CN106903170B - A kind of the second intermediate calender rolls of segmentation for sendzimir mill - Google Patents
A kind of the second intermediate calender rolls of segmentation for sendzimir mill Download PDFInfo
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- 230000011218 segmentation Effects 0.000 title description 2
- 238000005096 rolling process Methods 0.000 claims abstract description 31
- 230000002265 prevention Effects 0.000 claims abstract description 4
- 230000003449 preventive effect Effects 0.000 claims description 8
- 230000001681 protective effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/02—Shape or construction of rolls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/28—Control of flatness or profile during rolling of strip, sheets or plates
- B21B37/30—Control of flatness or profile during rolling of strip, sheets or plates using roll camber control
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Abstract
本发明公开了一种用于森吉米尔轧机的分段第二中间辊,包括由多段分段辊芯组成的第二中间辊辊芯,所述第二中间辊辊芯两端设置有挡板,所述第二中间辊辊芯外侧连接有与分段辊芯一一对应的分段套筒,所述分段辊芯和分段套筒之间设置有弹性轴套和防止分段辊芯和分段套筒相互转动的防止部件,所述弹性轴套设置在两分段辊芯连接处,所述防止部件设置在两弹性轴套之间,所述分段套筒外均设置有一一对应的轴承,所述轴承由支撑辊芯轴串接。整个结构在保证轧机整体刚度的条件下,减小轧机的局部刚度,提高ASU凸度调节装置的调节能力,从而达到提高轧机板形调节能力,也相应减小了ASU装置受到的支撑反力,对调节装置起到一定的保护作用。
The invention discloses a segmented second intermediate roll for a Sendzimir rolling mill, which comprises a second intermediate roll core composed of multiple segmented roll cores, and baffle plates are arranged at both ends of the second intermediate roll core, The outer side of the second intermediate roller core is connected with a segmented sleeve corresponding to the segmented roll core one by one, and an elastic sleeve is arranged between the segmented roll core and the segmented sleeve to prevent the segmented roll core from The mutual rotation prevention parts of the segmented sleeves, the elastic bushings are arranged at the junction of the two segmented roller cores, the preventing parts are arranged between the two elastic bushings, and a The corresponding bearings are connected in series by the supporting roller mandrel. Under the condition of ensuring the overall stiffness of the rolling mill, the whole structure reduces the local stiffness of the rolling mill and improves the adjustment ability of the ASU crown adjustment device, so as to improve the adjustment ability of the rolling mill plate shape and correspondingly reduce the supporting reaction force on the ASU device. Play a certain protective effect on the adjustment device.
Description
技术领域technical field
本发明涉及森吉米尔轧机的第二中间辊,具体地指一种用于森吉米尔轧机的分段第二中间辊。The invention relates to a second intermediate roll of a Sendzimir rolling mill, in particular to a segmented second intermediate roll for a Sendzimir rolling mill.
背景技术Background technique
森吉米尔式轧机是冷轧高强度带材的重要设备,第二中间自由辊处在支撑辊与工作辊之间,由于轧机一般为整体铸造具有较好的刚度为其一主要优点,但是在ASU凸度调整时,轧机整体刚度过大,ASU装置在进行调节时,受到轧机的支撑反力也随之增大,并且由于刚度过大,在进行局部凸度调整时,轧机局部变形量也就比较小,从而影响了轧机的凸度调节能力,对不良板形的控制能力较弱,为了达到板形调节量,轧机某些部件处在较大负载下运行,从而减小了部件的寿命,增加生产成本。The Sendzimir rolling mill is an important equipment for cold rolling high-strength strips. The second intermediate free roll is located between the backup roll and the work roll. Since the rolling mill is generally integrally cast, it has good rigidity as its main advantage. However, in ASU When the crown is adjusted, the overall stiffness of the rolling mill is too large, and the ASU device is adjusted, and the supporting reaction force of the rolling mill also increases accordingly, and because the stiffness is too large, when the local crown is adjusted, the local deformation of the rolling mill is relatively large. Small, which affects the crown adjustment ability of the rolling mill, and the control ability for bad shape is weak. In order to achieve the adjustment amount of the shape, some parts of the rolling mill are operated under a large load, thereby reducing the life of the parts and increasing Cost of production.
