吊1,该吊车履带压住反力架2,吊车同时可配合安装钢套筒和拔桩工作。According to the on-site setting-out positioning, the full-rotation drilling rig is fixed above the center of the bored pile, and connected with the power box and the operating room; then install the reaction frame 2 (the function of the reaction frame is to prevent the machine twisting), the other end of the reaction frame 2 stops a crawler crane 1, and the crawler belt of the crane presses the reaction frame 2, and the crane can cooperate with installing steel sleeves and pile pulling work simultaneously.

(4)全回旋套管机3带动钢套管沉入(4) The full rotary casing machine 3 drives the steel casing to sink

钢套管5在履带吊1的配合下吊入全套管回转机3内,调整机身垂直度,并使机身抱箍系统中心与清孔中心保持垂线方向一致。由全回转套管机3环抱驱动钢套管5旋转开始沉入。压入过程中每节套管压入的精度都将直接影响钻孔的施工质量,每节套管放入夹管装置,收缩夹管液压缸,利用钻机和导向纠偏装置将套管的垂直精度调整到要求的范围内。钻进过程中随时利用设备自带的水平监测系统检验套管垂直度,并每孔三次在套管的两个垂直方向架设经纬仪进行垂直度复核控制。The steel casing 5 is hoisted into the full casing rotary machine 3 under the cooperation of the crawler crane 1, the verticality of the fuselage is adjusted, and the center of the hoop system of the fuselage is kept in the same vertical direction as the center of the cleaning hole. The steel casing 5 is driven to rotate by the full-turn casing machine 3 and begins to sink. During the press-in process, the precision of each section of casing will directly affect the construction quality of the drill hole. Put each section of casing into the clamping device, shrink the clamping hydraulic cylinder, and use the drilling rig and the guiding and correcting device to adjust the vertical accuracy of the casing. Adjust to the required range. During the drilling process, use the level monitoring system that comes with the equipment to check the verticality of the casing at any time, and set up theodolites in the two vertical directions of the casing three times for each hole to check the verticality.

由全回转套管机3环抱驱动钢套管5旋转沉入到预定深度,一般为盾构底标高下3米,从而实现大幅度减小桩身与桩周土体摩阻力。The full-rotary casing machine 3 surrounds and drives the steel casing 5 to rotate and sink to a predetermined depth, generally 3 meters below the bottom elevation of the shield machine, so as to greatly reduce the frictional resistance between the pile body and the soil around the pile.

(5)拔除钻孔灌注桩(5) Pull out the bored pile

考虑到本工程桩基直径较大、桩长较深、整桩抗拔力较大等因素,整个拔桩过程我们拟采用分段截除,分段吊离,多次重复的方式。Considering factors such as the large diameter of the pile foundation, the deep pile length, and the high pullout resistance of the whole pile in this project, we plan to cut off the piles in sections, lift them in sections, and repeat them many times during the entire pile pulling process.

原有桩8的切断:钢套管5沉入预定深度后,实现了桩周分离减摩,然后下放特制的倒三角锤4(重量5t、长5m)到套管内,切入原有桩8与钢套5管间,由全回转套管机3环抱驱动钢套管5旋转,通过倒三角锤4带动原有桩8偏心旋转,分段将原有桩8切断,钢筋笼也扭断,通过观察全回转套管机3自带的控制压力计数值减小,确定已断开。根据施工经验,有钢筋笼的老桩自行断成7米左右,无钢筋笼段的老桩自行断成较短,甚至粉碎。Cutting of the original pile 8: After the steel casing 5 is sunk into the predetermined depth, the separation and friction reduction around the pile is realized, and then the special inverted triangle hammer 4 (weight 5t, length 5m) is lowered into the casing to cut into the original pile 8 and Between the steel casing 5 pipes, the steel casing 5 is driven to rotate by the full-turn casing machine 3, and the original pile 8 is driven to rotate eccentrically by the inverted triangle hammer 4. The original pile 8 is cut off in sections, and the steel cage is also twisted. Observe that the control pressure count value of the full-turn casing machine 3 decreases, and it is determined that it has been disconnected. According to construction experience, the old piles with steel cages broke into about 7 meters by themselves, and the old piles without steel cages broke into shorter lengths or even shattered.

