CN106827028A - Carbon tetrachloride dispensing feeding-distribution device and its method of work in one kind treatment underground water - Google Patents
Carbon tetrachloride dispensing feeding-distribution device and its method of work in one kind treatment underground water Download PDFInfo
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- CN106827028A CN106827028A CN201611176108.1A CN201611176108A CN106827028A CN 106827028 A CN106827028 A CN 106827028A CN 201611176108 A CN201611176108 A CN 201611176108A CN 106827028 A CN106827028 A CN 106827028A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/28—Means for performing other operations combined with cutting for counting the number of cuts or measuring cut lenghts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/005—Computer numerical control means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/58—Treatment of water, waste water, or sewage by removing specified dissolved compounds
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/30—Organic compounds
- C02F2101/36—Organic compounds containing halogen
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Abstract
本发明公开了一种处理地下水中四氯化碳投药分料装置及其工作方法,由分料机构、摆动杆、传送带、定尺机构、刀台、输送装置、压紧机构、电器控制柜、工作台组成;所述工作台底部设有电器控制柜,上部中心布置有刀台;所述定尺机构位于工作台上部一端,定尺机构与工作台螺纹连接;所述刀台一侧设有输送装置,刀台另一侧设有传送带,其中输送装置前侧布置有压紧机构;所述分料机构位于传送带尾端,分料机构与传送带固定连接;所述分料机构上布置有摆动杆;本发明所述的一种处理地下水中四氯化碳投药分料装置,该装置自动化程度高,加工制造精度高,操作简单方便,有效避免了诸多人为因素,降低了劳动强度。
The invention discloses a dosing and distributing device for treating carbon tetrachloride in underground water and a working method thereof. The workbench is composed of an electrical control cabinet at the bottom of the workbench, and a knife table is arranged in the center of the upper part; the length-setting mechanism is located at one end of the upper part of the workbench, and the length-setting mechanism is threadedly connected with the workbench; one side of the knife table is provided with Conveying device, a conveyor belt is provided on the other side of the knife table, wherein a pressing mechanism is arranged on the front side of the conveying device; the material distribution mechanism is located at the end of the conveyor belt, and the material distribution mechanism is fixedly connected with the conveyor belt; a swinging mechanism is arranged on the material distribution mechanism. Rod; a carbon tetrachloride dosing and distributing device for treating groundwater according to the present invention has a high degree of automation, high manufacturing precision, simple and convenient operation, effectively avoids many human factors, and reduces labor intensity.
Description
技术领域technical field
本发明属于样品处理设备领域,具体涉及一种处理地下水中四氯化碳投药分料装置及其工作方法。The invention belongs to the field of sample processing equipment, and in particular relates to a device for dosing and distributing carbon tetrachloride in ground water and a working method thereof.
背景技术Background technique
样品剪切是四氯化碳样品加工中常见的工序,样品剪切的主要设备是样品剪切机,而普通样品剪切机存在诸多不足。Sample shearing is a common process in the processing of carbon tetrachloride samples. The main equipment for sample shearing is the sample shearing machine, but the common sample shearing machine has many deficiencies.
普通样品剪切机存在的主要不足有:The main disadvantages of ordinary sample shears are:
1.工精度不高1. The working precision is not high
造成加工精度不高的主要原因,一方面是加工尺寸由操作人员用普通钢尺手动测得,精度难以保证;另一方面采用异步电动机带动链条传动机构,这样不仅定位精度低,而且易造成剪切面的机械偏差,这种偏差随加工样品宽度增加而加大。The main reason for the low processing accuracy is that on the one hand, the processing size is manually measured by the operator with an ordinary steel ruler, and the accuracy is difficult to guarantee; on the other hand, the asynchronous motor is used to drive the chain transmission mechanism, which not only has low positioning accuracy, but also easily causes shearing. The mechanical deviation of the cut surface, which increases with the width of the processed sample.
2.操作繁琐,容易出错2. The operation is cumbersome and error-prone
样品剪切机需要人工操作,剪切动作的控制需人工完成,占用人力资源,也容易出错。The sample shearing machine requires manual operation, and the control of the shearing action needs to be completed manually, which takes up human resources and is prone to errors.
3.能耗大,效率低3. High energy consumption and low efficiency
样品剪切机的动力系统一般使用普通异步电机,在剪板过程中不断启停,能耗大、效率低。The power system of the sample shearing machine generally uses an ordinary asynchronous motor, which starts and stops continuously during the shearing process, resulting in high energy consumption and low efficiency.
由普通样品剪切机发展而来的传统自动样品剪切机采用继电器作为控制器,其控制系统较复杂,参数改变不灵活,大量接线使系统可靠性降低,维修率高,降低了生产效率。The traditional automatic sample shearing machine developed from the ordinary sample shearing machine uses a relay as the controller. Its control system is more complicated, and the parameters are not flexible to change. A large number of wiring reduces the reliability of the system, and the maintenance rate is high, which reduces the production efficiency.
随着我国经济的持续高速增长,社会对各类样品的需求量不断增长,对样品加工的精度提出了更高的要求,另外,随着企业之间的竞争日益加剧和人力资源成本的上升,厂家为了在竞争中占据有利地位,除了保证样品加工的精度外,对样品加工的效率也提出了更高的要求。With the continuous rapid growth of my country's economy, the society's demand for various samples continues to grow, and higher requirements are placed on the accuracy of sample processing. In addition, with the increasing competition among enterprises and the increase in human resource costs, In order to occupy a favorable position in the competition, manufacturers not only ensure the accuracy of sample processing, but also put forward higher requirements for the efficiency of sample processing.
基于上述情况,样品生产加工企业迫切需要高精度、高效率的生产设备。样品剪切机是样品加工企业的关键生产设备之一。在可预见的未来,样品剪切机发展将是,一些资金雄厚的企业,出巨资购买全新数控样品剪切机;相当一批中小企业没有足够的资金,希望通过对原设备的技术改造来满足要求。对普通样品剪切机或传统自动样品剪切机升级改造,提高工作效率和剪板精度,降低能耗,这方面有较大的市场需求。Based on the above situation, sample production and processing enterprises urgently need high-precision and high-efficiency production equipment. Sample shearing machine is one of the key production equipment of sample processing enterprises. In the foreseeable future, the development of sample shearing machines will be that some enterprises with strong funds will spend huge sums of money to purchase new CNC sample shearing machines; quite a number of small and medium-sized enterprises do not have enough funds and hope to improve the quality of the original equipment through technical transformation. fulfil requirements. There is a large market demand for upgrading and transforming ordinary sample shearing machines or traditional automatic sample shearing machines to improve work efficiency, shearing accuracy, and reduce energy consumption.
发明内容Contents of the invention
为了解决上述技术问题,本发明提供一种处理地下水中四氯化碳投药分料装置,包括:分料机构1,摆动杆2,传送带3,定尺机构4,刀台5,输送装置6,压紧机构7,电器控制柜8,工作台9;所述工作台9底部设有电器控制柜8,上部中心布置有刀台5,刀台5与工作台9螺纹连接;所述定尺机构4位于工作台9上部一端,定尺机构4与工作台9螺纹连接;所述刀台5一侧设有输送装置6,刀台5另一侧设有传送带3,其中输送装置6前侧布置有压紧机构7,压紧机构7与输送装置6铰链连接;所述分料机构1位于传送带3尾端,分料机构1与传送带3固定连接;所述分料机构1上布置有摆动杆2,其中摆动杆2向两侧摆动的角度值在30°~60°之间。In order to solve the above technical problems, the present invention provides a carbon tetrachloride dosing and distributing device for treating groundwater, comprising: a distributing mechanism 1, a swing rod 2, a conveyor belt 3, a length-setting mechanism 4, a knife table 5, a conveying device 6, Compression mechanism 7, electrical control cabinet 8, workbench 9; said workbench 9 bottom is provided with electrical appliance control cabinet 8, and upper center is arranged with knife platform 5, and knife platform 5 is threadedly connected with workbench 9; said sizing mechanism 4 is located at one end of the upper part of the workbench 9, and the sizing mechanism 4 is threadedly connected with the workbench 9; one side of the knife table 5 is provided with a conveying device 6, and the other side of the knife table 5 is provided with a conveyor belt 3, wherein the conveying device 6 is arranged on the front side There is a pressing mechanism 7, which is hingedly connected with the conveying device 6; the material distribution mechanism 1 is located at the tail end of the conveyor belt 3, and the material distribution mechanism 1 is fixedly connected with the conveyor belt 3; a swing rod is arranged on the material distribution mechanism 1 2. The angle at which the swing rod 2 swings to both sides is between 30° and 60°.
