CN106830828A - C40~C50 high performance concretes and cooperation stirring means - Google Patents
C40~C50 high performance concretes and cooperation stirring means Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/0028—Aspects relating to the mixing step of the mortar preparation
- C04B40/0032—Controlling the process of mixing, e.g. adding ingredients in a quantity depending on a measured or desired value
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Abstract
一种C40~C50高性能混凝土及配合、搅拌方法。传统意义上的混凝土配合比设计遵循鲍罗米公式,即混凝土强度与水灰比关系式,在该配合比中,水灰比是经过理论计算得到的。本发明组成包括:粗集料、细集料、水泥、外加剂、矿物掺合料和拌合用水,所述的配合比设计及搅拌方法分为四个步骤进行:(1)配合比准备阶段;(2)配合比各组成材料质量要求;(3)依配合比确定单方材料用量阶段;(4)配合比试拌阶段。本发明申请涉及土建配料领域,特别涉及应用于C40~C50高性能混凝土配合、搅拌。A C40-C50 high-performance concrete and its mix design and mixing method. Traditional concrete mix design follows the Paulomey formula, which is the relationship between concrete strength and water-cement ratio. In this mix design, the water-cement ratio is obtained through theoretical calculation. This invention comprises: coarse aggregate, fine aggregate, cement, admixtures, mineral admixtures, and mixing water. The mix design and mixing method are carried out in four steps: (1) mix design preparation stage; (2) quality requirements of each component material in the mix design; (3) stage of determining the unit material dosage according to the mix design; and (4) mix design trial mixing stage. This invention relates to the field of civil engineering material preparation, and particularly to the mix design and mixing of C40-C50 high-performance concrete.
Description
技术领域:Technical field:
本发明申请涉及一种土建配料领域,尤其涉及一种C40~C50高性能混凝土及配合、搅拌方法。The application of the present invention relates to the field of civil engineering ingredients, in particular to a C40-C50 high-performance concrete and a mixing and mixing method.
背景技术:Background technique:
传统意义上的混凝土配合比设计遵循鲍罗米公式,即混凝土强度与水灰比关系式,在该配合比中,水灰比是经过理论计算得到的,这也是早期混凝土配合比的核心,该配合比设计试配过程极其繁琐,成功率很低,施工中迫切需要一种具有高流动性、高体积稳定性、适宜的强度和高耐久性的混凝土。该混凝土由水泥、矿物掺合料(以粉煤灰、粒化高炉磨细矿渣粉和硅灰等为代表)水、粗集料和细集料,外加剂等至少六种组份组成,这是一种新型混凝土,与传统意义上的混凝土有很大不同。In the traditional sense, the concrete mix ratio design follows the Borrome formula, that is, the relationship between concrete strength and water-cement ratio. In this mix ratio, the water-cement ratio is obtained through theoretical calculation, which is also the core of the early concrete mix ratio. The mix design and trial mixing process is extremely cumbersome, and the success rate is very low. A kind of concrete with high fluidity, high volume stability, suitable strength and high durability is urgently needed in construction. The concrete is composed of at least six components such as cement, mineral admixtures (represented by fly ash, granulated blast furnace slag powder and silica fume), water, coarse aggregate and fine aggregate, and admixtures. It is a new type of concrete, which is very different from the traditional concrete.
发明内容:Invention content:
本发明的目的是提供一种C40~C50高性能混凝土及配合搅拌方法。The purpose of the present invention is to provide a C40-C50 high-performance concrete and a mixing method thereof.
上述的目的通过以下的技术方案实现:Above-mentioned purpose realizes by following technical scheme:
一种C40~C50高性能混凝土,其组成包括:粗集料、细集料、水泥、外加剂、矿物掺合料和拌合用水,所述的配合比设计及搅拌方法分为四个步骤进行:(1)配合比准备阶段;(2)配合比各组成材料质量要求;(3)依配合比确定单方材料用量阶段;(4)配合比试拌阶段。A C40-C50 high-performance concrete, the composition of which includes: coarse aggregate, fine aggregate, cement, admixture, mineral admixture and mixing water, and the mixing ratio design and mixing method are divided into four steps. : (1) Mixing ratio preparation stage; (2) The quality requirements of each component material of the mixing ratio; (3) The stage of determining the amount of single material according to the mixing ratio; (4) The mixing ratio trial mixing stage.
