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CN106814701A - Management and control digital control platform system and its construction method - Google Patents

Management and control digital control platform system and its construction method Download PDF

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Publication number
CN106814701A
CN106814701A CN201611218970.4A CN201611218970A CN106814701A CN 106814701 A CN106814701 A CN 106814701A CN 201611218970 A CN201611218970 A CN 201611218970A CN 106814701 A CN106814701 A CN 106814701A
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user
app
management
processing
control
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CN201611218970.4A
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CN106814701B (en
Inventor
邹捷
何志军
刘涛
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Wuhan Huazhong Numerical Control Co Ltd
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Wuhan Huazhong Numerical Control Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/414Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller
    • G05B19/4148Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller characterised by using several processors for different functions, distributed (real-time) systems
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/31From computer integrated manufacturing till monitoring
    • G05B2219/31051Hybrid system, combine expert system with traveling salesman problem TSP

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  • Engineering & Computer Science (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Stored Programmes (AREA)
  • Numerical Control (AREA)

Abstract

The invention discloses a kind of management and control digital control platform system, including:Processing preparation module, for providing a user with the production schedule, the instruction according to user completes the preparation before processing;Processing and implementation module, for carrying out status monitoring and control to process, provides a user with the service behaviour and state of lathe so that user can be according to the control lathe running of the information of monitoring;Machine maintenance module, Gernral Check-up result and decision-premaking scheme are provided for the information according to collection so that user can be analyzed to complete optimization processing to the information for recording;App tool models, for providing a user with App application tools, and can be managed and extend according to the instruction of user to the App applications in management and control digital control platform.The present invention makes each function carry out unified management in being integrated in a control platform system in the form of App is applied and to it, to reach the demand of the required environment of machine tooling whole process and user for set expandability.

