CN106946907A - Method and the application of tacrolimus are isolated and purified from mycelium - Google Patents
Method and the application of tacrolimus are isolated and purified from mycelium Download PDFInfo
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Abstract
本发明公开了一种从菌丝体中分离纯化他克莫司的方法及应用。本发明通过用亲水型离子液体溶解筑波链霉菌菌丝体,再用有机溶剂萃取除去脂肪和脂肪酸等成分。然后采用疏水型离子液体-亲水型离子液体两相萃取的方法,将他克莫司等成分转移到疏水离子液体相中。最后通过超临界CO2萃取的方法进行分离纯化,得到他克莫司晶体。本发明提供的方法能有效回收他克莫司,回收率达70~85%,得到的他克莫司纯度在90%以上。该方法适合用于工业上分离纯化他克莫司。The invention discloses a method for separating and purifying tacrolimus from mycelium and its application. The invention dissolves the streptomyces tsukuba mycelium with hydrophilic ionic liquid, and then extracts and removes components such as fat and fatty acid with an organic solvent. Then, a hydrophobic ionic liquid-hydrophilic ionic liquid two-phase extraction method is used to transfer components such as tacrolimus into the hydrophobic ionic liquid phase. Finally, separation and purification were carried out by means of supercritical CO 2 extraction to obtain tacrolimus crystals. The method provided by the invention can effectively recover tacrolimus, the recovery rate reaches 70-85%, and the obtained tacrolimus has a purity of more than 90%. The method is suitable for industrial separation and purification of tacrolimus.
Description
技术领域technical field
本发明属于化合物分离纯化领域,特别涉及一种从菌丝体中分离纯化他克莫司的方法及应用。The invention belongs to the field of compound separation and purification, in particular to a method and application for separating and purifying tacrolimus from mycelia.
背景技术Background technique
他克莫司(英文:Tacrolimus),是从链霉菌Streptomyces tsukubaensis中分离出的23元大环内酯类抗生素。化学式:C44H69NO12·H2O,3S-[3R[E(1S,3S,4S)],4S,5R,8S,9E,12R,14R,15S,16R,18S,19S,26aR]]-5,6,8,11,12,13,14,15,16,17,18,19,24,25,26,26a-十六氢-5,19-二羟基-3-[2-(4-羟基-3-甲氧基环已基)-1-甲基乙烯基]-14,16-二甲氧基-4,10,12,18-四甲基-8-(2-丙烯基)-15,19-环氧-3H-吡啶并[2,1-c][1,4]氧杂氮杂环二十三碳烷-1,7,20,21(4H,23H)-四酮-单水合物。纯品他克莫司无色棱状结晶,熔点127~129℃;其易溶于甲醇、乙醇、丙酮、乙酸乙酯、氯仿或乙醚,难溶于己烷或石油醚,不溶于水。Tacrolimus (English: Tacrolimus) is a 23-membered macrolide antibiotic isolated from Streptomyces tsukubaensis. Chemical formula: C 44 H 69 NO 12 H 2 O, 3S-[3R[E(1S, 3S, 4S)], 4S, 5R, 8S, 9E, 12R, 14R, 15S, 16R, 18S, 19S, 26aR] ]-5,6,8,11,12,13,14,15,16,17,18,19,24,25,26,26a-hexadecahydro-5,19-dihydroxy-3-[2- (4-Hydroxy-3-methoxycyclohexyl)-1-methylvinyl]-14,16-dimethoxy-4,10,12,18-tetramethyl-8-(2-propene base)-15,19-epoxy-3H-pyrido[2,1-c][1,4]oxaazepine-1,7,20,21(4H,23H)- Tetraketone-monohydrate. Pure tacrolimus is a colorless prismatic crystal with a melting point of 127-129°C; it is easily soluble in methanol, ethanol, acetone, ethyl acetate, chloroform or ether, hardly soluble in hexane or petroleum ether, and insoluble in water.
以他克莫司为主要原料的药物具有高度免疫抑制活性,主要通过抑制白介素-2(L-2)的释放,达到全面抑制T淋巴细胞的活化以及T辅助细胞依赖B细胞的增生作用;也会抑制如白介素-2、白介素-3及γ-干扰素等淋巴因子的生成与白介素-2受体的表达。近年来,作为肝、肾移植的一线用药,已在日本、美国等14个国家上市。临床实验表明,其在心、肺、肠、骨髓等移植中应用有很好的疗效。同时FK506在治疗特应性皮炎(AD)、系统性红斑狼疮(SLE)、自身免疫性眼病等自身免疫性疾病中也发挥着积极的作用。Drugs with tacrolimus as the main raw material have a high degree of immunosuppressive activity, mainly by inhibiting the release of interleukin-2 (L-2), to fully inhibit the activation of T lymphocytes and the proliferation of T helper cells dependent on B cells; It will inhibit the production of lymphokines such as interleukin-2, interleukin-3 and gamma-interferon and the expression of interleukin-2 receptor. In recent years, as a first-line drug for liver and kidney transplantation, it has been marketed in 14 countries including Japan and the United States. Clinical experiments have shown that it has good curative effect in heart, lung, intestine, bone marrow and other transplants. At the same time, FK506 also plays an active role in the treatment of autoimmune diseases such as atopic dermatitis (AD), systemic lupus erythematosus (SLE), and autoimmune eye diseases.