进一步的,所述定尺机构4包括:定尺气缸4-1,气缸安装板4-2,定尺安装座4-3,调节轴4-4,压力传感器4-5;所述气缸安装板4-2中心置有定尺气缸4-1,其中定尺气缸4-1推动轴与气缸安装板4-2贯通;所述气缸安装板4-2两侧底端设有定尺安装座4-3,气缸安装板4-2与定尺安装座4-3焊接固定;所述定尺气缸4-1推动轴端部设有调节轴4-4,调节轴4-4与定尺气缸4-1螺纹连接,其中调节轴4-4端部中心置有压力传感器4-5,调节轴(4-4)内部设有螺纹松紧传感器;螺纹松紧传感器、压力传感器4-5通过导线与电器控制柜8控制相连。Further, the measuring mechanism 4 includes: a measuring cylinder 4-1, a cylinder mounting plate 4-2, a measuring mounting seat 4-3, an adjusting shaft 4-4, and a pressure sensor 4-5; the cylinder mounting plate 4-2 is equipped with a fixed-length cylinder 4-1 in the center, wherein the push shaft of the fixed-length cylinder 4-1 is connected with the cylinder mounting plate 4-2; the bottom ends of both sides of the cylinder mounting plate 4-2 are provided with a fixed-length mounting seat 4 -3, the cylinder mounting plate 4-2 is welded and fixed with the fixed-length mounting seat 4-3; the end of the pushing shaft of the fixed-length cylinder 4-1 is provided with an adjustment shaft 4-4, and the adjustment shaft 4-4 is connected with the fixed-length cylinder 4 -1 threaded connection, wherein the center of the end of the adjustment shaft 4-4 is equipped with a pressure sensor 4-5, and the inside of the adjustment shaft (4-4) is provided with a thread tightness sensor; the thread tightness sensor and the pressure sensor 4-5 are controlled by wires and electrical appliances Cabinet 8 controls are connected.
进一步的,所述输送装置6包括:链轮6-1,压紧传感器6-2,减速器6-3,驱动电机6-4,滚轮6-5,限位机构传感器6-6,物料传感器6-7,槽钢支架6-8,动力支撑板6-9;所述槽钢支架6-8一端设有链轮6-1,另一端设有物料传感器6-7,链轮6-1数量为3个,其中链轮6-1底部设有压紧传感器6-2;所述槽钢支架6-8上均匀分布有滚轮6-5,滚轮6-5数量不低于3个,滚轮6-5与槽钢支架6-8滚动连接;所述动力支撑板6-9位于槽钢支架6-8中部,动力支撑板6-9与槽钢支架6-8焊接固定,其中动力支撑板6-9上设有减速器6-3和驱动电机6-4,减速器6-3与驱动电机6-4驱动连接;所述限位机构传感器6-6位于两个相邻的滚轮6-5之间,限位机构传感器6-6与槽钢支架6-8螺纹连接;Further, the conveying device 6 includes: a sprocket 6-1, a compression sensor 6-2, a reducer 6-3, a drive motor 6-4, a roller 6-5, a limit mechanism sensor 6-6, and a material sensor 6-7, channel steel bracket 6-8, power support plate 6-9; one end of the channel steel bracket 6-8 is provided with a sprocket 6-1, the other end is provided with a material sensor 6-7, and the sprocket 6-1 The number is 3, wherein the bottom of the sprocket 6-1 is provided with a compression sensor 6-2; the channel steel bracket 6-8 is evenly distributed with rollers 6-5, the number of rollers 6-5 is not less than 3, and the number of rollers 6-5 is not less than 3. 6-5 is rollingly connected with the channel steel support 6-8; the power support plate 6-9 is located in the middle of the channel steel support 6-8, and the dynamic support plate 6-9 is welded and fixed with the channel steel support 6-8, wherein the dynamic support plate 6-9 is provided with a reducer 6-3 and a drive motor 6-4, and the reducer 6-3 is connected to the drive motor 6-4; the limit mechanism sensor 6-6 is located on two adjacent rollers 6-4 5, the limit mechanism sensor 6-6 is threadedly connected with the channel steel bracket 6-8;
所述压紧传感器6-2、驱动电机6-4、限位机构传感器6-6和物料传感器6-7均通过导线与电器控制柜8控制相连。The compression sensor 6-2, drive motor 6-4, limit mechanism sensor 6-6 and material sensor 6-7 are all controlled and connected to the electrical control cabinet 8 through wires.
进一步的,所述限位机构传感器6-6包括:固定板6-6-1,立辊6-6-2,调节槽6-6-3,安装孔定位器6-6-4;所述固定板6-6-1两端设有安装孔定位器6-6-4,其中两个安装孔定位器6-6-4之间设有调节槽6-6-3,调节槽6-6-3数量为2个;所述立辊6-6-2位于调节槽6-6-3内,立辊6-6-2与调节槽6-6-3螺纹连接;Further, the limit mechanism sensor 6-6 includes: a fixed plate 6-6-1, a vertical roller 6-6-2, an adjustment groove 6-6-3, and a mounting hole locator 6-6-4; Mounting hole locators 6-6-4 are provided at both ends of the fixing plate 6-6-1, and an adjustment groove 6-6-3 is provided between the two installation hole locators 6-6-4, and an adjustment groove 6-6 -3 The number is 2; the vertical roller 6-6-2 is located in the adjustment groove 6-6-3, and the vertical roller 6-6-2 is threadedly connected with the adjustment groove 6-6-3;
安装孔定位器6-6-4通过导线与电器控制柜8控制相连。The mounting hole locator 6-6-4 is controlled and connected with the electrical control cabinet 8 through wires.
