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CN106826563A - It is a kind of for the clamping device and its installation method of grinding machine and application - Google Patents

It is a kind of for the clamping device and its installation method of grinding machine and application Download PDF

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Publication number
CN106826563A
CN106826563A CN201611195521.2A CN201611195521A CN106826563A CN 106826563 A CN106826563 A CN 106826563A CN 201611195521 A CN201611195521 A CN 201611195521A CN 106826563 A CN106826563 A CN 106826563A
Authority
CN
China
Prior art keywords
bistrique
gap
keeper
guide rail
adjustable plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611195521.2A
Other languages
Chinese (zh)
Inventor
郭怀仲
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xiangtan Sanfeng CNC Machine Tool Co Ltd
Original Assignee
Xiangtan Sanfeng CNC Machine Tool Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xiangtan Sanfeng CNC Machine Tool Co Ltd filed Critical Xiangtan Sanfeng CNC Machine Tool Co Ltd
Priority to CN201611195521.2A priority Critical patent/CN106826563A/en
Publication of CN106826563A publication Critical patent/CN106826563A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/28Equipment for preventing backlash
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/22Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0076Other grinding machines or devices grinding machines comprising two or more grinding tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/02Frames; Beds; Carriages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B45/00Means for securing grinding wheels on rotary arbors
    • B24B45/003Accessories therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)

Abstract

The invention discloses a kind of clamping device for grinding machine, the grinding machine includes column and grinding head device, bistrique is arranged in bistrique planker in grinding head device, bistrique planker along column bistrique slide, wherein, the clamping device is arranged between the bistrique guide rail of column and bistrique planker, clamping device includes at least one gap adjustment component, used cooperatively between gap adjustment component, each gap adjustment component includes regulating part and keeper, keeper is connected with bistrique planker, regulating part coordinates with keeper, the gap of relative altitude regulation bistrique planker and bistrique guide rail between regulating part and keeper.Additionally, the installation method and application for the clamping device of grinding machine is also disclosed.The clamping device can adjust gap in both direction, and by adjusting the relative altitude of regulating part and keeper, the gap between regulating part and horizontal wheelhead guide rail is 0.02 0.03mm, does not influence horizontal wheelhead device vertically slidable, while ensureing machining accuracy.

Description

It is a kind of for the clamping device and its installation method of grinding machine and application
Technical field
It is to be related to a kind of clamping device and its installation method for grinding machine specifically the present invention relates to grinding machine parts And application, belong to machining technique field.
Background technology
Grinding technique and grinding machine occupy extremely important position in machinery manufacturing industry, and grinding technique have developed rapidly, in machine Extremely important effect is played in tool processing.With high accuracy, the increase of high rigidity machine components quantity, and hot investment casting and essence The development of close forging technology, the performance of grinding machine, kind and yield are all constantly being improved and increased.Grinding machine is all kinds of metal cuttings The most class of kind in basis, main Types have cylindrical grinder, internal grinder, surface grinding machine, centerless grinder, cutter and tool grinding machine Deng.The development trend of current plain grinding is to turn to shaping, step, incision, fast jitter, the grinding of three-dimensional space curve surface, And numerically control grinder is an importance of grinding machine development, numerical control can be better achieved automation, the high efficiency of lathe work.
Numerically control grinder can be used to be ground the inside and outside face of cylinder, circular conical surface, plane, helicoid, spline, gear, guide rail, cutter And various forming faces etc..Process applications according to grinding machine point have numerical control external cylindrical grinding machine, numeral-controlled internal grinder, digital control plain surface grinding machine, Numerical control tool grinder, CNC jig grinding machine, grinding center etc..
Numerically control grinder generally comprises base unit, auxiliary unit and digital control system, digital control system control base unit and auxiliary Help unit.Including base, grinding head device, workbench, lathe bed, planker, column etc., its design and manufacturing technology is to ensure to base unit Grinding machine quality it is basic;Auxiliary unit includes quick clamping device, cutting liquid supply system, security protection treatment etc..
Workpiece in process, by the relative distance of workpiece on adjustment work platform and grinding head device, it is determined that processing.And There is two ways with the relative distance of grinding head device in regulation workpiece:One kind is to rely primarily on worktable lifting, and workbench is liter Drop formula structure, clamping workpiece on the table, the relative distance of workpiece and grinding head device is adjusted by the height for adjusting workbench; Another kind is to rely primarily on grinding head device lifting, and grinding head device is adjusted along the column guide rail on column by elevating mechanism, is led to Cross the height regulation workpiece of adjustment grinding head device and the relative distance of grinding head device.Both modes can adjust workpiece and bistrique The relative distance of device, but the first is not suitable for large-scale workpiece using the mode of worktable lifting, and large-scale workpiece is too heavy, work Platform drives workpiece lifting loss too big, wastes the energy, while shorten the service life of grinding machine, therefore it is now more and more using mill Head device adjusts the height of grinding head device along the column guide rail on column and with the mode of elevating mechanism cooperation, so as to adjust The relative distance of workpiece and grinding head device.
Grinding head device include bistrique and planker, bistrique by planker be arranged on column on, by elevating mechanism control planker and Bistrique is moved along the column guide rail of column, the distance between adjustment grinding head device and workpiece.When bistrique is in grinding head device Need to be relatively fixed during machining state, between column and planker;When grinding head device lifting moving, needed between column and planker Gap is left, planker is slided on column smooth.But be difficult to keep reasonable clearance between planker and column guide rail, generally drag Gap between plate and column guide rail can be excessive, can so be produced when grinding head device works and had a strong impact on:1st, column, column guide The rigidity of rail and planker can not be played, and cause the coupling stiffness between three poor;2nd, the gap between the concentricity and main shaft of bistrique Play causes the work pieces process to have curl;3rd, without firm support, grinding head device medium plain emery wheel will likely be sagging, cause work for grinding head device The reduction of part passing rate of processing;4th, bistrique unbalance stress in grinding process in grinding head device, serious is likely to occur knife phenomenon, Influence personal safety.Therefore need to adjust the gap between grinding head device middle carriage and column guide rail, make planker and column guide rail Between gap it is reasonable.