工业上他克莫司主要通过使用筑波链霉菌(S.tsukubaensis)在30℃条件下好氧发酵得到。在他克莫司发酵液中含有残留的可溶性淀粉、玉米浸渍液、酵母粉和碳酸钙等杂质。另外,他克莫司发酵生产时,会有与其结构极为类似的副产物子囊霉素和双氢他克莫司产生,这两种类似物用色谱和结晶法都很难去除。他克莫司在含水环境中又易向其异构体I/II转化,这些因素导致了他克莫司分离纯化的难度大、收率低的问题。目前,工业上从发酵液中分离纯化他克莫司一般采用溶剂提取-大孔树脂吸附-溶剂萃取-硅胶柱层析-结晶(或树脂特异性吸附)技术路线。举例说明步骤如下:Industrially, tacrolimus is mainly obtained by aerobic fermentation using Streptomyces tsukubaensis (S. tsukubaensis) at 30°C. The tacrolimus fermentation broth contains impurities such as residual soluble starch, corn steeping liquid, yeast powder and calcium carbonate. In addition, when tacrolimus is produced by fermentation, there will be by-products ascomycin and dihydrotacrolimus that are very similar to its structure. These two analogues are difficult to remove by chromatography and crystallization. Tacrolimus is easily converted to its isomer I/II in an aqueous environment. These factors lead to the difficulty of separation and purification of tacrolimus and the problems of low yield. At present, industrial separation and purification of tacrolimus from fermentation broth generally adopts the technical route of solvent extraction-macroporous resin adsorption-solvent extraction-silica gel column chromatography-crystallization (or resin specific adsorption). An example to illustrate the steps is as follows:
a、发酵液通过硅藻土过滤,获得菌丝滤饼和滤液。a. The fermentation broth is filtered through diatomaceous earth to obtain mycelium filter cake and filtrate.
b、滤饼用丙酮提取,获得提取液。提取液与第一步的滤液合并。b. The filter cake is extracted with acetone to obtain an extract. The extract is combined with the filtrate from the first step.
c、通过装有非离子吸收树脂的柱子。用水和丙酮的水溶液进行梯度洗脱。c. Pass through a column equipped with non-ionic absorbent resin. Gradient elution was performed with water and acetone in water.
d、洗脱液在减压下浓缩后,用乙酸乙酯进行萃取提取。d. After the eluate is concentrated under reduced pressure, it is extracted with ethyl acetate.
e、减压浓缩乙酸乙酯溶液获得油状产品。e. The ethyl acetate solution was concentrated under reduced pressure to obtain an oily product.
f、将油状产品吸附在酸性硅胶中,使用正己烷和乙酸乙酯混合液与乙酸乙酯洗脱,收集洗脱液,减压蒸馏。f. Adsorb the oily product in acidic silica gel, elute with a mixture of n-hexane and ethyl acetate and ethyl acetate, collect the eluate, and distill under reduced pressure.
g、重复以上3次,得到白色粉末状产物。g, repeat the above 3 times to obtain a white powdery product.
h、产物使用乙腈溶解和重结晶。或使用负载有Ag+的配位大孔树脂进行吸附和纯化。h. The product is dissolved and recrystallized using acetonitrile. Or use coordinative macroporous resins loaded with Ag + for adsorption and purification.
探索快速、高效且具有工业应用价值的分离纯化方法对对提高他克莫司原料品质、生产效率和降低生产成本具有重要的意义。Exploring a fast, efficient and industrially applicable separation and purification method is of great significance for improving the quality of tacrolimus raw materials, production efficiency and reducing production costs.
发明内容Contents of the invention
本发明的首要目的在于克服现有技术的缺点与不足,提供一种从菌丝体中分离纯化他克莫司的方法。The primary purpose of the present invention is to overcome the shortcomings and deficiencies of the prior art, and provide a method for separating and purifying tacrolimus from mycelia.
本发明的另一目的在于提供所述的从菌丝体中分离纯化他克莫司的方法的应用。Another object of the present invention is to provide the application of the method for separating and purifying tacrolimus from mycelia.
本发明的目的通过下述技术方案实现:一种从菌丝体中分离纯化他克莫司的方法,包括以下步骤:The object of the present invention is achieved through the following technical solutions: a method for separating and purifying tacrolimus from mycelia, comprising the following steps:
(1)将筑波链霉菌(S.tsukubaensis)菌丝体与亲水型离子液体混合;常压下惰性气体氛围中或者真空环境下加热搅拌,加热条件为于40~90℃反应0.5~5小时;(1) Mix the mycelia of Streptomyces tsukubaensis (S.tsukubaensis) with a hydrophilic ionic liquid; heat and stir in an inert gas atmosphere or a vacuum environment under normal pressure, and the heating condition is to react at 40-90°C for 0.5-5 hours ;
(2)步骤(1)反应后的菌丝体-亲水型离子液体溶液与有机溶剂A混合,进行萃取;(2) The mycelia-hydrophilic ionic liquid solution after the reaction in step (1) is mixed with the organic solvent A for extraction;
(3)使用疏水型离子液体与步骤(2)萃取后的菌丝体-亲水型离子液体溶液混合,常压惰性气体氛围中或者真空环境下加热搅拌,加热条件为于40~90℃反应0.5~5小时,然后静置分层,取疏水相,回收含亲水型离子液体的亲水相;(3) Use a hydrophobic ionic liquid to mix with the mycelium-hydrophilic ionic liquid solution extracted in step (2), heat and stir in an inert gas atmosphere at normal pressure or in a vacuum environment, and the heating condition is to react at 40-90°C 0.5 to 5 hours, then let stand to separate layers, take the hydrophobic phase, and recover the hydrophilic phase containing the hydrophilic ionic liquid;
(4)使用超纯水对步骤(3)的疏水相进行水洗;(4) washing the hydrophobic phase of step (3) with ultrapure water;
(5)对步骤(4)水洗后的疏水相中的他克莫斯成分进行超临界CO2萃取,收集萃取物,回收含疏水型离子液体的溶剂;萃取物干燥后用有机溶剂B溶解,得到萃取物溶液;(5) The tacrolimus component in the hydrophobic phase after washing in step (4) is subjected to supercritical CO2 extraction, the extract is collected, and the solvent containing the hydrophobic ionic liquid is reclaimed; the extract is dissolved with an organic solvent B after drying, Obtain an extract solution;
(6)将液态二氧化碳和步骤(5)的萃取物溶液同时注入超临界CO2反应器的顶部,通过雾化的方法喷入反应腔反应;二者在反应腔内充分混合后流过底部的筛板沉淀器,收集聚集在沉淀器的他克莫司结晶,得到他克莫司。(6) Liquid carbon dioxide and the extract solution of step (5) are injected into the top of the supercritical CO reactor simultaneously, and are sprayed into the reaction chamber by atomization; The sieve plate precipitator collects the tacrolimus crystals accumulated in the precipitator to obtain tacrolimus.