进一步的,所述调节轴4-4由高分子材料压模成型,调节轴4-4的组成成分和制造过程如下:Further, the adjustment shaft 4-4 is formed by compression molding of polymer materials, and the composition and manufacturing process of the adjustment shaft 4-4 are as follows:
一、调节轴4-4组成成分:1. The composition of the adjustment axis 4-4:
按重量份数计,3-(甲基2-(苄基氨基甲酰)乙酰基)丙酸甲酯156~187份,4-[2,4-双(1,1-二甲基丙基)苯氧基]丁酸66~123份,4-(1-羟基-4-氧代环己基)苯基氨基甲酸叔丁酯76~171份,3-(N,N-二羟乙基)氨基-4-甲氧基乙酰苯胺116~211份,5-氨基-2-(二甲基氨基)苄基甲基氨基甲酸叔丁酯113~198份,N-(5-氯-2-甲氧基苯基)-3-羟基-2-萘甲酰胺230~292份,浓度为66ppm~83ppm的乙酸-1-甲氧基-2-丙基酯142~163份,5,6-二氢-4-(2-甲基-4-硝基苯基)吡啶-1(2H)-羧酸叔丁酯48~79份,4-[4-氨基-2-(羟基甲基)苯基]-3,6-二氢-1(2H)-吡啶羧酸1,1-二甲基乙酯81~138份,交联剂92~133份,4-[(5-氨基甲酰基邻甲苯基)偶氮]-3-羟基-2-萘酰胺121~177份,1,2,5,6-四氢-4-甲氧基-2-氧代吡啶-3-羧酸乙酯167~220份,2-[2,4-双(1,1-二甲基丙基)苯氧基]丁酰氯252~312份;In parts by weight, 156-187 parts of methyl 3-(methyl 2-(benzylcarbamoyl)acetyl) propionate, 4-[2,4-bis(1,1-dimethylpropyl )phenoxy]butanoic acid 66~123 parts, 4-(1-hydroxy-4-oxocyclohexyl) tert-butyl carbamate 76~171 parts, 3-(N,N-dihydroxyethyl) 116-211 parts of amino-4-methoxyacetanilide, 113-198 parts of tert-butyl 5-amino-2-(dimethylamino)benzylmethylcarbamate, N-(5-chloro-2-methyl 230-292 parts of oxyphenyl)-3-hydroxy-2-naphthylcarboxamide, 142-163 parts of 1-methoxy-2-propyl acetate with a concentration of 66ppm-83ppm, 5,6-dihydro -4-(2-methyl-4-nitrophenyl)pyridine-1(2H)-carboxylic acid tert-butyl ester 48~79 parts, 4-[4-amino-2-(hydroxymethyl)phenyl] 81-138 parts of 1,1-dimethylethyl 3,6-dihydro-1(2H)-pyridinecarboxylate, 92-133 parts of cross-linking agent, 4-[(5-carbamoyl o-tolyl )Azo]-3-hydroxy-2-naphthylamide 121~177 parts, 1,2,5,6-tetrahydro-4-methoxy-2-oxopyridine-3-carboxylic acid ethyl ester 167~220 parts Parts, 252-312 parts of 2-[2,4-bis(1,1-dimethylpropyl)phenoxy]butyryl chloride;
所述交联剂为氰酸(1-甲基亚乙基)双-(4,1-亚苯)酯、1,3-二异氰酸根合甲基苯、1,1-环己基二乙酸单甲酯中的任意一种;The cross-linking agent is (1-methylethylene) bis-(4,1-phenylene) cyanate, 1,3-diisocyanatomethylbenzene, 1,1-cyclohexyl diacetic acid Any of the monomethyl esters;
二、调节轴4-4的制造过程,包含以下步骤:2. The manufacturing process of the adjustment shaft 4-4 includes the following steps:
第1步:在反应釜中加入电导率为5.25μS/cm~6.67μS/cm的超纯水1950~2630份,启动反应釜内搅拌器,转速为97rpm~146rpm,启动加热泵,使反应釜内温度上升至114℃~141℃;依次加入3-(甲基2-(苄基氨基甲酰)乙酰基)丙酸甲酯、4-[2,4-双(1,1-二甲基丙基)苯氧基]丁酸、4-(1-羟基-4-氧代环己基)苯基氨基甲酸叔丁酯,搅拌至完全溶解,调节pH值为6.2~9.6,将搅拌器转速调至157rpm~193rpm,温度为143℃~172℃,酯化反应10~20小时;Step 1: Add 1,950 to 2,630 parts of ultrapure water with a conductivity of 5.25 μS/cm to 6.67 μS/cm into the reactor, start the stirrer in the reactor at a speed of 97 rpm to 146 rpm, and start the heating pump to make the reactor The internal temperature rises to 114 ° C ~ 141 ° C; sequentially add 3-(methyl 2-(benzylcarbamoyl) acetyl) propionate methyl ester, 4-[2,4-bis(1,1-dimethyl Propyl)phenoxy]butyric acid, tert-butyl 4-(1-hydroxy-4-oxocyclohexyl)phenylcarbamate, stir until completely dissolved, adjust the pH value to 6.2-9.6, adjust the speed of the agitator to 157rpm~193rpm, the temperature is 143°C~172°C, and the esterification reaction is 10~20 hours;
第2步:取3-(N,N-二羟乙基)氨基-4-甲氧基乙酰苯胺、5-氨基-2-(二甲基氨基)苄基甲基氨基甲酸叔丁酯进行粉碎,粉末粒径为830~1270目;加入N-(5-氯-2-甲氧基苯基)-3-羟基-2-萘甲酰胺混合均匀,平铺于托盘内,平铺厚度为40mm~68mm,采用剂量为7.4kGy~12.2kGy、能量为8.4MeV~13.2MeV的α射线辐照140~250分钟,以及同等剂量的β射线辐照150~300分钟;Step 2: Take 3-(N,N-dihydroxyethyl)amino-4-methoxyacetanilide and 5-amino-2-(dimethylamino)benzylmethylcarbamate tert-butyl ester for crushing , the particle size of the powder is 830-1270 mesh; add N-(5-chloro-2-methoxyphenyl)-3-hydroxy-2-naphthylcarboxamide and mix evenly, spread it on the tray with a thickness of 40mm ~68mm, irradiated with α-rays with a dose of 7.4kGy-12.2kGy and energy of 8.4MeV-13.2MeV for 140-250 minutes, and with the same dose of β-rays for 150-300 minutes;
第3步:经第2步处理的混合粉末溶于乙酸-1-甲氧基-2-丙基酯中,加入反应釜,搅拌器转速为214rpm~293rpm,温度为134℃~172℃,启动真空泵使反应釜的真空度达到-0.49MPa~2.16MPa,保持此状态反应17~26小时;泄压并通入氡气,使反应釜内压力为0.83MPa~1.42MPa,保温静置20~34小时;搅拌器转速提升至246rpm~325rpm,同时反应釜泄压至0MPa;依次加入5,6-二氢-4-(2-甲基-4-硝基苯基)吡啶-1(2H)-羧酸叔丁酯、4-[4-氨基-2-(羟基甲基)苯基]-3,6-二氢-1(2H)-吡啶羧酸1,1-二甲基乙酯完全溶解后,加入交联剂搅拌混合,使得反应釜溶液的亲水亲油平衡值为6.4~8.3,保温静置18~30小时;Step 3: Dissolve the mixed powder treated in step 2 in acetic acid-1-methoxy-2-propyl ester, add to the reaction kettle, the stirrer speed is 214rpm~293rpm, the temperature is 134℃~172℃, start The vacuum pump makes the vacuum degree of the reactor reach -0.49MPa~2.16MPa, and keep it in this state for 17~26 hours; release the pressure and let the radon gas into the reactor, so that the pressure in the reactor is 0.83MPa~1.42MPa, and keep it for 20~34 hours hour; the stirrer speed increased to 246rpm ~ 325rpm, while the reaction kettle was depressurized to 0MPa; sequentially added 5,6-dihydro-4-(2-methyl-4-nitrophenyl)pyridine-1(2H)- tert-butyl carboxylate, 4-[4-amino-2-(hydroxymethyl)phenyl]-3,6-dihydro-1(2H)-pyridinecarboxylic acid 1,1-dimethylethyl ester completely dissolved Finally, add the cross-linking agent and stir and mix, so that the hydrophilic-lipophilic balance value of the reaction kettle solution is 6.4-8.3, and keep the temperature for 18-30 hours;
第4步:在搅拌器转速为260rpm~358rpm时,依次加入4-[(5-氨基甲酰基邻甲苯基)偶氮]-3-羟基-2-萘酰胺、1,2,5,6-四氢-4-甲氧基-2-氧代吡啶-3-羧酸乙酯和2-[2,4-双(1,1-二甲基丙基)苯氧基]丁酰氯,提升反应釜压力,使其达到1.41MPa~1.84MPa,温度为173℃~267℃,聚合反应12~20小时;反应完成后将反应釜内压力降至0MPa,降温至22℃~32℃,出料,入压模机即可制得调节轴4-4。Step 4: Add 4-[(5-carbamoyl-o-tolyl)azo]-3-hydroxy-2-naphthylamide, 1,2,5,6- Ethyl tetrahydro-4-methoxy-2-oxopyridine-3-carboxylate and 2-[2,4-bis(1,1-dimethylpropyl)phenoxy]butyryl chloride, promotion reaction The pressure of the reactor is 1.41MPa~1.84MPa, the temperature is 173℃~267℃, and the polymerization reaction is 12~20 hours; after the reaction is completed, the pressure in the reactor is reduced to 0MPa, the temperature is lowered to 22℃~32℃, and the material is discharged. Enter the compression molding machine and can make the adjusting shaft 4-4.