Several adjustment modes are proposed for the gap adjustment between planker and column guide rail in the prior art, but is all existed Various problems:1st, the guide clearance adjustment machine that a kind of borer rail clearance adjustment mechanism that CN 2012206102503 is provided is proposed Structure, the guide rail gap regulation mechanism, with horizontal clearance adjustment mechanism is combined into, is hung down using horizontal adjusting bolt and horizontal adjustment block Straight bolt, with down suction adjustment mechanism is combined into, horizontal clearance is adjusted by horizontal clearance adjustment mechanism with vertical adjustment block, Down suction adjustment mechanism adjustment down suction, but this kind of adjustment mode is in course of adjustment and locked completely in accordance with bolt, no Can the very deep length of precise control bolt, also cannot very precise control gap, this kind of premise of regulative mode is realized in addition Be guide rail perpendicularity it is very accurate, if guide rail is deformed, gap is by bad control;2nd, CN 2012203464358 is carried Space of slider adjustment mechanism in the slider of hydraulic press track-type facilities of confession, between the space of slider adjustment mechanism includes sliding block front and back end Gap adjustment mechanism and sliding block gap between two ends adjustment mechanism, sliding block front and back end clearance adjustment mechanism are by block, the first regulation spiral shell Nail, the first lock-screw and adjusting nut adjustment sliding block front and back end and the gap of guide rail, sliding block gap between two ends adjustment mechanism is logical The gap of copper guide plate, guide plate, wedge, the second adjusting screw and the second lock-screw adjustment sliding block two ends and guide rail is crossed, so And space of slider adjustment mechanism to be still and control gap using screw, because the deep length of bolt is whard to control, gap it is big It is small to be not easy to precise control;3rd, the hydrostatic slideway with horizontal clearance feedback device that CN 2012205701911 is provided, the dress Middle use piston apparatus structure regulating static guide rail horizontal clearance is put, prevents hydrostatic slideway stuck, and this kind of mode uses piston The life-span of apparatus structure regulation is limited eventually, and when the end-of-life of piston apparatus, whole hydrostatic slideway can not also be used.Separately Outward, the adjustment mechanism in gap between the planker and guide rail that propose in the prior art, in guide rail because long-time uses the various changes of appearance During shape, it is impossible to according to guide rail deformation-compensated or adjust the gap.
Therefore, needing a kind of clamping device badly makes to retain reasonable clearance between grinding head device and column, and grinding head device is in column Upper slip is smooth, while ensureing machining accuracy, improves the coupling stiffness between column and grinding head device, and can deform according to guide rail Or machining accuracy adjusts gap at any time.
The content of the invention
In view of the above-mentioned problems existing in the prior art, it is an object of the invention to provide a kind of clamping device for grinding machine, Vertical column and the gap of grinding head device on grinding machine are adjusted by the clamping device, the gap between grinding head device and column is closed Reason, does not influence grinding head device vertically slidable on column, while ensureing the machining accuracy of grinding head device, improves column and bistrique Coupling stiffness between device.
For achieving the above object, the technical solution adopted by the present invention is as follows:
A kind of clamping device for grinding machine, grinding machine includes column and grinding head device, and bistrique is arranged on mill in grinding head device Head planker in, bistrique planker along column bistrique slide, wherein, clamping device is arranged on the bistrique guide rail and mill of column Between head planker, clamping device includes at least one gap adjustment component, is used cooperatively between gap adjustment component, each Gap adjusting part includes regulating part and keeper, and keeper be connected with bistrique planker, regulating part and keeper cooperation, regulating part and The gap of the adjustable bistrique planker of relative altitude and bistrique guide rail between keeper.
Preferably, grinding head device includes horizontal wheelhead device and vertical grinding head device, horizontal wheelhead memory type peace in horizontal wheelhead device In horizontal wheelhead planker, founding grinding head device includes that Vertical Mill head external hanging type is arranged on outside Vertical Mill head planker, and column includes horizontal wheelhead Guide rail and Vertical Mill head guide rail, the gap adjustment component of clamping device are arranged between horizontal wheelhead guide rail and horizontal wheelhead planker.
Preferably, the gap between regulating part and bistrique guide rail is 0.02-0.03mm, so that grinding head device and column Gap rationally, does not influence grinding head device vertically slidable on column, while ensureing the machining accuracy of grinding head device.Preferably, Regulating part includes fixed plate and adjustable plate, and fixed plate is vertically mounted on the one end of adjustable plate, and adjustable plate coordinates with keeper.
It is highly preferred that adjustable plate is clapboard, one end that the thickness self installation of adjustable plate has fixed plate is successively decreased.
It is highly preferred that adjustable plate further includes adjustable plate vertical plane and adjustable plate lozenges, adjustable plate vertical plane and tune Section plate lozenges is respectively the outer surface of two opposite sides on adjustable plate, adjustable plate vertical plane and bistrique guide rail parallel, and fixed plate is hung down The straight side installed in adjustable plate lozenges, adjustable plate lozenges is fitted with keeper.It is highly preferred that adjustable plate lozenges inclines Gradient scope is 1:40-1:100.
It is highly preferred that the gradient of adjustable plate lozenges is 1:100, be easy in adjustable plate, measure whole adjustable plate with The length that keeper is engaged.
Preferably, keeper includes location-plate and pressing plate, and location-plate is vertically mounted on the one end of pressing plate, pressing plate and bistrique Planker is flexibly connected, and pressing plate coordinates with the adjustable plate of regulating part, is adjusted by adjusting the relative altitude between pressing plate and adjustable plate The gap of adjustable plate vertical plane and bistrique guide rail.
It is highly preferred that pressing plate is clapboard, one end that the thickness self installation of pressing plate has location-plate is incremented by.
