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CN106848801B - A fully automatic twisted pair processing equipment - Google Patents

A fully automatic twisted pair processing equipment Download PDF

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Publication number
CN106848801B
CN106848801B CN201710140990.2A CN201710140990A CN106848801B CN 106848801 B CN106848801 B CN 106848801B CN 201710140990 A CN201710140990 A CN 201710140990A CN 106848801 B CN106848801 B CN 106848801B
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module
plate
block
cylinder
jaw
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CN106848801A (en
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李德阳
邢秀春
蒋会胜
刘德行
郭得岁
武锦涛
闫超炯
李振涛
王建
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Hebi Haichang Intelligent Technology Co ltd
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Hebi Haichang Intelligent Technology Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • H01R43/05Crimping apparatus or processes with wire-insulation stripping
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Wire Processing (AREA)

Abstract

The invention discloses full-automatic twisted pair processing equipment, which comprises a main frame, wherein a workbench is arranged on the main frame, and a straightening module is arranged on the main frame on the left of the workbench; a front end rotating and moving arm, a double-wire cutting module and a rear end rotating and moving arm are sequentially arranged on the workbench from left to right at the position which is on the same straight line with the straightening module, and a bolt penetrating module, a crimping module and a front end transferring stranded wire module are sequentially arranged on the workbench from left to right in front of the double-wire cutting module; a crimping module and a bolt penetrating module are sequentially arranged behind the double-wire cutting module on the workbench from left to right; the rear frame is arranged on the main frame and positioned on the right side of the workbench, and the pull wire module, the rear end transfer module and the high-speed wire stranding module are sequentially arranged on the rear frame in a sliding mode from left to right. The whole process is completely automated, the production efficiency is greatly improved, the processing precision is high, the quality stability is good, and the production cost is low.

Description

一种全自动双绞线加工设备A fully automatic twisted pair processing equipment

技术领域technical field

本发明涉及线束加工设备技术领域,具体涉及到一种具有下线压接绞线功能的全自动双线绞合加工设备。The invention relates to the technical field of wire harness processing equipment, in particular to a full-automatic double-wire twisting processing equipment with the function of off-line crimping and twisting.

背景技术Background technique

双绞线一般由两根导线按照一定的节距绞合而成,利用自身的绞合抵抗外界干扰,具有一定的抗干扰作用。在汽车电子中,发动机曲轴等传感器、收放机、ABS系统、CAN线等模块系统都需要用到绞合线,而且随着汽车电子的飞速发展,模块化器件和CAN线等技术应用越来越广泛,绞合线回路也越来越多。目前线束行业双绞线的加工首先是由全自动下线设备分别完成两根导线的下线压接,然后再周转至绞线区,人工用绞线设备完成绞线作业,周转时间长,生产效率低,质量一致性低,已不能满足生产需求。Twisted pair wires are generally formed by twisting two wires at a certain pitch, and use their own twisting to resist external interference and have a certain anti-interference effect. In automotive electronics, module systems such as sensors such as engine crankshafts, receivers, ABS systems, and CAN lines all need to use twisted wires, and with the rapid development of automotive electronics, technologies such as modular devices and CAN lines are increasingly used. The wider, the more twisted wire loops. At present, the processing of twisted pair wires in the wire harness industry is first completed by fully automatic off-line equipment to complete the off-line crimping of the two wires, and then turn over to the twisted wire area, and manually use the twisted wire equipment to complete the twisted wire operation. The turnaround time is long and the production Low efficiency and low quality consistency can no longer meet production needs.

发明内容Contents of the invention

本发明要解决的是现有线束双绞线是分区作业,周转时间长,生产效率低且质量一致性低等技术问题,从而提供一种可以同时实现两根导线的下线压接,并自动完成绞合作业,生产效率高的全自动双绞线加工设备。The present invention aims to solve the technical problems of the existing twisted-pair wiring harnesses, such as divisional operation, long turnaround time, low production efficiency and low quality consistency, so as to provide a method that can realize the off-line crimping of two wires at the same time, and automatically Fully automatic twisted pair processing equipment with high production efficiency to complete the twisting operation.

为解决上述技术问题,本发明所采用的技术方案如下:一种全自动双绞线加工设备,包括主机架,在主机架上安装有工作台,在主机架上位于工作台的左方安装有校直模组;在工作台上与校直模组位于同一直线的位置处由左至右依次安装有前端旋转移动手臂、双线裁切模组和后端旋转移动手臂,在工作台上位于双线裁切模组的前方由左至右依次安装有穿栓模组、压接模组和前端中转绞线模组;在工作台上位于双线裁切模组的后方由左至右依次安装有压接模组和穿栓模组;在主机架上位于工作台的右方安装有后机架,后机架上由左至右依次滑动设置有拉线模组、后端中转模组和高速绞线模组。后端旋转移动手臂与前端旋转移动手臂结构相同,但是为反向倒挂安装,实现导线在双线裁切模组、穿栓模组、压接模组、前端中转绞线模组之间的旋转定位。In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is as follows: a fully automatic twisted pair processing equipment, including a main frame, a workbench is installed on the main frame, and a Straightening module; on the workbench at the same straight line as the straightening module, the front-end rotating arm, the double-line cutting module and the rear-end rotating arm are installed sequentially from left to right. The front of the double-wire cutting module is installed in turn from left to right with the threading bolt module, the crimping module and the front-end relay stranding module; the rear of the double-wire cutting module is located on the workbench from left to right The crimping module and the threading module are installed; the rear frame is installed on the right side of the workbench on the main frame, and the pull wire module, rear transfer module and High-speed twisted wire module. The structure of the rear-end rotating and moving arm is the same as that of the front-end rotating and moving arm, but it is installed upside down to realize the rotation of the wire between the double-wire cutting module, bolt threading module, crimping module, and front-end transfer stranding module. position.

所述校直模组包括主支撑板,在主支撑板上设置有第一进线校直机构和第二进线校直机构,第一进线校直机构和第二进线校直机构倾斜设置且延长线相交;The straightening module includes a main support plate, on which a first incoming line straightening mechanism and a second incoming line straightening mechanism are arranged, and the first incoming line straightening mechanism and the second incoming line straightening mechanism are inclined set and the extension line intersects;

所述第一进线校直机构包括第一竖直校直器、第一水平校直器和第一导向轮,所述第二进线校直机构包括第二竖直校直器、第二水平校直器和第二导向轮,第一竖直校直器、第一水平校直器和第一导向轮位于同一直线上,第二竖直校直器、第二水平校直器和第二导向轮位于另一同一直线上,两条直线关于主支撑板板面的中心线对称,且两条直线的交点位于主支撑板板面的中心线上,在两条直线的交点处安装有导线板,导线板上设置有导线孔,导线孔与前端旋转移动手臂的连杆夹爪机构相对应。两种不同的导线分别经过两套进线校直机构的校直作用达到平直状态。The first wire straightening mechanism includes a first vertical straightener, a first horizontal straightener and a first guide wheel, and the second wire straightening mechanism includes a second vertical straightener, a second The horizontal straightener and the second guide wheel, the first vertical straightener, the first horizontal straightener and the first guide wheel are located on the same straight line, the second vertical straightener, the second horizontal straightener and the first The two guide wheels are located on another same straight line, the two straight lines are symmetrical about the center line of the main support plate surface, and the intersection of the two straight lines is located on the center line of the main support plate surface, and a The wire plate is provided with a wire hole, and the wire hole corresponds to the connecting rod clamp mechanism of the front end rotating and moving arm. The two different wires respectively go through the straightening action of two sets of incoming wire straightening mechanisms to reach a straight state.

所述前端旋转移动手臂包括安装板,在安装板上设置有第一安装孔和第二安装孔,在安装板下端安装有第一伺服电机和第二伺服电机,第一伺服电机208的输出轴向上穿过第一安装孔与齿轮连接,齿轮通过轴承安装在旋转盘内,旋转盘安装在第一安装孔上;旋转盘通过皮带与主动轮连接,主动轮安装在第二安装孔内并与第二伺服电机的输出轴连接;轨道板滑动安装在旋转盘的盘面上,在轨道板下端面安装有齿条,齿条与齿轮相啮合;在轨道板上对称设置有两套夹持组件,所述夹持组件包括滑块、连杆夹爪机构、连接块Ⅲ、滑轨和笔形气缸;滑块固定安装在轨道板上,滑轨滑动安装在滑块上,在滑轨远离校直模组的一端通过连接块Ⅲ与连杆夹爪机构连接,笔形气缸通过安装块固定在轨道板靠近校直模组的一端,笔形气缸的活塞杆与连接块Ⅲ连接;连杆夹爪机构的薄型气缸与笔形气缸的设置方向垂直。第一伺服电机带动齿轮转动,齿轮与齿条啮合,使得齿条直线移动,齿条固定在轨道板上,所以齿条的移动使得移动夹持组件整体在旋转盘上直线移动。第二伺服电机带动主动轮转动,主动轮通过皮带轮带动旋转盘转动,旋转盘的转动使得旋转盘和移动夹持组件整体在基板上旋转。笔形气缸的伸缩带动夹持单元在轨道板上移动。The front-end rotating arm includes a mounting plate on which a first mounting hole and a second mounting hole are arranged, a first servo motor and a second servo motor are installed on the lower end of the mounting plate, and the output shaft of the first servo motor 208 Go up through the first installation hole and connect with the gear, the gear is installed in the rotating disk through the bearing, and the rotating disk is installed on the first installation hole; the rotating disk is connected with the driving wheel through the belt, and the driving wheel is installed in the second installation hole and It is connected with the output shaft of the second servo motor; the track plate is slidably installed on the surface of the rotating disk, and a rack is installed on the lower end of the track plate, and the rack and the gear are meshed; two sets of clamping components are arranged symmetrically on the track plate , the clamping assembly includes a slider, a connecting rod jaw mechanism, a connecting block III, a slide rail and a pen-shaped cylinder; the slider is fixedly installed on the track plate, and the slide rail is slidably installed on the slider. One end of the module is connected with the connecting rod clamp mechanism through the connecting block III, the pen-shaped cylinder is fixed on the end of the track plate close to the straightening module through the mounting block, and the piston rod of the pen-shaped cylinder is connected with the connecting block III; The thin air cylinder is perpendicular to the setting direction of the pen-shaped air cylinder. The first servo motor drives the gear to rotate, and the gear meshes with the rack to make the rack move linearly. The rack is fixed on the track plate, so the movement of the rack makes the whole mobile clamping assembly move linearly on the rotating disk. The second servo motor drives the driving wheel to rotate, and the driving wheel drives the rotating disk to rotate through the pulley, and the rotation of the rotating disk makes the rotating disk and the mobile clamping assembly rotate on the base plate as a whole. The expansion and contraction of the pen-shaped cylinder drives the clamping unit to move on the track plate.

所述双线裁切模组包括伺服电机、联轴器、左右旋滚珠丝杆、上切刀组件和下切刀组件,伺服电机固定在上切刀组件的盖板上,且伺服电机的输出轴向下穿过盖板通过联轴器与左右旋滚珠丝杆连接,左右旋滚珠丝杆安装在上切刀组件和下切刀组件内并将上切刀组件和下切刀组件连接在一起;所述上切刀组件包括盖板、上固定板、上侧板Ⅰ和上侧板Ⅱ,盖板安装在上固定板上端,上侧板Ⅰ和上侧板Ⅱ分别安装在上固定板的两侧,且在上侧板Ⅰ内侧安装有上滑轨Ⅰ,上滑轨Ⅰ滑动安装在上滑块Ⅰ上;在上侧板Ⅱ的内侧安装有上滑轨Ⅱ,上滑轨Ⅱ滑动安装在上滑块Ⅱ上,在上滑块Ⅰ和上滑块Ⅱ的上部安装有上连接板,上连接板将上滑块Ⅰ和上滑块Ⅱ连接在一起,且上连接板与安装在左右旋滚珠丝杆上部的左旋螺母固定连接;上装刀块安装在上滑块Ⅰ和上滑块Ⅱ的下端并将上滑块Ⅰ和上滑块Ⅱ连接;在上装刀块的下端安装有上切刀;The two-wire cutting module includes a servo motor, a shaft coupling, a left and right rotation ball screw, an upper cutter assembly and a lower cutter assembly, the servo motor is fixed on the cover plate of the upper cutter assembly, and the output shaft of the servo motor Going down through the cover plate and connecting with the left and right rotation ball screw through the coupling, the left and right rotation ball screw is installed in the upper cutter assembly and the lower cutter assembly and connects the upper cutter assembly and the lower cutter assembly together; The upper cutter assembly includes a cover plate, an upper fixing plate, an upper side plate I and an upper side plate II, the cover plate is installed on the top of the upper fixing plate, and the upper side plate I and the upper side plate II are respectively installed on both sides of the upper fixing plate, And the upper slide rail I is installed on the inner side of the upper side plate I, and the upper slide rail I is slidably installed on the upper slider I; the upper slide rail II is installed on the inner side of the upper side plate II, and the upper slide rail II is slidably installed on the upper slider On the block II, an upper connecting plate is installed on the upper part of the upper slider I and the upper slider II. The upper connecting plate connects the upper slider I and the upper slider II together, and the upper connecting plate is connected with the left and right rotating ball wires. The left-handed nut on the upper part of the rod is fixedly connected; the upper knife block is installed at the lower end of the upper slider I and the upper slider II and connected with the upper slider I and the upper slider II; the upper cutter is installed at the lower end of the upper knife block;

所述下切刀组件包括下固定板、下侧板Ⅰ和下侧板Ⅱ,下侧板Ⅰ和下侧板Ⅱ分别安装在下固定板的两侧,且在下侧板Ⅰ内侧安装有下滑轨Ⅰ,下滑轨Ⅰ上滑动安装有下滑块Ⅰ;在下侧板Ⅱ的内侧安装有下滑轨Ⅱ,下滑轨Ⅱ滑动安装在下滑块Ⅱ上,在下滑块Ⅰ和下滑块Ⅱ的下部安装有下连接板,下连接板将下滑块Ⅰ和下滑块Ⅱ连接在一起,且下连接板与安装在左右旋滚珠丝杆下部的右旋螺母固定连接;下装刀块安装在下滑块Ⅰ和下滑块Ⅱ的上端并将下滑块Ⅰ和下滑块Ⅱ连接;在下装刀块的上端安装有下切刀,下切刀与上切刀相配合;The lower cutter assembly includes a lower fixed plate, a lower side plate I and a lower side plate II, the lower side plate I and the lower side plate II are respectively installed on both sides of the lower fixed plate, and a sliding rail I is installed on the inner side of the lower side plate I, The lower slider Ⅰ is slidably installed on the lower rail Ⅰ; the lower rail Ⅱ is installed on the inner side of the lower side plate II, the lower rail Ⅱ is slidably installed on the lower slider Ⅱ, and the lower connection is installed on the lower part of the lower slider Ⅰ and the lower slider Ⅱ. The lower connecting plate connects the lower slider I and the lower slider II together, and the lower connecting plate is fixedly connected with the right-handed nut installed at the lower part of the left-right rotating ball screw; the lower loading knife block is installed on the lower slider I and the lower The upper end of the slider II connects the lower slider I and the lower slider II; a lower cutter is installed on the upper end of the lower cutter block, and the lower cutter matches the upper cutter;

在下装刀块上安装有定位销,在上装刀块上对应设置有销孔,销孔与定位销相配合起到定位导向作用,保证上切刀和下切刀的高精度裁切。Positioning pins are installed on the lower knife block, and pin holes are correspondingly set on the upper knife block. The pin holes cooperate with the positioning pins to play a positioning and guiding role, ensuring high-precision cutting of the upper and lower cutters.