发明内容Contents of the invention
本发明就是针对现有技术的不足,提供了一种用于森吉米尔轧机的分段第二中间辊,在保证轧机整体刚度的条件下,减小轧机的局部刚度,提高ASU凸度调节装置的调节能力,从而达到提高轧机板形调节能力,也相应减小了ASU装置受到的支撑反力,对调节装置起到一定的保护作用。The present invention aims at the deficiencies of the prior art, and provides a segmented second intermediate roll for Sendzimir rolling mill. Under the condition of ensuring the overall rigidity of the rolling mill, the local stiffness of the rolling mill is reduced, and the ASU crown adjustment device is improved. Adjustment ability, so as to improve the shape adjustment ability of the rolling mill, and correspondingly reduce the supporting reaction force received by the ASU device, and play a certain role in protecting the adjustment device.
为了实现上述目的,本发明所设计的用于森吉米尔轧机的分段第二中间辊,其特征在于:包括由多段分段辊芯组成的第二中间辊辊芯,所述第二中间辊辊芯两端设置有挡板,所述第二中间辊辊芯外侧连接有与分段辊芯一一对应的分段套筒,所述分段辊芯和分段套筒之间设置有弹性轴套和防止分段辊芯和分段套筒相互转动的防止部件,所述弹性轴套设置在两分段辊芯连接处,所述防止部件设置在两弹性轴套之间,所述分段套筒外均设置有一一对应的轴承,所述轴承由支撑辊芯轴串接。In order to achieve the above object, the segmented second intermediate roll for Sendzimir rolling mill designed by the present invention is characterized in that: it includes a second intermediate roll core composed of multi-section segmented roll cores, and the second intermediate roll roll The two ends of the core are provided with baffles, and the outer side of the second intermediate roller core is connected with a segmented sleeve corresponding to the segmented roll core one by one, and an elastic shaft is arranged between the segmented roll core and the segmented sleeve The sleeve and the preventing part for preventing the mutual rotation of the segmented roller core and the segmented sleeve. There are one-to-one corresponding bearings arranged outside the sleeves, and the bearings are connected in series by the support roller mandrel.
进一步地,所述分段辊芯与分段套筒两端连接处设置有用于连接弹性轴套的环形空腔,所述环形空腔内径小于分段辊芯外径,环形空腔外径大于分段套筒内径小于分段套筒外径。结构的优点是在安装弹性轴套时,可以相应的固定其安装位置。Further, an annular cavity for connecting the elastic sleeve is provided at the connection between the segmented roller core and the two ends of the segmented sleeve, the inner diameter of the annular cavity is smaller than the outer diameter of the segmented roller core, and the outer diameter of the annular cavity is larger than The inner diameter of the segmented sleeve is smaller than the outer diameter of the segmented sleeve. The advantage of the structure is that when the elastic bushing is installed, its installation position can be fixed accordingly.
更进一步地,所述分段辊芯与分段套筒两端的环形空腔轴向尺寸相等,所述轴承布置在分段套筒正中,且所述环形空腔轴向尺寸与轴承端部到相应侧分段套筒端部的距离相等。结构优点是为了保证每两个分段辊连接部位处在两相邻背衬轴承之间,正好处在ASU调整装置对应的部位,有利于增加凸度调节量。Further, the segmented roller core is equal to the axial dimension of the annular cavity at both ends of the segmented sleeve, the bearing is arranged in the center of the segmented sleeve, and the axial dimension of the annular cavity is the same as that from the end of the bearing to The distances between the ends of the corresponding side segment sleeves are equal. The advantage of the structure is to ensure that the connecting part of every two segmented rollers is between two adjacent backing bearings, just in the corresponding part of the ASU adjustment device, which is beneficial to increase the amount of crown adjustment.
再进一步地,所述弹性轴套轴向尺寸较两轴承之间的间隙短2mm ~ 4mm。结构优点是能保证分段辊连接时两辊之间的间隙量。Still further, the axial dimension of the elastic bushing is 2mm-4mm shorter than the gap between the two bearings. The structural advantage is that it can ensure the gap between the two rollers when the segmented rollers are connected.
再进一步地,所述防止部件包括相互配合的防止键槽和防止键,所述防止键槽为设置在分段套筒内的轴向槽,所述防止键为设置在分段辊芯外部的轴向键。结构优点是能传递转动扭矩,保证辊芯与套筒的同步运动。Still further, the preventive component includes a mutually matched preventive keyway and a preventive key, the preventive keyway is an axial groove provided in the segmented sleeve, and the preventive key is an axial groove provided outside the segmented roller core. key. The advantage of the structure is that it can transmit the rotational torque and ensure the synchronous movement of the roller core and the sleeve.
