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CN106880876A - A kind of preparation method of the antimicrobial coating of Implantable Medical Device - Google Patents

A kind of preparation method of the antimicrobial coating of Implantable Medical Device Download PDF

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CN106880876A
CN106880876A CN201710103575.XA CN201710103575A CN106880876A CN 106880876 A CN106880876 A CN 106880876A CN 201710103575 A CN201710103575 A CN 201710103575A CN 106880876 A CN106880876 A CN 106880876A
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medical device
implantable medical
coating
mass
coating solution
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周涓
王亚茹
王林林
杨莹
王励
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Microport Sorin CRM Shanghai Co Ltd
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Microport Sorin CRM Shanghai Co Ltd
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Abstract

本发明提供了一种植入性医疗器械的抗菌涂层的制备方法,包括如下步骤:将植入性医疗器械浸泡于含有多巴胺的溶液中进行处理,取出后室温下氮气吹干备用,得到表面处理过的植入性医疗器械;将掩膜版套在表面处理过的植入性医疗器械的金属部件上,然后将涂层溶液喷涂于植入性医疗器械的表面;取下掩膜版,待溶剂完全挥发,得到含抗菌涂层的植入性医疗器械;其中,掩膜版的形状与植入性医疗器械的金属部件的形状相匹配,掩膜版的表面上开设有孔洞。本发明提供的植入性医疗器械的抗菌涂层的制备方法克服了现有技术中仅在钛片表面进行涂层处理的局限性,解决了对具有复杂结构的有源植入医疗器械表面进行抗菌涂层处理的问题。

The invention provides a method for preparing an antibacterial coating of an implantable medical device, comprising the following steps: soaking the implantable medical device in a solution containing dopamine for treatment, taking it out and blowing it dry with nitrogen at room temperature for later use to obtain surface treatment The implanted medical device that has been processed; the mask is placed on the metal part of the surface-treated implanted medical device, and then the coating solution is sprayed on the surface of the implanted medical device; the mask is removed, and the The solvent is completely volatilized to obtain an implantable medical device with an antibacterial coating; wherein, the shape of the mask plate matches the shape of the metal parts of the implantable medical device, and holes are opened on the surface of the mask plate. The preparation method of the antibacterial coating of the implantable medical device provided by the present invention overcomes the limitation of coating treatment only on the surface of the titanium sheet in the prior art, and solves the problem of performing antimicrobial coating on the surface of the active implantable medical device with a complex structure. The problem with antimicrobial coating treatments.

Description

一种植入性医疗器械的抗菌涂层的制备方法A kind of preparation method of the antibacterial coating of implantable medical device

技术领域technical field

本发明属于医疗设备领域,涉及一种植入性医疗器械的抗菌涂层的制备方法。The invention belongs to the field of medical equipment, and relates to a preparation method of an antibacterial coating of an implantable medical equipment.

背景技术Background technique

植入性医疗器械(IMD:implantable medical devices)用于人体一方面救治了大量的病患,但同时也存在一些负作用,最为典型的就是感染。Implantable medical devices (IMD: implantable medical devices) are used in the human body to treat a large number of patients on the one hand, but at the same time there are some negative effects, the most typical being infection.

典型的IMD如起搏器植入时,会在皮下造一个囊袋,尽管植入前起搏器会采用无菌包装,而且植入也是在无菌环境下进行,但是也难以避免有微生物进入囊袋。因此,术前医生会在手术切口位置的皮肤处采用消毒剂或抗菌剂(如洗必泰、葡糖酸盐、碘伏、异丙醇、乙醇等),在切口闭合前还会直接采用消毒剂或抗菌剂(庆大霉素、万古霉素等),在手术后的恢复期另会使用口服吸收药物(如庆大霉素、利福霉素、万古霉素等)来预防感染的发生,尽管如此,但感染仍然会发生。据统计,在采取这些措施以后,临床上感染的发生率达2%。尽管感染的发生率低,但是一旦囊袋发生感染,感染会沿着电极或导管迁移到心脏、大脑、椎管或其他电极或导管所能到达的位置,加重患者的痛苦,而且也给家属带来巨大的经济负担,严重情况下甚至危及生命。当感染发生时,即使采取抗生素治疗,由于感染的植入器械表面已形成生物膜,很难被抗生素杀灭,因此治疗效果并不明显。因此,应在植入初期就想办法避免感染的发生。When a typical IMD such as a pacemaker is implanted, a pouch is created under the skin. Although the pacemaker will be packaged aseptically before implantation, and the implantation is also performed in a sterile environment, it is difficult to avoid the entry of microorganisms pouch. Therefore, preoperative doctors will use disinfectants or antibacterial agents (such as chlorhexidine, gluconate, iodophor, isopropanol, ethanol, etc.) on the skin of the surgical incision, and will directly use disinfection before the incision is closed Orally absorbed drugs (such as gentamicin, rifamycin, vancomycin, etc.) will be used to prevent infection during the recovery period after surgery , despite this, infections can still occur. According to statistics, after taking these measures, the incidence of clinical infection reaches 2%. Although the incidence of infection is low, once the pouch is infected, the infection will migrate along the electrodes or catheters to the heart, brain, spinal canal or other positions that electrodes or catheters can reach, which will aggravate the pain of the patient and bring harm to the family members. A huge economic burden, even life-threatening in severe cases. When infection occurs, even if antibiotic treatment is taken, the treatment effect is not obvious because biofilm has formed on the surface of the infected implanted device, which is difficult to be killed by antibiotics. Therefore, we should find ways to avoid the occurrence of infection in the early stage of implantation.

局部药物释放是避免感染的最有效的方法,一方面可以减少药物用量,避免非病灶部分的其他组织的药物毒性;另一方面可以提高药效,使药物直接作用于病灶部位;因此局部药物释放在医疗器械领域里广受研发者们关注。如果能对起搏器表面进行抗菌处理,使起搏器植入后自身起到抗菌作用,就可以使囊袋感染概率降低,进而减少治疗成本以及患者痛苦。Local drug release is the most effective way to avoid infection. On the one hand, it can reduce the dosage of drugs and avoid drug toxicity to other tissues in non-lesional parts; It is widely concerned by developers in the field of medical devices. If antibacterial treatment can be carried out on the surface of the pacemaker, so that the pacemaker itself has an antibacterial effect after implantation, the probability of capsular bag infection can be reduced, thereby reducing treatment costs and patient pain.

现有的医疗器械中经常会采用钛金属,其最常见的就是钛种植体(如骨、牙齿、关节或其他软组织植入物的部分零件)以及一些有源植入式医疗器械(包括心脏起搏器、心脏复律除颤器、神经刺激仪、脊髓电刺激器、心脏再同步治疗除颤器、心脏再同步治疗起搏器等)。利用局部药物释放的方法对这些医疗器械的表面进行抗菌处理时,一般采用抗菌涂层修饰的方法。Titanium is often used in existing medical devices, the most common of which are titanium implants (such as parts of bone, teeth, joints or other soft tissue implants) and some active implantable medical devices (including cardiac pacemaker, cardioverter defibrillator, nerve stimulator, spinal cord electrical stimulator, cardiac resynchronization therapy defibrillator, cardiac resynchronization therapy pacemaker, etc.). When the surface of these medical devices is antibacterially treated by the method of local drug release, the method of antibacterial coating modification is generally used.

对钛种植体表面进行抗菌涂层修饰的方法有很多,首先是对钛金属表面进行表面处理以使其更容易与活性物质结合,表面处理的方法包括机械法、化学处理、热处理、阳极氧化法、微弧氧化法等;然后再浸泡于含药的涂层溶液中以使药物及药物载体附着或接枝在钛金属表面。有源植入式医疗器械相比钛片或钛基材料的骨科植入物、关节植入物、牙齿植入物等,具有结构复杂、形状不规则、组成材料种类多等特点,以心脏起搏器为例,其表面的主体材料为钛壳以及硅胶和聚氨酯材质的电极导线连接头,内部还有复杂的电路以及各种元器件,因此对起搏器表面进行抗菌涂层修饰只能采用温和的表面处理和涂层方法,以避免对起搏器重要结构单元和功能的破坏。There are many ways to modify the surface of titanium implants with antibacterial coatings. The first is to treat the surface of titanium metal to make it easier to combine with active substances. Surface treatment methods include mechanical methods, chemical treatments, heat treatments, and anodic oxidation methods. , micro-arc oxidation method, etc.; and then soaked in the coating solution containing the drug to attach or graft the drug and the drug carrier on the surface of the titanium metal. Compared with orthopedic implants, joint implants, dental implants, etc. made of titanium sheets or titanium-based materials, active implantable medical devices have the characteristics of complex structure, irregular shape, and many types of materials. Take a pacemaker as an example. The main material on the surface is a titanium shell and electrode wire connectors made of silicone and polyurethane. There are also complex circuits and various components inside. Therefore, the only way to modify the surface of a pacemaker with an antibacterial coating Mild surface treatment and coating methods to avoid damage to the important structural units and functions of the pacemaker.

