CN106802632A - Split modular drive control device based on controllable silicon - Google Patents
Split modular drive control device based on controllable silicon Download PDFInfo
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- CN106802632A CN106802632A CN201510847830.2A CN201510847830A CN106802632A CN 106802632 A CN106802632 A CN 106802632A CN 201510847830 A CN201510847830 A CN 201510847830A CN 106802632 A CN106802632 A CN 106802632A
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- 229910052710 silicon Inorganic materials 0.000 title claims abstract description 38
- 239000010703 silicon Substances 0.000 title claims abstract description 38
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 35
- 238000001514 detection method Methods 0.000 claims description 14
- 238000003780 insertion Methods 0.000 claims description 13
- 230000037431 insertion Effects 0.000 claims description 13
- 238000004891 communication Methods 0.000 claims description 11
- 230000006870 function Effects 0.000 claims description 8
- 230000005611 electricity Effects 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000012423 maintenance Methods 0.000 abstract description 5
- 238000013461 design Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 230000006641 stabilisation Effects 0.000 description 4
- 238000011105 stabilization Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 235000003283 Pachira macrocarpa Nutrition 0.000 description 1
- 241001083492 Trapa Species 0.000 description 1
- 235000014364 Trapa natans Nutrition 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005669 field effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 235000009165 saligot Nutrition 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/414—Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller
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- Manufacturing & Machinery (AREA)
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- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Circuit Arrangement For Electric Light Sources In General (AREA)
- Control Of Direct Current Motors (AREA)
Abstract
The invention discloses a kind of Split modular drive control device based on controllable silicon, including forceful electric power drive module and light current integrated control module, forceful electric power drive module is connected to Digit Control Machine Tool accessory kit motor, the externally connected CNC controller of light current integrated control module, the forceful electric power drive module is provided with light current plate connection transit ports, light current integrated control module is provided with forceful electric power plate PORT COM, and forceful electric power plate PORT COM is connected transit ports connection with light current plate.The present invention separates forceful electric power drive module and light current integrated control module, and forceful electric power drive module and light current integrated control module are connected by relay again, reduce the maintenance cost and manufacturing cost of Digit Control Machine Tool drive control circuit.
Description
Technical field
The present invention relates to a kind of automatic field motor drive controller, and in particular to one kind for connect outside CNC controller,
The Split modular drive control device of machine operation panel and power set, it is particularly a kind of for connecting outside CNC controls
The Split modular drive control device of device, machine operation panel and Digit Control Machine Tool accessory kit motor.
Background technology
The mechanical component and control system that Digit Control Machine Tool is mainly made up of multiaxis and its linkage are constituted, many in mechanical component
Axle and its linkage drive by attachment motor.Attachment motor is driven and is controlled by control system, and the linkage for completing multiaxis is moved
Make.
Traditional Control System of NC Machine typically uses such as Schneider, three using mechanical mode control with A.C. contactor
Based on water chestnut, just Thailand, arithmetic speed is slow, assembles loaded down with trivial details, and cost of labor is high.
With the development of modern cnc technology, the control system of Digit Control Machine Tool uses the special-purpose computer or general meter of storage program
Calculation machine realizes partly or entirely basic numerical control function, so turning into Computerized digital control system
(Comouter Numerical Control), abbreviation CNC system.Attachment motor distribution system is forceful electric power, and control system
Control circuit use vulnerabilities scan, forceful electric power drive module and light current integrated control module typically to make one piece of pcb board, but
This circuit design high cost, and if there is event in a certain module among forceful electric power drive module, light current integrated control module
Barrier, maintenance cost is also very high.
