CN106908026A - Driving lifting rope device for detecting rock - Google Patents
Driving lifting rope device for detecting rock Download PDFInfo
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Abstract
一种行车吊绳晃动检测装置,包括电机、缠绕在电机上的吊绳,下垂的吊绳上套装有PVC管,PVC管与电机连接,电机上安装有连接板,连接板上安装有两个测量位移的拉绳式位移传感器,连接板用于安装拉绳式位移传感器的下表面与PVC管和电机连接点位于同一平面上,拉绳式位移传感器的一端均通过拉绳与PVC管固定连接,其另一端均连接有传递检测信号的信号传输线,两拉绳在套装有PVC管的吊绳垂直时在连接板下表面的投影线是正交的,拉绳式位移传感器通过检测晃动PVC管的位移来检测出吊绳的晃动角。本发明结构简单,操作方便,精度高、灵敏度高、检测及时。
A driving suspension rope shaking detection device, including a motor, a suspension rope wound on the motor, a PVC pipe is set on the drooping suspension rope, the PVC pipe is connected to the motor, a connecting plate is installed on the motor, and two Drawstring displacement sensor for measuring displacement, the connecting plate is used to install the lower surface of the drawstring displacement sensor and the connection point of the PVC pipe and the motor are located on the same plane, and one end of the drawstring displacement sensor is fixedly connected to the PVC pipe through the drawstring , the other end of which is connected to a signal transmission line that transmits a detection signal. The projection lines of the two pull ropes on the lower surface of the connecting plate are orthogonal when the hanging rope with the PVC pipe is vertical. The pull rope displacement sensor detects the shaking of the PVC pipe. The displacement to detect the sway angle of the sling. The invention has the advantages of simple structure, convenient operation, high precision, high sensitivity and timely detection.
Description
技术领域technical field
本发明涉及一种行车吊绳晃动检测装置。The invention relates to a shaking detection device for a driving suspension rope.
技术背景technical background
随着经济与技术的发展,行车作为一种吊装运输设备在各个工程项目中的应用越来越广泛及重要。在行车操作过程中吊绳容易产生晃动,有可能使周边的人员与设备受到损伤。With the development of economy and technology, the application of cranes as a kind of hoisting and transportation equipment in various engineering projects is becoming more and more extensive and important. During the driving operation, the suspension rope is prone to shaking, which may damage the surrounding personnel and equipment.
目前对于行车的晃动问题主要是依靠操作指挥人员的肉眼以及操作经验来识别降低晃动的幅度。肉眼对于晃动的观察存在较大的不确定因素,对于细小的晃动不能准确的识别及描述。这就带来了一定的安全隐患,甚至会造成严重的安全事故。At present, the shaking problem of driving mainly relies on the naked eyes and operating experience of the operator to identify and reduce the shaking range. There are large uncertainties in the observation of shaking with the naked eye, and it is impossible to accurately identify and describe small shaking. This has just brought certain potential safety hazard, and even can cause serious safety accident.
晃动偏角的测量方法有多种,主要是测量其垂直度。例如专利号为ZL200910102367.3的《用于测量吊车吊钩垂直度偏差的动态测量装置及方法》其主要是通过水平测量传感器对吊钩进行实时的检测,通过无线装置进行型号的传输,由中央处理机构进行分析。该方法原理是能够实现对吊绳晃动的动态检测,但是其具体的测量装置只是简化的理想装置。同样的在专利号ZL201410118160.6所公开的《一种吊车负载摆角检测方法》中,其检测方法为在吊车本体上安装无线网络固定节点,在吊钩上安装无线摆动节点然后基于接收信号强度指标RSSI测距技术实现对吊钩的空间定位,从而测量摆角。该方案的数据处较为复杂,其实际应用的成本较高。专利号为ZL200720086087.4所公开的《激光测量装置》是采用激光测垂仪对固定物体进行垂直度测量,将其固定在垂直物体的上端,耿局接收信号中的位移偏差,计算出物体的垂直度偏差。但是激光测垂仪不能测量动态物体的垂直偏差。There are many ways to measure the sway deflection angle, mainly measuring its verticality. For example, the patent No. ZL200910102367.3 "Dynamic Measuring Device and Method for Measuring the Verticality Deviation of Crane Hook" mainly uses the horizontal measurement sensor to detect the hook in real time, and transmits the model through the wireless device. Processing agency for analysis. The principle of this method is to realize the dynamic detection of the swaying of the suspension rope, but its specific measuring device is only a simplified ideal device. Similarly, in the "A Method for Detection of Crane Load Swing Angle" disclosed in Patent No. ZL201410118160.6, the detection method is to install a wireless network fixed node on the crane body, install a wireless swing node on the hook and then based on the received signal strength Index RSSI ranging technology realizes spatial positioning of the hook, thereby measuring the swing angle. The data processing of this scheme is relatively complicated, and the cost of its practical application is relatively high. The "Laser Measuring Device" disclosed by the patent No. ZL200720086087.4 uses a laser plumb gauge to measure the verticality of a fixed object, fixes it on the upper end of the vertical object, and calculates the displacement deviation of the object by receiving the signal. Perpendicularity deviation. But laser plummets cannot measure the vertical deviation of dynamic objects.