所述拉线模组包括气路块、气缸固定座、固定板以及平行设置的拉线单元Ⅰ和拉线单元Ⅱ,所述拉线单元Ⅰ包括夹爪模组Ⅰ、前弹簧Ⅰ、压紧轴Ⅰ、后弹簧Ⅰ、浮动接头Ⅰ、单动气缸Ⅰ和单向阀Ⅰ;The wire pulling module includes an air block, a cylinder fixing seat, a fixing plate, and a wire pulling unit I and a wire pulling unit II arranged in parallel. The wire pulling unit I includes a jaw module I, a front spring I, a pressing shaft I, a rear Spring Ⅰ, floating joint Ⅰ, single-acting cylinder Ⅰ and check valve Ⅰ;

所述夹爪模组Ⅰ包括第一夹爪Ⅰ、第二夹爪Ⅰ、连接块Ⅰ和连杆Ⅰ,第一夹爪Ⅰ和第二夹爪Ⅰ分别通过销轴活动安装在夹爪底座上,第一夹爪Ⅰ的后端铰接在连接块Ⅰ的一端,第二夹爪Ⅰ的后端铰接在连接块Ⅰ的另一端,且第一夹爪Ⅰ和第二夹爪Ⅰ相平行;连接块Ⅰ与连杆Ⅰ的一端固定连接;且连杆Ⅰ的另一端插入固定板内并与固定板内压紧轴Ⅰ的一端卡接,在压紧轴Ⅰ与连杆Ⅰ连接处设置有前弹簧Ⅰ;压紧轴Ⅰ的另一端伸出固定板并穿过气缸固定座与浮动接头Ⅰ连接,在压紧轴Ⅰ上位于气缸固定座的部分套设有后弹簧Ⅰ;浮动接头Ⅰ与单动气缸Ⅰ的活塞杆连接,单动气缸Ⅰ固定在气缸固定座内;单向阀Ⅰ安装在气路块内,气路块固定在气缸固定座下端;The gripper module I includes a first gripper I, a second gripper I, a connecting block I and a connecting rod I, and the first gripper I and the second gripper I are movably mounted on the gripper base through a pin shaft respectively. , the rear end of the first jaw I is hinged at one end of the connecting block I, the rear end of the second jaw I is hinged at the other end of the connecting block I, and the first jaw I and the second jaw I are parallel; The block I is fixedly connected with one end of the connecting rod I; and the other end of the connecting rod I is inserted into the fixed plate and clamped with one end of the compression shaft I in the fixed plate. Spring Ⅰ; the other end of the pressing shaft Ⅰ protrudes from the fixing plate and passes through the cylinder fixing seat to connect with the floating joint Ⅰ. The part of the pressing shaft Ⅰ located in the cylinder fixing seat is sleeved with a rear spring Ⅰ; the floating joint Ⅰ and the single The piston rod of the moving cylinder I is connected, and the single-acting cylinder I is fixed in the cylinder fixing seat; the one-way valve I is installed in the air circuit block, and the air circuit block is fixed at the lower end of the cylinder fixing seat;

所述拉线单元Ⅱ包括夹爪模组Ⅱ、前弹簧Ⅱ、压紧轴Ⅱ、后弹簧Ⅱ、浮动接头Ⅱ、单动气缸Ⅱ和单向阀Ⅱ;The cable pulling unit II includes jaw module II, front spring II, pressing shaft II, rear spring II, floating joint II, single-acting cylinder II and check valve II;

所述夹爪模组Ⅱ包括第一夹爪Ⅱ、第二夹爪Ⅱ、连接块Ⅱ和连杆Ⅱ,第一夹爪Ⅱ和第二夹爪Ⅱ分别通过销轴活动安装在夹爪底座上,第一夹爪Ⅱ的后端铰接在连接块Ⅱ的一端,第二夹爪Ⅱ的后端铰接在连接块Ⅱ的另一端,且第一夹爪Ⅱ和第二夹爪Ⅱ相平行;连接块Ⅱ与连杆Ⅱ的一端固定连接,在连杆Ⅱ的侧端设有供前顶杆单元通过的腰孔;且连杆Ⅱ的另一端插入固定板内并与固定板内压紧轴Ⅱ的一端卡接,在压紧轴Ⅱ与连杆Ⅱ连接处设置有前弹簧Ⅱ;压紧轴Ⅱ的另一端伸出固定板并穿过气缸固定座与浮动接头Ⅱ连接,在压紧轴Ⅱ上位于气缸固定座的部分套设有后弹簧Ⅱ;浮动接头Ⅱ与单动气缸Ⅱ的活塞杆连接,单动气缸Ⅱ固定在气缸固定座内;单向阀Ⅱ安装在气路块内,气路块固定在气缸固定座下端;The gripper module II includes the first gripper II, the second gripper II, the connection block II and the connecting rod II, and the first gripper II and the second gripper II are movably installed on the gripper base through pin shafts respectively. , the rear end of the first jaw II is hinged at one end of the connection block II, the rear end of the second jaw II is hinged at the other end of the connection block II, and the first jaw II and the second jaw II are parallel; Block II is fixedly connected to one end of connecting rod II, and a waist hole for the front ejector unit to pass is provided at the side end of connecting rod II; and the other end of connecting rod II is inserted into the fixing plate and pressed against shaft II in the fixing plate One end of the compression shaft II is clamped, and a front spring II is provided at the connection between the compression shaft II and the connecting rod II; the other end of the compression shaft II extends out of the fixing plate and passes through the cylinder fixing seat to connect with the floating joint II. The part located on the fixed seat of the cylinder is equipped with a rear spring II; the floating joint II is connected with the piston rod of the single-acting cylinder II, and the single-acting cylinder II is fixed in the fixed seat of the cylinder; the one-way valve II is installed in the air block, and the air The road block is fixed at the lower end of the cylinder holder;

在固定板上设置有前凹槽,前凹槽内安装有前两通机控阀Ⅰ和前两通机控阀Ⅱ,在固定板的侧端设置有前插入孔Ⅰ和前插入孔Ⅱ,前插入孔Ⅰ和前插入孔Ⅱ相平行并分别与前凹槽相通,在固定板上端设置有前定位孔Ⅰ和前定位孔Ⅱ,前定位孔Ⅰ与前插入孔Ⅰ相对应并垂直相通;前定位孔Ⅱ与前插入孔Ⅱ相对应并垂直相通;A front groove is arranged on the fixing plate, and the front two-way mechanical control valve I and the front two-way mechanical control valve II are installed in the front groove, and the front insertion hole I and the front insertion hole II are arranged on the side end of the fixing plate. The front insertion hole Ⅰ and the front insertion hole Ⅱ are parallel and connected with the front groove respectively, and the front positioning hole Ⅰ and the front positioning hole Ⅱ are arranged on the top of the fixing plate, and the front positioning hole Ⅰ corresponds to the front insertion hole Ⅰ and communicates vertically; The front positioning hole II corresponds to the front insertion hole II and communicates vertically;

所述前顶杆单元包括前长顶杆和前短顶杆,前长顶杆由外向内依次穿过前插入孔Ⅰ和连杆Ⅱ上的腰孔与前两通机控阀Ⅰ接触;前短顶杆由外向内依次穿过前插入孔Ⅱ和连杆Ⅱ上的腰孔与前两通机控阀Ⅱ接触;前定位销钉Ⅰ插入前定位孔Ⅰ内与前长顶杆接触;前定位销钉Ⅱ插入前定位孔Ⅱ内与前短顶杆接触;The front ejector unit includes a front long ejector and a front short ejector, and the front long ejector passes through the front insertion hole I and the waist hole on the connecting rod II from the outside to the inside to contact the front two-way mechanical control valve I; The short ejector rod passes through the front insertion hole II and the waist hole on the connecting rod II from outside to inside to contact the front two-way mechanical control valve II; the front positioning pin I is inserted into the front positioning hole I and contacts the front long ejector rod; the front positioning The pin II is inserted into the front positioning hole II and contacts the front short ejector rod;

在气缸固定座上设置有后凹槽,后凹槽内安装有后两通机控阀Ⅰ和后两通机控阀Ⅱ,后顶杆单元与后两通机控阀Ⅰ和后两通机控阀Ⅱ相对应;在气缸固定座的侧端设置有后插入孔Ⅰ和后插入孔Ⅱ,后插入孔Ⅰ和后插入孔Ⅱ相平行并分别与后凹槽相通,在气缸固定座上端设置有后定位孔Ⅰ和后定位孔Ⅱ,后定位孔Ⅰ和后插入孔Ⅰ相对应并垂直相通;后定位孔Ⅱ与后插入孔Ⅱ相对应并垂直相通;There is a rear groove on the fixed seat of the cylinder, and the rear two-way mechanical control valve I and the rear two-way mechanical control valve II are installed in the rear groove, and the rear ejector unit is connected with the rear two-way mechanical control valve I and the rear two-way machine. Corresponding to the control valve II; the rear insertion hole I and the rear insertion hole II are arranged at the side end of the cylinder fixing seat, the rear insertion hole I and the rear insertion hole II are parallel and communicate with the rear groove respectively, and the upper end of the cylinder fixing seat is set There are rear positioning hole I and rear positioning hole II, and rear positioning hole I corresponds to and vertically communicates with rear insertion hole I; rear positioning hole II corresponds to and vertically communicates with rear insertion hole II;

所述后顶杆单元包括后长顶杆和后短顶杆,后长顶杆穿过后插入孔Ⅰ与后两通机控阀Ⅰ接触;后短顶杆穿过后插入孔Ⅱ与后两通机控阀Ⅱ接触;后定位销钉Ⅰ插入后定位孔Ⅰ内与后长顶杆接触;后定位销钉Ⅱ插入后定位孔Ⅱ内与后短顶杆接触;The rear ejector unit includes a rear long ejector and a rear short ejector. The rear long ejector passes through the rear insertion hole I to contact the rear two-way mechanical control valve I; the rear short ejector passes through the rear insertion hole II to contact the rear two-way machine control valve. The control valve II is in contact; the rear positioning pin I is inserted into the rear positioning hole I and contacts the rear long ejector rod; the rear positioning pin II is inserted into the rear positioning hole II and contacts the rear short ejector rod;

在气缸固定座的后部安装有连接板,连接板上安装有进气轴,进气轴与连接板内的进气孔的入口连接,在进气孔的出口分为两路,一路通过导气管与单向阀Ⅰ的入口连通,单向阀Ⅰ的出口分为三路并分别经导气管与单动气缸Ⅰ、前两通机控阀Ⅰ和后两通机控阀Ⅰ连接;另一路通过导气管与单向阀Ⅱ的入口连通,单向阀Ⅱ的出口分为三路并分别经导气管与单动气缸Ⅱ、前两通机控阀Ⅱ和后两通机控阀Ⅱ连接。拉线模组完成裁切的导线夹紧并配合后机架的伺服电机将导线拉至指定长度,并与后端中转模组配合完成将导线中转至高速绞线模组。A connection plate is installed at the rear of the cylinder fixing seat, and an air intake shaft is installed on the connection plate. The air intake shaft is connected with the inlet of the air intake hole in the connection plate. The air pipe is connected with the inlet of the one-way valve Ⅰ, and the outlet of the one-way valve Ⅰ is divided into three routes, which are respectively connected with the single-acting cylinder Ⅰ, the front two-way mechanical control valve Ⅰ and the rear two-way mechanical control valve Ⅰ through the air guide tube; The inlet of the one-way valve II is connected through the air guide tube, and the outlet of the one-way valve II is divided into three paths, which are respectively connected with the single-acting cylinder II, the front two-way mechanical control valve II and the rear two-way mechanical control valve II through the air guide tube. The wire pulling module completes the clamping of the cut wire and cooperates with the servo motor of the rear frame to pull the wire to a specified length, and cooperates with the rear transfer module to complete the transfer of the wire to the high-speed twisted wire module.

所述前端中转绞线模组包括拉力测映模组和绞线中转模组;绞线中转模组负责将两根线材的夹紧,线材夹紧后双杆气缸收缩将两根线的间距变为拉力测映模组所需要的间距,笔形气缸伸出推动此机构旋转到位;拉力测映模组在绞线中转模组移动到位后,夹爪机构将线材夹紧,后端电机旋转开始绞线。The front-end transfer twisted wire module includes a tension measurement module and a twisted wire transfer module; the twisted wire transfer module is responsible for clamping the two wires. After the wires are clamped, the double-rod cylinder shrinks to change the distance between the two wires. For the distance required by the tension measurement module, the pen-shaped cylinder stretches out to push the mechanism to rotate in place; after the tension measurement module moves to the position of the twisted wire transfer module, the clamping jaw mechanism clamps the wire, and the rear end motor rotates to start twisting Wire.

拉力测映模组包括夹爪机构、中间固定块、拉力传感器、固定块,固定块固定在绞线中转模组的顶板上,拉力传感器固定在固定块的侧端,中间固定块固定在拉力传感器侧端,在中间固定块的两端相对设置有夹爪机构;The tension measurement module includes a gripper mechanism, a middle fixed block, a tension sensor, and a fixed block. The fixed block is fixed on the top plate of the stranded wire transfer module, the tension sensor is fixed on the side end of the fixed block, and the middle fixed block is fixed on the tension sensor. At the side end, the two ends of the middle fixed block are oppositely provided with a jaw mechanism;

绞线中转模组包括中转模组、顶板和立板;立板固定在中转模组的底板上,顶板固定在立板上;所述中转模组包括底板、笔形气缸Ⅰ、双杆气缸、转轴Ⅰ、定位块和夹紧组件,笔形气缸Ⅰ倾斜安装在底板上且笔形气缸Ⅰ的活塞杆与定位块的下端铰接,定位块安装在转轴Ⅰ上并绕转轴Ⅰ转动,转轴Ⅰ固定在底板上;在定位块的侧端安装有双杆气缸,双杆气缸的活塞杆与夹紧组件的第一夹紧单元连接,所述夹紧组件包括第一夹紧单元和第二夹紧单元,第一夹紧单元包括第一薄型气缸,第一薄型气缸竖直安装在第一固定板上,第一固定板安装在双杆气缸的活塞杆上,第一薄型气缸的手指上安装有第一气爪;第二夹紧单元包括第二薄型气缸,第二薄型气缸竖直安装在第二固定板上,第二固定板安装在定位块上,第二薄型气缸的手指上安装有第二气爪,第一气爪和第二气爪相平行。The twisted wire transfer module includes a transfer module, a top plate and a vertical plate; the vertical plate is fixed on the bottom plate of the transfer module, and the top plate is fixed on the vertical plate; the transfer module includes a bottom plate, a pen-shaped cylinder I, a double-rod cylinder, and a rotating shaft Ⅰ. Positioning block and clamping assembly. The pen-shaped cylinder I is installed obliquely on the bottom plate and the piston rod of the pen-shaped cylinder I is hinged to the lower end of the positioning block. The positioning block is installed on the rotating shaft I and rotates around the rotating shaft I. The rotating shaft I is fixed on the bottom plate. A double-rod cylinder is installed at the side end of the positioning block, the piston rod of the double-rod cylinder is connected with the first clamping unit of the clamping assembly, and the clamping assembly includes the first clamping unit and the second clamping unit. A clamping unit includes a first thin air cylinder, the first thin air cylinder is installed vertically on the first fixing plate, the first fixing plate is installed on the piston rod of the double-rod air cylinder, and the fingers of the first thin air cylinder are installed with the first air cylinder. Claw; the second clamping unit includes a second thin air cylinder, the second thin air cylinder is vertically installed on the second fixed plate, the second fixed plate is installed on the positioning block, and the second air claw is installed on the fingers of the second thin air cylinder , the first air gripper and the second air gripper are parallel.

绞线中转模组将后端旋转移动手臂夹持的导线中转至拉力测映模组,高速绞线模组绞线时,拉力测映模组上的拉力传感器会根据拉力的变化传递信号给控制系统,控制系统会通过控制后机架上相应的伺服电机实现高速绞线模组的进退实现绞线质量实时监控。The twisted wire transfer module transfers the wires clamped by the rear-end rotating and moving arm to the tension measurement module. When the high-speed twisted wire module twists the wires, the tension sensor on the tension measurement module will transmit signals to the control unit according to the change of tension. System, the control system will realize the advance and retreat of the high-speed twisted wire module by controlling the corresponding servo motor on the rear frame to realize the real-time monitoring of the twisted wire quality.

所述后端中转模组包括底板Ⅰ,在底板Ⅰ上端安装有顶板,顶板的下端面安装有推动模组,在推动模组下方的底板Ⅰ上安装有第一旋转组件和第二旋转组件,转轴穿过第一旋转组件的旋转臂和第二旋转组件的基板将第一旋转组件和第二旋转组件连接在一起;The rear transfer module includes a bottom plate I, a top plate is installed on the upper end of the bottom plate I, a push module is installed on the lower surface of the top plate, and a first rotating assembly and a second rotating assembly are installed on the bottom plate I below the pushing module, The rotating shaft passes through the rotating arm of the first rotating assembly and the base plate of the second rotating assembly to connect the first rotating assembly and the second rotating assembly;

所述第一旋转组件包括旋转臂、方缸Ⅰ、前夹线模组、夹线模组、旋转气缸、上同步带轮、上同步带、中同步带轮、中同步带和同步带轮Ⅱ,方缸Ⅰ固定在旋转臂的一端,前夹线模组固定在方缸Ⅰ的活塞杆上,夹线模组竖直安装在前夹线模组上且前夹线模组的夹爪设置方向与夹线模组的夹爪设置方向垂直;转轴竖直安装在旋转臂的另一端,上同步带轮安装在转轴Ⅱ上且位于旋转臂上方,上同步带轮通过上同步带与旋转气缸输出轴上的主动轮连接;旋转气缸固定在底板Ⅰ上;中同步带轮安装在转轴Ⅱ上且位于旋转臂下方、第二旋转组件的基板上方,中同步带轮通过中同步带轮与同步带轮Ⅱ连接,同步带轮Ⅱ安装在旋转臂下端;The first rotating assembly includes a rotating arm, a square cylinder I, a front clamping module, a clamping module, a rotating cylinder, an upper synchronous pulley, an upper synchronous belt, a middle synchronous belt, a middle synchronous belt and a synchronous belt II , the square cylinder I is fixed on one end of the rotating arm, the front clamping module is fixed on the piston rod of the square cylinder I, the clamping module is installed vertically on the front clamping module and the jaws of the front clamping module are set The direction is perpendicular to the setting direction of the jaws of the clamping module; the rotating shaft is vertically installed on the other end of the rotating arm, the upper synchronous pulley is installed on the rotating shaft II and above the rotating arm, and the upper synchronous pulley passes through the upper synchronous belt and the rotating cylinder The driving wheel on the output shaft is connected; the rotating cylinder is fixed on the bottom plate Ⅰ; the middle synchronous pulley is installed on the rotating shaft Ⅱ and is located below the rotating arm and above the base plate of the second rotating assembly. The pulley II is connected, and the synchronous pulley II is installed at the lower end of the rotating arm;

所述第二旋转组件包括基板、电机Ⅰ、同步带轮Ⅰ、下同步带和下同步带轮,基板的一端铰接在底板Ⅰ下端;电机Ⅰ安装在底板Ⅰ上且电机Ⅰ的输出轴向下穿过底板Ⅰ与同步带轮Ⅰ连接,同步带轮Ⅰ通过下同步带和下同步带轮连接,下同步带轮安装在转轴Ⅱ上且位于基板下方。The second rotating assembly includes a base plate, a motor I, a synchronous pulley I, a lower synchronous belt and a lower synchronous pulley, one end of the base plate is hinged at the lower end of the base plate I; the motor I is installed on the base plate I and the output shaft of the motor I is downward Through the bottom plate I and connected with the synchronous pulley I, the synchronous pulley I is connected with the lower synchronous belt and the lower synchronous pulley, and the lower synchronous belt wheel is installed on the rotating shaft II and located under the base plate.

