CN106816600B - Lithium iron manganese phosphate material, preparation method thereof, battery slurry, positive electrode and lithium battery - Google Patents
Lithium iron manganese phosphate material, preparation method thereof, battery slurry, positive electrode and lithium battery Download PDFInfo
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Abstract
本发明公开了一种磷酸锰铁锂类材料及其制备方法以及电池浆料和正极与锂电池。该磷酸锰铁锂类材料包括具有LiMnxFe1‑x‑yMyPO4/C结构的活性组分,其中0≤x≤1,0≤y≤1,M为Co、Ni、Mg、Zn、V和Ti中的一种或多种;以及包裹在所述活性组分表面的包覆层,所述包覆层含有非晶态金属化合物。该磷酸锰铁锂类材料通过在具有LiMnxFe1‑x‑yMyPO4/C结构的活性组分表面包覆含有吸水率较低的非晶态金属化合物的包覆层,在保持磷酸锰铁锂类材料的电化学性能的同时,降低了磷酸锰铁锂类材料的吸水率,进而有利于提高相应地锂电池的高温下存储容量保持率。
The invention discloses a lithium iron manganese phosphate material, a preparation method thereof, a battery slurry, a positive electrode and a lithium battery. The lithium iron manganese phosphate material includes an active component with a LiMn x Fe 1‑x‑y My PO 4 /C structure, wherein 0≤x≤1, 0≤y≤1, and M is Co, Ni, Mg, one or more of Zn, V and Ti; and a coating layer wrapped on the surface of the active component, the coating layer containing an amorphous metal compound. The lithium iron manganese phosphate-based material coats the surface of the active component with the LiMn x Fe 1-x-y My PO 4 /C structure with a coating layer containing an amorphous metal compound with a low water absorption rate. The electrochemical performance of the lithium iron manganese phosphate material reduces the water absorption rate of the lithium iron manganese phosphate material, which is beneficial to improve the storage capacity retention rate of the corresponding lithium battery at high temperature.
Description
技术领域technical field
本发明涉及锂电池制备领域,具体地,本发明涉及一种磷酸锰铁锂类材料及其制备方法,本发明还涉及一种包括前述磷酸锰铁锂类材料的电池浆料,本发明进一步涉及一种包括有前述磷酸锰铁锂类材料的正极,以及包括前述正极的锂电池。The present invention relates to the field of lithium battery preparation, in particular, the present invention relates to a lithium iron manganese phosphate material and a preparation method thereof, the present invention also relates to a battery slurry comprising the aforementioned lithium iron manganese phosphate material, and the present invention further relates to A positive electrode comprising the aforementioned lithium manganese iron phosphate material, and a lithium battery comprising the aforementioned positive electrode.
背景技术Background technique
锂离子二次电池是新型绿色高能可充电电池,其具有电压高、能量密度大、循环性能好、自放电小、无记忆效应、工作范围宽等众多优点,广泛应用于移动电话、笔记本电脑、便携电动工具、电子仪表、武器装备等,在电动汽车中也具有良好的应用前景,目前已成为世界各国竞相研究开发的重点。正极材料是锂离子电池的一个很重要组成部分,在锂离子电池充放电过程中,不仅要提供在正负嵌锂化合物中往复嵌/脱所需要的锂,而且还要提供负极材料表面形成SEI膜所需要的锂,因此,研究和开发高性能的正极材料是锂离子电池发展的关键所在。Lithium-ion secondary battery is a new type of green high-energy rechargeable battery. It has many advantages such as high voltage, high energy density, good cycle performance, small self-discharge, no memory effect, and wide working range. It is widely used in mobile phones, notebook computers, Portable power tools, electronic instruments, weapons and equipment also have good application prospects in electric vehicles, and have become the focus of research and development in countries around the world. The positive electrode material is a very important part of the lithium-ion battery. During the charging and discharging process of the lithium-ion battery, it is not only necessary to provide the lithium required for reciprocating intercalation/deintercalation in the positive and negative lithium intercalation compounds, but also to provide the surface of the negative electrode material to form SEI. Therefore, research and development of high-performance cathode materials is the key to the development of lithium-ion batteries.
在锂离子电池正极材料中,磷酸锰铁锂类材料在综合性能上表现最优,被认为是较为理想的锂离子二次动力电池正极材料。然而,现有的磷酸锰铁锂类材料的粒径一般控制在纳米级,其比表面积比较大,一旦接触到潮湿的空气,水分易与材料表面具有亲水性的Li相接触,在一段时间内(几周)磷酸铁锂接触潮湿的空气后表层锂也会与水发生锂化反应,致使磷酸锰铁锂类的含水率增高。而这种含水率相对较高的磷酸锰铁锂类材料在作为电池正极材料使用时,由于材料中水分在后续电池配料拉浆过程中难以去除,会一直保留到电池中去,这就使得电池的存储容量保持率大多表现不佳。为了提高电池的存储容量保持率,研发人员研究了多种方案,例如降低磷酸锰铁锂类材料的吸水率。Among the cathode materials for lithium ion batteries, lithium manganese iron phosphate materials have the best overall performance and are considered to be ideal cathode materials for lithium ion secondary power batteries. However, the particle size of the existing lithium iron manganese phosphate materials is generally controlled at nanoscale, and its specific surface area is relatively large. Once it comes into contact with humid air, the water is easy to contact with the hydrophilic Li on the surface of the material. After the lithium iron phosphate is exposed to humid air within a few weeks, the surface lithium will also undergo a lithiation reaction with water, resulting in an increase in the moisture content of lithium manganese iron phosphate. When this kind of lithium manganese iron phosphate material with relatively high water content is used as the positive electrode material of the battery, the water in the material is difficult to remove in the subsequent battery batching process, and it will remain in the battery all the time, which makes the battery 's storage capacity retention rates are mostly underperforming. In order to improve the storage capacity retention rate of batteries, researchers have studied various schemes, such as reducing the water absorption rate of lithium manganese iron phosphate materials.
在申请号为No.200910053346的中国专利申请中,公开了一种提高磷酸亚铁锂正极材料导电性的方法,该方法使用原材料为铁源、锂源和磷酸根源,合成方法为固相法,不需任何掺杂活化,在按常规方法合成磷酸亚铁锂材料的基础上,再用高温煅烧时导入能脱水的气体、真空泵抽水和五氧化二磷吸水等方法除去磷酸亚铁锂材料中残留的水分,从而可大大提高材料的导电性。然而该方法的加工过程较为复杂,需要引入多种辅助原料,去除材料中的水分,而且采用该方法所制备的磷酸亚铁锂正极材料也不能保证材料在后续接触空气的吸水性。In the Chinese patent application with the application number of No. 200910053346, a method for improving the conductivity of lithium iron phosphate positive electrode material is disclosed. Without any doping activation, on the basis of synthesizing lithium ferrous phosphate materials according to conventional methods, the residues in the lithium ferrous phosphate materials are removed by introducing dehydrating gas during high temperature calcination, vacuum pumping water and phosphorus pentoxide absorbing water. moisture, which can greatly improve the electrical conductivity of the material. However, the processing process of this method is relatively complicated, and a variety of auxiliary raw materials need to be introduced to remove the moisture in the material, and the lithium iron phosphate cathode material prepared by this method cannot guarantee the water absorption of the material in subsequent contact with air.
在申请号为No.200910044154的中国专利申请中,公开了一种表面改性的锂离子电池正极材料钴酸锂材料及其改性方法,该专利首先按Li∶Co的摩尔质量比为1.038分别称取锂盐和钴盐;在球磨机中先加入锂盐,再加入包覆物质碳酸钙,然后加入钴盐,最后加入工业酒精,进行球磨;球磨后的物料经真空干燥后,接着进行首次烧成;烧成后的物料在破碎、粉碎后,用去离子水水洗,二次烧成;分散处理即得在钴酸锂表面包覆一层碳酸钙的正极材料。这种改性方法在钴酸锂表面包覆一层具有疏水性的碳酸钙,可以阻隔活性材料和水分接触,在一定程度上改善了钴酸锂的吸水性能,然而其引入过多杂质,造成活性成分下降,影响最终材料的电化学性能。In the Chinese patent application No. 200910044154, a surface-modified lithium ion battery cathode material lithium cobalt oxide material and a modification method thereof are disclosed. The patent firstly uses the molar mass ratio of Li:Co to be 1.038, respectively. Weigh the lithium salt and the cobalt salt; firstly add the lithium salt in the ball mill, then add the coating material calcium carbonate, then add the cobalt salt, and finally add industrial alcohol to perform ball milling; after the ball-milled material is vacuum-dried, the first firing After the sintered material is crushed and pulverized, it is washed with deionized water and sintered for a second time; the dispersion treatment is to obtain a positive electrode material coated with a layer of calcium carbonate on the surface of lithium cobalt oxide. This modification method coats the surface of lithium cobalt oxide with a layer of hydrophobic calcium carbonate, which can block the contact between the active material and water, and improve the water absorption performance of lithium cobalt oxide to a certain extent. Active constituents drop, affecting the electrochemical performance of the final material.
由上述内容可知,在现有技术中虽然提出了一些降低磷酸锰铁锂类材料吸水性的方案,然而其效果却并不理想,而采用由这种材料所制备的电极的电池的高温存储容量保持率也往往不佳。As can be seen from the above content, although some schemes for reducing the water absorption of lithium iron manganese phosphate materials have been proposed in the prior art, the effect is not ideal, and the high temperature storage capacity of the battery using the electrode prepared by this material is used. Retention rates also tend to be poor.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种磷酸锰铁锂类材料及其制备方法以及电池浆料和正极与锂电池,以提供一种吸水率较低的磷酸锰铁锂类材料,进而提高电池高温存储下的容量保持率。The purpose of the present invention is to provide a kind of lithium iron manganese phosphate material and its preparation method as well as battery slurry, positive electrode and lithium battery, so as to provide a kind of lithium iron manganese phosphate material with low water absorption rate, and then improve the high temperature storage of the battery. capacity retention rate.
为了实现上述目的,根据本发明的第一个方面,提供一种磷酸锰铁锂类材料,该磷酸锰铁锂类材料包括具有LiMnxFe1-x-yMyPO4/C结构的活性组分,其中0≤x≤1,0≤y≤1,M为Co、Ni、Mg、Zn、V和Ti中的一种或多种;以及包裹在所述活性组分表面包覆层,所述包覆层中含有非晶态金属化合物。In order to achieve the above object, according to a first aspect of the present invention, a lithium iron manganese phosphate material is provided, and the lithium iron manganese phosphate material includes an active component having a LiMn x Fe 1-xy My PO 4 /C structure , wherein 0≤x≤1, 0≤y≤1, M is one or more of Co, Ni, Mg, Zn, V and Ti; and a coating layer wrapped on the surface of the active component, the The coating layer contains an amorphous metal compound.
根据本发明的第二个方面,提供了一种磷酸铁锰锂类材料的制备方法,该制备方法包括以下步骤:S1、提供具有LiMnxFe1-x-yMyPO4/C结构的活性组分,其中0≤x≤1,0≤y≤1,M为Co、Ni、Mg、Zn、V和Ti中的一种或多种;S2、以所述活性组分为基材,在所述活性组分的表面形成含有非晶态金属化合物的包覆层。According to a second aspect of the present invention, there is provided a preparation method of a lithium iron manganese phosphate material, the preparation method comprising the following steps: S1, providing an active group having a LiMn x Fe 1-xy My PO 4 /C structure points, wherein 0≤x≤1, 0≤y≤1, M is one or more of Co, Ni, Mg, Zn, V and Ti; S2, using the active component as the base material, in the A coating layer containing an amorphous metal compound is formed on the surface of the active component.
根据本发明的第三个方面,提供了磷酸锰铁锂类材料,该磷酸锰铁锂类材料由上述制备方法制备而成。According to a third aspect of the present invention, a lithium iron manganese phosphate material is provided, and the lithium iron manganese phosphate material is prepared by the above preparation method.