进一步的,本发明还公开了一种处理地下水中四氯化碳投药分料装置的工作方法,该方法包括以下几个步骤:Further, the present invention also discloses a working method for treating carbon tetrachloride dosing and distributing device in groundwater, the method includes the following steps:
第1步:工作人员开启电源,此时该装置内部所有传感器开始工作,与此同时电器控制柜8产生电信号,控制定尺机构4内部的定尺气缸4-1顶出和压紧机构7抬起,并控制摆动杆2回到初始设定位置;当物料传感器6-7检测到样品时,物料传感器6-7产生电信号,传输至电器控制柜8,电器控制柜8控制驱动电机6-4启动,驱动电机6-4带动链轮6-1转动,并通过限位机构传感器6-6,控制样品平稳运动;Step 1: The staff turns on the power, at this time all the sensors inside the device start to work, and at the same time the electrical control cabinet 8 generates electrical signals to control the ejection of the sizing cylinder 4-1 inside the sizing mechanism 4 and the pressing mechanism 7 Lift up, and control the swing rod 2 to return to the initial setting position; when the material sensor 6-7 detects the sample, the material sensor 6-7 generates an electrical signal, which is transmitted to the electrical control cabinet 8, and the electrical control cabinet 8 controls the drive motor 6 -4 starts, the drive motor 6-4 drives the sprocket 6-1 to rotate, and controls the sample to move smoothly through the limit mechanism sensor 6-6;
第2步:当样品位移至压紧传感器6-2正上方时,压紧传感器6-2产生电信号,传输至电器控制柜8,电器控制柜8控制压紧机构7工作,将样品压紧,为下一步剪切做准备,与此同时电器控制柜8控制传送带3启动;Step 2: When the sample is displaced directly above the compression sensor 6-2, the compression sensor 6-2 generates an electrical signal, which is transmitted to the electrical control cabinet 8, and the electrical control cabinet 8 controls the operation of the compression mechanism 7 to compress the sample , to prepare for the next step of cutting, and at the same time, the electrical control cabinet 8 controls the conveyor belt 3 to start;
第3步:当样品位移至定尺机构4位置时,此时位于定尺机构4上的压力传感器4-5检测到样品到达指定位置,压力传感器4-5产生电信号,传输至电器控制柜8,电器控制柜8控制样品剪切机工作,将刀台5上的样品切断,完成剪切的样品通过传送带3传送至分料机构1,分料机构1通过摆动杆2将剪切后的样品按照合格与不合格进行分拣;Step 3: When the sample is displaced to the position of the sizing mechanism 4, the pressure sensor 4-5 on the sizing mechanism 4 detects that the sample has reached the designated position, and the pressure sensor 4-5 generates an electrical signal, which is transmitted to the electrical control cabinet 8. The electrical control cabinet 8 controls the work of the sample shearing machine, cuts off the sample on the knife table 5, and transfers the cut sample to the material distribution mechanism 1 through the conveyor belt 3, and the material distribution mechanism 1 uses the swing rod 2 to transfer the cut sample. Samples are sorted according to qualified and unqualified;
第4步:在整个装置工作过程中,位于定尺机构4上的压力传感器4-5在工作的同时,实时检测样品在剪切完成后有无落入传送带3上;当压力传感器4-5检测到样品在剪切完成没有落入传送带3上时,压力传感器4-5产生电信号,传输至电器控制柜8,电器控制柜8控制定尺机构4内部的定尺气缸4-1缩回,并复位,使卡住的样品正常落入传送带3上。Step 4: During the working process of the whole device, while the pressure sensor 4-5 on the length-setting mechanism 4 is working, it detects in real time whether the sample falls on the conveyor belt 3 after the shearing is completed; when the pressure sensor 4-5 When it is detected that the sample does not fall onto the conveyor belt 3 after cutting, the pressure sensor 4-5 generates an electrical signal, which is transmitted to the electrical control cabinet 8, and the electrical control cabinet 8 controls the retraction of the sizing cylinder 4-1 inside the sizing mechanism 4 , and reset, so that the stuck samples fall normally on the conveyor belt 3.
本发明公开的一种处理地下水中四氯化碳投药分料装置,其优点在于:A carbon tetrachloride dosing and distributing device for treating groundwater disclosed by the present invention has the advantages of:
(1)该装置自动化程度高,操作维护简单,有效降低了劳动强度,避免了人工误操作;(1) The device has a high degree of automation, simple operation and maintenance, effectively reduces labor intensity, and avoids manual misoperation;
(2)该装置通过自动控制,合理工作,在节约电能的同时,提高了工作效率;(2) The device works reasonably through automatic control, and improves work efficiency while saving electric energy;
(3)该装置设有定尺机构,加工精度高,有效避免了剪切的机械偏差。(3) The device is equipped with a sizing mechanism, which has high processing precision and effectively avoids the mechanical deviation of shearing.
本发明所述的一种处理地下水中四氯化碳投药分料装置,该装置自动化程度高,加工制造精度高,操作简单方便,有效避免了诸多人为因素,降低了劳动强度;该装置成本以及能耗低,维护方便,工作效率高。The device for treating carbon tetrachloride in groundwater according to the present invention has a high degree of automation, high manufacturing precision, simple and convenient operation, effectively avoids many human factors, and reduces labor intensity; the device cost and Low energy consumption, easy maintenance and high work efficiency.
附图说明Description of drawings
图1是本发明中所述的一种处理地下水中四氯化碳投药分料装置结构示意图。Fig. 1 is a schematic structural view of a carbon tetrachloride dosing and distributing device for treating groundwater described in the present invention.
图2是本发明中所述的定尺机构结构示意图。Fig. 2 is a structural schematic diagram of the length-setting mechanism described in the present invention.
图3是本发明中所述的输送装置结构示意图。Fig. 3 is a schematic structural diagram of the delivery device described in the present invention.
图4是本发明中所述的限位机构结构示意图。Fig. 4 is a structural schematic diagram of the limiting mechanism described in the present invention.
图5是本发明中所述的调节轴疲劳强度忍耐性随时间变化图。Fig. 5 is a time-dependent diagram of fatigue strength endurance of the adjusting shaft described in the present invention.
以上图1~图4中,分料机构1,摆动杆2,传送带3,定尺机构4,定尺气缸4-1,气缸安装板4-2,定尺安装座4-3,调节轴4-4,压力传感器4-5,刀台5,输送装置6,链轮6-1,压紧传感器6-2,减速器6-3,驱动电机6-4,滚轮6-5,限位机构传感器6-6,固定板6-6-1,立辊6-6-2,调节槽6-6-3,安装孔定位器6-6-4,物料传感器6-7,槽钢支架6-8,动力支撑板6-9,压紧机构7,电器控制柜8,工作台9。In the above Figures 1 to 4, the material distribution mechanism 1, the swing rod 2, the conveyor belt 3, the measuring mechanism 4, the measuring cylinder 4-1, the cylinder mounting plate 4-2, the measuring mounting seat 4-3, and the adjusting shaft 4 -4, pressure sensor 4-5, knife table 5, conveying device 6, sprocket 6-1, compression sensor 6-2, reducer 6-3, drive motor 6-4, roller 6-5, limit mechanism Sensor 6-6, fixed plate 6-6-1, vertical roller 6-6-2, adjustment slot 6-6-3, mounting hole locator 6-6-4, material sensor 6-7, channel steel bracket 6- 8. Power support plate 6-9, pressing mechanism 7, electrical control cabinet 8, workbench 9.
具体实施方式detailed description
下面结合附图和实施例对本发明提供的一种处理地下水中四氯化碳投药分料装置进行进一步说明。A carbon tetrachloride dosing and distributing device for treating groundwater provided by the present invention will be further described below in conjunction with the accompanying drawings and examples.
如图1所示,是本发明中所述的一种处理地下水中四氯化碳投药分料装置结构示意图。从图1中看出,包括:分料机构1,摆动杆2,传送带3,定尺机构4,刀台5,输送装置6,压紧机构7,电器控制柜8,工作台9;所述工作台9底部设有电器控制柜8,上部中心布置有刀台5,刀台5与工作台9螺纹连接;所述定尺机构4位于工作台9上部一端,定尺机构4与工作台9螺纹连接;所述刀台5一侧设有输送装置6,刀台5另一侧设有传送带3,其中输送装置6前侧布置有压紧机构7,压紧机构7与输送装置6铰链连接;所述分料机构1位于传送带3尾端,分料机构1与传送带3固定连接;所述分料机构1上布置有摆动杆2,其中摆动杆2向两侧摆动的角度值在30°~60°之间。As shown in Figure 1, it is a schematic structural diagram of a carbon tetrachloride dosing and distributing device for treating groundwater described in the present invention. As can be seen from Figure 1, it includes: a material distribution mechanism 1, a swing rod 2, a conveyor belt 3, a length-setting mechanism 4, a knife table 5, a conveying device 6, a pressing mechanism 7, an electrical control cabinet 8, and a workbench 9; The bottom of the workbench 9 is provided with an electrical control cabinet 8, and the center of the upper part is arranged with a knife table 5, and the knife table 5 is threadedly connected with the workbench 9; Threaded connection; one side of the knife table 5 is provided with a conveying device 6, and the other side of the knife table 5 is provided with a conveyor belt 3, wherein a pressing mechanism 7 is arranged on the front side of the conveying device 6, and the pressing mechanism 7 is hingedly connected with the conveying device 6 The material distribution mechanism 1 is located at the tail end of the conveyor belt 3, and the material distribution mechanism 1 is fixedly connected with the conveyor belt 3; a swing rod 2 is arranged on the material distribution mechanism 1, and the angle value of the swing rod 2 to both sides is 30° ~60°.
