CN106903432B - Based on the laser assembly solder device and its control method rolled with weldering - Google Patents
Based on the laser assembly solder device and its control method rolled with weldering Download PDFInfo
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- CN106903432B CN106903432B CN201710315290.2A CN201710315290A CN106903432B CN 106903432 B CN106903432 B CN 106903432B CN 201710315290 A CN201710315290 A CN 201710315290A CN 106903432 B CN106903432 B CN 106903432B
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- 238000000034 method Methods 0.000 title claims description 20
- 229910000679 solder Inorganic materials 0.000 title description 11
- 238000003466 welding Methods 0.000 claims abstract description 169
- 238000005096 rolling process Methods 0.000 claims abstract description 57
- 230000005540 biological transmission Effects 0.000 claims 10
- 230000001681 protective effect Effects 0.000 claims 2
- 229910052751 metal Inorganic materials 0.000 abstract description 13
- 239000002184 metal Substances 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 8
- 229910000831 Steel Inorganic materials 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 229910000765 intermetallic Inorganic materials 0.000 description 4
- 239000004411 aluminium Substances 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000037396 body weight Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000003913 materials processing Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000009527 percussion Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
- B23K26/24—Seam welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
本发明提出一种基于随焊碾压的激光拼焊装置，包括分别固定在地面上的焊接工作平台，焊接移动平台和对中压力装置，其中所述对中压力装置和焊接工作平台沿待焊板的传送方向依次设置在地面上，所述焊接移动平台横跨所述焊接工作平台；在所述焊接移动平台上连接有激光头、焊前压力装置及焊后压力装置，所述焊前压力装置及焊后压力装置均可与传送至所述焊接工作平台上的待焊板相接触，所述激光头的激光束焦点处于焊前压力装置及焊后压力装置之间的待焊板表面；控制系统通过数据线连接控制所述焊接工作平台、焊接移动平台、对中压力装置、激光头，焊前压力装置以及焊后压力装置。上述装置结构简单可靠，操作方便，能提高异种金属薄板的焊接效果。
The present invention proposes a laser tailored welding device based on rolling with welding, including a welding work platform fixed on the ground, a welding mobile platform and a centering pressure device, wherein the centering pressure device and the welding work platform are along the lines to be welded. The conveying directions of the plates are set on the ground in sequence, and the welding mobile platform straddles the welding work platform; a laser head, a pre-welding pressure device and a post-weld pressure device are connected to the welding mobile platform, and the pre-welding pressure device Both the device and the post-weld pressure device can be in contact with the plate to be welded transmitted to the welding work platform, and the laser beam focus of the laser head is located on the surface of the plate to be welded between the pre-weld pressure device and the post-weld pressure device; The control system controls the welding work platform, the welding mobile platform, the centering pressure device, the laser head, the pre-welding pressure device and the post-weld pressure device through the data line connection. The above-mentioned device has a simple and reliable structure, is convenient to operate, and can improve the welding effect of dissimilar metal sheets.
Description
Technical field
The present invention relates to materials processing engineering field more particularly to it is a kind of based on the laser assembly solder device that rolls of weldering and its
Control method.
Background technique
Both the industrial circle that is connected to of aluminum/steel dissimilar metal has a wide range of applications, especially in automobile industry, realize
Car body weight can effectively be mitigated by being reliably connected, energy saving, reduce exhaust emissions.Aluminum/steel dissimilar metal is influenced to connect
It is the control of interface intermetallic compounds layer in place of the most critical of head performance.Blocked up brittle intermetallic layer will be tight
Ghost image rings the performance of connector, therefore, inhibits the generation of intermetallic compounds layer and growth is to improve the effective way of joint performance.
And excessive heat input can promote thick big intermetallic compounds layer to generate.
In addition, the welding stress of light sheet material is larger, it is easy to there is the defects of HOT CRACK FOR WELDING P, welding deformation, and aluminium/
The physical and chemical performance (thermal expansion coefficient) of two kinds of materials of steel has bigger difference, and post welding distortion is particularly evident.In view of this, have
The method for laser welding of smaller heat input and heat affected area be considered as it is a kind of weld aluminum/steel dissimilar metal ideal method, but on
Problem on deformation is stated to remain to be further improved.
Therefore, take auxiliary with weldering rolling method in the welding process, the synchronous pressure that applies is considered as solving in welded joints
A kind of effective way of the above problem, but it is existing with weldering rolling apparatus or with weldering impact device, there is their shortcoming.
