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CN106800459A - A kind of urea-formaldehyde fertilizer and urea-formaldehyde compound fertilizer and preparation method thereof - Google Patents

A kind of urea-formaldehyde fertilizer and urea-formaldehyde compound fertilizer and preparation method thereof Download PDF

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CN106800459A
CN106800459A CN201710020737.3A CN201710020737A CN106800459A CN 106800459 A CN106800459 A CN 106800459A CN 201710020737 A CN201710020737 A CN 201710020737A CN 106800459 A CN106800459 A CN 106800459A
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urea
fertilizer
formaldehyde
preparation
fertilizers
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李亚星
刘善江
陈倩
谷佳林
徐秋明
赵同科
邹国元
刘宝存
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Beijing Academy of Agriculture and Forestry Sciences
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Beijing Academy of Agriculture and Forestry Sciences
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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G3/00Mixtures of one or more fertilisers with additives not having a specially fertilising activity
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05CNITROGENOUS FERTILISERS
    • C05C9/00Fertilisers containing urea or urea compounds
    • C05C9/02Fertilisers containing urea or urea compounds containing urea-formaldehyde condensates
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G5/00Fertilisers characterised by their form
    • C05G5/10Solid or semi-solid fertilisers, e.g. powders
    • C05G5/12Granules or flakes

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Pest Control & Pesticides (AREA)
  • Fertilizers (AREA)

Abstract

本发明公开了一种脲醛肥料与脲醛复合肥及其制备方法。所述脲醛肥料的制备方法包括如下步骤:1)将淀粉与水混合,糊化得到淀粉糊;2)将所述淀粉糊与尿素和甲醛混合,然后加入草木灰,反应得到溶液Ⅰ;3)将所述溶液Ⅰ与吸附剂混合,同时加入味精企业的废液,混合得到脲醛肥料浆料,固化即得到脲醛肥料。本发明中使用的碱性的工业废料(草木灰)和酸性的工业废料(味精气液的废液)均经过浓缩处理,并且确保其重金属元素含量不超过国家规定标准,避免造成二次污染,以利用工业废料的酸碱性和其中含的肥料营养成分。本发明肥料在种植实践中可以做到一次施肥,不烧苗,符合作物的养分吸收规律,因而减少肥料的流失,增加肥料利用率,减少肥料用量。The invention discloses a urea-formaldehyde fertilizer and a urea-formaldehyde compound fertilizer and a preparation method thereof. The preparation method of the urea-formaldehyde fertilizer comprises the following steps: 1) mixing starch with water, and gelatinizing to obtain starch paste; 2) mixing the starch paste with urea and formaldehyde, then adding plant ash, and reacting to obtain solution I; 3) mixing The solution I is mixed with an adsorbent, and waste liquid from a monosodium glutamate enterprise is added at the same time, mixed to obtain a urea-formaldehyde fertilizer slurry, and solidified to obtain a urea-formaldehyde fertilizer. Alkaline industrial waste (plant ash) and acidic industrial waste (monosodium glutamate gas-liquid waste liquid) used in the present invention are all through concentrated treatment, and guarantee that its heavy metal element content does not exceed national standard, avoids causing secondary pollution, with Utilize the acidity and alkalinity of industrial waste and the fertilizer nutrients contained therein. The fertilizer of the present invention can be fertilized once in planting practice without burning seedlings, conforming to the nutrient absorption law of crops, thereby reducing the loss of fertilizer, increasing the utilization rate of fertilizer, and reducing the amount of fertilizer.

Description

一种脲醛肥料与脲醛复合肥及其制备方法A kind of urea-formaldehyde fertilizer and urea-formaldehyde compound fertilizer and preparation method thereof

技术领域technical field

本发明涉及一种脲醛肥料与脲醛复合肥及其制备方法,属于肥料技术领域。The invention relates to a urea-formaldehyde fertilizer, a urea-formaldehyde compound fertilizer and a preparation method thereof, belonging to the technical field of fertilizers.

背景技术Background technique

许多工业企业有副产品,然而一个企业的垃圾在另一个企业却可能是宝贵的资源。如果我们能将企业的排放物循环利用,既可以减轻三废处理的环境压力,又可以节约生产成本。Many industrial enterprises have by-products, yet one enterprise's waste can be a valuable resource in another. If we can recycle the discharge of enterprises, we can not only reduce the environmental pressure of the three wastes treatment, but also save production costs.