It is highly preferred that pressing plate further includes pressing plate vertical plane and pressing plate lozenges, pressing plate vertical plane and pressing plate lozenges The outer surface of two opposite sides respectively on pressing plate, location-plate is vertically mounted on the side of pressing plate vertical plane, keeper and regulating part During cooperation, pressing plate lozenges fits with adjustable plate lozenges, the place parallel with the fixed plate on adjustable plate of the location-plate on pressing plate In the same side and the end of equidirectional.It is highly preferred that pressing plate lozenges is consistent with the gradient of adjustable plate lozenges.
Preferably, gap adjustment component further includes locking member, and locking member is to regulating part and the relative position of keeper Positioning, the relative altitude between adjustable plate and location-plate is kept by locking member, to keep adjustable plate vertical plane and bistrique guide rail Between gap be 0.02-0.03mm.
It is highly preferred that locking member includes a clamping screw, three locking nuts and two locking holes, two locking holes are separately positioned on In fixed plate and location-plate, when the relative altitude between adjustable plate and location-plate determines, clamping screw sequentially passes through a locking Nut, a location hole, another two locking nut and another location hole to regulating part and the Relatively orientation of keeper, while can be with When regulation locking member relative altitude between adjustable plate and location-plate is changed to compensate or adjust the gap.
It is highly preferred that two locking holes are bar hole, it is ensured that after the relative altitude of regulating part and keeper determines, locking screw Bolt may pass through the relative position between two locking holes positioning regulating part and keeper.
Another object of the present invention is to provide a kind of clamping device for grinding machine, and mill is adjusted simultaneously by the clamping device Head device and the gap of column both direction, make grinding head device more reasonable with column gap, and machining accuracy is high, in clamping device Gap adjustment component be divided into first direction gap adjustment component and second direction gap adjustment component, both direction gap adjustment Component is respectively in the opposite side of column, by both direction gap adjustment component simultaneously adjust gap, make grinding head device with Adjustment time rationally, is shortened in gap between bistrique guide rail, keeps machining accuracy.
Preferably, column includes two support columns, and each support column inner side is respectively equipped with two groups of bistrique guide rails;Every group of bistrique Guide rail includes that the leading rail level of bistrique and bistrique teach rail level.
Preferably, it is column front with the direction of bistrique in placement grinding head device in column, its rightabout is for after column Side, the adjustable plate vertical plane of first direction gap adjustment component is parallel with the leading rail level of bistrique, by first direction gap adjustment Component adjusts the aft gap of bistrique planker and column.
Preferably, the adjustable plate vertical plane of second direction gap adjustment component teaches rail level parallel with bistrique, by second The left and right gap of direction gap adjustment component regulation bistrique planker and column.
Used as a kind of preferred embodiment, clamping device includes three gap adjustment components, respectively first direction gap Adjusting part and second direction gap adjustment component, wherein:First direction gap adjustment component is two, and second direction gap is adjusted Section component is one;Two first direction gap adjustment components are arranged on column rear, and first direction gap adjustment component It is parallel that adjustable plate vertical plane dominates rail level with the bistrique at each support column rear in column respectively;Second direction gap adjustment component It is arranged on column front, and the bistrique guidance rail in front of the adjustable plate vertical plane and a support column of second direction gap adjustment component Face is parallel.
It is highly preferred that when gap is adjusted, adjustable plate and bistrique guide rail in second direction gap adjustment component are adjusted first Guidance rail level gap, so as to adjust the left and right gap of grinding head device and column, after second direction gap adjustment component according to When can not so reach the precision of grinding head device work, then the adjustable plate and bistrique in first direction gap adjustment component are adjusted simultaneously The gap of the leading rail level of guide rail, it is ensured that whole aft gap between grinding head device and column rationally, does not influence grinding head device It is vertically slidable on column, it is ensured that the machining accuracy of grinding head device.
Another object of the present invention is the installation method that offer is attached to grinding machine for the clamping device of grinding machine, wherein, mill Bed includes column and grinding head device, and clamping device includes at least one gap adjustment component, and the installation method refers to by gap Adjusting part is attached between the grinding head device of grinding machine and column.
Preferably, the clamping device for grinding machine is attached to the installation method of grinding machine, wherein, grinding head device include bistrique and Bistrique planker, column is provided with bistrique guide rail, and gap adjustment component includes regulating part and keeper, the installation method include with Lower step:
Step A:Keeper in gap adjustment component is movably arranged on the bistrique planker of grinding head device;
Step B:After step A) keeper installation after, then by regulating part in gap adjustment component insert keeper with Between bistrique guide rail, regulating part is set to coordinate with keeper, then adjusted by adjusting the height of regulating part relative positioning part Gap between part and bistrique guide rail is 0.02-0.03mm;
Step C:After step B) regulating part and keeper between relative altitude determine after, then by regulating part and keeper Locking is 0.02-0.03mm to keep the gap between regulating part and bistrique guide rail.
Preferably, keeper includes pressing plate and location-plate, and pressing plate includes pressing plate vertical plane and pressing plate lozenges, and pressing plate is vertical Face and pressing plate lozenges are respectively the outer surface of two opposite sides on pressing plate, and location-plate is in the one end of pressing plate vertical plane, step A concrete operations) are:The pressing plate vertical plane of pressing plate is fitted with the plane of bistrique planker and be arranged on bistrique planker by bolt On, make pressing plate lozenges relative with bistrique guide rail, location-plate is in bistrique planker top.
