CN106816309B - Stitch bobbin winder device, coil winding machine and method for winding - Google Patents
Stitch bobbin winder device, coil winding machine and method for winding Download PDFInfo
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- CN106816309B CN106816309B CN201710114903.6A CN201710114903A CN106816309B CN 106816309 B CN106816309 B CN 106816309B CN 201710114903 A CN201710114903 A CN 201710114903A CN 106816309 B CN106816309 B CN 106816309B
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- 238000004804 winding Methods 0.000 title claims abstract description 54
- 238000000034 method Methods 0.000 title claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 71
- 238000009434 installation Methods 0.000 claims abstract description 7
- 210000000078 claw Anatomy 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
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- Coil Winding Methods And Apparatuses (AREA)
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Abstract
The invention discloses a kind of stitch bobbin winder device, coil winding machine and method for winding, the stitch bobbin winder device includes the first driving mechanism, rotation axis, wire rod collet, pulls line bar, elastic component and move back line mechanism.The coil winding machine includes coiler device and above-mentioned stitch bobbin winder device.The method for winding comprises the following steps：Element is fixed on element fixed mechanism；Move back line mechanism and pull line bar and be arranged at intervals and there is difference in height, wire rod is pulled out from mechanism of having the money refunded, wire rod one end is fixed on wire rod collet on the rotary shaft, then wire rod is pulled and buckles into wire rod in the hooking portion pulled in line bar along pulling line bar, wire rod is tilted and abuts against on the stitch of element；First driving mechanism driving rotation axis rotates, and drives the line bar of pulling of installation on the rotary shaft to rotate, wire spiral is wound on the stitch of element.The present invention solve thes problems, such as that wire rod is superimposed winding repeatedly in same position, improves production efficiency, ensure that product quality.
Description
Technical field
The present invention relates to electronic component processing technique field, more particularly to a kind of stitch bobbin winder device, coil winding machine and coiling
Method.
Background technology
Inductor is one of common electronic component, has the effect such as filtering, vibration, delay, trap.Inductor it is general
Production method is as follows：Band is useful for the stitch being fixedly connected on magnetic core, and wire rod is wound on magnetic core and forms winding, afterwards by line
On two stitch, the junction of stitch and wire rod is welded respectively for material both ends, is completed inductor and is made.However, work as
When the number of turn that product design needs are wound is more, it be easy to cause same position anti-Fu Di ﹑ of the wire rod on stitch and twines at random
Around superposition, the problem of winding point is excessive or not of uniform size is produced, influences follow-up stitch weld job.
The content of the invention
Based on this, the defects of the invention reside in the prior art is overcome, there is provided a kind of stitch bobbin winder device, coil winding machine and coiling
Method, can effectively avoid wire rod from being superimposed winding repeatedly in the same position of stitch.
Its technical solution is as follows：
A kind of stitch bobbin winder device, including the first driving mechanism, rotation axis, wire rod collet, pull line bar, elastic component and move back line
Mechanism, first driving mechanism are drivingly connected with the rotation axis, and the wire rod collet is fixed in the rotation axis, described
Line bar is pulled to be rockably mounted in rotation axis, and the line bar of pulling is equipped with hooking portion, the both ends of the elastic component are solid respectively
It is scheduled in the rotation axis and is pulled with described in line bar, institute can be driven when first driving mechanism drives the rotation axis to rotate
State and pull line bar and move in a circle, it is described move back line mechanism and pull line bar be arranged at intervals and there is difference in height.
In one of the embodiments, the stitch bobbin winder device further includes sensing chip, inductor, and the sensing chip is fixed
On the rotary shaft, the inductor is arranged at the outer position corresponding with sensing chip of rotation axis, the inductor and the first driving
Mechanism is electrically connected.
In one of the embodiments, first driving mechanism includes the first driving motor, the first belt pulley, the second skin
Belt wheel, the first driving motor connect with the first Pulley shaft, and the rotation axis connects with the second Pulley shaft, first belt
Connected between wheel and the second belt pulley by belt.
In one of the embodiments, the stitch bobbin winder device further includes sensing chip, inductor, and the sensing chip is fixed
On the second belt pulley, the inductor is arranged at the outer position corresponding with sensing chip of the second belt pulley, the inductor and
First driving motor is electrically connected.
The present invention also provides a kind of coil winding machine, including coiler device and above-mentioned stitch bobbin winder device, the coiler device is used
In wire coil is formed winding on element, the stitch bobbin winder device is used for one end of wire rod before the winding is formed
It is wound up on a stitch of element, the stitch bobbin winder device is additionally operable to roll up the other end of wire rod after the winding is formed
On another stitch of element.