So being badly in need of a kind of Split modular drive control device of design, forceful electric power drive module and light current integrated control module are separated
Come, forceful electric power drive module is connected Digit Control Machine Tool accessory kit motor;Light current integrated control module and outside CNC controller
And guidance panel connection, forceful electric power drive module and light current integrated control module are connected by forceful electric power plate PORT COM and light current plate again
Transit ports are attached, and reduce the maintenance cost and manufacturing cost of Digit Control Machine Tool drive control circuit.If there is failure,
Forceful electric power drive module and light current integrated control module intact on Digit Control Machine Tool still can be reclaimed.
The content of the invention
It is an object of the invention to provide a kind of Split modular drive control device based on controllable silicon, first, forceful electric power is driven into mould
Block and light current integrated control module are separated, and forceful electric power drive module and light current integrated control module are connected by relay again,
Reduce the maintenance cost and manufacturing cost of Digit Control Machine Tool drive control circuit.Second, forceful electric power drive module uses semiconductor material
High-power silicon controlled rectifier module the Small current control signal of light current integration module is amplified to powerful driving current, with knot
Structure is simple, low cost, the advantage of reliable trigger.3rd, silicon controlled module protection circuit is set up, realize high temperature power-off, mistake
Stream power-off, plays a part of to protect motor.4th, the forceful electric power output port of forceful electric power drive module uses panel type or rectilinear,
From black silk plug-in unit, good insulation preformance, wiring stabilization.5th, the weak electric signal output port of light current integrated control module is adopted
With panel type or rectilinear plug-in unit, contact resistance is small, wiring stabilization.6th, forceful electric power drive module and the integrated control mould of light current
Block is separated, it is to avoid because of the possibility that the various light current that forceful electric power and light current wrong line are produced burn out, significantly reduce production risk.
7th, FET protection circuit is set up on light current integrated control module and is used to control the heat abstractor of FET, to protect
Shield FET is not in the situation of excessively stream and high temperature.
To achieve the above object, the Split modular drive control device based on controllable silicon provided by the present invention, including forceful electric power is driven
Dynamic model block and light current integrated control module, the forceful electric power drive module are connected to Digit Control Machine Tool accessory kit motor, the light current
The externally connected CNC controller of integrated control module and guidance panel, the forceful electric power drive module are provided with the connection of light current plate and turn
Port is connect, light current integrated control module is provided with forceful electric power plate PORT COM, and forceful electric power plate PORT COM is connected transit ports with light current plate
Connection.
Further, the forceful electric power drive module include single-chip microcomputer, control loop, forceful electric power input port, forceful electric power output port,
Amplifier, amplifier-driver, wave filter, driving chip, light current plate connection transit ports, the forceful electric power input port lead to
Wave filter is connected to current value adjustment module, and current value adjustment module is connected to overcurrent detecting device, and overcurrent detecting device connects
Amplifier-driver is connect, amplifier-driver is connected to amplifier, and amplifier is connected to forceful electric power output port, the light current plate
The electric signal for connecting transit ports is connected to amplifier by control loop, the forceful electric power input port, forceful electric power output port, weak
Electroplax connection transit ports are using the connector of fast insertion type joint.Preferably, outside the junction of the connector of fast insertion type joint
Portion can set protective cover.The quantity of the access interface of the connector of the fast insertion type joint in the forceful electric power drive module is according to outer
Depending on portion's element demand.Further, the amplifier is silicon controlled module, and the amplifier-driver drives for controllable silicon
Device.
Further, also including temperature-detecting device, the temperature-detecting device is temperature-sensitive device, and temperature-sensitive device passes through signal
Transmission circuit is connected to scr triggering device, and it automatically cuts off controllable silicon driving voltage;Temperature-sensitive device is connected by light current and transferred
Mouth is connected to light current integrated control module, and by the externally connected CNC controller of light current integrated control module.
Further, also including overcurrent detecting device and current value adjustment module, the overcurrent detecting device and current value adjustment
Module respectively with monolithic mechatronics.Preferably, also including fuse, when current is excessive, blown fuse, Ke Yibao
Demonstrate,prove the service life of silicon controlled module.