Preferably, regulating part includes fixed plate and adjustable plate, and fixed plate is vertically mounted on the one end of adjustable plate, adjustable plate Adjustable plate vertical plane and adjustable plate lozenges are further included, adjustable plate vertical plane and adjustable plate lozenges are respectively on adjustable plate The outer surface of two opposite sides, fixed plate be in adjustable plate lozenges one end, step B) concrete operations be:First by adjustable plate Between insertion keeper and bistrique guide rail, the adjustable plate lozenges of adjustable plate is set to be fitted with pressing plate lozenges, adjustable plate vertical plane With bistrique guide rail parallel, fixed plate is parallel with location-plate and fixed plate is in location-plate top, then adjusts fixed plate and location-plate Between relative altitude, make gap between adjustable plate vertical plane and bistrique guide rail be 0.02-0.03mm.
Preferably, regulating part and keeper are locked by a locking member, and locking member includes a clamping screw, two locking nuts With two locking holes, two locking holes are separately positioned in fixed plate and location-plate, step C) concrete operations be:By clamping screw according to It is secondary to pass through a locking nut, a location hole, another two locking nut and another location hole, make clamping screw to the fixed plate of regulating part With the Relatively orientation of the location-plate of keeper.
Another object of the present invention be provide a kind of clamping device for grinding machine application, the clamping device be for Adjust the gap between the bistrique planker and column of internal memory external hanging type grinding machine.
Preferably, clamping device is by gap adjustment component adjusting post and the gap of bistrique planker.
Another object of the present invention is to provide a kind of multifunctional grinder, and gap is reasonable between bistrique and column, and bistrique is vertical Slide smooth on post, while realizing vertical sleeping two bistriques processing, machining accuracy is high, improve production efficiency, the multifunctional grinder bag Column, horizontal wheelhead device, vertical grinding head device, clamping device and lathe bed are included, horizontal wheelhead memory type is arranged on sleeping in horizontal wheelhead device In bistrique planker, vertical grinding head device neutrality bistrique external hanging type is arranged on Vertical Mill head planker, and column is arranged on lathe bed and column Be provided with horizontal wheelhead guide rail and Vertical Mill head guide rail, horizontal wheelhead planker is vertically slidable along horizontal wheelhead guide rail, Vertical Mill head planker along Vertical Mill head guide rail is vertically slidable, and clamping device is arranged between horizontal wheelhead planker and horizontal wheelhead guide rail, is adjusted by clamping device Gap between horizontal wheelhead planker and horizontal wheelhead guide rail, for example above-mentioned structure of structure of clamping device, it includes the institute of said structure There is feature.
Preferably, column is gantry shape column, and column includes two support columns, and each support column inner side is respectively equipped with two groups Horizontal wheelhead guide rail, is provided with two groups of Vertical Mill head guide rails on the outside of a support column, horizontal wheelhead planker memory type is arranged on two supports Between post and vertically slidable along horizontal wheelhead guide rail, Vertical Mill head planker external hanging type is arranged on the outside of a support column and along Vertical Mill Head guide rail is vertically slidable.
Preferably, the horizontal wheelhead guide rail position on two support columns is corresponded, two groups of horizontal wheelheads on same support column Spacing between guide rail is 350-400mm.
Preferably, every group of horizontal wheelhead guide rail includes leading rail level and teaches rail level, and every group of Vertical Mill head guide rail includes Vertical Mill head Guide pass.
It is highly preferred that the leading rail level of horizontal wheelhead guide rail is vertical in 90 degree with the Vertical Mill head guide pass of Vertical Mill head guide rail.
It is highly preferred that the leading rail level of horizontal wheelhead guide rail is not small with the distance between the Vertical Mill head guide pass of Vertical Mill head guide rail In 450mm.
Preferably, horizontal wheelhead device is along the vertically slidable by a ball-screw and a reducing motor control of horizontal wheelhead guide rail System.
Preferably, grinding head device is found along the vertically slidable by a ball-screw and a reducing motor control of Vertical Mill head guide rail System.
Preferably, process column on horizontal wheelhead guide rail and Vertical Mill head guide rail when, two groups first processed on a support column Vertical Mill head guide rail, after two groups of Vertical Mill head guide rails of check and correction, then is processed on the basis of two groups of Vertical Mill head guide levels of Vertical Mill head guide rail Four groups of horizontal wheelhead guide rails on two support columns, it is ensured that four groups of horizontal wheelhead guide rail parallels, the depth of parallelism is 0.001-0.015mm.
Another object of the present invention is to provide a kind of installation method of multifunctional grinder, wherein, multifunctional grinder includes vertical Post, horizontal wheelhead device, vertical grinding head device and clamping device, column is on lathe bed and column is provided with horizontal wheelhead guide rail and Vertical Mill Head guide rail, horizontal wheelhead guide rail is provided with the leading rail level of horizontal wheelhead and horizontal wheelhead teaches rail level, the installation method to comprise the following steps:
Step a:First horizontal wheelhead memory type in horizontal wheelhead device is arranged in horizontal wheelhead planker, then by horizontal wheelhead planker Formula is deposited between two support columns of column, horizontal wheelhead planker is coordinated with horizontal wheelhead guide rail;
Step b:After after horizontal wheelhead device installation in step a), then vertical grinding head device neutrality bistrique external hanging type is set On Vertical Mill head planker, then by Vertical Mill head planker external hanging type be arranged on column a support column outside, make column bistrique planker with Vertical Mill head guide rail coordinates;
Step c:After after step b) neutrality grinding head device installations, with horizontal wheelhead in placement horizontal wheelhead device in column Direction is column front, and its rightabout is column rear, between the gap adjustment component in clamping device is divided into first direction Gap adjusting part and second direction gap adjustment component;
Step d:After step c) intermediate gaps adjusting part is classified, then second direction gap adjustment component is arranged on column Between the horizontal wheelhead guide rail and horizontal wheelhead planker in front, make the adjustable plate vertical plane and horizontal wheelhead of second direction gap adjustment component Teach rail level parallel;
Step e):After after second direction gap adjustment component installation in step c), first direction gap adjustment component Between the horizontal wheelhead guide rail and horizontal wheelhead planker at column rear, make the adjustable plate of first direction gap adjustment component vertical Face is parallel with the leading rail level of horizontal wheelhead.
