CN106836227B - A kind of reinforced concrete structure and its method of construction of included cathodic protection function - Google Patents
A kind of reinforced concrete structure and its method of construction of included cathodic protection function Download PDFInfo
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- E—FIXED CONSTRUCTIONS
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23F13/02—Inhibiting corrosion of metals by anodic or cathodic protection cathodic; Selection of conditions, parameters or procedures for cathodic protection, e.g. of electrical conditions
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- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
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Abstract
本发明公开了一种自带阴极防护功能的钢筋混凝土结构及其建造方法,所述钢筋混凝土结构包括:由免拆模板组成的模板结构,浇筑在模板结构内的混凝土,埋置在混凝土内的多根钢筋,及用于对钢筋施加恒定大小电流的外部电源;免拆模板由多层间隔设置的纤维材料层和具有导电功能的胶凝材料层构成;其中,至少一层所述纤维材料层由碳纤维增强复合材料构成;免拆模板的上下两端为胶凝材料层,每层纤维材料层均包裹在相邻的两层胶凝材料层之间。所述自带阴极防护功能的钢筋混凝土结构,在建造阶段就直接浇筑成一个整体,自身具有阴极保护功能,能应用在混凝土材料内部富含腐蚀介质或外部环境恶劣的情况,降低了对建筑原材料净化处理的要求和材料成本。
The invention discloses a reinforced concrete structure with a cathodic protection function and a construction method thereof. The reinforced concrete structure comprises: a formwork structure composed of formwork without dismantling, concrete poured in the formwork structure, and a formwork embedded in the concrete. A plurality of steel bars, and an external power supply for applying a constant current to the steel bars; the non-dismantling formwork is composed of multiple layers of fiber material layers arranged at intervals and a gel material layer with conductive functions; wherein, at least one layer of the fiber material layer It is composed of carbon fiber reinforced composite materials; the upper and lower ends of the non-demolition formwork are cementitious material layers, and each fiber material layer is wrapped between two adjacent cementitious material layers. The reinforced concrete structure with its own cathodic protection function is directly poured into a whole during the construction stage. It has a cathodic protection function and can be applied to the situation where the interior of the concrete material is rich in corrosive media or the external environment is harsh, reducing the impact on construction raw materials. Decontamination requirements and material costs.
Description
技术领域technical field
本发明涉及钢筋混凝土结构领域,尤其涉及一种自带阴极防护功能的钢筋混凝土结构及其建造方法。The invention relates to the field of reinforced concrete structures, in particular to a reinforced concrete structure with a cathodic protection function and a construction method thereof.
背景技术Background technique
近十几年来,我国重大基础设施以前所未有的规模高速发展。然而,许多地区面临着基础资源匮乏的难题,天然河砂资源短缺,无法满足我国建筑规模扩大所需建筑用砂的要求。海砂作为我国一种相对丰富的资源,应该合理、科学地考虑海水和海沙的资源化利用。自20世纪90年代中后期开始大量出现,随着沿海经济的快速发展和城市化建设的不断推进,建设用海砂量急剧推升。然而海砂中含有高浓度氯离子,会导致钢筋腐蚀,结构劣化等一系列问题,影响基础设施建设的发展和人民人身财产的安全,成为沿海地区热点社会问题之一。In the past ten years, my country's major infrastructure has developed at an unprecedented scale. However, many areas are facing the problem of lack of basic resources, and the shortage of natural river sand resources cannot meet the requirements of construction sand for the expansion of construction scale in our country. As a relatively abundant resource in my country, sea sand should be rationally and scientifically considered for resource utilization of sea water and sea sand. Since the mid-to-late 1990s, it has appeared in large numbers. With the rapid development of the coastal economy and the continuous advancement of urbanization, the amount of sea sand used for construction has increased sharply. However, sea sand contains a high concentration of chloride ions, which will lead to a series of problems such as corrosion of steel bars and structural deterioration, which will affect the development of infrastructure construction and the safety of people's personal and property, and become one of the hot social issues in coastal areas.
由于阴极保护可以减低钢筋表面氯离子浓度,因此如在结构体系中及时引入阴极保护,不仅可以保证结构力学和耐久性能,同时还可考虑放宽对混凝土原材料氯离子含量的要求。显然,该方法对于内部含有高浓度氯离子的混凝土结构(如海砂混凝土)具有独特的优势,不仅提高了混凝土结构的安全性和耐久性,同时降低了对建筑原材料(海砂)净化处理的要求和材料成本。Since cathodic protection can reduce the concentration of chloride ions on the surface of steel bars, timely introduction of cathodic protection in the structural system can not only ensure structural mechanics and durability, but also consider relaxing the requirements for the content of chloride ions in concrete raw materials. Obviously, this method has unique advantages for concrete structures with high concentration of chloride ions inside (such as sea sand concrete), which not only improves the safety and durability of concrete structures, but also reduces the cost of purification treatment of building raw materials (sea sand) requirements and material costs.
因此,现有技术还有待于改进和发展。Therefore, the prior art still needs to be improved and developed.