Further, also including additional function port, the additional function port and the additional power failure alarm device of Digit Control Machine Tool,
Oiling device or portable lamp etc. are connected.
Further, also including fin, the fin be arranged on silicon controlled module outside, fin play remove it is controllable
The heat that silicon is produced in the process of running, it is ensured that the service life and efficiency of silicon controlled module.
Further, the light current integrated control module includes input/output signal port, ON/OFF relay switches, panel
Signal communication port, panel signal output port, FET control circuit, weak electric signal warning output port, forceful electric power plate
PORT COM, the panel signal output port and panel signal communication port electrically connect with machine tools control panel, the input
Output signal port is connected with outside CNC controller, the input/output signal port, panel signal communication port, panel
Signal output port, weak electric signal warning output port, forceful electric power plate PORT COM are using the connector of fast insertion type joint.It is excellent
Selection of land, can set protective cover outside the junction of the connector of fast insertion type joint.It is fast on the light current integrated control module
Depending on the quantity of the access interface of the connector of plug type joint is according to outer member demand.
Further, the FET control circuit is externally provided with fin.Preferably, also including FET fuse.
If exceeding the current limit of FET using electric current, fuse can be automatically powered off, and this protection FET and circuit board are just
Often use.
Further, also including duplicate relay, the device of standby control lathe difference in functionality, the duplicate relay can be with
Replaced with controllable silicon controller.Preferably, also including relay fuse.
Further, also including first voltage port switching and second voltage port switching, the first voltage port switching and
The setting reason of second voltage port switching is:Because market or Machine Tool design requirement are different, signal voltage also can be different, this
Two-port netwerk is the different voltage of conversion and sets.
Further, also including over-current detection plate, the overcurrent detecting device is arranged on over-current detection plate, the excessively stream inspection
Surveying device includes at least one current value mnemon, over-current detection chip, program input port and current acquisition input port,
Also include current acquisition port in the forceful electric power drive module, current acquisition input port is connected with current acquisition port, described
Each current value mnemon is equipped with a memory switch.
It is an advantage of the invention that:First, forceful electric power drive module and light current integrated control module are separated, forceful electric power drives mould
Block and light current integrated control module are connected by relay again, reduce maintenance cost and the manufacture of Digit Control Machine Tool drive control circuit
Cost.Second, forceful electric power drive module is using the high-power silicon controlled rectifier module of semiconductor material by the low current of light current integration module
Control signal is amplified to powerful driving current, with simple structure, low cost, the advantage of reliable trigger.3rd, increase
If silicon controlled module protection circuit, high temperature power-off, excessively stream power-off are realized, play a part of to protect motor.4th, forceful electric power drives
The forceful electric power output port of dynamic model block uses panel type or rectilinear, from black silk plug-in unit, good insulation preformance, wiring stabilization.The
Five, the weak electric signal output port of light current integrated control module selects plug-in unit, and contact resistance is small, wiring stabilization.6th, by force
Electric drive module is separated with light current integrated control module, it is to avoid because various light current that forceful electric power and light current wrong line are produced burn out
May, significantly reduce production risk.6th, FET protection circuit is set up on light current integrated control module and is used to
The heat abstractor of FET is controlled, with the situation for protecting FET to be not in excessively stream and high temperature.7th, the design fortune
Calculate speed fast, material cost reduction, speed of application is accelerated, cost-effective.
Brief description of the drawings
For that can become apparent from understanding the purpose of the present invention, feature and advantage, below with reference to accompanying drawing to presently preferred embodiments of the present invention
It is described in detail, wherein:
Fig. 1 is module annexation block diagram of the invention;
Fig. 2 is the structure chart of forceful electric power drive module;
Fig. 3 is the structure chart of light current integrated control module;
Fig. 4 is the overlooking structure figure of overcurrent detecting device in an embodiment;
Fig. 5 is the face upwarding assumption diagram of overcurrent detecting device in Fig. 4.