Preferably, in step d) and step e), each gap adjustment component is attached to the peace of the multifunctional grinder Dress method is as described above.
Compared with prior art, a kind of clamping device for grinding machine that the present invention is provided, the clamping device is arranged on sleeping Between grinding head device and column, the regulating part of each gap adjustment component is fitted with keeper using lozenges in clamping device, By adjusting the relative altitude between regulating part and keeper, the gap between regulating part and horizontal wheelhead guide rail is 0.02- 0.03mm, does not influence grinding head device vertically slidable on column, while ensureing the machining accuracy of grinding head device;The clamping device Gap can be adjusted in the both direction of column, and can at any time compensate gap, its simple structure, easy to use, improve production efficiency, Extend the service life of whole grinding machine, therefore its application prospect is very wide.
Figure of description
Fig. 1 is a kind of stereogram of preferred embodiment of the clamping device provided by the present invention for grinding machine;
Fig. 2 is a kind of side view of preferred embodiment of the clamping device provided by the present invention for grinding machine;
Fig. 3 is a kind of rearview of preferred embodiment of the clamping device provided by the present invention for grinding machine;
Fig. 4 is a kind of top view of preferred embodiment of the clamping device provided by the present invention for grinding machine;
Fig. 5 is an explosive view for gap adjustment component in clamping device provided by the present invention for grinding machine;
Fig. 6 is a sectional view for gap adjustment component in clamping device provided by the present invention for grinding machine;
Fig. 7 is the schematic diagram of regulating part in clamping device provided by the present invention for grinding machine;
Fig. 8 is the stereogram of first direction gap adjustment component in clamping device provided by the present invention for grinding machine;
Fig. 9 is the stereogram of second direction gap adjustment component in clamping device provided by the present invention for grinding machine.
Specific embodiment
The present invention is made with reference to implementation method and accompanying drawing further illustrate in detail, intactly.
Fig. 1 to Fig. 9, is a kind of preferred embodiment of the clamping device provided by the present invention for grinding machine, clamping device Adjustment grinding machine upper pillar stand and the gap of grinding head device, make the gap between grinding head device and column reasonable, do not influence grinding head device Vertically slidable on column, while ensureing the machining accuracy of grinding head device, the connection improved between column and grinding head device is firm Degree.As shown in Figure 1 to Figure 3, grinding machine is multifunctional grinder, while realizing vertical sleeping two bistriques processing, machining accuracy is high, improves life Efficiency is produced, grinding machine includes column 10, horizontal wheelhead device 20, vertical grinding head device 30, clamping device 40 and lathe bed 50, horizontal wheelhead device The memory type of horizontal wheelhead 21 is arranged in horizontal wheelhead planker 22 in 20, and the vertical neutral external hanging type of bistrique 31 of grinding head device 30 is arranged on Vertical Mill On head planker 32, column 10 is gantry shape column and is arranged on lathe bed 50 that column 10 includes two support columns 11, each support The inner side of post 11 is respectively equipped with two groups of horizontal wheelhead guide rails 12, and the outside of a support column 11 is provided with two groups of Vertical Mill head guide rails 13, and crouch mill Head planker 22 memory type is arranged between two support columns 11 and vertically slidable along horizontal wheelhead guide rail 12, outside Vertical Mill head planker 32 The hanging outside for being arranged on a support column 11 and vertically slidable along Vertical Mill head guide rail 13, clamping device 40 is arranged on horizontal wheelhead and drags Between plate 22 and horizontal wheelhead guide rail 12, between being adjusted between horizontal wheelhead planker 22 and horizontal wheelhead guide rail 12 by clamping device 40 Gap, does not influence horizontal wheelhead device 20 on column 10 along the vertically slidable of horizontal wheelhead guide rail 12, it is ensured that horizontal wheelhead device 20 plus Work precision.
Horizontal wheelhead device 20 and vertical grinding head device 30 are on column 10 respectively along horizontal wheelhead guide rail 12 and Vertical Mill head guide rail 13 vertically slidable is controlled by a ball-screw and a reducing motor.
In column 10 with lay horizontal wheelhead 21 in horizontal wheelhead device 20 direction be column front, its rightabout be column Rear.The position of horizontal wheelhead guide rail 12 on two support columns 11 corresponds, behind the upper pillar stand of same support column 11 front and column Spacing between two groups of horizontal wheelhead guide rails 12 of side is 350-400mm.
Every group of horizontal wheelhead guide rail 12 includes leading rail level 121 and guidance rail level 122, teaches rail level 122 and leading rail level 121 Vertically.Every group of first 13 guide rail of Vertical Mill includes Vertical Mill head guide pass 131.The leading rail level 121 of horizontal wheelhead guide rail 12 is led with Vertical Mill head The Vertical Mill head guide pass 131 of rail 13 is vertical in 90 degree.The leading rail level 121 of horizontal wheelhead guide rail 12 and the Vertical Mill of Vertical Mill head guide rail 13 The distance between head guide pass 131 is not less than 450mm.Horizontal wheelhead guide rail 12 and Vertical Mill head guide rail 13 on processing column 10 When, the two groups of Vertical Mill head guide rails 13 first processed on a support column 11, after two groups of Vertical Mill head guide rails 13 of check and correction, then with two groups of Vertical Mill heads The four groups of horizontal wheelhead guide rails 12 processed on two support columns 11 on the basis of the Vertical Mill head guide level 131 of guide rail 13, it is ensured that four groups are crouched Bistrique guide rail 12 is parallel, and the depth of parallelism is 0.001-0.015mm.
Fig. 4 is a kind of top view of preferred embodiment of the clamping device provided by the present invention for grinding machine.Such as Fig. 4 institutes Show, clamping device 40 is arranged between horizontal wheelhead planker 22 and horizontal wheelhead guide rail 12, clamping device 40 includes three gap adjustments Component 41, two groups of gap adjustment components 41 in three gap adjustment components 41 be arranged on column rear and respectively with column 10 in The correspondence of horizontal wheelhead guide rail 12 at rear in each support column 11, another gap adjustment component 20 is arranged on column front and with one The correspondence of horizontal wheelhead guide rail 12 in front in support column 11.
