CN106876346A - One kind layering encapsulated circuit structure and a kind of layering encapsulation T/R module - Google Patents
One kind layering encapsulated circuit structure and a kind of layering encapsulation T/R module Download PDFInfo
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Abstract
本发明涉及电路封装结构领域,特别涉及一种分层封装电路结构及一种分层封装TR模块。本发明提供的分层封装电路结构将电路按照功能划分为低频模块和射频模块,其中低频模块采用第一材料封装,射频模块采用第二材料封装,采用第一材料封装后的低频模块与采用第二材料封装后的射频模块通过预留接口连接,本结构是一种新的小体积条件下电路布局结构方案,实现了低频供电、射频馈电和逻辑控制功能的有机结合,即降低了现有封装体系下模块结构容易受应力影响折断的,又降低了生产成本;本发明提供的结构架构尤其适用于一些非必要使用共烧陶瓷体系的电路模块。
The invention relates to the field of circuit packaging structures, in particular to a layered packaging circuit structure and a layered packaging TR module. The layered packaging circuit structure provided by the present invention divides the circuit into a low-frequency module and a radio frequency module according to functions, wherein the low frequency module is packaged with the first material, the radio frequency module is packaged with the second material, and the low frequency module packaged with the first material is packaged with the first material. The RF module encapsulated by two materials is connected through the reserved interface. This structure is a new circuit layout structure scheme under the condition of small volume, which realizes the organic combination of low-frequency power supply, RF power supply and logic control function, that is, reduces the existing The module structure under the packaging system is easily broken by stress, which reduces the production cost; the structure provided by the invention is especially suitable for some circuit modules that do not necessarily use the co-fired ceramic system.
Description
技术领域technical field
本发明涉及电路封装结构领域,特别涉及一种分层封装电路结构及一种分层封装TR模块。The invention relates to the field of circuit packaging structures, in particular to a layered packaging circuit structure and a layered packaging TR module.
背景技术Background technique
目前现有的模块集成技术方案一般为通过单一的低温共烧陶瓷体系实现。低温共烧陶瓷是一种将未烧结的流延陶瓷材料叠层在一起而制成的多层电路,内有印制互连导体、元件和电路,并将该结构烧成一个集成式陶瓷多层材料,然后在表面安装 IC、 LSI 裸芯片等构成具有一定部件或系统功能的高密度微电子组件技术。实现了诸如射频馈发、低频供电及逻辑控制等功能。基于混合微波集成电路(HMIC)工艺的毫米波收发组件在雷达、通信系统中的应用已相当成熟。尤其是微波单片集成电路(MMIC)的发展与广泛使用极大地减小了系统子电路的体积,提高了性能。采用低温共烧陶瓷工艺,使用国际通用的材料体系,可以对毫米波系统进行多层结构的高密度封装设计。为毫米波组件的小型化,高集成度,高可靠性的实现提供了有效的途径。The current existing module integration technology solutions are generally realized through a single low-temperature co-fired ceramic system. Low-temperature co-fired ceramics are multi-layer circuits made by laminating unsintered cast ceramic materials, with printed interconnect conductors, components and circuits inside, and firing the structure into an integrated ceramic multilayer circuit. Layer materials, and then mount IC, LSI bare chips, etc. on the surface to form high-density microelectronic component technology with certain components or system functions. Functions such as radio frequency feed, low frequency power supply and logic control are realized. The application of millimeter-wave transceiver components based on hybrid microwave integrated circuit (HMIC) technology in radar and communication systems is quite mature. In particular, the development and widespread use of Microwave Monolithic Integrated Circuit (MMIC) has greatly reduced the volume of system sub-circuits and improved performance. Using low-temperature co-fired ceramic technology and internationally accepted material systems, it is possible to design high-density packaging of multi-layer structures for millimeter-wave systems. It provides an effective way to realize the miniaturization, high integration and high reliability of millimeter wave components.
但是,现有的共烧陶瓷封装体系由于其应用的材料(多为二氧化硅等合成粉末)本身的特性,导致其容易受到内、外应力后折断;同时,由于基础材料成本居高不下,导致共烧陶瓷封装体系的制造成本也较高。However, due to the characteristics of the materials used (mostly synthetic powders such as silicon dioxide) in the existing co-fired ceramic packaging system, it is easy to break after being subjected to internal and external stress; at the same time, due to the high cost of basic materials, As a result, the manufacturing cost of the co-fired ceramic packaging system is also relatively high.