清除原有桩8:当原有桩8与套管5同时旋转时,将倒三角锤4取掉,并下放钢丝绳将已被截断并与整个桩身脱离的部分桩锁扣牢固一次性拔出;实施完成上部桩体拔除。如在拔除的过程中桩体发生断裂、粉碎等,可采用吊车配备抓斗7抓除剩余桩体。Clear the original pile 8: When the original pile 8 and the casing 5 rotate at the same time, remove the inverted triangle hammer 4, and lower the wire rope to pull out the part of the pile lock that has been cut off and separated from the entire pile body at one time. ; Implement and complete the removal of the upper pile. If the pile body is broken, crushed, etc. in the process of pulling out, the crane can be equipped with a grab bucket 7 to grab the remaining pile body.

压入清理:在原有桩8头确认好之前,清理套管内的砂土。用抓斗7清除施工过程中掉入套管内的泥土再次暴露出桩头。Press-in cleaning: Before the 8 heads of the original pile are confirmed, clean the sand in the casing. Remove the soil falling into the sleeve pipe in the construction process with grab bucket 7 to expose the pile head again.

全部清除原有桩:将钢套管5的下端旋挖至原有桩设计拔除位置,当原有桩8与套管5同时旋转时,用抓斗7将剩余的原有桩取出。Remove all the original piles: Rotate the lower end of the steel casing 5 to the original pile design removal position. When the original piles 8 and casing 5 rotate at the same time, use the grab bucket 7 to take out the remaining original piles.

钢套管5旋转切割障碍物一定深度后,便可以使用吊机利用冲抓斗清除。清除碎块桩体时,如冲抓斗抓除困难,可改用冲锤再次破碎后抓除。After the steel sleeve pipe 5 rotates and cuts the obstacle to a certain depth, it can be removed with a crane using a grab bucket. When clearing the fragmented pile, if it is difficult to grab it with a grab bucket, you can use the hammer to break it again and then grab it.

拔桩过程中起拔速度不宜过快,一边用起重设备缓慢用力,一边用全回转套管机3驱动钢套管5旋转减少桩体摩擦应力。拔除的旧桩8整齐堆放于现场,待累计一定数量后即时清理或外运。In the pile pulling process, the pulling speed should not be too fast, while using the lifting equipment to exert force slowly, while driving the steel casing 5 to rotate with the full-turn casing machine 3 to reduce the friction stress of the pile body. The old piles 8 that have been pulled out are neatly piled up on the spot, and will be cleaned up or shipped out immediately after a certain amount has been accumulated.

(6)桩孔回填(6) Pile hole backfilling

原有桩8拔除后,桩孔必须进行回填。回填的质量很重要,须保障回填料既要达到一定的强度,强度以略高于原状土为宜,要求密实、均匀。拟采用制拌均匀的水泥土进行回填。水泥土的拌制是采用一般的素土中掺入7~10%水泥反复搅拌而成。桩孔水泥土回填的要求如下:After the original pile 8 was pulled out, the pile hole must be backfilled. The quality of the backfill is very important. It must be ensured that the backfill must reach a certain strength. The strength should be slightly higher than that of the original soil, and it must be dense and uniform. It is proposed to use uniformly prepared and mixed cement soil for backfilling. The mixing of cement soil is made by mixing 7-10% cement into ordinary plain soil and stirring repeatedly. Requirements for pile hole backfilling with cement and soil are as follows:

土方选用不得有大于5cm以上的块体,不得有建筑垃圾等掺合物,水泥采用32.5以上的普通硅酸盐水泥。The earthwork shall not have blocks larger than 5cm, and shall not contain construction waste and other admixtures, and the cement shall be ordinary Portland cement with a value of 32.5 or above.