所述的C40~C50高性能混凝土,所述的配合比准备阶段包括:确定试配的混凝土强度,集中搅拌混凝土,管理水平较高者,混凝土强度保证率取95%,混凝土强度标准差可取4;管理水平较差者,混凝土强度保证率取95%,混凝土强度标准差宜取4或者5;零星搅拌混凝土,管理水平较高者,混凝土强度保证率取95%,混凝土强度标准差可取5;管理水平较差者,混凝土强度保证率取95%,混凝土强度标准差宜取5或者6;混凝土试配强度可按下式计算;For the C40-C50 high-performance concrete, the preparation stage of the mix ratio includes: determining the strength of the concrete for trial mixing, concentrated mixing of the concrete, and for those with a higher management level, the guaranteed rate of concrete strength is 95%, and the standard deviation of concrete strength is preferably 4 If the management level is poor, the concrete strength guarantee rate is 95%, and the standard deviation of concrete strength is preferably 4 or 5; for sporadic mixing of concrete, the management level is high, the concrete strength guarantee rate is 95%, and the concrete strength standard deviation is preferably 5; For those with poor management level, the guaranteed rate of concrete strength shall be 95%, and the standard deviation of concrete strength shall be 5 or 6; the trial strength of concrete can be calculated according to the following formula;
其中fcu.0 ≧fcu.k+1.645σWhere fcu.0≧fcu.k+1.645σ
式中fcu.0 ----- 混凝土配制强度;Where fcu.0 ----- concrete preparation strength;
式中fcu.k ----- 混凝土立方体抗压强度标准值;Where fcu.k ----- standard value of concrete cube compressive strength;
σ---- 混凝土强度标准差;σ----Standard deviation of concrete strength;
所述的C40~C50高性能混凝土,所述的配合比各组成材料质量要求为:A. 粗集料:C40混凝土用粗集料公称最大粒径不宜大于31.5mm,C50混凝土用粗集料公称最大粒径不宜大于26.5mm,二者宜优先选用连续级配锤破或反击破碎碎石,碎石母料宜优选玄武岩、安山岩、石灰岩等岩石,其单轴抗压强度宜大于100MPa,碎石压碎值宜小于10%,针片状含量宜小于10%,含泥量宜小于0.5%,碎石表观密度宜大于2.70g/cm3,其他有害杂质含量小于相应标准规定值;B. 细集料:优先选用Ⅱ区河砂,砂的细度模数宜为2.4~3.0,含泥量宜小于1.5%,表观密度宜大于2.70 g/cm3,松堆积密度宜大于1500kg/m3,如果和易性满足施工要求,也可以选用洁净机制砂;C. 水泥:优先选用普通硅酸盐水泥,对早期强度要求高或者大掺量矿物掺合料的混凝土,可选用硅酸盐水泥。水泥强度等级优先选用42.5级,原材料质量较差时,可选用52.5级水泥;D. 外加剂:优先选用高性能减水剂或高效减水剂,代表性品种按优先选用的顺序为:聚羧酸盐系、氨基羧酸盐系、萘系、氨基磺酸盐系、密胺系(三聚氰胺磺酸盐甲醛缩合物);E. 矿物掺合料:优先选用Ⅱ级粉煤灰(重要工程也可选用Ⅰ级粉煤灰),优先选用S95级粒化高炉磨细矿渣粉等矿物掺合料;F. 拌合用水:优先选用饮用水拌制混凝土,也可以使用符合JGJ63-2006其他水源的水。For the C40-C50 high-performance concrete, the quality requirements of the various components of the mix ratio are: A. Coarse aggregate: the nominal maximum particle size of the coarse aggregate for C40 concrete should not be greater than 31.5mm, and the nominal maximum particle size for the coarse aggregate for C50 concrete The maximum particle size should not be greater than 26.5mm. The two should preferably use continuous grading hammer crushing or impact crushing crushed stone. The crushed stone masterbatch should preferably be rocks such as basalt, andesite, limestone, etc., and its uniaxial compressive strength should be greater than 100MPa. The crushing value should be less than 10%, the needle flake content should be less than 10%, the mud content should be less than 0.5%, the apparent density of crushed stone should be greater than 2.70g/cm3, and the content of other harmful impurities should be less than the corresponding standard value; B. Fine Aggregate: River sand in Zone II is preferred. The fineness modulus of the sand should be 2.4-3.0, the mud content should be less than 1.5%, the apparent density should be greater than 2.70 g/cm3, and the loose bulk density should be greater than 1500kg/m3. The workability meets the construction requirements, and clean machine-made sand can also be used; C. Cement: Ordinary Portland cement is preferred, and Portland cement can be used for concrete with high early strength requirements or large amounts of mineral admixtures. The cement strength grade is preferably grade 42.5. When the quality of raw materials is poor, grade 52.5 cement can be used; D. Admixture: high-performance water reducer or high-efficiency water reducer is preferred, and the representative varieties are in the order of preference: polycarboxylate salt series, amino carboxylate series, naphthalene series, amino sulfonate series, melamine series (melamine sulfonate formaldehyde condensate); E. Mineral admixtures: Class II fly ash is preferred (important projects also Class I fly ash can be used), mineral admixtures such as S95 granulated blast furnace slag powder are preferred; F. Mixing water: drinking water is preferred for mixing concrete, and other water sources that meet JGJ63-2006 can also be used water.