再进一步地,所述防止键槽设置有4个,沿分段套筒周向均匀布置,所述防止键也对应设置有4个。结构优点是在传递里时,更为均匀。Still further, there are four preventing key grooves, which are evenly arranged along the circumferential direction of the segmented sleeve, and four preventing keys are correspondingly arranged. The advantage of the structure is that it is more uniform in transmission.
再进一步地,所述防止键槽开口处的尺寸小于键槽槽底尺寸,所述防止键槽槽底与环形空腔的外径尺寸相同的圆周上,所述防止键结构与防止键槽相匹配。结构优点是可以通过弹性轴套来限制键的轴向移动。Still further, the size of the opening of the preventing keyway is smaller than the size of the bottom of the keyway, the bottom of the preventing keyway is on the same circumference as the outer diameter of the annular cavity, and the structure of the preventing key matches the preventing keyway. The structural advantage is that the axial movement of the key can be limited by the elastic bushing.
再进一步地,所述两分段套筒连接处外表面设置有倒圆角。结构优点是在ASU调节时,防止分段辊断面接触到第一中间辊,形成尖点接触,损伤第一中间辊。Still further, rounded corners are provided on the outer surface of the junction of the two segmented sleeves. The structural advantage is that when the ASU is adjusted, it prevents the section of the segmented roller from contacting the first intermediate roller, forming a sharp point contact, and damaging the first intermediate roller.
本发明的优点在于:The advantages of the present invention are:
1、相邻的分段套筒之间存在间隙,在局部发生变形时不会相互影响,更加容易变形,同样辊芯之间存在间隙,并且用弹性轴套连接,局部的柔度增加,从而增加凸度调节量,分段套筒的两边外径的略小于中部的外径,形成凹槽,在局部变形时,分段套筒的边缘不会接触到背衬轴承以及第一中间辊,可以保护相关零件。1. There is a gap between the adjacent segmented sleeves, which will not affect each other when local deformation occurs, and it is easier to deform. There is also a gap between the roller cores, and they are connected by elastic sleeves, and the local flexibility is increased, so that Increase the amount of convexity adjustment, the outer diameters of both sides of the segmented sleeve are slightly smaller than the outer diameter of the middle part, forming a groove, when the local deformation, the edge of the segmented sleeve will not touch the backing bearing and the first intermediate roller, Related parts can be protected.
2、分段辊芯和分段套筒装配后的分段辊性与背衬轴承接触部位,刚度较大。在两背衬轴承间距部分,由于两个分段辊芯之间存在间隙,从而局部柔性增大,能在保证轧机整体刚度的前提下,减小轧机局部刚度增加ASU装置的凸度调节能力,从而达到提高轧机板形调节能力的目的,同样在相同ASU调节量下,调节装置受到的支撑反力也会相应减小。2. After the segmented roller core and segmented sleeve are assembled, the segmented roller is in contact with the backing bearing, and the rigidity is relatively large. In the distance between the two backing bearings, due to the gap between the two segmented roll cores, the local flexibility increases, which can reduce the local stiffness of the rolling mill and increase the crown adjustment ability of the ASU device on the premise of ensuring the overall stiffness of the rolling mill. In this way, the purpose of improving the shape adjustment ability of the rolling mill is achieved. Also under the same ASU adjustment amount, the supporting reaction force on the adjustment device will be correspondingly reduced.
3、本发明拆装简单,制作方便,可实现性强,能够实现局部替换,局部受损后,可以局部更换从而减小成本。3. The present invention is easy to assemble and disassemble, easy to manufacture, strong in realizability, capable of partial replacement, and can be partially replaced after partial damage to reduce costs.
附图说明Description of drawings
图1 为第二中间辊相邻机构连接结构示意图。Figure 1 is a schematic diagram of the connection structure of the adjacent mechanism of the second intermediate roller.
图2 为第二中间辊相邻机构连接左视结构示意图。Fig. 2 is a left view structural diagram of the connection of the adjacent mechanism of the second intermediate roller.
图3 第二中间辊辊芯G主视图。Fig. 3 Front view of core G of the second intermediate roll.
图4 单个分段辊芯结构示意图。Fig. 4 Schematic diagram of the structure of a single segmented roller core.
图5 单个分段辊芯的左视图放大结构示意图。Fig.5 Schematic diagram of enlarged left view of a single segmented roller core.
图6单个分段套筒的结构示意图。Fig. 6 Schematic diagram of the structure of a single segmented sleeve.