Gap adjustment component 41 in clamping device 40 can be divided between first direction gap adjustment component 401 and second direction Gap adjusting part 402 includes three gap adjustment components 41, and gap is adjusted simultaneously by the gap adjustment component of both direction, makes Horizontal wheelhead device is more reasonable with column gap, and machining accuracy is high, and shortens adjustment time.As shown in Fig. 2 the clamping device 40 In three gap adjustment components 41 can be divided into two first direction gap adjustment components 401 and a second direction gap adjustment Component 402, first direction gap adjustment component 401 be arranged on column rear horizontal wheelhead guide rail 12 and horizontal wheelhead planker 22 it Between, second direction gap adjustment component 402 is arranged between the horizontal wheelhead guide rail 12 in front of column and horizontal wheelhead planker 22.First Direction gap adjustment component 401 is identical with second direction gap adjustment 402 structures of component, except the connection with horizontal wheelhead planker 22 Structure is different.
Fig. 5 is an explosive view for gap adjustment component in clamping device provided by the present invention for grinding machine;Fig. 6 is this A sectional view for gap adjustment component in the clamping device for grinding machine for providing is provided.As shown in Figure 5 and Figure 6, each Gap adjustment component 41 includes a regulating part 411, the locking member 413 of positioning piece 412 and, keeper 412 and horizontal wheelhead device Horizontal wheelhead planker 22 in 20 is flexibly connected by bolt, and regulating part 411 coordinates with keeper 412, by the whole regulation of regulation Relative altitude between part 411 and keeper 412, to adjust the gap between regulating part 411 and horizontal wheelhead guide rail 12, locking member Relative altitude between 23 locking regulating parts 411 and keeper 412, makes the gap between regulating part 411 and horizontal wheelhead guide rail 12 It is maintained in 0.02-0.03mm, does not influence horizontal wheelhead device 20 vertically slidable on the horizontal wheelhead guide rail 12 of column 10, while Ensure the machining accuracy of horizontal wheelhead device 20.
Regulating part 411 further includes fixed plate 4111 and adjustable plate 4112, and fixed plate 4111 is vertically mounted on adjustable plate 4112 one end, adjustable plate 4112 coordinates with keeper 412.Whole adjustable plate 4112 is clapboard, the thickness of adjustable plate 4112 Successively decrease one end that degree self installation has fixed plate 4111.
Fig. 7 is the schematic diagram of regulating part in clamping device provided by the present invention for grinding machine.As shown in fig. 7, adjustable plate 4112 further include adjustable plate vertical plane 41121 and adjustable plate lozenges 41122, adjustable plate vertical plane 41121 and adjustable plate Lozenges 41122 is respectively the outer surface of two opposite sides on adjustable plate 4112, and fixed plate 4111 is vertically mounted on adjustable plate wedge shape The one end in face 41122, adjustable plate vertical plane 41121 is parallel corresponding with the horizontal wheelhead guide rail 12 on column 10, whole adjustable plate 4112 are fitted by adjustable plate lozenges 41122 with keeper 412.The gradient of adjustable plate lozenges 41122 is 1:100, just When in adjustable plate 4112, the length that whole adjustable plate 4112 fits with keeper 412 is measured, calculate adjustable plate vertical plane 41121 with the gap of horizontal wheelhead guide rail 12.
Keeper 412 is movably arranged on the horizontal wheelhead planker 22 of horizontal wheelhead device 20 by bolt, and keeper 412 includes Location-plate 4121 and pressing plate 4122, location-plate 4121 are vertically mounted on the one end of pressing plate 4122, and pressing plate 4122 is movably arranged on On the horizontal wheelhead planker 22 of horizontal wheelhead device 20, pressing plate 4122 coordinates with the adjustable plate 4112 of regulating part 411, is fixed by adjusting The gap of relative height differential between plate 4111 and location-plate 4121, adjustment adjustable plate 4112 and horizontal wheelhead guide rail 22.
Pressing plate 4122 is engaged with adjustable plate 4112 in vertical direction, location-plate 4121 and adjustable plate on pressing plate 4122 The parallel end in the same side and equidirectional of fixed plate 4111 on 4112.Whole pressing plate 4122 is clapboard, pressing plate One end that 4122 thickness self installation has location-plate 4121 is incremented by.Pressing plate 4122 further includes pressing plate vertical plane 41221 and pressure Plate lozenges 41222, pressing plate vertical plane 41221 and pressing plate lozenges 41222 are respectively the appearance of two opposite sides on pressing plate 4122 Face, location-plate 4121 is vertically mounted on the side of pressing plate vertical plane 41221, pressing plate lozenges 41222 and adjustable plate lozenges 41122 gradient is consistent, when keeper 412 coordinates with regulating part 411, pressing plate lozenges 41222 and adjustable plate lozenges 41122 fit, and when gap is adjusted, regulating part 411, the adjustable plate lozenges of regulating part 411 are moved along keeper 412 41122 move along pressing plate lozenges 41222.
Locking member 413 by the position between regulating part 411 and keeper 412 it is relative locking, locking member 413 include one locking Bolt 4131, three locking nuts 4132 and two locking holes 4133, two locking holes 4133 are separately positioned on fixed plate 4111 and positioning On plate 4121.When the relative altitude between the fixed plate 4111 of regulating part 411 and the location-plate 4121 of keeper 412 determines, Clamping screw 4131 sequentially passes through a locking nut 4132, a locking hole 4133, another two locking nut 4132 and another locking hole 4133, the relative altitude to regulating part 411 and keeper 412 is positioned.Two locking holes 4133 are bar hole, it is ensured that adjusted in regulation After the relative position of part 411 and keeper 412, clamping screw 4131 may pass through the positioning regulating part 411 of two locking hole 4133 and determine The position relative position of part 412.