上述针对钛种植体表面处理的方法中,机械法如磨削、抛光等方法会对医疗器械本身的结构造成破坏,不适合用于已经成型组装好的有源植入式医疗器械或不能再经结构加工的植入器械;化学处理如在热的碱液里处理尽管可以有效改善金属表面的活性,但也不适合用于已经成型组装好的有源植入式医疗器械,存在对内部电路或其他塑料件腐蚀的风险;热处理也会带来与化学处理类似的问题;阳极氧化和微弧氧化法都需要复杂的设备,处理成本较高。Among the above-mentioned surface treatment methods for titanium implants, mechanical methods such as grinding and polishing will cause damage to the structure of the medical device itself, and are not suitable for active implantable medical devices that have been formed and assembled or can no longer be tested. Structurally processed implantable devices; although chemical treatment such as treatment in hot lye can effectively improve the activity of the metal surface, it is not suitable for active implantable medical devices that have already been formed and assembled, and there is damage to the internal circuit or The risk of corrosion of other plastic parts; heat treatment will also bring similar problems to chemical treatment; both anodizing and micro-arc oxidation methods require complex equipment and high processing costs.

现有技术中,在针对医疗设备的抗菌涂层进行制备时,提供了使用组合物抑制医疗设备表面上微生物生长的方法,抗菌组合物主要由多肽和聚脲-硅树脂共聚物组成,二者结合以起到抑制生物膜生长的作用。具体的做法是:首先采用APTES(3-氨基丙基三乙氧基硅烷)涂覆在钛片表面,固化后将葡萄糖氧化酶用戊二醛固定在钛片表面,然后将四氢呋喃溶解的聚脲-硅树脂聚合物涂覆在钛片表面。但上述方案存在涂层材料不可降解的问题。In the prior art, when preparing antibacterial coatings for medical equipment, a method for inhibiting the growth of microorganisms on the surface of medical equipment using a composition is provided. The antibacterial composition is mainly composed of a polypeptide and a polyurea-silicone resin copolymer. binding to inhibit biofilm growth. The specific method is as follows: firstly, APTES (3-aminopropyltriethoxysilane) is used to coat the surface of the titanium sheet, and after curing, glucose oxidase is fixed on the surface of the titanium sheet with glutaraldehyde, and then polyurea dissolved in tetrahydrofuran is -Silicone polymer coated on the surface of the titanium sheet. However, the above scheme has the problem that the coating material cannot be degraded.

现有的涂层方法也较多,如浸涂、喷涂、滚涂、刷涂等等,涂层的结合力将是首要考虑因素,浸涂、滚涂、刷涂更适合于形状规整、基底均一的材料,涂层到具有复杂结构的表面会导致局部区域不均匀、存在挂液滴现象。此外,还要选择合适的表面处理方式,以使涂层与复杂表面结合的更好,提高涂层结合力。因此,要找到合适的方法对有源植入式医疗器械金属表面进行处理具有较大的挑战。There are also many existing coating methods, such as dipping, spraying, rolling, brushing, etc. The bonding force of the coating will be the primary consideration, and dipping, rolling, and brushing are more suitable for regular shapes and substrates. Uniform material, coating onto a surface with a complex structure will result in uneven localized areas and the presence of hanging droplets. In addition, it is necessary to choose a suitable surface treatment method to make the coating better bond with the complex surface and improve the coating adhesion. Therefore, it is a great challenge to find a suitable method to treat the metal surface of active implantable medical devices.

发明内容Contents of the invention

本发明的目的在于提供植入性医疗器械的抗菌涂层的制备方法,克服现有技术中仅在钛片表面进行涂层处理的局限性,解决对具有复杂结构的有源植入医疗器械表面进行抗菌涂层处理的问题。The purpose of the present invention is to provide the preparation method of the antibacterial coating of implantable medical device, overcome the limitation that coating treatment is only carried out on the surface of titanium sheet in the prior art, solve the active implanted medical device surface with complex structure Problems with antimicrobial coating treatments.

为解决上述技术问题,本发明提供了植入性医疗器械的抗菌涂层的制备方法,包括如下步骤:In order to solve the above-mentioned technical problems, the invention provides a method for preparing an antibacterial coating of an implantable medical device, comprising the steps of:

S1:将所述植入性医疗器械浸泡于含有多巴胺的溶液中进行处理,取出后室温下氮气吹干备用,得到表面处理过的植入性医疗器械;S1: Soak the implantable medical device in a solution containing dopamine for treatment, take it out and dry it with nitrogen at room temperature for later use, and obtain a surface-treated implantable medical device;

S2:将掩膜版套在表面处理过的所述植入性医疗器械的金属部件上,然后将涂层溶液喷涂于所述植入性医疗器械的表面;S2: Put a mask on the surface-treated metal part of the implantable medical device, and then spray the coating solution on the surface of the implantable medical device;

S3:取下所述掩膜版,待溶剂完全挥发,得到含抗菌涂层的植入性医疗器械;S3: remove the mask, and wait until the solvent is completely volatilized to obtain an implantable medical device with an antibacterial coating;

其中,所述掩膜版的形状与所述植入性医疗器械的金属部件的形状相匹配,所述掩膜版的表面上开设有孔洞。Wherein, the shape of the mask plate matches the shape of the metal part of the implantable medical device, and holes are opened on the surface of the mask plate.

可选的,所述植入性医疗器械(IMD)可以为心脏起搏器、心脏复律除颤器、神经刺激仪、脊髓电刺激器、心脏再同步治疗除颤器或心脏再同步治疗起搏器等。Optionally, the implantable medical device (IMD) may be a cardiac pacemaker, cardioverter defibrillator, nerve stimulator, spinal cord electrical stimulator, cardiac resynchronization therapy defibrillator or cardiac resynchronization therapy pacemaker etc.

进一步的,所述含有多巴胺的溶液为多巴胺的Tris-HCl溶液,所述S1中,将所述植入性医疗器械浸泡于多巴胺的Tris-HCl溶液中处理4-24小时。Further, the solution containing dopamine is a Tris-HCl solution of dopamine. In the S1, the implantable medical device is soaked in a Tris-HCl solution of dopamine for 4-24 hours.

可选的,所述多巴胺的Tris-HCl溶液中,多巴胺的浓度为0.02-0.05mol/L,溶液的pH值为8.5。Optionally, in the Tris-HCl solution of dopamine, the concentration of dopamine is 0.02-0.05 mol/L, and the pH of the solution is 8.5.

进一步的,所述掩膜版采用聚二甲基硅氧烷(PDMS)制成。Further, the mask plate is made of polydimethylsiloxane (PDMS).

可选的,所述孔洞的形状为圆形或多边形,多边形可以为三角形、方形、菱形和/或五边形,所述掩膜版的厚度为0.1-2mm,孔隙率为60%-90%,孔洞呈均匀分布。Optionally, the shape of the hole is circular or polygonal, and the polygonal shape can be triangular, square, rhombus and/or pentagonal, the thickness of the mask plate is 0.1-2mm, and the porosity is 60%-90% , the pores are uniformly distributed.

进一步的,所述涂层溶液由药物、聚合物和溶剂组成,所述药物的质量占所述涂层溶液质量的0.1%-3%,所述聚合物的质量占所述涂层溶液质量的1%-5%,所述溶剂的质量占所述涂层溶液质量的92%-98.9%。Further, the coating solution is composed of medicine, polymer and solvent, the quality of the medicine accounts for 0.1%-3% of the mass of the coating solution, and the mass of the polymer accounts for 0.1%-3% of the mass of the coating solution. 1%-5%, the mass of the solvent accounts for 92%-98.9% of the mass of the coating solution.

作为优选的,所述S2中所述涂层溶液至少包括两种,分别为第一涂层溶液和第二涂层溶液,所述第一涂层溶液由药物、聚合物和溶剂组成;所述第二涂层溶液至少包括聚合物和溶剂;所述S2具体包括:将掩膜版套在表面处理过的所述植入性医疗器械的金属部件上,然后分别将所述第一涂层溶液和所述第二涂层溶液依次喷涂于所述植入性医疗器械的表面。Preferably, the coating solution in the S2 includes at least two kinds, namely a first coating solution and a second coating solution, and the first coating solution is composed of a drug, a polymer and a solvent; the The second coating solution includes at least a polymer and a solvent; the S2 specifically includes: placing a mask on the surface-treated metal part of the implantable medical device, and then respectively applying the first coating solution and the second coating solution are sequentially sprayed on the surface of the implantable medical device.