所述的C40~C50高性能混凝土,所述的依配合比确定单方材料用量阶段为:(1)C40~C50高性能混凝土需使用两种以上的胶凝材料,考虑到形象准确,本配合比将传统意义上的水灰比改称为水胶比;(2)根据工程经验,C40~C50高性能混凝土的水胶比宜控制在0.31~0.38之间。具体取值标准是:(a)C40混凝土取值宜为0.35~0.38之间,C50混凝土取值宜为0.31~0.34之间;(b)组成混凝土原材料品质好,水胶比可取大值;反之,混凝土原材料品质较差,水胶比宜取小值。总之,不论组成混凝土原材料品质如何,混凝土水胶比取较小值,更容易获得要求的试配强度,更容易满足耐久性要求;(3)在原材料性能和质量确定的前提下,根据历史数据和经验,初步拟定预期水胶比的大小,但试拌时不要超过事先拟定的水胶比;(4)按假定表观密度法计算确定一立方米混凝土各种材料用量:(a).假定C40~C50高性能混凝土表观密度为2450±50 kg/m3,新拌混凝土实测表观密度与其误差在±2%之内时,可不进行修正,否则,应对表观密度进行修正;(b).水泥单方用量:根据水泥实际强度结合检测及施工经验拟定,C40混凝土配合比可取220kg~270kg;C50混凝土配合比可取260kg~330kg;(c).粉煤灰单方用量,根据配合比使用环境、部位、粉煤灰质量、用户对混凝土各龄期强度不同要求等限制影响因素,可选择粉煤灰的掺量占胶凝材料的15%~35%;(d).粒化高炉磨细矿渣粉单方用量,根据配合比使用环境、部位、粒化高炉磨细矿渣粉质量、用户对混凝土各龄期强度不同要求等限制影响因素,可选择粒化高炉磨细矿渣粉的掺量占胶凝材料的15%~35%;(e).矿物掺合料总量宜为胶凝材料总量的30%~40%之间;(f).(c)~(d)矿物掺合料可根据施工需要掺用一种或数种,但也不局限于这两种,经试验合格也可选择其他品种的矿物掺合料;(g).砂率确定。根据砂子的级配,细度模数、粗集料最大粒径、水胶比、工程需要、混凝土运输、输送方式的不同选择砂率,一般可取35%~40%;(h).根据拟定的水泥用量和水胶比,计算单方用水量;(i).以上各材料用量均确定后,可计算粗、细集料用量;(j).优先选用高效减水剂,代表性品种按优先选用的顺序为:聚羧酸盐系、氨基羧酸盐系、萘系、氨基磺酸盐系、密胺系(三聚氰胺磺酸盐甲醛缩合物);(5)矿物掺合料:优先选用Ⅰ级粉煤灰(一般工程、不重要工程也可选用Ⅱ级粉煤灰),优先选用S95级粒化高炉磨细矿渣粉等矿物掺合料;(6)每个强度等级混凝土选择三种不同水泥用量试拌混凝土,每种不同水泥用量之间相差20kg,控制工作性不变,以最后实际用水量反算水胶比,操作时要将水胶比控制在预期之内,新拌混凝土工作性和坍落度经时损失均满足要求后,装模成型三种不同配合比进行强度试验,测试各龄期强度,以28天抗压强度满足试配强度要求,并且水泥和其他胶凝材料之和成本最低者作为基准配合比;(7)按以上确定的单方原材料用量、预期水胶比,不同的配合比均试拌25~35升混凝土,用以检验混凝土拌合物工作性及强度。For the C40-C50 high-performance concrete, the stage of determining the dosage of a single material according to the mix ratio is as follows: (1) The C40-C50 high-performance concrete needs to use more than two kinds of cementitious materials. Considering the accuracy of the image, the mix ratio The water-cement ratio in the traditional sense is changed to water-binder ratio; (2) According to engineering experience, the water-binder ratio of C40~C50 high-performance concrete should be controlled between 0.31~0.38. The specific value selection criteria are: (a) the value of C40 concrete should be between 0.35 and 0.38, and the value of C50 concrete should be between 0.31 and 0.34; (b) the quality of the raw materials for the concrete is good, and the water-binder ratio should be a large value; otherwise , the quality of concrete raw materials is poor, and the water-binder ratio should be taken as a small value. In short, regardless of the quality of the raw materials that make up the concrete, it is easier to obtain the required trial strength and meet the durability requirements if the water-binder ratio of the concrete is smaller; (3) On the premise that the performance and quality of the raw materials are determined, according to Based on experience and experience, preliminarily draw up the size of the expected water-binder ratio, but do not exceed the previously-prepared water-binder ratio during trial mixing; (4) Calculate and determine the amount of various materials for one cubic meter of concrete according to the assumed apparent density method: (a). The apparent density of C40-C50 high-performance concrete is 2450±50 kg/m3. When the measured apparent density of fresh concrete and its error are within ±2%, no correction is required; otherwise, the apparent density should be corrected; (b) .Unilateral amount of cement: According to the actual strength of cement combined with testing and construction experience, the mix ratio of C40 concrete can be 220kg~270kg; the ratio of C50 concrete can be 260kg~330kg; Location, quality of fly ash, and different requirements of users for the strength of concrete at different ages and other limiting factors, the amount of fly ash can be selected to account for 15% to 35% of the cementitious material; (d). Granulated blast furnace ground slag The amount of unilateral powder can be selected according to the restrictive factors such as the mixing ratio, use environment, location, quality of granulated blast furnace fine slag powder, and different requirements of users for the strength of concrete at different ages. 15% to 35% of the material; (e). The total amount of mineral admixtures should be between 30% and 40% of the total amount of cementitious materials; (f). (c) to (d) mineral admixtures can be According to the construction needs, one or several types of mineral admixtures can be used, but not limited to these two types. Other types of mineral admixtures can also be selected after passing the test; (g). The sand rate is determined. According to the gradation of sand, fineness modulus, maximum particle size of coarse aggregate, water-cement ratio, engineering needs, concrete transportation, and different delivery methods, the sand rate can be selected generally from 35% to 40%; (h). According to the plan Calculate the unilateral water consumption according to the cement dosage and water-binder ratio; (i). After the above materials are determined, the amount of coarse and fine aggregates can be calculated; (j). High-efficiency water reducers are preferred, and representative varieties are prioritized The order of selection is: polycarboxylate series, amino carboxylate series, naphthalene series, sulfamic acid salt series, melamine series (melamine sulfonate formaldehyde condensate); (5) mineral admixture: preferred Ⅰ Grade-grade fly ash (grade II fly ash can also be used for general projects and unimportant projects), and mineral admixtures such as S95 grade granulated blast furnace slag powder are preferred; (6) Three different types of concrete are selected for each strength grade The amount of cement used for trial mixing concrete, the difference between the amount of each type of cement is 20kg, the control workability remains unchanged, and the water-cement ratio is calculated based on the final actual water consumption. After meeting the requirements of slump and slump loss over time, three different mix ratios are molded to carry out strength tests, and the strength of each age is tested. The 28-day compressive strength meets the test strength requirements, and cement and other cementitious materials The one with the lowest sum cost shall be used as the benchmark mix ratio; (7) According to the amount of unilateral raw materials determined above and the expected water-binder ratio, different mix ratios shall be mixed with 25-35 liters of concrete to test the workability and strength of the concrete mixture. .