如图2所示,是本发明中所述的定尺机构结构示意图。从图2或图1中看出,定尺机构4包括:定尺气缸4-1,气缸安装板4-2,定尺安装座4-3,调节轴4-4,压力传感器4-5;所述气缸安装板4-2中心置有定尺气缸4-1,其中定尺气缸4-1推动轴与气缸安装板4-2贯通;所述气缸安装板4-2两侧底端设有定尺安装座4-3,气缸安装板4-2与定尺安装座4-3焊接固定;所述定尺气缸4-1推动轴端部设有调节轴4-4,调节轴4-4与定尺气缸4-1螺纹连接,其中调节轴4-4端部中心置有压力传感器4-5,调节轴(4-4)内部设有螺纹松紧传感器;螺纹松紧传感器、压力传感器4-5通过导线与电器控制柜8控制相连。As shown in Fig. 2, it is a structural schematic diagram of the length-setting mechanism described in the present invention. As can be seen from Fig. 2 or Fig. 1, the sizing mechanism 4 includes: a sizing cylinder 4-1, a cylinder mounting plate 4-2, a sizing mounting seat 4-3, an adjustment shaft 4-4, and a pressure sensor 4-5; The center of the cylinder mounting plate 4-2 is equipped with a fixed-length cylinder 4-1, wherein the push shaft of the fixed-length cylinder 4-1 is connected with the cylinder mounting plate 4-2; The fixed-length mounting seat 4-3, the cylinder mounting plate 4-2 are welded and fixed with the fixed-length mounting seat 4-3; the pushing shaft end of the fixed-length cylinder 4-1 is provided with an adjusting shaft 4-4, and the adjusting shaft 4-4 It is threadedly connected with the fixed-length cylinder 4-1, wherein a pressure sensor 4-5 is placed in the center of the end of the adjustment shaft 4-4, and a thread tightness sensor is arranged inside the adjustment shaft (4-4); the thread tightness sensor and the pressure sensor 4-5 It is connected with the electric control cabinet 8 control by wires.
如图3所示,是本发明中所述的输送装置结构示意图。从图3或图1中看出,输送装置6包括:链轮6-1,压紧传感器6-2,减速器6-3,驱动电机6-4,滚轮6-5,限位机构传感器6-6,物料传感器6-7,槽钢支架6-8,动力支撑板6-9;所述槽钢支架6-8一端设有链轮6-1,另一端设有物料传感器6-7,链轮6-1数量为3个,其中链轮6-1底部设有压紧传感器6-2;所述槽钢支架6-8上均匀分布有滚轮6-5,滚轮6-5数量不低于3个,滚轮6-5与槽钢支架6-8滚动连接;所述动力支撑板6-9位于槽钢支架6-8中部,动力支撑板6-9与槽钢支架6-8焊接固定,其中动力支撑板6-9上设有减速器6-3和驱动电机6-4,减速器6-3与驱动电机6-4驱动连接;所述限位机构传感器6-6位于两个相邻的滚轮6-5之间,限位机构传感器6-6与槽钢支架6-8螺纹连接;As shown in FIG. 3 , it is a structural schematic diagram of the delivery device described in the present invention. As can be seen from Fig. 3 or Fig. 1, the conveying device 6 includes: a sprocket 6-1, a compression sensor 6-2, a speed reducer 6-3, a driving motor 6-4, a roller 6-5, and a limit mechanism sensor 6 -6, material sensor 6-7, channel steel bracket 6-8, power support plate 6-9; one end of the channel steel bracket 6-8 is provided with a sprocket 6-1, and the other end is provided with a material sensor 6-7, The number of sprockets 6-1 is 3, wherein the bottom of the sprocket 6-1 is provided with a compression sensor 6-2; the channel steel bracket 6-8 is evenly distributed with rollers 6-5, and the number of rollers 6-5 is not low Among the three, the roller 6-5 is rollingly connected with the channel steel bracket 6-8; the power support plate 6-9 is located in the middle of the channel steel bracket 6-8, and the power support plate 6-9 is welded and fixed with the channel steel bracket 6-8 , wherein the power support plate 6-9 is provided with a reducer 6-3 and a drive motor 6-4, and the reducer 6-3 is connected to the drive motor 6-4; the limit mechanism sensor 6-6 is located in two phases Between the adjacent rollers 6-5, the limit mechanism sensor 6-6 is threadedly connected with the channel steel bracket 6-8;
所述压紧传感器6-2、驱动电机6-4和物料传感器6-7均通过导线与电器控制柜8控制相连。The compression sensor 6-2, the drive motor 6-4 and the material sensor 6-7 are all controlled and connected to the electrical control cabinet 8 through wires.
如图4所示,是本发明中所述的限位机构结构示意图。从图4中看出,限位机构传感器6-6包括:固定板6-6-1,立辊6-6-2,调节槽6-6-3,安装孔定位器6-6-4;所述固定板6-6-1两端设有安装孔定位器6-6-4,其中两个安装孔定位器6-6-4之间设有调节槽6-6-3,调节槽6-6-3数量为2个;所述立辊6-6-2位于调节槽6-6-3内,立辊6-6-2与调节槽6-6-3螺纹连接;As shown in FIG. 4 , it is a structural schematic diagram of the limiting mechanism described in the present invention. It can be seen from Fig. 4 that the limit mechanism sensor 6-6 includes: a fixed plate 6-6-1, a vertical roller 6-6-2, an adjustment groove 6-6-3, and a mounting hole locator 6-6-4; The two ends of the fixed plate 6-6-1 are provided with mounting hole locators 6-6-4, wherein an adjustment groove 6-6-3 is provided between the two installation hole locators 6-6-4, and the adjustment groove 6 The number of -6-3 is 2; the vertical roller 6-6-2 is located in the adjustment groove 6-6-3, and the vertical roller 6-6-2 is threadedly connected with the adjustment groove 6-6-3;
安装孔定位器6-6-4通过导线与电器控制柜8控制相连。The mounting hole locator 6-6-4 is controlled and connected with the electrical control cabinet 8 through wires.