In one of the embodiments, the coiler device includes the second driving mechanism, roller bearing and element fixed mechanism, institute
Stating element fixed mechanism includes base station and collet chuck, and the base station is equipped with mounting hole, the collet chuck include connected mounting portion and
Claw portion, the mounting portion are rotatably arranged in mounting hole, and the claw portion is used for clamping element, one end of the roller bearing
It is drivingly connected with second driving mechanism, the other end of the roller bearing is connected with the mounting portion.
The present invention also provides a kind of method for winding, comprise the following steps：
Element is fixed on element fixed mechanism；
Move back line mechanism and pull line bar and be arranged at intervals and there is difference in height, wire rod is pulled out from mechanism of having the money refunded, by wire rod one end
On fixed wire rod collet on the rotary shaft, then edge pulls line bar and pulls wire rod and wire rod is buckled into the hooking portion pulled in line bar
In, tilt wire rod and abut against on the stitch of element；
First driving mechanism driving rotation axis rotates, and drives the line bar of pulling of installation on the rotary shaft to rotate, wire spiral twines
It is around on the stitch of element.
Further, the method for winding is further comprising the steps of：
After the number of turn is specified in coiling, sensing chip triggering inductor indicates that the first driving mechanism is stopped.
Further, the method for winding is further comprising the steps of：
Unclamp wire rod collet wire rod one end is taken out and cut off；
Second driving mechanism driving roller bearing drives the element on collet chuck to rotate, and material winds are in forming winding on element.
Further, the method for winding is further comprising the steps of：
The wire rod other end is cut off, and leaves surplus；
The wire rod other end is fixed on wire rod collet on the rotary shaft, then pulls wire rod and by wire rod button along pulling line bar
Enter in the hooking portion pulled in line bar, tilt wire rod and abut against on another stitch of element；
First driving mechanism driving rotation axis rotates, and drives the line bar of pulling of installation on the rotary shaft to rotate, wire spiral twines
It is around on another stitch of element.
The advantages of below to preceding solution or principle illustrate：
During using above-mentioned stitch bobbin winder device, coil winding machine and method for winding, wire rod is connected to and moves back line with difference in height
Mechanism causes the stitch of wire rod and element to be obliquely installed with pulling in line bar, and then the first driving mechanism driving rotation axis rotates,
Wire rod just can smoothly the adjacent circle of a circle be spirally wound on stitch, efficiently solved wire rod and be superimposed repeatedly in same position
The problem of winding, improve production efficiency, ensure that product quality.
Brief description of the drawings
Fig. 1 is the structure diagram of the stitch bobbin winder device (coil winding machine) described in the embodiment of the present invention；
Fig. 2 is the schematic elevation view of the stitch bobbin winder device (coil winding machine) described in the embodiment of the present invention.
Description of reference numerals：
1st, line bar is pulled, 2, move back line mechanism, 3, element fixed mechanism, 4, rotation axis, the 5, first driving mechanism, 6, roller bearing, 7,
Wire rod, 8, element, 9, stitch, 10, hooking portion, 30, base station, 31, collet chuck, 40, wire rod collet, 41, elastic component, 42, sensing chip,
43rd, inductor, the 50, first driving motor, the 51, first belt pulley, the 52, second belt pulley.
Embodiment
The embodiment of the present invention is described in detail below：
As shown in Figure 1, 2, the stitch bobbin winder device described in the present embodiment, including the first driving mechanism 5, rotation axis 4, wire rod
Collet 40, pull line bar 1, elastic component 41 and move back line mechanism 2, and first driving mechanism 5 is drivingly connected with the rotation axis 4, institute
State wire rod collet 40 to be fixed in the rotation axis 4, the line bar 1 of pulling is rockably mounted in rotation axis 4, and described pulls line
Bar 1 is equipped with hooking portion 10, and the both ends of the elastic component 41 are separately fixed in the rotation axis 4 pulls in line bar 1 with described, when
First driving mechanism 5 can be driven when driving the rotation axis 4 to rotate it is described pull line bar 1 and move in a circle, it is described to move back line machine
Structure 2 is arranged at intervals with pulling line bar 1 and has difference in height.