在专利ZL 200810225221.3中公开了一种脲醛肥料与脲醛复合肥料及其制备方法。在脲醛肥料制备的反应过程中,为了进一步提高肥料中养分的有效性,还加入了有机无机吸附剂。In patent ZL 200810225221.3, a urea-formaldehyde fertilizer and urea-formaldehyde compound fertilizer and its preparation method are disclosed. In the reaction process of urea-formaldehyde fertilizer preparation, in order to further improve the availability of nutrients in the fertilizer, organic and inorganic adsorbents are also added.

草木灰是植物体燃烧后的残灰,它含有钾、钙、磷、硅、硫、镁、硼、锌等多种营养元素,其中以钾、钙、磷含量较多,一般含钾(K2O)5~12%、钙(CaO)5~20%、磷(P2O5)0.5~3.5%。草木灰中的营养元素恰好来自于作物又施用于作物,不用提纯、分离,直接利用,成本低、效果好;同时,有的草木灰中还含有灰分和大量未完全氧化的碳,然而,由于草木灰直接用于制作普通肥料有一定的局限性。据了解,我国每年仅农作物秸秆产量就约有7亿吨。应运而生的秸秆发电是近一两年刚刚起步的新兴产业,得到了快速的发展,同时也产生大量的草木灰废物。Plant ash is the residual ash after burning plants. It contains potassium, calcium, phosphorus, silicon, sulfur, magnesium, boron, zinc and other nutrients, among which potassium, calcium and phosphorus are more abundant, and generally contain potassium (K 2 O) 5-12%, calcium (CaO) 5-20%, phosphorus (P 2 O 5 ) 0.5-3.5%. The nutrient elements in the plant ash come from the crops and are applied to the crops. They can be used directly without purification and separation, and the cost is low and the effect is good. At the same time, some plant ash also contains ash and a large amount of incompletely oxidized carbon. However, because the plant ash directly There are certain limitations for making common fertilizers. It is understood that my country's annual output of crop straw alone is about 700 million tons. Straw power generation, which came into being as the times require, is a new industry that has just started in the past one or two years. It has developed rapidly, and at the same time it produces a large amount of plant ash waste.

发明内容Contents of the invention

本发明的目的是提供一种脲醛肥料与脲醛复合肥料及其制备方法,本发明利用工业废料用于制备脲醛肥料与脲醛复合肥料,不仅直接利用工业废物,降低了反应成本,而且增加了肥料中的有效成分。The object of the present invention is to provide a kind of urea-formaldehyde fertilizer and urea-formaldehyde compound fertilizer and preparation method thereof, the present invention utilizes industrial waste to be used for preparing urea-formaldehyde fertilizer and urea-formaldehyde compound fertilizer, not only directly utilizes industrial waste, has reduced reaction cost, and has increased fertilizer in active ingredients.

本发明提供的脲醛肥料的制备方法,包括如下步骤:The preparation method of urea-formaldehyde fertilizer provided by the invention comprises the steps:

1)将淀粉与水混合,糊化得到淀粉糊;1) mixing starch with water and gelatinizing to obtain starch paste;

2)将所述淀粉糊与尿素和甲醛混合,然后加入草木灰,反应得到溶液Ⅰ;2) Mix the starch paste with urea and formaldehyde, then add plant ash, and react to obtain solution I;

3)将所述溶液Ⅰ与吸附剂混合,同时加入味精企业的废液,混合得到脲醛肥料浆料,固化即得到脲醛肥料。3) Mix the solution I with the adsorbent, and add waste liquid from monosodium glutamate enterprises at the same time, mix to obtain urea-formaldehyde fertilizer slurry, and solidify to obtain urea-formaldehyde fertilizer.

本发明利用草木灰的碱性和味精企业废液的酸性进行脲甲醛肥料的制备。The invention utilizes the alkalinity of plant ash and the acidity of monosodium glutamate enterprise waste liquid to prepare urea-formaldehyde fertilizer.