本发明所述的一种处理地下水中四氯化碳投药分料装置的工作过程是:A kind of course of work of the carbon tetrachloride dosing and distributing device for processing underground water according to the present invention is:
第1步:工作人员开启电源,此时该装置内部所有传感器开始工作,与此同时电器控制柜8产生电信号,控制定尺机构4内部的定尺气缸4-1顶出和压紧机构7抬起,并控制摆动杆2回到初始设定位置;当物料传感器6-7检测到样品时,物料传感器6-7产生电信号,传输至电器控制柜8,电器控制柜8控制驱动电机6-4启动,驱动电机6-4带动链轮6-1转动,并通过限位机构传感器6-6,控制样品平稳运动;Step 1: The staff turns on the power, at this time all the sensors inside the device start to work, and at the same time the electrical control cabinet 8 generates electrical signals to control the ejection of the sizing cylinder 4-1 inside the sizing mechanism 4 and the pressing mechanism 7 Lift up, and control the swing rod 2 to return to the initial setting position; when the material sensor 6-7 detects the sample, the material sensor 6-7 generates an electrical signal, which is transmitted to the electrical control cabinet 8, and the electrical control cabinet 8 controls the drive motor 6 -4 starts, the drive motor 6-4 drives the sprocket 6-1 to rotate, and controls the sample to move smoothly through the limit mechanism sensor 6-6;
第2步:当样品位移至压紧传感器6-2正上方时,压紧传感器6-2产生电信号,传输至电器控制柜8,电器控制柜8控制压紧机构7工作,将样品压紧,为下一步剪切做准备,与此同时电器控制柜8控制传送带3启动;Step 2: When the sample is displaced directly above the compression sensor 6-2, the compression sensor 6-2 generates an electrical signal, which is transmitted to the electrical control cabinet 8, and the electrical control cabinet 8 controls the operation of the compression mechanism 7 to compress the sample , to prepare for the next step of cutting, and at the same time, the electrical control cabinet 8 controls the conveyor belt 3 to start;
第3步:当样品位移至定尺机构4位置时,此时位于定尺机构4上的压力传感器4-5检测到样品到达指定位置,压力传感器4-5产生电信号,传输至电器控制柜8,电器控制柜8控制样品剪切机工作,将刀台5上的样品切断,完成剪切的样品通过传送带3传送至分料机构1,分料机构1通过摆动杆2将剪切后的样品按照合格与不合格进行分拣;Step 3: When the sample is displaced to the position of the sizing mechanism 4, the pressure sensor 4-5 on the sizing mechanism 4 detects that the sample has reached the designated position, and the pressure sensor 4-5 generates an electrical signal, which is transmitted to the electrical control cabinet 8. The electrical control cabinet 8 controls the work of the sample shearing machine, cuts off the sample on the knife table 5, and transfers the cut sample to the material distribution mechanism 1 through the conveyor belt 3, and the material distribution mechanism 1 uses the swing rod 2 to transfer the cut sample. Samples are sorted according to qualified and unqualified;
第4步:在整个装置工作过程中,位于定尺机构4上的压力传感器4-5在工作的同时,实时检测样品在剪切完成后有无落入传送带3上;当压力传感器4-5检测到样品在剪切完成没有落入传送带3上时,压力传感器4-5产生电信号,传输至电器控制柜8,电器控制柜8控制定尺机构4内部的定尺气缸4-1缩回,并复位,使卡住的样品正常落入传送带3上。Step 4: During the working process of the whole device, while the pressure sensor 4-5 on the length-setting mechanism 4 is working, it detects in real time whether the sample falls on the conveyor belt 3 after the shearing is completed; when the pressure sensor 4-5 When it is detected that the sample does not fall onto the conveyor belt 3 after cutting, the pressure sensor 4-5 generates an electrical signal, which is transmitted to the electrical control cabinet 8, and the electrical control cabinet 8 controls the retraction of the sizing cylinder 4-1 inside the sizing mechanism 4 , and reset, so that the stuck samples fall normally on the conveyor belt 3.
本发明所述的一种处理地下水中四氯化碳投药分料装置,该装置自动化程度高,加工制造精度高,操作简单方便,有效避免了诸多人为因素,降低了劳动强度;该装置成本以及能耗低,维护方便,工作效率高。The device for treating carbon tetrachloride in groundwater according to the present invention has a high degree of automation, high manufacturing precision, simple and convenient operation, effectively avoids many human factors, and reduces labor intensity; the device cost and Low energy consumption, easy maintenance and high work efficiency.
以下是本发明所述调节轴4-4的制造过程的实施例,实施例是为了进一步说明本发明的内容,但不应理解为对本发明的限制。在不背离本发明精神和实质的情况下,对本发明方法、步骤或条件所作的修改和替换,均属于本发明的范围。The following are examples of the manufacturing process of the adjustment shaft 4-4 of the present invention, the examples are for further illustrating the content of the present invention, but should not be construed as limiting the present invention. Without departing from the spirit and essence of the present invention, the modifications and substitutions made to the methods, steps or conditions of the present invention all belong to the scope of the present invention.
若未特别指明,实施例中所用的技术手段为本领域技术人员所熟知的常规手段。Unless otherwise specified, the technical means used in the embodiments are conventional means well known to those skilled in the art.
实施例1Example 1
按照以下步骤制造本发明所述调节轴4-4,并按重量份数计:Manufacture the adjustment shaft 4-4 of the present invention according to the following steps, and in parts by weight:
第1步:在反应釜中加入电导率为5.25μS/cm的超纯水1950份,启动反应釜内搅拌器,转速为97rpm,启动加热泵,使反应釜内温度上升至114℃;依次加入3-(甲基2-(苄基氨基甲酰)乙酰基)丙酸甲酯156份、4-[2,4-双(1,1-二甲基丙基)苯氧基]丁酸66份、4-(1-羟基-4-氧代环己基)苯基氨基甲酸叔丁酯76份,搅拌至完全溶解,调节pH值为6.2,将搅拌器转速调至157rpm,温度为143℃,酯化反应10小时;Step 1: Add 1950 parts of ultrapure water with a conductivity of 5.25μS/cm into the reactor, start the stirrer in the reactor at a speed of 97rpm, start the heating pump, and raise the temperature in the reactor to 114°C; add in sequence 156 parts of methyl 3-(methyl 2-(benzylcarbamoyl)acetyl)propionate, 66 parts of 4-[2,4-bis(1,1-dimethylpropyl)phenoxy]butanoic acid Parts, 76 parts of tert-butyl 4-(1-hydroxy-4-oxocyclohexyl)phenylcarbamate, stir until completely dissolved, adjust the pH value to 6.2, adjust the stirrer speed to 157rpm, and the temperature is 143°C, Esterification for 10 hours;
第2步:取3-(N,N-二羟乙基)氨基-4-甲氧基乙酰苯胺116份、5-氨基-2-(二甲基氨基)苄基甲基氨基甲酸叔丁酯113份进行粉碎,粉末粒径为830目;加入N-(5-氯-2-甲氧基苯基)-3-羟基-2-萘甲酰胺230份混合均匀,平铺于托盘内,平铺厚度为40mm,采用剂量为7.4kGy、能量为8.4MeV的α射线辐照140分钟,以及同等剂量的β射线辐照150分钟;Step 2: Take 116 parts of 3-(N,N-dihydroxyethyl)amino-4-methoxyacetanilide, tert-butyl 5-amino-2-(dimethylamino)benzylmethylcarbamate 113 parts were pulverized, and the particle size of the powder was 830 meshes; 230 parts of N-(5-chloro-2-methoxyphenyl)-3-hydroxyl-2-naphthylcarboxamide were added and mixed evenly, spread in the tray, flat The thickness of the pavement is 40mm, irradiated with α-rays with a dose of 7.4kGy and an energy of 8.4MeV for 140 minutes, and irradiated with the same dose of β-rays for 150 minutes;
第3步:经第2步处理的混合粉末溶于浓度为66ppm的乙酸-1-甲氧基-2-丙基酯142份中,加入反应釜,搅拌器转速为214rpm,温度为134℃,启动真空泵使反应釜的真空度达到-0.49MPa,保持此状态反应17小时;泄压并通入氡气,使反应釜内压力为0.83MPa,保温静置20小时;搅拌器转速提升至246rpm,同时反应釜泄压至0MPa;依次加入5,6-二氢-4-(2-甲基-4-硝基苯基)吡啶-1(2H)-羧酸叔丁酯48份、4-[4-氨基-2-(羟基甲基)苯基]-3,6-二氢-1(2H)-吡啶羧酸1,1-二甲基乙酯81份完全溶解后,加入交联剂92份搅拌混合,使得反应釜溶液的亲水亲油平衡值为6.4,保温静置18小时;Step 3: The mixed powder treated in step 2 was dissolved in 142 parts of 1-methoxy-2-propyl acetate with a concentration of 66ppm, and added to the reaction kettle, the speed of the agitator was 214rpm, and the temperature was 134°C. Start the vacuum pump to make the vacuum of the reactor reach -0.49MPa, and keep it in this state for 17 hours; release the pressure and feed radon gas to make the pressure in the reactor 0.83MPa, and keep it for 20 hours; the speed of the stirrer is raised to 246rpm, At the same time, the pressure of the reactor was released to 0MPa; 48 parts of 5,6-dihydro-4-(2-methyl-4-nitrophenyl)pyridine-1(2H)-carboxylic acid tert-butyl ester, 4-[ After 81 parts of 1,1-dimethylethyl 4-amino-2-(hydroxymethyl)phenyl]-3,6-dihydro-1(2H)-pyridinecarboxylate are completely dissolved, add 92 parts of crosslinking agent Parts were stirred and mixed, so that the hydrophilic-lipophilic equilibrium value of the reactor solution was 6.4, and the insulation was left to stand for 18 hours;
第4步:在搅拌器转速为260rpm时,依次加入4-[(5-氨基甲酰基邻甲苯基)偶氮]-3-羟基-2-萘酰胺121份、1,2,5,6-四氢-4-甲氧基-2-氧代吡啶-3-羧酸乙酯167份和2-[2,4-双(1,1-二甲基丙基)苯氧基]丁酰氯252份,提升反应釜压力,使其达到1.41MPa,温度为173℃,聚合反应12小时;反应完成后将反应釜内压力降至0MPa,降温至22℃,出料,入压模机即可制得调节轴4-4。Step 4: When the stirrer speed is 260rpm, add 121 parts of 4-[(5-carbamoyl-o-tolyl)azo]-3-hydroxy-2-naphthylamide, 1,2,5,6- 167 parts of ethyl tetrahydro-4-methoxy-2-oxopyridine-3-carboxylate and 252 parts of 2-[2,4-bis(1,1-dimethylpropyl)phenoxy]butyryl chloride Raise the pressure of the reactor to 1.41MPa, the temperature is 173°C, and the polymerization reaction is 12 hours; after the reaction is completed, the pressure in the reactor is reduced to 0MPa, the temperature is lowered to 22°C, and the material is discharged and put into the compression molding machine. Axis 4-4 has to be adjusted.