进一步的,在所述第一涂层溶液中,所述药物的质量占所述第一涂层溶液质量的0.1%-3%,所述聚合物的质量占所述第一涂层溶液质量的1%-5%,所述溶剂的质量占所述第一涂层溶液质量的92%-98.9%。Further, in the first coating solution, the mass of the drug accounts for 0.1%-3% of the mass of the first coating solution, and the mass of the polymer accounts for 0.1%-3% of the mass of the first coating solution. 1%-5%, the mass of the solvent accounts for 92%-98.9% of the mass of the first coating solution.

可选的,在所述第二涂层溶液中,所述第二涂层溶液由聚合物和溶剂组成,其中,所述聚合物的质量占所述第二涂层溶液质量的1%-5%,所述溶剂的质量占所述第二涂层溶液质量的95%-99%。Optionally, in the second coating solution, the second coating solution is composed of a polymer and a solvent, wherein the mass of the polymer accounts for 1%-5% of the mass of the second coating solution. %, the mass of the solvent accounts for 95%-99% of the mass of the second coating solution.

可选的,所述第二涂层溶液由药物、聚合物和溶剂组成,其中,所述药物的质量占所述第二涂层溶液质量的0.1%-3%,所述聚合物的质量占所述第二涂层溶液质量的1%-5%,所述溶剂的质量占所述第二涂层溶液质量的92%-98.9%。Optionally, the second coating solution is composed of a drug, a polymer and a solvent, wherein the drug accounts for 0.1%-3% of the second coating solution, and the polymer accounts for 1%-5% of the mass of the second coating solution, and the mass of the solvent accounts for 92%-98.9% of the mass of the second coating solution.

可选的,所述药物选自止痛药、抗菌剂、抗炎药和麻醉药中的一种或多种组合。Optionally, the drug is selected from one or more combinations of analgesics, antibacterials, anti-inflammatory drugs and anesthetics.

优选的,所述止痛药选自阿司匹林、布洛芬、丁哌卡因和塞来昔布中的一种或多种组合。Preferably, the analgesic is selected from one or more combinations of aspirin, ibuprofen, bupivacaine and celecoxib.

优选的,所述抗菌剂选自利福平、米诺环素、庆大霉素、大环内酯、青霉素、四环素、氯霉素、万古霉素、夫西地酸、甲氧苄氨嘧啶、氯林可霉素、三氯生、洗必泰、头孢菌素、氨曲南、头孢替坦、氯碳头孢、头孢克洛、头孢唑肟、头孢克肟、头孢唑啉、头孢氨苄、盘尼西林、新霉素和粘杆菌素中的一种或多种组合,或选自这些化合物的盐类中的一种或多种组合。Preferably, the antibacterial agent is selected from rifampicin, minocycline, gentamicin, macrolide, penicillin, tetracycline, chloramphenicol, vancomycin, fusidic acid, trimethoprim , clindamycin, triclosan, chlorhexidine, cephalosporins, aztreonam, cefotetan, loracarbef, cefaclor, ceftizoxime, cefixime, cefazolin, cephalexin, One or more combinations of penicillin, neomycin and colistin, or one or more combinations selected from the salts of these compounds.

优选的,所述抗炎药选自萘普生、酪洛芬、布洛芬、双氯芬酸、塞来昔布、舒林酸、二氟尼柳、吡罗昔康、吲哚美辛、美洛昔康、氟比洛芬、甲灭酸、萘丁美酮、甲苯酰吡啶乙酸、酮咯酸、胆碱镁、阿司匹林、水杨酸和乙酰水杨酸酯中的一种或多种组合,或选自这些化合物的盐类中的一种或多种组合。Preferably, the anti-inflammatory drug is selected from naproxen, tyroprofen, ibuprofen, diclofenac, celecoxib, sulindac, diflunisal, piroxicam, indomethacin, meloxicam , flurbiprofen, mefenamic acid, nabumetone, toluoyl pyridine acetic acid, ketorolac, choline magnesium, aspirin, salicylic acid and acetylsalicylate, or one or more combinations of One or more combinations of salts from these compounds.

优选的,所述麻醉药选自利多卡因、布比卡因、卡波卡因、对乙酰基酚、可乐宁、苯二氮、氟马西尼、卡马西平、哌替啶、扎来普隆、马来酸三甲苯咪嗪、丁丙诺啡、纳布啡、美沙酮、二氢吗啡酮、氢可酮和吗啡中的一种或多种组合。Preferably, the anesthetic is selected from the group consisting of lidocaine, bupivacaine, carbocaine, paracetamol, clonine, benzodiazepine, flumazenil, carbamazepine, pethidine, zalidine One or more combinations of Pron, Trimethazine Maleate, Buprenorphine, Nalbuphine, Methadone, Hydromorphone, Hydrocodone, and Morphine.

进一步的,所述聚合物选自聚谷氨酸、聚赖氨酸、聚天冬氨酸、聚乙二醇、聚乳酸、聚己内酯、聚乙交酯和聚碳酸酯中的一种或多种组合,或选自这些化合物的共聚物中的一种或多种组合。Further, the polymer is selected from one of polyglutamic acid, polylysine, polyaspartic acid, polyethylene glycol, polylactic acid, polycaprolactone, polyglycolide and polycarbonate or multiple combinations, or one or more combinations selected from the copolymers of these compounds.

进一步的,所述溶剂选自水、乙醇、甲醇、四氢呋喃、六氟异丙醇、三氟乙醇、三氟乙酸、二氯甲烷、三氯甲烷、二甲基甲酰胺、乙酸乙酯和丙酮中的一种或多种组合。Further, the solvent is selected from water, ethanol, methanol, tetrahydrofuran, hexafluoroisopropanol, trifluoroethanol, trifluoroacetic acid, methylene chloride, chloroform, dimethylformamide, ethyl acetate and acetone one or more combinations of .

可选的,在步骤S2中,采用静电喷涂、超声喷涂或空气喷涂的方式将所述涂层溶液喷涂于所述植入性医疗器械的表面。Optionally, in step S2, the coating solution is sprayed on the surface of the implantable medical device by means of electrostatic spraying, ultrasonic spraying or air spraying.

进一步的,所述抗菌涂层的面积占所述植入性医疗器械表面积的60%-90%,所述抗菌涂层的质量占所述含抗菌涂层的植入性医疗器械总质量的0.1%-0.8%。Further, the area of the antibacterial coating accounts for 60%-90% of the surface area of the implantable medical device, and the mass of the antibacterial coating accounts for 0.1% of the total mass of the implantable medical device containing the antibacterial coating. %-0.8%.

采用本发明提供的制备方法制备的植入性医疗器械中,抗菌涂层对金黄色葡萄球菌、大肠埃希菌和铜绿假单孢菌的抑菌率达到98%以上,抗菌涂层中药物的释放时间为3-14天。In the implantable medical device prepared by the preparation method provided by the invention, the bacteriostatic rate of the antibacterial coating to Staphylococcus aureus, Escherichia coli and Pseudomonas aeruginosa reaches more than 98%, and the antibacterial coating has a The release time is 3-14 days.

与现有技术相比,本发明提供的植入性医疗器械的抗菌涂层的制备方法的优势在于:Compared with prior art, the advantage of the preparation method of the antibacterial coating of implantable medical device provided by the present invention is:

1、抗菌涂层与植入型医疗器械表面的金属部件及硅胶连接件或其他塑料部件同时有很好的涂层结合力;1. The antibacterial coating has good coating adhesion to metal parts on the surface of implantable medical devices, silicone connectors or other plastic parts;

2.植入性医疗器械的金属部件的表面分布有未涂层的孔洞区域,一方面有利于起搏器与组织液的直接接触,有助其单极状态下的正常工作;另一方面增大药物与组织液的接触面积,可促进涂层材料的降解及药物的释放;2. There are uncoated hole areas on the surface of the metal parts of implantable medical devices. On the one hand, it is conducive to the direct contact between the pacemaker and the tissue fluid, which is conducive to its normal work in the unipolar state; on the other hand, it increases The contact area between the drug and the tissue fluid can promote the degradation of the coating material and the release of the drug;

3.本发明提供的制备工艺简单,仅需简单的操作即可实现植入性医疗器械表面的抗菌涂层化,易于规模化生产。3. The preparation process provided by the present invention is simple, and the antibacterial coating on the surface of implantable medical devices can be realized with only simple operations, which is easy for large-scale production.