后端中转模组将两根导线夹紧后旋转180度(线长大于800mm)或者90度线长小于800mm)交给高速绞线模组。所述高速绞线模组包括依次连接的夹爪模组、挡线模组和马达模组,夹爪模组包括夹紧机构、夹爪固定块和推杆模组,夹紧机构的右端和推杆模组的左端相连接且套设在夹爪固定块内部;The rear-end transfer module clamps the two wires and then rotates them 180 degrees (the wire length is greater than 800mm) or 90 degrees and the wire length is less than 800mm) to the high-speed twisted wire module. The high-speed stranded wire module includes a jaw module, a wire retaining module and a motor module connected in sequence, the jaw module includes a clamping mechanism, a jaw fixing block and a push rod module, the right end of the clamping mechanism and The left end of the push rod module is connected and sleeved inside the jaw fixing block;

所述夹紧机构包括两个抓手臂,两个抓手臂的中部卡设有挡块,抓手臂的左端设有夹爪和抓手连杆,两个抓手臂上的夹爪相配合,抓手连杆的一端与夹爪铰接、另一端与挡块铰接;抓手臂的右端均设有连板,连板的右端铰接有推拉块,推拉块的右端与推杆模组的气缸延长杆相连接;The clamping mechanism includes two grasping arms, the middle of the two grasping arms is provided with a stopper, the left end of the grasping arm is provided with a gripper and a gripper connecting rod, the grippers on the two gripper arms cooperate, and the gripper One end of the connecting rod is hinged with the jaw, and the other end is hinged with the stopper; the right end of the grasping arm is provided with a connecting plate, and the right end of the connecting plate is hinged with a push-pull block, and the right end of the push-pull block is connected with the cylinder extension rod of the push rod module ;

所述推杆模组包括轴承安装块和浮动接头连接块,轴承安装块内设有第四轴承,第四轴承内部设有气缸延长杆,浮动接头连接块的左端通过螺钉与轴承安装块相连接,浮动接头连接块的右端设有卡槽,卡槽内卡设有第一浮动接头,第一浮动接头的右端与马达模组的气缸相连接;The push rod module includes a bearing mounting block and a floating joint connecting block, a fourth bearing is arranged inside the bearing mounting block, a cylinder extension rod is arranged inside the fourth bearing, and the left end of the floating joint connecting block is connected with the bearing mounting block by screws , the right end of the floating joint connection block is provided with a card slot, and the first floating joint is carded in the card slot, and the right end of the first floating joint is connected with the cylinder of the motor module;

所述夹爪固定块的两侧均固定设有滑块,两个滑块分别与挡线模组的轴套相配合;Both sides of the jaw fixing block are fixed with sliders, and the two sliders are respectively matched with the bushings of the line retaining module;

所述挡线模组包括轴承套和第一固定块,轴承套内套设有第一轴承,第一轴承内套设有轴套,轴套上固定设有钣金挡板,钣金挡板套设在夹爪固定块的内部,第一固定块内设有第二轴承,第二轴承内设有笔型气缸,笔型气缸的左端与轴承套相连接、右端与第一固定块相连接,第一固定块通过导向轴与轴承套相连接;The line retaining module includes a bearing sleeve and a first fixed block, the bearing sleeve is provided with a first bearing, the first bearing is provided with a shaft sleeve, and a sheet metal baffle is fixed on the shaft sleeve, and the sheet metal baffle Set inside the jaw fixing block, the first fixing block is equipped with a second bearing, the second bearing is equipped with a pen-shaped cylinder, the left end of the pen-shaped cylinder is connected with the bearing sleeve, and the right end is connected with the first fixed block , the first fixed block is connected with the bearing sleeve through the guide shaft;

马达模组包括壳体、第二固定块、马达固定板和气缸固定板,壳体的左端与第一固定块相连接、右端与第二固定块相连接,第二固定块内设有第三轴承,第三轴承和壳体内设有前端组件,气缸固定板通过支撑轴与第二固定块相连接,气缸固定板的左侧设有马达固定板、右侧设有气缸,气缸与推杆模组相连接,马达固定板上固定有伺服电机,伺服电机与前端组件的右端相连接,前端组件的左端与夹爪固定块相连接;The motor module includes a housing, a second fixing block, a motor fixing plate and a cylinder fixing plate, the left end of the housing is connected with the first fixing block, the right end is connected with the second fixing block, and the second fixing block is provided with a third Bearings, the third bearing and the housing are provided with front-end components, the cylinder fixing plate is connected with the second fixing block through the support shaft, the left side of the cylinder fixing plate is provided with the motor fixing plate, the right side is provided with the cylinder, the cylinder and the push rod mold Group phase connection, a servo motor is fixed on the motor fixing plate, the servo motor is connected to the right end of the front-end assembly, and the left end of the front-end assembly is connected to the jaw fixing block;

所述前端组件包括连接块Ⅳ,连接块Ⅳ的两端分别套设有衬套,气缸延长杆套设在衬套中;连接块Ⅳ的左端套设在第一固定块内,连接块Ⅳ的右端套设在第二固定块中;The front-end assembly includes a connecting block IV, the two ends of the connecting block IV are respectively sleeved with bushings, and the cylinder extension rod is sleeved in the bushings; the left end of the connecting block IV is sleeved in the first fixed block, and the connecting block IV The right end is sleeved in the second fixed block;

连接块Ⅳ的右端固定连接有大同步带轮,伺服电机的输出端设有小同步带轮,大同步带轮与小同步带轮通过同步带相连接。The right end of connection block IV is fixedly connected with a large synchronous belt pulley, and the output end of the servo motor is provided with a small synchronous belt pulley, and the large synchronous belt pulley and the small synchronous belt pulley are connected by a synchronous belt.

挡线模组在夹爪模组上移动,将伸出夹爪模组的线束挡在钣金挡板之间,防止高速旋转时线材因离心力外甩,提高了工作安全性和绞合质量;马达模组负责提供动力,待挡线模组移动到位后,伺服电机开始高速转动,带动夹爪模组高速转动实现两根线材的绞合,转速高达5000转/分,工作效率更高。The wire blocking module moves on the jaw module, blocking the wire harness protruding from the jaw module between the sheet metal baffles, preventing the wire from being thrown out due to centrifugal force during high-speed rotation, and improving work safety and stranding quality; The motor module is responsible for providing power. After the wire blocking module is moved in place, the servo motor starts to rotate at high speed, driving the gripper module to rotate at high speed to realize the twisting of two wires. The speed is as high as 5000 rpm, and the work efficiency is higher.

所述后机架包括机架本体,在机架本体上端平行安装有三组滑轨组件,分别为前滑轨组件、下滑轨组件和后滑轨组件,所述前滑轨组件包括前伺服电机、前皮带、前主动轮和前从动轮,前伺服电机、前主动轮和前从动轮分别安装在机架本体前端且前伺服电机的输出轴与前主动轮连接,前主动轮通过前皮带与前从动轮连接,在前皮带上安装有前固定块,前固定块与高速绞线模组中马达模组的壳体固定连接;所述下滑轨组件包括安装在机架本体上端中部的滑轨支架,在滑轨支架上安装有下伺服电机、下主动轮、下从动轮和下皮带,下伺服电机的输出端与下主动轮连接,下主动轮通过下皮带与下从动轮连接,在下皮带上安装有下固定块,下固定块与后端中转模组的顶板固定连接;所述后滑轨组件包括后伺服电机、后主动轮、后从动轮和后皮带,后伺服电机、后主动轮和后从动轮分别安装在机架本体后端,且后伺服电机的输出轴与后主动轮连接,后主动轮通过后皮带与后从动轮连接,在后皮带上安装有后固定块,后固定块与拉线模组的连接板固定连接。The rear frame includes a frame body, and three sets of slide rail assemblies are installed in parallel on the upper end of the frame body, which are respectively a front slide rail assembly, a lower slide rail assembly and a rear slide rail assembly. The front slide rail assembly includes a front servo motor, The front belt, the front driving wheel and the front driven wheel, the front servo motor, the front driving wheel and the front driven wheel are respectively installed on the front end of the frame body and the output shaft of the front servo motor is connected with the front driving wheel, and the front driving wheel is connected to the front through the front belt. The driven wheel is connected, and the front fixed block is installed on the front belt, and the front fixed block is fixedly connected with the housing of the motor module in the high-speed twisted wire module; the lower rail assembly includes a slide rail bracket installed in the middle of the upper end of the frame body , the lower servo motor, the lower driving wheel, the lower driven wheel and the lower belt are installed on the slide rail bracket, the output end of the lower servo motor is connected with the lower driving wheel, the lower driving wheel is connected with the lower driven wheel through the lower belt, and on the lower belt A lower fixing block is installed, and the lower fixing block is fixedly connected with the top plate of the rear transfer module; the rear slide rail assembly includes a rear servo motor, a rear driving wheel, a rear driven wheel and a rear belt, a rear servo motor, a rear driving wheel and The rear driven wheels are respectively installed at the rear end of the frame body, and the output shaft of the rear servo motor is connected with the rear driving wheel, the rear driving wheel is connected with the rear driven wheel through the rear belt, and the rear fixed block is installed on the rear belt, and the rear fixed block It is fixedly connected with the connection plate of the cable module.

本发明手工将两根导线穿过校直模组和前端旋转移动手臂到达双线裁切模组,启动设备后前端旋转移动手臂将两根线夹紧,双线裁切模组动作将多余线长切掉,前端旋转移动手臂上夹爪机构后退将两根导线剥皮,然后逆时针旋转,在穿栓模组两根导线分别穿栓,穿栓后继续逆时针旋转到压接模组将两根导线压接端子,压接完成后回到原位,拉线模组移动到位后夹爪闭合将两根导线夹紧开始后退,后退到设定长度时停止,后端旋转移动手臂将两根导线夹紧,同时后端中转模组动作将两根导线夹紧后旋转180度(线长大于800mm)或者90度(线长小于800mm)交给高速绞线模组,然后后端旋转移动手臂将两根导线夹紧后双线裁切模组动作将导线裁断,前端旋转移动手臂和后端旋转移动手臂分别后移实现线束的剥皮,剥皮后前端旋转移动手臂逆时针旋转完成穿栓及压接端子后回到原位,后端旋转移动手臂逆时针旋转完成穿栓及压接端子后交给前端中转绞线模组,前端中转绞线模组将线束夹紧后高速绞线模组开始旋转完成绞线,完成绞线后前端中转绞线模组和高速绞线模组夹爪松开,完成绞线的导线落到收料仓内,拉线模组移动到前端开始下一循环。The invention manually passes two wires through the straightening module and the front-end rotating arm to reach the double-wire cutting module. After starting the equipment, the front-end rotating arm clamps the two wires, and the double-wire cutting module moves the excess wire Cut off the length, rotate the front end and move the jaw mechanism on the arm back to peel the two wires, then rotate counterclockwise, and thread the two wires separately in the bolt threading module. After threading the bolts, continue to rotate counterclockwise to the crimping module. One wire crimp terminal, return to the original position after the crimping is completed, the clamp jaws are closed after the pull wire module moves in place, the two wires are clamped, and the two wires are clamped and started to retreat, and the back end stops when the set length is reached, and the rear end rotates and moves the arm to hold the two wires Clamping, at the same time, the back-end transfer module will clamp the two wires and rotate them 180 degrees (the wire length is greater than 800mm) or 90 degrees (the wire length is less than 800mm) to the high-speed stranding module, and then the rear end rotates and moves the arm to After the two wires are clamped, the double-wire cutting module moves to cut the wires. The front-end rotating arm and the rear-end rotating arm move backward respectively to realize the peeling of the wire harness. Return to the original position after the terminal, the rear end rotates the moving arm and rotates counterclockwise to complete the threading and crimping of the terminal, and then hand it over to the front-end transfer stranding module, and the front-end transfer stranding module clamps the wire harness and then the high-speed stranding module starts to rotate After the stranding is completed, the clamps of the front transfer stranding module and the high-speed stranding module are loosened after the stranding is completed, the wires of the stranding are dropped into the receiving bin, and the wire pulling module moves to the front end to start the next cycle.

本发明在同一台设备上同时完成两种不同导线的下线、剥皮、穿栓、压接、绞线作业,整个过程完全实现自动化,生产效率大幅提升,并且加工精度高,质量稳定型好,生产成本低。The present invention simultaneously completes the off-line, stripping, threading, crimping, and twisting operations of two different wires on the same equipment. The whole process is fully automated, the production efficiency is greatly improved, and the processing accuracy is high and the quality is stable. Low production cost.

附图说明Description of drawings

图1全自动双线绞合加工设备立体结构示意图。Fig. 1 Schematic diagram of the three-dimensional structure of the automatic double-wire twisting processing equipment.

图2全自动双线绞合加工设备前段立体结构示意图。Fig. 2 is a schematic diagram of the three-dimensional structure of the front section of the automatic double-wire twisting processing equipment.

图3全自动双线绞合加工设备后段立体结构示意图。Figure 3 is a schematic diagram of the three-dimensional structure of the rear section of the fully automatic twin-wire twisting processing equipment.

图4校直模组立体结构示意图。Figure 4 is a schematic diagram of the three-dimensional structure of the straightening module.

图5前端旋转移动手臂立体结构示意图。Figure 5 is a schematic diagram of the three-dimensional structure of the front-end rotating and moving arm.

图6前端旋转移动手臂爆炸图Figure 6 Explosion diagram of the front-end rotating and moving arm

图7后端旋转移动手臂立体结构图Figure 7 Stereoscopic structure diagram of the rear-end rotating and moving arm

图8双线裁切模组立体结构图Figure 8 Stereoscopic structure diagram of double wire cutting module

图9拉线模组立体结构图Figure 9 Stereoscopic Structure Diagram of Pull Module

图10拉线模组爆炸图Figure 10 Explosion diagram of cable module

图11前端中转绞线模组立体结构图Figure 11 Stereoscopic structure diagram of the front-end transfer stranded wire module

图12绞线中转模组立体结构图Figure 12 Stereoscopic structure diagram of stranded wire transfer module

图13拉力测映模组立体结构图Figure 13 Three-dimensional structural diagram of the tension measurement module

图14后端中转模组立体结构图一Figure 14 Three-dimensional structure diagram of the back-end transfer module 1

图15后端中转模组立体结构图二Figure 15 The three-dimensional structure diagram of the back-end transfer module II

图16后端中转模组立体结构图三Figure 16 Three-dimensional structure diagram of the back-end transfer module III

图17高速绞线模组立体结构图Figure 17 Three-dimensional structure diagram of high-speed twisted wire module

图18夹爪模组爆炸图Figure 18 Exploded view of the gripper module

图19挡线模组爆炸图Figure 19 Explosion diagram of the line blocking module

图20推杆模组爆炸图Figure 20 Explosion diagram of push rod module

图21马达模组爆炸图Figure 21 Motor module explosion diagram

图22前端组件爆炸图Figure 22 Exploded view of front-end components

图23后机架部分爆炸图。Figure 23 is an exploded view of the rear rack.

具体实施方式Detailed ways

如图1-23所示,一种全自动双绞线加工设备,包括主机架1,在主机架1上安装有工作台2,在主机架1上位于工作台2的左方安装有校直模组10;在工作台2上与校直模组10位于同一直线的位置处由左至右依次安装有前端旋转移动手臂20、双线裁切模组30和后端旋转移动手臂7,在工作台2上位于双线裁切模组30的前方由左至右依次安装有穿栓模组6、压接模组4和前端中转绞线模组50;在工作台2上位于双线裁切模组30的后方由左至右依次安装有压接模组4和穿栓模组6;在主机架1上位于工作台2的右方安装有后机架80,后机架80上由左至右依次滑动设置有拉线模组(40)、后端中转模组60和高速绞线模组70。后端旋转移动手臂7与前端旋转移动手臂20结构相同,但是为反向倒挂安装,实现导线在双线裁切模组30、穿栓模组6、压接模组4、前端中转绞线模组50之间的旋转定位。As shown in Figure 1-23, a fully automatic twisted pair processing equipment includes a main frame 1, a worktable 2 is installed on the main frame 1, and a straightening device is installed on the left side of the worktable 2 on the main frame 1. Module 10; on the workbench 2, the front end rotating arm 20, the double-line cutting module 30 and the rear end rotating arm 7 are installed sequentially from left to right at the position on the same straight line as the straightening module 10. On the workbench 2, in front of the double-wire cutting module 30, there are successively installed bolt threading module 6, crimping module 4 and front-end relay stranding module 50 from left to right; The rear of die cutting group 30 is installed with crimping module 4 and threading bolt module 6 successively from left to right; Slidingly arranged in turn from left to right are the pull wire module (40), the rear transfer module 60 and the high-speed twisted wire module 70. The rear-end rotating and moving arm 7 has the same structure as the front-end rotating and moving arm 20, but it is installed upside down to realize that the wires are passed through the double-wire cutting module 30, the threading bolt module 6, the crimping module 4, and the front-end transfer stranding die. Rotational positioning between groups of 50.

所述校直模组10包括主支撑板101,在主支撑板101上设置有第一进线校直机构和第二进线校直机构,第一进线校直机构和第二进线校直机构倾斜设置且延长线相交;所述第一进线校直机构包括第一竖直校直器102、第一水平校直器103和第一导向轮104,所述第二进线校直机构包括第二竖直校直器105、第二水平校直器106和第二导向轮107,第一竖直校直器102、第一水平校直器103和第一导向轮104位于同一直线上,第二竖直校直器105、第二水平校直器106和第二导向轮107位于另一同一直线上,两条直线关于主支撑板101板面的中心线对称,且两条直线的交点位于主支撑板101板面的中心线上,在两条直线的交点处安装有导线板,导线板上设置有导线孔,导线孔与前端旋转移动手臂20的连杆夹爪机构202相对应。两种不同的导线分别经过两套进线校直机构的校直作用达到平直状态。The straightening module 10 includes a main support plate 101, on the main support plate 101 are provided with a first line-entry straightening mechanism and a second line-entry straightening mechanism, the first line-entry straightening mechanism and the second line-entry straightening mechanism The straight mechanism is arranged obliquely and the extension lines intersect; the first wire straightening mechanism includes a first vertical straightener 102, a first horizontal straightener 103 and a first guide wheel 104, and the second straightening wire The mechanism comprises a second vertical straightener 105, a second horizontal straightener 106 and a second guide wheel 107, and the first vertical straightener 102, the first horizontal straightener 103 and the first guide wheel 104 are located on the same line Above, the second vertical straightener 105, the second horizontal straightener 106 and the second guide wheel 107 are located on another same straight line, the two straight lines are symmetrical about the center line of the main support plate 101, and the two straight lines The intersection point is located on the center line of the main support plate 101 board surface, and a wire guide plate is installed at the intersection of the two straight lines. The wire guide plate is provided with a wire hole. correspond. The two different wires respectively go through the straightening action of two sets of incoming wire straightening mechanisms to reach a straight state.