发明内容Contents of the invention
鉴于上述现有技术的不足,本发明的目的在于提供一种自带阴极防护功能的钢筋混凝土结构及其建造方法,所述自带阴极防护功能的钢筋混凝土结构,自带阴极保护功能,提高了混凝土结构的安全性和耐久性,同时降低了对建筑原材料净化处理的要求和材料成本。In view of the above-mentioned deficiencies in the prior art, the object of the present invention is to provide a reinforced concrete structure with a cathodic protection function and a construction method thereof. The reinforced concrete structure with a cathodic protection function has a cathodic protection function. The safety and durability of concrete structures, while reducing the requirements and material costs for decontamination of building raw materials.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种自带阴极防护功能的钢筋混凝土结构,包括:由免拆模板组成的模板结构,浇筑在模板结构内的混凝土,埋置在混凝土内的多根钢筋,及用于对钢筋施加恒定大小的电流的外部电源;A reinforced concrete structure with its own cathodic protection function, including: a formwork structure composed of formwork without demolition, concrete poured in the formwork structure, multiple steel bars embedded in the concrete, and steel bars of constant size external power supply of current;
所述免拆模板由多层间隔设置的纤维材料层和具有导电功能的胶凝材料层构成;其中,至少一层所述纤维材料层由碳纤维增强复合材料构成;所述免拆模板的上下两端为所述胶凝材料层,每层所述纤维材料层均包裹在相邻的两层所述胶凝材料层之间;The disassembly-free formwork is composed of multiple layers of fiber material layers arranged at intervals and a gel material layer with conductive function; wherein, at least one layer of the fiber material layer is composed of carbon fiber reinforced composite materials; the upper and lower sides of the disassembly-free formwork The end is the gelling material layer, and each layer of the fiber material layer is wrapped between two adjacent layers of the gelling material layer;
所述多根钢筋之间电性连接;所述钢筋、混凝土、免拆模板、外部电源依次电性连接。The plurality of steel bars are electrically connected; the steel bars, concrete, non-demolition formwork, and external power supply are electrically connected in sequence.
所述的自带阴极防护功能的钢筋混凝土结构,其中,所述胶凝材料层由胶凝材料构成,所述胶凝材料按重量份计,包括以下组分:水泥1份、水0.3~0.7份、硅粉0.1~0.3份、高分子聚合物0.1~0.5份、塑化剂0.004~0.01份、减水剂0.002~0.030份和碳纤维丝0.005~0.03份。The reinforced concrete structure with cathodic protection function, wherein the cementitious material layer is composed of cementitious material, and the cementitious material comprises the following components in parts by weight: 1 part of cement, 0.3-0.7 parts of water 0.1-0.3 parts of silicon powder, 0.1-0.5 parts of high molecular polymer, 0.004-0.01 parts of plasticizer, 0.002-0.030 parts of water reducing agent and 0.005-0.03 parts of carbon fiber.
所述的自带阴极防护功能的钢筋混凝土结构,其中,所述纤维材料层为纤维布、纤维网格布或纤维板中的其中一种。In the reinforced concrete structure with cathodic protection function, the fiber material layer is one of fiber cloth, fiber mesh cloth or fiber board.
一种如上所述的自带阴极防护功能的钢筋混凝土结构的建造方法,包括步骤:A method for constructing a reinforced concrete structure with a self-contained cathodic protection function as described above, comprising the steps of:
A、制备免拆模板;A, prepare the formwork that does not need to be disassembled;
B、以免拆模板形成模板结构;B. To avoid dismantling the formwork to form a formwork structure;
C、在模板结构内扎好钢筋,将钢筋之间进行电性连接,然后浇筑混凝土;C. Tie steel bars in the formwork structure, electrically connect the steel bars, and then pour concrete;
D、连接外部电源,使钢筋、混凝土、免拆模板、外部电源依次电性连接,得到所述自带阴极防护功能的钢筋混凝土结构。D. Connecting to an external power supply, so that steel bars, concrete, non-demolition formwork, and external power supply are electrically connected in sequence to obtain the reinforced concrete structure with its own cathodic protection function.
所述的自带阴极防护功能的钢筋混凝土结构的建造方法,其中,所述步骤A具体包括:The construction method of the reinforced concrete structure with self-contained cathodic protection function, wherein, the step A specifically includes:
A1、配制具有导电功能的胶凝材料;A1, preparation of gelling material with conductive function;
A2、在清洁后的免拆模板的模具底部浇筑胶凝材料,形成第一层胶凝材料层;在第一层胶凝材料层之上铺设纤维材料,形成第一层纤维材料层;在第一层纤维材料层上浇筑胶凝材料,形成第二层胶凝材料层;在第二层胶凝材料层上铺设纤维材料,形成第二层纤维材料层;依次类推,在最后一层纤维材料层上浇筑胶凝材料,形成最后一层胶凝材料层,然后沿模刮平,形成板胚;其中,至少一层所述纤维材料层由碳纤维增强复合材料构成;A2. Pour cementitious material at the bottom of the mold of the cleaned free template to form the first cementitious material layer; lay fiber material on the first cementitious material layer to form the first fiber material layer; Pour cementitious material on one layer of fiber material to form the second layer of cementitious material; lay fiber material on the second layer of cementitious material to form the second layer of fiber material; and so on, in the last layer of fiber material pouring cementitious material on top of each other to form the final cementitious material layer, and then scrape it flat along the mold to form a slab; wherein at least one layer of the fiber material layer is made of carbon fiber reinforced composite material;
A3、在板胚上盖上模具顶板,进行预压成型,形成板材;对板材进行固化养护,使板材固化为模板;A3. Cover the mold top plate on the slab blank, perform pre-press molding to form a plate; perform curing and maintenance on the plate, so that the plate is solidified into a template;
A4、脱模,取出模板,然后继续常温养护一段时间后,制得免拆模板。A4. Demoulding, taking out the formwork, and then continuing to maintain it at room temperature for a period of time to obtain a non-demolition formwork.
所述的自带阴极防护功能的钢筋混凝土结构的建造方法,其中,所述步骤A1中,所述胶凝材料层由胶凝材料构成,所述胶凝材料按重量份计,包括以下组分:水泥1份、水0.3~0.7份、硅粉0.1~0.3份、高分子聚合物0.1~0.5份、塑化剂0.004~0.01份、减水剂0.002~0.030份和碳纤维丝0.005~0.03份。The method for constructing a reinforced concrete structure with a self-contained cathodic protection function, wherein, in the step A1, the cementitious material layer is composed of a cementitious material, and the cementitious material includes the following components in parts by weight : 1 part of cement, 0.3~0.7 part of water, 0.1~0.3 part of silicon powder, 0.1~0.5 part of high molecular polymer, 0.004~0.01 part of plasticizer, 0.002~0.030 part of water reducing agent and 0.005~0.03 part of carbon fiber.