所述的从菌丝体中分离纯化他克莫司的方法还包括如下步骤:将步骤(3)回收的含亲水型离子液体的亲水相和步骤(5)中回收的含疏水型离子液体的溶剂经过真空干燥和活性炭吸附处理后,分别得到能重复利用的亲水型离子液体和疏水型离子液体。The method for separating and purifying tacrolimus from mycelium also includes the following steps: combining the hydrophilic phase recovered in step (3) containing the hydrophilic ionic liquid and the phase recovered in step (5) containing the hydrophobic ion After the liquid solvent is vacuum-dried and activated carbon is adsorbed, a hydrophilic ionic liquid and a hydrophobic ionic liquid that can be reused are respectively obtained.
步骤(1)中所述的菌丝体的含水量不高于50%(w/w);优选为10~50%(w/w)。The water content of the mycelia in step (1) is not higher than 50% (w/w); preferably 10-50% (w/w).
步骤(1)中所述的亲水型离子液体的用量按照菌丝体干重质量:亲水型离子液体质量=1:2~1:20配比;优选为按照菌丝体干重质量:亲水型离子液体质量=1:2~1:6配比。The amount of the hydrophilic ionic liquid described in step (1) is according to the dry weight of the mycelium: the weight of the hydrophilic ionic liquid=1:2~1:20 ratio; preferably according to the dry weight of the mycelium: Hydrophilic ionic liquid mass = 1:2 to 1:6 ratio.
步骤(1)和(3)中所述的常压为1个大气压。The normal pressure described in steps (1) and (3) is 1 atmosphere.
步骤(1)和(3)中所述的惰性气体优选为氮气。The inert gas described in steps (1) and (3) is preferably nitrogen.
步骤(1)中所述的加热条件优选为于50~90℃反应0.5~2小时。The heating condition described in step (1) is preferably to react at 50-90° C. for 0.5-2 hours.
步骤(2)中所述的亲水型离子液体中的阳离子优选为1-甲基-3-甲基咪唑、1-甲氧基-3-甲基咪唑、1-羧甲基-3-甲基咪唑、1-乙基-3-甲基咪唑、1-乙烯基-3-甲基咪唑、1-羟乙基-3-甲基咪唑、1-乙氧基-3-甲基咪唑、1-羧乙基-3-甲基咪唑、1-乙酸乙酯基-3-甲基咪唑、1-氨乙基-3-甲基咪唑、1-丙基-3-甲基咪唑、1-氨丙基-3-甲基咪唑、1-腈丙基-3-甲基咪唑、1-烯丙基-3-甲基咪唑、1-丁基-3-甲基咪唑、1-戊基-3-甲基咪唑、1-己基-3-甲基咪唑、1-辛基-3-甲基咪唑、1-甲基-2、3-二甲基咪唑、1-甲氧基-2、3-二甲基咪唑、1-羧甲基-2、3-二甲基咪唑、1-乙基-2、3-二甲基咪唑、1-乙烯基-2、3-二甲基咪唑、1-羟乙基-2、3-二甲基咪唑、1-乙氧基-2、3-二甲基咪唑、1-羧乙基-2、3-二甲基咪唑、1-乙酸乙酯基-2、3-二甲基咪唑、1-氨乙基-2、3-二甲基咪唑、1-丙基-2、3-二甲基咪唑、1-氨丙基-2、3-二甲基咪唑、1-腈丙基-2、3-二甲基咪唑、1-烯丙基-2、3-二甲基咪唑、1-丁基-2、3-二甲基咪唑、1-戊基-2、3-二甲基咪唑、1-己基-2、3-二甲基咪唑和1-辛基-2、3-二甲基咪唑中的一种或至少两种;更优选为1-丙基-3-甲基咪唑、1-烯丙基-3-甲基咪唑、1-丁基-3-甲基咪唑和1-戊基-3-甲基咪唑中的至少一种。The cation in the hydrophilic ionic liquid described in step (2) is preferably 1-methyl-3-methylimidazole, 1-methoxyl-3-methylimidazole, 1-carboxymethyl-3-methylimidazole Imidazole, 1-ethyl-3-methylimidazole, 1-vinyl-3-methylimidazole, 1-hydroxyethyl-3-methylimidazole, 1-ethoxy-3-methylimidazole, 1 -Carboxyethyl-3-methylimidazole, 1-acetoxyethyl-3-methylimidazole, 1-aminoethyl-3-methylimidazole, 1-propyl-3-methylimidazole, 1-amino Propyl-3-methylimidazole, 1-cyanopropyl-3-methylimidazole, 1-allyl-3-methylimidazole, 1-butyl-3-methylimidazole, 1-pentyl-3 -Methylimidazole, 1-hexyl-3-methylimidazole, 1-octyl-3-methylimidazole, 1-methyl-2,3-dimethylimidazole, 1-methoxy-2,3- Dimethylimidazole, 1-carboxymethyl-2, 3-dimethylimidazole, 1-ethyl-2, 3-dimethylimidazole, 1-vinyl-2, 3-dimethylimidazole, 1- Hydroxyethyl-2,3-dimethylimidazole, 1-ethoxy-2,3-dimethylimidazole, 1-carboxyethyl-2,3-dimethylimidazole, 1-acetate ethyl- 2, 3-dimethylimidazole, 1-aminoethyl-2, 3-dimethylimidazole, 1-propyl-2, 3-dimethylimidazole, 1-aminopropyl-2, 3-dimethyl Imidazole, 1-cyanopropyl-2, 3-dimethylimidazole, 1-allyl-2, 3-dimethylimidazole, 1-butyl-2, 3-dimethylimidazole, 1-pentane One or at least two of base-2,3-dimethylimidazole, 1-hexyl-2,3-dimethylimidazole and 1-octyl-2,3-dimethylimidazole; more preferably 1 - at least one of propyl-3-methylimidazole, 1-allyl-3-methylimidazole, 1-butyl-3-methylimidazole and 1-pentyl-3-methylimidazole.