所述前端旋转移动手臂20包括安装板205,在安装板205上设置有第一安装孔和第二安装孔,在安装板205下端安装有第一伺服电机208和第二伺服电机207,第一伺服电机208的输出轴向上穿过第一安装孔与齿轮216连接,齿轮216通过轴承214安装在旋转盘212内,旋转盘212安装在第一安装孔上;旋转盘212通过皮带201与主动轮连接,主动轮安装在第二安装孔内并与第二伺服电机207的输出轴连接;轨道板206滑动安装在旋转盘212的盘面上,在轨道板206下端面安装有齿条2015,齿条215与齿轮216相啮合;在轨道板206上对称设置有两套夹持组件,所述夹持组件包括滑块、连杆夹爪机构202、连接块Ⅲ203、滑轨204和笔形气缸210;滑块固定安装在轨道板206上,滑轨204滑动安装在滑块上,在滑轨204远离校直模组10的一端通过连接块Ⅲ203与连杆夹爪机构202连接,笔形气缸210通过安装块209固定在轨道板206靠近校直模组10的一端,笔形气缸210的活塞杆与连接块Ⅲ203连接;连杆夹爪机构202的薄型气缸与笔形气缸210的设置方向垂直。第一伺服电机带动齿轮转动,齿轮与齿条啮合,使得齿条直线移动,齿条固定在轨道板上,所以齿条的移动使得移动夹持组件整体在旋转盘上直线移动。第二伺服电机带动主动轮转动,主动轮通过皮带轮带动旋转盘转动,旋转盘的转动使得旋转盘和移动夹持组件整体在基板上旋转。笔形气缸的伸缩带动夹持单元在轨道板上移动。The front-end rotating arm 20 includes a mounting plate 205, on which a first mounting hole and a second mounting hole are provided, and a first servo motor 208 and a second servo motor 207 are installed at the lower end of the mounting plate 205. The output shaft of the servo motor 208 passes through the first mounting hole and is connected with the gear 216 upwards. The gear 216 is installed in the rotating disc 212 through the bearing 214, and the rotating disc 212 is installed on the first mounting hole; The drive wheel is connected to the second mounting hole and connected to the output shaft of the second servo motor 207; the track plate 206 is slidably installed on the surface of the rotating disc 212, and a rack 2015 is installed on the lower end of the track plate 206. The bar 215 is meshed with the gear 216; two sets of clamping assemblies are symmetrically arranged on the track plate 206, and the clamping assemblies include a slider, a connecting rod jaw mechanism 202, a connecting block III 203, a slide rail 204 and a pen-shaped cylinder 210; The slider is fixedly installed on the track plate 206, and the slide rail 204 is slidably installed on the slider. The end of the slide rail 204 away from the straightening module 10 is connected to the connecting rod clamp mechanism 202 through the connecting block III 203, and the pen-shaped cylinder 210 is installed by Block 209 is fixed on track plate 206 near one end of straightening module 10, and the piston rod of pen-shaped cylinder 210 is connected with connecting block III 203; The first servo motor drives the gear to rotate, and the gear meshes with the rack to make the rack move linearly. The rack is fixed on the track plate, so the movement of the rack makes the whole mobile clamping assembly move linearly on the rotating disk. The second servo motor drives the driving wheel to rotate, and the driving wheel drives the rotating disk to rotate through the pulley, and the rotation of the rotating disk makes the rotating disk and the mobile clamping assembly rotate on the base plate as a whole. The expansion and contraction of the pen-shaped cylinder drives the clamping unit to move on the track plate.

所述双线裁切模组30包括伺服电机301、联轴器303、左右旋滚珠丝杆310、上切刀组件和下切刀组件,伺服电机301固定在上切刀组件的盖板302上,且伺服电机301的输出轴向下穿过盖板302通过联轴器303与左右旋滚珠丝杆310连接,左右旋滚珠丝杆310安装在上切刀组件和下切刀组件内并将上切刀组件和下切刀组件连接在一起;所述上切刀组件包括盖板302、上固定板318、上侧板Ⅰ304和上侧板Ⅱ317,盖板302安装在上固定板318上端,上侧板Ⅰ304和上侧板Ⅱ317分别安装在上固定板318的两侧,且在上侧板Ⅰ304内侧安装有上滑轨Ⅰ307,上滑轨Ⅰ307滑动安装在上滑块Ⅰ308上;在上侧板Ⅱ317的内侧安装有上滑轨Ⅱ316,上滑轨Ⅱ316滑动安装在上滑块Ⅱ315上,在上滑块Ⅰ308和上滑块Ⅱ315的上部安装有上连接板305,上连接板305将上滑块Ⅰ308和上滑块Ⅱ315连接在一起,且上连接板305与安装在左右旋滚珠丝杆310上部的左旋螺母306固定连接;上装刀块309安装在上滑块Ⅰ308和上滑块Ⅱ315的下端并将上滑块Ⅰ308和上滑块Ⅱ315连接;在上装刀块309的下端安装有上切刀314;The two-wire cutting module 30 includes a servo motor 301, a coupling 303, a left and right rotation ball screw 310, an upper cutter assembly and a lower cutter assembly, and the servo motor 301 is fixed on the cover plate 302 of the upper cutter assembly. And the output shaft of the servo motor 301 passes through the cover plate 302 downwards and connects with the left and right rotation ball screw 310 through the coupling 303. The left and right rotation ball screw 310 is installed in the upper cutter assembly and the lower cutter assembly and the upper cutter The assembly and the lower cutter assembly are connected together; the upper cutter assembly includes a cover plate 302, an upper fixed plate 318, an upper side plate I304 and an upper side plate II317, and the cover plate 302 is installed on the upper end of the upper fixed plate 318, and the upper side plate I304 and the upper side plate II317 are respectively installed on both sides of the upper fixed plate 318, and the upper slide rail I307 is installed on the inner side of the upper side plate I304, and the upper slide rail I307 is slidably installed on the upper slider I308; on the inner side of the upper side plate II317 The upper slide rail II 316 is installed, and the upper slide rail II 316 is slidably installed on the upper slider II 315, and the upper connecting plate 305 is installed on the upper part of the upper slider I 308 and the upper slider II 315, and the upper connecting plate 305 connects the upper slider I 308 and the upper The sliders II 315 are connected together, and the upper connecting plate 305 is fixedly connected with the left-handed nut 306 installed on the upper part of the left-handed ball screw 310; The block I308 is connected with the upper slider II315; the upper cutter 314 is installed at the lower end of the upper knife block 309;

所述下切刀组件包括下固定板、下侧板Ⅰ和下侧板Ⅱ,下侧板Ⅰ和下侧板Ⅱ分别安装在下固定板的两侧,且在下侧板Ⅰ内侧安装有下滑轨Ⅰ,下滑轨Ⅰ上滑动安装有下滑块Ⅰ;在下侧板Ⅱ的内侧安装有下滑轨Ⅱ,下滑轨Ⅱ滑动安装在下滑块Ⅱ上,在下滑块Ⅰ和下滑块Ⅱ的下部安装有下连接板,下连接板将下滑块Ⅰ和下滑块Ⅱ连接在一起,且下连接板与安装在左右旋滚珠丝杆310下部的右旋螺母312固定连接;下装刀块311安装在下滑块Ⅰ和下滑块Ⅱ的上端并将下滑块Ⅰ和下滑块Ⅱ连接;在下装刀块311的上端安装有下切刀313,下切刀313与上切刀314相配合;The lower cutter assembly includes a lower fixed plate, a lower side plate I and a lower side plate II, the lower side plate I and the lower side plate II are respectively installed on both sides of the lower fixed plate, and a sliding rail I is installed on the inner side of the lower side plate I, The lower slider Ⅰ is slidably installed on the lower rail Ⅰ; the lower rail Ⅱ is installed on the inner side of the lower side plate II, the lower rail Ⅱ is slidably installed on the lower slider Ⅱ, and the lower connection is installed on the lower part of the lower slider Ⅰ and the lower slider Ⅱ. The lower connecting plate connects the lower slider I and the lower slider II together, and the lower connecting plate is fixedly connected with the right-handed nut 312 installed at the lower part of the left-right rotating ball screw 310; the lower loading knife block 311 is installed on the lower slider Ⅰ and the upper end of the lower slider II and connect the lower slider I and the lower slider II; a lower cutter 313 is installed on the upper end of the lower cutter block 311, and the lower cutter 313 is matched with the upper cutter 314;

在下装刀块311上安装有定位销319,在上装刀块309上对应设置有销孔,销孔与定位销319相配合起到定位导向作用,保证上切刀和下切刀的高精度裁切。A positioning pin 319 is installed on the lower knife block 311, and a pin hole is correspondingly provided on the upper knife block 309. The pin hole cooperates with the positioning pin 319 to play a positioning and guiding role, ensuring high-precision cutting of the upper cutter and the lower cutter .

所述拉线模组40包括气路块409、气缸固定座418、固定板419以及平行设置的拉线单元Ⅰ和拉线单元Ⅱ,所述拉线单元Ⅰ包括夹爪模组Ⅰ401、前弹簧Ⅰ404、压紧轴Ⅰ405、后弹簧Ⅰ406、浮动接头Ⅰ407、单动气缸Ⅰ408和单向阀Ⅰ411;The wire pulling module 40 includes an air circuit block 409, a cylinder fixing seat 418, a fixing plate 419, and a wire pulling unit I and a wire pulling unit II arranged in parallel. The wire pulling unit I includes a jaw module I 401, a front spring I 404, a compression Shaft I405, rear spring I406, floating joint I407, single-acting cylinder I408 and check valve I411;

所述夹爪模组Ⅰ401包括第一夹爪Ⅰ4011、第二夹爪Ⅰ4012、连接块Ⅰ4013和连杆Ⅰ4014,第一夹爪Ⅰ4011和第二夹爪Ⅰ4012分别通过销轴活动安装在夹爪底座上,第一夹爪Ⅰ4011的后端铰接在连接块Ⅰ4013的一端,第二夹爪Ⅰ4012的后端铰接在连接块Ⅰ4013的另一端,且第一夹爪Ⅰ4011和第二夹爪Ⅰ4012相平行;连接块Ⅰ4013与连杆Ⅰ4014的一端固定连接;且连杆Ⅰ4014的另一端插入固定板419内并与固定板419内压紧轴Ⅰ405的一端卡接,在压紧轴Ⅰ405与连杆Ⅰ4014连接处设置有前弹簧Ⅰ404;压紧轴Ⅰ405的另一端伸出固定板419并穿过气缸固定座418与浮动接头Ⅰ407连接,在压紧轴Ⅰ405上位于气缸固定座418的部分套设有后弹簧Ⅰ406;浮动接头Ⅰ407与单动气缸Ⅰ408的活塞杆连接,单动气缸Ⅰ408固定在气缸固定座418内;单向阀Ⅰ411安装在气路块409内,气路块409固定在气缸固定座418下端;The gripper module I401 includes a first gripper I4011, a second gripper I4012, a connecting block I4013 and a connecting rod I4014, and the first gripper I4011 and the second gripper I4012 are movably mounted on the gripper base through a pin shaft respectively. , the rear end of the first jaw I4011 is hinged at one end of the connection block I4013, the rear end of the second jaw I4012 is hinged at the other end of the connection block I4013, and the first jaw I4011 and the second jaw I4012 are parallel; The block I4013 is fixedly connected with one end of the connecting rod I4014; and the other end of the connecting rod I4014 is inserted into the fixed plate 419 and is clamped with one end of the compression shaft I405 in the fixed plate 419, and is set at the joint between the compression shaft I405 and the connecting rod I4014 There is a front spring I404; the other end of the pressing shaft I405 protrudes from the fixing plate 419 and passes through the cylinder fixing seat 418 to connect with the floating joint I407, and the part of the pressing shaft I405 located at the cylinder fixing seat 418 is provided with a rear spring I406; The floating joint I407 is connected to the piston rod of the single-acting cylinder I408, and the single-acting cylinder I408 is fixed in the cylinder fixing seat 418; the one-way valve I411 is installed in the air circuit block 409, and the air circuit block 409 is fixed at the lower end of the cylinder fixing seat 418;

所述拉线单元Ⅱ包括夹爪模组Ⅱ402、前弹簧Ⅱ421、压紧轴Ⅱ420、后弹簧Ⅱ423、浮动接头Ⅱ422、单动气缸Ⅱ424和单向阀Ⅱ425;The cable pulling unit II includes jaw module II402, front spring II421, compression shaft II420, rear spring II423, floating joint II422, single-acting cylinder II424 and one-way valve II425;

所述夹爪模组Ⅱ402包括第一夹爪Ⅱ4021、第二夹爪Ⅱ4022、连接块Ⅱ4023和连杆Ⅱ4024,第一夹爪Ⅱ4021和第二夹爪Ⅱ4022分别通过销轴活动安装在夹爪底座上,第一夹爪Ⅱ4021的后端铰接在连接块Ⅱ4023的一端,第二夹爪Ⅱ4022的后端铰接在连接块Ⅱ4023的另一端,且第一夹爪Ⅱ4021和第二夹爪Ⅱ4022相平行;连接块Ⅱ4023与连杆Ⅱ4024的一端固定连接,在连杆Ⅱ4024的侧端设有供前顶杆单元通过的腰孔;且连杆Ⅱ4024的另一端插入固定板419内并与固定板419内压紧轴Ⅱ420的一端卡接,在压紧轴Ⅱ420与连杆Ⅱ4024连接处设置有前弹簧Ⅱ421;压紧轴Ⅱ420的另一端伸出固定板419并穿过气缸固定座418与浮动接头Ⅱ422连接,在压紧轴Ⅱ420上位于气缸固定座418的部分套设有后弹簧Ⅱ423;浮动接头Ⅱ422与单动气缸Ⅱ424的活塞杆连接,单动气缸Ⅱ424固定在气缸固定座418内;单向阀Ⅱ425安装在气路块409内,气路块409固定在气缸固定座418下端;在固定板419上设置有前凹槽4191,前凹槽4191内安装有前两通机控阀Ⅰ4121和前两通机控阀Ⅱ4122,在固定板419的侧端设置有前插入孔Ⅰ4192和前插入孔Ⅱ4193,前插入孔Ⅰ4192和前插入孔Ⅱ4193相平行并分别与前凹槽4191相通,在固定板419上端设置有前定位孔Ⅰ4194和前定位孔Ⅱ4195,前定位孔Ⅰ4194与前插入孔Ⅰ4192相对应并垂直相通;前定位孔Ⅱ4195与前插入孔Ⅱ4193相对应并垂直相通;The gripper module II 402 includes a first gripper II 4021, a second gripper II 4022, a connecting block II 4023 and a connecting rod II 4024, and the first gripper II 4021 and the second gripper II 4022 are respectively movably installed on the gripper base through pin shafts , the rear end of the first jaw II 4021 is hinged at one end of the connection block II 4023, the rear end of the second jaw II 4022 is hinged at the other end of the connection block II 4023, and the first jaw II 4021 and the second jaw II 4022 are parallel; Block II 4023 is fixedly connected with one end of connecting rod II 4024, and the side end of connecting rod II 4024 is provided with a waist hole for the front push rod unit to pass through; and the other end of connecting rod II 4024 is inserted into the fixed plate 419 and pressed against the fixed plate 419 One end of the shaft II 420 is clamped, and a front spring II 421 is provided at the joint between the pressing shaft II 420 and the connecting rod II 4024; the other end of the pressing shaft II 420 protrudes from the fixing plate 419 and passes through the cylinder fixing seat 418 to connect with the floating joint II 422. The part of the pressing shaft II 420 located in the cylinder fixing seat 418 is provided with a rear spring II 423; the floating joint II 422 is connected with the piston rod of the single-acting cylinder II 424, and the single-acting cylinder II 424 is fixed in the cylinder fixing seat 418; the one-way valve II 425 is installed on In the air circuit block 409, the air circuit block 409 is fixed on the lower end of the cylinder fixing seat 418; a front groove 4191 is arranged on the fixing plate 419, and the front two-way mechanical control valve I4121 and the front two-way mechanical control valve are installed in the front groove 4191. The valve II 4122 is provided with a front insertion hole I 4192 and a front insertion hole II 4193 at the side end of the fixing plate 419. The front insertion hole I 4192 and the front insertion hole II 4193 are parallel and communicate with the front groove 4191 respectively. Positioning hole I4194 and front positioning hole II4195, front positioning hole I4194 corresponds to and vertically communicates with front insertion hole I4192; front positioning hole II4195 corresponds to and vertically communicates with front insertion hole II4193;

所述前顶杆单元包括前长顶杆4151和前短顶杆4171,前长顶杆4151由外向内依次穿过前插入孔Ⅰ4192和连杆Ⅱ4024上的腰孔与前两通机控阀Ⅰ4121接触;前短顶杆4171由外向内依次穿过前插入孔Ⅱ4193和连杆Ⅱ4024上的腰孔与前两通机控阀Ⅱ4122接触;前定位销钉Ⅰ插入前定位孔Ⅰ4194内与前长顶杆4151接触;前定位销钉Ⅱ插入前定位孔Ⅱ4195内与前短顶杆4171接触;The front ejector unit includes a front long ejector 4151 and a front short ejector 4171. The front long ejector 4151 sequentially passes through the front insertion hole I4192 and the waist hole on the connecting rod II4024 from the outside to the inside, and the front two-way machine-controlled valve I4121 Contact; the front short push rod 4171 passes through the front insertion hole II 4193 and the waist hole on the connecting rod II 4024 from outside to inside in order to contact the front two-way mechanical control valve II 4122; the front positioning pin Ⅰ is inserted into the front positioning hole Ⅰ 4194 and contacts the front long push rod 4151 contact; the front positioning pin II is inserted into the front positioning hole II 4195 and contacts the front short ejector rod 4171;