根据本发明的第四个方面,提供了一种电池浆料,该电池浆料包括磷酸锰铁锂类材料和溶剂,其中,所述磷酸锰铁锂类材料为本发明上述磷酸锰铁锂类材料。According to a fourth aspect of the present invention, a battery slurry is provided, the battery slurry includes a lithium iron manganese phosphate material and a solvent, wherein the lithium iron manganese phosphate material is the above-mentioned lithium iron manganese phosphate of the present invention Material.
根据本发明的第五个方面,提供了一种正极,该正极包括集流体和设置在所述集流体上的正极活性材料层,所述正极活性材料层包括本发明磷酸锰铁锂类材料。According to a fifth aspect of the present invention, there is provided a positive electrode comprising a current collector and a positive electrode active material layer disposed on the current collector, the positive electrode active material layer comprising the lithium iron manganese phosphate material of the present invention.
根据本发明的第六个方面,提供了一种锂电池,所述锂电池内部装有正极,该正极为本发明上述正极材料。According to a sixth aspect of the present invention, a lithium battery is provided, wherein the lithium battery is equipped with a positive electrode, and the positive electrode is the above-mentioned positive electrode material of the present invention.
本发明所提供的磷酸锰铁锂类材料及其制备方法以及电池浆料和正极与锂电池,其中磷酸锰铁锂类材料通过在具有LiMnxFe1-x-yMyPO4/C结构的活性组分表面包覆含有吸水率较低的非晶态金属化合物的包覆层,在保持磷酸锰铁锂类材料的电化学性能的同时,降低了磷酸锰铁锂类材料的吸水率,进而降低了由其所制备的正极的含水量,进而有利于提高由该正极材料所制备的锂电池的高温下存储容量保持率。The lithium iron manganese phosphate material and its preparation method as well as the battery slurry, the positive electrode and the lithium battery provided by the present invention, wherein the lithium iron manganese phosphate material has a LiMn x Fe 1-xy My PO 4 /C structure through the active The surface of the component is coated with a coating layer containing an amorphous metal compound with a low water absorption rate, which reduces the water absorption rate of the lithium manganese iron phosphate material while maintaining the electrochemical performance of the lithium iron manganese phosphate material, thereby reducing the The water content of the positive electrode prepared therefrom is improved, and the storage capacity retention rate at high temperature of the lithium battery prepared from the positive electrode material is improved.
本发明的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description that follows.
附图说明Description of drawings
附图是用来提供对本发明的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and together with the following specific embodiments, are used to explain the present invention, but do not constitute a limitation to the present invention. In the attached image:
图1示出了根据本发明制备例1所制备的磷酸锰铁锂类材料P1的5μm扫描电镜(SEM)图谱;1 shows a 5 μm scanning electron microscope (SEM) pattern of the lithium manganese iron phosphate material P1 prepared according to Preparation Example 1 of the present invention;
图2示出了根据本发明对比例1所制备的磷酸锰铁锂类材料DP1的5μm扫描电镜(SEM)图谱。FIG. 2 shows a 5 μm scanning electron microscope (SEM) pattern of the lithium iron manganese phosphate material DP1 prepared according to Comparative Example 1 of the present invention.
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention, but not to limit the present invention.
针对于本发明背景技术部分所指出的“在现有技术中存在电池的存储容量保持率大多表现不佳”的技术问题。本发明的发明人在去除材料水分等方面进行了大量的工作和研究。并根据本发明的第一个方面,提供了一种磷酸锰铁锂类材料,该磷酸锰铁锂类材料包括具有LiMnxFe1-x-yMyPO4/C结构的活性组分,其中0≤x≤1,0≤y≤1,M为Co、Ni、Mg、Zn、V和Ti中的一种或多种;以及包裹在所述活性组分表面的包覆层,所述包覆层含有非晶态金属化合物。In response to the technical problem that "the storage capacity retention rate of batteries is mostly poor in the prior art" pointed out in the background of the present invention. The inventors of the present invention have done a lot of work and research on the removal of material moisture and the like. And according to the first aspect of the present invention, there is provided a lithium manganese iron phosphate material, the lithium iron manganese phosphate material includes an active component with a LiMn x Fe 1-xy My PO 4 /C structure, wherein 0 ≤x≤1, 0≤y≤1, M is one or more of Co, Ni, Mg, Zn, V and Ti; and a coating layer wrapped on the surface of the active component, the coating The layer contains an amorphous metal compound.
在本发明中“具有LiMnxFe1-x-yMyPO4/C结构的活性组分”是指具有碳包覆磷酸锰铁锂类材料(LiMnxFe1-x-yMyPO4)结构的活性组分。In the present invention, "active component with LiMn x Fe 1-xy My PO 4 /C structure" refers to a carbon-coated lithium iron manganese phosphate material (LiMn x Fe 1-xy My PO 4 ) structure active ingredient.
本发明所提供的磷酸锰铁锂类材料,通过在具有LiMnxFe1-x-yMyPO4/C结构的活性组分表面包覆含有吸水率较低的非晶态金属化合物的包覆层,在保持磷酸锰铁锂类材料的电化学性能的同时,降低了磷酸锰铁锂类材料的吸水率,进而降低了由其所制备的正极材料的含水量,从而有利于提高由该正极材料所制备的锂电池的高温下存储容量保持率。The lithium iron manganese phosphate material provided by the present invention coats the surface of the active component with LiMn x Fe 1-xy My PO 4 /C structure with a coating layer containing an amorphous metal compound with a low water absorption rate , while maintaining the electrochemical performance of the lithium manganese iron phosphate material, the water absorption rate of the lithium manganese iron phosphate material is reduced, thereby reducing the water content of the positive electrode material prepared by it, thereby helping to improve the positive electrode material. High temperature storage capacity retention of the prepared lithium battery.
在本发明磷酸锰铁锂类材料中,对于材料粒径并没有特殊要求,可以参照本领域的常规选择,例如粒径D50可以为0.5-2.0μm。所需制备的磷酸锰铁锂类材料的粒径,可以合理的排布磷酸锰铁锂类材料中活性组分的粒径和包覆层的厚度,在本发明中只要含有非晶态金属化合物的包覆层包覆在活性组分的表面即可。在本发明中优选所述磷酸锰铁锂类材料中,活性组分的粒径D50为0.5-1.0μm,优选为0.5-0.8μm,非晶态金属化合物包覆层的厚度为1-5nm。在本发明中其中粒径D50为体积平均粒径,其是通过将待测粉体分散在水中,然后超声震荡30分钟,用激光粒度仪进行粒度测试获得。In the lithium iron manganese phosphate material of the present invention, there is no special requirement for the particle size of the material, and the conventional selection in the field can be referred to, for example, the particle size D50 can be 0.5-2.0 μm. The particle size of the lithium manganese iron phosphate material to be prepared can reasonably arrange the particle size of the active component and the thickness of the coating layer in the lithium manganese iron phosphate material. In the present invention, as long as the amorphous metal compound is contained The coating layer can be coated on the surface of the active component. Preferably in the present invention, in the lithium iron manganese phosphate material, the particle size D50 of the active component is 0.5-1.0 μm, preferably 0.5-0.8 μm, and the thickness of the amorphous metal compound coating layer is 1-5 nm . In the present invention, the particle size D 50 is the volume average particle size, which is obtained by dispersing the powder to be tested in water, then ultrasonically oscillating for 30 minutes, and performing particle size testing with a laser particle size analyzer.
在本发明磷酸锰铁锂类材料中,对于包覆层中的非晶态金属化合物并没有特殊要求,只要其吸水率低于活性组分即可。在本发明中优选所述非晶态金属化合物选自非晶态三氧化二铝、非晶态磷酸锂、非晶态焦磷酸锂、非晶态焦磷酸铁、非晶态焦磷酸亚铁锂、非晶态焦磷酸锰锂和非晶态氧化银中的一种或几种混合。本发明的发明人发现,由这些非晶态金属化合物形成的包覆层与常规的晶态金属化合物形成的包覆层相比,其吸收率更低。发明人推测,可能是因为这种“非晶态金属化合物”通常是规则无序生长,且其表面会形成非极性键,这些非极性键不易与极性的水相结合,这就能够起到阻挡水分渗入的作用,因而能够更好的阻隔活性组分和水分接触,进而改善磷酸锰铁锂类材料的吸水性能,同时这种无机非晶态的金属化合物形成的包覆层因厚度很薄,因此并不会影响所制备的磷酸锰铁锂类材料的电化学性能,进而使得所制备的磷酸锰铁锂类材料具有较好的电化学性能。In the lithium iron manganese phosphate material of the present invention, there is no special requirement for the amorphous metal compound in the coating layer, as long as its water absorption rate is lower than that of the active component. In the present invention, preferably, the amorphous metal compound is selected from amorphous aluminum oxide, amorphous lithium phosphate, amorphous lithium pyrophosphate, amorphous iron pyrophosphate, amorphous lithium iron pyrophosphate , one or more mixtures of amorphous lithium manganese pyrophosphate and amorphous silver oxide. The inventors of the present invention have found that cladding layers formed from these amorphous metal compounds have lower absorption rates than cladding layers formed from conventional crystalline metal compounds. The inventor speculates that this may be because this "amorphous metal compound" usually grows regularly and disorderly, and non-polar bonds are formed on its surface, and these non-polar bonds are not easy to combine with polar water, which can It plays the role of blocking the infiltration of moisture, so it can better block the contact between active components and moisture, thereby improving the water absorption performance of lithium manganese iron phosphate materials. At the same time, the coating layer formed by this inorganic amorphous metal compound is thick It is very thin, so it will not affect the electrochemical performance of the prepared lithium iron manganese phosphate material, thereby making the prepared lithium iron manganese phosphate material have better electrochemical performance.
在本发明的一种优选实施方式中,上述磷酸锰铁锂类材料还包括包覆在所述包覆层表面的导电碳层,通过在含有非晶态金属化合物的包覆层表面进一步设置导电碳层有利于进一步优化材料导电性能。更优选地所述导电炭层的厚度为2-10nm。In a preferred embodiment of the present invention, the above-mentioned lithium manganese iron phosphate material further includes a conductive carbon layer coated on the surface of the coating layer, and a conductive carbon layer is further provided on the surface of the coating layer containing the amorphous metal compound. The carbon layer is beneficial to further optimize the electrical conductivity of the material. More preferably, the thickness of the conductive carbon layer is 2-10 nm.
在本发明磷酸锰铁锂类材料中,对于所述具有LiMnxFe1-x-yMyPO4/C结构的活性组分中的元素配比并没有特殊要求,其可以参照本领域的常规元素配比,只要能够形成前述结构即可。优选地,Li与Mn、Fe和M之和的摩尔比为0.98-1.02:1。同时,优选地,所述活性组分中C元素的含量为活性组分总重量的0.5-3.5wt%。In the lithium iron manganese phosphate material of the present invention, there is no special requirement for the element ratio in the active component having the LiMn x Fe 1-xy My PO 4 /C structure, which can refer to conventional elements in the art The mixing ratio may be as long as it can form the aforementioned structure. Preferably, the molar ratio of Li to the sum of Mn, Fe and M is 0.98-1.02:1. Meanwhile, preferably, the content of element C in the active component is 0.5-3.5 wt % of the total weight of the active component.
在本发明中对于磷酸锰铁锂类材料的磁感应强度并没有特殊要求,可参照本领域常规选择。然而,为了优化所制备的磷酸锰铁锂类材料的电化学性能,优选所述磷酸锰铁锂类材料的磁感应强度为750-1100ppm。其中磷酸锰铁锂类材料的磁感应强度是采用麦克仪器磁性分析仪MA1040进行测试。测试方法为,将磷酸锰铁锂类材料粉末装至样品杯中(样品高度为12cm),测5个不同方向的磁性强度取平均值。In the present invention, there is no special requirement for the magnetic induction intensity of the lithium iron manganese phosphate material, which can be selected with reference to the routine in the field. However, in order to optimize the electrochemical performance of the prepared lithium iron manganese phosphate material, preferably the magnetic induction intensity of the lithium iron manganese phosphate material is 750-1100 ppm. Among them, the magnetic induction intensity of lithium iron manganese phosphate materials is tested with a magnetic analyzer MA1040 of Mack Instruments. The test method is to put the lithium iron manganese phosphate material powder into a sample cup (the height of the sample is 12 cm), and measure the magnetic intensities in 5 different directions to take the average value.