In figure:1- light current integrated control module, 2- forceful electric power drive modules;3- over-current detection plates;
101- light current plate connection transit ports, 102- single-chip microcomputers, 103- control loops, 104- current value adjustments module, 105-
Forceful electric power input port, 106- scr triggering devices, 107- silicon controlled modules, 108- temperature-detecting devices, 109- fuses,
110- forceful electric power output port, 111- additional functions port, 112- driving chips, 113- wave filters;114- fin;
201- input/output signals port, 202-ON/OFF relay switches, 203- panel signal communications port, 204- panels
Signal output port, 205- FETs control circuit, 206- weak electric signal warning outputs port, 207- forceful electric power plate communication terminals
Mouth, the insurance of 208- first voltages port switching, 209- second voltages port switching, 210- duplicate relays, 211- relays
Silk;
301- memory switch, 302- over-current detections chip, 303- programs input port, 304- current acquisition input ports.
Specific embodiment
Refering to Fig. 1, the Split modular drive control device based on controllable silicon of the present embodiment, including the He of forceful electric power drive module 2
Light current integrated control module 1, forceful electric power drive module 2 is connected to Digit Control Machine Tool accessory kit motor, light current integrated control module 1
Externally connected CNC controller and guidance panel, the forceful electric power drive module 2 are provided with light current plate connection transit ports 101,
Light current integrated control module 1 is provided with forceful electric power plate PORT COM 207, and forceful electric power plate PORT COM 207 is connected change-over terminal with light current plate
Mouth 101 is connected.
Refering to Fig. 2, in another embodiment, the forceful electric power drive module 2 includes single-chip microcomputer 102, control loop 103, strong
Electrical input mouthfuls 105, forceful electric power output port 110, amplifier, amplifier-driver, wave filter 113, driving chip 112,
Light current plate connects transit ports 101, and the forceful electric power input port 105 is connected to current value adjustment module by wave filter 113
104, current value adjustment module 104 is connected to overcurrent detecting device, overcurrent detecting device connection amplifier-driver, amplifier
Driver is connected to amplifier, and amplifier is connected to forceful electric power output port 110, the light current plate connection transit ports 101
Electric signal is connected to amplifier, the forceful electric power input port 105, forceful electric power output port 110, light current by control loop 103
Plate connection transit ports 101 are using the connector of fast insertion type joint.Preferably, the junction of the connector of fast insertion type joint
Outside can set protective cover.The quantity root of the access interface of the connector of the fast insertion type joint in the forceful electric power drive module 2
Depending on outer member demand.
In another embodiment, also including temperature-detecting device 108, the temperature-detecting device 108 is temperature-sensitive device, heat
Sensing device is connected to scr triggering device 106 by signal circuit, and it automatically cuts off controllable silicon driving voltage;Heat sensor
Part connects converting interface 101 and is connected to light current integrated control module 1 by light current, and is connected to by light current integrated control module 1
Outside CNC controller.
Excess temperature signal is connected the input and output that converting interface 101 is transferred to light current integrated control module 1 by temperature-sensitive device by light current
Signal port 201, is transported to outside CNC controller, after CNC controller receives signal by input/output signal port 201
New instruction is sent then by input/output signal port 201, then converting interface 101 is connected by light current be transferred to forceful electric power driving
Scr triggering device 106 in module 2, stops motor motor apparatus, so as to reach protection motor apparatus effect.
In another embodiment, also including overcurrent detecting device and current value adjustment module 104, the overcurrent detecting device and
Current value adjustment module 104 is electrically connected with single-chip microcomputer 102 respectively.Preferably, also including fuse, when current is excessive,
Blown fuse, it is ensured that the service life of silicon controlled module 107.