图7 单个分段套筒的左视图。Figure 7 Left side view of a single segmented sleeve.
图8单个分段辊芯放大结构示意图。Figure 8 is a schematic diagram of the enlarged structure of a single segmented roller core.
图9 单个分段辊芯的放大左视结构示意图。Fig.9 Schematic diagram of enlarged left-view structure of a single segmented roller core.
图10 第二中间辊局部ASU调节示意图。Fig. 10 Schematic diagram of partial ASU adjustment of the second intermediate roller.
图中:第二中间辊辊芯G,轴承1,支撑辊芯轴2,分段套筒3,防止部件4,防止键槽4.1,防止键4.2,倒圆角3.1,弹性轴套5,分段辊芯6,挡板7,第一中间辊8,环形空腔9。In the figure: second intermediate roller core G, bearing 1, support roller mandrel 2, segmented sleeve 3, preventing part 4, preventing keyway 4.1, preventing key 4.2, rounded corner 3.1, elastic bushing 5, segmented Roll core 6, baffle plate 7, first intermediate roll 8, annular cavity 9.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步的详细描述:Below in conjunction with accompanying drawing and specific embodiment the present invention will be described in further detail:
图中所示的用于森吉米尔轧机的分段第二中间辊,包括由多段分段辊芯6组成的第二中间辊辊芯G,第二中间辊辊芯G两端设置有挡板7,第二中间辊辊芯G外侧连接有与分段辊芯6一一对应的分段套筒3,分段辊芯6和分段套筒3之间设置有弹性轴套5和防止分段辊芯6和分段套筒3相互转动的防止部件4,弹性轴套5设置在两分段辊芯6连接处,防止部件4设置在两弹性轴套5之间,分段套筒3外均设置有一一对应的轴承1,所述轴承1由支撑辊芯轴2串接。The segmented second intermediate roll for the Sendzimir rolling mill shown in the figure includes a second intermediate roll core G composed of multi-section segmented roll cores 6, and baffles 7 are arranged at both ends of the second intermediate roll core G , the outer side of the second intermediate roll core G is connected with a segmented sleeve 3 corresponding to the segmented roll core 6 one-to-one, and an elastic sleeve 5 and an elastic sleeve 5 are arranged between the segmented roll core 6 and the segmented sleeve 3 to prevent segmentation Roller core 6 and segmented sleeve 3 are preventing parts 4 from mutual rotation. The elastic bushing 5 is arranged at the junction of the two segmented roller cores 6. The preventing part 4 is arranged between the two elastic bushings 5. The segmented sleeve 3 is Each is provided with a one-to-one corresponding bearing 1, and the bearing 1 is connected in series by the support roller mandrel 2.
其中,分段辊芯6与分段套筒3两端连接处设置有用于连接弹性轴套5的环形空腔9,环形空腔9内径小于分段辊芯6外径,环形空腔9外径大于分段套筒3内径小于分段套筒3外径。分段辊芯6与分段套筒3两端的环形空腔9轴向尺寸相等,轴承1布置在分段套筒3正中,且所述环形空腔9轴向尺寸与轴承1端部到相应侧分段套筒3端部的距离相等。环形空腔9厚度为分段辊芯6外径的1/4。弹性轴套5轴向尺寸较两轴承1之间的间隙短2mm ~ 4mm。Wherein, an annular cavity 9 for connecting the elastic bushing 5 is provided at the connection between the segmented roller core 6 and the two ends of the segmented sleeve 3, the inner diameter of the annular cavity 9 is smaller than the outer diameter of the segmented roller core 6, and the outer diameter of the annular cavity 9 is The diameter is greater than the inner diameter of the segmented sleeve 3 and smaller than the outer diameter of the segmented sleeve 3 . The segmented roller core 6 is equal to the axial dimension of the annular cavity 9 at both ends of the segmented sleeve 3, the bearing 1 is arranged in the middle of the segmented sleeve 3, and the axial dimension of the annular cavity 9 is the same as the end of the bearing 1 to the corresponding The distances between the ends of the side segment sleeves 3 are equal. The thickness of the annular cavity 9 is 1/4 of the outer diameter of the segmented roller core 6 . The axial dimension of the elastic bushing 5 is 2mm-4mm shorter than the gap between the two bearings 1 .