上述的制备方法中,步骤(1)中,所述淀粉与所述水的质量比可为1:5~20,具体可为1:5、1:10、1:20、1:5~10、1:10~20或1:5~10;In the above preparation method, in step (1), the mass ratio of the starch to the water may be 1:5-20, specifically 1:5, 1:10, 1:20, 1:5-10 , 1:10~20 or 1:5~10;

所述淀粉可为小麦粉、玉米粉、白薯粉或面粉厂的粉尘收集物等一些非腐败的低廉的各种淀粉。The starch can be various non-corruptible and cheap starches such as wheat flour, corn flour, sweet potato flour or dust collected from flour mills.

上述的制备方法中,步骤(2)中,所述尿素与所述甲醛的摩尔比可为2~4:1,具体可为2:1、2.45:1、4:1、2~2.45:1或2.45~4:1;In the above preparation method, in step (2), the molar ratio of the urea to the formaldehyde may be 2-4:1, specifically 2:1, 2.45:1, 4:1, 2-2.45:1 or 2.45~4:1;

所述尿素、所述草木灰与所述淀粉的质量比可为30~60:20~1:1,具体可为30:5:1或45:3:1。The mass ratio of the urea, the plant ash and the starch may be 30-60:20-1:1, specifically 30:5:1 or 45:3:1.

上述的制备方法中,步骤(2)中,所述反应的温度为30~90℃,具体可为65℃、70℃、80℃,时间为30~120min,具体可为30min、60min、120min、30~60min、60~120min或30~100min。In the above preparation method, in step (2), the temperature of the reaction is 30-90°C, specifically 65°C, 70°C, 80°C, and the time is 30-120min, specifically 30min, 60min, 120min, 30-60min, 60-120min or 30-100min.

上述的制备方法中,步骤(3)中,所述尿素与所述吸附剂的质量比可为2~50:1,具体可为2~10:1、2:1、3:1或10:1;In the above preparation method, in step (3), the mass ratio of the urea to the adsorbent may be 2-50:1, specifically 2-10:1, 2:1, 3:1 or 10: 1;

步骤(3)中,当所述脲醛肥料浆料固化时即停止加入所述味精企业的废液,通常所述味精企业的废液与所述吸附剂的质量比可为1:0.06~2。In step (3), when the urea-formaldehyde fertilizer slurry is solidified, stop adding the waste liquid from the monosodium glutamate enterprise. Usually, the mass ratio of the waste liquid from the monosodium glutamate enterprise to the adsorbent can be 1:0.06-2.

所述吸附剂可为非金属矿物粉和/或有机物粉;The adsorbent can be non-metallic mineral powder and/or organic powder;

所述非金属矿物粉可为沸石、膨润土、硅藻土和凹凸棒石中的至少一种;The non-metallic mineral powder can be at least one of zeolite, bentonite, diatomite and attapulgite;

所述有机物粉可为秸秆、锯末和草炭中的至少一种。The organic powder can be at least one of straw, sawdust and peat.

上述的制备方法中,步骤3)中,还包括所述脲醛肥料浆料的质量含水率可为5~40%时进行造粒的步骤,具体可为5%、30%、40%、5~30%、30~40%或5~35%;当所述溶液Ⅰ开始固化时,停止加入所述味精企业的废液。In the above-mentioned preparation method, step 3) also includes the step of granulating when the mass moisture content of the urea-formaldehyde fertilizer slurry can be 5-40%, specifically 5%, 30%, 40%, 5-40%. 30%, 30-40% or 5-35%; when the solution I begins to solidify, stop adding the waste liquid from the monosodium glutamate enterprise.

所述造粒的方法可为直接破碎造粒、挤出造粒或模具直接挤压成型方法。直接切碎造粒的方法为将所述脲醛肥料浆料或所述脲醛复合肥料浆料切成不同粒径的颗粒;挤出造粒的方法为采用挤出造粒机进行造粒。直接切碎造粒方法以及挤出造粒方法都可以获得不同粒径的产品,如<1mm、1~2mm、2~4mm、4~8mm或>8mm。挤出造粒方法还可获得不同形状的产品,如短柱状、长条状、棒状,可根据实际需要进行选择,其中的柱状肥料的直径可以根据需要,通过调整造粒机的出料口粗度而任意调节,如1mm、2mm、8mm或20mm。模具直接挤压成型的方法可以根据使用的需要,任意选择模具的形状及大小。The granulation method can be direct crushing granulation, extrusion granulation or direct extrusion molding method. The method of direct chopping and granulation is to cut the urea-formaldehyde fertilizer slurry or the urea-formaldehyde compound fertilizer slurry into particles of different particle sizes; the method of extrusion granulation is to use an extrusion granulator to perform granulation. Both direct chopping and granulation methods and extrusion granulation methods can obtain products with different particle sizes, such as <1mm, 1-2mm, 2-4mm, 4-8mm or >8mm. The extrusion granulation method can also obtain products of different shapes, such as short columns, long strips, and rods, which can be selected according to actual needs. The degree can be adjusted arbitrarily, such as 1mm, 2mm, 8mm or 20mm. The method of mold direct extrusion molding can choose the shape and size of the mold arbitrarily according to the needs of use.