步骤(2)中所述的亲水型离子液体中的阴离子优选为氯、溴、碘、四氟硼酸、醋酸、硝酸、高氯酸、硫酸氢、磷酸二氢、三氟甲烷磺酸、三氟乙酸和对甲苯磺酸中的一种或至少两种;优选为氯和醋酸中的一种或两种。The anion in the hydrophilic ionic liquid described in step (2) is preferably chlorine, bromine, iodine, tetrafluoroboric acid, acetic acid, nitric acid, perchloric acid, hydrogen sulfate, dihydrogen phosphate, trifluoromethanesulfonic acid, trifluoromethanesulfonic acid, One or at least two of fluoroacetic acid and p-toluenesulfonic acid; preferably one or both of chlorine and acetic acid.
步骤(2)中所述的有机溶剂A为己烷和石油醚中的一种或两种。The organic solvent A described in the step (2) is one or both of hexane and petroleum ether.
所述的己烷优选为正己烷。The hexane is preferably n-hexane.
步骤(2)中所述的有机溶剂A的用量优选为所述的菌丝体-亲水型离子液体溶液与所述的有机溶剂A按体积比2:1~1:10配比;The amount of the organic solvent A described in step (2) is preferably the ratio of the mycelia-hydrophilic ionic liquid solution to the organic solvent A in a volume ratio of 2:1 to 1:10;
步骤(2)中所述的萃取是在室温下萃取。The extraction described in step (2) is extraction at room temperature.
所述的室温为10~30℃;优选为20~30℃。The room temperature is 10-30°C; preferably 20-30°C.
步骤(3)中所述的疏水型离子液体中的阳离子优选为1-癸基-3-甲基咪唑、1-十二烷基-3-甲基咪唑、1-十四烷基-3-甲基咪唑、1-十六烷基-3-甲基咪唑、1-十八烷基-3-甲基咪唑、1-乙基-2,3-二甲基咪唑、1-己基-2,3-二甲基咪唑和1-十六烷基-2,3-二甲基咪唑中的一种或至少两种;优选为1-癸基-3-甲基咪唑、1-十四烷基-3-甲基咪唑和1-十六烷基-2,3-二甲基咪唑中的一种或至少两种。The cation in the hydrophobic ionic liquid described in step (3) is preferably 1-decyl-3-methylimidazole, 1-dodecyl-3-methylimidazole, 1-tetradecyl-3- Methylimidazole, 1-hexadecyl-3-methylimidazole, 1-octadecyl-3-methylimidazole, 1-ethyl-2,3-dimethylimidazole, 1-hexyl-2, One or at least two of 3-dimethylimidazole and 1-hexadecyl-2,3-dimethylimidazole; preferably 1-decyl-3-methylimidazole, 1-tetradecyl - one or at least two of 3-methylimidazole and 1-hexadecyl-2,3-dimethylimidazole.
步骤(3)中所述的疏水型离子液体中的阴离子优选为溴、磺酸、六氟磷酸和双三氟甲烷磺酰亚胺中的一种或至少两种。The anion in the hydrophobic ionic liquid described in step (3) is preferably one or at least two of bromine, sulfonic acid, hexafluorophosphoric acid and bistrifluoromethanesulfonimide.
步骤(3)中所述的疏水型离子液体的用量优选为所述的疏水型离子液体与所述的萃取后的菌丝体-亲水型离子液体溶液按质量比10:1~1:10配比;优选为按质量比5:1~1:2配比。The amount of the hydrophobic ionic liquid described in step (3) is preferably 10:1 to 1:10 by mass ratio between the hydrophobic ionic liquid and the extracted mycelia-hydrophilic ionic liquid solution Proportion; preferably 5:1 to 1:2 by mass ratio.
步骤(3)中所述的加热条件优选为于50~90℃反应0.5~3小时。The heating condition described in step (3) is preferably to react at 50-90° C. for 0.5-3 hours.
步骤(3)中所述的静置分层优选为冷却至30℃再静置分层。The standing stratification described in step (3) is preferably cooling to 30° C. and then standing stratification.
上述的离子液体是通过人工合成的化合物,阳离子和阴离子可以通过需要进行自由组合。这些离子液体可以通过商业途径合成,如兰州中科凯特科工贸有限公司。The above-mentioned ionic liquids are artificially synthesized compounds, and cations and anions can be combined freely according to needs. These ionic liquids can be synthesized by commercial means, such as Lanzhou Zhongke Kite Technology Industry and Trade Co., Ltd.
步骤(4)中所述的水洗的条件优选为在20~60℃条件下进行水洗;更优选为在40~60℃条件下进行水洗。The conditions of the water washing in step (4) are preferably water washing at 20-60°C; more preferably water washing at 40-60°C.
步骤(4)中所述的超纯水的每次用量优选为相当于所述的疏水相的1~10倍体积;优选为相当于所述的疏水相的2~5倍体积。The amount of ultrapure water used in step (4) is preferably 1-10 times the volume of the hydrophobic phase; preferably 2-5 times the volume of the hydrophobic phase.
步骤(4)中所述的水洗的次数优选为2~3次。The number of times of water washing described in step (4) is preferably 2 to 3 times.