附图说明Description of drawings

图1是本发明实施例提供的植入性医疗器械的抗菌涂层的制备方法中植入性医疗器械的结构示意图;Fig. 1 is a schematic structural view of the implantable medical device in the preparation method of the antibacterial coating of the implantable medical device provided by the embodiment of the present invention;

图2是本发明实施例提供的植入性医疗器械的抗菌涂层的制备方法中表面处理过的所述植入性医疗器械的结构示意图;Fig. 2 is a schematic structural view of the surface-treated implantable medical device in the preparation method of the antibacterial coating of the implantable medical device provided by the embodiment of the present invention;

图3是本发明实施例提供的植入性医疗器械的抗菌涂层的制备方法中采用的掩膜版的结构示意图;3 is a schematic structural view of the mask used in the method for preparing the antibacterial coating of the implantable medical device provided by the embodiment of the present invention;

图4是本发明实施例提供的植入性医疗器械的抗菌涂层的制备方法中将掩膜版套在表面处理过的植入性医疗器械的金属部件上后整体的结构示意图;4 is a schematic diagram of the overall structure after the mask is placed on the surface-treated metal part of the implantable medical device in the method for preparing the antibacterial coating of the implantable medical device provided by the embodiment of the present invention;

图5是本发明实施例提供的植入性医疗器械的抗菌涂层的制备方法中得到的含抗菌涂层的植入性医疗器械的结构示意图;Fig. 5 is a schematic structural view of an implantable medical device containing an antibacterial coating obtained in the preparation method of the antibacterial coating of the implantable medical device provided by the embodiment of the present invention;

图6是本发明实施例提供的植入性医疗器械的抗菌涂层的制备方法的流程图。Fig. 6 is a flow chart of the preparation method of the antibacterial coating of the implantable medical device provided by the embodiment of the present invention.

其中,1-植入性医疗器械;2-表面处理过的所述植入性医疗器械;3-掩膜版;4-抗菌涂层。Wherein, 1-implantable medical device; 2-implantable medical device with surface treatment; 3-mask; 4-antibacterial coating.

具体实施方式detailed description

以下结合附图和具体实施例对本发明提出的植入性医疗器械的抗菌涂层的制备方法作进一步详细说明。根据下面说明和权利要求书,本发明的优点和特征将更清楚。需说明的是,附图均采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本发明实施例的目的。The preparation method of the antibacterial coating of the implantable medical device proposed by the present invention will be further described in detail below in conjunction with the accompanying drawings and specific examples. Advantages and features of the present invention will be apparent from the following description and claims. It should be noted that all the drawings are in a very simplified form and use imprecise scales, and are only used to facilitate and clearly assist the purpose of illustrating the embodiments of the present invention.

实施例1Example 1

如图1-图6所示,本发明提供了植入性医疗器械的抗菌涂层的制备方法,包括如下步骤:As shown in Fig. 1-Fig. 6, the present invention provides the preparation method of the antibacterial coating of implantable medical device, comprises the steps:

S1:将所述植入性医疗器械1浸泡于含有多巴胺的溶液中进行处理,取出后室温下氮气吹干备用,得到表面处理过的植入性医疗器械2;S1: Soak the implantable medical device 1 in a solution containing dopamine for treatment, take it out and dry it with nitrogen at room temperature for later use, and obtain a surface-treated implantable medical device 2;

S2:将掩膜版3套在表面处理过的所述植入性医疗器械2的金属部件上,然后将涂层溶液喷涂于所述植入性医疗器械的表面;S2: Put the mask plate 3 on the surface-treated metal part of the implantable medical device 2, and then spray the coating solution on the surface of the implantable medical device;

S3:取下所述掩膜版,待溶剂完全挥发,得到含抗菌涂层4的植入性医疗器械;S3: remove the mask, wait until the solvent is completely volatilized, and obtain an implantable medical device containing an antibacterial coating 4;

其中,所述掩膜版3的形状与所述植入性医疗器械1的金属部件的形状相匹配,所述掩膜版3的表面上开设有孔洞。优选的,所述掩膜版3采用聚二甲基硅氧烷(PDMS)制成。Wherein, the shape of the mask 3 matches the shape of the metal part of the implantable medical device 1 , and holes are opened on the surface of the mask 3 . Preferably, the mask plate 3 is made of polydimethylsiloxane (PDMS).

在上述方案中,所述植入性医疗器械(IMD)1可以为心脏起搏器、心脏复律除颤器、神经刺激仪、脊髓电刺激器、心脏再同步治疗除颤器或心脏再同步治疗起搏器等。In the above scheme, the implantable medical device (IMD) 1 can be a cardiac pacemaker, cardioverter defibrillator, nerve stimulator, spinal cord electrical stimulator, cardiac resynchronization therapy defibrillator or cardiac resynchronization therapy Treat pacemakers, etc.

其中,所述含有多巴胺的溶液为多巴胺的Tris-HCl溶液,所述S1中,将所述植入性医疗器械1浸泡于多巴胺的Tris-HCl溶液中处理4-24小时。所述多巴胺的Tris-HCl溶液中,溶液的pH值为8.5,多巴胺的浓度为0.02-0.05mol/L,优选为0.02mol/L,所述植入性医疗器械在多巴胺的Tris-HCl溶液中浸泡4h。Wherein, the solution containing dopamine is a Tris-HCl solution of dopamine, and in the S1, the implantable medical device 1 is soaked in the Tris-HCl solution of dopamine for 4-24 hours. In the Tris-HCl solution of dopamine, the pH value of the solution is 8.5, the concentration of dopamine is 0.02-0.05mol/L, preferably 0.02mol/L, and the implantable medical device is in the Tris-HCl solution of dopamine Soak for 4h.

可选的,所述掩膜版3表面的孔洞形状为圆形或多边形,多边形可以为三角形、方形、菱形和/或五边形,所述掩膜版3的孔隙率为60%-90%,孔洞呈均匀分布。作为优选的,所述掩膜版3表面的孔洞为圆形孔,孔径为2mm,孔隙率为60%,所述掩膜版3的厚度为0.1-2mm。Optionally, the shape of the hole on the surface of the mask 3 is circular or polygonal, and the polygon can be triangular, square, rhombus and/or pentagonal, and the porosity of the mask 3 is 60%-90%. , the pores are uniformly distributed. Preferably, the holes on the surface of the mask 3 are circular holes with a diameter of 2mm and a porosity of 60%, and the thickness of the mask 3 is 0.1-2mm.

进一步的,所述涂层溶液由药物、聚合物和溶剂组成,所述药物的质量占所述涂层溶液质量的0.1%-3%,所述聚合物的质量占所述涂层溶液质量的1%-5%,所述溶剂的质量占所述涂层溶液质量的92%-98.9%。Further, the coating solution is composed of medicine, polymer and solvent, the quality of the medicine accounts for 0.1%-3% of the mass of the coating solution, and the mass of the polymer accounts for 0.1%-3% of the mass of the coating solution. 1%-5%, the mass of the solvent accounts for 92%-98.9% of the mass of the coating solution.

更进一步的,所述S2中所述涂层溶液至少包括两种,分别为第一涂层溶液和第二涂层溶液,所述第一涂层溶液由药物、聚合物和溶剂组成;所述第二涂层溶液至少包括聚合物和溶剂;所述S2具体包括:将掩膜版3套在表面处理过的所述植入性医疗器械2的金属部件上,然后分别将所述第一涂层溶液和所述第二涂层溶液依次喷涂于所述植入性医疗器械的表面。Further, the coating solution in the S2 includes at least two kinds, namely a first coating solution and a second coating solution, and the first coating solution is composed of a drug, a polymer and a solvent; the The second coating solution includes at least a polymer and a solvent; the S2 specifically includes: placing the mask plate 3 on the surface-treated metal part of the implantable medical device 2, and then respectively applying the first coating The coating solution and the second coating solution are sequentially sprayed on the surface of the implantable medical device.

其中,在所述第一涂层溶液中,所述药物的质量占所述第一涂层溶液质量的0.1%-3%,所述聚合物的质量占所述第一涂层溶液质量的1%-5%,所述溶剂的质量占所述第一涂层溶液质量的92%-98.9%。Wherein, in the first coating solution, the mass of the drug accounts for 0.1%-3% of the mass of the first coating solution, and the mass of the polymer accounts for 1% of the mass of the first coating solution. %-5%, the mass of the solvent accounts for 92%-98.9% of the mass of the first coating solution.

在所述第二涂层溶液中,所述第二涂层溶液可以由聚合物和溶剂组成,其中,所述聚合物的质量占所述第二涂层溶液质量的1%-5%,所述溶剂的质量占所述第二涂层溶液质量的95%-99%。In the second coating solution, the second coating solution may be composed of a polymer and a solvent, wherein the mass of the polymer accounts for 1%-5% of the mass of the second coating solution, so The mass of the solvent accounts for 95%-99% of the mass of the second coating solution.

所述第二涂层溶液还可以包括药物,由药物、聚合物和溶剂组成,其中,所述药物的质量占所述第二涂层溶液质量的0.1%-3%,所述聚合物的质量占所述第二涂层溶液质量的1%-5%,所述溶剂的质量占所述第二涂层溶液质量的92%-98.9%。The second coating solution may also include medicine, consisting of medicine, polymer and solvent, wherein the quality of the medicine accounts for 0.1%-3% of the mass of the second coating solution, and the mass of the polymer Accounting for 1%-5% of the mass of the second coating solution, the mass of the solvent accounts for 92%-98.9% of the mass of the second coating solution.