因此在实际的操作与检测中,需要一种应用性强的设备能够监测行车吊绳的晃动。Therefore, in actual operation and detection, a device with strong applicability is needed to monitor the shaking of the driving sling.
发明内容Contents of the invention
本发明的目的在于提供一种结构简单、安装方便、操作简单、检测及时的行车吊绳晃动检测装置。The purpose of the present invention is to provide a driving suspension rope shaking detection device with simple structure, convenient installation, simple operation and timely detection.
本发明采用的技术方案是:The technical scheme adopted in the present invention is:
一种行车吊绳晃动检测装置,包括电机、缠绕在电机上的吊绳,其特征在于:下垂的吊绳上套装有PVC管,PVC管与电机连接,电机上安装有连接板,连接板上安装有两个测量位移的拉绳式位移传感器,连接板用于安装拉绳式位移传感器的下表面与PVC管和电机连接点位于同一平面上,所述拉绳式位移传感器的一端均通过拉绳与PVC管固定连接,其另一端均连接有传递检测信号的信号传输线,两拉绳在套装有PVC管的吊绳垂直时在连接板下表面的投影线是正交的,拉绳式位移传感器通过检测晃动PVC管的位移来检测出吊绳的晃动角。本发明通过检测吊绳上的PVC管的位移来检测出吊绳的晃动角,结构简单,操作方便,同时采用拉绳式位移传感器来测量,精度高、灵敏度高、检测及时。A driving suspension rope shaking detection device, including a motor and a suspension rope wound on the motor, is characterized in that: the drooping suspension rope is covered with a PVC pipe, the PVC pipe is connected to the motor, and a connecting plate is installed on the motor. Two pull-rope displacement sensors for measuring displacement are installed, and the lower surface of the connection plate for installing the pull-rope displacement sensor is located on the same plane as the connection point of the PVC pipe and the motor, and one end of the pull-rope displacement sensor is pulled The rope is fixedly connected to the PVC pipe, and the other end is connected to the signal transmission line that transmits the detection signal. When the hanging rope with the PVC pipe is vertical, the projection lines on the lower surface of the connecting plate are orthogonal, and the rope-type displacement The sensor detects the sway angle of the sling by detecting the displacement of the swaying PVC pipe. The invention detects the swaying angle of the suspension rope by detecting the displacement of the PVC pipe on the suspension rope, has a simple structure and is convenient to operate, and adopts a pull rope type displacement sensor to measure, and has high precision, high sensitivity and timely detection.
进一步,所述拉绳式位移传感器通过夹持装置安装在连接板上,使得拉绳式位移传感器拆装方便快捷。Furthermore, the drawstring displacement sensor is installed on the connecting plate through a clamping device, so that the drawstring displacement sensor is convenient and quick to disassemble.
进一步,所述夹持装置包括固定在连接板上的下半片箍板,下半片箍板与上半片箍板的一端铰接,其另一端通过螺纹副连接并通过凸轮扳手锁紧固定。螺纹副可以调节上半片箍板和下半片箍板之间的开口大小,方便安装拉绳式位移传感器。Further, the clamping device includes a lower half hoop plate fixed on the connecting plate, one end of the lower half hoop plate is hinged to the upper half hoop plate, and the other end is connected by a thread pair and locked and fixed by a cam wrench. The thread pair can adjust the size of the opening between the upper half hoop plate and the lower half hoop plate, which is convenient for installing the pull rope displacement sensor.
进一步,所述螺纹副包括设置在下半片箍板上的螺纹套和穿设在上半片箍板上的螺杆,螺杆与螺纹套通过螺纹啮合,通过旋转螺杆以调节上半片箍板和下半片箍板的开口大小。Further, the thread pair includes a threaded sleeve arranged on the lower half of the hoop plate and a screw threaded on the upper half of the hoop plate, the screw rod and the threaded sleeve are threadedly engaged, and the upper half of the hoop plate and the lower half of the hoop plate are adjusted by rotating the screw rod opening size.