步骤(5)中所述的超临界CO2萃取的萃取条件优选为:CO2用量与疏水相按质量比3~20:1配比;萃取体系的压强为9~30MPa,萃取的温度为35~60℃,按相当于二氧化碳质量0~5%(w/w)的量添加挟带溶剂,出口温度35~55℃,流速0.1~1L/min;更优选为:CO2用量与疏水相按质量比3~15:1配比;萃取体系的压强为10~30MPa,萃取的温度为40~55℃,按相当于二氧化碳质量0.5~1%(w/w)的量添加挟带溶剂,出口温度40~55℃,流速0.3~1L/min。The extraction conditions of the supercritical CO2 extraction described in step (5) are preferably: the CO2 amount and the hydrophobic phase are in a mass ratio of 3 to 20:1; the pressure of the extraction system is 9 to 30 MPa, and the extraction temperature is 35 ~60°C, add entraining solvent in an amount equivalent to 0~5% (w/w) of carbon dioxide mass, outlet temperature 35~55°C, flow rate 0.1~1L/min; more preferably: CO2 dosage and hydrophobic phase The mass ratio is 3-15:1; the pressure of the extraction system is 10-30MPa, the extraction temperature is 40-55°C, and the entrained solvent is added in an amount equivalent to 0.5-1% (w/w) of carbon dioxide mass, and the outlet The temperature is 40-55°C, and the flow rate is 0.3-1L/min.
步骤(5)中所述的超临界CO2萃取中所使用的挟带溶剂优选为甲醇、乙醇、丙酮、乙酸乙酯、氯仿和乙醚中的一种或至少两种。The entrained solvent used in the supercritical CO2 extraction described in step (5) is preferably one or at least two of methanol, ethanol, acetone, ethyl acetate, chloroform and ether.
步骤(5)中所述的超临界CO2萃取中所使用的萃取物收集溶剂优选为甲醇、乙醇、丙酮、乙酸乙酯、氯仿、乙醚、二甲基亚砜和乙腈中的一种或至少两种。The extract collection solvent used in the supercritical CO extraction described in step (5) is preferably one or at least one of methanol, ethanol, acetone, ethyl acetate, chloroform, ether, dimethylsulfoxide and acetonitrile two kinds.
步骤(5)中所述的有机溶剂B优选为二甲基亚砜或乙腈。The organic solvent B described in step (5) is preferably dimethyl sulfoxide or acetonitrile.
步骤(5)中所述的萃取物溶液的浓度为0.5%~30%(w/w);优选为10~15%(w/w)。The concentration of the extract solution in step (5) is 0.5%-30% (w/w); preferably 10-15% (w/w).
步骤(6)中所述的液态二氧化碳为高压液体二氧化碳。The liquid carbon dioxide described in step (6) is high-pressure liquid carbon dioxide.
步骤(6)中所述的液态二氧化碳和所述的萃取物溶液按1~20:1(m/v,g:mL)配比混合;优选为按质量体积比8~10:1配比混合。The liquid carbon dioxide and the extract solution described in step (6) are mixed in a ratio of 1 to 20:1 (m/v, g:mL); preferably mixed in a ratio of 8 to 10:1 by mass to volume .
步骤(6)中所述的通过雾化的方法喷入反应腔反应中的反应条件优选如下:反应体系压强为10~50MPa,温度为40~65℃,流速为0.5~2L/min;更优选如下:反应体系压强为10~45MPa,温度为40~60℃,流速为0.8~1.5L/min。The reaction conditions described in the step (6) are preferably as follows: the pressure of the reaction system is 10 to 50 MPa, the temperature is 40 to 65 ° C, and the flow rate is 0.5 to 2 L/min; more preferably As follows: the pressure of the reaction system is 10-45MPa, the temperature is 40-60°C, and the flow rate is 0.8-1.5L/min.
所述的从菌丝体中分离纯化他克莫司的方法适合用于工业上分离纯化得到他克莫司。The method for separating and purifying tacrolimus from mycelium is suitable for industrial separation and purification to obtain tacrolimus.
本发明的原理:离子液体是在室温和室温附近温度下呈液体状态的盐类物质,通常由有机阳离子和无机阴离子或者有机阴离子组成。离子液体有很多特点:液态温度范围广,可达到几百度;具有很高的稳定性;蒸汽压低、几乎不挥发;具有类似有机溶剂的性质,对许多有机物和无机物有很好的溶解性能。离子液体非常适合作为分离提纯的介质,尤其是在液-液提取分离上:离子液体能溶解某些有机化合物、无机化合物和有机金属化合物,而同有机或无机溶剂不混溶。离子液体的独特性质通常是由其特定的结构和离子间的作用力决定。根据离子液体阳离子和阴离子基团的种类的不同,离子液体可分为亲水和疏水两种类型。其中阴离子为Cl-和OAc-等咪唑类亲水型的离子液体具有高效溶解纤维素和丝状真菌细胞壁的能力。在该类离子液体中,S.tsukubaensis细胞壁的溶解可以有效释放菌丝内代谢产物。疏水型离子液体主要包含阳离子为取代基链长超过8个碳原子的咪唑类,阴离子为六氟磷酸根和三氟甲基磺酰胺的离子液体。疏水型离子液体与水、亲水型的离子液体和其他极型溶剂混合不易互溶。疏水型并且具有相同咪唑阳离子、不同阴离子的离子液体通过共混可以改变其的疏水性和对他克莫司成分的亲和性,以达到对于此体系最优化的萃取效果。相对常规机械破碎法和有机溶剂溶解的方法,使用离子液体进行提取和萃取具有高效和低毒的特点。Principle of the present invention: ionic liquid is a salt substance in a liquid state at or near room temperature, and is usually composed of organic cations and inorganic anions or organic anions. Ionic liquids have many characteristics: a wide range of liquid temperature, which can reach hundreds of degrees; high stability; low vapor pressure, almost non-volatile; similar properties to organic solvents, and good solubility for many organic and inorganic substances. Ionic liquids are very suitable as separation and purification media, especially in liquid-liquid extraction and separation: ionic liquids can dissolve certain organic compounds, inorganic compounds and organometallic compounds, but are immiscible with organic or inorganic solvents. The unique properties of ionic liquids are usually determined by their specific structures and interactions between ions. According to the different types of cation and anion groups in ionic liquids, ionic liquids can be divided into two types: hydrophilic and hydrophobic. Among them, the anions are Cl - and OAc - and other imidazole hydrophilic ionic liquids have the ability to dissolve cellulose and filamentous fungal cell walls efficiently. In this type of ionic liquid, the dissolution of the cell wall of S. tsukubaensis can effectively release the metabolites in the hyphae. Hydrophobic ionic liquids mainly include imidazoles whose cations are substituents with a chain length of more than 8 carbon atoms, and ionic liquids whose anions are hexafluorophosphate and trifluoromethylsulfonamide. Hydrophobic ionic liquids are not easily miscible with water, hydrophilic ionic liquids and other polar solvents. Hydrophobic ionic liquids with the same imidazolium cation and different anions can be blended to change their hydrophobicity and affinity to tacrolimus components, so as to achieve the optimal extraction effect for this system. Compared with conventional mechanical crushing methods and organic solvent dissolution methods, the use of ionic liquids for extraction and extraction has the characteristics of high efficiency and low toxicity.