所述的C40~C50高性能混凝土的配合、搅拌方法:所述的配合比试拌阶段,其砼配合比搅拌工艺为:(1)将称量好的粗集料、细集料按先后顺序加入搅拌机中,搅拌15s,然后加入65%的水,搅拌20~30 s,加入水泥和掺合料,搅拌40~60s,加入25%的水和高性能减水剂,搅拌60~90s,边搅拌边观察混凝土和易性,若混凝土流动性小,则加入剩余10%水;若混凝土流动性仍小,则继续加入0.2%~0.5%的高性能减水剂,继续搅拌60~90s,若混凝土和易性满足要求,则出料进行下一步工作,最后核定实际用水量,核定水胶比,该水胶比不得大于事先拟定的预期水胶比;(2)若混凝土和易性不满足要求,则首先需考虑高性能减水剂与水泥的相容性问题,其次考虑与其他胶凝材料与高性能减水剂相容性问题或集料的质量问题(表面特征和洁净程度等);反之,经计算的用水量略有剩余而混凝土的工作性完全满足施工需要,这是最理想的结果;(3)搅拌完毕后检测新拌混凝土的工作性,满足要求后放入带盖容器中静止一段时间检测混凝土坍落度经时损失,此项指标满足要求后最终核定水胶比;(4)按搅拌、运输和施工控制的时间间隔测定的坍落度经时损失满足要求后,测定混凝土的表观密度,该密度与假定表观密度误差小于2%时可不调整配合比各材料用量,反之,该误差大于等于2%时需修正调整配合比各材料用量,最终核定该配合比的表观密度;(5)装模成型混凝土试件,用塑料膜覆盖,放置在20±2℃,相对湿度大于95%的环境中养护至脱模,将脱模的试件放置在20±2℃,相对湿度大于95%的湿气养生室中养护至需要的龄期,测试各龄期强度;(6)其他两种水泥用量的配合比也按以上方法进行试验,各龄期强度都测试完毕后,三组配合比28天龄期强度进行对比,选取工作性好,强度高、综合成本最小者作为基准配合比。The mixing and mixing method of the C40-C50 high-performance concrete: in the mixing ratio trial mixing stage, the concrete mixing ratio mixing process is as follows: (1) add the weighed coarse aggregate and fine aggregate in sequence In the mixer, stir for 15s, then add 65% water, stir for 20-30s, add cement and admixture, stir for 40-60s, add 25% water and high-performance water reducer, stir for 60-90s, while stirring While observing the workability of the concrete, if the fluidity of the concrete is low, add the remaining 10% water; If the workability meets the requirements, the material will be discharged for the next step, and finally the actual water consumption and the water-cement ratio shall be verified. The water-cement ratio shall not be greater than the expected water-cement ratio drawn up in advance; (2) If the workability of the concrete does not meet the requirements , firstly, the compatibility between the high-performance superplasticizer and cement should be considered, and secondly, the compatibility with other cementitious materials and the high-performance superplasticizer or the quality of the aggregate (surface characteristics and cleanliness, etc.); On the contrary, the calculated water consumption is slightly surplus and the workability of the concrete fully meets the construction needs, which is the most ideal result; (3) After the mixing is completed, check the workability of the freshly mixed concrete, and put it into a container with a cover after it meets the requirements Stand still for a period of time to detect the loss of concrete slump over time. After this index meets the requirements, the water-binder ratio is finally approved; (4) After the time-lapse loss of slump measured according to the time interval of mixing, transportation and construction control meets the requirements, measure The apparent density of concrete. When the error between the density and the assumed apparent density is less than 2%, the amount of each material in the mix ratio may not be adjusted. On the contrary, when the error is greater than or equal to 2%, it is necessary to correct and adjust the amount of each material in the mix ratio, and finally approve the mix ratio. Apparent density; (5) Molded concrete specimens, covered with plastic film, placed at 20±2°C, and cured in an environment with a relative humidity greater than 95% until demoulding, and the demoulded specimens were placed at 20±2 ℃, relative humidity greater than 95% in the moisture curing room to the required age, and test the strength of each age; (6) The mixing ratio of the other two cements is also tested according to the above method, and the strength of each age is tested After the completion, the strength of the three groups of mix ratios at the age of 28 days was compared, and the one with good workability, high strength and minimum comprehensive cost was selected as the benchmark mix ratio.
所述的C40~C50高性能混凝土配合、搅拌方法,所使用的设备为双卧轴砼强制搅拌机,并保证在所述的配合比试拌过程中,保证实际水胶比不大于预期的水胶比。In the C40-C50 high-performance concrete blending and mixing method, the equipment used is a twin-horizontal shaft concrete forced mixer, and it is ensured that the actual water-cement ratio is not greater than the expected water-cement ratio during the trial mixing process. .
本发明的有益效果:Beneficial effects of the present invention:
1.本发明的C40~C50高性能混凝土,强度高,组成材料品种多,强度影响因素多,在诸多强度影响因素中,水灰比占第一位,因此,在对该种混凝土进行配合比设计时,如果采用理论计算确定水灰比则很难配制出来。1. The C40~C50 high-performance concrete of the present invention has high strength, many types of constituent materials, and many factors affecting strength. Among many factors affecting strength, the water-cement ratio accounts for the first place. Therefore, when the mix ratio of this kind of concrete is When designing, it is difficult to prepare if the water-cement ratio is determined by theoretical calculation.