本发明还提供了上述的制备方法制备的脲醛肥料,该脲醛肥料的pH值为6.8~7,其中的热水不溶性氮的质量百分含量小于等于8%。The present invention also provides the urea-formaldehyde fertilizer prepared by the above preparation method, the pH value of the urea-formaldehyde fertilizer is 6.8-7, and the mass percentage of hot water insoluble nitrogen is less than or equal to 8%.

本发明还进一步提供了一种脲醛复合肥料,pH值为6.8~7,其中的热水不溶性氮的质量百分含量小于等于8%。The present invention further provides a urea-formaldehyde compound fertilizer with a pH value of 6.8-7, wherein the mass percentage of hot water insoluble nitrogen is less than or equal to 8%.

所述脲醛复合肥料的制备方法基本与所述脲醛肥料的制备方法相同,不同之处在于:步骤3)中,将所述溶液Ⅰ、吸附剂与其它肥料混合后继续进行下述步骤;The preparation method of the urea-formaldehyde compound fertilizer is basically the same as the preparation method of the urea-formaldehyde fertilizer, except that in step 3), the following steps are continued after mixing the solution I, the adsorbent and other fertilizers;

所述尿素与所述其它肥料的质量比为3~40:1。The mass ratio of the urea to the other fertilizers is 3-40:1.

所述其它肥料可为磷钾肥、有机肥和中微量元素肥中至少一种。The other fertilizers can be at least one of phosphorus and potassium fertilizers, organic fertilizers and medium and trace element fertilizers.

所述磷钾肥可为磷矿粉、过磷酸钙、磷酸一铵、磷酸二铵、氯化钾、硫酸钾、碳酸钾、钾镁肥和钾钙肥中至少一种,所述中微量元素肥可为碳酸钙、硫酸镁、硫酸锰、氯化锰、硼酸、硼砂、硫酸锌、氯化锌、钼酸铵和硫酸亚铁中至少一种。The phosphorus and potassium fertilizer can be at least one of phosphate rock powder, superphosphate, monoammonium phosphate, diammonium phosphate, potassium chloride, potassium sulfate, potassium carbonate, potassium magnesium fertilizer and potassium calcium fertilizer. It can be at least one of calcium carbonate, magnesium sulfate, manganese sulfate, manganese chloride, boric acid, borax, zinc sulfate, zinc chloride, ammonium molybdate and ferrous sulfate.

本发明中使用的碱性的工业废料(草木灰)和酸性的工业废料(味精气液的废液)均经过浓缩处理,并且确保其重金属元素含量不超过国家规定标准,避免造成二次污染,以利用工业废料的酸碱性和其中含的肥料营养成分。Alkaline industrial waste (plant ash) and acidic industrial waste (monosodium glutamate gas-liquid waste liquid) used in the present invention are all through concentrated treatment, and guarantee that its heavy metal element content does not exceed national standard, avoids causing secondary pollution, with Utilize the acidity and alkalinity of industrial waste and the fertilizer nutrients contained therein.

本发明具有以下优点:The present invention has the following advantages:

1、本法发明利用工业废料制备,使工业废料能够再次利用,能有效解决了工业废料带来的环境污染。1. The invention of this method utilizes industrial waste to prepare, so that industrial waste can be reused, and can effectively solve the environmental pollution caused by industrial waste.

2、本发明能降低制备成本低,采用的工业废料的成本低廉,将工业废料变废为宝。2. The invention can reduce the preparation cost, and the cost of the industrial waste used is low, and the industrial waste can be turned into treasure.