根据本发明的第二个方面,在本发明中还提供了一种磷酸铁锰锂类材料的制备方法。本发明上述磷酸铁锰锂类材料可以参照本领域的常规方法进行制备,也可以通过本发明所提供的这种优选制备方法制备。本发明所提供的这种制备方法包括以下步骤:S1、制备具有LiMnxFe1-x-yMyPO4/C结构的活性组分,其中0≤x≤1,0≤y≤1,M为Co、Ni、Mg、Zn、V和Ti中的一种或多种;S2、以所述活性组分为基材,在所述活性组分的表面形成含有非晶态金属化合物的包覆层。According to the second aspect of the present invention, the present invention also provides a preparation method of lithium iron manganese phosphate material. The above-mentioned lithium iron manganese phosphate materials of the present invention can be prepared with reference to conventional methods in the art, or can be prepared by the preferred preparation method provided by the present invention. The preparation method provided by the present invention includes the following steps: S1, preparing an active component with a LiMn x Fe 1-xy My PO 4 /C structure, wherein 0≤x≤1, 0≤y≤1, and M is One or more of Co, Ni, Mg, Zn, V and Ti; S2. Using the active component as a base material, a coating layer containing an amorphous metal compound is formed on the surface of the active component .
本发明所提供的这种磷酸铁锰锂类材料的制备方法通过将活性组分,以及包覆在所述活性组分的表面的包覆层在不同的步骤中形成,有利于在保证磷酸铁锰锂类材料的电化学性能的同时,使得包覆层更为均匀、完整的包覆在具有活性组分表面,以阻隔活性组分和水分接触,进而改善磷酸锰铁锂的吸水性能。The preparation method of the iron manganese lithium phosphate material provided by the present invention forms the active component and the coating layer covering the surface of the active component in different steps, which is beneficial to ensure the iron phosphate. At the same time of the electrochemical performance of manganese-lithium materials, the coating layer is more uniform and complete to coat the surface with active components, so as to block the contact between the active components and water, thereby improving the water absorption performance of lithium iron manganese phosphate.
在上述制备方法中,S1提供具有LiMnxFe1-x-yMyPO4/C结构的活性组分的步骤中,具有LiMnxFe1-x-yMyPO4/C结构的活性组分可以是市售产品,也可以参照本领域中常规方法制备。在本发明中优选是通过采用高温固相法制备,其包括以下步骤:S11、将锂源、任选的铁源、任选的锰源、任选的M源、磷源和第一碳源按比例混合,干燥后得到第一干燥混合物;S12、将所述第一干燥混合物在600-800℃,恒温烧结5-30h,形成所述活性组分。In the above preparation method, in the step of S1 providing an active component having a structure of LiMn x Fe 1-xy My PO 4 /C, the active component having a structure of LiMn x Fe 1-xy My PO 4 /C may be Commercially available products can also be prepared with reference to conventional methods in the art. In the present invention, it is preferably prepared by using a high temperature solid phase method, which includes the following steps: S11, adding a lithium source, an optional iron source, an optional manganese source, an optional M source, a phosphorus source and a first carbon source Mix according to the proportion, and obtain the first dry mixture after drying; S12, sintering the first dry mixture at a constant temperature of 600-800° C. for 5-30 hours to form the active component.
在上述制备方法的S11中,可以采用研磨的方式将各原料按比例混合,研磨可以使用的方式包括但不限于球磨、砂磨或搅拌磨等。对于研磨的工艺条件可以参照本领域所常规采用的工艺条件,例如在1000-2000rpm的速度研磨1-6h。在研磨混合的步骤中还包括加入研磨液的步骤,所述研磨液包括但不限于去离子水和C1-C5醇中的一种或多种。C1-C5醇优选为的C1-C5一元醇,其包括但不限于甲醇、乙醇、正丙醇、2-丙醇、正丁醇、2-丁醇、2-甲基-1-丙醇、2-甲基-2-丙醇、正戊醇、2-甲基-1-丁醇、3-甲基-1-丁醇、2-甲基-2-丁醇、3-甲基-2-丁醇和2,2-二甲基-1-丙醇中的一种或多种,优选为乙醇。In S11 of the above preparation method, each raw material can be mixed in proportion by a grinding method, and the grinding methods that can be used include but are not limited to ball milling, sand milling or stirring mill. For the grinding process conditions, reference can be made to the process conditions commonly used in the art, for example, grinding at a speed of 1000-2000 rpm for 1-6 hours. The step of grinding and mixing also includes the step of adding grinding liquid, the grinding liquid including but not limited to one or more of deionized water and C 1 -C 5 alcohol. The C 1 -C 5 alcohol is preferably a C 1 -C 5 monohydric alcohol, including but not limited to methanol, ethanol, n-propanol, 2-propanol, n-butanol, 2-butanol, 2-methyl-1 -Propanol, 2-methyl-2-propanol, n-pentanol, 2-methyl-1-butanol, 3-methyl-1-butanol, 2-methyl-2-butanol, 3- One or more of methyl-2-butanol and 2,2-dimethyl-1-propanol, preferably ethanol.
在上述制备方法的S11中,干燥处理的方式包括但不限于真空干燥、惰性气体保护加热干燥、喷雾干燥、冷冻干燥或闪蒸干燥等,其中优选为喷雾干燥,对于喷雾干燥的条件可以参照本领域常规选择的工艺条件,例如进风温度为200-300℃,出风温度为80-200℃。In S11 of the above preparation method, the drying process includes but is not limited to vacuum drying, inert gas protection heating drying, spray drying, freeze drying or flash drying, among which spray drying is preferred. The process conditions that are conventionally selected in the field, for example, the inlet air temperature is 200-300°C, and the outlet air temperature is 80-200°C.
在上述制备方法的S12中,对所述第一干燥混合物进行烧结的步骤中可以参照本领域常规的操作方式,只要在600-800℃下恒温烧结5-30h即可。在本发明中优选将所述第一干燥混合物以0.1-2℃/min的速度升温至600-800℃,恒温处理5-30h。通过调整第一干燥混合物的升温速度有利于形成发育良好的晶态磷酸锰铁锂类本体材料,确保材料具有相对较高的电化学活性。In S12 of the above preparation method, the step of sintering the first dry mixture may refer to a conventional operation method in the art, as long as the constant temperature sintering is performed at 600-800° C. for 5-30 hours. In the present invention, the first dry mixture is preferably heated to 600-800° C. at a rate of 0.1-2° C./min, and treated at a constant temperature for 5-30 hours. By adjusting the heating rate of the first dry mixture, it is beneficial to form a well-developed crystalline lithium iron manganese phosphate bulk material, so as to ensure that the material has relatively high electrochemical activity.
在上述制备方法的S11中,制备具有LiMnxFe1-x-yMyPO4/C结构的活性组分的步骤中对于各原料的用量并没有特殊要求,根据所预想形成的LiMnxFe1-x-yMyPO4/C结构,合理的选择相应原料的用量即可。在本发明中优选在配制原料时,锂源以Li计与任选的铁源、任选的锰源、任选的M源以Fe+Mn+M总量计摩尔比为0.98-1.02:1。锂源以Li计与磷源以磷计的摩尔比为0.98-1.02:1。在本发明中对于各原料的选择并没有特殊要求,可以参照本领域在制备磷酸锰铁锂类材料中所采用的常规材料。其中:In S11 of the above preparation method, in the step of preparing the active component with LiMn x Fe 1-xy My PO 4 /C structure, there is no special requirement for the amount of each raw material, according to the expected formation of LiMn x Fe 1- xy My PO 4 /C structure, the amount of the corresponding raw materials can be reasonably selected. In the present invention, it is preferred that when preparing the raw materials, the molar ratio of the lithium source in terms of Li to the optional iron source, optional manganese source, and optional M source in terms of the total amount of Fe+Mn+M is 0.98-1.02:1 . The molar ratio of the lithium source in terms of Li and the phosphorus source in terms of phosphorus is 0.98-1.02:1. In the present invention, there is no special requirement for the selection of each raw material, and reference may be made to conventional materials used in the preparation of lithium iron manganese phosphate materials in the art. in:
可以使用的锂源包括但不限于氢氧化锂、过氧化锂、氧化锂、碳酸锂和磷酸锂中的一种或多种。Lithium sources that may be used include, but are not limited to, one or more of lithium hydroxide, lithium peroxide, lithium oxide, lithium carbonate, and lithium phosphate.
可以使用的磷源包括但不限于磷酸、磷酸二氢锂、磷酸二氢铵、磷酸氢二铵、磷酸铵、磷酸锂、焦磷酸锂中的一种或几种。Phosphorus sources that can be used include, but are not limited to, one or more of phosphoric acid, lithium dihydrogen phosphate, ammonium dihydrogen phosphate, diammonium hydrogen phosphate, ammonium phosphate, lithium phosphate, and lithium pyrophosphate.
可以使用的Fe源包括但不限于氧化亚铁、四氧化三铁、三氧化二铁、硝酸铁、硝酸亚铁、醋酸亚铁、蚁酸亚铁中的一种或几种。Fe sources that can be used include, but are not limited to, one or more of ferrous oxide, ferric oxide, ferric oxide, ferric nitrate, ferrous nitrate, ferrous acetate, and ferrous formate.
可以使用的Mn源包括但不限于二氧化锰、氧化亚锰、四氧化三锰、碳酸锰硝酸锰、硝酸亚锰、醋酸亚锰、蚁酸亚锰中的一种或几种The Mn sources that can be used include but are not limited to one or more of manganese dioxide, manganese oxide, manganese tetroxide, manganese carbonate, manganese nitrate, manganese nitrate, manganese acetate, and manganese formate.
任选的M源为含有Co、Ni、Mg、Zn、V和Ti中的一种或多种的化合物。其中,可以使用的含Co化合物包括但不限于四氧化三钴、硝酸钴、氧化亚钴、氢氧化钴、乙酸钴和磷酸钴中的一种或多种;可以使用的含Ni化合物包括但不限于氧化亚镍、氧化镍、硝酸镍、氢氧化镍、乙酸镍和磷酸镍中的一种或多种;可以使用的含Mg化合物包括但不限于氧化镁、硝酸镁、氢氧化镁和乙酸镁中的一种或多种;可以使用的含Zn化合物包括但不限于氧化锌、硝酸锌、氢氧化锌和乙酸锌中的一种或多种;可以使用的含V化合物包括但不限于氧化亚钒、五氧化二钒、三氧化二钒、硝酸钒、氢氧化钒和乙酸钒中的一种或多种;可以使用的含Ti化合物包括但不限于二氧化钛、氢氧化钛、醋酸钛和钛酸四丁脂中的一种或多种。The optional M source is a compound containing one or more of Co, Ni, Mg, Zn, V, and Ti. Wherein, the Co-containing compounds that can be used include but are not limited to one or more of cobalt tetroxide, cobalt nitrate, cobaltous oxide, cobalt hydroxide, cobalt acetate and cobalt phosphate; Ni-containing compounds that can be used include but are not limited to cobaltous oxide One or more of nickel, nickel oxide, nickel nitrate, nickel hydroxide, nickel acetate and nickel phosphate; Mg-containing compounds that can be used include but are not limited to one or more of magnesium oxide, magnesium nitrate, magnesium hydroxide and magnesium acetate One or more; Zn-containing compounds that can be used include but are not limited to one or more of zinc oxide, zinc nitrate, zinc hydroxide and zinc acetate; V-containing compounds that can be used include but are not limited to vanadium oxide, One or more of vanadium oxide, vanadium trioxide, vanadium nitrate, vanadium hydroxide and vanadium acetate; Ti-containing compounds that can be used include but are not limited to titanium dioxide, titanium hydroxide, titanium acetate and tetrabutyl titanate one or more of.