在上述方案中,所述药物选自止痛药、抗菌剂、抗炎药和麻醉药中的一种或多种组合。In the above scheme, the drug is selected from one or more combinations of analgesics, antibacterials, anti-inflammatory drugs and anesthetics.

所述止痛药选自阿司匹林、布洛芬、丁哌卡因和塞来昔布中的一种或多种组合。The analgesic is selected from one or more combinations of aspirin, ibuprofen, bupivacaine and celecoxib.

所述抗菌剂选自利福平、米诺环素、庆大霉素、大环内酯、青霉素、四环素、氯霉素、万古霉素、夫西地酸、甲氧苄氨嘧啶、氯林可霉素、三氯生、洗必泰、头孢菌素、氨曲南、头孢替坦、氯碳头孢、头孢克洛、头孢唑肟、头孢克肟、头孢唑啉、头孢氨苄、盘尼西林、新霉素和粘杆菌素中的一种或多种组合,或选自这些化合物的盐类中的一种或多种组合。Described antibacterial agent is selected from rifampicin, minocycline, gentamicin, macrolide, penicillin, tetracycline, chloramphenicol, vancomycin, fusidic acid, trimethoprim, chlorin Comycin, triclosan, chlorhexidine, cephalosporin, aztreonam, cefotetan, clocarbef, cefaclor, ceftizoxime, cefixime, cefazolin, cephalexin, penicillin, new One or more combinations of mycin and colistin, or one or more combinations selected from the salts of these compounds.

所述抗炎药选自萘普生、酪洛芬、布洛芬、双氯芬酸、塞来昔布、舒林酸、二氟尼柳、吡罗昔康、吲哚美辛、美洛昔康、氟比洛芬、甲灭酸、萘丁美酮、甲苯酰吡啶乙酸、酮咯酸、胆碱镁、阿司匹林、水杨酸和乙酰水杨酸酯中的一种或多种组合,或选自这些化合物的盐类中的一种或多种组合。The anti-inflammatory drug is selected from naproxen, tyroprofen, ibuprofen, diclofenac, celecoxib, sulindac, diflunisal, piroxicam, indomethacin, meloxicam, fluridine One or more combinations of profen, mefenamic acid, nabumetone, toluoylpyridine acetic acid, ketorolac, magnesium choline, aspirin, salicylic acid, and acetylsalicylate, or selected from these compounds One or more combinations of salts.

所述麻醉药选自利多卡因、布比卡因、卡波卡因、对乙酰基酚、可乐宁、苯二氮、氟马西尼、卡马西平、哌替啶、扎来普隆、马来酸三甲苯咪嗪、丁丙诺啡、纳布啡、美沙酮、二氢吗啡酮、氢可酮和吗啡中的一种或多种组合。The anesthetic is selected from lidocaine, bupivacaine, carbocaine, paracetamol, clonine, benzodiazepine, flumazenil, carbamazepine, meperidine, zaleplon, One or more combinations of trimhydramine maleate, buprenorphine, nalbuphine, methadone, hydromorphone, hydrocodone, and morphine.

所述聚合物选自聚谷氨酸、聚赖氨酸、聚天冬氨酸、聚乙二醇、聚乳酸、聚己内酯、聚乙交酯和聚碳酸酯中的一种或多种组合,或选自这些化合物的共聚物中的一种或多种组合。The polymer is selected from one or more of polyglutamic acid, polylysine, polyaspartic acid, polyethylene glycol, polylactic acid, polycaprolactone, polyglycolide and polycarbonate combination, or one or more combinations selected from the copolymers of these compounds.

所述溶剂选自水、乙醇、甲醇、四氢呋喃、六氟异丙醇、三氟乙醇、三氟乙酸、二氯甲烷、三氯甲烷、二甲基甲酰胺、乙酸乙酯和丙酮中的一种或多种组合。The solvent is selected from one of water, ethanol, methanol, tetrahydrofuran, hexafluoroisopropanol, trifluoroethanol, trifluoroacetic acid, methylene chloride, chloroform, dimethylformamide, ethyl acetate and acetone or multiple combinations.

优选的,在本实施例中,按质量百分比计,所述涂层溶液的组分为:0.1%的药物、1%的聚合物和98.9%的溶剂。Preferably, in this embodiment, by mass percentage, the composition of the coating solution is: 0.1% drug, 1% polymer and 98.9% solvent.

其中,药物优选为氯林可霉素;聚合物优选为聚右旋乳酸;溶剂优选为二氯甲烷与二甲基甲酰胺的混合溶液,两者的物质的量的为3:1。Among them, the drug is preferably clindamycin; the polymer is preferably poly-D-lactic acid; the solvent is preferably a mixed solution of dichloromethane and dimethylformamide, and the amount of the two substances is 3:1.

在上述步骤S2中,采用静电喷涂、超声喷涂或空气喷涂的方式将所述涂层溶液喷涂于所述植入性医疗器械的表面。本实施例中优选采用静电喷涂的方式。In the above step S2, the coating solution is sprayed on the surface of the implantable medical device by means of electrostatic spraying, ultrasonic spraying or air spraying. In this embodiment, electrostatic spraying is preferred.

制备得到的含抗菌涂层的IMD中,所述抗菌涂层的面积占所述植入性医疗器械表面积的60%-90%,所述抗菌涂层的质量占所述含抗菌涂层的植入性医疗器械总质量的0.1%-0.8%,优选为0.1%,抗菌涂层中药物的释放时间为3天。In the prepared IMD containing the antibacterial coating, the area of the antibacterial coating accounts for 60%-90% of the surface area of the implantable medical device, and the mass of the antibacterial coating accounts for 60%-90% of the surface area of the implant containing the antibacterial coating. 0.1%-0.8% of the total mass of the intrusive medical device, preferably 0.1%, and the drug release time in the antibacterial coating is 3 days.

实施例2Example 2

本实施例中提供的植入性医疗器械的抗菌涂层的制备方法与实施例1基本相同,以下仅针对不同点进行描述。The preparation method of the antibacterial coating of the implantable medical device provided in this example is basically the same as that of Example 1, and only the differences will be described below.

在本实施例中,所述步骤S1中的含有多巴胺的溶液为多巴胺的Tris-HCl溶液,溶液的pH值为8.5,溶液中多巴胺的浓度为0.03mol/L,所述植入性医疗器械在多巴胺的Tris-HCl溶液中浸泡6h。In this embodiment, the solution containing dopamine in the step S1 is a Tris-HCl solution of dopamine, the pH value of the solution is 8.5, and the concentration of dopamine in the solution is 0.03mol/L. Soak in Tris-HCl solution of dopamine for 6h.

所述步骤S2中的所述掩膜版采用聚二甲基硅氧烷(PDMS)制成,掩膜版表面的孔洞为方形孔,孔的尺寸为2mm×2mm,孔隙率为70%。The mask in the step S2 is made of polydimethylsiloxane (PDMS). The holes on the surface of the mask are square holes with a size of 2mm×2mm and a porosity of 70%.

所述涂层溶液由药物、聚合物和溶剂组成,按质量百分比计,所述涂层溶液的组分为:1%的药物、2%的聚合物和97%的溶剂。The coating solution is composed of medicine, polymer and solvent, and the components of the coating solution are: 1% of medicine, 2% of polymer and 97% of solvent in terms of mass percentage.

其中,药物优选为利福平;聚合物优选为乳酸与乙交酯的共聚物;溶剂优选为四氢呋喃。Among them, the drug is preferably rifampicin; the polymer is preferably a copolymer of lactic acid and glycolide; the solvent is preferably tetrahydrofuran.

在所述步骤S2中,采用超声喷涂的方式将涂层溶液喷涂于所述植入性医疗器械的表面。In the step S2, the coating solution is sprayed on the surface of the implantable medical device by means of ultrasonic spraying.

制备得到的含抗菌涂层的IMD中,所述抗菌涂层的质量占所述含抗菌涂层的植入性医疗器械总质量的0.3%,抗菌涂层中药物的释放时间为7天。In the prepared IMD containing the antibacterial coating, the mass of the antibacterial coating accounts for 0.3% of the total mass of the implantable medical device containing the antibacterial coating, and the drug release time in the antibacterial coating is 7 days.

实施例3Example 3

本实施例中提供的植入性医疗器械的抗菌涂层的制备方法与实施例1基本相同,以下仅针对不同点进行描述。The preparation method of the antibacterial coating of the implantable medical device provided in this example is basically the same as that of Example 1, and only the differences will be described below.