水泥掺量控制在7~10%左右,即每立方土中加入130~180kg水泥左右,强度控制在0.5mPa左右。搅拌时采用挖机翻拌,要求搅拌均匀,不得出现水泥块堆结现象,水泥土搅拌后必须在水泥初凝前使用,本工程施工要求水泥土随拌随用。The amount of cement is controlled at about 7-10%, that is, about 130-180kg of cement is added to each cubic soil, and the strength is controlled at about 0.5mPa. When mixing, excavators are used to mix. It is required to mix evenly, and no cement blocks will pile up. After the cement soil is mixed, it must be used before the initial setting of the cement. The construction of this project requires the cement soil to be used as it is mixed.

回填过程中钢套管5的拔除须与回填工作同步进行,先填后拔,不能一次性将孔填满再拔除套管,以防止拔出钢套管5时将回填的土方松动。回填前先采用抓斗7清除拔桩时掉入钢套管内的松散土,然后再逐层填入要求的好土,并及时测量回填深度,每回填2~3m高度后须拔出钢套管1.5~2.5m,但要保证每回填一层完成后须用重锤夯击数次,确保回填已密实并始终保持钢套管5底部要在回填料以下。Pulling out of the steel casing 5 in the backfilling process must be carried out synchronously with the backfilling work. Pull out after filling first. The hole can not be filled up at one time and then pull out the casing, so as to prevent the backfilled earth from being loosened when the steel casing 5 is pulled out. Before backfilling, use the grab bucket 7 to remove the loose soil that fell into the steel casing when pulling out the pile, and then fill in the required good soil layer by layer, and measure the backfill depth in time. Pull out the steel casing after every 2 to 3m of backfilling 1.5 to 2.5m, but it must be rammed with a heavy hammer several times after each backfill layer is completed to ensure that the backfill is compact and always keep the bottom of the steel casing 5 below the backfill.

(7)套管机驱动拔出钢套管(7) The casing machine is driven to pull out the steel casing

由套管机3驱动旋转拔出钢套管5。设备移位至下一桩位处。The casing machine 3 is driven to rotate and pull out the steel casing 5 . The equipment moves to the next pile position.

另外,为应对突发情况,常见问题的应对措施如下:In addition, in order to deal with emergencies, the countermeasures for common problems are as follows:

此类工程拔桩的难度和风险较大,原桩基因施工原因可能存在桩身扩径、桩身倾斜、等质量问题,或因施工后由于地质、水文、年限等原因造成局部破碎、断裂等情况或者在拔桩施工的过程中仍不可避免地发生桩体拔断等情况,针对这些可能存在的困难因素,可预先采用以下措施:The difficulty and risk of pile extraction in this kind of project are relatively high. The original pile gene construction may have quality problems such as pile diameter expansion, pile body inclination, etc., or local fractures and fractures may be caused by geological, hydrological, age and other reasons after construction. etc. or in the process of pile pulling construction, it is inevitable that the pile body will be pulled out, etc. In view of these possible difficult factors, the following measures can be taken in advance:

(1)拟采用比桩直径大100cm的钢套筒,有效预防常规施工方法下桩身扩径或倾斜率过大导致被钢套管切削或切断至套管外而无法拔除的后果;(1) It is planned to use a steel sleeve 100cm larger than the diameter of the pile, which can effectively prevent the pile from being cut or cut off by the steel sleeve due to the expansion of the diameter of the pile body or the excessive inclination rate under the conventional construction method and cannot be pulled out;

(2)桩身被切屑或局部破碎、断裂等导致残留在孔内的旧桩和障碍物通过抓斗实施彻底清除;(2) The old piles and obstacles remaining in the hole caused by chipping or partial crushing and fracture of the pile body are completely removed by grabbing buckets;