溶解在亲水型离子液体中的菌丝体及其内容物先经过己烷或石油醚进行萃取,除去脂肪和脂肪酸等成分。然后采用疏水型离子液体-亲水型离子液体两相萃取的方法,将他克莫司等成分转移到疏水离子液体相中,实现与发酵液和菌丝中极型杂质的分离。收集的疏水相通过水洗,残留的水溶性物质(糖、蛋白和氨基酸、维生素等)被除掉。离子液体具有极低的饱和蒸汽压,几乎不挥发。溶解在疏水型离子液体中的非挥发性的成分(例如他克莫司)可通过超临界CO2萃取的方法进行分离。超临界CO2具有超强的渗透力和溶解力,可以完全溶解在离子液体中,而离子液体并不溶解在CO2中。控制反应体系压强、温度和夹带溶剂,可以实现分离和富集他克莫司原料产品。该方法相对于常规的蒸馏、蒸发浓缩和层析等方法更为简单和高效。使用超临界结晶技术的气体抗溶剂效应可以进一步对他克莫司产品进行纯化。气体抗溶剂效应是指在高压条件下溶解的CO2使有机溶剂膨胀,内聚能显着降低,溶解能力减小,使已溶解的物质形成结晶或无定型沉淀的过程。根据气体抗溶剂效应对温度和反应体系压强敏感的特性,超临界流体结晶技术能够保持物质的天然结构和活性的情况下制备和纯化超细晶体。The mycelium and its contents dissolved in the hydrophilic ionic liquid are first extracted with hexane or petroleum ether to remove components such as fat and fatty acid. Then, the hydrophobic ionic liquid-hydrophilic ionic liquid two-phase extraction method is used to transfer the components such as tacrolimus into the hydrophobic ionic liquid phase, so as to realize the separation from the extreme impurities in the fermentation broth and mycelium. The collected hydrophobic phase is washed with water, and the residual water-soluble substances (sugar, protein, amino acid, vitamin, etc.) are removed. Ionic liquids have extremely low saturated vapor pressure and are almost non-volatile. Non-volatile components (such as tacrolimus) dissolved in hydrophobic ionic liquids can be separated by supercritical CO 2 extraction. Supercritical CO2 has super strong penetration and solvency, and can be completely dissolved in ionic liquids, while ionic liquids are not dissolved in CO2 . The separation and enrichment of tacrolimus raw material products can be achieved by controlling the pressure, temperature and entrained solvent of the reaction system. Compared with conventional methods such as distillation, evaporative concentration and chromatography, this method is simpler and more efficient. The tacrolimus product can be further purified using the gas antisolvent effect of supercritical crystallization technology. The gas anti-solvent effect refers to the process in which the dissolved CO2 expands the organic solvent under high pressure conditions, the cohesive energy is significantly reduced, the solubility is reduced, and the dissolved substance forms a crystal or an amorphous precipitate. According to the characteristics that the gas anti-solvent effect is sensitive to temperature and reaction system pressure, supercritical fluid crystallization technology can prepare and purify ultrafine crystals while maintaining the natural structure and activity of the substance.
本发明相对于现有技术具有如下的优点及效果:Compared with the prior art, the present invention has the following advantages and effects:
本发明对他克莫司的回收率高,为70~85%;纯度也高,为90%以上,高达99%。The invention has a high recovery rate of 70-85% for tacrolimus; the purity is also high, which is more than 90%, as high as 99%.
具体实施方式detailed description
下面结合实施例对本发明作进一步详细的描述,但本发明的实施方式不限于此。The present invention will be further described in detail below in conjunction with examples, but the embodiments of the present invention are not limited thereto.
实施例1Example 1
1、筑波链霉菌Strptomyces GW-2-1920-1916-02(广东省微生物种质资源库)菌丝体通过液体深层发酵的方法获得,具体步骤如下:液体发酵培养基(重量比)含有1.5%葡萄糖,1.5%可溶性淀粉,0.1%L-赖氨酸,0.1%(NH4)2SO4,0.05%K2HPO4和MgSO4,0.005%VB1,pH=6.5。30℃下发酵72h后过滤收集菌丝体。收集的筑波链霉菌菌丝体(含水量为10%(w/w)),与亲水型离子液体1-丙基-3-甲基咪唑氯盐按照比例为1:3(干重w/w)混合。常压N2氛围下加热搅拌,加热温度为50℃,反应时间2小时。1. The mycelium of Streptomyces Strptomyces GW-2-1920-1916-02 (Guangdong Provincial Microbial Germplasm Resource Bank) is obtained by liquid submerged fermentation, and the specific steps are as follows: the liquid fermentation medium (weight ratio) contains 1.5% Glucose, 1.5% soluble starch, 0.1% L-lysine, 0.1% (NH4) 2 SO 4 , 0.05% K 2 HPO 4 and MgSO 4 , 0.005% VB 1 , pH=6.5. Fermented at 30°C for 72 hours and filtered Collect mycelium. The collected Streptomyces tsukuba mycelium (water content is 10% (w/w)), and the hydrophilic ionic liquid 1-propyl-3-methylimidazolium chloride salt is in a ratio of 1:3 (dry weight w/ w) mixing. Heat and stir under normal pressure N2 atmosphere, the heating temperature is 50°C, and the reaction time is 2 hours.