3、本发明中肥料的pH值在6.8~7之间,适合于大多数农作物的使用,适合推广使用。3. The pH value of the fertilizer in the present invention is between 6.8 and 7, which is suitable for the use of most crops and is suitable for popularization.

4、本发明脲醛肥料和脲醛复合肥料中的热水不溶性氮的含量大大减少(仅占肥料质量的1~8%),肥料的AI值>50%,提高了肥料的品质,从而提高肥料中氮的利用率,使肥料的有效性提高。4, the content of the hot water insoluble nitrogen in urea-formaldehyde fertilizer of the present invention and urea-formaldehyde compound fertilizer reduces greatly (only accounts for 1~8% of fertilizer quality), and the AI value of fertilizer > 50%, has improved the quality of fertilizer, thereby improves the quality of fertilizer. Nitrogen use efficiency increases the effectiveness of fertilizers.

5、本发明中添加的吸附剂最大限度地吸附了肥料中的游离未反应速效氮素(尿素),使其释放减慢,同时在肥料分解过程中,还通过吸附作用使分解形成的速效性氮素(如NH4 +-N)的释放得到延缓。吸附剂、草木灰、味精企业废液中的有机成分与脲醛肥料共同构成了降解基体控释体系(Biodegradable Matrix system)脲醛缓释肥料与剩余的未反应游离态速效氮素(尿素)分散在其中,使肥料的缓释性增强,如图1。5. The adsorbent added in the present invention has adsorbed the free unreacted available nitrogen (urea) in the fertilizer to the greatest extent, so that its release is slowed down, and at the same time, in the process of fertilizer decomposition, the quick-acting nitrogen (urea) formed by decomposition is also decomposed by adsorption. The release of nitrogen (such as NH 4 + -N) is delayed. Adsorbent, plant ash, organic components in monosodium glutamate enterprise waste liquid and urea-formaldehyde fertilizer jointly constitute a biodegradable matrix system (Biodegradable Matrix system). Urea-formaldehyde slow-release fertilizer and remaining unreacted free nitrogen (urea) are dispersed in it, so that The slow release of fertilizer is enhanced, as shown in Figure 1.

6、本发明中造粒工艺使肥料的紧实度加强。由于脲醛肥料本身是需要降解才能被植物吸收,而且水溶解性较低,所以,一定粒型的肥料外层部分以及添加剂对内部肥料养分的释放有一定的阻隔作用,肥料颗粒的粒径大小及紧实度均可以影响肥料的缓效性。实验表明,本发明得到的肥料的缓释性明显高于普通的尿素,颗粒越大、越紧实、AI值越大的肥料缓释性越强;本发明肥料在种植实践中可以做到一次施肥,不烧苗,而普通尿素在等氮量的情况下会抑制作物的生长,并由于肥料缓慢释放,符合作物的养分吸收规律,因而减少肥料的流失,增加肥料利用率,减少肥料用量。6. The granulation process in the present invention strengthens the compactness of the fertilizer. Since urea-formaldehyde fertilizer itself needs to be degraded before it can be absorbed by plants, and its water solubility is low, the outer layer of fertilizer with a certain particle size and additives have a certain barrier effect on the release of internal fertilizer nutrients. The particle size of fertilizer particles and Compactness can affect the slow release of fertilizers. Experiments show that the slow-release performance of the fertilizer obtained by the present invention is obviously higher than that of ordinary urea, and the fertilizer with larger particles, tighter and larger AI value has stronger slow-release performance; the fertilizer of the present invention can be used once in planting practice. Fertilization does not burn seedlings, and ordinary urea will inhibit the growth of crops under the condition of equal nitrogen content, and due to the slow release of fertilizers, it conforms to the law of crop nutrient absorption, thus reducing the loss of fertilizers, increasing the utilization rate of fertilizers, and reducing the amount of fertilizers.

附图说明Description of drawings

图1为降解基体控释体系横切面示意图。Figure 1 is a schematic cross-sectional view of the degradable matrix controlled release system.

图2为本发明实施例1制备的不同粒径脲醛肥料的淋洗曲线。Figure 2 is the leaching curves of urea-formaldehyde fertilizers with different particle sizes prepared in Example 1 of the present invention.

具体实施方式detailed description

下述实施例中所使用的实验方法如无特殊说明,均为常规方法。The experimental methods used in the following examples are conventional methods unless otherwise specified.