所述的自带阴极防护功能的钢筋混凝土结构的建造方法,其中,所述步骤A3中,进行预压成型的预压压力为4~10KN,预压时间为1~3h。The method for constructing a reinforced concrete structure with cathodic protection function, wherein, in the step A3, the pre-pressing pressure for pre-pressing is 4-10KN, and the pre-pressing time is 1-3 hours.
所述的自带阴极防护功能的钢筋混凝土结构的建造方法,其中,所述步骤A3中,对板材进行固化养护的温度为20~25℃,养护时间为46~50h。The method for constructing a reinforced concrete structure with cathodic protection function, wherein, in the step A3, the curing temperature for the plate is 20-25° C., and the curing time is 46-50 hours.
所述的自带阴极防护功能的钢筋混凝土结构的建造方法,其中,所述步骤A4中,常温养护的时间为5~10天。The method for constructing a reinforced concrete structure with cathodic protection function, wherein, in the step A4, the normal temperature curing time is 5 to 10 days.
所述的自带阴极防护功能的钢筋混凝土结构的建造方法,其中,所述步骤C还包括:在浇筑混凝土之前,检测并确保模板结构内钢筋的电连接良好;在浇筑混凝土之后,对浇筑后的混凝土进行养护。The construction method of the reinforced concrete structure with cathodic protection function, wherein, the step C also includes: before pouring the concrete, detecting and ensuring that the electrical connection of the steel bars in the formwork structure is good; after pouring the concrete, after pouring concrete for curing.
有益效果:本发明提供了一种自带阴极防护功能的钢筋混凝土结构及其建造方法,所述自带阴极防护功能的钢筋混凝土结构,在建造阶段就直接浇筑成一个整体,自身具有阴极保护功能,省去了阴极保护体系安装的劳动,提高了混凝土结构的安全性和耐久性,能应用在混凝土材料内部富含腐蚀介质或外部环境恶劣的情况,降低了对建筑原材料净化处理的要求和材料成本。Beneficial effects: the invention provides a reinforced concrete structure with cathodic protection function and its construction method. The reinforced concrete structure with cathodic protection function is directly poured into a whole at the construction stage, and has cathodic protection function itself , which saves the labor of installing the cathodic protection system, improves the safety and durability of the concrete structure, can be applied to the situation where the interior of the concrete material is rich in corrosive media or the external environment is harsh, and reduces the requirements for the purification of building raw materials and materials cost.
附图说明Description of drawings
图1是本发明纤维复合材料多功能免拆模板较佳实施例的结构示意图。Fig. 1 is a schematic structural view of a preferred embodiment of the fiber composite multi-functional non-disassembly formwork of the present invention.
图2是本发明所述自带阴极防护功能的钢筋混凝土结构示意图。Fig. 2 is a schematic diagram of a reinforced concrete structure with cathodic protection function according to the present invention.
图3是本发明所述自带阴极防护功能的钢筋混凝土结构的建造方法流程图。Fig. 3 is a flow chart of the construction method of the reinforced concrete structure with cathodic protection function according to the present invention.
图4是本发明纤维复合材料多功能免拆模板的制备方法的流程图。Fig. 4 is a flow chart of the preparation method of the fiber composite multifunctional non-detachable formwork of the present invention.
具体实施方式Detailed ways
本发明提供一种自带阴极防护功能的钢筋混凝土结构及其建造方法,为使本发明的目的、技术方案及效果更加清楚、明确,以下对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。The present invention provides a reinforced concrete structure with cathodic protection function and its construction method. In order to make the purpose, technical solution and effect of the present invention clearer and clearer, the present invention will be further described in detail below. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
本发明提供一种纤维复合材料多功能免拆模板,其中,所述纤维复合材料多功能免拆模板由多层间隔设置的纤维材料层和具有导电功能的胶凝材料层构成;其中,至少一层所述纤维材料层由碳纤维增强复合材料构成;所述纤维复合材料多功能免拆模板的上下两端为所述胶凝材料层,每层所述纤维材料层均包裹在相邻的两层所述胶凝材料层之间。The present invention provides a multifunctional non-dismantling formwork of fiber composite materials, wherein the multifunctional non-dismantling formwork of fiber composite materials is composed of multiple layers of fiber material layers arranged at intervals and gelling material layers with conductive functions; wherein at least one The fiber material layer is composed of carbon fiber reinforced composite material; the upper and lower ends of the fiber composite material multifunctional non-disassembly formwork are the cementitious material layer, and the fiber material layer of each layer is wrapped in two adjacent layers between the gelling material layers.
本发明所述纤维材料层由纤维材料构成,所述纤维材料包括碳纤维材料和玻璃纤维材料。例如,可以为纤维增强复合材料(FRP,Fiber Reinforced Polymer/Plastic)或者碳纤维增强复合材料(CFRP,Carbon Fiber Reinforced Polymer/Plastic)。The fiber material layer in the present invention is composed of fiber materials, and the fiber materials include carbon fiber materials and glass fiber materials. For example, it may be a fiber reinforced composite material (FRP, Fiber Reinforced Polymer/Plastic) or a carbon fiber reinforced composite material (CFRP, Carbon Fiber Reinforced Polymer/Plastic).