Single-chip microcomputer 102 gathers the parameter value of the data with the setting of current value adjustment module 104 that compare overcurrent detecting device, if mistake
Flow detection device detects motor apparatus, and during more than current value adjustment 104 current rating of module, then CNC controller sends
Director data is transferred to the scr triggering device 106 in forceful electric power drive module 2 by light current integrated control module 1, stops driving
Dynamic motor apparatus, so as to reach protection motor apparatus effect.
In another embodiment, also including additional function port 111, the additional function port 111 adds with Digit Control Machine Tool
The connection of power failure alarm device, oiling device or portable lamp.
Different other functions are had in lathe configuration process, is automatically powered off, oiling machine, portable lamp etc. are connected by this port
Connect.
In another embodiment, also including fin 114, the fin 114 is arranged on the outside of silicon controlled module 107, dissipates
Backing 114 is played and removes the heat that driving chip 112 is produced in the process of running, it is ensured that the use longevity of silicon controlled module 107
Life and efficiency.
Refering to Fig. 3, the light current integrated control module 1 includes input/output signal port 201, ON/OFF relay switches
202nd, panel signal communication port 203, panel signal output port 204, FET control circuit 205, weak electric signal
Warning output port 206, forceful electric power plate PORT COM 207, the panel signal output port 204 and panel signal communication port
203 electrically connect with machine tools control panel, and the input/output signal port 201 is connected with outside CNC controller, described defeated
Enter output signal port 201, panel signal communication port 203, panel signal output port 204, weak electric signal warning output
Port 206, forceful electric power plate PORT COM 207 are using the connector of fast insertion type joint.Preferably, the connection of fast insertion type joint
Protective cover can be set outside the junction of device.The connector of the fast insertion type joint on the light current integrated control module 1 connects
Depending on the quantity of inbound port is according to outer member demand.
In another embodiment, the FET control circuit 205 is externally provided with fin.Preferably, also including field-effect
Pipe fuse.If exceeding the current limit of FET using electric current, fuse can automatically power off, this protection FET and
The normal of circuit board is used.
In another embodiment, also including duplicate relay 210, the device of standby control lathe difference in functionality is described standby
Relay 210 can be replaced with controllable silicon controller.Preferably, also including relay fuse 211.
In another embodiment, also including first voltage port switching 208 and second voltage port switching 209, described first
The setting reason of voltage switching port 208 and second voltage port switching 209 is:Because market or Machine Tool design requirement are different,
Signal voltage also can be different, and this Two-port netwerk is the different voltage of conversion and sets.
Referring to Fig. 4~Fig. 5, also including over-current detection plate 3, the overcurrent detecting device is arranged on over-current detection plate 3, institute
Stating overcurrent detecting device includes at least one current value mnemon, over-current detection chip 302, the and of program input port 303
Current acquisition input port 304, also includes current acquisition port, current acquisition input port in the forceful electric power drive module 2
304 are connected with current acquisition port, and described each current value mnemon is equipped with a memory switch 301.The current value
The effect of mnemon is that when each motor operations of Digit Control Machine Tool, the electric current of motor is directly proportional to power, by each horse
The current value for reaching is transferred to a current value mnemon of overcurrent detecting device by forceful electric power drive module 2 respectively.Open electricity
The corresponding memory switch 301 of flow valuve mnemon, you can be input to current value with by the running current value information of the motor
Mnemon, and then be stored in over-current detection chip 302.In the follow-up course of work, the meeting of over-current detection chip 302
Memory value according to current value mnemon judges whether motor overloads.Described program input port 303 can be with docking procedure
Input module, is programmed to the overcurrent detecting device.
Claims (10)
1. the Split modular drive control device of controllable silicon, including forceful electric power drive module and light current integrated control module are based on,
The forceful electric power drive module is connected to Digit Control Machine Tool accessory kit motor, the externally connected CNC of light current integrated control module
Controller and guidance panel, it is characterised in that the forceful electric power drive module is provided with light current plate connection transit ports, described weak
It is electrically integrated control module and is provided with forceful electric power plate PORT COM, forceful electric power plate PORT COM is connected transit ports connection with light current plate.