(3)拔桩时将钢丝绳通过专用设备送入桩下部,锁扣点设计在桩身下部,从底部进行吊拔,满足了桩下部无钢筋的起拔抗拉要求,这样即使桩身存在局部破碎、断裂等情况也同样能够达到拔桩清障的目的;(3) When pulling out the pile, the steel wire rope is sent into the lower part of the pile through special equipment. Broken, broken and other situations can also achieve the purpose of pile removal;

(4)如果在拔桩过程中,发生绳具断裂或破坏,可以用冲抓斗将上部土体清除,实施二次拔桩;仍可以继续实施将桩拔除;(4) If the rope is broken or damaged during the pile pulling process, the upper soil can be removed with a grab bucket, and the piles can be pulled out twice; the piles can still be pulled out;

(5)如出现桩位移位或桩身太过倾斜情况可实施二次定位校正桩中心,使其能被钢套管分离从而实现整桩全部清除。(5) In case of pile displacement or excessive inclination of the pile body, secondary positioning and correction of the pile center can be implemented so that it can be separated by the steel casing to realize the removal of the entire pile.

综上所述,本发明的方案适用于软土区隧道盾构掘进越桥梁的原有桩拔除施工,从而使盾构顺利推进。本发明采用完全钢套筒沉入将桩身与土体分离减摩后将旧桩拔除的方法,具有稳定性高、施工速度快等优势。同时,能保证施工质量,保障后续工程施工应用前景良好。由于在施工过程中隧道需要从现有建筑物下的桩基穿过在工程实例中广泛存在,大多数建软土区盾构前方障碍物的拔除可采用本发明的技术方案。To sum up, the solution of the present invention is suitable for pulling out the original piles of tunnel shield excavation over bridges in soft soil areas, so that the shield tunnel can be smoothly advanced. The invention adopts the method of sinking the complete steel sleeve to separate the pile body from the soil body to reduce friction and then pull out the old pile, which has the advantages of high stability and fast construction speed. At the same time, the construction quality can be guaranteed, and the application prospect of subsequent engineering construction is good. Since the tunnel needs to pass through the pile foundation under the existing building during the construction process, it is widely used in engineering examples, and the technical solution of the present invention can be used to remove obstacles in front of the shield in most soft soil areas.

Claims (4)