本发明的C40~C50高性能混凝土,是对传统混凝土配合比设计方法的颠覆,其核心体现在水灰比的确定系经验拟定值,而不是计算值,或者说,高性能混凝土的水灰比不是理论计算出来的,混凝土配合比也不是仅仅靠计算和设计就能解决的简单问题,而是在实践经验积累和不断总结的基础上,事先拟定一个预期水灰比,试配时不得超过该值,结合有针对性、有方向性的一系列严谨试验而获得的实践性结论。The C40-C50 high-performance concrete of the present invention is a subversion of the traditional concrete mix ratio design method, and its core is reflected in the determination of the water-cement ratio, which is an empirical value rather than a calculated value, or in other words, the water-cement ratio of high-performance concrete It is not theoretically calculated, and the concrete mix ratio is not a simple problem that can be solved only by calculation and design, but on the basis of practical experience accumulation and continuous summary, an expected water-cement ratio is drawn up in advance, and the trial mix must not exceed this value. value, combined with the practical conclusions obtained from a series of rigorous experiments with a targeted and directional orientation.
本发明的C40~C50高性能混凝土,以此为核心进行的混凝土配合比设计过程简单明了,成功率很高,性价比令人十分满意。The C40-C50 high-performance concrete of the present invention takes this as the core to design the concrete mix ratio, which is simple and clear, has a high success rate, and is very satisfactory in cost performance.
本发明的C40~C50高性能混凝土,经大量工程实践证明,本发明新颖、具有很强的操作性和实用性。The C40-C50 high-performance concrete of the present invention has been proved by a large number of engineering practices that the present invention is novel and has strong operability and practicability.
具体实施方式:detailed description:
实施例1:Example 1:
一种C40~C50高性能混凝土,其组成包括:粗集料、细集料、水泥、外加剂、矿物掺合料和拌合用水,所述的配合比设计及搅拌方法分为四个步骤进行:(1)配合比准备阶段;(2)配合比各组成材料质量要求;(3)依配合比确定单方材料用量阶段;(4)配合比试拌阶段。A C40-C50 high-performance concrete, the composition of which includes: coarse aggregate, fine aggregate, cement, admixture, mineral admixture and mixing water, and the mixing ratio design and mixing method are divided into four steps. : (1) Mixing ratio preparation stage; (2) The quality requirements of each component material of the mixing ratio; (3) The stage of determining the amount of single material according to the mixing ratio; (4) The mixing ratio trial mixing stage.
实施例2:Example 2:
根据实施例1所述的C40~C50高性能混凝土,所述的配合比准备阶段包括:确定试配的混凝土强度,集中搅拌混凝土,管理水平较高者,混凝土强度保证率取95%,混凝土强度标准差可取4;管理水平较差者,混凝土强度保证率取95%,混凝土强度标准差宜取4或者5;零星搅拌混凝土,管理水平较高者,混凝土强度保证率取95%,混凝土强度标准差可取5;管理水平较差者,混凝土强度保证率取95%,混凝土强度标准差宜取5或者6;混凝土试配强度可按下式计算:According to the C40~C50 high-performance concrete described in Example 1, the preparation stage of the mix ratio includes: determining the strength of the concrete for trial mixing, concentrated mixing of the concrete, and for those with a higher management level, the concrete strength guarantee rate is 95%, and the concrete strength is 95%. The standard deviation can be 4; if the management level is poor, the concrete strength guarantee rate should be 95%, and the concrete strength standard deviation should be 4 or 5; for sporadic mixing concrete, the management level is high, the concrete strength guarantee rate should be 95%, and the concrete strength standard deviation should be 95%. The difference can be taken as 5; if the management level is poor, the concrete strength guarantee rate should be taken as 95%, and the standard deviation of concrete strength should be taken as 5 or 6; the strength of concrete trial mix can be calculated according to the following formula:
其中fcu.0 ≧fcu.k+1.645σWhere fcu.0≧fcu.k+1.645σ
式中fcu.0 ----- 混凝土配制强度;Where fcu.0 ----- concrete preparation strength;
式中fcu.k ----- 混凝土立方体抗压强度标准值;Where fcu.k ----- standard value of concrete cube compressive strength;
σ---- 混凝土强度标准差;σ----Standard deviation of concrete strength;
实施例3:Example 3:
根据实施例1所述的C40~C50高性能混凝土,所述的配合比各组成材料质量要求为:A.粗集料:C40混凝土用粗集料公称最大粒径不宜大于31.5mm,C50混凝土用粗集料公称最大粒径不宜大于26.5mm,二者宜优先选用连续级配锤破或反击破碎碎石,碎石母料宜优选玄武岩、安山岩、石灰岩等岩石,其单轴抗压强度宜大于100MPa,碎石压碎值宜小于10%,针片状含量宜小于10%,含泥量宜小于0.5%,碎石表观密度宜大于2.70g/cm3,其他有害杂质含量小于相应标准规定值;B. 细集料:优先选用Ⅱ区河砂,砂的细度模数宜为2.4~3.0,含泥量宜小于1.5%,表观密度宜大于2.70 g/cm3,松堆积密度宜大于1500kg/m3,如果和易性满足施工要求,也可以选用洁净机制砂;C. 水泥:优先选用普通硅酸盐水泥,对早期强度要求高或者大掺量矿物掺合料的混凝土,可选用硅酸盐水泥。水泥强度等级优先选用42.5级,原材料质量较差时,可选用52.5级水泥;D. 外加剂:优先选用高性能减水剂或高效减水剂,代表性品种按优先选用的顺序为:聚羧酸盐系、氨基羧酸盐系、萘系、氨基磺酸盐系、密胺系(三聚氰胺磺酸盐甲醛缩合物);E. 矿物掺合料:优先选用Ⅱ级粉煤灰(重要工程也可选用Ⅰ级粉煤灰),优先选用S95级粒化高炉磨细矿渣粉等矿物掺合料;F. 拌合用水:优先选用饮用水拌制混凝土,也可以使用符合JGJ63-2006其他水源的水。According to the C40~C50 high-performance concrete described in embodiment 1, the quality requirements of each component material of the described mix ratio are: A. coarse aggregate: the nominal maximum particle size of coarse aggregate for C40 concrete should not be greater than 31.5mm, and for C50 concrete The nominal maximum particle size of the coarse aggregate should not be greater than 26.5mm. Continuously graded hammer crushed or impact crushed crushed stone should be preferred for the two. Basalt, andesite, limestone and other rocks should be selected as the crushed stone master material, and the uniaxial compressive strength should be greater than 100MPa, the crushing value of gravel should be less than 10%, the content of needle flakes should be less than 10%, the mud content should be less than 0.5%, the apparent density of gravel should be greater than 2.70g/cm3, and the content of other harmful impurities should be less than the corresponding standard value ; B. Fine aggregate: river sand in zone II is preferred, the fineness modulus of the sand should be 2.4-3.0, the mud content should be less than 1.5%, the apparent density should be greater than 2.70 g/cm3, and the loose bulk density should be greater than 1500kg /m3, if the workability meets the construction requirements, clean machine-made sand can also be used; C. Cement: Ordinary Portland cement is preferred, and silicic acid can be used for concrete with high early strength requirements or large amounts of mineral admixtures salt cement. The cement strength grade is preferably grade 42.5. When the quality of raw materials is poor, grade 52.5 cement can be used; D. Admixture: high-performance water reducer or high-efficiency water reducer is preferred, and the representative varieties are in the order of preference: polycarboxylate salt series, amino carboxylate series, naphthalene series, amino sulfonate series, melamine series (melamine sulfonate formaldehyde condensate); E. Mineral admixtures: Class II fly ash is preferred (important projects also Class I fly ash can be used), mineral admixtures such as S95 granulated blast furnace slag powder are preferred; F. Mixing water: drinking water is preferred for mixing concrete, and other water sources that meet JGJ63-2006 can also be used water.
实施例4:Example 4:
根据实施例1所述的C40~C50高性能混凝土,所述的依配合比确定单方材料用量阶段为:(1)C40~C50高性能混凝土需使用两种以上的胶凝材料,考虑到形象准确,本配合比将传统意义上的水灰比改称为水胶比;(2)根据工程经验,C40~C50高性能混凝土的水胶比宜控制在0.31~0.38之间。具体取值标准是:(a)C40混凝土取值宜为0.35~0.38之间,C50混凝土取值宜为0.31~0.34之间;(b)组成混凝土原材料品质好,水胶比可取大值;反之,混凝土原材料品质较差,水胶比宜取小值。总之,不论组成混凝土原材料品质如何,混凝土水胶比取较小值,更容易获得要求的试配强度,更容易满足耐久性要求;(3)在原材料性能和质量确定的前提下,根据历史数据和经验,初步拟定预期水胶比的大小,但试拌时不要超过事先拟定的水胶比;(4)按假定表观密度法计算确定一立方米混凝土各种材料用量:(a).假定C40~C50高性能混凝土表观密度为2450±50 kg/m3,新拌混凝土实测表观密度与其误差在±2%之内时,可不进行修正,否则,应对表观密度进行修正;(b).水泥单方用量:根据水泥实际强度结合检测及施工经验拟定,C40混凝土配合比可取220kg~270kg;C50混凝土配合比可取260kg~330kg;(c).粉煤灰单方用量,根据配合比使用环境、部位、粉煤灰质量、用户对混凝土各龄期强度不同要求等限制影响因素,可选择粉煤灰的掺量占胶凝材料的15%~35%;(d).粒化高炉磨细矿渣粉单方用量,根据配合比使用环境、部位、粒化高炉磨细矿渣粉质量、用户对混凝土各龄期强度不同要求等限制影响因素,可选择粒化高炉磨细矿渣粉的掺量占胶凝材料的15%~35%;(e).矿物掺合料总量宜为胶凝材料总量的30%~40%之间;(f).(c)~(d)矿物掺合料可根据施工需要掺用一种或数种,但也不局限于这两种,经试验合格也可选择其他品种的矿物掺合料;(g).砂率确定。根据砂子的级配,细度模数、粗集料最大粒径、水胶比、工程需要、混凝土运输、输送方式的不同选择砂率,一般可取35%~40%;(h).根据拟定的水泥用量和水胶比,计算单方用水量;(i).以上各材料用量均确定后,可计算粗、细集料用量;(j).优先选用高效减水剂,代表性品种按优先选用的顺序为:聚羧酸盐系、氨基羧酸盐系、萘系、氨基磺酸盐系、密胺系(三聚氰胺磺酸盐甲醛缩合物);(5)矿物掺合料:优先选用Ⅰ级粉煤灰(一般工程、不重要工程也可选用Ⅱ级粉煤灰),优先选用S95级粒化高炉磨细矿渣粉等矿物掺合料;(6)每个强度等级混凝土选择三种不同水泥用量试拌混凝土,每种不同水泥用量之间相差20kg,控制工作性不变,以最后实际用水量反算水胶比,操作时要将水胶比控制在预期之内,新拌混凝土工作性和坍落度经时损失均满足要求后,装模成型三种不同配合比进行强度试验,测试各龄期强度,以28天抗压强度满足试配强度要求,并且水泥和其他胶凝材料之和成本最低者作为基准配合比;(7)按以上确定的单方原材料用量、预期水胶比,不同的配合比均试拌25~35升混凝土,用以检验混凝土拌合物工作性及强度。According to the C40-C50 high-performance concrete described in Example 1, the stage of determining the dosage of a single material according to the mix ratio is as follows: (1) C40-C50 high-performance concrete needs to use more than two cementitious materials, considering that the image is accurate , This mix ratio changes the traditional water-cement ratio to water-binder ratio; (2) According to engineering experience, the water-binder ratio of C40~C50 high-performance concrete should be controlled between 0.31~0.38. The specific value selection criteria are: (a) the value of C40 concrete should be between 0.35 and 0.38, and the value of C50 concrete should be between 0.31 and 0.34; (b) the quality of the raw materials