Description

Management and control digital control platform system and its construction method
Technical field
The present invention relates to fields of numeric control technique, more particularly to a kind of management and control digital control platform system and its construction method.
Background technology
Machine-tool industry core the most is digital control system that it is carried, along with digital control system is intelligent, networking Development, the numerical control software of perfect in shape and function plays the part of more and more important effect in digital control system, including Operational preparation, produces Software in terms of thread management and Optimizing manufacture etc..The single CNC control systems of tradition will not meet the demand of client, management and control Digital control system will be as a trend, and it will will preferably serve client.
The function of current digital control system and focus on machine tooling implementation phase, there is provided the control of CNC and some are attached Plus the control of function.And process the preparatory stage and to process optimization and improvement be all independently of digital control system, it is necessary to independence Software or independent external equipment environment under can just carry out, this brings many inconvenience to being processed, and makes lathe Running rate is than relatively low.Such as the staff of processed complex parts, its action be related to consult a point inspection table, instruction, Procedure of processing book and operation instructions etc., in order to confirm operation and inquiry data, will also often be to and from workshop and design office, Information is obtained in the information management system in workshop, the operation such as modification of technique code is carried out in design office;When machine tooling occurs External computer is needed when abnormal carries out the operations such as the collection and analysis of data, manually adjusts lathe parameter according to analysis result and enters Row following process.Many times can be so wasted, makes lathe this period all in processing idle phase, operating efficiency compares Lowly.
Additionally, current digital control system pin is for a user closing, user can not be by digital control system to current system System function is managed, it is impossible to add the peculiar function wanted needed for reality processing in system, it is impossible to which some functions are carried out Deletion action.
The content of the invention
(1) technical problem to be solved
The invention provides a kind of management and control digital control platform system, to solve existing processing preparation, machining control, processing The separate problem that digital control system can not be extended with user of process optimization environment.
(2) technical scheme
To solve the above problems, the invention provides a kind of management and control digital control platform system, it includes:Processing preparation module, For providing a user with the production schedule, and the preparation before processing is completed according to the instruction of user;Processing and implementation module, is used for Status monitoring and control are carried out to process, and provides a user with the service behaviour and state of lathe so that user being capable of root Operated according to the information control lathe of monitoring;Machine maintenance module, for the information offer Gernral Check-up result according to collection and in advance Decision scheme so that user can be analyzed to complete optimization processing to the information for recording;
App tool models, for providing a user with App application tools, and can be according to the instruction of user to management and control number App applications in control platform are managed and extend, App in the digital control platform to management and control application be managed including: App applications are added in the management and control digital control platform system and the built-in App applications of nonsystematic are deleted.
Preferably, it is described processing preparation module specifically for:Provide a user with processing tasks, tool management letter Breath, processing document and data, and planning tasks according to user's formulation, using CAD-CAM preparatory technologies code, be processed Front simulation is emulated.
Preferably, the processing and implementation module specifically for:CNC controls are carried out to process, prevents lathe from colliding prison Survey, robot control terminal is controlled, Spindle Status are monitored, lathe running state data is monitored, processing on real-time is emulated and register Status monitoring, and provide a user with above-mentioned control and monitoring information.
Preferably, the machine maintenance module specifically for:Gernral Check-up, SSTT analyses are provided, data record, are remotely examined Disconnected, spline, error compensation, feeding speed optimization and PLC analyses.
Present invention also offers a kind of method for building any of the above-described management and control digital control platform system, it includes:According to processing Four catalogue files are set up in preparation module, processing and implementation module, four parts of machine maintenance module and App tool models, and The startup file and icon file of the App applications belonging to each module are respectively stored under corresponding catalogue;Build App and apply and match somebody with somebody List file is put, each App is added in the configuration list file using the path at place and the path of corresponding icon file; User interface is set in the main frame of the management and control digital control platform system, and the user interface includes area corresponding with each module Domain, each App is arranged in corresponding region using corresponding icon;Each App is set up to apply and each App in the user interface Using the mapping relations of corresponding icon so that receive user to each App using corresponding icon by the user interface After operation, start corresponding App applications;The user management App authorities of application are provided in the management and control digital control platform system, are made Obtaining user can be in the middle addition App applications in the management and control digital control platform system and the built-in App application of deletion nonsystematic.
Preferably, " Home " key is set in the main frame of the management and control digital control platform system, in response to user's Operation provides the main interface of the management and control digital control platform system in the user interface.
Preferably, the addition for receiving user by the user interface is operated, it would be desirable to the startup text of the App applications of addition Then part and icon file storage will need App application startup file paths and the corresponding icon of addition under corresponding catalogue Path where file is added in the configuration list file.
Preferably, the deletion action of user is received by the user interface, so that delete the built-in App of nonsystematic should With.
(3) beneficial effect
The management and control digital control platform system and its construction method provided according to the present invention, it is possible to achieve in a plateform system The involved work of Digit Control Machine Tool processing is completed, the dependence to external facility environment is reduced, extensive work information integration is saved Time, improve the running rate of lathe, improve the operating efficiency in whole workshop;User directly can add new on platform simultaneously Function can also easily add new function in system to the machine operation personnel in system, making shortage specialty programming, It is preferably user service, it is ensured that the autgmentability of system.