本发明所述纤维材料的类型为纤维布、纤维网格布或纤维板。也就是说,本发明所述纤维材料层为纤维布、纤维网格布或纤维板中的其中一种。例如FRP布、FRP网格布或FRP板。而本发明所述碳纤维增强复合材料的具体形式也可以为碳纤维布(CFRP布)、碳纤维网格布(CFRP网格布)或碳纤维板(CFRP板)。The type of fiber material in the present invention is fiber cloth, fiber mesh cloth or fiber board. That is to say, the fiber material layer in the present invention is one of fiber cloth, fiber mesh cloth or fiber board. Such as FRP cloth, FRP grid cloth or FRP board. The specific form of the carbon fiber reinforced composite material in the present invention can also be carbon fiber cloth (CFRP cloth), carbon fiber mesh cloth (CFRP mesh cloth) or carbon fiber plate (CFRP plate).
本发明所述纤维复合材料多功能免拆模板,也即是是一种采用CFRP材料为主体的、导电胶凝材料为载体的多功能复合免拆模板。其可以同时作为阴极保护体系中的辅助阳极以及结构加固板材,同时满足防止钢筋锈蚀和结构加固两大功效,其作为钢筋混凝土建筑的永久免拆模板,可以为结构提供长期阴极保护,对结构的钢筋腐蚀进行主动干预。The fiber composite material multifunctional non-dismantling formwork of the present invention is a multifunctional composite non-dismantling formwork using CFRP material as the main body and conductive gel material as the carrier. It can be used as an auxiliary anode and a structural reinforcement plate in the cathodic protection system at the same time, and at the same time meet the two functions of preventing steel corrosion and structural reinforcement. As a permanent demolition-free formwork for reinforced concrete buildings, it can provide long-term cathodic protection for the structure. Active intervention in rebar corrosion.
本发明较佳实施例的纤维复合材料多功能免拆模板,如图1所示,所述具有导电功能的胶凝材料层设置有3层,分别为第一层胶凝材料层11、第二层胶凝材料层13、第三层胶凝材料层15,所述纤维材料层设置有2层,分别为第一层纤维材料层12、第二层纤维材料层14;第一层胶凝材料层11和第三层胶凝材料层15设置在纤维复合材料多功能免拆模板的上下两端,第一层纤维材料层12包裹在其相邻的第一层胶凝材料层11和第二层胶凝材料层13之间,第二层纤维材料层14包裹在其相邻的第二层胶凝材料层13和第三层胶凝材料层15之间;其中,第一层纤维材料层12和第二层纤维材料层14均由碳纤维增强复合材料构成,例如均为CFRP布。The fiber composite material multifunctional dismantling-free formwork of the preferred embodiment of the present invention, as shown in Figure 1, the gelling material layer with conductive function is provided with 3 layers, respectively the first layer of gelling material layer 11, the second layer of gelling material layer Layer cementitious material layer 13, the third layer cementitious material layer 15, described fibrous material layer is provided with 2 layers, is respectively the first layer of fibrous material layer 12, the second layer of fibrous material layer 14; the first layer of cementitious material Layer 11 and the third layer of cementitious material layer 15 are arranged on the upper and lower ends of the fiber composite multifunctional non-demolition formwork, and the first layer of fiber material layer 12 is wrapped in its adjacent first layer of cementitious material layer 11 and the second Between the layers of cementitious material layer 13, the second layer of fiber material layer 14 is wrapped between its adjacent second layer of cementitious material layer 13 and the third layer of cementitious material layer 15; wherein, the first layer of fiber material layer 12 and the second layer of fiber material layer 14 are both made of carbon fiber reinforced composite material, for example, both are CFRP cloth.
进一步的,所述胶凝材料层由胶凝材料构成,所述胶凝材料为水泥基无机胶凝材料,按重量份计,所述胶凝材料包括以下组分:水泥1份、水0.3~0.7份、硅粉0.1~0.3份、高分子聚合物0.1~0.5份、塑化剂0.004~0.01份、减水剂0.002~0.030份和碳纤维丝0.005~0.03份。Further, the cementitious material layer is composed of cementitious material, and the cementitious material is cement-based inorganic cementitious material, and the cementitious material includes the following components in parts by weight: 1 part of cement, 0.3~ 0.7 parts, silicon powder 0.1~0.3 parts, polymer 0.1~0.5 parts, plasticizer 0.004~0.01 parts, water reducing agent 0.002~0.030 parts and carbon fiber filaments 0.005~0.03 parts.
优选的,所述胶凝材料层的厚度为0.5mm~10mm,更优选为2mm~4mm,例如厚度为3mm。Preferably, the thickness of the gelling material layer is 0.5 mm to 10 mm, more preferably 2 mm to 4 mm, for example, the thickness is 3 mm.
本发明纤维复合材料多功能免拆模板(免拆模板),用于作为钢筋混凝土结构建造过程中的模板,免于拆卸,并能够构成阴极保护系统,保护埋置在混凝土中的钢筋,其是一种结合阴极保护和结构加固双重功效的永久性免拆模板,能在建筑工程施工中,既解决钢筋锈蚀的问题,又可以代替木制临时模板使用,为社会节约资源,保护环境,减少模板成本,加快施工速度。The fiber composite material multifunctional non-demolition formwork (demolition-free formwork) of the present invention is used as a formwork in the construction process of reinforced concrete structures, free from disassembly, and can constitute a cathodic protection system to protect the steel bars embedded in the concrete, which is A permanent non-demolition formwork combined with dual functions of cathodic protection and structural reinforcement, which can not only solve the problem of steel corrosion in construction projects, but also can be used instead of wooden temporary formwork, saving resources for the society, protecting the environment, and reducing formwork cost and speed up construction.