在气缸固定座418上设置有后凹槽4181,后凹槽4181内安装有后两通机控阀Ⅰ4123和后两通机控阀Ⅱ4124,后顶杆单元与后两通机控阀Ⅰ4123和后两通机控阀Ⅱ4124相对应;在气缸固定座418的侧端设置有后插入孔Ⅰ4182和后插入孔Ⅱ4183,后插入孔Ⅰ4182和后插入孔Ⅱ4183相平行并分别与后凹槽4181相通,在气缸固定座418上端设置有后定位孔Ⅰ4184和后定位孔Ⅱ4185,后定位孔Ⅰ4184和后插入孔Ⅰ4182相对应并垂直相通;后定位孔Ⅱ4185与后插入孔Ⅱ4183相对应并垂直相通;A rear groove 4181 is arranged on the cylinder fixing seat 418, and the rear two-way mechanical control valve I 4123 and the rear two-way mechanical control valve II 4124 are installed in the rear groove 4181, and the rear ejector unit is connected with the rear two-way mechanical control valve I 4123 and the rear The two-way mechanical control valve Ⅱ4124 is corresponding; the side end of the cylinder fixing seat 418 is provided with a rear insertion hole Ⅰ 4182 and a rear insertion hole Ⅱ 4183, the rear insertion hole Ⅰ 4182 and the rear insertion hole Ⅱ 4183 are parallel and communicate with the rear groove 4181 respectively. The upper end of the cylinder fixing seat 418 is provided with a rear positioning hole I4184 and a rear positioning hole II4185, and the rear positioning hole I4184 corresponds to and vertically communicates with the rear insertion hole I4182; the rear positioning hole II4185 corresponds to and vertically communicates with the rear insertion hole II4183;

所述后顶杆单元包括后长顶杆4152和后短顶杆4172,后长顶杆4152穿过后插入孔Ⅰ4182与后两通机控阀Ⅰ4123接触;后短顶杆4172穿过后插入孔Ⅱ4183与后两通机控阀Ⅱ4124接触;后定位销钉Ⅰ插入后定位孔Ⅰ4184内与后长顶杆4152接触;后定位销钉Ⅱ插入后定位孔Ⅱ4185内与后短顶杆4172接触;The rear ejector unit includes a rear long ejector 4152 and a rear short ejector 4172. The rear long ejector 4152 passes through the rear insertion hole I4182 and contacts with the rear two-way mechanical control valve I4123; the rear short ejector 4172 passes through the rear insertion hole II4183 and contacts with the rear two-way mechanical control valve I4123. The rear two-way mechanical control valve Ⅱ 4124 contacts; the rear positioning pin Ⅰ is inserted into the rear positioning hole Ⅰ 4184 and contacts the rear long ejector rod 4152; the rear positioning pin Ⅱ is inserted into the rear positioning hole Ⅱ 4185 and contacts the rear short ejector rod 4172;

在气缸固定座418的后部安装有连接板414,连接板414上安装有进气轴413,进气轴413与连接板414内的进气孔的入口连接,在进气孔的出口分为两路,一路通过导气管与单向阀Ⅰ411的入口连通,单向阀Ⅰ411的出口分为三路并分别经导气管与单动气缸Ⅰ408、前两通机控阀Ⅰ4121和后两通机控阀Ⅰ4123连接;另一路通过导气管与单向阀Ⅱ425的入口连通,单向阀Ⅱ425的出口分为三路并分别经导气管与单动气缸Ⅱ424、前两通机控阀Ⅱ4122和后两通机控阀Ⅱ4124连接。拉线模组40完成裁切的导线夹紧并配合后机架的伺服电机将导线拉至指定长度,并与后端中转模组配合完成将导线中转至高速绞线模组。Connecting plate 414 is installed on the rear portion of cylinder holder 418, and intake shaft 413 is installed on connecting plate 414, and intake shaft 413 is connected with the inlet of the air inlet hole in connecting plate 414, is divided into at the outlet of air inlet hole Two routes, one route communicates with the inlet of the one-way valve I411 through the air guide tube, and the outlet of the one-way valve I411 is divided into three routes, which are respectively connected to the single-acting cylinder I408, the front two-way mechanical control valve I4121 and the rear two-way mechanical control valve through the air guide tube. The valve I4123 is connected; the other is connected with the inlet of the one-way valve II425 through the air guide tube, and the outlet of the one-way valve II425 is divided into three routes, which are respectively connected to the single-acting cylinder II424, the front two-way mechanical control valve II4122 and the rear two-way through the air guide tube. Machine control valve II4124 connection. The wire pulling module 40 completes the clamping of the cut wire and cooperates with the servo motor of the rear frame to pull the wire to a specified length, and cooperates with the rear transfer module to transfer the wire to the high-speed twisted wire module.

所述前端中转绞线模组50包括拉力测映模组501和绞线中转模组502;绞线中转模组502负责将两根线材的夹紧,线材夹紧后双杆气缸收缩将两根线的间距变为拉力测映模组所需要的间距,笔形气缸伸出推动此机构旋转到位;拉力测映模组501在绞线中转模组502移动到位后,夹爪机构503将线材夹紧,后端电机旋转开始绞线。The front-end transfer twisted wire module 50 includes a tension measurement module 501 and a twisted wire transfer module 502; the twisted wire transfer module 502 is responsible for clamping the two wires, and the double-rod cylinder shrinks the two wires after the wires are clamped. The distance between the wires becomes the distance required by the tension measurement module, and the pen-shaped cylinder is stretched out to push the mechanism to rotate in place; after the tension measurement module 501 moves to the position in the stranded wire transfer module 502, the clamp mechanism 503 clamps the wire , the rear end motor rotates and starts to twist the wire.

拉力测映模组501包括夹爪机构503、中间固定块504、拉力传感器505、固定块506,固定块506固定在绞线中转模组502的顶板508上,拉力传感器505固定在固定块506的侧端,中间固定块504固定在拉力传感器505侧端,在中间固定块504的两端相对设置有夹爪机构503;The tension measurement module 501 includes a gripper mechanism 503, a middle fixed block 504, a tension sensor 505, and a fixed block 506. The fixed block 506 is fixed on the top plate 508 of the stranded wire relay module 502, and the tension sensor 505 is fixed on the bottom of the fixed block 506. At the side end, the middle fixing block 504 is fixed on the side end of the tension sensor 505, and the two ends of the middle fixing block 504 are oppositely provided with a jaw mechanism 503;

绞线中转模组502包括中转模组507、顶板508和立板509;立板509固定在中转模组507的底板上,顶板508固定在立板509上;所述中转模组507包括底板、笔形气缸Ⅰ510、双杆气缸511、转轴Ⅰ512、定位块513和夹紧组件514,笔形气缸Ⅰ510倾斜安装在底板上且笔形气缸Ⅰ510的活塞杆与定位块513的下端铰接,定位块513安装在转轴Ⅰ512上并绕转轴Ⅰ512转动,转轴Ⅰ512固定在底板上;在定位块513的侧端安装有双杆气缸511,双杆气缸511的活塞杆与夹紧组件的第一夹紧单元连接,所述夹紧组件包括第一夹紧单元和第二夹紧单元,第一夹紧单元包括第一薄型气缸515,第一薄型气缸515竖直安装在第一固定板上,第一固定板安装在双杆气缸511的活塞杆上,第一薄型气缸515的手指上安装有第一气爪516;第二夹紧单元包括第二薄型气缸517,第二薄型气缸517竖直安装在第二固定板上,第二固定板安装在定位块513上,第二薄型气缸517Stranded wire relay module 502 comprises relay module 507, top plate 508 and vertical plate 509; Vertical plate 509 is fixed on the base plate of relay module 507, and top plate 508 is fixed on the vertical plate 509; Described relay module 507 comprises base plate, Pencil-shaped cylinder I510, double-rod cylinder 511, rotating shaft I512, positioning block 513 and clamping assembly 514, pen-shaped cylinder I510 is installed obliquely on the bottom plate and the piston rod of pen-shaped cylinder I510 is hinged with the lower end of positioning block 513, and positioning block 513 is installed on the rotating shaft On I512 and rotate around the rotating shaft I512, the rotating shaft I512 is fixed on the bottom plate; a double-rod cylinder 511 is installed on the side end of the positioning block 513, and the piston rod of the double-rod cylinder 511 is connected with the first clamping unit of the clamping assembly. The clamping assembly comprises a first clamping unit and a second clamping unit, the first clamping unit comprises a first thin air cylinder 515, the first thin air cylinder 515 is vertically installed on the first fixing plate, and the first fixing plate is installed on the double On the piston rod of the rod cylinder 511, a first air claw 516 is installed on the fingers of the first thin air cylinder 515; the second clamping unit includes a second thin air cylinder 517, which is vertically installed on the second fixed plate , the second fixed plate is installed on the positioning block 513, and the second thin cylinder 517

的手指上安装有第二气爪518,第一气爪516和第二气爪518相平行。A second air gripper 518 is installed on the finger of the finger, and the first air gripper 516 and the second air gripper 518 are parallel.

绞线中转模组502将后端旋转移动手臂7夹持的导线中转至拉力测映模组501,高速绞线模组70绞线时,拉力测映模组501上的拉力传感器505会根据拉力的变化传递信号给控制系统,控制系统会通过控制后机架上相应的伺服电机实现高速绞线模组70的进退实现绞线质量实时监控。The twisted wire transfer module 502 transfers the wires clamped by the rear-end rotating and moving arm 7 to the tension measurement module 501. The change transmission signal to the control system, the control system will realize the advance and retreat of the high-speed twisted wire module 70 by controlling the corresponding servo motor on the rear frame to realize the real-time monitoring of the twisted wire quality.

所述后端中转模组60包括底板Ⅰ617,在底板Ⅰ617上端安装有顶板606,顶板606的下端面安装有推动模组618,在推动模组618下方的底板Ⅰ617上安装有第一旋转组件和第二旋转组件,转轴穿过第一旋转组件的旋转臂601和第二旋转组件的基板608将第一旋转组件和第二旋转组件连接在一起;所述第一旋转组件包括旋转臂601、方缸Ⅰ602、前夹线模组603、夹线模组604、旋转气缸616、上同步带轮605、上同步带612、中同步带轮619、中同步带614和同步带轮Ⅱ615,方缸Ⅰ602固定在旋转臂601的一端,前夹线模组603固定在方缸Ⅰ602的活塞杆上,夹线模组604竖直安装在前夹线模组603上且前夹线模组603的夹爪设置方向与夹线模组604的夹爪设置方向垂直;转轴Ⅱ竖直安装在旋转臂601的另一端,上同步带轮605安装在转轴Ⅱ上且位于旋转臂601上方,上同步带轮605通过上同步带612与旋转气缸616输出轴上的主动轮连接;旋转气缸616固定在底板Ⅰ617上;中同步带轮619安装在转轴Ⅱ上且位于旋转臂601下方、第二旋转组件的基板608上方,中同步带轮619通过中同步带614与同步带轮Ⅱ615连接,同步带轮Ⅱ615安装在旋转臂601下端;The rear transfer module 60 includes a bottom plate I 617, a top plate 606 is installed on the upper end of the bottom plate I 617, a push module 618 is installed on the lower surface of the top plate 606, and a first rotating assembly and The second rotating assembly, the rotating shaft passes through the rotating arm 601 of the first rotating assembly and the base plate 608 of the second rotating assembly to connect the first rotating assembly and the second rotating assembly together; the first rotating assembly includes a rotating arm 601, a square Cylinder Ⅰ602, front clamping module 603, clamping module 604, rotating cylinder 616, upper timing belt pulley 605, upper timing belt 612, middle timing belt pulley 619, middle timing belt 614 and timing pulley II 615, square cylinder I602 Fixed on one end of the rotating arm 601, the front clamping module 603 is fixed on the piston rod of the square cylinder I 602, the clamping module 604 is vertically installed on the front clamping module 603 and the jaws of the front clamping module 603 The setting direction is perpendicular to the setting direction of the jaws of the clamping module 604; the rotating shaft II is vertically installed on the other end of the rotating arm 601, the upper synchronous pulley 605 is installed on the rotating shaft II and above the rotating arm 601, and the upper synchronous pulley 605 The upper synchronous belt 612 is connected to the driving wheel on the output shaft of the rotary cylinder 616; the rotary cylinder 616 is fixed on the bottom plate I 617; the middle synchronous pulley 619 is installed on the rotating shaft II and is located below the rotary arm 601, the base plate 608 of the second rotary assembly Above, the middle synchronous pulley 619 is connected with the synchronous pulley II 615 through the middle synchronous belt 614, and the synchronous pulley II 615 is installed at the lower end of the rotating arm 601;

所述第二旋转组件包括基板608、电机Ⅰ609、同步带轮Ⅰ610、下同步带611和下同步带轮613,基板608的一端铰接在底板Ⅰ617下端;电机Ⅰ609安装在底板Ⅰ617上且电机Ⅰ609的输出轴向下穿过底板Ⅰ617与同步带轮Ⅰ610连接,同步带轮Ⅰ610通过下同步带611和下同步带轮613连接,下同步带轮613安装在转轴Ⅱ上且位于基板608下方。The second rotating assembly includes a base plate 608, a motor I 609, a synchronous pulley I 610, a lower synchronous belt 611 and a lower synchronous pulley 613, and one end of the base plate 608 is hinged at the lower end of the base plate I 617; the motor I 609 is mounted on the base plate I 617 and the motor I 609 The output shaft passes through the bottom plate I 617 and connects with the synchronous pulley I 610. The synchronous pulley I 610 is connected with the lower synchronous belt 611 and the lower synchronous pulley 613. The lower synchronous pulley 613 is installed on the rotating shaft II and located below the base plate 608.

后端中转模组60将两根导线夹紧后旋转180度(线长大于800mm)或者90度(线长小于800mm)交给高速绞线模组70。The rear transfer module 60 clamps the two wires and then rotates them 180 degrees (the wire length is greater than 800mm) or 90 degrees (the wire length is less than 800mm) to the high-speed twisted wire module 70 .

所述高速绞线模组70包括依次连接的夹爪模组701、挡线模组702和马达模组703,夹爪模组701包括夹紧机构、夹爪固定块724和推杆模组726,夹紧机构的右端和推杆模组726的左端相连接且套设在夹爪固定块724内部;The high-speed twisted wire module 70 includes a jaw module 701, a wire retaining module 702 and a motor module 703 connected in sequence, and the jaw module 701 includes a clamping mechanism, a jaw fixing block 724 and a push rod module 726 , the right end of the clamping mechanism is connected to the left end of the push rod module 726 and sleeved inside the jaw fixing block 724;

所述夹紧机构包括两个抓手臂720,两个抓手臂720的中部卡设有挡块721,抓手臂720的左端设有夹爪718和抓手连杆719,两个抓手臂720上的夹爪718相配合,抓手连杆719的一端与夹爪718铰接、另一端与挡块721铰接;抓手臂720的右端均设有连板722,连板722的右端铰接有推拉块723,推拉块723的右端与推杆模组726的气缸延长杆727相连接;Described clamping mechanism comprises two grasping arms 720, and the middle part of two grasping arms 720 is provided with stopper 721, and the left end of grasping arm 720 is provided with gripper jaw 718 and gripper connecting rod 719, and two grasping arms 720 The jaws 718 are matched, and one end of the gripper connecting rod 719 is hinged with the jaws 718, and the other end is hinged with the stopper 721; the right end of the grasping arm 720 is provided with a connecting plate 722, and the right end of the connecting plate 722 is hinged with a push-pull block 723, The right end of the push-pull block 723 is connected with the cylinder extension rod 727 of the push rod module 726;

所述推杆模组726包括轴承安装块728和浮动接头连接块731,轴承安装块728内设有第四轴承730,第四轴承730内部设有气缸延长杆727,浮动接头连接块731的左端通过螺钉729与轴承安装块728相连接,浮动接头连接块731的右端设有卡槽,卡槽内卡设有第一浮动接头732,第一浮动接头732的右端与马达模组703的气缸742相连接;The push rod module 726 includes a bearing mounting block 728 and a floating joint connecting block 731, the bearing mounting block 728 is provided with a fourth bearing 730, the fourth bearing 730 is provided with a cylinder extension rod 727, and the left end of the floating joint connecting block 731 The screw 729 is connected to the bearing mounting block 728. The right end of the floating joint connection block 731 is provided with a card slot, and the first floating joint 732 is clamped in the card slot. The right end of the first floating joint 732 is connected to the cylinder 742 of the motor module 703. connected;

所述夹爪固定块724的两侧均固定设有滑块725,两个滑块725分别与挡线模组702的轴套706相配合;Both sides of the jaw fixing block 724 are fixed with sliders 725, and the two sliders 725 are respectively matched with the bushings 706 of the line retaining module 702;

所述挡线模组702包括轴承套708和第一固定块712,轴承套708内套设有第一轴承707,第一轴承707内套设有轴套706,轴套706上固定设有钣金挡板704,钣金挡板704套设在夹爪固定块724的内部,第一固定块712内设有第二轴承711,第二轴承711内设有笔型气缸715,笔型气缸715的左端与轴承套708相连接、右端与第一固定块712相连接,第一固定块712通过导向轴713与轴承套708相连接;The line retaining module 702 includes a bearing sleeve 708 and a first fixed block 712, the bearing sleeve 708 is provided with a first bearing 707, the first bearing 707 is provided with a shaft sleeve 706, and the shaft sleeve 706 is fixed with a plate The gold baffle 704 and the sheet metal baffle 704 are set inside the jaw fixing block 724, the first fixing block 712 is provided with a second bearing 711, and the second bearing 711 is provided with a pen-shaped cylinder 715, a pen-shaped cylinder 715 The left end of the left end is connected with the bearing sleeve 708, and the right end is connected with the first fixed block 712, and the first fixed block 712 is connected with the bearing sleeve 708 through the guide shaft 713;