可以使用的碳源包括但不限于葡萄糖、蔗糖、乳糖、酚醛树脂、石墨烯、碳纳米管、石墨等已碳化或者可以高温碳化的有机碳源或无机碳源。在本发明中在制备具有LiMnxFe1-x-yMyPO4/C结构的活性组分的步骤中加入碳源的目的是提高材料电子导电性,且与本领域常规方法相同,在本发明中所添加的碳源,在烧结处理的过程中会富集到磷酸锰铁锂类材料的表面,因此形成具有LiMnxFe1-x-yMyPO4/C结构,即碳包覆结构的磷酸锰铁锂类材料。在本发明中所加入碳源的投料量可以参照本领域的常规用量,例如C源的用量为使得活性组分中C元素的含量为活性组分总重量的0.5-3.5wt%。The carbon sources that can be used include, but are not limited to, glucose, sucrose, lactose, phenolic resin, graphene, carbon nanotubes, graphite, etc. that have been carbonized or can be carbonized at high temperature, such as organic carbon sources or inorganic carbon sources. In the present invention, the purpose of adding a carbon source in the step of preparing the active component having the LiMn x Fe 1-xy My PO 4 /C structure is to improve the electronic conductivity of the material, and is the same as the conventional method in the art, in the present invention The carbon source added in the sintering process will be enriched on the surface of the lithium manganese iron phosphate material, thus forming a phosphoric acid with a LiMn x Fe 1-xy My PO 4 /C structure, that is, a carbon-coated structure. Manganese iron lithium materials. The amount of carbon source added in the present invention can refer to the conventional amount in the field, for example, the amount of C source is such that the content of element C in the active component is 0.5-3.5wt% of the total weight of the active component.
在上述制备方法的S2中,制备非晶态金属化合物包覆层的步骤中,对于形成含有非晶态金属化合物的包覆层的方法并没有特殊限定,只要所形成的包覆层中的物质是以非晶态形式存在即可。优选所述S2包括以下步骤:S21、将所述活性组分与用于形成金属化合物的材料源(在溶剂,例如水中)混合、干燥,得到第二干燥混合物;S22、将所述第二干燥混合物升温至300-500℃不进行保温直接降温,以在所述活性组分的表面形成所述非晶态金属化合物包覆层。In S2 of the above preparation method, in the step of preparing the amorphous metal compound coating layer, the method for forming the coating layer containing the amorphous metal compound is not particularly limited, as long as the substances in the formed coating layer are It can exist in an amorphous form. Preferably, the S2 includes the following steps: S21, mixing the active component with a material source (in a solvent, such as water) for forming a metal compound, and drying to obtain a second dry mixture; S22, drying the second The temperature of the mixture is raised to 300-500° C. without heat preservation, and the temperature is directly lowered, so as to form the amorphous metal compound coating layer on the surface of the active component.
在上述制备方法的S21中,对于活性组分与用于形成金属化合物的材料源的混合方式并没有特殊要求,只要将两者相对均匀的分散在溶剂中即可,例如可以通过搅拌的方式使得两者混合的相对均匀,搅拌时间为15-50min。In S21 of the above preparation method, there is no special requirement for the mixing method of the active component and the material source for forming the metal compound, as long as the two are relatively uniformly dispersed in the solvent, for example, it can be made by stirring. The mixing of the two is relatively uniform, and the stirring time is 15-50min.
在上述制备方法的S21中,干燥处理的方式可以包括但不限于真空干燥、惰性气体保护加热干燥、喷雾干燥、冷冻干燥或闪蒸干燥等,其中优选为喷雾干燥,对于喷雾干燥的条件可以参照本领域常规选择的工艺条件,在此不再赘述。In S21 of the above preparation method, the drying process may include, but is not limited to, vacuum drying, heating drying under inert gas protection, spray drying, freeze drying or flash drying, etc., among which spray drying is preferred. For the conditions of spray drying, refer to The process conditions conventionally selected in the art will not be repeated here.
在上述制备方法的S22中,对于加热处理的方式并没有特殊要求,只要将所述第二干燥混合物升温至300-500℃不进行保温直接降温,以在所述活性组分的表面形成所述含有非晶态金属化合物的包覆层即可。在本发明中优选将所述第二干燥混合物以30-80℃/min的速度升温至300-500℃。将第二干燥混合物以30-80℃/min的速度升温至300-500℃有利于更好的在材料表面形成含有非晶态金属化合物的包覆层。In S22 of the above preparation method, there is no special requirement for the method of heat treatment, as long as the temperature of the second dry mixture is raised to 300-500° C. without heat preservation, and the temperature is directly lowered to form the surface of the active component. A coating layer containing an amorphous metal compound may be sufficient. In the present invention, the second dry mixture is preferably heated to 300-500°C at a rate of 30-80°C/min. The temperature of the second dry mixture to 300-500° C. at a rate of 30-80° C./min is beneficial to better form a coating layer containing an amorphous metal compound on the surface of the material.
在上述制备方法的S2中,主要是在活性组分的表面形成含有非晶态金属化合物的包覆层,以降低磷酸锰铁锂类材料的吸水率及含水率。为了进一步降低所制备的磷酸锰铁锂类材料的吸水率及含水率,优选所述包覆层中所含有的非晶态金属化合物选自非晶态三氧化二铝、非晶态磷酸锂、非晶态焦磷酸锂、非晶态焦磷酸铁、非晶态焦磷酸亚铁锂、非晶态焦磷酸锰锂、非晶态氧化银中的一种或几种混合。In S2 of the above preparation method, a coating layer containing an amorphous metal compound is mainly formed on the surface of the active component to reduce the water absorption rate and water content of the lithium manganese iron phosphate material. In order to further reduce the water absorption and moisture content of the prepared lithium iron manganese phosphate material, preferably the amorphous metal compound contained in the coating layer is selected from amorphous aluminum oxide, amorphous lithium phosphate, One or several mixtures of amorphous lithium pyrophosphate, amorphous iron pyrophosphate, amorphous lithium iron pyrophosphate, amorphous lithium manganese pyrophosphate and amorphous silver oxide.
优选地,可以形成三氧化二铝的材料源包括但不限于三氧化二铝、乙酸铝、硝酸铝或氢氧化铝。可以形成磷酸锂的材料源包括锂源和磷源或磷锂源,其中锂源包括但不限于氢氧化锂或碳酸锂,磷源包括但不限于磷酸,磷锂源包括但不限于磷酸二氢锂或磷酸锂。可以形成焦磷酸锂的材料源包括锂源和磷源或磷锂源,其中锂源包括但不限于氢氧化锂或碳酸锂,磷源包括但不限于磷酸,磷锂源包括但不限于磷酸二氢锂或磷酸锂或焦磷酸锂。可以形成焦磷酸铁的材料源包括铁源和磷源,或者磷铁源。其中铁源包括但不限于三氧化二铁或乙酸铁、磷源包括但不限于磷酸,磷铁源包括但不限于磷酸铁。可以形成焦磷酸亚铁锂的材料源包括锂源、铁源和磷源,其中锂源包括但不限于氢氧化锂、碳酸锂、磷酸二氢锂、磷酸锂;铁源包括但不限于三氧化二铁、乙酸铁或磷酸铁,磷源包括但不限于磷酸、磷酸二氢锂、磷酸锂。可以形成焦磷酸锰锂的材料源包括锂源、锰源和磷源。其中锂源包括但不限于氢氧化锂、碳酸锂、磷酸二氢锂或磷酸锂;锰源包括但不限于二氧化锰、碳酸锰、乙酸锰或四氧化三锰;磷源包括但不限于磷酸磷酸二氢锂或磷酸锂。可以形成氧化银的材料源包括但不限于氧化银、乙酸银、硝酸银或氢氧化银。Preferably, sources of materials that can form aluminum oxide include, but are not limited to, aluminum oxide, aluminum acetate, aluminum nitrate, or aluminum hydroxide. Sources of materials that can form lithium phosphate include lithium sources and phosphorus sources or lithium phosphorus sources, where lithium sources include but are not limited to lithium hydroxide or lithium carbonate, phosphorus sources include but are not limited to phosphoric acid, and phosphorus sources include but are not limited to dihydrogen phosphate Lithium or Lithium Phosphate. Sources of materials that can form lithium pyrophosphate include lithium sources and phosphorus sources or lithium phosphorus sources, where lithium sources include but are not limited to lithium hydroxide or lithium carbonate, phosphorus sources include but are not limited to phosphoric acid, and phosphorus sources include but are not limited to diphosphate diphosphate Lithium hydrogen or lithium phosphate or lithium pyrophosphate. Sources of materials from which iron pyrophosphate can be formed include iron sources and phosphorus sources, or ferrophosphorus sources. The iron source includes but not limited to ferric oxide or ferric acetate, the phosphorus source includes but is not limited to phosphoric acid, and the phosphorus iron source includes but is not limited to iron phosphate. Sources of materials that can form lithium iron pyrophosphate include lithium sources, iron sources and phosphorus sources, wherein lithium sources include but are not limited to lithium hydroxide, lithium carbonate, lithium dihydrogen phosphate, lithium phosphate; iron sources include but are not limited to trioxide Diiron, ferric acetate or ferric phosphate, phosphorus sources include but are not limited to phosphoric acid, lithium dihydrogen phosphate, lithium phosphate. Sources of materials from which lithium manganese pyrophosphate can be formed include lithium sources, manganese sources, and phosphorus sources. Wherein lithium sources include but are not limited to lithium hydroxide, lithium carbonate, lithium dihydrogen phosphate or lithium phosphate; manganese sources include but are not limited to manganese dioxide, manganese carbonate, manganese acetate or manganese tetroxide; phosphorus sources include but are not limited to phosphoric acid Lithium dihydrogen phosphate or lithium phosphate. Sources of materials that can form silver oxide include, but are not limited to, silver oxide, silver acetate, silver nitrate, or silver hydroxide.
在本发明中的一种优选实施方式中,上述制备方法还包括以下步骤:S3以S2中得到的中间产物为基材,在所述中间产物的表面形成导电碳层。形成导电碳层的步骤可以参照根据本领域常规方法及常规工艺参数。在本发明中优选所述S3包括以下步骤:将S2中得到的中间产物与第二碳源(在溶剂,例如水中)混合,干燥得到第三干燥混合物;将所述第三干燥混合物升温至600-750℃后,保温3-10h以在所述活性组分的表面形成所述导电碳层。In a preferred embodiment of the present invention, the above preparation method further includes the following steps: S3 uses the intermediate product obtained in S2 as a base material, and forms a conductive carbon layer on the surface of the intermediate product. The steps of forming the conductive carbon layer may refer to conventional methods and conventional process parameters in the art. In the present invention, preferably, the S3 includes the following steps: mixing the intermediate product obtained in S2 with the second carbon source (in a solvent, such as water), and drying to obtain a third dry mixture; heating the third dry mixture to 600 After -750°C, the temperature is maintained for 3-10 h to form the conductive carbon layer on the surface of the active component.
在上述制备方法的S3中,对于中间产物与第二碳源的混合方式并没有特殊要求,只要将两者相对均匀的分散在溶剂中即可,例如可以通过搅拌的方式使得两者混合的相对均匀,搅拌时间为15-50min。In S3 of the above preparation method, there is no special requirement for the mixing method of the intermediate product and the second carbon source, as long as the two are relatively uniformly dispersed in the solvent, for example, the two can be mixed relatively by stirring. Evenly, the stirring time is 15-50min.