for the concrete is good, and the water-binder ratio should be a large value; otherwise , the quality of concrete raw materials is poor, and the water-binder ratio should be taken as a small value. In short, regardless of the quality of the raw materials that make up the concrete, it is easier to obtain the required trial strength and meet the durability requirements if the water-binder ratio of the concrete is smaller; (3) On the premise that the performance and quality of the raw materials are determined, according to Based on experience and experience, preliminarily draw up the size of the expected water-binder ratio, but do not exceed the previously-prepared water-binder ratio during trial mixing; (4) Calculate and determine the amount of various materials for one cubic meter of concrete according to the assumed apparent density method: (a). The apparent density of C40-C50 high-performance concrete is 2450±50 kg/m3. When the measured apparent density of fresh concrete and its error are within ±2%, no correction is required; otherwise, the apparent density should be corrected; (b) .Unilateral amount of cement: According to the actual strength of cement combined with testing and construction experience, the mix ratio of C40 concrete can be 220kg~270kg; the ratio of C50 concrete can be 260kg~330kg; Location, quality of fly ash, and different requirements of users for the strength of concrete at different ages and other limiting factors, the amount of fly ash can be selected to account for 15% to 35% of the cementitious material; (d). Granulated blast furnace ground slag The amount of unilateral powder can be selected according to the restrictive factors such as the mixing ratio, use environment, location, quality of granulated blast furnace fine slag powder, and different requirements of users for the strength of concrete at different ages. 15% to 35% of the material; (e). The total amount of mineral admixtures should be between 30% and 40% of the total amount of cementitious materials; (f). (c) to (d) mineral admixtures can be According to the construction needs, one or several types of mineral admixtures can be used, but not limited to these two types. Other types of mineral admixtures can also be selected after passing the test; (g). The sand rate is determined. According to the gradation of sand, fineness modulus, maximum particle size of coarse aggregate, water-cement ratio, engineering needs, concrete transportation, and different delivery methods, the sand rate can be selected generally from 35% to 40%; (h). According to the plan Calculate the unilateral water consumption according to the cement dosage and water-binder ratio; (i). After the above materials are determined, the amount of coarse and fine aggregates can be calculated; (j). High-efficiency water reducers are preferred, and representative varieties are prioritized The order of selection is: polycarboxylate series, amino carboxylate series, naphthalene series, sulfamate series, melamine series (melamine sulfonate formaldehyde condensate); (5) mineral admixture: preferred Ⅰ Class II fly ash (class II fly ash can also be used for general projects and unimportant projects), and mineral admixtures such as S95 grade granulated blast furnace slag powder are preferred; (6) Three different types of concrete are selected for each strength grade The amount of cement used for trial mixing concrete, the difference between the amount of each type of cement is 20kg, the control workability remains unchanged, and the water-cement ratio is calculated based on the final actual water consumption. During operation, the water-cement ratio must be controlled within the expected range. After the performance and slump loss over time meet the requirements, three different mix ratios are molded to carry out strength tests, and the strength of each age is tested. The 28-day compressive strength meets the test strength requirements, and cement and other cementitious materials The one with the lowest sum cost shall be used as the benchmark mix ratio; (7) According to the amount of unilateral raw materials determined above and the expected water-cement ratio, different mix ratios shall be mixed with 25-35 liters of concrete to test the workability and strength of the concrete mixture. .