在本实施例中,所述步骤S1中的含有多巴胺的溶液为多巴胺的Tris-HCl溶液,溶液的pH值为8.5,溶液中多巴胺的浓度为0.04mol/L,所述植入性医疗器械在多巴胺的Tris-HCl溶液中浸泡8h。In this embodiment, the solution containing dopamine in the step S1 is a Tris-HCl solution of dopamine, the pH value of the solution is 8.5, and the concentration of dopamine in the solution is 0.04mol/L. Soak in Tris-HCl solution of dopamine for 8h.

所述步骤S2中的所述掩膜版采用聚二甲基硅氧烷(PDMS)制成,掩膜版表面的孔洞为圆形孔,孔径为3mm,孔隙率为80%。The mask in the step S2 is made of polydimethylsiloxane (PDMS), and the holes on the surface of the mask are circular holes with a diameter of 3mm and a porosity of 80%.

所述涂层溶液由药物、聚合物和溶剂组成,按质量百分比计,所述涂层溶液的组分为:3%的药物、5%的聚合物和92%的溶剂。The coating solution is composed of medicine, polymer and solvent. According to mass percentage, the composition of the coating solution is: 3% of medicine, 5% of polymer and 92% of solvent.

其中,药物优选为头孢菌素;聚合物优选为聚乙二醇-聚乳酸-聚谷氨酸三嵌段共聚物;溶剂优选为二氯甲烷。Among them, the drug is preferably cephalosporin; the polymer is preferably polyethylene glycol-polylactic acid-polyglutamic acid triblock copolymer; the solvent is preferably methylene chloride.

在所述步骤S2中,采用空气喷涂的方式将涂层溶液喷涂于所述植入性医疗器械的表面。In the step S2, the coating solution is sprayed on the surface of the implantable medical device by means of air spraying.

制备得到的含抗菌涂层的IMD中,所述抗菌涂层的质量占所述含抗菌涂层的植入性医疗器械总质量的0.5%,抗菌涂层中药物的释放时间为9天。In the prepared IMD containing the antibacterial coating, the mass of the antibacterial coating accounts for 0.5% of the total mass of the implantable medical device containing the antibacterial coating, and the drug release time in the antibacterial coating is 9 days.

实施例4Example 4

本实施例中提供的植入性医疗器械的抗菌涂层的制备方法与实施例1基本相同,以下仅针对不同点进行描述。The preparation method of the antibacterial coating of the implantable medical device provided in this example is basically the same as that of Example 1, and only the differences will be described below.

在本实施例中,所述步骤S1中的含有多巴胺的溶液为多巴胺的Tris-HCl溶液,溶液的pH值为8.5,溶液中多巴胺的浓度为0.04mol/L,所述植入性医疗器械在多巴胺的Tris-HCl溶液中浸泡8h。In this embodiment, the solution containing dopamine in the step S1 is a Tris-HCl solution of dopamine, the pH value of the solution is 8.5, and the concentration of dopamine in the solution is 0.04mol/L. Soak in Tris-HCl solution of dopamine for 8h.

所述步骤S2中的所述掩膜版采用聚二甲基硅氧烷(PDMS)制成,掩膜版表面的孔洞为圆形孔,孔径为3mm,孔隙率为80%。The mask in the step S2 is made of polydimethylsiloxane (PDMS), and the holes on the surface of the mask are circular holes with a diameter of 3mm and a porosity of 80%.

所述步骤S2中的涂层溶液包括第一涂层溶液和第二涂层溶液。The coating solution in the step S2 includes a first coating solution and a second coating solution.

所述第一涂层溶液由药物、聚合物和溶剂组成,按质量百分比计,所述第一涂层溶液的组分为:3%的药物、5%的聚合物和92%的溶剂。其中,药物优选为头孢菌素;聚合物优选为聚乙二醇-聚乳酸-聚谷氨酸三嵌段共聚物;溶剂优选为二氯甲烷。The first coating solution is composed of medicine, polymer and solvent, and the components of the first coating solution are: 3% of medicine, 5% of polymer and 92% of solvent in terms of mass percentage. Among them, the drug is preferably cephalosporin; the polymer is preferably polyethylene glycol-polylactic acid-polyglutamic acid triblock copolymer; the solvent is preferably methylene chloride.

所述第二涂层溶液由聚合物和溶剂组成,按质量百分比计,所述第二涂层溶液的组分为:5%的聚合物和95%的溶剂。其中,聚合物优选为聚谷氨酸;溶剂优选为水。The second coating solution is composed of a polymer and a solvent, and the composition of the second coating solution is: 5% polymer and 95% solvent by mass percentage. Among them, the polymer is preferably polyglutamic acid; the solvent is preferably water.

在所述步骤S2中,采用空气喷涂的方式依次将所述第一涂层溶液和所述第二涂层溶液分别喷涂于所述植入性医疗器械的表面。In the step S2, the first coating solution and the second coating solution are sequentially sprayed on the surface of the implantable medical device by air spraying.

制备得到的含抗菌涂层的IMD中,所述抗菌涂层的质量占所述含抗菌涂层的植入性医疗器械总质量的0.5%,药物的释放时间为14天。In the prepared IMD containing the antibacterial coating, the mass of the antibacterial coating accounts for 0.5% of the total mass of the implantable medical device containing the antibacterial coating, and the drug release time is 14 days.

实施例5Example 5

本实施例中提供的植入性医疗器械的抗菌涂层的制备方法与实施例1基本相同,以下仅针对不同点进行描述。The preparation method of the antibacterial coating of the implantable medical device provided in this example is basically the same as that of Example 1, and only the differences will be described below.

在本实施例中,所述步骤S1中的含有多巴胺的溶液为多巴胺的Tris-HCl溶液,溶液的pH值为8.5,溶液中多巴胺的浓度为0.03mol/L,所述植入性医疗器械在多巴胺的Tris-HCl溶液中浸泡6h。In this embodiment, the solution containing dopamine in the step S1 is a Tris-HCl solution of dopamine, the pH value of the solution is 8.5, and the concentration of dopamine in the solution is 0.03mol/L. Soak in Tris-HCl solution of dopamine for 6h.

所述步骤S2中的所述掩膜版采用聚二甲基硅氧烷(PDMS)制成,掩膜版表面的孔洞为方形孔,孔的尺寸为2mm×2mm,,孔隙率为70%。The mask plate in the step S2 is made of polydimethylsiloxane (PDMS), the holes on the surface of the mask plate are square holes, the size of the holes is 2mm×2mm, and the porosity is 70%.

所述涂层溶液由药物、聚合物和溶剂组成,按质量百分比计,所述涂层溶液的组分为:1%的药物、2%的聚合物和97%的溶剂。The coating solution is composed of medicine, polymer and solvent, and the components of the coating solution are: 1% of medicine, 2% of polymer and 97% of solvent in terms of mass percentage.

其中,药物优选为利福平与米诺环素的组合(两者的质量比为1:1);聚合物优选为乳酸与乙交酯的共聚物;溶剂优选为四氢呋喃与甲醇的混合溶液(两者的体积比为9:1)。Wherein, the drug is preferably a combination of rifampicin and minocycline (the mass ratio of the two is 1:1); the polymer is preferably a copolymer of lactic acid and glycolide; the solvent is preferably a mixed solution of tetrahydrofuran and methanol ( The volume ratio of the two is 9:1).

在所述步骤S2中,采用空气喷涂的方式将涂层溶液喷涂于所述植入性医疗器械的表面。In the step S2, the coating solution is sprayed on the surface of the implantable medical device by means of air spraying.

制备得到的含抗菌涂层的IMD中,所述抗菌涂层的质量占所述含抗菌涂层的植入性医疗器械总质量的0.6%,药物的释放时间为12天。In the prepared IMD containing the antibacterial coating, the mass of the antibacterial coating accounts for 0.6% of the total mass of the implantable medical device containing the antibacterial coating, and the drug release time is 12 days.

实施例6Example 6

本实施例中提供的植入性医疗器械的抗菌涂层的制备方法与实施例1基本相同,以下仅针对不同点进行描述。The preparation method of the antibacterial coating of the implantable medical device provided in this example is basically the same as that of Example 1, and only the differences will be described below.

在本实施例中,所述步骤S1中的含有多巴胺的溶液为多巴胺的Tris-HCl溶液,溶液的pH值为8.5,溶液中多巴胺的浓度为0.05mol/L,所述植入性医疗器械在多巴胺的Tris-HCl溶液中浸泡24h。In this embodiment, the solution containing dopamine in the step S1 is a Tris-HCl solution of dopamine, the pH value of the solution is 8.5, and the concentration of dopamine in the solution is 0.05mol/L. Soak in Tris-HCl solution of dopamine for 24h.