在上述制备方法的S3中,干燥处理的方式可以包括但不限于真空干燥、惰性气体保护加热干燥、喷雾干燥、冷冻干燥或闪蒸干燥等,其中优选为喷雾干燥,对于喷雾干燥的条件可以参照本领域常规选择的工艺条件,在此不再赘述。In S3 of the above preparation method, the drying process may include, but is not limited to, vacuum drying, heating drying under inert gas protection, spray drying, freeze drying or flash drying, etc., among which spray drying is preferred. For the conditions of spray drying, refer to The process conditions conventionally selected in the art will not be repeated here.
在上述制备方法的S3中,对于加热处理的方式并没有特殊要求,只要将所述第三干燥混合物升温至600-750℃保温3-10h即可。在本发明中优选将所述第三干燥混合物以2-10℃/min的速度升温至300-500℃。将第二干燥混合物以2-10℃/min的速度升温至300-500℃有利于更好的在表面形成非晶态包覆层。In S3 of the above preparation method, there is no special requirement for the heating treatment, as long as the temperature of the third dry mixture is raised to 600-750° C. for 3-10 hours. In the present invention, the third dry mixture is preferably heated to 300-500°C at a rate of 2-10°C/min. The temperature of the second dry mixture to 300-500°C at a rate of 2-10°C/min is beneficial to better form an amorphous coating layer on the surface.
在本发明上述制备方法中,优选S1和S2均全程在惰性气体存在下进行。在惰性气体存在下进行S1(制备活性组分)和S2(制备具有非晶体金属化合物结构的内包覆层)有利于避免杂质的引入,优化所制备的磷酸锰铁锂类材料的电化学性能。其中可以采用的惰性气体包括但不限于氮气、氩气、氦气中的一种或多种的混合。In the above preparation method of the present invention, it is preferred that both S1 and S2 are carried out in the presence of an inert gas throughout the entire process. Carrying out S1 (preparation of active components) and S2 (preparation of inner cladding layer with amorphous metal compound structure) in the presence of inert gas is beneficial to avoid the introduction of impurities and optimize the electrochemical performance of the prepared lithium manganese iron phosphate materials . The inert gas that can be used includes, but is not limited to, a mixture of one or more of nitrogen, argon, and helium.
同时,根据本发明的第三个方面,还提供了一种磷酸锰铁锂类材料,该磷酸锰铁锂类材料由本发明上述制备方法制备而成。该磷酸锰铁锂类材料包括具有LiMnxFe1-x-yMyPO4/C结构的活性组分,其中0≤x≤1,0≤y≤1,M为Co、Ni、Mg、Zn、V和Ti中的一种或多种;以及包裹在所述活性组分表面的含有非晶态金属化合物的包覆层。优选地,所述活性组分的粒径D50为0.5-1.0μm,所述无机非晶态材料包覆层的厚度为1-5nm。Meanwhile, according to the third aspect of the present invention, a lithium iron manganese phosphate material is also provided, and the lithium iron manganese phosphate material is prepared by the above-mentioned preparation method of the present invention. The lithium iron manganese phosphate material includes an active component with a LiMn x Fe 1-xy My PO 4 /C structure, wherein 0≤x≤1, 0≤y≤1, and M is Co, Ni, Mg, Zn, one or more of V and Ti; and a coating layer containing an amorphous metal compound wrapped on the surface of the active component. Preferably, the particle size D50 of the active component is 0.5-1.0 μm, and the thickness of the coating layer of the inorganic amorphous material is 1-5 nm.
优选地,所述包覆层中非晶态金属化合物选自非晶态三氧化二铝、非晶态磷酸锂、非晶态焦磷酸锂、非晶态焦磷酸铁、非晶态焦磷酸亚铁锂、非晶态焦磷酸锰锂、非晶态氧化银中的一种或几种混合Preferably, the amorphous metal compound in the coating layer is selected from amorphous aluminum oxide, amorphous lithium phosphate, amorphous lithium pyrophosphate, amorphous iron pyrophosphate, amorphous pyrophosphate One or several mixtures of lithium iron, amorphous lithium manganese pyrophosphate, and amorphous silver oxide
优选地,所述磷酸锰铁锂类材料还包括包覆在所述包覆层表面的导电碳层;优选地,所述导电碳层的厚度为2-10nm。Preferably, the lithium iron manganese phosphate material further comprises a conductive carbon layer coated on the surface of the coating layer; preferably, the thickness of the conductive carbon layer is 2-10 nm.
优选地,所述具有LiMnxFe1-x-yMyPO4/C结构的活性组分中,Li与Mn、Fe和M之和的摩尔比为0.98-1.02:1;优选地,所述活性组分中C元素的含量为活性组分总重量的0.5-3.5wt%。Preferably, in the active component having the structure of LiMn x Fe 1-xy My PO 4 /C, the molar ratio of Li to the sum of Mn, Fe and M is 0.98-1.02:1; The content of element C in the component is 0.5-3.5 wt % of the total weight of the active component.
另外,根据本发明的第四个方面,还提供了一种电池浆料,该电池浆料包括磷酸锰铁锂类材料和溶剂,该磷酸锰铁锂类材料为本发明上述磷酸锰铁锂类材料。在上述电池浆料中可以使用的溶剂包括但不限于水、N-甲基吡咯烷酮中的一种。In addition, according to the fourth aspect of the present invention, a battery slurry is also provided, the battery slurry includes a lithium iron manganese phosphate material and a solvent, and the lithium iron manganese phosphate material is the above-mentioned lithium manganese iron phosphate of the present invention. Material. The solvent that can be used in the above battery slurry includes but is not limited to one of water and N-methylpyrrolidone.
在制备上述电池浆料的过程中对于电池浆料的固含量并没有特殊要求,可以根据电池浆料的使用要求进行适当的选择。一般地,上述电池浆料中固含量为30-60wt%,优选为40-50wt%,更优选为45-50wt%。There is no special requirement for the solid content of the battery slurry in the process of preparing the above-mentioned battery slurry, and an appropriate selection can be made according to the usage requirements of the battery slurry. Generally, the solid content in the battery slurry is 30-60 wt %, preferably 40-50 wt %, more preferably 45-50 wt %.
本发明上述电池浆料中还包括溶剂、粘结剂和导电剂。其中粘结剂、导电剂和溶剂的原料和用量均可以参照本领域常规选择,例如粘结剂可以为聚偏氟乙烯,导电剂可以为乙炔黑,磷酸锰铁锂类材料(正极活性材料)与导电剂和粘结剂的重量比为80:10:10。在上述电池浆料中可以使用的溶剂包括但不限于水、乙醇和甲醇中的一种或多种。The above-mentioned battery paste of the present invention further includes a solvent, a binder and a conductive agent. The raw materials and dosages of the binder, the conductive agent and the solvent can all be selected with reference to the routine in the field. For example, the binder can be polyvinylidene fluoride, the conductive agent can be acetylene black, and lithium manganese iron phosphate materials (positive electrode active materials) The weight ratio to conductive agent and binder is 80:10:10. Solvents that can be used in the above battery slurry include, but are not limited to, one or more of water, ethanol, and methanol.
根据本发明的第五个方面,还进一步提供了一种正极,该正极包括集流体和设置在所述集流体上的正极活性材料层,所述正极活性材料层包括本发明磷酸锰铁锂类材料。本发明所提供的这种正极,通过采用含有本发明磷酸锰铁锂类材料的电池浆料制备而成,鉴于本发明磷酸锰铁锂类材料的吸水率较低,该正极的吸水率也较低。优选地,上述集流体可以参照本领域常规使用的导电金属材料,例如包括但不限于铂(Pt)箔、钯(Pd)箔、铝(Al)箔等。According to a fifth aspect of the present invention, there is further provided a positive electrode, the positive electrode includes a current collector and a positive electrode active material layer disposed on the current collector, the positive electrode active material layer comprises the lithium manganese iron phosphate of the present invention Material. The positive electrode provided by the present invention is prepared by using the battery slurry containing the lithium manganese iron phosphate material of the present invention. In view of the low water absorption rate of the lithium manganese iron phosphate material of the present invention, the water absorption rate of the positive electrode is also higher than that of the present invention. Low. Preferably, the current collectors can refer to conductive metal materials conventionally used in the art, for example, including but not limited to platinum (Pt) foil, palladium (Pd) foil, aluminum (Al) foil, and the like.
在本发明还进一步提供了一种锂电池,该锂电池内部装有正极,该正极为上述正极。本发明所提供的这种锂电池,通过采用本发明所提供的含水率较低的正极材料,使得残余在电池极片中的水分含量较低,特别是在高温储存下,减少了水分与电解液发生不可逆的副反应产生HF成分的可能性,避免了电极材料被溶解的恶化后果,提高了电池在高温状态下的存储容量保持率。The present invention further provides a lithium battery, the lithium battery is equipped with a positive electrode, and the positive electrode is the above positive electrode. For the lithium battery provided by the present invention, by using the positive electrode material with low water content provided by the present invention, the residual water content in the battery pole piece is low, especially under high temperature storage, the water and electrolysis are reduced. The possibility of irreversible side reactions of the liquid to generate HF components avoids the deterioration of the electrode material being dissolved, and improves the storage capacity retention rate of the battery at high temperatures.
以下将结合具体实施例与对比例进一步说明本发明磷酸锰铁锂类材料及其制备方法与正极和锂电池,及其有益效果。The following will further illustrate the lithium iron manganese phosphate material of the present invention, its preparation method, the positive electrode and the lithium battery, and its beneficial effects with reference to specific embodiments and comparative examples.
在如下制备例、制备对比例、实施例及对比例中所涉及的测试项目及测试方法如下:The test items and test methods involved in the following preparation examples, preparation comparative examples, examples and comparative examples are as follows:
以下制备例和对比制备例中,采用电感耦合等离子体发射光谱法(ICP)来测定本发明磷酸锰铁锂类材料的组成;采用透射电镜(TEM)图谱观测本发明磷酸锰铁锂类材料的形貌及粒径。In the following preparation examples and comparative preparation examples, inductively coupled plasma emission spectrometry (ICP) was used to determine the composition of the lithium iron manganese phosphate material of the present invention; transmission electron microscopy (TEM) was used to observe the composition of the lithium iron manganese phosphate material of the present invention. shape and particle size.
以下制备例和对比制备例中,采用商购自成都精新粉体测试设备有限公司的激光粒度测试仪来测定本发明磷酸锰铁锂类材料的平均粒径(体积平均粒径)。采用前后粒径对比法,以及透射电镜(TEM)图谱来推测和观测本发明磷酸锰铁锂类材料的中包覆层的厚度。In the following preparation examples and comparative preparation examples, a laser particle size analyzer commercially available from Chengdu Jingxin Powder Testing Equipment Co., Ltd. was used to measure the average particle size (volume average particle size) of the lithium iron manganese phosphate material of the present invention. The thickness of the middle cladding layer of the lithium manganese iron phosphate material of the present invention is estimated and observed by using the particle size comparison method before and after, and the transmission electron microscope (TEM) pattern.
以下制备例和对比制备例中,喷雾干燥的步骤采用相同的工艺条件,包括进风温度为200-300℃,出风温度为80-200℃。In the following preparation examples and comparative preparation examples, the same process conditions were adopted for the spray drying step, including the inlet air temperature being 200-300°C and the outlet air temperature being 80-200°C.