During using above-mentioned stitch bobbin winder device, wire rod 7 is connected to moving back line mechanism 2 and pulling in line bar 1 with difference in height,
And wire rod 7 and the stitch 9 of element 8 are obliquely installed, then the first driving mechanism 5 driving rotation axis 4 rotates, and wire rod 7 is with regard to energy
Enough smoothly adjacent circles of a circle are spirally wound on stitch 9, are efficiently solved wire rod 7 and are superimposed winding repeatedly in same position
Problem, improves production efficiency, ensure that product quality.Elastic force of the line bar 1 by elastic component 41 is pulled in winding process, makes line
Material 7 keeps certain tension force, ensures that wire rod 7 is smoothly wrapped on stitch 9, and the elasticity of elastic component 41 can also buffer to
Disappear part pulling force of the wire rod 7 to stitch 9, and when the stitch 9 of element 8 is relatively thin relatively thin, and the line footpath of wire rod 7 is larger or using bifilar
During line coiling, stitch 9 is not easy in winding process to produce flexural deformation formation substandard products because the pulling force of wire rod 7 is excessive.
Preferably, the elastic component 41 is spring, and the both ends of spring are separately fixed in the rotation axis 4 pulls line with described
On bar 1, the line bar 1 of pulling is hinged in rotation axis 4 by axis pin, easy for installation.
In the present embodiment, the stitch bobbin winder device further includes sensing chip 42, inductor 43, and the sensing chip 42 is fixed
In rotation axis 4, the inductor 43 be arranged on rotation axis 4 it is outer with 42 corresponding position of sensing chip, the inductor 43 and
First driving mechanism 5 is electrically connected.Sensing chip 42 follows rotation axis 4 to rotate, in rotation process with 43 mutual induction of inductor
And turnning circle is calculated, after rotation axis 4 rotates the setting number of turns, inductor 43 indicates that the first driving mechanism 5 stops, and completes single
The winding operation of stitch 9.It should be understood that inductor 43 is fixed in rotation axis 4, sensing chip 42 is arranged on outside rotation axis 4
At 43 corresponding position of inductor, it can also reach same effect.
The first driving mechanism 5 described in the present embodiment includes the first driving motor 50, the first belt pulley 51, the second belt pulley
52, the first driving motor 50 connects with 51 axis of the first belt pulley, and the rotation axis 4 connects with 52 axis of the second belt pulley, and described the
Connected between one belt pulley 51 and the second belt pulley 52 by belt.Rotation axis 4 is driven to rotate by belt transmission, stable drive
Reliably, coiling quality can be ensured.Specifically, the sensing chip 42 is fixed on the second belt pulley 52, and the inductor 43 is set
Put outer with 42 corresponding position of sensing chip, realizing the calculating of 4 turnning circle of rotation axis in the second belt pulley 52.
The present embodiment also provides a kind of coil winding machine, including coiler device and above-mentioned stitch bobbin winder device, the coiler device
Winding is formed for wire rod 7 to be wound up on element 8, the stitch bobbin winder device is used for wire rod 7 before the winding is formed
One end be wound up on a stitch 9 of element 8, the stitch bobbin winder device is additionally operable to wire rod 7 after the winding is formed
The other end be wound up on another stitch 9 of element 8.Coordinated using coiler device and stitch bobbin winder device complete element 8 around
Line operation, improves production efficiency.
In the present embodiment, the coiler device includes the second driving mechanism, roller bearing 6 and element fixed mechanism 3, the member
Part fixed mechanism 3 includes base station 30 and collet chuck 31, and the base station 30 is equipped with mounting hole, and the collet chuck 31 includes connected installation
Portion and claw portion, the mounting portion are rotatably arranged in mounting hole, and the claw portion is used for clamping element 8, using collet chuck
31 quickly can install element 8, and versatility is good.One end of the roller bearing 6 is drivingly connected with second driving mechanism, institute
The other end for stating roller bearing 6 is connected with the mounting portion.The second driving mechanism driving roller bearing 6 is rotated so as to drive installed in cylinder
Element 8 on folder 31 rotates so that wire rod 7 can be wound on element 8 and form winding.
Wherein, second driving mechanism includes the second driving motor (not shown), the second driving motor and roller bearing 6
Axis connects, to drive roller bearing 6 to rotate.The line mechanism 2 that moves back can be shaped on the base station 30.
The present embodiment also provides a kind of method for winding, comprises the following steps：
S100：Element 8 is fixed on to be located at and pulls line bar 1 and moves back on the element fixed mechanism 3 between line mechanism 2；
In the present embodiment, clamping is quickly carried out to element 8 using collet chuck 31.