需要说明的是,以上所述阴极保护也即是外加电流阴极保护技术,其是基于PH-电位图原理提出来的,通过向钢筋施加阴极电流而使钢筋电位落在免蚀区,进而达到保护钢筋的目的。辅助阳极是外加电流阴极保护系统的重要组成部分。所述阴极保护的原理为公知常识,此处不再赘述。It should be noted that the cathodic protection mentioned above is also the impressed current cathodic protection technology, which is proposed based on the principle of PH-potential diagram. By applying cathodic current to the steel bar, the steel bar potential falls in the corrosion-free area, thereby achieving protection. purpose of reinforcement. Auxiliary anodes are an important part of impressed current cathodic protection systems. The principle of cathodic protection is common knowledge and will not be repeated here.
本发明纤维复合材料多功能免拆模板,在建造钢筋混凝土结构时,可以替代传统木制或钢制模板,并且不用拆卸,具体使用时,可以利用所述纤维复合材料多功能免拆模板,建造成带阴极防护功能的新型纤维复合材料多功能免拆模板-钢筋-混凝土组合结构体系,由于该结构体系从一开始就可以通入阴极防护电流,对结构的钢筋腐蚀进行主动干预,使钢筋极化并从混凝土钢筋表面向外赶走有害的腐蚀介质,如氯离子等,从而达到防护钢筋的目的。The multifunctional non-demolition formwork of the fiber composite material of the present invention can replace the traditional wooden or steel formwork when building a reinforced concrete structure, and does not need to be disassembled. A new type of fiber composite material with cathodic protection function does not need to disassemble the formwork-reinforcement-concrete composite structure system. Since the structure system can be fed with cathodic protection current from the beginning, it can actively intervene in the corrosion of steel bars in the structure, making the steel bars extremely It oxidizes and drives away harmful corrosive media, such as chloride ions, from the surface of the concrete reinforcement, so as to achieve the purpose of protecting the reinforcement.
本发明实施例还提供一种自带阴极防护功能的钢筋混凝土结构,即带阴极防护功能的新型纤维复合材料多功能免拆模板-钢筋-混凝土组合结构,如图2所示,所述自带阴极防护功能的钢筋混凝土结构包括:免拆模板1组成的模板结构,浇筑在模板结构内的混凝土2,埋置在混凝土2内的多根钢筋3,及用于对钢筋3施加恒定大小的电流的外部电源4。其中,所述多根钢筋3之间电性连接;所述钢筋3、混凝土2、免拆模板1、外部电源4依次电性连接。The embodiment of the present invention also provides a reinforced concrete structure with cathodic protection function, that is, a new type of fiber composite material multi-functional dismantling-free formwork-steel bar-concrete composite structure with cathodic protection function, as shown in Figure 2, the self-contained The reinforced concrete structure with cathodic protection function includes: a formwork structure consisting of no-demolition formwork 1, concrete 2 poured in the formwork structure, multiple steel bars 3 embedded in the concrete 2, and a constant current for applying a constant magnitude to the steel bars 3 The external power supply 4. Wherein, the plurality of steel bars 3 are electrically connected; the steel bars 3, the concrete 2, the non-demolition formwork 1, and the external power source 4 are electrically connected in sequence.
为了达到阴极防护的目的,本发明钢筋3-混凝土2-免拆模板1结构体系应形成完整的电通路而能顺利地传递阴极保护电流。因此,本发明实施例中,所述外部电源4连接于钢筋3和免拆模板1内的纤维材料层之间,使钢筋3、外部电源4、纤维材料层形成回路,构成阴极防护系统。其中,由CFRP材料构成的纤维材料层为阴极防护系统的阳极,钢筋为阴极防护系统的阴极。所述的纤维复合材料多功能免拆模板,在本发明自带阴极防护功能的钢筋混凝土结构中,起到了组合结构材料和辅助阳极的作用,其在长期荷载、环境因素和保护电流共同作用下,具有可靠的力学性能、电化学特性和耐久性等,能支撑新型结构体系同时发挥结构性能增强和阴极防护的功能。In order to achieve the purpose of cathodic protection, the steel bar 3-concrete 2-demolition-free formwork 1 structural system of the present invention should form a complete electrical path to smoothly transmit the cathodic protection current. Therefore, in the embodiment of the present invention, the external power supply 4 is connected between the steel bar 3 and the fiber material layer in the formwork 1, so that the steel bar 3, the external power supply 4, and the fiber material layer form a loop to form a cathodic protection system. Among them, the fiber material layer made of CFRP material is the anode of the cathodic protection system, and the steel bar is the cathode of the cathodic protection system. The multifunctional non-dismantling formwork of fiber composite material, in the reinforced concrete structure with cathodic protection function of the present invention, plays the role of combined structural material and auxiliary anode, under the combined action of long-term load, environmental factors and protective current , has reliable mechanical properties, electrochemical properties and durability, etc., and can support new structural systems while exerting the functions of structural performance enhancement and cathodic protection.
由于利用了纤维复合材料多功能免拆模板的力学性能和电化学特性,使得纤维复合材料多功能免拆模板在新型结构体系中,充当了组合结构材料和辅助阳极的双重角色,这样将结构性能增强和阴极防护两种功能有效地整合在一个体系中。该体系在传统组合结构的基础增加了一个阴极防护系统,这样不仅沿袭了组合结构的优点,同时又获得了结构的阴极防护。Due to the utilization of the mechanical properties and electrochemical properties of the multifunctional non-demolition formwork of fiber composite materials, the multifunctional non-demolition formwork of fiber composite materials plays the dual role of combined structural materials and auxiliary anodes in the new structural system, so that the structural properties The two functions of reinforcement and cathodic protection are effectively integrated in one system. The system adds a cathodic protection system on the basis of the traditional composite structure, which not only inherits the advantages of the composite structure, but also obtains the cathodic protection of the structure.