一、制备例与对比制备例1. Preparation Example and Comparative Preparation Example
制备例1Preparation Example 1
用于说明本发明磷酸锰铁锂类材料及其制备方法(其中包覆层中非晶态金属化合物为非晶态三氧化二铝)It is used to illustrate the lithium iron manganese phosphate material of the present invention and its preparation method (wherein the amorphous metal compound in the coating layer is amorphous aluminum oxide)
(1)称取3.69克碳酸锂、11.50克磷酸二氢铵、7.98克三氧化二铁和1.42克蔗糖,加入砂磨机,转速为2000rpm研磨3h,喷雾干燥,在氮气保护下,以0.1℃/min的升温速率缓慢升温680℃,恒温5h,自然冷,获得具有LiFePO4/C结构的活性组分,该活性组分的粒径D50为0.58μm;(1) Weigh 3.69 grams of lithium carbonate, 11.50 grams of ammonium dihydrogen phosphate, 7.98 grams of ferric oxide and 1.42 grams of sucrose, add them to a sand mill, grind at 2000 rpm for 3 hours, spray dry, and under nitrogen protection, at 0.1 ° C The heating rate of /min was slowly heated to 680 °C, the constant temperature was 5 h, and the natural cooling was performed to obtain an active component with a LiFePO 4 /C structure, and the particle size D 50 of the active component was 0.58 μm;
(2)称取0.58克九水硝酸铝,加入1L水和15.75克上述具有LiFePO4结构的活性组分,搅拌30min,喷雾干燥,在氮气保护下,以30℃/min的升温速率缓慢升温500℃,不保温直接降温,在活性组分表面形成非晶态三氧化二铝包覆层,获得中间产物,其中包覆层的厚度为3.9nm;(2) Weigh 0.58 g of aluminum nitrate nonahydrate, add 1 L of water and 15.75 g of the above - mentioned active component with LiFePO structure, stir for 30 min, spray dry, and under nitrogen protection, slowly heat up 500°C with a temperature ramp rate of 30°C/min ℃, the temperature is directly lowered without heat preservation, and an amorphous aluminum oxide coating layer is formed on the surface of the active component to obtain an intermediate product, wherein the thickness of the coating layer is 3.9 nm;
(3)称取1.16克蔗糖,加入100mL水和15.75克上述中间产物,搅拌30min,喷雾干燥,在氮气保护下,以5℃/min的升温速率缓慢升温700℃,恒温3h,降温在中间产物表面包覆导电碳层,获得最终产物P1,其中导电碳层的厚度为8.2nm。(3) Weigh 1.16 g of sucrose, add 100 mL of water and 15.75 g of the above-mentioned intermediate product, stir for 30 min, spray dry, and under nitrogen protection, slowly heat up to 700 ° C at a heating rate of 5 ° C/min, maintain a constant temperature for 3 hours, and cool down the intermediate product The surface is coated with a conductive carbon layer to obtain the final product P1, wherein the thickness of the conductive carbon layer is 8.2 nm.
(4)采用日本电子JEM-2010(HR)型透射电子显微镜测试仪对上述最终产物P1进行检测。测试条件:在加速电压为200KV,真空度小于2×10-5Pa。测试方法:将最终产物P1分散于乙醇溶液中,超声分散30min,滴加于铜网上,真空干燥2h。(4) JEM-2010 (HR) transmission electron microscope tester was used to test the above-mentioned final product P1. Test conditions: The acceleration voltage is 200KV, and the vacuum degree is less than 2×10 -5 Pa. Test method: Disperse the final product P1 in ethanol solution, ultrasonically disperse it for 30min, drop it on the copper mesh, and vacuum dry it for 2h.
测试结果:制备例1制备的P1的颗粒形貌TEM图谱如图1所示,图1中明显可以看到在活性组分的表面具有两层包覆层,内层为非晶态金属化合物包覆层(吸水率较低),外层为导电碳层(导电性较好),这两层包覆层的存在有利于促使所制备的磷酸锰铁锂材料在具有较低的吸水率的同时,具有较好的导电性。Test results: The TEM spectrum of the particle morphology of P1 prepared in Preparation Example 1 is shown in Figure 1. In Figure 1, it can be clearly seen that there are two coating layers on the surface of the active component, and the inner layer is an amorphous metal compound coating. The coating layer (low water absorption rate), and the outer layer is a conductive carbon layer (good conductivity). , has good electrical conductivity.
制备例2Preparation Example 2
用于说明本发明磷酸锰铁锂类材料及其制备方法(其中非晶态金属化合物为非晶态磷酸锂)Used to illustrate the lithium iron manganese phosphate material of the present invention and its preparation method (wherein the amorphous metal compound is amorphous lithium phosphate)
(1)称取3.69克碳酸锂、11.50克磷酸二氢铵、7.98克三氧化二铁和1.42克蔗糖,加入砂磨机,转速为2000rpm研磨3h,喷雾干燥,在氮气保护下,以2℃/min的升温速率缓慢升温800℃,恒温20h,自然冷,获得具有LiFePO4/C结构的活性组分,该活性组分的粒径D50为0.61μm;(1) Weigh 3.69 grams of lithium carbonate, 11.50 grams of ammonium dihydrogen phosphate, 7.98 grams of ferric oxide and 1.42 grams of sucrose, add them to a sand mill, grind at 2000 rpm for 3 hours, spray dry, and under nitrogen protection, at 2°C The heating rate of /min was slowly heated to 800 °C, the constant temperature was 20 h, and the natural cooling was performed to obtain an active component with a LiFePO 4 /C structure, and the particle size D 50 of the active component was 0.61 μm;
(2)称取0.16克磷酸(含量85wt%)和0.17克一水氢氧化锂,加入1L水和15.78克上述活性组分,搅拌30min,喷雾干燥,在氮气保护下,以80℃/min的升温速率缓慢升温300℃,不保温直接降温,在活性组分表面形成非晶态磷酸锂包覆层,获得中间产物,所获得的中间产物中包覆层的厚度为3.5nm;(2) Weigh 0.16 g of phosphoric acid (content 85wt%) and 0.17 g of lithium hydroxide monohydrate, add 1 L of water and 15.78 g of the above-mentioned active components, stir for 30 min, spray dry, under nitrogen protection, at a temperature of 80°C/min The heating rate is slowly increased to 300 ° C, and the temperature is directly lowered without heat preservation, and an amorphous lithium phosphate coating layer is formed on the surface of the active component to obtain an intermediate product, and the thickness of the coating layer in the obtained intermediate product is 3.5 nm;
(3)称取1.16克蔗糖,加入100mL水和15.75克上述中间产物,搅拌30min,喷雾干燥,在氮气保护下,以10℃/min的升温速率缓慢升温600℃,保温10h,降温,所获得最终产物P2,其中导电碳层的厚度为8.2nm。(3) Weigh 1.16 g of sucrose, add 100 mL of water and 15.75 g of the above-mentioned intermediate product, stir for 30 min, spray dry, under nitrogen protection, slowly heat up to 600 ° C at a heating rate of 10 ° C/min, keep the temperature for 10 h, and cool down, the obtained The final product P2, in which the thickness of the conductive carbon layer is 8.2 nm.
制备例3Preparation Example 3
用于说明本发明磷酸锰铁锂类材料及其制备方法(其中非晶态金属化合物为非晶态焦磷酸锂)Used to illustrate the lithium iron manganese phosphate material of the present invention and its preparation method (wherein the amorphous metal compound is amorphous lithium pyrophosphate)
(1)称取3.69克碳酸锂、18.68克二水磷酸铁和1.42克蔗糖,加入砂磨机,转速为1000rpm研磨3h,喷雾干燥,在氮气保护下,以0.1℃/min的升温速率缓慢升温800℃,恒温5h,自然冷,获得具有LiFePO4/C结构的活性组分,该活性组分的粒径D50为0.75μm;(1) Weigh 3.69 grams of lithium carbonate, 18.68 grams of iron phosphate dihydrate and 1.42 grams of sucrose, add to a sand mill, grind at 1000 rpm for 3 hours, spray dry, and slowly heat up at a heating rate of 0.1°C/min under nitrogen protection 800°C, constant temperature for 5h, and natural cooling to obtain an active component with a LiFePO 4 /C structure, and the particle size D 50 of the active component is 0.75 μm;
(2)称取0.31克磷酸(含量85wt%)和0.34克氢氧化锂,加入1L水和15.75克上述活性组分,搅拌30min,喷雾干燥,在氮气保护下,以30℃/min的升温速率缓慢升温500℃,不保温直接降温在活性组分表面形成非晶态焦磷酸锂包覆层,获得中间产物,其中非晶态焦磷酸锂包覆层的厚度为2.4nm;(2) Weigh 0.31 g of phosphoric acid (content 85wt%) and 0.34 g of lithium hydroxide, add 1 L of water and 15.75 g of the above-mentioned active components, stir for 30 min, spray dry, under nitrogen protection, at a heating rate of 30°C/min Slowly raise the temperature to 500°C, and directly drop the temperature without heat preservation to form an amorphous lithium pyrophosphate coating layer on the surface of the active component to obtain an intermediate product, wherein the thickness of the amorphous lithium pyrophosphate coating layer is 2.4 nm;
(3)称取1.0克蔗糖,加入100mL水和15.75克上述中间产物,搅拌30min,喷雾干燥,在氮气保护下,以10℃/min的升温速率缓慢升温750℃,恒温6h,降温在中间产物表面包覆导电碳层,获得最终产物P3,其中导电碳层的厚度为7.1nm。(3) Weigh 1.0 g of sucrose, add 100 mL of water and 15.75 g of the above-mentioned intermediate product, stir for 30 min, spray dry, and under nitrogen protection, slowly heat up to 750 ° C at a heating rate of 10 ° C/min, maintain a constant temperature for 6 h, and cool down the intermediate product The surface is coated with a conductive carbon layer to obtain the final product P3, wherein the thickness of the conductive carbon layer is 7.1 nm.
制备例4Preparation Example 4
用于说明本发明磷酸锰铁锂类材料及其制备方法(其中非晶态金属化合物为非晶态焦磷酸铁)Used to illustrate the lithium iron manganese phosphate material of the present invention and its preparation method (wherein the amorphous metal compound is amorphous iron pyrophosphate)
(1)同制备例3中步骤(1),获得具有LiFePO4/C结构的活性组分,该活性组分的粒径D50为0.74μm;(1) In the same way as step (1) in Preparation Example 3, an active component having a LiFePO 4 /C structure is obtained, and the particle size D 50 of the active component is 0.74 μm;
(2)称取0.24克二水磷酸铁,加入1L水和15.75克上述活性组分,搅拌30min,喷雾干燥,在氮气保护下,以30℃/min的升温速率缓慢升温700℃,不保温直接降温在活性组分表面形成非晶态焦磷酸铁包覆层,获得中间产物,其中包覆层的厚度为2.1nm;(2) Weigh 0.24 g of ferric phosphate dihydrate, add 1 L of water and 15.75 g of the above-mentioned active components, stir for 30 min, spray-dry, under nitrogen protection, slowly heat up to 700 ° C with a heating rate of 30 ° C/min, directly without insulation Cooling to form an amorphous iron pyrophosphate coating layer on the surface of the active component to obtain an intermediate product, wherein the thickness of the coating layer is 2.1 nm;
(3)称取1.16克蔗糖,加入100mL水和15.75克上述中间产物,搅拌30min,喷雾干燥,在氮气保护下,以10℃/min的升温速率缓慢升温700℃,恒温10h,降温在中间产物表面包覆导电碳层,获得最终产物P4,其中导电碳层的厚度为7.0nm。(3) Weigh 1.16 g of sucrose, add 100 mL of water and 15.75 g of the above-mentioned intermediate product, stir for 30 min, spray dry, and under nitrogen protection, slowly heat up to 700 ° C at a heating rate of 10 ° C/min, keep the temperature for 10 hours, and cool down the intermediate product The surface is coated with a conductive carbon layer to obtain the final product P4, wherein the thickness of the conductive carbon layer is 7.0 nm.