1.一种软土盾构掘进区穿越既有桥梁拔桩装置,其特征在于:包括履带吊(1)、反力架(2)、全套管机(3)、倒三角锤(4)和全套管(5);所述全套管机(3)驱动全套管(5)旋转切割沉入原有桩(8),所述全套管(5)每节套管均采用螺栓接头连接而成,在全套管(5)底部安装刀头;在全套管(5)和原有桩(8)之间设有倒三角锤(4);履带吊(1)通过钢丝绳连接倒三角锤(4);反力架(2)设于履带吊(1)和全套管机(3)之间。1. A soft soil shield excavation area passes through an existing bridge pile extraction device, which is characterized in that: it includes a crawler crane (1), a reaction frame (2), a full casing machine (3), an inverted triangle hammer (4) and Full casing (5); the full casing machine (3) drives the full casing (5) to rotate, cut and sink into the original pile (8), and each section of the full casing (5) is connected by a bolt joint, A cutter head is installed at the bottom of the full casing (5); an inverted triangle hammer (4) is provided between the full casing (5) and the original pile (8); the crawler crane (1) is connected with the inverted triangle hammer (4) through a wire rope; The reaction frame (2) is located between the crawler crane (1) and the full casing machine (3). 2.根据权利要求1所述的软土盾构掘进区穿越既有桥梁拔桩装置,其特征在于:所述履带吊(1)通过钢丝绳还连接有抓斗(7)。2. The piling device for crossing existing bridges in soft soil shield excavation area according to claim 1, characterized in that: said crawler crane (1) is also connected with a grab bucket (7) through a wire rope. 3.如权利要求2所述的软土盾构掘进区穿越既有桥梁拔桩装置的施工方法,其特征在于,主要步骤如下:3. the construction method of crossing the existing bridge pile pulling device in the soft soil shield tunneling area as claimed in claim 2, is characterized in that, the main steps are as follows: 1)施工准备1) Construction preparation 拔桩前需做好施工平台以满足全套管机(3)的施工要求;Before pulling out the pile, the construction platform needs to be prepared to meet the construction requirements of the full casing machine (3); 2)测量放线2) Measurement and setting out 拆除桥梁面板后,根据原有桩(8)的施工图,测量记录桩的坐标,进行放样确定需做拔除处理的桩基范围及数量,并对其进行编号;After removing the bridge panel, measure and record the coordinates of the piles according to the construction drawings of the original piles (8), carry out lofting to determine the range and quantity of the pile foundations that need to be pulled out, and number them; 3)全回转设备就位、固定3) The full-turn equipment is in place and fixed 全套管机(3)跑位至桩位处,利用十字定位板与原有桩(8)中心对准定位,拟拔钻孔灌注桩与清孔成同心圆,全套管机(3)移动就位;The full casing machine (3) moves to the pile position, uses the cross positioning plate to align with the center of the original pile (8) and positions, and the drilled pile to be pulled out and the clear hole form a concentric circle, and the full casing machine (3) moves bit; 根据现场放线定位,全套管机(3)固定在钻孔桩中心上方,并与动力箱、操作室相接;然后安装反力架(2),反力架(2)的另一头停置一部履带吊(1),该履带吊(1)的履带压住反力架(2),履带吊(1)同时配合安装钢套筒和拔桩工作;According to the on-site setting-out positioning, the full casing machine (3) is fixed above the center of the bored pile and connected with the power box and the operating room; then the reaction frame (2) is installed, and the other end of the reaction frame (2) is parked A crawler crane (1), the crawler belt of the crawler crane (1) presses the reaction frame (2), and the crawler crane (1) cooperates with installing steel sleeves and pulling out piles at the same time; 4)全套管机(3)带动全套管(5)沉入4) The full casing machine (3) drives the full casing (5) to sink into 全套管(5)在履带吊(1)的配合下吊入全套管机(3)内,调整机身垂直度,并使机身抱箍系统中心与清孔中心保持垂线方向一致;由全套管机(3)环抱驱动全套管(5)旋转开始沉入;压入过程中每节套管放入夹管装置,收缩夹管液压缸,利用钻机和导向纠偏装置将套管的垂直精度调整到要求的范围内;由全套管机(3)环抱驱动全套管(5)旋转沉入到预定深度;The full casing (5) is hoisted into the full casing machine (3) with the cooperation of the crawler crane (1), the verticality of the fuselage is adjusted, and the center of the hoop system of the fuselage is kept in the same vertical direction as the center of the cleaning hole; The pipe machine (3) surrounds and drives the full casing (5) to rotate and sink in; during the pressing process, each section of casing is put into the clamping device, shrinks the clamping hydraulic cylinder, and uses the