Brief description of the drawings
Fig. 1 is the structural representation of management and control digital control platform system provided in an embodiment of the present invention;
Fig. 2 is the composition schematic diagram of management and control digital control platform main interface provided in an embodiment of the present invention;
Fig. 3 is the construction method schematic diagram of management and control digital control platform system provided in an embodiment of the present invention;
Fig. 4 is that User Defined App provided in an embodiment of the present invention applies that adds and delete to realize schematic flow sheet.
Specific embodiment
Below in conjunction with the accompanying drawings and embodiment that the present invention is described in detail is as follows.
The invention provides a kind of implementation of intelligent management and control digital control platform, solve existing processing preparation, add Industry control system, process are optimized the environment the problem that separate and user can not be extended to digital control system.Make above procedure The function being related to carries out unified management in being integrated in a control platform system in the form of App is applied and to it, to reach The user of demand to the required environment of machine tooling whole process and to(for) set expandability.
Embodiment of the present invention application is machining tool, by management and control digital control platform, machine tooling is managed and Control:
As depicted in figs. 1 and 2, a kind of management and control digital control platform scheme provided by the present invention, the integrated machine tooling of the program The function of needs and user in a system, corresponding function are entered by the key frame of system to the expanded function of system, The key frame is divided into four parts, and processing preparation, processing and implementation are corresponded to respectively, machine part and App instruments is adjusted.First three part The App applications belonging to some are corresponded to respectively, and these App applications are the built-in App applications of control platform, are applied by these App Shortcut, into corresponding interface, then realizes corresponding function;4th part not only should including some conventional App With small tool, it is often more important that the App applications in control platform can also be managed and be extended, App application managements power Limit gives user, and formulation meets the Platform Solution of user's numerical control process requirements.So traditional digital control system is only pipe Several applications in control system, more management and maintenance application are supplied to user, enable easily to optimize and appoint with process for producing Business, improves machine tool running rate.The four parts composition of control platform is as follows:
A. processing prepares part:Namely programming phase, user can be best understood from and grasp the production schedule, complete plus Preparation before work.Obtain processing tasks, tool management information, check document and related data, planning tasks, using CAD- CAM preparatory technologies code, be processed front simulation emulation etc..
Specifically:
A1. tool information management:Management object includes that knife number, tool type, the radius of cutter and length compensation, length grind The parameters such as damage, tool magazine number, cutter life, cutter sister's knife group number, point of a knife direction, tool length, can additionally automatically generate Fill knife and unload knife inventory, shorten the time of cutter;
A2. document viewing and editing machine:All of information can be quickly provided in the form of document, it is nonproductive to shorten lathe Time.Comprising the production schedule and daily record plan, workpiece technological parameter document, whole handbooks, use comprising lathe and digital control system Family new document etc., supports full-text search and bookmark function, modification and store document function in addition;
A3. cutting calculating device:Cutting parameter, size and data can be automatically calculated before processing.It is main to calculate processing work The rotating speed of skill, feed rate, main shaft load, cooperation or screw thread data that specific dimensions are calculated according to respective standard;
A4.CAD/CAM is programmed:Directly according to technological parameter and corresponding drawing in control platform, generate corresponding with modification Technique code;
A5. off-line simulation:Cutter, blank parameter and the related parameter of processing have been configured before processing, in checking mode Lower operation G code, cutting effect of the observation off-line simulation bottom tool on blank;
A6. parameter configuration:Various customer parameters required for the processing of configuration system.
B. processing and implementation part:Namely process control and status monitoring stage, user can be supervised by the part The control lathe running of the service behaviour and state depending on lathe and the efficient information according to monitoring.CNC controls are provided, machine is prevented Bed collision monitoring, robot control terminal control, Spindle Status monitoring, lathe running state data monitoring, processing on real-time emulation, post Storage status monitoring etc..
Specifically:
B1. Spindle Status monitoring:Detect the electric current of kinematic axis, position, speed, load factor and temperature etc., the power of main shaft, Moment of torsion, speed, load factor and temperature etc.;
B2. real-time simulation is processed:The process of real-time simulation workpiece.Artificial intelligence includes tool-information, blank information And machining locus;
B3.CNC is controlled:High efficiency and high-performance ground control lathe running, by the digital control system of touch control operation lathe with And auxiliary function;
B4. lathe running state data:NC parameters, lathe customer parameter, passage, reference axis, mistake can in real time be checked The parameter informations such as difference compensating parameter, program machining information, I/O;
B5. lathe anti-collision monitoring:Whether interfered between each part in detection lathe process;
B6. buffer status monitoring:The position state of real-time detection each register.
C. machine part is adjusted:Namely machine maintenance stage, system provides decision-premaking scheme, health and examines according to the information of collection Disconnected information, user oneself are analyzed completion optimization processing by remote support to the information for recording.Corresponding application bag Include Gernral Check-up, SSTT analyses, data record, remote diagnosis, spline, error compensation, feeding speed optimization, PLC analyses Deng.
Specifically:
C1. Gernral Check-up:Correlation function according to system processing monitoring constitutes an early warning system for intelligence, according to lathe Status data, with reference to Machine Tool Standard, status data is diagnosed, give warning in advance failure;
C2.SSTT is analyzed:Also referred to as servo adjustment instrument, uses, with wavy curve in the case of support is online and offline Mode shows the data of machine tool monitoring, and calculates some quantizating index, according to these quantizating index as servo adjust according to According to, multiple repairing weld adjustment is carried out, constantly optimize each axle parameter of lathe;