As 204771174 U of Publication No. CN patent disclosure with weldering rolling device it is huge, rolling wheel be easy stop swash
Light path, or roll position and laser action position and deviate too far, the purpose with weldering is not achieved.Publication No. CN 201728471
The trailing peening device of the patent disclosure of U carries out direct contact type impact to surface of test piece using mechanical force, and the pressure of application is simultaneously
Discontinuously, it is difficult to guarantee the uniformity of rolling effect, while the size of impact force is difficult to quantify.Chinese patent ZL03132581.5
Disclosed weld with trailing impactive rolling device is the technology of a kind of new control welding stress and deformation, and this method is although compensate for weldering
It rolls and insufficient with the part of weldering percussion mechanism, but still is that discontinuous applies pressure, the guarantee foundation of impact effect is subtracting
On the basis of small impact area, and the size of impact force is difficult to quantify.
Summary of the invention
In order to solve the deficiencies in the prior art, the invention proposes a kind of based on the laser assembly solder rolled with weldering dress
It sets and its control method, to improve the welding effect of dissimilar metal.
To achieve the goals above, an aspect of of the present present invention proposes a kind of based on the laser assembly solder device that rolls of weldering,
Including the welding platform being separately fixed on ground, mobile platform and centering pressure apparatus are welded, wherein the centering pressure
Power device and welding platform are set gradually on the ground along the direction of transfer to welding plate, and the welding mobile platform is across institute
State welding platform；Pressure apparatus and postwelding pressure apparatus before laser head, weldering are connected on the welding mobile platform,
Before the weldering pressure apparatus and postwelding pressure apparatus can be sent to being in contact on the welding platform to welding plate,
The laser beam foucing of the laser head is in the plate surface to be welded before welded between pressure apparatus and postwelding pressure apparatus；Control system
System controls the welding platform, welding mobile platform, centering pressure apparatus, laser head, pressure before welding by data line connection
Power device and postwelding pressure apparatus.
Preferably, the centering pressure apparatus includes the support column fixed on the ground；It is installed on the support column
There is cross slide way, transverse moving mechanism is installed on the cross slide way, the transverse moving mechanism is equipped with and the transverse direction
The transverse shifting wheel that guide rail is used cooperatively, the second mobile motor is additionally provided on the transverse moving mechanism, and push plate passes through laterally pressure
Force snesor is connected with the transverse moving mechanism；The push plate is equipped with the groove to match with the plate shape to be welded,
Second mobile motor and the transverse pressure sensor are connect by data line with the control system.
Preferably, the welding platform includes the welding base station fixed on the ground, in the Welder
Make base station and be equipped with welding backing plate, protection air drain is offered on the welding backing plate, in the welding backing plate
Two groups of first pressure motors are respectively equipped on the welding base station of two sides, be all provided on every group of first pressure motor there are two fastening
Pressure apparatus offers fastening pressure limiting slot on each fastening pressure device, and every group of fastening pressure device passes through the fastening
Pressure limiting slot connects a clam member, and described two clam members are arranged at the top of the welding backing plate, and
And the gap between described two clam members is corresponding with the protection air drain；The first pressure motor by data line with
The control system connection.
Preferably, the welding mobile platform includes the first support frame fixed on the ground, in first support
Frame is equipped with longitudinal rail, offers longitudinal rail slot on the longitudinal rail, longitudinal shifting is equipped on the longitudinal rail
Motivation structure, the longitudinal moving mechanism are equipped with first movement motor and longitudinal movement wheel, and the longitudinal movement wheel setting exists
In the longitudinal rail slot, laser head mounting rack and two groups of adjustable positioning in position are equipped on the longitudinal moving mechanism
Plate, the laser head mounting rack are connected with the laser head；The first movement motor passes through data line and control system
System is connected.
Preferably, the postwelding pressure apparatus includes the second support frame, and second support frame passes through far from laser head
The positioning plate of mounting rack is fixed on the welding mobile platform；Second pressure motor is arranged on second support frame；Institute
It states second pressure motor, first pressure bar and first pressure drive rod to be from top to bottom connected in turn, wherein described
Two pressure motors and first pressure bar are coaxially connected together, and first pressure sensor, institute are equipped on the first pressure bar
The lower end for stating first pressure bar is equipped with the first locating shaft, and two groups of first pressure drive rods are connected with first locating shaft
It connects, the end of every group of first pressure drive rod is equipped with the first rolling wheel, and the center location of first rolling wheel is equipped with first axle
It holds, the first connecting shaft for connecting first pressure drive rod, the first connection the tip of the axis is equipped in the first bearing
Sunk key is formed, gag lever post is connected by the sunk key with first rolling wheel；It is symmetrically set on second support frame
There are two limit plate, the relative position for adjusting the limit plate and second support frame is offered on the limit plate
Keyway；Wire feed bracket is equipped on the limit plate close to laser head side, the wire feed bracket is equipped with wire feeding head；Described second
Pressure motor is connect by data line with the control system with the first pressure sensor.