所述交联剂为氰酸(1-甲基亚乙基)双-(4,1-亚苯)酯。The crosslinking agent is (1-methylethylene) bis-(4,1-phenylene) cyanate.
实施例2Example 2
按照以下步骤制造本发明所述调节轴4-4,并按重量份数计:Manufacture the adjustment shaft 4-4 of the present invention according to the following steps, and in parts by weight:
第1步:在反应釜中加入电导率为6.67μS/cm的超纯水2630份,启动反应釜内搅拌器,转速为146rpm,启动加热泵,使反应釜内温度上升至141℃;依次加入3-(甲基2-(苄基氨基甲酰)乙酰基)丙酸甲酯187份、4-[2,4-双(1,1-二甲基丙基)苯氧基]丁酸123份、4-(1-羟基-4-氧代环己基)苯基氨基甲酸叔丁酯171份,搅拌至完全溶解,调节pH值为9.6,将搅拌器转速调至193rpm,温度为172℃,酯化反应20小时;Step 1: Add 2630 parts of ultrapure water with a conductivity of 6.67μS/cm into the reactor, start the stirrer in the reactor at a speed of 146rpm, start the heating pump, and raise the temperature in the reactor to 141°C; add in sequence 187 parts of methyl 3-(methyl 2-(benzylcarbamoyl)acetyl)propionate, 123 parts of 4-[2,4-bis(1,1-dimethylpropyl)phenoxy]butanoic acid Parts, 171 parts of tert-butyl 4-(1-hydroxy-4-oxocyclohexyl)phenylcarbamate, stir until completely dissolved, adjust the pH value to 9.6, adjust the stirrer speed to 193rpm, and the temperature is 172°C, Esterification reaction for 20 hours;
第2步:取3-(N,N-二羟乙基)氨基-4-甲氧基乙酰苯胺211份、5-氨基-2-(二甲基氨基)苄基甲基氨基甲酸叔丁酯198份进行粉碎,粉末粒径为1270目;加入N-(5-氯-2-甲氧基苯基)-3-羟基-2-萘甲酰胺292份混合均匀,平铺于托盘内,平铺厚度为68mm,采用剂量为12.2kGy、能量为13.2MeV的α射线辐照250分钟,以及同等剂量的β射线辐照300分钟;Step 2: Take 211 parts of 3-(N,N-dihydroxyethyl)amino-4-methoxyacetanilide, tert-butyl 5-amino-2-(dimethylamino)benzylmethylcarbamate 198 parts were pulverized, and the particle size of the powder was 1270 mesh; 292 parts of N-(5-chloro-2-methoxyphenyl)-3-hydroxyl-2-naphthylcarboxamide were added and mixed evenly, spread on the tray, flat The thickness of the pavement is 68mm, irradiated with α-rays with a dose of 12.2kGy and an energy of 13.2MeV for 250 minutes, and irradiated with β-rays with the same dose for 300 minutes;
第3步:经第2步处理的混合粉末溶于浓度为83ppm的乙酸-1-甲氧基-2-丙基酯163份中,加入反应釜,搅拌器转速为293rpm,温度为172℃,启动真空泵使反应釜的真空度达到2.16MPa,保持此状态反应26小时;泄压并通入氡气,使反应釜内压力为1.42MPa,保温静置34小时;搅拌器转速提升至325rpm,同时反应釜泄压至0MPa;依次加入5,6-二氢-4-(2-甲基-4-硝基苯基)吡啶-1(2H)-羧酸叔丁酯79份、4-[4-氨基-2-(羟基甲基)苯基]-3,6-二氢-1(2H)-吡啶羧酸1,1-二甲基乙酯138份完全溶解后,加入交联剂133份搅拌混合,使得反应釜溶液的亲水亲油平衡值为8.3,保温静置30小时;Step 3: The mixed powder treated in step 2 was dissolved in 163 parts of 1-methoxy-2-propyl acetate with a concentration of 83ppm, and added to the reaction kettle, the stirrer speed was 293rpm, and the temperature was 172°C. Start the vacuum pump to make the vacuum degree of the reactor reach 2.16MPa, and keep the reaction in this state for 26 hours; release the pressure and introduce radon gas to make the pressure in the reactor 1.42MPa, and keep the temperature for 34 hours; the speed of the stirrer is increased to 325rpm, and The reaction kettle was depressurized to 0 MPa; 79 parts of tert-butyl 5,6-dihydro-4-(2-methyl-4-nitrophenyl)pyridine-1(2H)-carboxylate, 4-[4 -Amino-2-(hydroxymethyl)phenyl]-3,6-dihydro-1(2H)-pyridinecarboxylic acid 1,1-dimethylethyl ester 138 parts completely dissolved, add 133 parts of crosslinking agent Stir and mix so that the hydrophilic-lipophilic equilibrium value of the reactor solution is 8.3, and keep the heat preservation for 30 hours;
第4步:在搅拌器转速为358rpm时,依次加入4-[(5-氨基甲酰基邻甲苯基)偶氮]-3-羟基-2-萘酰胺177份、1,2,5,6-四氢-4-甲氧基-2-氧代吡啶-3-羧酸乙酯220份和2-[2,4-双(1,1-二甲基丙基)苯氧基]丁酰氯312份,提升反应釜压力,使其达到1.84MPa,温度为267℃,聚合反应20小时;反应完成后将反应釜内压力降至0MPa,降温至32℃,出料,入压模机即可制得调节轴4-4。Step 4: When the stirrer rotates at 358rpm, add 177 parts of 4-[(5-carbamoyl-o-tolyl)azo]-3-hydroxy-2-naphthylamide, 1,2,5,6- 220 parts of ethyl tetrahydro-4-methoxy-2-oxopyridine-3-carboxylate and 312 parts of 2-[2,4-bis(1,1-dimethylpropyl)phenoxy]butyryl chloride Raise the pressure of the reactor so that it reaches 1.84MPa, the temperature is 267°C, and the polymerization reaction takes 20 hours; after the reaction is completed, the pressure in the reactor is reduced to 0MPa, the temperature is lowered to 32°C, and the material is discharged and put into the compression molding machine. Axis 4-4 has to be adjusted.
所述交联剂为1,1-环己基二乙酸单甲酯。The crosslinking agent is 1,1-cyclohexyl diacetic acid monomethyl ester.