马达模组703包括壳体733、第二固定块735、马达固定板740和气缸固定板741,壳体733的左端与第一固定块712相连接、右端与第二固定块735相连接,第二固定块735内设有第三轴承736,第三轴承736和壳体733内设有前端组件734,气缸固定板741通过支撑轴737与第二固定块735相连接,气缸固定板741的左侧设有马达固定板740、右侧设有气缸742,气缸742与推杆模组726相连接,马达固定板740上固定有伺服电机743,伺服电机743与前端组件734的右端相连接,前端组件734的左端与夹爪固定块724相连接;The motor module 703 includes a housing 733, a second fixing block 735, a motor fixing plate 740, and a cylinder fixing plate 741. The left end of the housing 733 is connected to the first fixing block 712, and the right end is connected to the second fixing block 735. The second fixed block 735 is provided with a third bearing 736, the third bearing 736 and the housing 733 are provided with a front end assembly 734, the cylinder fixed plate 741 is connected with the second fixed block 735 through the support shaft 737, the left side of the cylinder fixed plate 741 The side is provided with a motor fixing plate 740, and the right side is provided with a cylinder 742, the cylinder 742 is connected with the push rod module 726, the motor fixing plate 740 is fixed with a servo motor 743, the servo motor 743 is connected with the right end of the front end assembly 734, and the front end The left end of assembly 734 is connected with jaw fixed block 724;

所述前端组件734包括连接块Ⅳ746,连接块Ⅳ746的两端分别套设有衬套745,气缸延长杆727套设在衬套745中;连接块Ⅳ746的左端套设在第一固定块712内,连接块Ⅳ746的右端套设在第二固定块735中;The front end assembly 734 includes a connection block IV 746, the two ends of the connection block IV 746 are respectively sleeved with bushings 745, and the cylinder extension rod 727 is sleeved in the bushing 745; the left end of the connection block IV 746 is sleeved in the first fixed block 712 , the right end of the connection block IV 746 is sleeved in the second fixed block 735;

连接块Ⅳ746的右端固定连接有大同步带轮739,伺服电机743的输出端设有小同步带轮744,大同步带轮739与小同步带轮744通过同步带738相连接。挡线模组在夹爪模组上移动,将伸出夹爪模组的线束挡在钣金挡板之间,防止高速旋转时线材因离心力外甩,提高了工作安全性和绞合质量;马达模组负责提供动力,待挡线模组移动到位后,伺服电机开始高速转动,带动夹爪模组高速转动实现两根线材的绞合,转速高达5000转/分,工作效率更高。The right end of connection block IV 746 is fixedly connected with a large synchronous pulley 739, the output end of the servo motor 743 is provided with a small synchronous pulley 744, and the large synchronous pulley 739 and the small synchronous pulley 744 are connected by a synchronous belt 738. The wire blocking module moves on the jaw module, blocking the wire harness protruding from the jaw module between the sheet metal baffles, preventing the wire from being thrown out due to centrifugal force during high-speed rotation, and improving work safety and stranding quality; The motor module is responsible for providing power. After the wire blocking module is moved in place, the servo motor starts to rotate at high speed, driving the gripper module to rotate at high speed to realize the twisting of two wires. The speed is as high as 5000 rpm, and the work efficiency is higher.

所述后机架80包括机架本体,在机架本体上端平行安装有三组滑轨组件,分别为前滑轨组件、下滑轨组件和后滑轨组件,所述前滑轨组件包括前伺服电机807、前皮带808、前主动轮和前从动轮,前伺服电机807、前主动轮和前从动轮分别安装在机架本体前端且前伺服电机807的输出轴与前主动轮连接,前主动轮通过前皮带808与前从动轮连接,在前皮带808上安装有前固定块,前固定块与高速绞线模组70中马达模组703的壳体733固定连接;所述下滑轨组件包括安装在机架本体上端中部的滑轨支架803,在滑轨支架803上安装有下伺服电机810、下主动轮、下从动轮和下皮带809,下伺服电机810的输出端与下主动轮连接,下主动轮通过下皮带809与下从动轮连接,在下皮带809上安装有下固定块,下固定块与后端中转模组60的顶板606固定连接;所述后滑轨组件包括后伺服电机811、后主动轮、后从动轮和后皮带812,后伺服电机811、后主动轮和后从动轮分别安装在机架本体后端,且后伺服电机811的输出轴与后主动轮连接,后主动轮通过后皮带812与后从动轮连接,在后皮带812上安装有后固定块,后固定块与拉线模组40的连接板二410固定连接。手工将两根导线穿过校直模组和前端旋转移动手臂到达双线裁切模组,启动设备后前端旋转移动手臂将两根线夹紧,双线裁切模组动作将多余线长切掉,前端旋转移动手臂上夹爪机构后退将两根导线剥皮,然后逆时针旋转,在穿栓模组两根导线分别穿栓,穿栓后继续逆时针旋转到压接模组将两根导线压接端子,压接完成后回到原位,拉线模组移动到位后夹爪闭合将两根导线夹紧开始后退,后退到设定长度时停止,后端旋转移动手臂将两根导线夹紧,同时后端中转模组动作将两根导线夹紧后旋转180度(线长大于800mm)或者90度(线长小于800mm)交给高速绞线模组,然后后端旋转移动手臂将两根导线夹紧后双线裁切模组动作将导线裁断,前端旋转移动手臂和后端旋转移动手臂分别后移实现线束的剥皮,剥皮后前端旋转移动手臂逆时针旋转完成穿栓及压接端子后回到原位,后端旋转移动手臂逆时针旋转完成穿栓及压接端子后交给前端中转绞线模组,前端中转绞线模组将线束夹紧后高速绞线模组开始旋转完成绞线,完成绞线后前端中转绞线模组和高速绞线模组夹爪松开,完成绞线的导线落到收料仓内,拉线模组移动到前端开始下一循环。The rear frame 80 includes a frame body, and three sets of slide rail assemblies are installed in parallel on the upper end of the frame body, which are respectively a front slide rail assembly, a lower slide rail assembly and a rear slide rail assembly, and the front slide rail assembly includes a front servo motor 807, front belt 808, front driving wheel and front driven wheel, front servo motor 807, front driving wheel and front driven wheel are respectively installed in the frame body front end and the output shaft of front servo motor 807 is connected with front driving wheel, front driving wheel The front belt 808 is connected with the front driven wheel, and the front fixed block is installed on the front belt 808, and the front fixed block is fixedly connected with the housing 733 of the motor module 703 in the high-speed twisted wire module 70; The slide rail bracket 803 in the middle of the upper end of the frame body, the lower servo motor 810, the lower driving wheel, the lower driven wheel and the lower belt 809 are installed on the slide rail bracket 803, the output end of the lower servo motor 810 is connected with the lower driving wheel, The lower driving wheel is connected with the lower driven wheel through the lower belt 809, and the lower fixed block is installed on the lower belt 809, and the lower fixed block is fixedly connected with the top plate 606 of the rear transfer module 60; the rear slide rail assembly includes a rear servo motor 811 , the rear driving wheel, the rear driven wheel and the rear belt 812, the rear servo motor 811, the rear driving wheel and the rear driven wheel are respectively installed at the rear end of the frame body, and the output shaft of the rear servo motor 811 is connected with the rear driving wheel, and the rear driving wheel The wheel is connected with the rear driven wheel through the rear belt 812, and the rear fixed block is installed on the rear belt 812, and the rear fixed block is fixedly connected with the connecting plate 2 410 of the backguy module 40. Manually pass the two wires through the straightening module and the front-end rotating and moving arm to the double-wire cutting module. After starting the equipment, the front-end rotating and moving arm clamps the two wires, and the double-wire cutting module moves to cut the excess wire length The front end rotates and moves the claw mechanism on the arm back to peel the two wires, and then rotates counterclockwise. The two wires are respectively threaded through the bolting module. After threading the bolts, continue to rotate counterclockwise to the crimping module to connect the two wires Crimping the terminal, return to the original position after the crimping is completed, the clamp jaws are closed after the pull wire module moves to the position, and the two wires are clamped, and the back is started, and the back is stopped when the length is set, and the rear end rotates and moves the arm to clamp the two wires , at the same time, the back-end transfer module will clamp the two wires and rotate them 180 degrees (the wire length is greater than 800mm) or 90 degrees (the wire length is less than 800mm) to the high-speed stranding module, and then the rear end rotates and moves the arm to transfer the two wires After the wire is clamped, the double-wire cutting module moves to cut the wire. The front-end rotating arm and the rear-end rotating arm move backward respectively to realize the stripping of the wire harness. Back to the original position, the rear end rotates the moving arm counterclockwise to complete the bolt insertion and crimping of the terminal, and then it is handed over to the front transfer stranding module. The front transfer stranding module clamps the wire harness and the high speed stranding module starts to rotate to complete the stranding After the stranding is completed, the grippers of the transfer stranding module and the high-speed stranding module at the front end are released, and the wires that have been twisted fall into the receiving bin, and the wire pulling module moves to the front end to start the next cycle.

Claims (9)