Preferably, pressure apparatus includes third support frame before the weldering, and the third support frame passes through close to laser head
The positioning plate of mounting rack is fixed on the welding mobile platform, and third pressure motor is arranged on the third support frame；Institute
It states third pressure motor, second pressure bar and second pressure drive rod to be from top to bottom connected in turn, wherein described
Three pressure motors and second pressure bar are coaxially connected together, and second pressure sensor, institute are equipped on the second pressure bar
The lower end for stating second pressure bar is equipped with the second locating shaft, and one group of second pressure drive rod is connected on second locating shaft,
The end of the second pressure drive rod is connected with the second rolling wheel, and the center location of second rolling wheel is equipped with the second axis
It holds, the second connecting shaft for connecting second pressure drive rod is equipped in the second bearing, at the end of the second pressure bar
End, which is additionally provided with, makes the vertically oriented plate of the second pressure drive rod axially movable, the third pressure motor and described second
Pressure sensor is connected by data line with the control system.
Preferably, the first movement motor, the second mobile motor, first pressure motor, second pressure motor and
Third pressure motor is all made of servo motor.
Another aspect of the present invention also proposed a kind of based on the above-mentioned control based on the laser assembly solder device rolled with weldering
Method the described method comprises the following steps: step 1 will be placed at the push plate of the centering pressure apparatus to welding plate, by described
Control system calibrates centering parameter, makes to compress to welding plate on the welding platform in and through clam member；Step 2,
By adjusting the relative position of limit plate and the second support frame in the postwelding pressure apparatus, to adjust when the postwelding pressure
When the surface that device treats welding plate applies preset pressure, two the first rolling wheels are in the position of the plate surface to be welded；Adjustment
The laser beam foucing of the laser head makes laser beam foucing and close to the of the laser head in the position of the plate surface to be welded
Spacing between one rolling wheel is in 3 ~ 5mm；It is adjusted by adjusting the position of the third support frame in pressure apparatus before the weldering
Second rolling wheel makes the spacing between laser beam foucing and second rolling wheel exist in the position of the plate surface to be welded
100~120mm；The position of step 3, adjustment welding zero point；Step 4 sets path of welding and weldering by the control system
Connect parameter；Step 5 is made the postwelding pressure apparatus by the control system and welds the surface that preceding pressure apparatus treats welding plate
Apply preset pressure；Step 6, the adjustment wire feeding head and the relative position to welding plate；Step 7 treats welding plate implementation weldering
It connects.
Preferably, the welding parameter in the step 4 include laser power be 1kW ~ 6kW, defocusing amount be+10 mm ~+
30 mm, Ar protection air-flow amount are the L/min of 10 L/min ~ 30, and speed of welding is the m/min of 0.5 m/min ~ 3.
The beneficial effect of the program of the present invention is above-mentioned based on simply may be used with the laser assembly solder apparatus structure that rolls of weldering
It leans on, it is easy to operate, it can be achieved that the accurate clamping that the dissimilar metal thin plate such as aluminium/steel docks, improves welding effect；It was welding
Rolling wheel real-time synchronization rolls weld metal in journey, can inhibit thin plate post welding distortion and refines and changes between the metal at dissimilar metal interface
Nitride layer is closed, Weld Performance is improved；First rolling wheel and the direct active position spacing of laser beam are minimum, within the scope of 5 mm, for
Laser welding heats the fast feature of cooling velocity, it can be achieved that effectively rolling；Rolling pressure can real-time control, guarantee rolling effect.
Detailed description of the invention
Fig. 1 shows the structural schematic diagram according to the present invention based on the laser assembly solder device rolled with weldering.
Fig. 2 shows the structural schematic diagrams of centering pressure apparatus according to the present invention.
Fig. 3 shows the structural schematic diagram of welding platform according to the present invention.