Locking member 413 is adjustable to the locking of position between regulating part 411 and keeper 412, when there is Guide way grinder Damage etc. when making the unreasonable situation in gap, the locking member 413 can be opened manually, readjust the fixed plate 4111 of regulating part 411 with Relative altitude between the location-plate 4121 of keeper 412, so as to compensate or adjust gap, makes the adjustable plate of adjustable plate 4112 hang down Face 41121 directly reasonable with the gap of horizontal wheelhead guide rail 12.
Fig. 8 is the stereogram of first direction gap adjustment component in clamping device provided by the present invention for grinding machine.Such as Shown in Fig. 8, the adjustable plate vertical plane 41121 of adjustable plate 4112 and horizontal wheelhead guide rail 12 in first direction gap adjustment component 401 Leading rail level 121 it is parallel, the aft gap of the regulation of first direction gap adjustment component 401 horizontal wheelhead device 20 and column 10, Make in first direction gap adjustment component 401 between adjustable plate vertical plane 41121 and the leading rail level 121 of horizontal wheelhead guide rail 12 Gap is 0.02-0.03mm.Pressing plate 4122 in first direction gap adjustment component 401 is set by a connecting plate and bolt activity Put on horizontal wheelhead planker 22.
Fig. 9 is the stereogram of first direction gap adjustment component in clamping device provided by the present invention for grinding machine.Such as Shown in Fig. 9, the adjustable plate vertical plane 41121 of adjustable plate 4112 and horizontal wheelhead guide rail 12 in second direction gap adjustment component 402 The parallel correspondence of guidance rail level 41122, the left and right of the regulation of second direction gap adjustment component 402 horizontal wheelhead device 20 and column 10 Gap, makes the leading rail level 121 of adjustable plate vertical plane 41121 and horizontal wheelhead guide rail 12 in second direction gap adjustment component 402 Between gap be 0.02-0.03mm.Pressing plate 4122 in second direction gap adjustment component 402 is movably arranged on by bolt On horizontal wheelhead planker 22.
Entirely the process in the adjustment gap of clamping device 40 is:Adjusted in regulation second direction gap adjustment component 402 first The gap of the guidance rail level 122 of section plate 4112 and horizontal wheelhead guide rail 12, so as to adjust the left and right of horizontal wheelhead device 20 and column 10 Gap, when can not still reach the precision of the work of horizontal wheelhead device 20 after second direction gap adjustment component 402, then adjusts simultaneously The gap of the leading rail level 121 of adjustable plate 4112 and horizontal wheelhead guide rail 12 in section first direction gap adjustment component 10, it is ensured that Aft gap between whole horizontal wheelhead device 20 and column 10 does not rationally influence horizontal wheelhead device 20 vertical on column 10 Slide, it is ensured that the machining accuracy of horizontal wheelhead device 20;And the regulation process of each gap adjustment component 41 is in clamping device 40 Two locking nuts 4132 in locking member 413 are turned on first, clamping screw 4131 is extracted out, adjust the fixed plate of regulating part 411 Relative altitude between 4111 and the location-plate 4121 of keeper 412, makes the adjustable plate vertical plane 41121 of regulating part 411 and crouches The leading rail level 121 of bistrique guide rail 12 teaches the gap between rail level 122 to be maintained in 0.02-0.03mm, then will locking Bolt 4131 sequentially passes through a locking nut 4132, a locking hole 4133, another two locking nut 4132 and another locking hole 4133, Relative altitude to regulating part 411 and keeper 412 is positioned, and makes the aft gap between whole horizontal wheelhead device 20 and column 10 Rationally, do not influence horizontal wheelhead device 20 vertically slidable on column 10, it is ensured that the machining accuracy of horizontal wheelhead device 20.
It is worth noting that, in the ideal situation, in each gap adjustment component 41 regulating part 411 and keeper 412 it Between can be exchange, yet with equipment and the imperfection of technology, it is impossible to each sleeping mill on two support columns 11 is completely secured The depth of parallelism and perpendicularity of head guide rail 12 are consistent, therefore element in each gap adjustment component 41 is to exchange 's.
Clamping device 40 is attached to the installation method clamping device of grinding machine, and clamping device 40 includes at least one gap adjustment Component 41, says by taking the horizontal wheelhead guide rail on horizontal wheelhead device 20 and column 10 that clamping device 40 is attached on grinding machine as an example herein Bright, the installation method is comprised the following steps:
Step A:Keeper 412 in gap adjustment group 41 is movably arranged on the horizontal wheelhead planker 22 of horizontal wheelhead device 20 On;
Step B:After step A) the installation of keeper 412 after, then regulating part 411 in gap adjustment component 41 is inserted Between keeper 412 and horizontal wheelhead guide rail 12, regulating part 411 is set to coordinate with keeper 412, then by adjusting the phase of regulating part 411 To adjust the gap between regulating part 411 and horizontal wheelhead guide rail 12 it is 0.02-0.03mm to the height of keeper 412;
Step C:After step B) regulating part 411 and keeper 412 between relative altitude determine after, then by regulating part 411 and keeper 412 to lock to keep the gap between regulating part 411 and horizontal wheelhead guide rail 12 be 0.02-0.03mm.
Step A) in, keeper 412 includes pressing plate 4122 and location-plate 4121, and pressing plate 4122 includes pressing plate vertical plane 41221 and pressing plate lozenges 41222, it is relative that pressing plate vertical plane 41221 and pressing plate lozenges 41222 are respectively on pressing plate 4,122 two The outer surface of side, location-plate 4121 be in pressing plate vertical plane 41221 one end, step A) concrete operations be:By pressing plate 4122 pressing plate vertical plane 41221 is fitted with the plane of horizontal wheelhead planker 22 and is arranged on horizontal wheelhead planker 22 by bolt, is made Pressing plate lozenges 41222 is relative with horizontal wheelhead guide rail 12, and location-plate 4121 is in the top of horizontal wheelhead planker 22.