S200：Move back line mechanism 2 and pull line bar 1 and be arranged at intervals and there is difference in height, wire rod 7 is pulled out from mechanism of having the money refunded, will
7 one end of wire rod is fixed on the wire rod collet 40 in rotation axis 4, and then edge pulls the pulling wire rod 7 of line bar 1 and buckles into wire rod 7 and pulls
In hooking portion 10 in line bar 1, tilt wire rod 7 and abut against on the stitch 9 of element 8, prepare for follow-up coiling；
S300：First driving mechanism 5 driving rotation axis 4 rotates, and drives the line bar 1 of pulling being installed in rotation axis 4 to rotate, line
Material 7 is helically wound around on the stitch 9 of element 8, avoids wire rod 7 from being superimposed winding repeatedly in the same position of stitch 9.
After the number of turn is specified in coiling, sensing chip 42 triggers inductor 43 and indicates that the first driving mechanism 5 is stopped, and completes single
The winding operation of a stitch 9.
S400：Unclamp wire rod collet 40 7 one end of wire rod is taken out and cut off；
S500：Second driving mechanism driving roller bearing 6 drives the element 8 on collet chuck 31 to rotate, and wire rod 7 is wound on element 8
Form winding；
S600：7 other end of wire rod is cut off, and leaves surplus；
S700：The wire rod other end is fixed on the wire rod collet 40 in rotation axis 4, then edge pulls line bar 1 and pulls wire rod 7
And buckle into wire rod 7 in the hooking portion 10 pulled in line bar 1, tilt wire rod 7 and abut against on another stitch 9 of element 8；
S800：First driving mechanism 5 driving rotation axis 4 rotates, and drives the line bar 1 of pulling being installed in rotation axis 4 to rotate, line
Material 7 is helically wound around on another stitch 9 of element 8, completes the winding operation of element 8.
It is emphasized that stitch bobbin winder device, coil winding machine and the method for winding described in the present embodiment are except that can realize
Beyond the coiling of inductor, the coiling of other electronic components such as columnar object such as terminal supportor can also be realized, it is not right with this
Patent of invention scope is limited.
Each technical characteristic of embodiment described above can be combined arbitrarily, to make description succinct, not to above-mentioned reality
Apply all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, the scope that this specification is recorded all is considered to be.
Embodiment described above only expresses the several embodiments of the present invention, its description is more specific and detailed, but simultaneously
Cannot therefore it be construed as limiting the scope of the patent.It should be pointed out that come for those of ordinary skill in the art
Say, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection of the present invention
Scope.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.
Claims (10)
1. a kind of stitch bobbin winder device, it is characterised in that including the first driving mechanism, rotation axis, wire rod collet, pull line bar, bullet
Property part and move back line mechanism, first driving mechanism is drivingly connected with the rotation axis, and the wire rod collet is fixed on the rotation
In shaft, the line bar of pulling is rockably mounted in rotation axis, and the line bar of pulling is equipped with hooking portion, the elastic component
Both ends are separately fixed in the rotation axis pulls in line bar with described, when first driving mechanism drives the rotation axis to rotate
When can drive it is described pull line bar and move in a circle, it is described move back line mechanism and pull line bar be arranged at intervals and there is difference in height.
2. stitch bobbin winder device according to claim 1, it is characterised in that further include sensing chip, inductor, the sensing
Piece is fixed on the rotary shaft, and the inductor is arranged at the outer position corresponding with sensing chip of rotation axis, the inductor and the
One driving mechanism is electrically connected.
3. stitch bobbin winder device according to claim 1, it is characterised in that first driving mechanism includes the first driving
Motor, the first belt pulley, the second belt pulley, the first driving motor connect with the first Pulley shaft, the rotation axis and second
Pulley shaft connects, and is connected between first belt pulley and the second belt pulley by belt.
4. stitch bobbin winder device according to claim 3, it is characterised in that further include sensing chip, inductor, the sensing
Piece is fixed on the second belt pulley, and the inductor is arranged at the outer position corresponding with sensing chip of the second belt pulley, the sense
Device and first is answered to drive motor to be electrically connected.
5. a kind of coil winding machine, it is characterised in that including coiler device and if claim 1-4 any one of them stitch is around traditional thread binding
Put, the coiler device is used to wire coil forming winding on element, and the stitch bobbin winder device is used for described in formation
One end of wire rod is wound up on a stitch of element before winding, the stitch bobbin winder device is additionally operable to forming the winding
The other end of wire rod is wound up on another stitch of element afterwards.