C3. data record:Relevant historical data record and playback to machine tooling;
C4. remote diagnosis:Online support is provided to scene by network service, far-end operation lathe, on-line analysis is supported Problem, proposes solution;
C5. spline:On the basis of based on G code quality analysis, caused using technologies such as track simplification, spline-fits Cutter path never fairing, acceleration change it is irregular being changed into fairing, so as to reach reduce process in chatter, carry Processing efficiency high and crudy;
C6. error compensation:Same Digit Control Machine Tool, uses the data in life cycle each stage relative with factory data with it Than, diagnose lathe in use, the Automatic manual transmission quality such as abrasion, pretightning force, rigidity, damping, gap of screw mandrel guide rail Change, then carries out the quick compensation of position error;
C7. feeding speed optimization:The current of electric of acquisition system, spindle power, spindle vibration during machine tooling Deng conditions of machine tool data, adaptive optimization feed speed;
C8.PLC is analyzed:The working condition of component in ladder diagram can be checked in real time by the ladder diagram of PLC, can Directly to complete the operations such as editor and the importing of PLC program in control platform;
D.App tool portions:For providing a user with App application tools, and can be according to the instruction of user to management and control App applications in digital control platform are managed and extend, App in the digital control platform to management and control application be managed including: App applications are added in the management and control digital control platform system and the built-in App applications of nonsystematic are deleted.
Wherein, App application tools some can for example be commonly used including network browsing, notepad, chat, Office suite etc. General App applications small tool, can additionally be managed to the App applications in control platform, that is, add App applications, delete In non-built App is applied.
Specifically:
D1. general App applications small tool is commonly used:The functions such as network service, account, chat, office can be realized;
D2. addition App applications:User adds App and is applied to control platform according to actual needs;
D3. App applications are deleted:User according to circumstances deletes in non-built App applications from control platform.
By such collection plan, monitor, improve Trinitarian management and control digital control platform system, they correspond to different work(respectively Can App applications, can maximum improve production efficiency, shorten manufacture time, from the processing preparatory stage, produce rank Section and machine maintenance whole process are managed and control.Numerically controlled control system is only an application of managing and control system, more Many management and maintenance application are supplied to user, enable easily to optimize and process for producing task, raising machine tool running rate.Together When user according to adding App applications the need for oneself and deleting App applications, with open, extension, compatible characteristic.
In the management and control digital control platform key frame, highly integrated Digit Control Machine Tool processing on preparing before processing, it is processed In journey control, according to process data optimize treatment etc. function in a plateform system.Can be in a plateform system The document before processing is completed to consult, processing G code is prepared according to technological parameter, front simulation machining simulation, parameter is processed and is matched somebody with somebody Put, CNC controls, drilling monitoring etc. in process, the data according to processing monitoring complete early warning, analysis, improvement etc. Function, it is not necessary to which external computer or other equipment complete independent work the work for completing is incorporated into CNC controls again.
In the management and control digital control platform key frame, on machine tooling during it is functional with App apply shape Formula is presented in key frame, according to processing preparation, machining control, machine optimization, four Regional Distributions of App instruments is adjusted, by main picture Face can enter corresponding App in complete corresponding function, key frame can be returned to from current App functions by interaction.
As shown in Figure 3 and Figure 4, the substantially implementation process of whole control platform is as follows:
(1) four catalogue files are set up according to processing preparation, processing and implementation, processing optimization, four parts of App instruments, The startup file of the App applications belonging to them and icon file classification storage are under corresponding catalogue;
(2) App application configuration list files are built.The path using place and corresponding icon file added App Path is added in configuration file;
(3) key frame is added in system main frame.Key frame is divided into four regions, and addition App applies corresponding icon In corresponding region;
(4) realize App using the mapping relations with the corresponding icon of App applications in key frame.App is clicked in key frame Corresponding interface is applied using can then enter into App after corresponding icon;
(5) interacting between control platform and App programs is realized.Which, no matter the current interface in App applications, pass through " Home " key can be directly switch to the key frame of control platform, then respond the operation to other App applications;
(6) control platform is supplied to the authority that user management App is applied.User, can be in management and control according to the need for oneself App applications are added in platform or in non-built App applications are deleted.User adds and delete the flow of App applications as shown in figure 4, knot Close flow chart further instruction implementation process:
In the App tools areas part of key frame, there are addition App applications and delete the button of App applications.Added when clicking on , it is necessary to first startup file and icon file that App applications will be added are stored in corresponding sort file before App application buttons Under folder, then click on addition button can enter App application configuration list files interface, add App application startup file paths and correspondence Path where icon file is in App application configuration list files;Directly can be deleted from key frame when clicking on and deleting button Except in non-built App applications.
In the management and control digital control platform key frame, the addition of App tools areas and number that user can directly in key frame The related function of control processing is applied to turning into new App in system, while user task can also be deleted temporarily not in the region The App applications of needs, user is given more management, more easily extends management and control digital control platform system, is added and is deleted App is applied.
Embodiment of above is merely to illustrate the present invention, and not limitation of the present invention, about the common of technical field Technical staff, without departing from the spirit and scope of the present invention, can also make a variety of changes and modification, therefore all Equivalent technical scheme falls within scope of the invention, and scope of patent protection of the invention should be defined by the claims.