发明内容Contents of the invention
本发明的目的在于克服现有技术中共烧陶瓷封装体系成本较高的问题,提供一种可以降低部分成本的分层封装电路结构。The purpose of the present invention is to overcome the problem of high cost of the co-fired ceramic packaging system in the prior art, and provide a layered packaging circuit structure that can reduce part of the cost.
为了实现上述发明目的,本发明提供了以下技术方案:In order to realize the above-mentioned purpose of the invention, the present invention provides the following technical solutions:
一种分层封装电路结构,将电路按照功能划分为低频模块和射频模块,其中低频模块采用第一材料封装,射频模块采用第二材料封装,采用第一材料封装后的低频模块与采用第二材料封装后的射频模块通过预留接口连接。A layered packaging circuit structure, which divides the circuit into a low frequency module and a radio frequency module according to the function, wherein the low frequency module is packaged with the first material, the radio frequency module is packaged with the second material, and the low frequency module packaged with the first material is packaged with the second material. The RF module encapsulated by the material is connected through the reserved interface.
进一步的,所述低频模块包括逻辑控制模块和低频供电模块。Further, the low frequency module includes a logic control module and a low frequency power supply module.
优选的,所述第一材料为低频封装材料,低频封装材料的成本通常较低,因此可以相对降低电路模块整体的封装成本。低频封装材料中优选采用纤维布复合板材料,如FR4(环氧玻璃布层压板、S1141、MTC-97)。Preferably, the first material is a low-frequency packaging material, and the cost of the low-frequency packaging material is generally low, so the overall packaging cost of the circuit module can be relatively reduced. Fiber cloth composite board materials are preferred for low frequency packaging materials, such as FR4 (epoxy glass cloth laminated board, S1141, MTC-97).
优选的,所述第二材料为射频封装材料,设频封装材料中优选采用纤维布复合板材料。如TSM-DS3、TLY-5、RF-35、FR-27(pp)等,或其他泰康利公司的射频材料。无论是低频封装材料还是射频封装材料,采用了纤维布复合板材作为封装材料的模块结构相比之前的共烧陶瓷体系,在应力方面有着很大的进步,即相对不同意折断。Preferably, the second material is a radio frequency packaging material, and the fiber cloth composite board material is preferably used in the radio frequency packaging material. Such as TSM-DS3, TLY-5, RF-35, FR-27(pp), etc., or other RF materials from Taikangli. Whether it is a low-frequency packaging material or a radio-frequency packaging material, the module structure using fiber cloth composite board as the packaging material has made great progress in terms of stress compared with the previous co-fired ceramic system, that is, it is relatively unacceptable to break.
一些实施例中,第一材料和第二材料均可以同为射频封装材料。In some embodiments, both the first material and the second material may be radio frequency packaging materials.
本发明同时提供一种分层封装TR模块,包括TR低频模块和TR射频模块,TR低频模块采用第一材料封装,TR射频模块采用第二材料封装,采用第一材料封装后的TR低频模块与采用第二材料封装后的TR射频模块通过预留接口连接。The present invention also provides a layered packaging TR module, including a TR low frequency module and a TR radio frequency module. The TR low frequency module is packaged with the first material, and the TR radio frequency module is packaged with the second material. The TR low frequency module packaged with the first material and The TR radio frequency module encapsulated by the second material is connected through the reserved interface.
进一步的,所述TR低频模块包括逻辑控制模块和低频供电模块。Further, the TR low-frequency module includes a logic control module and a low-frequency power supply module.
进一步的,所述TR射频模块包括依次连接的TR驱动芯片、功分器、TR末级芯片以及输出传输线。Further, the TR radio frequency module includes a TR driver chip, a power divider, a TR final chip and an output transmission line connected in sequence.
所述第一材料为低频封装材料,如FR4(环氧玻璃布层压板)。The first material is a low-frequency packaging material, such as FR4 (epoxy glass cloth laminated board).
优选的,所述第二材料为射频封装材料,如TSM-DS3(泰康利公司的射频材料)。Preferably, the second material is a radio frequency packaging material, such as TSM-DS3 (radio frequency material of Taikangli Company).