Fig. 4 shows the structural schematic diagram of welding mobile platform according to the present invention.
Fig. 5 shows the structural schematic diagram of postwelding pressure apparatus according to the present invention.
Fig. 6 shows the structural schematic diagram of pressure apparatus before weldering according to the present invention.
Appended drawing reference: 1- control system, 2- laser head, 3- weld mobile platform, 4- centering pressure apparatus, 5- welding
Platform, 6- postwelding pressure apparatus, pressure apparatus before 7- is welded, 8- longitudinal moving mechanism, 9- longitudinal movement wheel, 10- longitudinal rail slot,
11- laser head mounting rack, 12- positioning plate, the first support frame of 13-, 14- first movement motor, 15- longitudinal rail, 16- support
Column, 17- cross slide way, the second mobile motor of 18-, 19- transverse shifting wheel, 20- wait for welding plate, 21- push plate, and 22- transverse pressure passes
Sensor, 23- transverse moving mechanism, 24- fastening pressure device, 25- fastening pressure limiting slot, 26- first pressure motor, 27- weldering
Connecing work base station, 28- protects air drain, 29- welding backing plate, 30- clam member, 32- second pressure motor, 33- keyway,
34- limit plate, 35- first pressure bar, 36- first pressure drive rod, 37- wire feed bracket, 38- wire feeding head, 39- first are rolled
Wheel, 40- hard alloy wheel, 41- sunk key, 42- first bearing, 43- gag lever post, 44- first pressure sensor, 45- second are supported
Frame, 46- third support frame, 47- second pressure bar, 48- second pressure drive rod, the second rolling wheel of 49-, 50- second pressure pass
Sensor, the vertically oriented plate of 51-, 52- third pressure motor.
Specific embodiment
A specific embodiment of the invention is further described with reference to the accompanying drawing.
As shown in Figure 1, according to the present invention based on including being separately fixed at ground with the laser assembly solder device that rolls of weldering
On welding platform 5, mobile platform 3 and centering pressure apparatus 4 are welded, wherein the centering pressure apparatus 4 and Welder
Make platform 5 to set gradually on the ground along the direction of transfer to welding plate 20, the welding mobile platform 3 is across the welding
Platform 5；Pressure apparatus 7 and postwelding pressure apparatus 6 before being connected with laser head 2 on the welding mobile platform 3, welding, it is described
Before welding pressure apparatus 7 and postwelding pressure apparatus 6 can be sent to connecting on the welding platform 5 to welding plate 20
Touching, the laser beam foucing of the laser head 2 is in weld before between pressure apparatus 7 and postwelding pressure apparatus 6 to 20 table of welding plate
Face；Control system 1 by data line connection control the welding platform 5, welding mobile platform 3, centering pressure apparatus 4,
Laser head 2, pressure apparatus 7 and postwelding pressure apparatus 6 before welding.
As shown in Fig. 2, the centering pressure apparatus 4 includes the support column 16 fixed on the ground；In the support column 16
On cross slide way 17 is installed, transverse moving mechanism 23 is installed on the cross slide way 17, on the transverse moving mechanism 23
Equipped with the transverse shifting wheel 19 being used cooperatively with the cross slide way 17, it is mobile that second is additionally provided on the transverse moving mechanism 23
Motor 18, push plate 21 are connected by transverse pressure sensor 22 with the transverse moving mechanism 23；The push plate 21 is equipped with
With the groove to match to 20 shape of welding plate, welding position is reached to welding plate 20 to push.Second mobile motor
18 and the transverse pressure sensor 22 connect with the control system 1 by data line.
As shown in figure 3, the welding platform 5 includes the welding base station 27 fixed on the ground, in the weldering
It connects work base station 27 and is equipped with welding backing plate 29, protection air drain 28 is offered on the welding backing plate 29, described
Two groups of first pressure motors 26, every group of first pressure electricity are respectively equipped on the welding base station 27 of 29 two sides of welding backing plate
It is all provided on machine 26 there are two fastening pressure device 24, offers fastening pressure limiting slot 25 on each fastening pressure device 24, often
Group fastening pressure device 24 connects a clam member 30, described two clam members by the fastening pressure limiting slot 25
30 are arranged at the top of the welding backing plate 29, and the gap between described two clam members 30 and the protection
Air drain 28 is corresponding；The first pressure motor 26 is connect by data line with the control system 1.Pass through to welding plate 20 described
Centering pressure apparatus 4 is pushed to welding position, which refers between the welding backing plate 29 and clam member 30
Position, and make the welding point of dissimilar metal be in it is described protection air drain 28 position.