2. the Split modular drive control device based on controllable silicon according to claim 1, it is characterised in that:It is described
Forceful electric power drive module includes that single-chip microcomputer, control loop, forceful electric power input port, forceful electric power output port, amplifier, amplifier drive
Dynamic device, wave filter, driving chip, light current plate connection transit ports, overcurrent detecting device, current value adjustment module, it is described
Forceful electric power input port is connected to current value adjustment module by wave filter, and current value adjustment module is connected to overcurrent detecting device,
Overcurrent detecting device connects amplifier-driver, and amplifier-driver is connected to amplifier, and amplifier is connected to forceful electric power output end
Mouthful, the electric signal of light current plate connection transit ports is connected to amplifier by control loop, the forceful electric power input port,
Forceful electric power output port, light current plate connection transit ports are using the connector of fast insertion type joint.
3. the Split modular drive control device based on controllable silicon according to claim 2, it is characterised in that:It is described
Amplifier is silicon controlled module, and the amplifier-driver is scr triggering device.
4. the Split modular drive control device based on controllable silicon according to claim 3, it is characterised in that:Also wrap
Temperature-detecting device is included, the temperature-detecting device is temperature-sensitive device, and temperature-sensitive device is connected to controllable by signal circuit
Silicon driver, it automatically cuts off controllable silicon driving voltage;Temperature-sensitive device connects converting interface and is connected to the integrated control of light current by light current
Molding block, and by the externally connected CNC controller of light current integrated control module.
5. the Split modular drive control device based on controllable silicon according to claim 2, it is characterised in that:Also include
Over-current detection plate, the overcurrent detecting device is arranged on over-current detection plate, and the overcurrent detecting device includes at least one electricity
Flow valuve mnemon, over-current detection chip, program input port and current acquisition input port, in the forceful electric power drive module
Also include current acquisition port, current acquisition input port is connected with current acquisition port, described each current value mnemon
It is equipped with a memory switch.
6. the Split modular drive control device based on controllable silicon according to claim 2, it is characterised in that:Also include
Additional function port.
7. the Split modular drive control device based on controllable silicon according to claim 3, it is characterised in that:Also include
Fin, the fin is arranged on silicon controlled module outside.
8. the Split modular drive control device based on controllable silicon according to claim 1, it is characterised in that:It is described weak
Being electrically integrated control module includes input/output signal port, ON/OFF relay switches, panel signal communication port, panel letter
Number output port, FET control circuit, weak electric signal warning output port, forceful electric power plate PORT COM, the panel letter
Number output port and panel signal communication port electrically connect with machine tools control panel, the input/output signal port and outside CNC
Controller is connected, the input/output signal port, panel signal communication port, panel signal output port, weak electric signal
Warning output port, forceful electric power plate PORT COM are using the connector of fast insertion type joint.
9. the Split modular drive control device based on controllable silicon according to claim 8, it is characterised in that:Also include
Duplicate relay.
10. the Split modular drive control device based on controllable silicon according to claim 8, it is characterised in that:Also include
First voltage port switching and second voltage port switching.
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110171371A (en) * | 2019-05-24 | 2019-08-27 | 华夏龙晖(北京)汽车电子科技股份有限公司 | A kind of drive control device, driving control system and automobile |
CN110488061A (en) * | 2019-09-23 | 2019-11-22 | 宁波三星医疗电气股份有限公司 | A kind of terminal box and ammeter |
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Effective date of registration: 20230518 Address after: Zone A, 2nd Floor, No. 38 Lane 328, Hengyong Road, Jiading District, Shanghai, 201806 Patentee after: SHANGHAI ZHEHONG ROBOT AUTOMATION CO.,LTD. Address before: 201821 Factory 1, No. 2599 Jia'an Road, Jiading District, Shanghai Patentee before: Han Zhengqiang |