drilling rig and the guiding and correcting device to adjust the vertical accuracy of the casing To the required range; surrounded by the full casing machine (3) to drive the full casing (5) to rotate and sink to the predetermined depth; 5)拔除钻孔灌注桩5) Pull out the bored pile 整个拔桩过程采用分段截除,分段吊离,多次重复的方式;The entire pile extraction process adopts the method of segmental cutting, segmental hoisting, and multiple repetitions; 原有桩(8)的切断:全套管(5)沉入预定深度后,实现了桩周分离减摩,然后下放倒三角锤(4)到全套管(5)内,切入原有桩(8)与全套管(5)间,由全套管机(3)环抱驱动全套管(5)旋转,通过倒三角锤(4)带动原有桩(8)偏心旋转,分段将原有桩(8)切断,钢筋笼也扭断,通过观察全套管机(3)自带的控制压力计数值减小,确定已断开;Cutting of the original pile (8): After the full casing (5) is sunk into the predetermined depth, the separation and friction reduction around the pile is realized, and then the triangular hammer (4) is lowered into the full casing (5) to cut into the original pile (8 ) and the full casing (5), the full casing (5) is driven to rotate by the full casing machine (3), and the original pile (8) is driven to rotate eccentrically by the inverted triangle hammer (4), and the original pile (8) is segmented ) is cut off, and the steel cage is also twisted off, and it is determined that it has been disconnected by observing that the control pressure count value of the full casing machine (3) decreases; 清除原有桩(8):当原有桩(8)与全套管(5)同时旋转时,将倒三角锤(4)取掉,并下放钢丝绳将已被截断并与整个桩身脱离的部分桩锁扣牢固一次性拔出;实施完成上部桩体拔除;如在拔除的过程中桩体发生断裂、粉碎等,可采用吊车配备抓斗(7)抓除剩余桩体;Clear the original pile (8): When the original pile (8) and the full casing (5) rotate at the same time, remove the inverted triangle hammer (4), and lower the part of the wire rope that has been cut off and separated from the entire pile body The pile lock is firmly pulled out at one time; the removal of the upper pile body is completed; if the pile body is broken or crushed during the removal process, the crane can be equipped with a grab bucket (7) to grab the remaining pile body; 压入清理:在原有桩(8)头确认好之前,清理套管内的砂土;用抓斗(7)清除施工过程中掉入套管内的泥土再次暴露出桩头;Press-in cleaning: before the original pile (8) head is confirmed, clean the sand in the casing; use the grab (7) to remove the soil that fell into the casing during the construction process and expose the pile head again; 全部清除原有桩(8):将全套管(5)的下端旋挖至原有桩(8)设计拔除位置,当原有桩(8)与全套管(5)同时旋转时,用抓斗(7)将剩余的原有桩(8)取出;Remove all the original piles (8): Rotate the lower end of the full sleeve (5) to the design removal position of the original pile (8), when the original pile (8) and the full sleeve (5) rotate at the same time, use a grab (7) remaining original pile (8) is taken out; 全套管(5)旋转切割障碍物一定深度后,使用履带吊(1)利用抓斗(7)清除;清除碎块桩体时,如抓斗(7)抓除困难,可改用冲锤再次破碎后抓除;After the full casing (5) rotates to cut the obstacle to a certain depth, use the crawler crane (1) to remove it with the grab (7); when removing the broken pile, if the grab (7) is difficult to remove, you can use the hammer again Grab after breaking; 拔桩过程中起拔速度较慢,一边用起重设备缓慢用力,一边用全套管机(3)驱动全套管(5)旋转减少桩体摩擦应力;拔除的原有桩(8)整齐堆放于现场,待累计一定数量后即时清理或外运;During the pile pulling process, the lifting speed is relatively slow. While using the lifting equipment to exert force slowly, the full casing machine (3) is used to drive the full casing (5) to rotate to reduce the friction stress of the pile body; the removed original piles (8) are stacked neatly on the On-site, after a certain amount is accumulated, it will be cleaned up or shipped out immediately; 6)桩孔回填6) Pile hole backfilling 原有桩(8)拔除后,桩孔必须进行回填;须保障回填料强度略高于原状土,要求密实、均匀;采用制拌均匀的水泥土进行回填;水泥土的拌制是采用素土中掺入7~10%水泥反复搅拌而成;After the original pile (8) is pulled out, the pile hole must be backfilled; the strength of the backfill must be slightly higher than that of the original soil, and it is required to be dense and uniform; the cement soil that is uniformly mixed is used for backfill; the cement soil is mixed with plain soil It is made by mixing 7-10% cement and stirring repeatedly; 7)全套管机(3)驱动拔出钢套管7) Full casing machine (3) drives to pull out the steel casing 由全套管机(3)驱动旋转拔出全套管(5);设备移位至下一桩位处。