2、第1步反应后的菌丝体-离子液体溶液与正己烷按照1:5(v/v)比例混合,室温下进行萃取。2. The mycelium-ionic liquid solution after the reaction in the first step is mixed with n-hexane at a ratio of 1:5 (v/v), and extracted at room temperature.
3、使用疏水型离子液体溴化1-癸基-3-甲基咪唑与第2步萃取后的菌丝体-离子液体溶液按照2:1(w/w)比例混合,常压N2氛围加热(50℃)机械搅拌反应2小时后冷却至30℃静置分层。3. Use the hydrophobic ionic liquid 1-decyl-3-methylimidazole bromide to mix with the mycelium-ionic liquid solution extracted in the second step according to the ratio of 2:1 (w/w), and use the normal pressure N 2 atmosphere Heat (50°C) and mechanically stir for 2 hours, then cool to 30°C and let stand to separate layers.
4、使用3倍体积的超纯水对第3步中的疏水相在40℃下进行水洗3次。4. Use 3 times the volume of ultrapure water to wash the hydrophobic phase in step 3 at 40°C for 3 times.
5、对水洗后的疏水相进行超临界CO2萃取。CO2使用量与疏水相比为3:1(w/w),萃取体系压强10MPa,萃取温度40℃,挟带溶剂为乙醇,添加量为0.5%(w/w),出口温度40℃,流速0.3L/min,萃取物收集溶剂为乙醇。5. Carry out supercritical CO 2 extraction to the hydrophobic phase after water washing. The amount of CO2 used is 3:1 (w/w) compared to the hydrophobicity, the pressure of the extraction system is 10MPa, the extraction temperature is 40°C, the entrained solvent is ethanol, the addition amount is 0.5% (w/w), and the outlet temperature is 40°C. The flow rate is 0.3L/min, and the extract collection solvent is ethanol.
6、萃取物真空干燥后溶于乙腈中,浓度为10%(w/w)。6. The extract was dried in vacuum and dissolved in acetonitrile at a concentration of 10% (w/w).
7、将高压液态二氧化碳和步骤6中的萃取物溶液按质量体积比10:1比例经共同注入超临界二氧化碳反应器的顶部的雾化喷嘴,反应体系压强10MPa,温度40℃,流速1L/min。在反应器底部的筛板模块上收集他克莫司结晶。7. Inject the high-pressure liquid carbon dioxide and the extract solution in step 6 into the atomizing nozzle at the top of the supercritical carbon dioxide reactor at a mass volume ratio of 10:1. The pressure of the reaction system is 10MPa, the temperature is 40°C, and the flow rate is 1L/min . Tacrolimus crystals were collected on a sieve module at the bottom of the reactor.
计算和分析他克莫斯的成分的回收率为75%,纯度95%。The calculated and analyzed components of tacrolimus had a recovery rate of 75% and a purity of 95%.
回收率的=(该分离方法得到的他克莫斯成分的质量/菌丝体中他克莫斯总含量)×100%。Recovery = (mass of tacrolimus component obtained by the separation method/total content of tacrolimus in mycelia) × 100%.
纯度=(该分离方法得到的结晶中他克莫斯成分质量/结晶质量)×100%Purity = (mass of tacrolimus component in crystals obtained by this separation method/crystal mass) × 100%
实施例2Example 2
1、按实施例步骤1,通过液体深层发酵的方法获得含水量20%的筑波链霉菌Strptomyces GW-2-1920-1916-02菌丝体,将获得的菌丝体与亲水型离子液体1-烯丙基-3-甲基咪唑醋酸盐按照比例为1:6(干重w/w)混合。常压下N2氛围下加热搅拌,加热温度为70℃,反应时间1小时。1. According to step 1 of the embodiment, the mycelium of Streptomyces tsukuba Strptomyces GW-2-1920-1916-02 with a water content of 20% was obtained by liquid submerged fermentation, and the obtained mycelium was mixed with the hydrophilic ionic liquid 1 - Allyl-3-methylimidazole acetate was mixed in a ratio of 1:6 (dry weight w/w). Heat and stir under N2 atmosphere under normal pressure, the heating temperature is 70°C, and the reaction time is 1 hour.
2、第1步反应后的菌丝体-亲水型离子液体溶液与石油醚按照1:1(v/v)比例混合,室温下进行萃取。2. The mycelium-hydrophilic ionic liquid solution after the reaction in the first step is mixed with petroleum ether in a ratio of 1:1 (v/v), and extracted at room temperature.
3、使用疏水型离子液体1-己基-2,3-二甲基咪唑六氟磷酸盐与第2步萃取后的菌丝体-亲水型离子液体溶液按照5:1(w/w)比例混合,常压N2氛围下加热(70℃)机械搅拌反应3小时后冷却至30℃静置分层。3. Use the hydrophobic ionic liquid 1-hexyl-2,3-dimethylimidazolium hexafluorophosphate and the mycelium-hydrophilic ionic liquid solution extracted in the second step according to the ratio of 5:1 (w/w) Mixed, heated (70°C) under normal pressure N2 atmosphere and mechanically stirred for 3 hours, then cooled to 30°C and allowed to stand for stratification.
4、使用5倍体积的超纯水对第3步中的疏水相在50℃下进行水洗3次。4. Use 5 times the volume of ultrapure water to wash the hydrophobic phase in step 3 at 50°C for 3 times.