优选的,还可以在图2所示的自带阴极防护功能的钢筋混凝土结构中增加控制装置和检测装置,所述控制装置串联在以上形成的回路中,用于对回路中的电流大小进行控制;而所述检测装置连接在钢筋和混凝土之间,用于对钢筋的腐蚀状况进行检测。Preferably, a control device and a detection device can also be added to the reinforced concrete structure with its own cathodic protection function shown in Figure 2, and the control device is connected in series in the loop formed above to control the current in the loop ; and the detection device is connected between the steel bar and the concrete, and is used to detect the corrosion condition of the steel bar.
在图2所示的钢筋混凝土结构中,纤维复合材料多功能免拆模板,其内部存在的CFRP布,作为联系结构加固和阴极保护两大体系的纽带,既作为结构加固材料又起到了辅助阳极的作用,而具有导电功能的胶凝材料能够传递保护电流,从而能够使钢筋混凝土主体结构从开始建造就得到较好的保护。In the reinforced concrete structure shown in Figure 2, the fiber composite material multifunctional non-demolition formwork, and the CFRP cloth inside it serves as the link connecting the two systems of structural reinforcement and cathodic protection, and serves as both a structural reinforcement material and an auxiliary anode. The role of the conductive cementitious material can transmit the protective current, so that the reinforced concrete main structure can be better protected from the beginning of construction.
本发明所述CFRP材料不仅具备良好的力学性能,而且作为主要成分的CFRP材料导电性良好,电极电位接近贵金属的电化学特性。在本发明中,CFRP材料一方面用作加固材料与结构工程共同受力,提高结构的力学性能;另一方面作为辅助阳极对结构施以外加电流阴极保护从而保护结构。The CFRP material of the present invention not only has good mechanical properties, but also has good conductivity as the main component of the CFRP material, and the electrode potential is close to the electrochemical properties of noble metals. In the present invention, on the one hand, the CFRP material is used as a reinforcing material and the structural engineering is jointly stressed to improve the mechanical properties of the structure; on the other hand, it is used as an auxiliary anode to apply external current cathodic protection to the structure to protect the structure.
本发明纤维复合材料多功能免拆模板,能够在一个体系中实现结构加固和阴极保护的有机结合,达到了标本兼治的效果。相较于传统木制或钢制模板,这种纤维复合板强度高,耐腐蚀,导电性好,耐久性能好。在施工过程中采用该发明中的免拆模板,可以使主体结构从一开始就得到较好的保护,避免后期修复所需要的高额经济成本。The fiber composite material multifunctional dismantling-free formwork of the present invention can realize the organic combination of structural reinforcement and cathodic protection in one system, and achieve the effect of treating both symptoms and root causes. Compared with traditional wooden or steel formwork, this fiber composite board has high strength, corrosion resistance, good electrical conductivity and good durability. In the construction process, the demolition-free formwork of the invention is used, so that the main structure can be better protected from the beginning, and the high economic cost required for later restoration can be avoided.
本发明所述的纤维复合材料多功能免拆模板-钢筋-混凝土组合结构体系,将免拆模板1,钢筋2和混凝土3在施工阶段同时浇筑成一个整体。In the fiber composite material multifunctional non-demolition formwork-reinforcement-concrete combined structure system of the present invention, the non-demolition formwork 1, reinforcement bars 2 and concrete 3 are simultaneously poured into a whole in the construction stage.
具体的,本发明实施例提供一种自带阴极防护功能的钢筋混凝土结构的建造方法,如图3所示,包括步骤:Specifically, an embodiment of the present invention provides a method for constructing a reinforced concrete structure with cathodic protection function, as shown in Figure 3, including steps:
S100、制备免拆模板;S100, preparing a formwork without dismantling;
S200、以免拆模板(纤维复合材料多功能免拆模板)形成模板结构;S200. The non-demolition formwork (multifunctional non-demolition formwork of fiber composite material) forms a formwork structure;
S300、在模板结构内扎好钢筋,将钢筋之间进行电性连接,然后浇筑混凝土;S300. Fasten the steel bars in the formwork structure, electrically connect the steel bars, and then pour concrete;
S400、连接外部电源,使钢筋、混凝土、免拆模板、外部电源依次电性连接,使结构整体通电,以使钢筋和免拆模板之间形成电流回路,即得到所述自带阴极防护功能的钢筋混凝土结构。S400. Connect an external power supply to electrically connect steel bars, concrete, non-dismantling formwork, and external power supply in sequence, and electrify the structure as a whole, so that a current loop is formed between the steel bars and the non-dismantling formwork, that is, the self-contained cathodic protection function is obtained. reinforced-concrete structure.
进一步的,所述步骤S300还包括:在浇筑混凝土之前,检测并确保模板结构内钢筋的电连接良好;在浇筑混凝土之后,对浇筑后的混凝土进行养护。Further, the step S300 also includes: before pouring concrete, detecting and ensuring good electrical connection of steel bars in the formwork structure; after pouring concrete, curing the poured concrete.
本发明所述的自带阴极防护功能的钢筋混凝土结构,可以为各种形状结构,不仅仅限于梁式结构,还可为各种有保护需要的钢筋混凝土结构形状,如圆形构件等。The reinforced concrete structure with cathodic protection function in the present invention can be of various shapes, not only limited to beam structure, but also can be of various shapes of reinforced concrete structures requiring protection, such as circular members.