The full casing (5) is driven and rotated by the full casing machine (3); the equipment moves to the next pile position. 4.根据权利要求3所述的施工方法,其特征在于:步骤6)中,桩孔水泥土回填的要求如下:4. construction method according to claim 3, is characterized in that: in step 6), the requirement of pile hole cement-soil backfill is as follows: 土方选用不得有大于5cm以上的块体,不得有建筑垃圾等掺合物,水泥采用32.5以上的普通硅酸盐水泥;The earth shall not have blocks larger than 5cm, and shall not contain construction waste and other admixtures, and the cement shall be ordinary Portland cement with a value of 32.5 or more; 水泥掺量控制在7~10%,即每立方土中加入130~180kg水泥左右,强度控制在0.5mPa;搅拌时采用挖机翻拌,要求搅拌均匀,不得出现水泥块堆结现象,水泥土搅拌后必须在水泥初凝前使用;The amount of cement is controlled at 7-10%, that is, about 130-180kg of cement is added to each cubic soil, and the strength is controlled at 0.5mPa; when mixing, an excavator is used to mix, and the mixing is required to be even, and no cement blocks will pile up. After mixing, it must be used before the initial setting of cement; 回填过程中全套管(5)的拔除须与回填工作同步进行,先填后拔,回填前先采用抓斗(7)清除拔桩时掉入全套管(5)内的松散土,然后再逐层填入要求的好土,并及时测量回填深度,每回填2~3m高度后须拔出钢套管1.5~2.5m,每回填一层完成后须用重锤夯击数次,确保回填已密实并始终保持钢套管(5)底部要在回填料以下。In the process of backfilling, the pulling out of the full casing (5) must be carried out simultaneously with the backfilling work. First fill and then pull out. Before backfilling, use the grab bucket (7) to remove the loose soil that fell into the full casing (5) when pulling out the pile, and then gradually Fill in the required good soil layer by layer, and measure the backfill depth in time. The steel casing must be pulled out for 1.5-2.5m after every 2-3m backfill height. Dense and always keep the bottom of the steel casing (5) below the backfill.
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CN110984149A (en) * 2019-12-02 2020-04-10 中建八局轨道交通建设有限公司 Construction method for pile body pretreatment in shield pile grinding process
CN113529714A (en) * 2021-07-17 2021-10-22 南京桥新建设有限公司 Construction method for replacing old pile
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CN109594563A (en) * 2017-09-30 2019-04-09 上海城地建设股份有限公司 A kind of full-sleeve obstacle cleaning machine and its construction method
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CN110409447A (en) * 2019-07-31 2019-11-05 江苏省地质矿产局第三地质大队 Device and method for pulling pile through existing bridge by shield
CN110984149A (en) * 2019-12-02 2020-04-10 中建八局轨道交通建设有限公司 Construction method for pile body pretreatment in shield pile grinding process
CN113529714A (en) * 2021-07-17 2021-10-22 南京桥新建设有限公司 Construction method for replacing old pile
CN113605378A (en) * 2021-08-13 2021-11-05 杭州通达集团有限公司 Construction method of non-pull-out type half-sleeve retaining wall cast-in-situ bored pile
CN114250774A (en) * 2021-12-15 2022-03-29 中建八局第一建设有限公司 Device and construction method for removing pile foundation near existing high-speed rail station house
CN114482049A (en) * 2022-03-24 2022-05-13 中国建筑第七工程局有限公司 Construction method and removal device for small diameter pile foundation removal
CN114753366A (en) * 2022-04-07 2022-07-15 中铁二十二局集团有限公司 Combined pulling construction method for cast-in-situ bored pile
CN114753366B (en) * 2022-04-07 2024-01-02 中铁二十二局集团有限公司 Combined pulling-out construction method for bored pile
CN114961336A (en) * 2022-07-06 2022-08-30 中铁四局集团有限公司 Protective demolition construction method for basement pile foundation next to existing subway line
CN114961336B (en) * 2022-07-06 2023-10-10 中铁四局集团有限公司 A construction method for protective demolition of basement pile foundations adjacent to existing subway lines
CN115613577A (en) * 2022-12-21 2023-01-17 中铁二十二局集团轨道工程有限公司 Full-rotation full-casing drilling machine and construction method for removing old pile thereof

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