As shown in figure 4, the welding mobile platform 3 includes the first support frame 13 fixed on the ground, described first
Support frame 13 is equipped with longitudinal rail 15, longitudinal rail slot 10 is offered on the longitudinal rail 15, in the longitudinal rail 15
On longitudinal moving mechanism 8 is installed, the longitudinal moving mechanism 8 is equipped with first movement motor 14 and longitudinal movement wheel 9, institute
It states longitudinal movement wheel 9 to be arranged in the longitudinal rail slot 10, laser head mounting rack 11 is equipped on the longitudinal moving mechanism 8
And the adjustable positioning plate 12 in two groups of positions, the laser head mounting rack 11 are connected with the laser head 2；The first movement
Motor 14 is connected by data line with the control system 1.
As shown in figure 5, the postwelding pressure apparatus 6 includes the second support frame 45, second support frame 45 passes through separate
The positioning plate 12 of laser head mounting rack 11 is fixed on the welding mobile platform 3；The setting of second pressure motor 32 is described the
On two support frames 45；The second pressure motor 32, first pressure bar 35 and first pressure drive rod 36 are from top to bottom successively
It links together, wherein the second pressure motor 32 and first pressure bar 35 are coaxially connected together, in the first pressure
Bar 35 is equipped with first pressure sensor 44, and the lower end of the first pressure bar 35 is equipped with the first locating shaft, two group of first pressure
Power drive rod 36 is connected with first locating shaft, and the end of every group of first pressure drive rod 36 is equipped with the first rolling wheel
39, in the present embodiment, first rolling wheel 39 uses hard alloy wheel 40, and the center location of first rolling wheel 39 is set
There is a first bearing 42, is equipped with the first connecting shaft for connecting first pressure drive rod 36 in the first bearing 42, described the
One connection the tip of the axis forms sunk key 41, and gag lever post 43 is connected with first rolling wheel 39 by the sunk key 41, is passed through
The gag lever post 43 limits the horizontal direction displacement of first rolling wheel 39；It is symmetrical on second support frame 45
Set there are two limit plate 34, keyway 33 is opened up on the limit plate 34, to adjust the limit plate 34 and described second
The relative position of support 45；Wire feed bracket 37 is equipped on the limit plate 34 close to 2 side of laser head, on the wire feed bracket 37
Equipped with wire feeding head 38；The second pressure motor 32 passes through data line and the control system with the first pressure sensor 44
1 connection.
As shown in fig. 6, pressure apparatus 7 includes third support frame 46 before the weldering, the third support frame 46 passes through close
The positioning plate 12 of laser head mounting rack 11 is fixed on the welding mobile platform 3, and the setting of third pressure motor 52 is described the
On three support frames 46；The third pressure motor 52, second pressure bar 47 and second pressure drive rod 48 are from top to bottom successively
It links together, wherein the third pressure motor 52 and second pressure bar 47 are coaxially connected together, in the second pressure
Bar 47 is equipped with second pressure sensor 50, and the lower end of the second pressure bar 47 is equipped with the second locating shaft and (does not show in figure
Out), one group of second pressure drive rod 48, the end connection of the second pressure drive rod 48 are connected on second locating shaft
There is the second rolling wheel 49, the center location of second rolling wheel 49 is equipped with second bearing, is equipped with and is used in the second bearing
The second connecting shaft for connecting second pressure drive rod 48, in order to guarantee the second pressure drive rod 48 axially movable, in institute
The end for stating second pressure bar 47 is additionally provided with vertically oriented plate 51, the third pressure motor 52 and the second pressure sensor
50 are connected by data line with the control system 1.
In order to realize high-precision control, first movement motor 14 according to the present invention, the second mobile motor 18, first
Pressure motor 26, second pressure motor 32 and third pressure motor 52 can use servo motor.
It is according to the present invention based on the control method of laser assembly solder device rolled with weldering the following steps are included:
Step 1 will be placed at the push plate 21 of the centering pressure apparatus 4 to welding plate 20, be calibrated by the control system 1
Centering parameter makes to compress to welding plate 20 on the welding platform 5 in and through clam member 30.