进一步,所述凸轮扳手可绕第一销轴自由转动并通过第一销轴与螺杆连接。Further, the cam wrench can freely rotate around the first pin shaft and is connected to the screw rod through the first pin shaft.
进一步,所述上半片箍板上设有用于穿设螺杆的上翼板,所述下半片箍板上设有用于设置螺纹套的下翼板。Further, the upper half hoop plate is provided with an upper wing plate for threading the screw rod, and the lower half hoop plate is provided with a lower wing plate for setting a threaded sleeve.
进一步,所述螺纹套可绕第二销轴自由转动并通过第二销轴与下翼板连接。Further, the threaded sleeve can freely rotate around the second pin shaft and is connected with the lower wing plate through the second pin shaft.
进一步,所述PVC管通过连接绳与电机连接。Further, the PVC pipe is connected to the motor through a connecting rope.
本发明的有益效果是:The beneficial effects of the present invention are:
1、整个装置结构简单,安装方便。1. The whole device has a simple structure and is easy to install.
2、拉绳式位移传感器精度高,灵敏度高,能够及时检测。2. The rope-drawn displacement sensor has high precision and high sensitivity, and can detect in time.
3、夹头方便装拆,操作简便。3. The chuck is easy to assemble and disassemble, and the operation is simple.
附图说明Description of drawings
图1是本发明的总体示意图。Figure 1 is an overall schematic diagram of the present invention.
图2是本发明的测量部分结构示意图。Fig. 2 is a schematic diagram of the structure of the measuring part of the present invention.
图3是本发明的传感器及其固定方式结构示意图。Fig. 3 is a structural schematic diagram of the sensor and its fixing method of the present invention.
图4是本发明的夹持装置结构示意图。Fig. 4 is a schematic structural view of the clamping device of the present invention.
图5是本发明信号处理系统是示意图。Fig. 5 is a schematic diagram of the signal processing system of the present invention.
图6是本发明的测量原理简化示意图。Fig. 6 is a simplified schematic diagram of the measurement principle of the present invention.
具体实施方式detailed description
下面结合具体实施例来对本发明进行进一步说明,但并不将本发明局限于这些具体实施方式。本领域技术人员应该认识到,本发明涵盖了权利要求书范围内所可能包括的所有备选方案、改进方案和等效方案。The present invention will be further described below in conjunction with specific examples, but the present invention is not limited to these specific implementations. Those skilled in the art will realize that the present invention covers all alternatives, modifications and equivalents as may be included within the scope of the claims.
如图1、2所示,一种行车吊绳晃动检测装置,包括电机1,吊绳2,连接绳3,PVC管4,夹持装置5,信号传输线6,拉绳式位移传感器7,连接板8。吊绳2缠绕在行车电机1上,PVC管4套在一根下垂的吊绳上,通过连接绳3与电机1连接。连接板8通过图3中的螺栓9与电机1固定连接。夹持装置5通过图3中的螺栓10与连接板8固定连接。两个拉绳式位移传感7都固定连接在夹持装置5上,并且作为位移测量组件。连接板8用于安装拉绳式位移传感器7的下表面与PVC管4和电机1连接点位于同一平面上,所述拉绳式位移传感器7的一端均通过拉绳与PVC管4固定连接,其另一端均连接有传递检测信号的信号传输线6,两拉绳在套装有PVC管4的吊绳2垂直时在连接板8下表面的投影线是正交的,拉绳式位移传感器7通过检测晃动PVC管4的位移来检测出吊绳2的晃动角。本发明随着吊绳的晃动,PVC管4也产生晃动,拉绳式位移传感器7测量其实时位移并输入信号处理系统(如图5所示),信号输入系统输出位移-时间曲线,偏角-时间曲线,通过检测吊绳2上的PVC管4的位移来检测出吊绳2的晃动角,结构简单,操作方便,同时采用拉绳式位移传感器7来测量,精度高、灵敏度高、检测及时。As shown in Figures 1 and 2, a driving suspension rope shaking detection device includes a motor 1, a suspension rope 2, a connecting rope 3, a PVC pipe 4, a clamping device 5, a signal transmission line 6, and a pull-rope displacement sensor 7. plate 8. Suspension rope 2 is wound on the traveling motor 1, and PVC pipe 4 is enclosed within on the suspension rope of a drooping, is connected with motor 1 by connecting rope 3. The connecting plate 8 is fixedly connected with the motor 1 through the bolt 9 in FIG. 3 . The clamping device 5 is fixedly connected with the connecting plate 8 through the bolt 10 shown in FIG. 3 . Both drawstring displacement sensors 7 are fixedly connected to the clamping device 5 and serve as displacement measurement components. The connecting plate 8 is used to install the lower surface of the pull rope type displacement sensor 7 on the same plane as the connection point between the PVC pipe 4 and the motor 1, and one end of the pull rope type displacement sensor 7 is fixedly connected to the PVC pipe 4 by a stay rope. The other end is connected with the signal transmission line 6 that transmits the detection signal. When the hanging rope 2 with the PVC pipe 4 is vertical, the projection lines on the lower surface of the connecting plate 8 of the two stay ropes are orthogonal, and the stay rope displacement sensor 7 passes through Detect the displacement of the shaking PVC pipe 4 to detect the shaking angle of the suspension rope 2. In the present invention, along with the shaking of the sling, the PVC pipe 4 also shakes, and the pull rope type displacement sensor 7 measures its real-time displacement and inputs it into the signal processing system (as shown in Figure 5), and the signal input system outputs the displacement-time curve, the deflection angle - Time curve, the sway angle of the suspension rope 2 is detected by detecting the displacement of the PVC pipe 4 on the suspension rope 2, which has a simple structure and is easy to operate. timely.