1.一种全自动双绞线加工设备,其特征在于:包括主机架(1),在主机架(1)上安装有工作台(2),在主机架(1)上位于工作台(2)的左方安装有校直模组(10);在工作台(2)上与校直模组(10)位于同一直线的位置处由左至右依次安装有前端旋转移动手臂(20)、双线裁切模组(30)和后端旋转移动手臂(7),在工作台(2)上位于双线裁切模组(30)的前方由左至右依次安装有穿栓模组(6)、压接模组(4)和前端中转绞线模组(50);在工作台(2)上位于双线裁切模组(30)的后方由左至右依次安装有压接模组(4)和穿栓模组(6);在主机架(1)上位于工作台(2)的右方安装有后机架(80),后机架(80)上由左至右依次滑动设置有拉线模组(40)、后端中转模组(60)和高速绞线模组(70);1. A fully automatic twisted pair processing equipment, characterized in that it includes a main frame (1), a workbench (2) is installed on the main frame (1), and a workbench (2) is located on the main frame (1). ) is installed on the left side of the straightening module (10); on the workbench (2) and the straightening module (10) are located in the same straight line position, from left to right are installed with the front end rotating and moving arm (20), The double-line cutting module (30) and the rear-end rotating arm (7) are installed with bolt-threading modules ( 6), the crimping module (4) and the front-end transfer twisted wire module (50); the crimping dies are installed on the workbench (2) behind the double-wire cutting module (30) from left to right group (4) and threading bolt module (6); the rear frame (80) is installed on the right side of the workbench (2) on the main frame (1), and the rear frame (80) is arranged from left to right There are pulling wire module (40), rear transfer module (60) and high-speed twisted wire module (70) in sliding arrangement; 所述前端旋转移动手臂(20)包括安装板(205),在安装板(205)上设置有第一安装孔和第二安装孔,在安装板(205)下端安装有第一伺服电机(208)和第二伺服电机(207),第一伺服电机(208)的输出轴向上穿过第一安装孔与齿轮(216)连接,齿轮(216)通过轴承(214)安装在旋转盘(212)内,旋转盘(212)安装在第一安装孔上;旋转盘(212)通过皮带(201)与主动轮连接,主动轮安装在第二安装孔内并与第二伺服电机(207)的输出轴连接;轨道板(206)滑动安装在旋转盘(212)的盘面上,在轨道板(206)下端面安装有齿条(215),齿条(215)与齿轮(216)相啮合;在轨道板(206)上对称设置有两套夹持组件,所述夹持组件包括滑块、连杆夹爪机构(202)、连接块Ⅲ(203)、滑轨(204)和笔形气缸(210);滑块固定安装在轨道板(206)上,滑轨(204)滑动安装在滑块上,在滑轨(204)远离校直模组(10)的一端通过连接块Ⅲ(203)与连杆夹爪机构(202)连接,笔形气缸(210)通过安装块(209)固定在轨道板(206)靠近校直模组(10)的一端,笔形气缸(210)的活塞杆与连接块Ⅲ(203)连接;连杆夹爪机构(202)的薄型气缸与笔形气缸(210)的设置方向垂直;The front-end rotating arm (20) includes a mounting plate (205), on which a first mounting hole and a second mounting hole are arranged, and a first servo motor (208) is installed on the lower end of the mounting plate (205) ) and the second servo motor (207), the output shaft of the first servo motor (208) passes through the first mounting hole to connect with the gear (216), and the gear (216) is installed on the rotating disk (212) through the bearing (214) ), the rotating disk (212) is installed on the first mounting hole; the rotating disk (212) is connected with the driving wheel through the belt (201), and the driving wheel is installed in the second mounting hole and connected with the second servo motor (207) The output shaft is connected; the track plate (206) is slidably installed on the surface of the rotating disc (212), and a rack (215) is installed on the lower surface of the track plate (206), and the rack (215) is meshed with the gear (216); Two sets of clamping assemblies are symmetrically arranged on the track plate (206), and the clamping assemblies include a slider, a connecting rod jaw mechanism (202), a connecting block III (203), a slide rail (204) and a pen-shaped cylinder ( 210); the slider is fixedly installed on the track plate (206), the slide rail (204) is slidably installed on the slider, and the end of the slide rail (204) away from the straightening module (10) passes through the connecting block III (203) Connected with the connecting rod clamp mechanism (202), the pen-shaped cylinder (210) is fixed on the end of the track plate (206) close to the straightening module (10) through the installation block (209), and the piston rod of the pen-shaped cylinder (210) is connected to the Block III (203) is connected; the thin air cylinder of the connecting rod clamp mechanism (202) is perpendicular to the setting direction of the pen-shaped air cylinder (210); 所述校直模组(10)包括主支撑板(101),在主支撑板(101)上设置有第一进线校直机构和第二进线校直机构,第一进线校直机构和第二进线校直机构倾斜设置且延长线相交。The straightening module (10) includes a main support plate (101), on which a first incoming line straightening mechanism and a second incoming line straightening mechanism are arranged, and the first incoming line straightening mechanism It is set obliquely with the second incoming line straightening mechanism and the extension line intersects. 2.根据权利要求1所述的一种全自动双绞线加工设备,其特征在于:所述第一进线校直机构包括第一竖直校直器(102)、第一水平校直器(103)和第一导向轮(104),所述第二进线校直机构包括第二竖直校直器(105)、第二水平校直器(106)和第二导向轮(107),第一竖直校直器(102)、第一水平校直器(103)和第一导向轮(104)位于同一直线上,第二竖直校直器(105)、第二水平校直器(106)和第二导向轮(107)位于另一同一直线上,两条直线关于主支撑板(101)板面的中心线对称,且两条直线的交点位于主支撑板(101)板面的中心线上,在两条直线的交点处安装有导线板,导线板上设置有导线孔,导线孔与前端旋转移动手臂(20)的连杆夹爪机构(202)相对应。2. A fully automatic twisted pair processing equipment according to claim 1, characterized in that: the first wire straightening mechanism includes a first vertical straightener (102), a first horizontal straightener (103) and the first guide wheel (104), the second line straightening mechanism includes a second vertical straightener (105), a second horizontal straightener (106) and a second guide wheel (107) , the first vertical straightener (102), the first horizontal straightener (103) and the first guide wheel (104) are located on the same straight line, the second vertical straightener (105), the second horizontal straightener The device (106) and the second guide wheel (107) are located on another same straight line, the two straight lines are symmetrical about the center line of the main support plate (101), and the intersection point of the two straight lines is located on the main support plate (101) On the center line of the surface, a lead plate is installed at the intersection of two straight lines, and a lead hole is provided on the lead plate, and the lead hole corresponds to the connecting rod clamp mechanism (202) of the front end rotating and moving arm (20). 3.根据权利要求1所述的一种全自动双绞线加工设备,其特征在于:所述双线裁切模组(30)包括伺服电机(301)、联轴器(303)、左右旋滚珠丝杆(310)、上切刀组件和下切刀组件,伺服电机(301)固定在上切刀组件的盖板(302)上,且伺服电机(301)的输出轴向下穿过盖板(302)通过联轴器(303)与左右旋滚珠丝杆(310)连接,左右旋滚珠丝杆(310)安装在上切刀组件和下切刀组件内并将上切刀组件和下切刀组件连接在一起;所述上切刀组件包括盖板(302)、上固定板(318)、上侧板Ⅰ(304)和上侧板Ⅱ(317),盖板(302)安装在上固定板(318)上端,上侧板Ⅰ(304)和上侧板Ⅱ(317)分别安装在上固定板(318)的两侧,且在上侧板Ⅰ(304)内侧安装有上滑轨Ⅰ(307),上滑轨Ⅰ(307)滑动安装在上滑块Ⅰ(308)上;在上侧板Ⅱ(317)的内侧安装有上滑轨Ⅱ(316),上滑轨Ⅱ(316)滑动安装在上滑块Ⅱ(315)上,在上滑块Ⅰ(308)和上滑块Ⅱ(315)的上部安装有上连接板(305),上连接板(305)将上滑块Ⅰ(308)和上滑块Ⅱ(315)连接在一起,且上连接板(305)与安装在左右旋滚珠丝杆(310)上部的左旋螺母(306)固定连接;上装刀块(309)安装在上滑块Ⅰ(308)和上滑块Ⅱ(315)的下端并将上滑块Ⅰ(308)和上滑块Ⅱ(315)连接;在上装刀块(309)的下端安装有上切刀(314);3. A fully automatic twisted pair wire processing equipment according to claim 1, characterized in that: the double wire cutting module (30) includes a servo motor (301), a coupling (303), left and right rotation The ball screw (310), the upper cutter assembly and the lower cutter assembly, the servo motor (301) is fixed on the cover plate (302) of the upper cutter assembly, and the output shaft of the servo motor (301) passes through the cover plate downward (302) is connected with the left and right rotation ball screw (310) through the coupling (303), and the left and right rotation ball screw (310) is installed in the upper cutter assembly and the lower cutter assembly and the upper cutter assembly and the lower cutter assembly connected together; the upper cutter assembly includes a cover plate (302), an upper fixed plate (318), an upper side plate I (304) and an upper side plate II (317), and the cover plate (302) is installed on the upper fixed plate (318) upper end, upper side plate I (304) and upper side plate II (317) are respectively installed on both sides of the upper fixing plate (318), and upper slide rail I ( 307), the upper slide rail I (307) is slidably installed on the upper slide block I (308); the upper slide rail II (316) is installed on the inner side of the upper side plate II (317), and the upper slide rail II (316) slides Installed on the upper slider II (315), the upper connecting plate (305) is installed on the upper part of the upper slider I (308) and the upper slider II (315), and the upper connecting plate (305) connects the upper slider I ( 308) is connected with the upper slider II (315), and the upper connecting plate (305) is fixedly connected with the left-handed nut (306) installed on the upper part of the left-handed ball screw (310); the upper knife block (309) is installed on The lower end of the upper slider I (308) and the upper slider II (315) and connect the upper slider I (308) and the upper slider II (315); the upper cutter is installed at the lower end of the upper knife block (309) (314); 所述下切刀组件包括下固定板、下侧板Ⅰ和下侧板Ⅱ,下侧板Ⅰ和下侧板Ⅱ分别安装在下固定板的两侧,且在下侧板Ⅰ内侧安装有下滑轨Ⅰ,下滑轨Ⅰ上滑动安装有下滑块Ⅰ;在下侧板Ⅱ的内侧安装有下滑轨Ⅱ,下滑轨Ⅱ滑动安装在下滑块Ⅱ上,在下滑块Ⅰ和下滑块Ⅱ的下部安装有下连接板,下连接板将下滑块Ⅰ和下滑块Ⅱ连接在一起,且下连接板与安装在左右旋滚珠丝杆(310)下部的右旋螺母(312)固定连接;下装刀块(311)安装在下滑块Ⅰ和下滑块Ⅱ的上端并将下滑块Ⅰ和下滑块Ⅱ连接;在下装刀块(311)的上端安装有下切刀(313),下切刀(313)与上切刀(314)相配合;The lower cutter assembly includes a lower fixed plate, a lower side plate I and a lower side plate II, the lower side plate I and the lower side plate II are respectively installed on both sides of the lower fixed plate, and a sliding rail I is installed on the inner side of the lower side plate I, The lower slider Ⅰ is slidably installed on the lower rail Ⅰ; the lower rail Ⅱ is installed on the inner side of the lower side plate II, the lower rail Ⅱ is slidably installed on the lower slider Ⅱ, and the lower connection is installed on the lower part of the lower slider Ⅰ and the lower slider Ⅱ. The lower connecting plate connects the lower slider I and the lower slider II together, and the lower connecting plate is fixedly connected with the right-handed nut (312) installed on the lower part of the left-handed ball screw (310); the lower knife block ( 311) is installed on the upper end of the lower slider I and the lower slider II and connects the lower slider I and the lower slider II; the lower cutter (313) is installed on the upper end of the lower cutter block (311), and the lower cutter (313) is connected with the lower cutter block (311). The upper cutter (314) matches; 在下装刀块(311)上安装有定位销(319),在上装刀块(309)上对应设置有销孔,销孔与定位销(319)相配合。Positioning pins (319) are installed on the lower knife block (311), and pin holes are correspondingly arranged on the upper knife block (309), and the pin holes cooperate with the positioning pins (319). 4.根据权利要求1所述的一种全自动双绞线加工设备,其特征在于:所述拉线模组(40)包括气路块(409)、气缸固定座(418)、固定板(419)以及平行设置的拉线单元Ⅰ和拉线单元Ⅱ,所述拉线单元Ⅰ包括夹爪模组Ⅰ(401)、前弹簧Ⅰ(404)、压紧轴Ⅰ(405)、后弹簧Ⅰ(406)、浮动接头Ⅰ(407)、单动气缸Ⅰ(408)和单向阀Ⅰ(411);4. A fully automatic twisted pair processing equipment according to claim 1, characterized in that: the wire drawing module (40) includes an air circuit block (409), a cylinder fixing seat (418), a fixing plate (419 ) and cable unit I and cable unit II arranged in parallel, the cable unit I includes jaw module I (401), front spring I (404), pressing shaft I (405), rear spring I (406), Floating joint I (407), single-acting cylinder I (408) and check valve I (411); 所述夹爪模组Ⅰ(401)包括第一夹爪Ⅰ(4011)、第二夹爪Ⅰ(4012)、连接块Ⅰ(4013)和连杆Ⅰ(4014),第一夹爪Ⅰ(4011)和第二夹爪Ⅰ(4012)分别通过销轴活动安装在夹爪底座上,第一夹爪Ⅰ(4011)的后端铰接在连接块Ⅰ(4013)的一端,第二夹爪Ⅰ(4012)的后端铰接在连接块Ⅰ(4013)的另一端,且第一夹爪Ⅰ(4011)和第二夹爪Ⅰ(4012)相平行;连接块Ⅰ(4013)与连杆Ⅰ(4014)的一端固定连接;且连杆Ⅰ(4014)的另一端插入固定板(419)内并与固定板(419)内压紧轴Ⅰ(405)的一端卡接,在压紧轴Ⅰ(405)与连杆Ⅰ(4014)连接处设置有前弹簧Ⅰ(404);压紧轴Ⅰ(405)的另一端伸出固定板(419)并穿过气缸固定座(418)与浮动接头Ⅰ(407)连接,在压紧轴ⅠThe jaw module I (401) includes the first jaw I (4011), the second jaw I (4012), the connecting block I (4013) and the connecting rod I (4014), the first jaw I (4011 ) and the second jaw I (4012) are respectively installed on the jaw base through pin shafts, the rear end of the first jaw I (4011) is hinged at one end of the connecting block I (4013), the second jaw I ( The rear end of 4012) is hinged on the other end of the connection block I (4013), and the first jaw I (4011) and the second jaw I (4012) are parallel; the connection block I (4013) and the connecting rod I (4014 ) is fixedly connected with one end; and the other end of the connecting rod I (4014) is inserted into the fixed plate (419) and clamped with one end of the compression shaft I (405) in the fixed plate (419), and the compression shaft I (405 ) and connecting rod I (4014) are provided with a front spring I (404); the other end of the pressing shaft I (405) protrudes from the fixing plate (419) and passes through the cylinder fixing seat (418) and the floating joint I ( 407) connection, in the compression shaft I (405)上位于气缸固定座(418)的部分套设有后弹簧Ⅰ(406);浮动接头Ⅰ(407)与单动气缸Ⅰ(408)的活塞杆连接,单动气缸Ⅰ(408)固定在气缸固定座(418)内;单向阀Ⅰ(411)安装在气路块(409)内,气路块(409)固定在气缸固定座(418)下端;The rear spring I (406) is sleeved on the part of the cylinder fixing seat (418) on (405); the floating joint I (407) is connected with the piston rod of the single-acting cylinder I (408), and the single-acting cylinder I (408) is fixed In the cylinder fixing seat (418); the one-way valve I (411) is installed in the air circuit block (409), and the air circuit block (409) is fixed at the lower end of the cylinder fixing seat (418); 所述拉线单元Ⅱ包括夹爪模组Ⅱ(402)、前弹簧Ⅱ(421)、压紧轴Ⅱ(420)、后弹簧Ⅱ(423)、浮动接头Ⅱ(422)、单动气缸Ⅱ(424)和单向阀Ⅱ(425);The cable pulling unit II includes jaw module II (402), front spring II (421), pressing shaft II (420), rear spring II (423), floating joint II (422), single-acting cylinder II (424 ) and check valve II (425); 所述夹爪模组Ⅱ(402)包括第一夹爪Ⅱ(4021)、第二夹爪Ⅱ(4022)、连接块Ⅱ(4023)和连杆Ⅱ(4024),第一夹爪Ⅱ(4021)和第二夹爪Ⅱ(4022)分别通过销轴活动安装在夹爪底座上,第一夹爪Ⅱ(4021)的后端铰接在连接块Ⅱ(4023)的一端,第二夹爪Ⅱ(4022)的后端铰接在连接块Ⅱ(4023)的另一端,且第一夹爪Ⅱ(4021)和第二夹爪Ⅱ(4022)相平行;连接块Ⅱ(4023)与连杆Ⅱ(4024)的一端固定连接,在连杆Ⅱ(4024)的侧端设有供前顶杆单元通过的腰孔;且连杆Ⅱ(4024)的另一端插入固定板(419)内并与固定板(419)内压紧轴Ⅱ(420)的一端卡接,在压紧轴Ⅱ(420)与连杆Ⅱ(4024)连接处设置有前弹簧Ⅱ(421);压紧轴Ⅱ(420)的另一端伸出固定板(419)并穿过气缸固定座(418)与浮动接头Ⅱ(422)连接,在压紧轴Ⅱ(420)上位于气缸固定座(418)的部分套设有后弹簧Ⅱ(423);浮动接头Ⅱ(422)与单动气缸Ⅱ(424)的活塞杆连接,单动气缸Ⅱ(424)固定在气缸固定座(418)内;单向阀Ⅱ(425)安装在气路块(409)内;The jaw module II (402) includes the first jaw II (4021), the second jaw II (4022), the connecting block II (4023) and the connecting rod II (4024), the first jaw II (4021 ) and the second jaw II (4022) are respectively installed on the base of the jaw through pin shafts. The rear end of the first jaw II (4021) is hinged at one end of the connection block II (4023), and the second jaw II ( The rear end of 4022) is hinged on the other end of the connection block II (4023), and the first jaw II (4021) and the second jaw II (4022) are parallel; the connection block II (4023) and the connecting rod II (4024 ) is fixedly connected at one end, and the side end of the connecting rod II (4024) is provided with a waist hole for the front push rod unit to pass through; and the other end of the connecting rod II (4024) is inserted into the fixed plate (419) and connected with the fixed plate ( 419) One end of the inner compression shaft II (420) is clamped, and a front spring II (421) is arranged at the connection between the compression shaft II (420) and the connecting rod II (4024); the other end of the compression shaft II (420) One end protrudes from the fixing plate (419) and passes through the cylinder fixing seat (418) to connect with the floating joint II (422). The part of the pressing shaft II (420) located in the cylinder fixing seat (418) is sleeved with a rear spring II (423); the floating joint II (422) is connected with the piston rod of the single-acting cylinder II (424), and the single-acting cylinder II (424) is fixed in the cylinder fixing seat (418); the one-way valve II (425) is installed in the air cylinder Inside the road block (409); 在固定板(419)上设置有前凹槽(4191),前凹槽(4191)内安装有前两通机控阀Ⅰ(4121)和前两通机控阀Ⅱ(4122),在固定板(419)的侧端设置有前插入孔Ⅰ(4192)和前插入孔Ⅱ(4193),前插入孔Ⅰ(4192)和前插入孔Ⅱ(4193)相平行并分别与前凹槽(4191)相通,在固定板(419)上端设置有前定位孔Ⅰ(4194)和前定位孔Ⅱ(4195),前定位孔Ⅰ(4194)与前插入孔Ⅰ(4192)相对应并垂直相通;前定位孔Ⅱ(4195)与前插入孔Ⅱ(4193)相对应并垂直相通;A front groove (4191) is provided on the fixed plate (419), and the front two-way mechanical control valve I (4121) and the front two-way mechanical control valve II (4122) are installed in the front groove (4191). The side end of (419) is provided with front insertion hole I (4192) and front insertion hole II (4193), and front insertion hole I (4192) and front insertion hole II (4193) are parallel to the front groove (4191) Connected, front positioning hole I (4194) and front positioning hole II (4195) are arranged on the upper end of the fixing plate (419), the front positioning hole I (4194) corresponds to the front insertion hole I (4192) and communicates vertically; the front positioning Hole II (4195) corresponds to the front insertion hole II (4193) and communicates vertically; 所述前顶杆单元包括前长顶杆(4151)和前短顶杆(4171),前长顶杆(4151)由外向内依次穿过前插入孔Ⅰ(4192)和连杆Ⅱ(4024)上的腰孔与前两通机控阀Ⅰ(4121)接触;前短顶杆(4171)由外向内依次穿过前插入孔Ⅱ(4193)和连杆Ⅱ(4024)上的腰孔与前两通机控阀Ⅱ(4122)接触;前定位销钉Ⅰ插入前定位孔Ⅰ(4194)内与前长顶杆(4151)接触;前定位销钉Ⅱ插入前定位孔Ⅱ(4195)内与前短顶杆(4171)接触;The front ejector unit includes a front long ejector (4151) and a front short ejector (4171), and the front long ejector (4151) passes through the front insertion hole I (4192) and the connecting rod II (4024) sequentially from outside to inside The waist hole on the top is in contact with the front two-way mechanical control valve I (4121); the front short ejector rod (4171) passes through the front insertion hole II (4193) and the waist hole on the connecting rod II (4024) from the outside to the inside in order to connect with the front The two-way mechanical control valve II (4122) is in contact; the front positioning pin I is inserted into the front positioning hole I (4194) and is in contact with the front long ejector rod (4151); the front positioning pin II is inserted into the front positioning hole II (4195) and is in contact with the front short Ejector (4171) contact; 在气缸固定座(418)上设置有后凹槽(4181),后凹槽(4181)内安装有后两通机控阀Ⅰ(4123)和后两通机控阀Ⅱ(4124),后顶杆单元与后两通机控阀Ⅰ(4123)和后两通机控阀Ⅱ(4124)相对应;在气缸固定座(418)的侧端设置有后插入孔Ⅰ(4182)和后插入孔Ⅱ(4183),后插入孔Ⅰ(4182)和后插入孔Ⅱ(4183)相平行并分别与后凹槽(4181)相通,在气缸固定座(418)上端设置有后定位孔Ⅰ(4184)和后定位孔Ⅱ(4185),后定位孔Ⅰ(4184)和后插入孔Ⅰ(4182)相对应并垂直相通;后定位孔Ⅱ(4185)与后插入孔Ⅱ(4183)相对应并垂直相通;The rear groove (4181) is arranged on the cylinder fixing seat (418), and the rear two-way mechanical control valve I (4123) and the rear two-way mechanical control valve II (4124) are installed in the rear groove (4181). The rod unit corresponds to the rear two-way mechanical control valve I (4123) and the rear two-way mechanical control valve II (4124); the rear insertion hole I (4182) and the rear insertion hole are provided at the side end of the cylinder fixing seat (418) II (4183), the rear insertion hole I (4182) and the rear insertion hole II (4183) are parallel and communicate with the rear groove (4181) respectively, and the rear positioning hole I (4184) is arranged on the upper end of the cylinder fixing seat (418) It corresponds