制备例5Preparation Example 5
用于说明本发明磷酸锰铁锂类材料及其制备方法(其中非晶态金属化合物为非晶态焦磷酸亚铁锂)Used to illustrate the lithium iron manganese phosphate material of the present invention and its preparation method (wherein the amorphous metal compound is amorphous lithium iron pyrophosphate)
(1)同制备例3中步骤(1),获得具有LiFePO4/C结构的活性组分,该活性组分的粒径D50为0.74μm;(1) In the same way as step (1) in Preparation Example 3, an active component having a LiFePO 4 /C structure is obtained, and the particle size D 50 of the active component is 0.74 μm;
(2)称取0.10克二水磷酸铁、0.08克磷酸(含量85wt%)和0.02克碳酸锂,加入1L水和15.75克上述活性组分,搅拌30min,喷雾干燥,在氮气保护下,以30℃/min的升温速率缓慢升温500℃,不保温直接降温在活性组分表面形成非晶态焦磷酸亚铁锂包覆层,获得中间产物,其中包覆层的厚度为1.4nm;(2) Weigh 0.10 g of ferric phosphate dihydrate, 0.08 g of phosphoric acid (content 85wt%) and 0.02 g of lithium carbonate, add 1 L of water and 15.75 g of the above-mentioned active components, stir for 30 min, spray dry, under nitrogen protection, at 30 The heating rate of ℃/min is slowly increased to 500 ℃, and the temperature is directly lowered without heat preservation to form an amorphous lithium ferrous pyrophosphate coating layer on the surface of the active component to obtain an intermediate product, wherein the thickness of the coating layer is 1.4 nm;
(3)称取0.50克蔗糖,加入100mL水和15.75克上述中间产物,搅拌30min,喷雾干燥,在氮气保护下,以10℃/min的升温速率缓慢升温700℃,恒温10h,降温在中间产物表面包覆导电碳层,获得最终产物P5,其中导电碳层的厚度为3.5nm。(3) Weigh 0.50 g of sucrose, add 100 mL of water and 15.75 g of the above-mentioned intermediate product, stir for 30 min, spray dry, and under nitrogen protection, slowly heat up to 700 ° C at a heating rate of 10 ° C/min, maintain a constant temperature for 10 h, and cool the intermediate product The surface is coated with a conductive carbon layer to obtain the final product P5, wherein the thickness of the conductive carbon layer is 3.5 nm.
制备例6Preparation Example 6
用于说明本发明磷酸锰铁锂类材料及其制备方法(其中非晶态金属化合物为非晶态焦磷酸锰锂)It is used to describe the lithium manganese iron phosphate material of the present invention and its preparation method (wherein the amorphous metal compound is amorphous lithium manganese pyrophosphate)
(1)同制备例3中步骤(1),获得具有LiFePO4/C结构的活性组分,该活性组分的粒径D50为0.75μm;(1) In the same way as step (1) in Preparation Example 3, an active component having a LiFePO 4 /C structure is obtained, and the particle size D 50 of the active component is 0.75 μm;
(2)称取0.12克碳酸锰、0.12克磷酸(含量85wt%)和0.07克碳酸锂,加入1L水和15.75克上述活性组分,搅拌30min,喷雾干燥,在氮气保护下,以30℃/min的升温速率缓慢升温500℃,不保温直接降温在活性组分表面形成非晶态焦磷酸锰锂包覆层,获得中间产物,其中包覆层的厚度为1.4nm;(2) Weigh 0.12 g of manganese carbonate, 0.12 g of phosphoric acid (content 85% by weight) and 0.07 g of lithium carbonate, add 1 L of water and 15.75 g of the above-mentioned active components, stir for 30 min, spray dry, under nitrogen protection, at 30°C/ The heating rate of min is slowly heated to 500 °C, and the temperature is directly lowered without heat preservation to form an amorphous lithium manganese pyrophosphate coating layer on the surface of the active component, and an intermediate product is obtained, wherein the thickness of the coating layer is 1.4 nm;
(3)称取1.00克蔗糖,加入100mL水和15.75克上述中间产物,搅拌30min,喷雾干燥,在氮气保护下,以10℃/min的升温速率缓慢升温700℃,恒温10h,降温在中间产物表面包覆导电碳层,获得最终产物P6,其中导电碳层的厚度为7.1nm。(3) Weigh 1.00 g of sucrose, add 100 mL of water and 15.75 g of the above-mentioned intermediate product, stir for 30 min, spray dry, and under nitrogen protection, slowly heat up to 700 ° C at a heating rate of 10 ° C/min, maintain a constant temperature for 10 h, and cool down the intermediate product The surface is coated with a conductive carbon layer to obtain the final product P6, wherein the thickness of the conductive carbon layer is 7.1 nm.
制备例7Preparation Example 7
用于说明本发明磷酸锰铁锂类材料及其制备方法(其中非晶态金属化合物为非晶态氧化银)It is used to describe the lithium iron manganese phosphate material of the present invention and its preparation method (wherein the amorphous metal compound is amorphous silver oxide)
(1)同制备例3中步骤(1),获得具有LiFePO4/C结构的活性组分,该活性组分的粒径D50为0.75μm;(1) In the same way as step (1) in Preparation Example 3, an active component having a LiFePO 4 /C structure is obtained, and the particle size D 50 of the active component is 0.75 μm;
(2)称取0.08克氧化银,加入1L水和15.78克上述活性组分,搅拌30min,喷雾干燥,在氮气保护下,以30℃/min的升温速率缓慢升温500℃,不保温直接降温在活性组分表面形成非晶态氧化银包覆层,获得中间产物,其中包覆层的厚度为1.2nm;(2) Weigh 0.08 g of silver oxide, add 1 L of water and 15.78 g of the above-mentioned active components, stir for 30 min, spray-dry, under nitrogen protection, slowly heat up to 500 ° C with a heating rate of 30 ° C/min, directly cool down at 500 ° C without insulation An amorphous silver oxide coating layer is formed on the surface of the active component to obtain an intermediate product, wherein the thickness of the coating layer is 1.2 nm;
(3)称取1.0克蔗糖,加入100mL水和15.75克上述中间产物,搅拌30min,喷雾干燥,在氮气保护下,以10℃/min的升温速率缓慢升温700℃,恒温10h,降温在中间产物表面包覆导电碳层,获得最终产物P7,其中导电碳层的厚度为6.0nm。(3) Weigh 1.0 g of sucrose, add 100 mL of water and 15.75 g of the above-mentioned intermediate product, stir for 30 min, spray dry, and under nitrogen protection, slowly heat up to 700 ° C at a heating rate of 10 ° C/min, maintain a constant temperature for 10 h, and cool down the intermediate product The surface is coated with a conductive carbon layer to obtain the final product P7, wherein the thickness of the conductive carbon layer is 6.0 nm.
制备例8Preparation Example 8
用于说明本发明磷酸锰铁锂类材料及其制备方法(其中非晶态金属化合物为非晶态焦磷酸铁)Used to illustrate the lithium iron manganese phosphate material of the present invention and its preparation method (wherein the amorphous metal compound is amorphous iron pyrophosphate)
磷酸锰铁锂类材料的制备方法:参照制备例3,区别在于:Preparation method of lithium iron manganese phosphate material: refer to Preparation Example 3, the difference is:
(1)称取3.69克碳酸锂、4.60克碳酸锰、9.34克磷酸铁、1.19克碳酸钴和1.42克蔗糖,加入砂磨机,转速为1000rpm研磨3h,喷雾干燥,在氮气保护下,以0.1℃/min的升温速率缓慢升温750℃,恒温5h,自然冷,获得具有LiMn0.4Fe0.5Co0.1PO4结构的活性组分,该活性组分的粒径D50为0.76μm;由该方法所获得最终产物记为P8。(1) Weigh 3.69 grams of lithium carbonate, 4.60 grams of manganese carbonate, 9.34 grams of iron phosphate, 1.19 grams of cobalt carbonate and 1.42 grams of sucrose, add to a sand mill, grind at 1000 rpm for 3 hours, spray dry, and under nitrogen protection, at 0.1 The heating rate of ℃/min was slowly heated to 750 ℃, the constant temperature was 5 h, and the natural cooling was performed to obtain an active component with a structure of LiMn 0.4 Fe 0.5 Co 0.1 PO 4 , and the particle size D 50 of the active component was 0.76 μm; The final product obtained is designated as P8.
制备例9Preparation Example 9
用于说明本发明磷酸锰铁锂类材料及其制备方法(其中非晶态金属化合物为非晶态焦磷酸铁)Used to illustrate the lithium iron manganese phosphate material of the present invention and its preparation method (wherein the amorphous metal compound is amorphous iron pyrophosphate)
磷酸锰铁锂类材料的制备方法:参照制备例3,区别在于:Preparation method of lithium iron manganese phosphate material: refer to Preparation Example 3, the difference is:
步骤(1)中,以3℃/min的升温速率缓慢升温800℃,恒温5h,自然冷,获得具有LiFePO4/C结构的活性组分,该活性组分的粒径D50为0.77μm。由该方法所获得最终产物记为P9。In step (1), the temperature is slowly increased to 800°C at a heating rate of 3°C/min, the temperature is kept constant for 5 hours, and then cooled naturally to obtain an active component with a LiFePO 4 /C structure. The particle size D 50 of the active component is 0.77 μm. The final product obtained by this method is designated P9.
制备例10-11Preparation Examples 10-11
用于说明本发明磷酸锰铁锂类材料及其制备方法(其中非晶态金属化合物为非晶态焦磷酸铁)Used to illustrate the lithium iron manganese phosphate material of the present invention and its preparation method (wherein the amorphous metal compound is amorphous iron pyrophosphate)
磷酸锰铁锂类材料的制备方法:参照制备例3,区别在于:Preparation method of lithium iron manganese phosphate material: refer to Preparation Example 3, the difference is:
步骤(2)中,分别以20和100℃/min的升温速率缓慢升温500℃,不保温直接降温在活性组分表面形成非晶态焦磷酸锂包覆层,获得中间产物,其中非晶态焦磷酸锂包覆层的厚度分别为2.2nm和2.9nm。由该方法所获得最终产物记为P10和P11。In step (2), the temperature is slowly increased to 500°C at the heating rate of 20 and 100°C/min respectively, and the temperature is directly lowered without heat preservation to form an amorphous lithium pyrophosphate coating layer on the surface of the active component to obtain an intermediate product, wherein the amorphous lithium pyrophosphate is obtained. The thicknesses of the lithium pyrophosphate coating layers are 2.2 nm and 2.9 nm, respectively. The final products obtained by this method are designated P10 and P11.
制备例12Preparation Example 12
用于说明本发明磷酸锰铁锂类材料及其制备方法(其中非晶态金属化合物为非晶态焦磷酸铁)Used to illustrate the lithium iron manganese phosphate material of the present invention and its preparation method (wherein the amorphous metal compound is amorphous iron pyrophosphate)
磷酸锰铁锂类材料的制备方法:参照制备例3,区别在于:Preparation method of lithium iron manganese phosphate material: refer to Preparation Example 3, the difference is:
步骤(3)中,以15℃/min的升温速率缓慢升温750℃,恒温6h,降温在中间产物表面包覆导电碳层,获得最终产物P12,其中导电碳层的厚度为6.8nm。由该方法所获得最终产物记为P12。In step (3), the temperature is slowly increased to 750°C at a heating rate of 15°C/min, the temperature is kept constant for 6 hours, and the surface of the intermediate product is cooled to coat a conductive carbon layer to obtain the final product P12, wherein the thickness of the conductive carbon layer is 6.8 nm. The final product obtained by this method is designated P12.
对比制备例1Comparative Preparation Example 1
用于对比说明本发明磷酸锰铁锂类材料及其制备方法For comparative description of the present invention, lithium iron manganese phosphate material and preparation method thereof
(1)同实施例1中步骤(1),获得具有LiFePO4结构的活性组分;(1) with step (1) in embodiment 1 , obtain the active component with LiFePO structure;
(2)称取1.16克蔗糖,加入100mL水和15.75克上述活性组分,搅拌30min,喷雾干燥,在氮气保护下,以5℃/min的升温速率缓慢升温700℃,恒温3h,降温获得最终产物DP1。(2) Weigh 1.16 g of sucrose, add 100 mL of water and 15.75 g of the above-mentioned active components, stir for 30 min, spray dry, and under nitrogen protection, slowly heat up to 700 ° C at a heating rate of 5 ° C/min, maintain a constant temperature for 3 hours, and cool down to obtain the final Product DP1.