Claims (8)

1. a kind of management and control digital control platform system, it is characterised in that including:
Processing preparation module, for providing a user with the production schedule, and completes the preparation before processing according to the instruction of user;
Processing and implementation module, for carrying out status monitoring and control to process, and provides a user with the service behaviour of lathe And state so that user can be according to the control lathe running of the information of monitoring;
Machine maintenance module, provides Gernral Check-up result and decision-premaking scheme so that user can for the information according to collection Information to recording is analyzed to complete optimization processing;App tool models, for providing a user with App application tools, and The App applications in management and control digital control platform can be managed and be extended according to the instruction of user, it is described to management and control digital control platform In App application be managed including:App applications are added in the management and control digital control platform system and is deleted in nonsystematic The App applications put.
2. management and control digital control platform system as claimed in claim 1, it is characterised in that the processing preparation module specifically for:
Processing tasks, tool management information, processing document and data are provided a user with, and the rule formulated according to user Draw task, using CAD-CAM preparatory technologies code, be processed front simulation emulate.
3. management and control digital control platform system as claimed in claim 1, it is characterised in that the processing and implementation module specifically for:
CNC controls are carried out to process, prevents lathe from colliding monitoring, robot control terminal control, Spindle Status monitoring, lathe Running state data monitoring, processing on real-time emulation and buffer status monitoring, and provide a user with above-mentioned control and monitoring letter Breath.
4. management and control digital control platform system as claimed in claim 1, it is characterised in that the machine maintenance module specifically for:
There is provided Gernral Check-up, SSTT analyses, data record, remote diagnosis, spline, error compensation, feeding speed optimization, with And PLC analyses.
5. a kind of method for building management and control digital control platform system as described in any one of Claims 1 to 4, it is characterised in that:
Four are set up according to processing preparation module, processing and implementation module, four parts of machine maintenance module and App tool models Individual catalogue file, and the startup file and icon file of the App applications belonging to each module are respectively stored under corresponding catalogue;
App application configuration list files are built, each App is added to institute using the path at place and the path of corresponding icon file State configuration list file in;
User interface is set in the main frame of the management and control digital control platform system, and the user interface includes corresponding with each module Region, each App is arranged in corresponding region using corresponding icon;
Set up each App and apply the mapping relations that corresponding icon is applied with each App in the user interface so that by the use After operation of the family interface user to each App using corresponding icon, start corresponding App applications;
The user management App authorities of application are provided in the management and control digital control platform system so that user can be in the pipe Middle addition App applications and the built-in App applications of deletion nonsystematic in control digital control platform system.
6. method as claimed in claim 5, it is characterised in that:
" Home " key is set in the main frame of the management and control digital control platform system, for the operation in response to user in the use The main interface of the management and control digital control platform system is provided in the interface of family.
7. method as claimed in claim 5, it is characterised in that:
The addition for receiving user by the user interface is operated, it would be desirable to the startup file and icon text of the App applications of addition Part is stored under corresponding catalogue, where the App application startup file paths for then adding needs and corresponding icon file Path is added in the configuration list file.
8. method as claimed in claim 5, it is characterised in that:
The deletion action of user is received by the user interface, so as to delete the built-in App applications of nonsystematic.
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CN110795078A (en) * 2019-09-28 2020-02-14 同程网络科技股份有限公司 APP engineering operation system architecture method based on IOS system
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