5、对水洗后的疏水相进行超临界CO2萃取,收集萃取物。CO2使用量与疏水相比为10:1(w/w),萃取体系压强25MPa,萃取温度50℃,出口温度45℃,流速0.8L/min,挟带溶剂为乙酸乙酯,添加量为0.8%(w/w)。萃取物收集溶剂为乙酸乙酯。5. Carry out supercritical CO 2 extraction to the hydrophobic phase after water washing, and collect the extract. The amount of CO2 used is 10:1 (w/w) compared to the hydrophobicity, the pressure of the extraction system is 25MPa, the extraction temperature is 50°C, the outlet temperature is 45°C, the flow rate is 0.8L/min, the entrained solvent is ethyl acetate, and the addition amount is 0.8% (w/w). The extract collection solvent was ethyl acetate.
6、萃取物真空干燥后溶于乙腈中,浓度为15%(w/w)。6. The extract was dried in vacuum and dissolved in acetonitrile at a concentration of 15% (w/w).
7、将高压液态二氧化碳和步骤6中的萃取物溶液按质量体积比9:1比例经共同注入超临界二氧化碳反应器的顶部的雾化喷嘴,反应体系压强30MPa,温度55℃,流速0.8L/min。在反应器底部的筛板模块上收集他克莫司结晶。7. Inject the high-pressure liquid carbon dioxide and the extract solution in step 6 into the atomizing nozzle at the top of the supercritical carbon dioxide reactor according to the mass volume ratio of 9:1. The pressure of the reaction system is 30MPa, the temperature is 55°C, and the flow rate is 0.8L/ min. Tacrolimus crystals were collected on a sieve module at the bottom of the reactor.
计算和分析他克莫斯的成分的回收率为85%,纯度92%。The calculated and analyzed components of tacrolimus had a recovery of 85% and a purity of 92%.
实施例3Example 3
1、按实施例步骤1,通过液体深层发酵的方法获得含水量50%的筑波链霉菌Strptomyces GW-2-1920-1916-02菌丝体,将获得的菌丝体与亲水型离子液体1-丁基-3-甲基咪唑氯盐和1-戊基-3-甲基咪唑氯盐的混合物(1:1,v/v)按照比例为1:2(干重w/w)混合。常压下真空下加热搅拌,加热温度为90℃,反应时间0.5小时。1. According to step 1 of the embodiment, the mycelium of Streptomyces tsukuba Strptomyces GW-2-1920-1916-02 with a water content of 50% was obtained by submerged fermentation, and the obtained mycelium was mixed with the hydrophilic ionic liquid 1 - A mixture of butyl-3-methylimidazolium chloride and 1-pentyl-3-methylimidazolium chloride (1:1, v/v) was mixed in a ratio of 1:2 (dry weight w/w). Heating and stirring under normal pressure and vacuum, the heating temperature is 90° C., and the reaction time is 0.5 hours.
2、第1步反应后的菌丝体-亲水型离子液体溶液与正己烷按照2:1(v/v)比例混合,室温下进行萃取。2. The mycelium-hydrophilic ionic liquid solution after the reaction in the first step is mixed with n-hexane at a ratio of 2:1 (v/v), and extracted at room temperature.
3、使用疏水型离子液体为1-十二烷基-3-甲基咪唑六氟磷酸盐与第2步萃取后的菌丝体-亲水型离子液体溶液按照1:2(w/w)比例混合,真空加热(90℃)机械搅拌0.5小时后,冷却至30℃静置分层。3. Use the hydrophobic ionic liquid as 1-dodecyl-3-methylimidazolium hexafluorophosphate and the mycelium after the extraction in the second step-hydrophilic ionic liquid solution according to 1:2 (w/w) Proportional mixing, vacuum heating (90°C) and mechanical stirring for 0.5 hours, cooling to 30°C and standing to separate layers.
4、使用5倍体积的超纯水对第3步中的疏水相在60℃下进行水洗2次。4. Use 5 times the volume of ultrapure water to wash the hydrophobic phase in step 3 twice at 60°C.
5、对水洗后的疏水相进行超临界CO2萃取,收集萃取物。CO2使用量与疏水相比为15:1(w/w),萃取体系压强30MPa,萃取温度55℃,出口温度55℃,流速1L/min,挟带溶剂为丙酮,添加量为1%(w/w),萃取物收集溶剂为丙酮。5. Carry out supercritical CO 2 extraction to the hydrophobic phase after water washing, and collect the extract. The amount of CO used is 15:1 (w/w) compared to the hydrophobicity, the pressure of the extraction system is 30MPa, the extraction temperature is 55°C, the outlet temperature is 55°C, the flow rate is 1L/min, the entrained solvent is acetone, and the addition amount is 1% ( w/w), the extract collection solvent is acetone.
6、萃取物真空干燥后溶于二甲基亚砜,浓度为5%(w/w)。6. The extract was dried in vacuum and dissolved in dimethyl sulfoxide at a concentration of 5% (w/w).
7、将高压液态二氧化碳和步骤6中的萃取物溶液按质量体积比8:1比例经共同注入超临界二氧化碳反应器的顶部的雾化喷嘴。反应体系压强45MPa,温度60℃,流速1.5L/min。在反应器底部的筛板模块上收集他克莫司结晶。7. The high-pressure liquid carbon dioxide and the extract solution in step 6 are jointly injected into the atomizing nozzle at the top of the supercritical carbon dioxide reactor in a ratio of 8:1 by mass to volume. The pressure of the reaction system is 45MPa, the temperature is 60°C, and the flow rate is 1.5L/min. Tacrolimus crystals were collected on a sieve module at the bottom of the reactor.
计算和分析他克莫斯的成分的回收率为70%,纯度99%。The calculated and analyzed components of tacrolimus had a recovery rate of 70% and a purity of 99%.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.
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