实施例5:Example 5:
根据实施例1所述的C40~C50高性能混凝土的配合、搅拌方法,所述的配合比试拌阶段,其砼配合比搅拌工艺为:(1)将称量好的粗集料、细集料按先后顺序加入搅拌机中,搅拌15s,然后加入65%的水,搅拌20~30 s,加入水泥和掺合料,搅拌40~60s,加入25%的水和高性能减水剂,搅拌60~90s,边搅拌边观察混凝土和易性,若混凝土流动性小,则加入剩余10%水;若混凝土流动性仍小,则继续加入0.2%~0.5%的高性能减水剂,继续搅拌60~90s,若混凝土和易性满足要求,则出料进行下一步工作,最后核定实际用水量,核定水胶比,该水胶比不得大于事先拟定的预期水胶比;(2)若混凝土和易性不满足要求,则首先需考虑高性能减水剂与水泥的相容性问题,其次考虑与其他胶凝材料与高性能减水剂相容性问题或集料的质量问题(表面特征和洁净程度等);反之,经计算的用水量略有剩余而混凝土的工作性完全满足施工需要,这是最理想的结果;(3)搅拌完毕后检测新拌混凝土的工作性,满足要求后放入带盖容器中静止一段时间检测混凝土坍落度经时损失,此项指标满足要求后最终核定水胶比;(4)按搅拌、运输和施工控制的时间间隔测定的坍落度经时损失满足要求后,测定混凝土的表观密度,该密度与假定表观密度误差小于2%时可不调整配合比各材料用量,反之,该误差大于等于2%时需修正调整配合比各材料用量,最终核定该配合比的表观密度;(5)装模成型混凝土试件,用塑料膜覆盖,放置在20±2℃,相对湿度大于95%的环境中养护至脱模,将脱模的试件放置在20±2℃,相对湿度大于95%的湿气养生室中养护至需要的龄期,测试各龄期强度;(6)其他两种水泥用量的配合比也按以上方法进行试验,各龄期强度都测试完毕后,三组配合比28天龄期强度进行对比,选取工作性好,强度高、综合成本最小者作为基准配合比。According to the mixing and mixing method of C40-C50 high-performance concrete described in Example 1, in the mixing ratio test mixing stage, the concrete mixing ratio mixing process is: (1) the weighed coarse aggregate, fine aggregate Add to the mixer in sequence, stir for 15 seconds, then add 65% water, stir for 20-30 seconds, add cement and admixtures, stir for 40-60 seconds, add 25% water and high-performance water reducing agent, stir for 60-30 seconds For 90 seconds, observe the workability of the concrete while stirring. If the fluidity of the concrete is low, add the remaining 10% water; 90s, if the workability of the concrete meets the requirements, the material will be discharged for the next step, and finally the actual water consumption and the water-cement ratio shall be verified, and the water-cement ratio shall not be greater than the expected water-cement ratio drawn up in advance; (2) If the concrete If the performance does not meet the requirements, the compatibility between the high-performance water reducer and cement should be considered first, and then the compatibility with other cementitious materials and the high-performance water reducer or the quality of the aggregate (surface characteristics and cleanliness) should be considered. degree, etc.); on the contrary, the calculated water consumption is slightly surplus and the workability of the concrete fully meets the construction needs, which is the most ideal result; (3) After the mixing is completed, the workability of the freshly mixed concrete is tested, and it is put into the The time-lapse loss of concrete slump is detected after standing in a container with a cover for a period of time, and the water-binder ratio is finally approved after this index meets the requirements; (4) The time-lapse loss of slump measured according to the time interval of mixing, transportation and construction control meets the requirements After the requirement, measure the apparent density of the concrete. When the error between the density and the assumed apparent density is less than 2%, the amount of each material in the mix ratio may not be adjusted. On the contrary, when the error is greater than or equal to 2%, it is necessary to correct and adjust the amount of each material in the mix ratio. Final approval The apparent density of the mix ratio; (5) The molded concrete specimen is covered with a plastic film, placed in an environment of 20±2°C and a relative humidity greater than 95% for curing until demoulding, and the demoulded specimen is placed At 20±2°C, in a moisture curing room with a relative humidity greater than 95%, it is cured to the required age, and the strength of each age is tested; (6) The mixing ratio of the other two cements is also tested according to the above method. After all the strength tests are completed, the three groups of mix ratios are compared for 28-day age strength, and the one with good workability, high strength and minimum comprehensive cost is selected as the benchmark mix ratio.
实施例6:Embodiment 6:
根据实施例1或2或3或4或5所述的C40~C50高性能混凝土配合、搅拌方法,所使用的设备为双卧轴砼强制搅拌机,并保证在所述的配合比试拌过程中,保证实际水胶比不大于预期的水胶比。According to the C40~C50 high-performance concrete mixing and mixing method described in embodiment 1 or 2 or 3 or 4 or 5, the equipment used is a twin-horizontal shaft concrete forced mixer, and it is ensured that in the mixing ratio trial mixing process, Ensure that the actual water-binder ratio is not greater than the expected water-binder ratio.
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| CN107651921A (en) * | 2017-10-26 | 2018-02-02 | 上海建工材料工程有限公司 | Underwater C35 ~ C40 the concrete formulating methods of high pressure resistant high-thin arch dam poured under ultra-deep water environment |
| CN108256245A (en) * | 2018-01-24 | 2018-07-06 | 叶寿春 | A kind of high performance concrete preparation method |
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| CN112341063A (en) * | 2020-11-26 | 2021-02-09 | 中土木(北京)技术检测有限公司 | Medium-low grade machine-made sand concrete mix proportion debugging method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107651921A (en) * | 2017-10-26 | 2018-02-02 | 上海建工材料工程有限公司 | Underwater C35 ~ C40 the concrete formulating methods of high pressure resistant high-thin arch dam poured under ultra-deep water environment |
| CN108256245A (en) * | 2018-01-24 | 2018-07-06 | 叶寿春 | A kind of high performance concrete preparation method |
| CN108256245B (en) * | 2018-01-24 | 2021-10-29 | 叶寿春 | Preparation method of high-performance concrete |
| CN108818924A (en) * | 2018-06-07 | 2018-11-16 | 中铁二局第工程有限公司 | A kind of preparation method mixing sand concrete |
| CN111056791A (en) * | 2019-12-16 | 2020-04-24 | 保利长大工程有限公司 | A kind of steel shell immersed tube self-compacting concrete mix proportion design method and concrete |
| CN112341063A (en) * | 2020-11-26 | 2021-02-09 | 中土木(北京)技术检测有限公司 | Medium-low grade machine-made sand concrete mix proportion debugging method |
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