防止部件4包括相互配合的防止键槽4.1和防止键4.2,所述防止键槽4.1为设置在分段套筒3内的轴向槽,防止键4.2为设置在分段辊芯6外部的轴向键。防止键槽4.2设置有4个,沿分段套筒3周向均匀布置,防止键4.2也对应设置有4个。防止键槽4.1开口处的尺寸小于键槽槽底尺寸,防止键槽4.1槽底与环形空腔9的外径尺寸相同的圆周上,防止键4.2结构与防止键槽4.1相匹配。The preventing component 4 includes a mutually cooperating preventing keyway 4.1 and preventing key 4.2, the preventing keyway 4.1 is an axial groove arranged in the segmented sleeve 3, and the preventing key 4.2 is an axial key arranged outside the segmented roller core 6 . There are four prevention key grooves 4.2, which are evenly arranged along the circumferential direction of the segmented sleeve 3, and there are four prevention keys 4.2 correspondingly. The size of the opening of the keyway 4.1 is smaller than the bottom of the keyway, and the bottom of the keyway 4.1 is on the same circumference as the outer diameter of the annular cavity 9. The structure of the keyway 4.2 matches the keyway 4.1.
两分段套筒3连接处外表面均设置有倒圆角3.1。Rounded corners 3.1 are provided on the outer surfaces of the joints of the two segmented sleeves 3 .
如图10 所示,当ASU调节装置进行凸度调节时,造成支撑辊芯轴2局部发生变形,支撑辊芯轴2上的背衬轴承1随之发生相应的变形,背衬轴承1与第二中间辊接触,进而将局部的变形传递给第二中间辊的分段套筒3,分段套筒3发生变形带动分段辊芯6也发生变形,从而两相邻的分段辊芯6间距发生改变,导致弹性轴套5发生变形,从而将变形依次传递到第一中间辊8,最后凸度调整的变形反应到轧件上,从而达到调节轧件板形的目的。As shown in Figure 10, when the ASU adjustment device adjusts the crown, the support roll mandrel 2 is partially deformed, and the backing bearing 1 on the support roll mandrel 2 is deformed accordingly. The two intermediate rollers are in contact, and then the local deformation is transmitted to the segmented sleeve 3 of the second intermediate roller. The deformation of the segmented sleeve 3 drives the deformation of the segmented roller core 6, so that the two adjacent segmented roller cores 6 Changes in the spacing lead to deformation of the elastic bushing 5, which sequentially transmits the deformation to the first intermediate roll 8, and finally the crown adjustment deformation is reflected on the rolled piece, thereby achieving the purpose of adjusting the shape of the rolled piece.
Claims (9)
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101003055A (en) * | 2006-12-06 | 2007-07-25 | 郑红专 | Sectionally supported roller core |
| CN101020194A (en) * | 2007-03-12 | 2007-08-22 | 郑红专 | Bearing roll with sectional back lining |
| JP4986939B2 (en) * | 2008-06-24 | 2012-07-25 | 住友金属工業株式会社 | Draining device for rolling rolls for steel sheet piles |
| CN102825068A (en) * | 2011-06-14 | 2012-12-19 | 瓦房店正达冶金轧机轴承有限公司 | Roller machine |
| CN204276522U (en) * | 2014-12-10 | 2015-04-22 | 武汉钢铁(集团)公司 | Hot charging lantern ring type two intermediate calender rolls of multi-roll mill |
| CN204448817U (en) * | 2015-02-11 | 2015-07-08 | 武汉钢铁(集团)公司 | Flexible two intermediate calender rolls of lantern ring type |
-
2017
- 2017-02-28 CN CN201710114116.1A patent/CN106903170B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101003055A (en) * | 2006-12-06 | 2007-07-25 | 郑红专 | Sectionally supported roller core |
| CN101020194A (en) * | 2007-03-12 | 2007-08-22 | 郑红专 | Bearing roll with sectional back lining |
| JP4986939B2 (en) * | 2008-06-24 | 2012-07-25 | 住友金属工業株式会社 | Draining device for rolling rolls for steel sheet piles |
| CN102825068A (en) * | 2011-06-14 | 2012-12-19 | 瓦房店正达冶金轧机轴承有限公司 | Roller machine |
| CN204276522U (en) * | 2014-12-10 | 2015-04-22 | 武汉钢铁(集团)公司 | Hot charging lantern ring type two intermediate calender rolls of multi-roll mill |
| CN204448817U (en) * | 2015-02-11 | 2015-07-08 | 武汉钢铁(集团)公司 | Flexible two intermediate calender rolls of lantern ring type |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106903170A (en) | 2017-06-30 |
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