Step B) in, regulating part 411 includes fixed plate 4111 and adjustable plate 4112, and adjustable plate 4112 further includes regulation Plate vertical plane 41121 and adjustable plate lozenges 41122, adjustable plate vertical plane 41121 and adjustable plate lozenges 41122 are respectively to be adjusted Section plate on two opposite sides outer surface, fixed plate 4111 be in adjustable plate lozenges 41122 one end, step B) specific behaviour As:First adjustable plate 4112 is inserted between keeper 412 and horizontal wheelhead guide rail 12, makes the adjustable plate lozenges of adjustable plate 4112 41122 fit with pressing plate lozenges 41222, and adjustable plate vertical plane 41121 is parallel with horizontal wheelhead guide rail 12, fixed plate 4111 with it is fixed Position plate 4121 is parallel and fixed plate 4111 is in the top of location-plate 4121, then adjusts between fixed plate 4111 and location-plate 4121 Relative altitude, makes the gap between adjustable plate vertical plane 41121 and horizontal wheelhead guide rail 12 be 0.02-0.03mm.
Step C) in, regulating part 411 and keeper 412 are locked by a locking member 413, and locking member 413 includes a locking Bolt 4131, two locking nuts 4132 and two locking holes 4133, two locking holes 4133 are separately positioned on fixed plate 4111 and positioning On plate 4121, step C) concrete operations be:Clamping screw 4131 is sequentially passed through into a locking nut 4132, a location hole 4133rd, another two locking nut 4132 and another location hole 4133, make clamping screw 4131 to the He of fixed plate 4111 of regulating part 411 The Relatively orientation of the location-plate 4121 of keeper 412.
Finally be necessary described herein be:Above example is served only for making further in detail technical scheme Ground explanation, it is impossible to be interpreted as limiting the scope of the invention, those skilled in the art's the above of the invention Some the nonessential modifications and adaptations made belong to protection scope of the present invention.

Claims (10)

1. a kind of multifunctional grinder, it is characterised in that:Grinding machine includes column and grinding head device, and bistrique is arranged on mill in grinding head device Head planker in, bistrique planker along column bistrique slide, wherein, clamping device is arranged on the bistrique guide rail and mill of column Between head planker, clamping device includes at least one gap adjustment component, is used cooperatively between gap adjustment component, each Gap adjusting part includes regulating part and keeper, and keeper be connected with bistrique planker, regulating part and keeper cooperation, regulating part and The gap of the adjustable bistrique planker of relative altitude and bistrique guide rail between keeper;Regulating part includes fixed plate and adjustable plate, Fixed plate is vertically mounted on the one end of adjustable plate, and adjustable plate coordinates with keeper;Adjustable plate includes adjustable plate vertical plane and tune Section plate lozenges, adjustable plate vertical plane and adjustable plate lozenges are respectively the outer surface of two opposite sides on adjustable plate, and adjustable plate hangs down Face directly and be vertically mounted on the side of adjustable plate lozenges with bistrique guide rail parallel, fixed plate, adjustable plate lozenges is pasted with keeper Close.
2. multifunctional grinder according to claim 1, it is characterised in that:Gap between regulating part and bistrique guide rail is 0.02-0.03mm。
3. multifunctional grinder according to claim 1, it is characterised in that:Adjustable plate is clapboard, and the thickness of adjustable plate is certainly Successively decrease the one end for being provided with fixed plate.
4. multifunctional grinder according to claim 1, it is characterised in that:The inclination range of adjustable plate lozenges is 1: 40-1:100。
5. multifunctional grinder according to claim 1, it is characterised in that:The gradient of adjustable plate lozenges is 1:100.
6. multifunctional grinder according to claim 1, it is characterised in that:Keeper includes location-plate and pressing plate, location-plate The one end of pressing plate is vertically mounted on, pressing plate is movably arranged on bistrique planker, pressing plate coordinates with the adjustable plate of regulating part, passes through The relative altitude between pressing plate and adjustable plate is adjusted to adjust the gap of adjustable plate vertical plane and bistrique guide rail.
7. according to any described multifunctional grinder of claim 1 to 6, it is characterised in that:Gap adjustment group in clamping device Part is divided into first direction gap adjustment component and second direction gap adjustment component, and both direction gap adjustment component is respectively at In the opposite side of column, gap is adjusted by both direction gap adjustment component simultaneously.
8. according to the installation method of any described multifunctional grinder of claim 1 to 7, it is characterised in that:Grinding machine includes column And grinding head device, clamping device include at least one gap adjustment component, the installation method refer to by gap adjustment component peace It is filled between the grinding head device of grinding machine and column.
9. the installation method of multifunctional grinder according to claim 8, it is characterised in that:Wherein, grinding head device includes mill Head and bistrique planker, column are provided with bistrique guide rail, and gap adjustment component includes regulating part and keeper, the installation method bag Include following steps:
Step A:Keeper in gap adjustment component is movably arranged on the bistrique planker of grinding head device;
Step B:After step A) keeper installation after, then regulating part in gap adjustment component is inserted into keeper and bistrique Between guide rail, coordinate regulating part and keeper, then by adjust the height of regulating part relative positioning part with adjust regulating part with Gap between bistrique guide rail is 0.02-0.03mm;
Step C:After step B) regulating part and keeper between relative altitude determine after, then regulating part and keeper are locked It is 0.02-0.03mm to keep the gap between regulating part and bistrique guide rail.
10. according to a kind of application of any described multifunctional grinder of claim 1 to 9, it is characterised in that:The clamping device It is for adjusting the gap between the bistrique planker and column of internal memory external hanging type grinding machine.
CN201611195521.2A 2015-03-25 2015-03-25 It is a kind of for the clamping device and its installation method of grinding machine and application Pending CN106826563A (en)

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