与现有技术相比,本发明的有益效果:Compared with prior art, the beneficial effect of the present invention:
本发明提供的分层封装电路结构给出了一种新的毫米波领域电路布局结构方案,实现了低频供电、射频馈电和逻辑控制功能的有机结合,即降低了现有封装体系下模块结构容易受应力影响折断的,又降低了生产成本;本发明提供的结构架构尤其适用于一些非必要使用共烧陶瓷体系的电路模块。The layered packaging circuit structure provided by the present invention provides a new circuit layout structure scheme in the millimeter wave field, which realizes the organic combination of low-frequency power supply, radio frequency power supply and logic control functions, that is, reduces the module structure under the existing packaging system It is easy to be broken due to stress, and the production cost is reduced; the structural framework provided by the present invention is especially suitable for some circuit modules that do not necessarily use co-fired ceramic systems.
另外,新的封装材料本身的成本优势使得产品保持优良性能的同时大幅低产品的价格,进而带来带来额外的产品收益。In addition, the cost advantage of the new packaging material itself allows the product to maintain excellent performance while significantly reducing the price of the product, thereby bringing additional product benefits.
一些实施例中,对于两块独立板材的连接导通控制方式采用粘接的方式。对于毫米波T/R组件领域,等于增加了一项设计方案,使得应用的场景变得更丰富,更有针对性,粘结相对于焊接的好处是,通常粘结需要更低的工作温度、更低的成本以及对待粘结界面有更低的平整度需求,从而使得使用粘结的器件生产成本整体降低,同时对工艺环境要求要求更低。In some embodiments, bonding is used to control the connection and conduction of two independent boards. For the field of millimeter-wave T/R components, it is equivalent to adding a design scheme, which makes the application scenarios richer and more targeted. The advantage of bonding compared to welding is that bonding usually requires lower working temperature, Lower cost and lower flatness requirements of the interface to be bonded, so that the overall production cost of the device using bonding is reduced, and the requirements for the process environment are lower.
附图说明:Description of drawings:
图1为本发明提供的分层封装电路结构剖面示例图。FIG. 1 is a schematic cross-sectional diagram of a layered packaging circuit structure provided by the present invention.
图2为本发明提供的分层封装TR模块具体示例图。FIG. 2 is a diagram of a specific example of a layered packaging TR module provided by the present invention.
图中标记:100-低频模块;200-射频模块;110-分层连接;101-逻辑控制芯片;201-TR驱动芯片;202-功分器;203-TR末级芯片;204-输出微带线。Marks in the figure: 100-low frequency module; 200-radio frequency module; 110-layer connection; 101-logic control chip; 201-TR driver chip; 202-power splitter; 203-TR final chip; 204-output microstrip Wire.
具体实施方式detailed description
下面结合附图及具体实施例对本发明作进一步的详细描述。但不应将此理解为本发明上述主题的范围仅限于以下的实施例,凡基于本发明内容所实现的技术均属于本发明的范围。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. However, it should not be understood that the scope of the above subject matter of the present invention is limited to the following embodiments, and all technologies realized based on the content of the present invention belong to the scope of the present invention.
实施例1:如图1所示,本实施例提供一种一种分层封装电路结构,将电路按照功能划分为低频模块和射频模块,其中低频模块采用第一材料封装,射频模块采用第二材料封装,采用第一材料封装后的低频模块与采用第二材料封装后的射频模块通过预留接口连接。Embodiment 1: As shown in Figure 1, this embodiment provides a layered packaging circuit structure, which divides the circuit into a low-frequency module and a radio frequency module according to functions, wherein the low-frequency module is packaged with the first material, and the radio frequency module is packaged with the second material. Material packaging, the low frequency module packaged with the first material is connected to the radio frequency module packaged with the second material through a reserved interface.
进一步的,所述低频模块包括逻辑控制模块和低频供电模块。Further, the low frequency module includes a logic control module and a low frequency power supply module.
优选的,所述第一材料为低频封装材料,低频封装材料的成本通常较低,因此可以相对降低电路模块整体的封装成本。低频封装材料中优选采用纤维布复合板材料,如FR4(环氧玻璃布层压板)。Preferably, the first material is a low-frequency packaging material, and the cost of the low-frequency packaging material is generally low, so the overall packaging cost of the circuit module can be relatively reduced. Fiber cloth composite board materials are preferred for low frequency packaging materials, such as FR4 (epoxy glass cloth laminated board).