Specific centering process is as follows, and first pressure threshold value is set in the control system 1, drives second movement
Motor 18 acts, so that transverse moving mechanism 23 drives push plate 21 to push to welding platform 5 to welding plate 20, the laterally pressure
The real-time pressure value that force snesor 22 will test is sent to the control system 1, when real-time pressure value and first pressure threshold value
When equal, 18 stopping of the second mobile motor movement reaches designated position to welding plate 20 at this time, i.e., has been in welding plate 20
Between the welding backing plate 29 and clam member 30, and the welding interface to welding plate 20 is in the protection gas
At slot 28, centering operation is so far completed.
The first pressure motor 26 is driven to act by the control system 1, so that 24 band of fastening pressure device
Dynamic clam member 30 moves down, to realize that the fastening for treating welding plate 20 compresses.
Step 2, by adjusting the relative position of limit plate 34 and the second support frame 45 in the postwelding pressure apparatus 6,
Come adjust when the postwelding pressure apparatus 6 treat welding plate 20 surface apply preset pressure when, two the first rolling wheels 39 exist
The position to 20 surface of welding plate；The laser beam foucing of the laser head 2 is adjusted in the position to 20 surface of welding plate, is made
Spacing between laser beam foucing and the first rolling wheel 39 of the close laser head 2 is in 3 ~ 5mm；By adjusting being pressed before the weldering
The position of third support frame 46 in power device 7 adjusts second rolling wheel 49 in the position to 20 surface of welding plate,
Make the spacing between laser beam foucing and second rolling wheel 49 in 100 ~ 120mm.
The position of step 3, adjustment welding zero point.Detailed process is as follows: drive the first movement motor 14 to act, so that
Pressure apparatus 7 is moved to specified position before longitudinal moving mechanism 8 drives the laser head 2, postwelding pressure apparatus 6 and welds.
Step 4 sets path of welding and welding parameter by the control system 1.Specific welding parameter includes swashing
Optical power is 1kW ~ 6kW, and defocusing amount is+10 mm of mm ~+30, and protection gas uses Ar gas, and shield gas flow rate is 10 L/min
~ 30 L/min, speed of welding are the m/min of 0.5 m/min ~ 3.
Step 5 makes pressure apparatus 7 before the postwelding pressure apparatus 6 and weldering treat welding plate 20 by the control system 1
Surface applies preset pressure.
Detailed process is as follows: driving the third pressure motor 52 before the weldering in pressure apparatus 7 to act, so that second pressure
Bar 47 drives second pressure drive rod 48 to move down, and treats 20 surface of welding plate by the second rolling wheel 49 and implements pressure, until
The real-time pressure value that the second pressure sensor 50 is fed back and the second pressure threshold value set in the control system 1 are equal,
The pressure that the second rolling wheel 49 applies at this time is maintained in the range of 1kN ~ 5kN.Drive second in the postwelding pressure apparatus 6
Pressure motor 32 acts, so that first pressure bar 35 drives first pressure drive rod 36 to move down, passes through the first rolling wheel 39
It treats 20 surface of welding plate and implements pressure, until the real-time pressure value and the control system of the first pressure sensor 44 feedback
The third pressure threshold set in 1 is equal, and the pressure that the first rolling wheel 39 applies at this time is maintained in the range of 1kN ~ 20kN.
Step 6, the adjustment wire feeding head 38 and the relative position to welding plate 20.
Step 7 treats the implementation welding of welding plate 20.
It is according to the present invention based on simple and reliable with the laser assembly solder apparatus structure that rolls of weldering, it is easy to operate, it can be achieved that
Such as the accurate clamping of the dissimilar metals thin plate such as aluminium/steel docking, improve welding effect；Rolling wheel real-time synchronization in the welding process
Weld metal is rolled, can inhibit thin plate post welding distortion and refines the intermetallic compounds layer at dissimilar metal interface, improves weld seam
Energy；First rolling wheel and the direct active position spacing of laser beam are minimum, within the scope of 5 mm, heat cooling speed for laser welding
Fast feature is spent, it can be achieved that effectively rolling；Rolling pressure can real-time control, guarantee rolling effect.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710315290.2A CN106903432B (en) | 2017-05-08 | 2017-05-08 | Based on the laser assembly solder device and its control method rolled with weldering |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710315290.2A CN106903432B (en) | 2017-05-08 | 2017-05-08 | Based on the laser assembly solder device and its control method rolled with weldering |
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| Publication Number | Publication Date |
|---|---|
| CN106903432A CN106903432A (en) | 2017-06-30 |
| CN106903432B true CN106903432B (en) | 2019-01-04 |
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