6. coil winding machine according to claim 5, it is characterised in that the coiler device includes the second driving mechanism, roller bearing
And element fixed mechanism, the element fixed mechanism include base station and collet chuck, the base station is equipped with mounting hole, the collet chuck bag
Connected mounting portion and claw portion are included, the mounting portion is rotatably arranged in mounting hole, and the claw portion is used to clamp member
Part, one end of the roller bearing are drivingly connected with second driving mechanism, and the other end of the roller bearing is connected with the mounting portion.
7. a kind of method for winding, it is characterised in that comprise the following steps：
Element is fixed on element fixed mechanism；
Move back line mechanism and pull line bar and be arranged at intervals and there is difference in height, pull out wire rod from mechanism of having the money refunded, wire rod one end is fixed
On wire rod collet on the rotary shaft, then along pulling line bar pulling wire rod and buckling into wire rod in the hooking portion pulled in line bar, make
Wire rod is tilted and abutted against on the stitch of element；
First driving mechanism driving rotation axis rotates, and drives the line bar of pulling of installation on the rotary shaft to rotate, wire spiral is wound in
On the stitch of element.
8. method for winding according to claim 7, it is characterised in that further comprise the steps：
After the number of turn is specified in coiling, sensing chip triggering inductor indicates that the first driving mechanism is stopped.
9. method for winding according to claim 8, it is characterised in that further comprise the steps：
Unclamp wire rod collet wire rod one end is taken out and cut off；
Second driving mechanism driving roller bearing drives the element on collet chuck to rotate, and material winds are in forming winding on element.
10. method for winding according to claim 9, it is characterised in that further comprise the steps：
The wire rod other end is cut off, and leaves surplus；
The wire rod other end is fixed on wire rod collet on the rotary shaft, then edge pulls line bar pulling wire rod and buckles into wire rod and pulls
In hooking portion in line bar, tilt wire rod and abut against on another stitch of element；
First driving mechanism driving rotation axis rotates, and drives the line bar of pulling of installation on the rotary shaft to rotate, wire spiral is wound in
On another stitch of element.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710114903.6A CN106816309B (en) | 2017-02-28 | 2017-02-28 | Stitch bobbin winder device, coil winding machine and method for winding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710114903.6A CN106816309B (en) | 2017-02-28 | 2017-02-28 | Stitch bobbin winder device, coil winding machine and method for winding |
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| Publication Number | Publication Date |
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| CN106816309A CN106816309A (en) | 2017-06-09 |
| CN106816309B true CN106816309B (en) | 2018-04-20 |
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| CN201710114903.6A Active CN106816309B (en) | 2017-02-28 | 2017-02-28 | Stitch bobbin winder device, coil winding machine and method for winding |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN208938813U (en) * | 2018-09-12 | 2019-06-04 | 深圳市海目星激光智能装备股份有限公司 | Bobbin winder device |
| CN109669388B (en) * | 2018-12-26 | 2020-06-05 | 金昌劲邦水泵有限公司 | Control method and device of threading type electromagnetic thread drawing machine |
| CN110148519B (en) * | 2019-06-03 | 2021-12-10 | 四川省正元包装印务有限责任公司 | Manual winding method for lead of network filter |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203456282U (en) * | 2013-07-16 | 2014-02-26 | 陈政贤 | Annular winding machine with wire shuttle |
| CN204102700U (en) * | 2014-09-05 | 2015-01-14 | 深圳市有钢机电设备有限公司 | Bus cable device and coil winding machine |
| CN204680537U (en) * | 2015-06-15 | 2015-09-30 | 东莞市华涵电子有限公司 | A kind of Winder |
| CN206489974U (en) * | 2017-02-28 | 2017-09-12 | 广州胜美达电机有限公司 | Stitch Winder and coil winding machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3762929B1 (en) * | 2005-03-24 | 2006-04-05 | 三工機器株式会社 | Para winding method and para winding apparatus |
-
2017
- 2017-02-28 CN CN201710114903.6A patent/CN106816309B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203456282U (en) * | 2013-07-16 | 2014-02-26 | 陈政贤 | Annular winding machine with wire shuttle |
| CN204102700U (en) * | 2014-09-05 | 2015-01-14 | 深圳市有钢机电设备有限公司 | Bus cable device and coil winding machine |
| CN204680537U (en) * | 2015-06-15 | 2015-09-30 | 东莞市华涵电子有限公司 | A kind of Winder |
| CN206489974U (en) * | 2017-02-28 | 2017-09-12 | 广州胜美达电机有限公司 | Stitch Winder and coil winding machine |
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| CN106816309A (en) | 2017-06-09 |
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