所述步骤S2中的所述掩膜版采用聚二甲基硅氧烷(PDMS)制成,掩膜版表面的孔洞为五边形孔,孔的边长为3mm,孔隙率为90%。The mask in the step S2 is made of polydimethylsiloxane (PDMS). The holes on the surface of the mask are pentagonal holes with a side length of 3mm and a porosity of 90%.

所述步骤S2中的涂层溶液包括第一涂层溶液和第二涂层溶液。The coating solution in the step S2 includes a first coating solution and a second coating solution.

所述第一涂层溶液由药物、聚合物和溶剂组成,按质量百分比计,所述第一涂层溶液的组分为:1%的药物、1%的聚合物和98%的溶剂。其中,药物优选为头孢菌素;聚合物优选为聚乙二醇-聚乳酸-聚谷氨酸三嵌段共聚物;溶剂优选为二氯甲烷。The first coating solution is composed of medicine, polymer and solvent, and the components of the first coating solution are: 1% of medicine, 1% of polymer and 98% of solvent in terms of mass percentage. Among them, the drug is preferably cephalosporin; the polymer is preferably polyethylene glycol-polylactic acid-polyglutamic acid triblock copolymer; the solvent is preferably methylene chloride.

所述第二涂层溶液由药物、聚合物和溶剂组成,按质量百分比计,所述第二涂层溶液的组分为:1%的药物、1%的聚合物和98%的溶剂。其中,药物优选为卡马西平;聚合物优选为乳酸与乙交酯的共聚物;溶剂优选为三氯甲烷。The second coating solution is composed of medicine, polymer and solvent, and the components of the second coating solution are: 1% of medicine, 1% of polymer and 98% of solvent in terms of mass percentage. Among them, the drug is preferably carbamazepine; the polymer is preferably a copolymer of lactic acid and glycolide; the solvent is preferably chloroform.

在所述步骤S2中,采用超声喷涂的方式依次将所述第一涂层溶液和所述第二涂层溶液分别喷涂于所述植入性医疗器械的表面。In the step S2, the first coating solution and the second coating solution are sequentially sprayed on the surface of the implantable medical device by means of ultrasonic spraying.

制备得到的含抗菌涂层的IMD中,所述抗菌涂层的质量占所述含抗菌涂层的植入性医疗器械总质量的0.8%,药物的释放时间为14天。In the prepared IMD containing the antibacterial coating, the mass of the antibacterial coating accounts for 0.8% of the total mass of the implantable medical device containing the antibacterial coating, and the drug release time is 14 days.

本发明提供的植入性医疗器械的抗菌涂层的制备方法的优势在于:The advantage of the preparation method of the antibacterial coating of implantable medical device provided by the present invention is:

1、抗菌涂层与植入型医疗器械表面的金属部件及硅胶连接件或其他塑料部件同时有很好的涂层结合力;1. The antibacterial coating has good coating adhesion to metal parts on the surface of implantable medical devices, silicone connectors or other plastic parts;

2.植入性医疗器械的金属部件的表面分布有未涂层的孔洞区域,一方面有利于起搏器与组织液的直接接触,有助其单极状态下的正常工作;另一方面增大药物与组织液的接触面积,可促进涂层材料的降解及药物的释放;2. There are uncoated hole areas on the surface of the metal parts of implantable medical devices. On the one hand, it is conducive to the direct contact between the pacemaker and the interstitial fluid, which is conducive to its normal work in the unipolar state; on the other hand, it increases The contact area between the drug and the tissue fluid can promote the degradation of the coating material and the release of the drug;

3.本发明提供的制备工艺简单,仅需简单的操作即可实现植入性医疗器械表面的抗菌涂层化,易于规模化生产。3. The preparation process provided by the present invention is simple, and the antibacterial coating on the surface of implantable medical devices can be realized with only simple operations, which is easy for large-scale production.

本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.

上述描述仅是对本发明较佳实施例的描述,并非对本发明范围的任何限定,本发明领域的普通技术人员根据上述揭示内容做的任何变更、修饰,均属于权利要求书的保护范围。The above description is only a description of the preferred embodiments of the present invention, and does not limit the scope of the present invention. Any changes and modifications made by those of ordinary skill in the field of the present invention based on the above disclosures shall fall within the protection scope of the claims.

Claims (18)