to and vertically communicates with rear positioning hole II (4185), rear positioning hole I (4184) and rear insertion hole I (4182); rear positioning hole II (4185) corresponds to and vertically communicates with rear insertion hole II (4183) ; 所述后顶杆单元包括后长顶杆(4152)和后短顶杆(4172),后长顶杆(4152)穿过后插入孔Ⅰ(4182)与后两通机控阀Ⅰ(4123)接触;后短顶杆(4172)穿过后插入孔Ⅱ(4183)与后两通机控阀Ⅱ(4124)接触;后定位销钉Ⅰ插入后定位孔Ⅰ(4184)内与后长顶杆(4152)接触;后定位销钉Ⅱ插入后定位孔Ⅱ(4185)内与后短顶杆(4172)接触;The rear ejector unit includes a rear long ejector (4152) and a rear short ejector (4172), and the rear long ejector (4152) passes through the rear insertion hole I (4182) and contacts the rear two-way mechanical control valve I (4123) ;The rear short ejector rod (4172) passes through the rear insertion hole II (4183) and contacts the rear two-way mechanical control valve II (4124); the rear positioning pin I is inserted into the rear positioning hole I (4184) and contacts the rear long ejector rod (4152) Contact; the rear positioning pin II is inserted into the rear positioning hole II (4185) and contacts the rear short ejector rod (4172); 在气缸固定座(418)的后部安装有连接板(414),连接板(414)上安装有进气轴(413),进气轴(413)与连接板(414)内的进气孔的入口连接,在进气孔的出口分为两路,一路通过导气管与单向阀Ⅰ(411)的入口连通,单向阀Ⅰ411)的出口分为三路并分别经导气管与单动气缸Ⅰ(408)、前两通机控阀Ⅰ(4121)和后两通机控阀Ⅰ(4123)连接;另一路通过导气管与单向阀Ⅱ(425)的入口连通,单向阀Ⅱ(425)的出口分为三路并分别经导气管与单动气缸Ⅱ(424)、前两通机控阀Ⅱ(4122)和后两通机控阀Ⅱ(4124)连接;A connection plate (414) is installed at the rear of the cylinder fixing seat (418), and an air intake shaft (413) is installed on the connection plate (414), and the air intake shaft (413) and the air intake hole in the connection plate (414) The inlet connection of the air inlet is divided into two ways at the outlet of the air inlet, one way is connected with the inlet of the one-way valve I (411) through the air guide tube, and the outlet of the one-way valve I (411) is divided into three ways and connected with the single-acting valve through the air guide tube respectively. The cylinder I (408), the front two-way mechanical control valve I (4121) and the rear two-way mechanical control valve I (4123) are connected; the other way is connected with the inlet of the one-way valve II (425) through the air duct, and the one-way valve II The outlet of (425) is divided into three paths and connected with the single-acting cylinder II (424), the front two-way mechanical control valve II (4122) and the rear two-way mechanical control valve II (4124) through the air guide pipe; 所述后端中转模组(60)包括底板Ⅰ(617),在底板Ⅰ(617)上端安装有顶板(606),顶板(606)的下端面安装有推动模组(618),在推动模组(618)下方的底板Ⅰ(617)上安装有第一旋转组件和第二旋转组件,转轴Ⅱ穿过第一旋转组件的旋转臂(601)和第二旋转组件的基板(608)将第一旋转组件和第二旋转组件连接在一起;The rear transfer module (60) includes a bottom plate I (617), a top plate (606) is installed on the upper end of the bottom plate I (617), and a push module (618) is installed on the lower end of the top plate (606). The first rotating assembly and the second rotating assembly are installed on the bottom plate I (617) below the group (618), and the rotating shaft II passes through the rotating arm (601) of the first rotating assembly and the base plate (608) of the second rotating assembly to move the second rotating assembly A rotating component and a second rotating component are connected together; 所述第一旋转组件包括旋转臂(601)、方缸Ⅰ(602)、前夹线模组(603)、夹线模组(604)、旋转气缸(616)、上同步带轮(605)、上同步带(612)、中同步带轮(619)、中同步带(614)和同步带轮Ⅱ(615),方缸Ⅰ(602)固定在旋转臂(601)的一端,前夹线模组(603)固定在方缸Ⅰ(602)的活塞杆上,夹线模组(604)竖直安装在前夹线模组(603)上且前夹线模组(603)的夹爪设置方向与夹线模组(604)的夹爪设置方向垂直;转轴Ⅱ竖直安装在旋转臂(601)的另一端,上同步带轮(605)安装在转轴Ⅱ上且位于旋转臂(601)上方,上同步带轮(605)通过上同步带(612)与旋转气缸(616)输出轴上的主动轮连接;旋转气缸(616)固定在底板Ⅰ(617)上;中同步带轮(619)安装在转轴Ⅱ上且位于旋转臂(601)下方、第二旋转组件的基板(608)上方,中同步带轮(619)通过中同步带(614)与同步带轮Ⅱ(615)连接,同步带轮Ⅱ(615)安装在旋转臂(601)下端;The first rotating assembly includes rotating arm (601), square cylinder I (602), front clamping module (603), clamping module (604), rotating cylinder (616), upper synchronous pulley (605) , upper synchronous belt (612), middle synchronous pulley (619), middle synchronous belt (614) and synchronous pulley II (615), square cylinder I (602) is fixed at one end of the rotating arm (601), and the front clamping The module (603) is fixed on the piston rod of the square cylinder I (602), the clamping module (604) is installed vertically on the front clamping module (603) and the jaws of the front clamping module (603) The setting direction is perpendicular to the setting direction of the jaws of the clamping module (604); the rotating shaft II is vertically installed on the other end of the rotating arm (601), and the upper synchronous pulley (605) is installed on the rotating shaft II and located on the rotating arm (601 ), the upper synchronous belt pulley (605) is connected with the driving wheel on the output shaft of the rotary cylinder (616) through the upper synchronous belt (612); the rotary cylinder (616) is fixed on the bottom plate I (617); the middle synchronous pulley ( 619) is installed on the rotating shaft II and is located below the rotating arm (601) and above the base plate (608) of the second rotating assembly, and the middle synchronous pulley (619) is connected to the synchronous pulley II (615) through the middle synchronous belt (614) , the synchronous pulley II (615) is installed at the lower end of the rotating arm (601); 所述第二旋转组件包括基板(608)、电机Ⅰ(609)、同步带轮Ⅰ(610)、下同步带(611)和下同步带轮(613),基板(608)的一端铰接在底板Ⅰ(617)下端;电机Ⅰ(609)安装在底板Ⅰ(617)上且电机Ⅰ(609)的输出轴向下穿过底板Ⅰ(617)与同步带轮Ⅰ(610)连接,同步带轮Ⅰ(610)通过下同步带(611)和下同步带轮(613)连接,下同步带轮(613)安装在转轴Ⅱ上且位于基板(608)下方。The second rotating assembly includes a base plate (608), a motor I (609), a timing pulley I (610), a lower timing belt (611) and a lower timing pulley (613), and one end of the base plate (608) is hinged on the bottom plate The lower end of I (617); the motor I (609) is installed on the base plate I (617), and the output shaft of the motor I (609) passes through the base plate I (617) downwards to connect with the synchronous pulley I (610), and the synchronous pulley I (610) is connected to the lower synchronous pulley (613) through the lower synchronous belt (611), and the lower synchronous pulley (613) is installed on the rotating shaft II and located below the base plate (608). 5.根据权利要求1所述的一种全自动双绞线加工设备,其特征在于:所述前端中转绞线模组(50)包括拉力测映模组(501)和绞线中转模组(502);所述拉力测映模组(501)包括夹爪机构(503)、中间固定块(504)、拉力传感器(505)、固定块(506),固定块(506)固定在绞线中转模组(502)的顶板(508)上,拉力传感器(505)固定在固定块(506)的侧端,中间固定块(504)固定在拉力传感器(505)侧端,在中间固定块(504)的两端相对设置有夹爪机构(503);5. A fully automatic twisted pair processing equipment according to claim 1, characterized in that: the front-end transfer twisted wire module (50) includes a tension measurement module (501) and a twisted wire transfer module ( 502); the tension measurement module (501) includes a clamp mechanism (503), a middle fixed block (504), a tension sensor (505), a fixed block (506), and the fixed block (506) is fixed on the twisted wire On the top plate (508) of the module (502), the tension sensor (505) is fixed on the side end of the fixed block (506), the middle fixed block (504) is fixed on the side end of the tension sensor (505), and the middle fixed block (504) ) is provided with a jaw mechanism (503) opposite to each other; 绞线中转模组(502)包括中转模组(507)、顶板(508)和立板(509);立板(509)固定在中转模组(507)的底板上,顶板(508)固定在立板(509)上;所述中转模组(507)包括底板、笔形气缸Ⅰ(510)、双杆气缸(511)、转轴Ⅰ(512)、定位块(513)和夹紧组件(514),笔形气缸Ⅰ(510)倾斜安装在底板上且笔形气缸Ⅰ(510)的活塞杆与定位块(513)的下端铰接,定位块(513)安装在转轴Ⅰ(512)上并绕转轴Ⅰ(512)转动,转轴Ⅰ(512)固定在底板上;在定位块(513)的侧端安装有双杆气缸(511),双杆气缸(511)的活塞杆与夹紧组件的第一夹紧单元连接,所述夹紧组件包括第一夹紧单元和第二夹紧单元,第一夹紧单元包括第一薄型气缸(515),第一薄型气缸(515)竖直安装在第一固定板上,第一固定板安装在双杆气缸(511)的活塞杆上,第一薄型气缸(515)的手指上安装有第一气爪(516);第二夹紧单元包括第二薄型气缸(517),第二薄型气缸(517)竖直安装在第二固定板上,第二固定板安装在定位块(513)上,第二薄型气缸(517)的手指上安装有第二气爪(518),第一气爪(516)和第二气爪(518)相平行。The stranded wire transfer module (502) includes a transfer module (507), a top plate (508) and a vertical plate (509); the vertical plate (509) is fixed on the bottom plate of the transfer module (507), and the top plate (508) is fixed on On the vertical plate (509); the transfer module (507) includes the bottom plate, pen-shaped cylinder I (510), double-rod cylinder (511), rotating shaft I (512), positioning block (513) and clamping assembly (514) , the pen-shaped cylinder I (510) is obliquely installed on the bottom plate and the piston rod of the pen-shaped cylinder I (510) is hinged to the lower end of the positioning block (513), and the positioning block (513) is installed on the rotating shaft I (512) and revolves around the rotating shaft I ( 512) rotates, and the rotating shaft I (512) is fixed on the bottom plate; a double-rod cylinder (511) is installed at the side end of the positioning block (513), and the piston rod of the double-rod cylinder (511) is clamped with the first clamping assembly. unit connection, the clamping assembly includes a first clamping unit and a second clamping unit, the first clamping unit includes a first thin air cylinder (515), and the first thin air cylinder (515) is vertically installed on the first fixing plate On the top, the first fixed plate is installed on the piston rod of the double-rod cylinder (511), and the first claw (516) is installed on the finger of the first thin cylinder (515); the second clamping unit includes the second thin cylinder ( 517), the second thin air cylinder (517) is vertically installed on the second fixed plate, the second fixed plate is installed on the positioning block (513), and the second air claw is installed on the finger of the second thin air cylinder (517) ( 518), the first air claw (516) and the second air claw (518) are parallel. 6.根据权利要求4所述的一种全自动双绞线加工设备,其特征在于:所述高速绞线模组(70)包括依次连接的夹爪模组(701)、挡线模组(702)和马达模组(703),夹爪模组(701)包括夹紧机构、夹爪固定块(724)和推杆模组(726),夹紧机构的右端和推杆模组(726)的左端相连接且套设在夹爪固定块(724)内部;6. A fully automatic twisted pair processing equipment according to claim 4, characterized in that: the high-speed twisted wire module (70) includes a jaw module (701), a wire retaining module ( 702) and the motor module (703), the jaw module (701) includes the clamping mechanism, the jaw fixing block (724) and the push rod module (726), the right end of the clamping mechanism and the push rod module (726 ) are connected to the left end and sleeved inside the jaw fixing block (724); 所述夹紧机构包括两个抓手臂(720),两个抓手臂(720)的中部卡设有挡块(721),抓手臂(720)的左端设有夹爪(718)和抓手连杆(719),两个抓手臂(720)上的夹爪(718)相配合,抓手连杆(719)的一端与夹爪(718)铰接、另一端与挡块(721)铰接;抓手臂(720)的右端均设有连板(722),连板(722)的右端铰接有推拉块(723),推拉块(723)的右端与推杆模组(726)的气缸延长杆(727)相连接;The clamping mechanism includes two grasping arms (720), the middle of the two grasping arms (720) is clamped with a stopper (721), and the left end of the grasping arm (720) is provided with a clamping jaw (718) and a gripper. Rod (719), the jaws (718) on the two grasping arms (720) cooperate, one end of the gripper link (719) is hinged with the jaws (718), and the other end is hinged with the stopper (721); The right end of arm (720) is provided with connecting plate (722), and the right end of connecting plate (722) is hinged with push-pull block (723), and the right end of push-pull block (723) is connected with the cylinder extension rod (726) of push rod module (726). 727) are connected; 所述推杆模组(726)包括轴承安装块(728)和浮动接头连接块(731),轴承安装块(728)内设有第四轴承(730),第四轴承(730)内部设有气缸延长杆(727),浮动接头连接块(731)的左端通过螺钉(729)与轴承安装块(728)相连接,浮动接头连接块(731)的右端设有卡槽,卡槽内卡设有第一浮动接头The push rod module (726) includes a bearing installation block (728) and a floating joint connection block (731), the bearing installation block (728) is provided with a fourth bearing (730), and the fourth bearing (730) is provided with a The cylinder extension rod (727), the left end of the floating joint connection block (731) is connected with the bearing installation block (728) through the screw (729), the right end of the floating joint connection block (731) is provided with a card slot, and the card slot is set with first floating joint (732),第一浮动接头(732)的右端与马达模组(703)的气缸(742)相连接;所述夹爪固定块(724)的两侧均固定设有滑块(725),两个滑块(725)分别与挡线模组(702)的轴套(706)相配合;所述挡线模组(702)包括轴承套(708)和第一固定块(712),轴承套(708)内套设有第一轴承(707),第一轴承(707)内套设有轴套(706),轴套(706)上固定设有钣金挡板(704),钣金挡板(704)套设在夹爪固定块(724)的内部,第一固定块(712)内设有第二轴承(711),第二轴承(711)内设有笔型气缸(715),笔型气缸(715)的左端与轴承套(708)相连接、右端与第一固定块(712)相连接,第一固定块(712)通过导向轴(713)与轴承套(708)相连接;(732), the right end of the first floating joint (732) is connected to the cylinder (742) of the motor module (703); both sides of the clamping jaw fixing block (724) are fixed with sliders (725), The two sliders (725) are respectively matched with the shaft sleeves (706) of the wire retaining module (702); the wire retaining module (702) includes a bearing sleeve (708) and a first fixed block (712), the bearing The sleeve (708) is provided with the first bearing (707), the first bearing (707) is provided with a shaft sleeve (706), and the shaft sleeve (706) is fixed with a sheet metal baffle (704). The baffle (704) is sleeved inside the jaw fixing block (724), the second bearing (711) is arranged in the first fixing block (712), and the pen-shaped cylinder (715) is arranged in the second bearing (711) , the left end of the pen-shaped cylinder (715) is connected with the bearing sleeve (708), the right end is connected with the first fixed block (712), and the first fixed block (712) is connected with the bearing sleeve (708) through the guide shaft (713) connect; 马达模组(703)包括壳体(733)、第二固定块(735)、马达固定板(740)和气缸固定板(741),壳体(733)的左端与第一固定块(712)相连接、右端与第二固定块(735)相连接,第二固定块(735)内设有第三轴承(736),第三轴承(736)和壳体(733)内设有前端组件(734),气缸固定板(741)通过支撑轴(737)与第二固定块(735)相连接,气缸固定板(741)的左侧设有马达固定板(740)、右侧设有气缸(742),气缸(742)与推杆模组(726)相连接,马达固定板(740)上固定有伺服电机(743),伺服电机(743)与前端组件(734)的右端相连接,前端组件(734)的左端与夹爪固定块(724)相连接;The motor module (703) includes a housing (733), a second fixing block (735), a motor fixing plate (740) and a cylinder fixing plate (741), and the left end of the housing (733) is connected to the first fixing block (712) The right end is connected with the second fixed block (735), the second fixed block (735) is provided with the third bearing (736), and the third bearing (736) and the housing (733) are provided with the front assembly ( 734), the cylinder fixing plate (741) is connected with the second fixing block (735) through the support shaft (737), the left side of the cylinder fixing plate (741) is provided with the motor fixing plate (740), and the right side is provided with the cylinder ( 742), the cylinder (742) is connected with the push rod module (726), the servo motor (743) is fixed on the motor fixing plate (740), the servo motor (743) is connected with the right end of the front end assembly (734), and the front end The left end of the component (734) is connected with the jaw fixing block (724); 所述前端组件(734)包括连接块Ⅳ(746),连接块Ⅳ(746)的两端分别套设有衬套(745),气缸延长杆(727)套设在衬套(745)中;连接块Ⅳ(746)的左端套设在第一固定块(712)内,连接块Ⅳ(746)的右端套设在第二固定块(735)中;The front-end assembly (734) includes a connecting block IV (746), the two ends of the connecting block IV (746) are respectively sleeved with bushings (745), and the cylinder extension rod (727) is sleeved in the bushing (745); The left end of the connecting block IV (746) is sleeved in the first fixed block (712), and the right end of the connecting block IV (746) is sleeved in the second fixed block (735); 连接块Ⅳ(746)的右端固定连接有大同步带轮(739),伺服电机(743)的输出端设有小同步带轮(744),大同步带轮(739)与小同步带轮(744)通过同步带(738)相连接。The right end of connection block IV (746) is fixedly connected with a large synchronous pulley (739), the output end of the servo motor (743) is provided with a small synchronous pulley (744), the large synchronous pulley (739) and the small synchronous pulley ( 744) are connected by a timing belt (738). 7.根据权利要求6所述的一种全自动双绞线加工设备,其特征在于:所述后机架(80)包括机架本体,在机架本体上端平行安装有三组滑轨组件,分别为前滑轨组件、下滑轨组件和后滑轨组件,所述前滑轨组件包括前伺服电机(807)、前皮带(808)、前主动轮和前从动轮,前伺服电机(807)、前主动轮和前从动轮分别安装在机架本体前端且前伺服电机(807)的输出轴与前主动轮连接,前主动轮通过前皮带(808)与前从动轮连接,在前皮带(808)上安装有前固定块,前固定块与高速绞线模组(70)中马达模组(703)的壳体(733)固定连接;所述下滑轨组件包括安装在机架本体上端中部的滑轨支架(803),在滑轨支架(803)上安装有下伺服电机(810)、下主动轮、下从动轮和下皮带(809),下伺服电机(810)的输出端与下主动轮连接,下主动轮通过下皮带(809)与下从动轮连接,在下皮带(809)上安装有下固定块;所述后滑轨组件包括后伺服电机(811)、后主动轮、后从动轮和后皮带(812),后伺服电机(811)、后主动轮和后从动轮分别安装在机架本体后端,且后伺服电机(811)的输出轴与后主动轮连接,后主动轮通过后皮带(812)与后从动轮连接,在后皮带(812)上安装有后固定块。7. A fully automatic twisted pair processing equipment according to claim 6, characterized in that: the rear frame (80) includes a frame body, and three sets of slide rail assemblies are installed in parallel on the upper end of the frame body, respectively It is a front slide rail assembly, a lower slide rail assembly and a rear slide rail assembly, the front slide rail assembly includes a front servo motor (807), a front belt (808), a front driving wheel and a front driven wheel, a front servo motor (807), The front driving wheel and the front driven wheel are respectively installed at the front end of the frame body and the output shaft of the front servo motor (807) is connected with the front driving wheel, and the front driving wheel is connected with the front driven wheel through the front belt (808). ) is installed with a front fixing block, and the front fixing block is fixedly connected with the casing (733) of the motor module (703) in the high-speed twisted wire module (70); the lower rail assembly includes a The slide rail support (803), the lower servo motor (810), the lower driving wheel, the lower driven wheel and the lower belt (809) are installed on the slide rail support (803), the output end of the lower servo motor (810) is connected with the lower driving The lower driving wheel is connected with the lower driven wheel through the lower belt (809), and the lower fixing block is installed on the lower belt (809); the rear slide rail assembly includes the rear servo motor (811), the rear driving wheel, the rear slave The driving wheel and the rear belt (812), the rear servo motor (811), the rear driving wheel and the rear driven wheel are respectively installed at the rear end of the frame body, and the output shaft of the rear servo motor (811) is connected with the rear driving wheel, and the rear driving wheel It is connected with the rear driven wheel by the rear belt (812), and the rear fixed block is installed on the rear belt (812). 8.根据权利要求7所述的一种全自动双绞线加工设备,其特征在于:下固定块与后端中转模组(60)的顶板(606)固定连接。8. The fully automatic twisted pair processing equipment according to claim 7, characterized in that: the lower fixing block is fixedly connected to the top plate (606) of the rear transfer module (60). 9.根据权利要求7所述的一种全自动双绞线加工设备,其特征在于:拉线模组(40)还包括连接板二(410),后固定块与连接板二(410)固定连接。9. A fully automatic twisted pair processing equipment according to claim 7, characterized in that: the wire drawing module (40) also includes a connecting plate 2 (410), and the rear fixing block is fixedly connected to the connecting plate 2 (410) .
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