本发明所提供的一种带阴极防护功能的纤维复合材料多功能免拆模板-钢筋-混凝土组合结构体系,基于纤维复合材料多功能免拆模板优异的力学性能、电化学特性和可设计等优点,利用纤维复合材料多功能免拆模板兼作组合结构材料和辅助阳极的双重用途,从而将结构性能增强和阴极防护两种功能整合一个新型组合结构体系。该结构体系不仅沿袭了纤维增强复合材料-混凝土组合结构的优点,而且能通过CFRP材料对混凝土内钢筋施加微小的电流,实现了结构阴极防护的目的。该结构体系能应用在混凝土材料内部富含腐蚀介质或外部环境恶劣的情况下,结构的钢筋仍能得到足够的保护,如具有代表性的海砂混凝土。而且,组合结构中发挥双重用途的免拆模板在施工阶段就与混凝土直接浇筑成一个整体,省去了阴极保护体系安装的劳动。The present invention provides a fiber composite material multifunctional non-demolition formwork-rebar-concrete composite structure system with cathodic protection function, based on the excellent mechanical properties, electrochemical properties and designability of the fiber composite multifunctional non-demolition formwork , using the fiber composite multifunctional non-demolition formwork as the dual purpose of composite structural material and auxiliary anode, so as to integrate the two functions of structural performance enhancement and cathodic protection into a new composite structural system. This structural system not only inherits the advantages of fiber-reinforced composite material-concrete composite structure, but also can apply a small current to the steel bars inside the concrete through the CFRP material, achieving the purpose of cathodic protection of the structure. This structural system can be applied in the case where the interior of the concrete material is rich in corrosive media or the external environment is harsh, and the steel bars of the structure can still be adequately protected, such as the representative sea sand concrete. Moreover, the non-demolition formwork that plays a dual role in the composite structure is directly poured into a whole with the concrete during the construction stage, which saves the labor of installing the cathodic protection system.
本发明不仅为建筑工程领域提供一种新型混凝土耐久性保障策略,同时提供一种安全且经济的海砂混凝土应用技术,具有广泛的工程应用前景和重大的社会意义。The invention not only provides a novel concrete durability guarantee strategy for the field of construction engineering, but also provides a safe and economical sea sand concrete application technology, which has broad engineering application prospects and great social significance.
本发明实施例还提供一种如以上所述的纤维复合材料多功能免拆模板(免拆模板)的制备方法,如图4所示,包括步骤:The embodiment of the present invention also provides a method for preparing the fiber composite multifunctional non-demolition formwork (demolition-free formwork) as described above, as shown in Figure 4, including the steps:
S110、配制具有导电功能的胶凝材料。所述胶凝材料用于粘贴包裹CFRP材料。S110, preparing a gelling material with a conductive function. The gelling material is used for sticking and wrapping the CFRP material.
其中,所述步骤S110中,所述胶凝材料层由胶凝材料构成,按重量份计,所述胶凝材料包括以下组分:水泥1份、水0.3~0.7份、硅粉0.1~0.3份、高分子聚合物0.1~0.5份、塑化剂0.004~0.01份、减水剂0.002~0.030份和碳纤维丝0.005~0.03份。其中,高分子聚合物可以为可再分散粉或丁苯乳胶。Wherein, in the step S110, the cementitious material layer is composed of cementitious material, and the cementitious material comprises the following components in parts by weight: 1 part of cement, 0.3-0.7 part of water, 0.1-0.3 part of silicon powder 0.1-0.5 parts of polymer, 0.004-0.01 parts of plasticizer, 0.002-0.030 parts of water reducing agent and 0.005-0.03 parts of carbon fiber. Wherein, the polymer can be redispersible powder or styrene-butadiene latex.
例如,优选的,所述胶凝材料按重量份计,包括以下组分:水泥1份、水0.5份、硅粉0.1份、可再分散粉0.3份、塑化剂0.008份、减水剂0.005份和碳纤维丝0.015份,其中,碳纤维丝为2mm长的碳纤维丝。将以上组分经过机器混合搅拌后,制备得到的水泥基无机胶凝材料,抗压强度可以达到50MPa,抗折强度可达到8MPa,导电率低于0.1S/m。For example, preferably, the cementitious material includes the following components in parts by weight: 1 part of cement, 0.5 part of water, 0.1 part of silicon fume, 0.3 part of redispersible powder, 0.008 part of plasticizer, 0.005 part of water reducer parts and 0.015 parts of carbon fiber filaments, wherein the carbon fiber filaments are 2mm long carbon fiber filaments. After the above components are mixed by machine, the prepared cement-based inorganic gelling material has a compressive strength of 50MPa, a flexural strength of 8MPa, and a conductivity of less than 0.1S/m.
S120、在清洁后的免拆模板的模具底部浇筑胶凝材料,形成第一层胶凝材料层;在第一层胶凝材料层之上铺设纤维材料,形成第一层纤维材料层;在第一层纤维材料层上浇筑胶凝材料,形成第二层胶凝材料层;在第二层胶凝材料层上铺设纤维材料,形成第二层纤维材料层;依次类推,在最后一层纤维材料层上浇筑胶凝材料,形成最后一层胶凝材料层,然后沿模刮平,形成板胚;其中,至少一层所述纤维材料层由碳纤维增强复合材料构成。S120. Pour cementitious material at the bottom of the mold of the cleaned free formwork to form the first cementitious material layer; lay fiber material on the first cementitious material layer to form the first fiber material layer; Pour cementitious material on one layer of fiber material to form the second layer of cementitious material; lay fiber material on the second layer of cementitious material to form the second layer of fiber material; and so on, in the last layer of fiber material Pour cementitious material on top of each other to form the last cementitious material layer, and then scrape it flat along the mold to form a slab; wherein at least one layer of the fiber material is made of carbon fiber reinforced composite material.
例如,在制备如图1所述的纤维复合材料多功能免拆模板时,在清洁后的免拆模板的模具底部浇筑胶凝材料,形成第一层胶凝材料层11;在第一层胶凝材料层11之上铺设碳纤维布(CFRP布),形成第一层纤维材料层12;在第一层纤维材料层12上浇筑胶凝材料,形成第二层胶凝材料层13;在第二层胶凝材料层13上铺设碳纤维布,形成第二层纤维材料层14;在第二层纤维材料层14上浇筑胶凝材料,形成第三层胶凝材料层15,然后沿模刮平,形成板胚。For example, when preparing the fiber composite multifunctional non-dismantling formwork as described in Figure 1, the cementitious material is poured at the bottom of the mold of the cleaned non-dismantling formwork to form the first layer of cementitious material layer 11; Lay carbon fiber cloth (CFRP cloth) on the cement material layer 11 to form the first layer of fiber material layer 12; pour cement material on the first layer of fiber material layer 12 to form the second layer of cement material layer 13; Spread carbon fiber cloth on the first layer of cementitious material layer 13 to form the second layer of fiber material layer 14; pour cementitious material on the second layer of fiber material layer 14 to form the third layer of cementitious material layer 15, and then scrape it flat along the mold, A slab is formed.