1.一种植入性医疗器械的抗菌涂层的制备方法,其特征在于,包括如下步骤:1. A preparation method for an antibacterial coating of an implantable medical device, comprising the steps of: S1:将所述植入性医疗器械浸泡于含有多巴胺的溶液中进行处理,得到表面处理过的植入性医疗器械;S1: soak the implantable medical device in a solution containing dopamine for treatment to obtain a surface-treated implantable medical device; S2:将掩膜版套在表面处理过的所述植入性医疗器械的金属部件上,然后将涂层溶液喷涂于所述植入性医疗器械的表面;S2: Put a mask on the surface-treated metal part of the implantable medical device, and then spray the coating solution on the surface of the implantable medical device; S3:取下所述掩膜版,得到含抗菌涂层的植入性医疗器械;S3: removing the mask to obtain an implantable medical device containing an antibacterial coating; 其中,所述掩膜版的形状与所述植入性医疗器械的金属部件的形状相匹配,所述掩膜版的表面上开设有孔洞。Wherein, the shape of the mask plate matches the shape of the metal part of the implantable medical device, and holes are opened on the surface of the mask plate. 2.根据权利要求1所述的植入性医疗器械的抗菌涂层的制备方法,其特征在于,所述含有多巴胺的溶液为多巴胺的Tris-HCl溶液,所述S1中,将所述植入性医疗器械浸泡于多巴胺的Tris-HCl溶液中处理4-24小时,然后氮气吹干备用。2. The preparation method of the antibacterial coating of implantable medical device according to claim 1, is characterized in that, described solution that contains dopamine is the Tris-HCl solution of dopamine, in described S1, described implantation Sexual medical devices are soaked in the Tris-HCl solution of dopamine for 4-24 hours, and then dried with nitrogen gas for later use. 3.根据权利要求2所述的植入性医疗器械的抗菌涂层的制备方法,其特征在于,所述多巴胺的Tris-HCl溶液中,多巴胺的浓度为0.02-0.05mol/L,溶液的pH值为8.5。3. the preparation method of the antibacterial coating of implantable medical device according to claim 2 is characterized in that, in the Tris-HCl solution of described dopamine, the concentration of dopamine is 0.02-0.05mol/L, the pH of solution The value is 8.5. 4.根据权利要求1所述的植入性医疗器械的抗菌涂层的制备方法,其特征在于,所述掩膜版采用聚二甲基硅氧烷制成,其厚度为0.1-2mm,孔隙率为60%-90%,孔洞呈均匀分布。4. the preparation method of the antibacterial coating of implantable medical device according to claim 1, is characterized in that, described mask plate adopts polydimethylsiloxane to make, and its thickness is 0.1-2mm, and pore The rate is 60%-90%, and the holes are evenly distributed. 5.根据权利要求1所述的植入性医疗器械的抗菌涂层的制备方法,其特征在于,所述涂层溶液由药物、聚合物和溶剂组成;所述药物的质量占所述涂层溶液质量的0.1%-3%,所述聚合物的质量占所述涂层溶液质量的1%-5%,所述溶剂的质量占所述涂层溶液质量的92%-98.9%。5. the preparation method of the antibacterial coating of implantable medical device according to claim 1 is characterized in that, described coating solution is made up of medicine, polymkeric substance and solvent; The quality of described medicine accounts for described coating 0.1%-3% of the mass of the solution, the mass of the polymer accounts for 1%-5% of the mass of the coating solution, and the mass of the solvent accounts for 92%-98.9% of the mass of the coating solution. 6.根据权利要求1所述的植入性医疗器械的抗菌涂层的制备方法,其特征在于,所述S2中所述涂层溶液至少包括两种,分别为第一涂层溶液和第二涂层溶液,所述第一涂层溶液由药物、聚合物和溶剂组成,所述第二涂层溶液至少包括聚合物和溶剂;6. The preparation method of the antibacterial coating of implantable medical device according to claim 1, is characterized in that, described coating solution in the described S2 comprises at least two kinds, is respectively the first coating solution and the second a coating solution, the first coating solution is composed of a drug, a polymer and a solvent, and the second coating solution includes at least a polymer and a solvent; 所述S2包括:将掩膜版套在表面处理过的所述植入性医疗器械的金属部件上,然后分别将所述第一涂层溶液和所述第二涂层溶液依次喷涂于所述植入性医疗器械的表面。The S2 includes: putting a mask on the surface-treated metal part of the implantable medical device, and then respectively spraying the first coating solution and the second coating solution on the Surfaces of implantable medical devices. 7.根据权利要求6所述的植入性医疗器械的抗菌涂层的制备方法,其特征在于,所述第一涂层溶液中:所述药物的质量占所述第一涂层溶液质量的0.1%-3%,所述聚合物的质量占所述第一涂层溶液质量的1%-5%,所述溶剂的质量占所述第一涂层溶液质量的92%-98.9%。7. The preparation method of the antibacterial coating of implantable medical device according to claim 6, is characterized in that, in the first coating solution: the quality of the medicine accounts for 2% of the first coating solution quality 0.1%-3%, the mass of the polymer accounts for 1%-5% of the mass of the first coating solution, and the mass of the solvent accounts for 92%-98.9% of the mass of the first coating solution. 8.根据权利要求6所述的植入性医疗器械的抗菌涂层的制备方法,其特征在于,所述第二涂层溶液由聚合物和溶剂组成,其中,所述聚合物的质量占所述第二涂层溶液质量的1%-5%,所述溶剂的质量占所述第二涂层溶液质量的95%-99%。8. The preparation method of the antibacterial coating of implantable medical device according to claim 6, is characterized in that, described second coating solution is made up of polymer and solvent, and wherein, the quality of described polymer accounts for all 1%-5% of the mass of the second coating solution, and the mass of the solvent accounts for 95%-99% of the mass of the second coating solution. 9.根据权利要求6所述的植入性医疗器械的抗菌涂层的制备方法,其特征在于,所述第二涂层溶液由药物、聚合物和溶剂组成,其中,所述药物的质量占所述第二涂层溶液质量的0.1%-3%,所述聚合物的质量占所述第二涂层溶液质量的1%-5%,所述溶剂的质量占所述第二涂层溶液质量的92%-98.9%。9. the preparation method of the antibacterial coating of implantable medical device according to claim 6 is characterized in that, described second coating solution is made up of medicine, polymkeric substance and solvent, and wherein, the quality of described medicine accounts for 0.1%-3% of the mass of the second coating solution, the mass of the polymer accounts for 1%-5% of the mass of the second coating solution, and the mass of the solvent accounts for 92%-98.9% of the quality. 10.根据权利要求5-9任一项所述的植入性医疗器械的抗菌涂层的制备方法,其特征在于,所述药物选自止痛药、抗菌剂、抗炎药和麻醉药中的一种或多种组合。10. according to the preparation method of the antibacterial coating of implantable medical device described in any one in claim 5-9, it is characterized in that, described medicine is selected from the group consisting of analgesics, antibacterial agents, anti-inflammatory drugs and anesthetics One or more combinations. 11.根据权利要求10所述的植入性医疗器械的抗菌涂层的制备方法,其特征在于,所述止痛药选自阿司匹林、布洛芬、丁哌卡因和塞来昔布中的一种或多种组合。11. the preparation method of the antimicrobial coating of implantable medical device according to claim 10, is characterized in that, described analgesic is selected from one in aspirin, ibuprofen, bupivacaine and celecoxib one or more combinations. 12.根据权利要求10所述的植入性医疗器械的抗菌涂层的制备方法,其特征在于,所述抗菌剂选自利福平、米诺环素、庆大霉素、大环内酯、青霉素、四环素、氯霉素、万古霉素、夫西地酸、甲氧苄氨嘧啶、氯林可霉素、三氯生、洗必泰、头孢菌素、氨曲南、头孢替坦、氯碳头孢、头孢克洛、头孢唑肟、头孢克肟、头孢唑啉、头孢氨苄、盘尼西林、新霉素和粘杆菌素中的一种或多种组合,或选自这些化合物的盐类中的一种或多种组合。12. the preparation method of the antibacterial coating of implantable medical device according to claim 10, is characterized in that, described antibacterial agent is selected from rifampicin, minocycline, gentamicin, macrolide , penicillin, tetracycline, chloramphenicol, vancomycin, fusidic acid, trimethoprim, clindamycin, triclosan, chlorhexidine, cephalosporins, aztreonam, cefotetan, One or more combinations of clocarbef, cefaclor, ceftizoxime, cefixime, cefazolin, cephalexin, penicillin, neomycin and colistin, or selected from the salts of these compounds one or more combinations of . 13.根据权利要求10所述的植入性医疗器械的抗菌涂层的制备方法,其特征在于,所述抗炎药选自萘普生、酪洛芬、布洛芬、双氯芬酸、塞来昔布、舒林酸、二氟尼柳、吡罗昔康、吲哚美辛、美洛昔康、氟比洛芬、甲灭酸、萘丁美酮、甲苯酰吡啶乙酸、酮咯酸、胆碱镁、阿司匹林、水杨酸和乙酰水杨酸酯中的一种或多种组合,或选自这些化合物的盐类中的一种或多种组合。13. The preparation method of the antibacterial coating of implantable medical device according to claim 10, is characterized in that, described anti-inflammatory drug is selected from naproxen, tyroprofen, ibuprofen, diclofenac, celecoxib Cloth, sulindac, diflunisal, piroxicam, indomethacin, meloxicam, flurbiprofen, mefenamic acid, nabumetone, toluoyl pyridine acetic acid, ketorolac, choline magnesium , one or more combinations of aspirin, salicylic acid and acetylsalicylate, or one or more combinations selected from the salts of these compounds. 14.根据权利要求10所述的植入性医疗器械的抗菌涂层的制备方法,其特征在于,所述麻醉药选自利多卡因、布比卡因、卡波卡因、对乙酰基酚、可乐宁、苯二氮、氟马西尼、卡马西平、哌替啶、扎来普隆、马来酸三甲苯咪嗪、丁丙诺啡、纳布啡、美沙酮、二氢吗啡酮、氢可酮和吗啡中的一种或多种组合。14. the preparation method of the antibacterial coating of implantable medical device according to claim 10, is characterized in that, described anesthetic is selected from lidocaine, bupivacaine, carbocaine, paracetamol , Clonidine, Benzodiazepine, Flumazenil, Carbamazepine, Pethidine, Zaleplon, Trimethazine Maleate, Buprenorphine, Nalbuphine, Methadone, Dihydromorphone, One or more of hydrocodone and morphine. 15.根据权利要求5-9任一项所述的植入性医疗器械的抗菌涂层的制备方法,其特征在于,所述聚合物选自聚谷氨酸、聚赖氨酸、聚天冬氨酸、聚乙二醇、聚乳酸、聚己内酯、聚乙交酯和聚碳酸酯中的一种或多种组合,或选自这些化合物的共聚物中的一种或多种组合。15. according to the preparation method of the antibacterial coating of implantable medical device described in any one of claim 5-9, it is characterized in that, described polymer is selected from polyglutamic acid, polylysine, polyaspartic acid One or more combinations of amino acid, polyethylene glycol, polylactic acid, polycaprolactone, polyglycolide and polycarbonate, or one or more combinations selected from the copolymers of these compounds. 16.根据权利要求5-9任一项所述的植入性医疗器械的抗菌涂层的制备方法,其特征在于,所述溶剂选自水、乙醇、甲醇、四氢呋喃、六氟异丙醇、三氟乙醇、三氟乙酸、二氯甲烷、三氯甲烷、二甲基甲酰胺、乙酸乙酯和丙酮中的一种或多种组合。16. according to the preparation method of the antibacterial coating of implantable medical device described in any one in claim 5-9, it is characterized in that, described solvent is selected from water, ethanol, methyl alcohol, tetrahydrofuran, hexafluoroisopropanol, One or more combinations of trifluoroethanol, trifluoroacetic acid, dichloromethane, chloroform, dimethylformamide, ethyl acetate and acetone. 17.根据权利要求1所述的植入性医疗器械的抗菌涂层的制备方法,其特征在于,所述S2中,采用静电喷涂、超声喷涂或空气喷涂的方式将所述涂层溶液喷涂于所述植入性医疗器械的表面。17. The preparation method of the antibacterial coating of implantable medical device according to claim 1, is characterized in that, in described S2, adopts the mode of electrostatic spraying, ultrasonic spraying or air spraying that described coating solution is sprayed on The surface of the implantable medical device. 18.根据权利要求1所述的植入性医疗器械的抗菌涂层的制备方法,其特征在于,所述抗菌涂层的面积占所述植入性医疗器械表面积的60%-90%,所述抗菌涂层的质量占所述含抗菌涂层的植入性医疗器械总质量的0.1%-0.8%。18. The preparation method of the antibacterial coating of the implantable medical device according to claim 1, wherein the area of the antibacterial coating accounts for 60%-90% of the surface area of the implantable medical device, so The mass of the antibacterial coating accounts for 0.1%-0.8% of the total mass of the implantable medical device containing the antibacterial coating.
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CN113244436A (en) * 2021-03-23 2021-08-13 安徽医科大学 Chlorhexidine and catecholamine copolymerized antibacterial coating and preparation method and application thereof
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CN113679943B (en) * 2021-07-19 2025-07-01 深圳市维思达医疗用品有限公司 Processing equipment for antimicrobial coatings of implantable medical devices
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Application publication date: 20170623