实施例3Example 3
按照以下步骤制造本发明所述调节轴4-4,并按重量份数计:Manufacture the adjustment shaft 4-4 of the present invention according to the following steps, and in parts by weight:
第1步:在反应釜中加入电导率为5.96μS/cm的超纯水2290份,启动反应釜内搅拌器,转速为121rpm,启动加热泵,使反应釜内温度上升至127℃;依次加入3-(甲基2-(苄基氨基甲酰)乙酰基)丙酸甲酯171份、4-[2,4-双(1,1-二甲基丙基)苯氧基]丁酸94份、4-(1-羟基-4-氧代环己基)苯基氨基甲酸叔丁酯123份,搅拌至完全溶解,调节pH值为7.8,将搅拌器转速调至175rpm,温度为157℃,酯化反应15小时;Step 1: Add 2290 parts of ultrapure water with a conductivity of 5.96μS/cm into the reactor, start the stirrer in the reactor at a speed of 121rpm, start the heating pump, and raise the temperature in the reactor to 127°C; add in sequence 171 parts of methyl 3-(methyl 2-(benzylcarbamoyl)acetyl)propionate, 94 parts of 4-[2,4-bis(1,1-dimethylpropyl)phenoxy]butanoic acid Parts, 123 parts of tert-butyl 4-(1-hydroxy-4-oxocyclohexyl)phenylcarbamate, stir until completely dissolved, adjust the pH value to 7.8, adjust the stirrer speed to 175rpm, and the temperature is 157°C, Esterification for 15 hours;
第2步:取3-(N,N-二羟乙基)氨基-4-甲氧基乙酰苯胺163份、5-氨基-2-(二甲基氨基)苄基甲基氨基甲酸叔丁酯155份进行粉碎,粉末粒径为1050目;加入N-(5-氯-2-甲氧基苯基)-3-羟基-2-萘甲酰胺161份混合均匀,平铺于托盘内,平铺厚度为57mm,采用剂量为9.8kGy、能量为10.8MeV的α射线辐照190分钟,以及同等剂量的β射线辐照220分钟;Step 2: Take 163 parts of 3-(N,N-dihydroxyethyl)amino-4-methoxyacetanilide, tert-butyl 5-amino-2-(dimethylamino)benzylmethylcarbamate 155 parts were pulverized, and the particle size of the powder was 1050 mesh; 161 parts of N-(5-chloro-2-methoxyphenyl)-3-hydroxyl-2-naphthylcarboxamide were added and mixed evenly, spread on the tray, and The paving thickness is 57mm, irradiated with α-rays with a dose of 9.8kGy and an energy of 10.8MeV for 190 minutes, and with the same dose of β-rays for 220 minutes;
第3步:经第2步处理的混合粉末溶于浓度为74ppm的乙酸-1-甲氧基-2-丙基酯153份中,加入反应釜,搅拌器转速为253rpm,温度为153℃,启动真空泵使反应釜的真空度达到0.84MPa,保持此状态反应21小时;泄压并通入氡气,使反应釜内压力为1.13MPa,保温静置27小时;搅拌器转速提升至285rpm,同时反应釜泄压至0MPa;依次加入5,6-二氢-4-(2-甲基-4-硝基苯基)吡啶-1(2H)-羧酸叔丁酯63份、4-[4-氨基-2-(羟基甲基)苯基]-3,6-二氢-1(2H)-吡啶羧酸1,1-二甲基乙酯109份完全溶解后,加入交联剂112份搅拌混合,使得反应釜溶液的亲水亲油平衡值为7.4,保温静置24小时;Step 3: The mixed powder treated in step 2 was dissolved in 153 parts of 1-methoxy-2-propyl acetate with a concentration of 74ppm, and added to the reaction kettle, the speed of the agitator was 253rpm, and the temperature was 153°C. Start the vacuum pump to make the vacuum degree of the reactor reach 0.84MPa, and keep this state for 21 hours of reaction; release the pressure and feed radon gas to make the pressure in the reactor 1.13MPa, and keep it for 27 hours; the speed of the stirrer is raised to 285rpm, and The reaction kettle was depressurized to 0 MPa; 63 parts of tert-butyl 5,6-dihydro-4-(2-methyl-4-nitrophenyl)pyridine-1(2H)-carboxylate, 4-[4 -Amino-2-(hydroxymethyl)phenyl]-3,6-dihydro-1(2H)-pyridinecarboxylic acid 1,1-dimethylethyl ester 109 parts completely dissolved, add 112 parts of crosslinking agent Stir and mix so that the hydrophilic-lipophilic equilibrium value of the reaction kettle solution is 7.4, and keep the heat preservation for 24 hours;
第4步:在搅拌器转速为310rpm时,依次加入4-[(5-氨基甲酰基邻甲苯基)偶氮]-3-羟基-2-萘酰胺149份、1,2,5,6-四氢-4-甲氧基-2-氧代吡啶-3-羧酸乙酯193份和2-[2,4-双(1,1-二甲基丙基)苯氧基]丁酰氯282份,提升反应釜压力,使其达到1.62MPa,温度为220℃,聚合反应16小时;反应完成后将反应釜内压力降至0MPa,降温至26℃,出料,入压模机即可制得调节轴4-4。Step 4: When the agitator rotates at 310rpm, add 149 parts of 4-[(5-carbamoyl-o-tolyl)azo]-3-hydroxy-2-naphthylamide, 1,2,5,6- 193 parts of ethyl tetrahydro-4-methoxy-2-oxopyridine-3-carboxylate and 282 parts of 2-[2,4-bis(1,1-dimethylpropyl)phenoxy]butyryl chloride Raise the pressure of the reactor so that it reaches 1.62MPa, the temperature is 220°C, and the polymerization reaction takes 16 hours; after the reaction is completed, the pressure in the reactor is reduced to 0MPa, the temperature is lowered to 26°C, and the material is discharged and put into the compression molding machine. Axis 4-4 has to be adjusted.
所述交联剂为1,3-二异氰酸根合甲基苯。The crosslinking agent is 1,3-diisocyanatomethylbenzene.
对照例Comparative example
对照例为市售某品牌的调节轴。The control example is an adjustment shaft of a commercially available brand.
实施例4Example 4
将实施例1~3制备获得的调节轴4-4和对照例所述的调节轴进行使用效果对比。对二者质量密度、屈服强度、弹性模量、磨损速率进行统计,结果如表1所示。从表1可见,本发明所述的调节轴4-4,其质量密度、屈服强度、弹性模量、磨损速率等指标均优于现有技术生产的产品。The adjustment shafts 4-4 prepared in Examples 1-3 were compared with the adjustment shafts described in the comparative example. The mass density, yield strength, elastic modulus, and wear rate of the two were counted, and the results are shown in Table 1. It can be seen from Table 1 that the regulating shaft 4-4 according to the present invention has better indicators such as mass density, yield strength, modulus of elasticity, wear rate and the like than the products produced in the prior art.
此外,如图5所示,是本发明所述的调节轴4-4材料疲劳强度忍耐性随使用时间变化的统计。图中看出,实施例1~3所用调节轴4-4,其材料疲劳强度忍耐性随使用时间变化程度大幅优于现有产品。In addition, as shown in FIG. 5 , it is the statistics of the fatigue strength endurance of the adjustment shaft 4 - 4 material according to the present invention changing with the service time. It can be seen from the figure that the adjustment shaft 4-4 used in Examples 1-3 has a material fatigue strength tolerance that is much better than that of existing products in terms of change with time of use.
Claims (6)
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3998252A (en) * | 1974-11-20 | 1976-12-21 | Matsushita Electric Industrial Co., Ltd. | Wood slicing apparatus |
| US20040003692A1 (en) * | 2002-07-03 | 2004-01-08 | Wilhelm Thomas Kent | Bow-making machine |
| CN201346607Y (en) * | 2008-12-30 | 2009-11-18 | 天津市建科机械制造有限公司 | Automatic length fixing mechanism for shearing steel bar |
| CN102145453A (en) * | 2011-02-26 | 2011-08-10 | 李德昌 | Full-automatic feeding, cutting and receiving equipment and processing method thereof |
| CN202540032U (en) * | 2012-03-19 | 2012-11-21 | 浙江罗森博格机床有限公司 | Separating device of circular sawing machine |
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2016
- 2016-12-19 CN CN201611176108.1A patent/CN106827028B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3998252A (en) * | 1974-11-20 | 1976-12-21 | Matsushita Electric Industrial Co., Ltd. | Wood slicing apparatus |
| US20040003692A1 (en) * | 2002-07-03 | 2004-01-08 | Wilhelm Thomas Kent | Bow-making machine |
| CN201346607Y (en) * | 2008-12-30 | 2009-11-18 | 天津市建科机械制造有限公司 | Automatic length fixing mechanism for shearing steel bar |
| CN102145453A (en) * | 2011-02-26 | 2011-08-10 | 李德昌 | Full-automatic feeding, cutting and receiving equipment and processing method thereof |
| CN202540032U (en) * | 2012-03-19 | 2012-11-21 | 浙江罗森博格机床有限公司 | Separating device of circular sawing machine |
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| CN106827028B (en) | 2018-06-29 |
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