(3)采用日本电子JEM-2010(HR)型透射电子显微镜测试仪对上述最终产物P1进行检测。测试条件:在加速电压为200KV,真空度小于2×10-5Pa。测试方法:将最终产物DP1分散于乙醇溶液中,超声分散30min,滴加于铜网上,真空干燥2h。(3) JEM-2010 (HR) transmission electron microscope tester was used to test the above-mentioned final product P1. Test conditions: The acceleration voltage is 200KV, and the vacuum degree is less than 2×10 -5 Pa. Test method: Disperse the final product DP1 in ethanol solution, ultrasonically disperse it for 30min, drop it on the copper mesh, and dry it in vacuum for 2h.
测试结果:对比制备例1制备的DP1的颗粒形貌TEM图谱如图2所示,在图2中明显可以看到在活性组分的表面具有一层导电碳层包覆层,其中并不存在非晶态金属化合物包覆层。具有这种结构的磷酸锰铁锂材料尽管增加了导电碳层的厚度,但其中不存在非晶态金属化合物包覆层,其与水接触时,水分依然容易渗透穿过碳层与材料内部的Li结合。Test results: The TEM spectrum of the particle morphology of DP1 prepared in Comparative Preparation Example 1 is shown in Figure 2. In Figure 2, it can be clearly seen that there is a conductive carbon layer coating on the surface of the active component, which does not exist. Amorphous metal compound coating. Although the lithium manganese iron phosphate material with this structure increases the thickness of the conductive carbon layer, there is no amorphous metal compound coating layer in it. Li binding.
对比制备例2Comparative Preparation Example 2
参照申请号为200910053346的中国专利申请实施例1中方法所制备的磷酸锰铁锂类材料,记为DP2。Referring to the lithium iron manganese phosphate material prepared by the method in Example 1 of the Chinese Patent Application No. 200910053346, it is denoted as DP2.
对比制备例3Comparative Preparation Example 3
参照申请号为200910044154的中国专利申请中实施例1中方法所制备的磷酸锰铁锂类材料,记为DP3。Referring to the lithium iron manganese phosphate material prepared by the method in Example 1 in the Chinese patent application with the application number of 200910044154, it is denoted as DP3.
二、实施例1-12和对比例1-3Two, embodiment 1-12 and comparative example 1-3
用于说明本发明正极及其制备方法。It is used to describe the positive electrode of the present invention and its preparation method.
制备方法:将磷酸锰铁锂类材料、乙炔黑、聚偏氟乙烯(购自东莞市庆丰塑胶原料有限公司,牌号为FR900)按重量比为80:10:10溶于N-甲基吡咯烷酮中形成固含量为50wt%的电池浆料,并将搅拌均匀后得到的浆料涂敷在厚度为25μm的铝箔上,并在110℃±5℃下烘烤,形成厚度为20μm的材料层,得到正极材料。所制备的正极及其中所含有的磷酸锰铁锂类材料的对照关系如表1所示。Preparation method: Dissolve lithium manganese iron phosphate materials, acetylene black, and polyvinylidene fluoride (purchased from Dongguan Qingfeng Plastic Materials Co., Ltd., brand name FR900) in N-methylpyrrolidone in a weight ratio of 80:10:10 A battery slurry with a solid content of 50 wt % was formed in the medium, and the slurry obtained after stirring was coated on an aluminum foil with a thickness of 25 μm, and baked at 110 ° C ± 5 ° C to form a material layer with a thickness of 20 μm, A positive electrode material is obtained. Table 1 shows the comparison relationship between the prepared positive electrode and the lithium iron manganese phosphate materials contained therein.
表1.Table 1.
测试:test:
分别本发明制备例1-12和对比制备例1-3所制备的磷酸锰铁锂类材料P1-P12和DP1-DP3,以及对本发明实施例1-12和对比例1-3所制备的正极S1-S12和DS1-DS12进行性能测试。The lithium iron manganese phosphate materials P1-P12 and DP1-DP3 prepared in Preparation Examples 1-12 of the present invention and Comparative Preparation Examples 1-3, respectively, as well as the positive electrodes prepared in Examples 1-12 of the present invention and Comparative Examples 1-3 S1-S12 and DS1-DS12 for performance testing.
(1)磷酸锰铁锂类材料的含水率:根据制备例1至12和对比制备例1至3中方法制备磷酸锰铁锂类材料,并在烧结出炉后直接测试磷酸锰铁锂类材料的含水率。(1) Moisture content of lithium iron manganese phosphate materials: Prepare lithium iron manganese phosphate materials according to the methods in Preparation Examples 1 to 12 and Comparative Preparation Examples 1 to 3, and directly test the lithium iron manganese phosphate materials after sintering. moisture content.
测试方法包括:先测试空白瓶水分含量M0,再称取样品0.2g,在空气流速度40ml/min的条件下,以15℃/min的升温速率,升温到200℃,获得总的含水率M1,则,磷酸锰铁锂类材料的含水率M2=M1-M0。The test method includes: first test the moisture content M0 of the blank bottle, then weigh 0.2g of the sample, and under the condition of the air flow rate of 40ml/min, the temperature is raised to 200°C at a heating rate of 15°C/min to obtain the total moisture content M1 , then, the moisture content of the lithium iron manganese phosphate material is M2=M1-M0.
测试结果:如表2所示:Test results: as shown in Table 2:
表2Table 2
(2)正极的含水率(相当于磷酸锰铁锂类材料的吸水率):将制备例1至12和对比制备例1至3中所制备磷酸锰铁锂类材料在相同的时间周期内之内制备成正极后测量正极S1-S12和DS1-DS3的含水率。(2) Moisture content of the positive electrode (equivalent to the water absorption rate of the lithium iron manganese phosphate materials): The lithium iron manganese phosphate materials prepared in Preparation Examples 1 to 12 and Comparative Preparation Examples 1 to 3 were mixed in the same time period. The water content of the positive electrodes S1-S12 and DS1-DS3 was measured after the positive electrode was prepared inside.
测试方法包括:先测试空白瓶水分含量N0,再称取样品0.2g,在空气流速度40ml/min的条件下,以15℃/min的升温速率,升温到200℃,获得总的含水率N1,则磷酸锰铁锂类材料的吸水率N2=N1-N0-M2,其中M2为磷酸锰铁锂类材料的含水率。The test method includes: first test the moisture content N0 of the blank bottle, then weigh 0.2g of the sample, and under the condition of the air flow rate of 40ml/min, the temperature is raised to 200°C at a heating rate of 15°C/min to obtain the total moisture content N1 , then the water absorption rate of the lithium iron manganese phosphate material is N2=N1-N0-M2, where M2 is the water content of the lithium iron manganese phosphate material.
测试结果:如表3所示:Test results: as shown in Table 3:
表3.table 3.
由表2和表3中数据可以看出:由根据本发明制备方法的实施例1至12所制备的磷酸锰铁锂类材料的含水率和吸水率都比较低,其明显优于由对比例1-3所制备的磷酸锰铁锂类材料的含水率和吸水率都。As can be seen from the data in Table 2 and Table 3: the water content and water absorption of the lithium iron manganese phosphate materials prepared according to Examples 1 to 12 of the preparation method of the present invention are relatively low, which is obviously better than that of the comparative examples. 1-3 The prepared lithium iron manganese phosphate materials have both water content and water absorption.
三、实施应用例1-12和对比应用例1-33. Implementation Application Example 1-12 and Comparative Application Example 1-3
用于说明本发明锂电池及其制备方法。It is used to describe the lithium battery of the present invention and its preparation method.
制备方法:实施应用例1-12和对比例1-3所制备的正极S1-S12和DS1-DS3制作锂离子单片电池T1-T12和DT1-DT3,所制作的电池中负极材料为石墨,隔膜材料为PVDF(聚偏氟乙烯,商购自阿科玛(常熟)氟化工有限公司牌号为PVDF HSV900的产品),电解液为1mol/LLiPF6/(EC+DMC)(其中LiPF6为六氟磷酸锂,EC为碳酸乙烯酯,DMC为碳酸二甲酯,EC与DMC的体积比为1:1)。Preparation method: Lithium-ion monolithic batteries T1-T12 and DT1-DT3 were fabricated by implementing the positive electrodes S1-S12 and DS1-DS3 prepared in Application Examples 1-12 and Comparative Examples 1-3. The negative electrode material in the fabricated batteries was graphite. The diaphragm material is PVDF (polyvinylidene fluoride, which is commercially available from Arkema (Changshu) Fluorine Chemical Co., Ltd. with the brand name of PVDF HSV900), and the electrolyte is 1mol/ LLiPF6 /(EC+DMC) (wherein LiPF6 is lithium hexafluorophosphate, EC is ethylene carbonate, DMC is dimethyl carbonate, and the volume ratio of EC to DMC is 1:1).
所制备的锂电池及其中所含有的正极材料的对照关系如表4所示。The comparison relationship between the prepared lithium battery and the positive electrode material contained therein is shown in Table 4.
表4.Table 4.
测试:test:
分别对实施应用例1-12和对比应用例1-3所制备的锂电池T1-T12和DT1-DT3进行性能测试。The performance tests were performed on the lithium batteries T1-T12 and DT1-DT3 prepared by the application examples 1-12 and the comparative application examples 1-3, respectively.
(1)测试项目及方法:(1) Test items and methods:
①、质量比容量:将上述制得的锂离子电池分别放在测试柜上,先以0.1C进行恒流恒压充电,充电范围为2.5-4.35V,记录电池的首次放电容量,再次记录电池的放电容量,并按照下述公式计算电池的质量比容量。①, mass specific capacity: put the lithium-ion batteries prepared above on the test cabinet, first charge at 0.1C with constant current and constant voltage, the charging range is 2.5-4.35V, record the first discharge capacity of the battery, and record the battery again. Discharge capacity, and calculate the mass specific capacity of the battery according to the following formula.
质量比容量=电池首次放电容量(毫安时)/正极材料重量(克)。Mass specific capacity = battery first discharge capacity (mAh)/positive electrode material weight (g).
②、锂电池的高温(60℃)储存25天容量保持率:先将电池在0.1C电流下充放电一周,记录放电容量C0;再将电池在0.1C下充满电后在65℃烘箱中高温储存7天后,取出电池冷却后,放电到截至电压2.5V,记录剩余容量C1,则高温容量保持率=(C0/C1)*100%。②、Capacity retention rate of lithium battery stored at high temperature (60℃) for 25 days: first charge and discharge the battery at 0.1C current for one week, and record the discharge capacity C0; After 7 days of storage, take out the battery to cool, discharge to the cut-off voltage of 2.5V, record the remaining capacity C1, then the high temperature capacity retention rate = (C0/C1)*100%.
(3)测试结果:如表5所示:(3) Test results: as shown in Table 5:
表5.table 5.
由表5中数据可以看出,由根据本发明实施应用例1至12所制备的电池T1-T3的初始容量产生不良影响(参见质量比容量数据),且具有优异的高温容量保持率;而根据对比应用例1至3所制备的电池DT1-DT3的初始容量收到了明显的影响,而且高温容量保持率也相对不佳。As can be seen from the data in Table 5, the initial capacity of the batteries T1-T3 prepared according to the application examples 1 to 12 according to the present invention was adversely affected (see mass specific capacity data), and had excellent high temperature capacity retention; and The initial capacity of the batteries DT1-DT3 prepared according to Comparative Application Examples 1 to 3 was significantly affected, and the high temperature capacity retention rate was also relatively poor.
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above-mentioned embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solutions of the present invention, These simple modifications belong to the protection scope of the present invention.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合。为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that each specific technical feature described in the above-mentioned specific implementation manner may be combined in any suitable manner under the circumstance that there is no contradiction. In order to avoid unnecessary repetition, the present invention will not describe various possible combinations.
此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的内容。In addition, the various embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the spirit of the present invention, they should also be regarded as the contents disclosed in the present invention.
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