优选的,所述第二材料为射频封装材料,设频封装材料中优选采用纤维布复合板材料。如TSM-DS3(泰康利公司的射频材料)。无论是低频封装材料还是射频封装材料,采用了纤维布复合板材作为封装材料的模块结构相比之前的共烧陶瓷体系,在应力方面有着很大的进步,即相对不同意折断。Preferably, the second material is a radio frequency packaging material, and the fiber cloth composite board material is preferably used in the radio frequency packaging material. Such as TSM-DS3 (Taikangli's radio frequency material). Whether it is a low-frequency packaging material or a radio-frequency packaging material, the module structure using fiber cloth composite board as the packaging material has made great progress in terms of stress compared with the previous co-fired ceramic system, that is, it is relatively unacceptable to break.
本技术方案采用了新型材料体系进行了集成一体化的设计与工艺装配,将结构功能进行分步设计,再通过后期工艺处理进行结合,降低成本的同时依然达到了相同的技术指标。传统的集成方案往往只使用一种材料体系进行图纸一次性加工,这当中会带来较高的成本负担,与此同时,一些组件由于没有合适的实现方案,只能选择高成本的设计,会带来大材小用的缺点。This technical solution adopts a new material system to carry out integrated design and process assembly, design the structure and function step by step, and then combine them through post-processing, so as to reduce the cost and still achieve the same technical indicators. Traditional integration solutions often only use one material system for one-time processing of drawings, which will bring a high cost burden. At the same time, some components can only choose high-cost designs due to lack of suitable implementation solutions. Bring the disadvantage of overkill.
同时,本申请按照低频、射频的分类方式,还方便不同模块分别进行模块化量产,并分别进行各自领域(低频领域、射频领域)的相关测试,还可以大幅提高整体器件的生产效率。At the same time, according to the classification of low frequency and radio frequency, this application also facilitates the modular mass production of different modules, and carries out relevant tests in their respective fields (low frequency field, radio frequency field), and can also greatly improve the production efficiency of the overall device.
实施例2:如图2所示,本实施例提供一种分层封装TR模块,包括TR低频模块和TR射频模块,TR低频模块采用第一材料封装,TR射频模块采用第二材料封装,采用第一材料封装后的TR低频模块与采用第二材料封装后的TR射频模块通过预留接口连接。所述TR低频模块包括逻辑控制模块和低频供电模块。所述TR射频模块包括依次连接的TR驱动芯片、功分器、TR末级芯片以及输出传输线,输出传输线例如可以是微带线,其与雷达系统的天线单元连接。Embodiment 2: As shown in FIG. 2, this embodiment provides a layered packaging TR module, including a TR low frequency module and a TR radio frequency module. The TR low frequency module is packaged with the first material, and the TR radio frequency module is packaged with the second material. The TR low frequency module encapsulated by the first material is connected with the TR radio frequency module encapsulated by the second material through a reserved interface. The TR low-frequency module includes a logic control module and a low-frequency power supply module. The TR radio frequency module includes a TR driver chip, a power divider, a TR final chip and an output transmission line connected in sequence. The output transmission line can be, for example, a microstrip line, which is connected to the antenna unit of the radar system.
本实施例中,所述第一材料为FR4,所述第二材料为TSM-DS3。In this embodiment, the first material is FR4, and the second material is TSM-DS3.
本实施例将T/R模块内部按照功能进行了分解,利用两种新型材料对原T/R的功能进行了集成封装,最后通过在两个模块中预连接部位预留接口(如,以预埋线的方式),将两个模块进行工艺粘接(如银浆粘连);使组装件达到了原有单一体系实现的相同的电气水准,同时其生产成本大幅降低,抗应力能力大幅增强。In this embodiment, the interior of the T/R module is decomposed according to the function, and the functions of the original T/R are integrated and packaged by using two new materials, and finally the interface is reserved in the pre-connected part of the two modules (for example, with the pre-connected The method of embedding the wires) and process bonding of the two modules (such as silver paste bonding); makes the assembled parts reach the same electrical level as the original single system, and at the same time, its production cost is greatly reduced, and its stress resistance ability is greatly enhanced.
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