如图4所示,夹持装置5包括下半片箍板15、上半片箍板12、螺纹套14、螺杆13,凸轮扳手11。下半片箍板15与连接板通过螺栓固定连接,上半片箍板12与下半片箍板15一端通过销轴连接,可自由转动。上半片箍板12的另一端具有上翼板,下半片箍板15的另一端具有下翼板。螺纹套14设置在下半片箍板15的下翼板上;螺杆13穿设于上半片箍板12的上翼板,螺杆13与螺纹套14通过螺纹啮合形成螺纹副,旋转螺杆13以调节上半片箍板12和下半片箍板15的开口大小;凸轮扳手11与螺杆13通过第一销轴连接,凸轮扳手11可绕第一销轴自由转动,用于锁死夹持装置5。螺纹套14与下翼板通过第二销轴连接,螺纹套14可绕第二销轴自由转动。As shown in FIG. 4 , the clamping device 5 includes a lower half hoop 15 , an upper half hoop 12 , a threaded sleeve 14 , a screw 13 , and a cam wrench 11 . The lower half hoop plate 15 is fixedly connected with the connecting plate by bolts, and the upper half hoop plate 12 and one end of the lower half hoop plate 15 are connected by a pin shaft and can rotate freely. The other end of the upper half hoop 12 has an upper wing, and the other end of the lower half hoop 15 has a lower wing. The threaded sleeve 14 is arranged on the lower wing plate of the lower hoop plate 15; the screw rod 13 is passed through the upper wing plate of the upper half hoop plate 12, the screw rod 13 and the threaded sleeve 14 form a thread pair through thread engagement, and the screw rod 13 is rotated to adjust the upper half plate. The opening size of the hoop plate 12 and the lower half hoop plate 15; the cam wrench 11 is connected with the screw rod 13 through the first pin shaft, and the cam wrench 11 can freely rotate around the first pin shaft for locking the clamping device 5 . The threaded sleeve 14 is connected with the lower wing plate through the second pin shaft, and the threaded sleeve 14 can freely rotate around the second pin shaft.
本发明的测量原理如下:Measuring principle of the present invention is as follows:
如图6所示,A点代表一个拉绳式位移传感器,B点代表另一个拉绳式位移传感器,O点代表PVC管与电机的连接点,C点为PVC管。其中AO与BO垂直,OD代表竖直方向,三线互为垂直。OA,OB,OC的长度为固定分别为s1,s3,s2。AC,BC为拉线式位移传感与PVC管的测量长度记为L1,L2。As shown in Figure 6, point A represents a pull-wire displacement sensor, point B represents another pull-wire displacement sensor, point O represents the connection point between the PVC pipe and the motor, and point C is the PVC pipe. Among them, AO is perpendicular to BO, OD represents the vertical direction, and the three lines are perpendicular to each other. The lengths of OA, OB and OC are fixed as s1, s3 and s2 respectively. AC, BC are the measuring lengths of the pull-type displacement sensor and the PVC pipe, which are recorded as L1, L2.
C点投影于OA,OB,OD的长度分别记为k1,k2,k3.The lengths of point C projected on OA, OB, and OD are respectively recorded as k1, k2, and k3.
k3=s2×cos∠c (5)k3=s2×cos∠c (5)
s22=k12+k22+k32 (6)s2 2 =k1 2 +k2 2 +k3 2 (6)
(3),(4),(5)式代入(6)中解得:(3), (4), formula (5) is substituted into (6) and solved:
从式(7)中即可得出垂直吊绳2的晃动角。The shaking angle of the vertical suspension rope 2 can be obtained from formula (7).
Claims (8)
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