S130、在板胚上盖上模具顶板,进行预压成型,形成板材;对板材进行固化养护(锁膜养护),使板材固化为模板。S130. Cover the mold top plate on the slab blank, perform pre-press molding to form a slab; perform curing and curing (film-locking curing) on the slab, so that the slab is cured into a formwork.
其中,所述步骤S130还包括模具的准备:准备免拆模板的模具,清洗模具,保证清洁。Wherein, the step S130 also includes the preparation of the mould: prepare the mould, which does not need to dismantle the formwork, and clean the mould, to ensure its cleanliness.
S140、脱模,取出模板,然后继续常温养护一段时间后,得到所述纤维复合材料多功能免拆模板。S140. Demoulding, taking out the formwork, and then continuing to maintain at room temperature for a period of time to obtain the multifunctional non-dismantling formwork of the fiber composite material.
进一步的,所述步骤S130中,进行预压成型的预压压力为4~10KN。优选的预压压力为5KN。Further, in the step S130, the pre-compression pressure for pre-compression molding is 4-10KN. The preferred preload pressure is 5KN.
进一步的,所述步骤S130中,进行预压成型的预压时间为1~3h。优选的预压时间为2h。Further, in the step S130, the pre-compression time for pre-compression molding is 1-3 hours. The preferred pre-pressing time is 2h.
进一步的,所述步骤S130中,对板材进行固化养护的温度为20~25℃。Further, in the step S130, the temperature for curing and curing the plate is 20-25°C.
进一步的,所述步骤S130中,对板材进行固化养护的时间为46~50h,例如48h。Further, in the step S130, the time for curing and curing the plate is 46-50 hours, for example, 48 hours.
进一步的,所述步骤S140中,常温养护的时间为5~10天。优选的常温养护的时间为7天。Further, in the step S140, the curing time at room temperature is 5-10 days. The preferred normal temperature curing time is 7 days.
本发明所提供的纤维复合材料多功能免拆模板,由于采用了可以作为辅助阳极材料以及结构加固的CFRP材料作为主体,选用了导电性能良好的胶凝材料作为粘接剂,该永久免拆模板可以为钢筋混凝土结构从建成初期开始进行阴极保护,从根本上避免钢筋腐蚀所导致的结构劣化。The multifunctional non-dismantling formwork of fiber composite material provided by the present invention adopts the CFRP material which can be used as auxiliary anode material and structural reinforcement as the main body, and selects the gelling material with good electrical conductivity as the adhesive. Cathodic protection can be carried out for reinforced concrete structures from the initial stage of construction, fundamentally avoiding structural deterioration caused by corrosion of steel bars.
另外,在充分考虑组合结构设计和阴极保护要求的前提下,可根据构件的截面类型及实施部位,工作环境,施工操作等因素,选用不同种类、截面型式的CFRP型材,灵活设计纤维复合材料多功能免拆模板的截面型式,选择导电功能的胶凝材料层和纤维材料层的设置层数,及制作不同厚度的模板,以适用不同类型结构的不同部位使用。In addition, under the premise of fully considering the combined structure design and cathodic protection requirements, CFRP profiles of different types and cross-section types can be selected according to the cross-section type of the component and the implementation position, working environment, construction operation and other factors, and the fiber composite material can be flexibly designed. The cross-section type of the functional non-demolition formwork, the number of layers of the conductive gel material layer and the fiber material layer, and the production of formwork with different thicknesses are suitable for use in different parts of different types of structures.
本发明所述的纤维复合材料多功能免拆模板,由多层碳纤维布、水泥基无机胶凝材料组成,达到了建筑模板的要求,其结构简单,工艺简便,质量稳定,实用性强,施用方便,推广应用前景好,并具有显著的经济效益和社会效益。The fiber composite multifunctional non-dismantling formwork of the present invention is composed of multi-layer carbon fiber cloth and cement-based inorganic gelling material, which meets the requirements of building formwork. It has simple structure, simple process, stable quality, strong practicability, and It is convenient, has good prospects for popularization and application, and has remarkable economic and social benefits.
综上所述,本发明提供了一种自带阴极防护功能的钢筋混凝土结构及其建造方法,所述自带阴极防护功能的钢筋混凝土结构,在建造阶段就直接浇筑成一个整体,自身具有阴极保护功能,省去了阴极保护体系安装的劳动,提高了混凝土结构的安全性和耐久性,能应用在混凝土材料内部富含腐蚀介质或外部环境恶劣的情况,降低了对建筑原材料净化处理的要求和材料成本。In summary, the present invention provides a reinforced concrete structure with cathodic protection function and its construction method. The reinforced concrete structure with cathodic protection function is directly poured into a whole during the construction stage, and it has a cathodic protection function. The protection function saves the labor of installing the cathodic protection system, improves the safety and durability of the concrete structure, and can be used in situations where the interior of the concrete material is rich in corrosive media or the external environment is harsh, reducing the requirements for the purification of building materials and material costs.
应当理解的是,本发明的应用不限于上述的举例,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be understood that the application of the present invention is not limited to the above examples, and those skilled in the art can make improvements or transformations according to the above descriptions, and all these improvements and transformations should belong to the protection scope of the appended claims of the present invention.
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