下述实施例中所用的材料、试剂等,如无特殊说明,均可从商业途径得到。The materials and reagents used in the following examples can be obtained from commercial sources unless otherwise specified.

下述实施例中,草木灰含(K2O)11%、钙(CaO)15%、磷(P2O5)2.7%,质量分数,味精企业废液中含总糖42%,质量分数,pH2.8。In the following examples, plant ash contains (K 2 O) 11%, calcium (CaO) 15%, phosphorus (P 2 O 5 ) 2.7%, mass fraction, and contains total sugar 42% in monosodium glutamate enterprise waste liquid, mass fraction, pH2.8.

实施例1、脲醛肥料的制备及检测Embodiment 1, preparation and detection of urea-formaldehyde fertilizer

一、制备1. Preparation

1)将400g玉米粉和4kg水加入烧杯中(玉米粉与水的质量比为1:10),加热至沸腾,保温l5min,糊化形成淀粉糊,将所有淀粉糊转入反应釜中。1) Add 400g corn flour and 4kg water into a beaker (mass ratio of corn flour to water is 1:10), heat to boiling, keep warm for 15min, gelatinize to form starch paste, transfer all starch paste into the reaction kettle.

2)再向反应釜中加入18kg尿素和10升37%甲醛,尿素与甲醛的摩尔比为2.45:1,尿素与玉米粉的质量比是45:1;迅速,加入草木灰1kg。然后升温至70℃,保温60min,得到溶液Ⅰ。2) Add 18kg of urea and 10 liters of 37% formaldehyde to the reactor, the molar ratio of urea to formaldehyde is 2.45:1, and the mass ratio of urea to corn flour is 45:1; quickly, add 1kg of plant ash. Then the temperature was raised to 70°C and kept for 60 minutes to obtain solution Ⅰ.

3)将6kg非金属矿物粉(非金属矿物粉与尿素的质量比是1:3)放入另一空的容器中,然后将溶液Ⅰ加入该容器中,同时加入味精企业的废液,一边加味精厂的工业废水一边搅拌,溶液Ⅰ开始固化时停止加味精企业的废液1kg,使非金属矿物粉吸附剂均匀分布在其中,得到脲醛肥料浆料,继续搅拌,脲醛肥料浆料的粘稠度逐渐增加,逐渐固化,浆料自身的黏度可以保持加入的非金属矿物粉吸附剂在其中均匀分布,得到的脲醛肥料浆料具有Metrix体系结构和降解体系结构。3) Put 6kg of non-metallic mineral powder (the mass ratio of non-metallic mineral powder to urea is 1:3) into another empty container, then add solution I into this container, and add waste liquid from monosodium glutamate enterprises at the same time, while adding While stirring the industrial wastewater from the monosodium glutamate factory, stop adding 1kg of waste liquid from the monosodium glutamate enterprise when the solution I starts to solidify, so that the non-metallic mineral powder adsorbent is evenly distributed in it, and the urea-formaldehyde fertilizer slurry is obtained. Continue to stir, and the viscosity of the urea-formaldehyde fertilizer slurry The viscosity gradually increases and gradually solidifies. The viscosity of the slurry itself can keep the added non-metallic mineral powder adsorbent evenly distributed therein, and the obtained urea-formaldehyde fertilizer slurry has a Metrix system structure and a degradation system structure.

其中,非金属矿物粉是沸石、膨润土、硅藻土和凹凸棒石的混合物,各矿物粉的直径为150目;沸石、膨润土、硅藻土和凹凸棒石的质量比是1:1:1:1。Among them, the non-metallic mineral powder is a mixture of zeolite, bentonite, diatomite and attapulgite, and the diameter of each mineral powder is 150 mesh; the mass ratio of zeolite, bentonite, diatomite and attapulgite is 1:1:1 :1.

4)造粒4) Granulation

步骤3)中脲醛肥料浆料的含水量为30%时(即浆料固化至具有可塑性但没有完全固化前),将浆料进行加工造粒,分别按照以下三种方法进行:When the water content of the urea-formaldehyde fertilizer slurry in step 3) is 30% (i.e., the slurry is solidified to have plasticity but not fully solidified), the slurry is processed and granulated, respectively, according to the following three methods:

(1)直接破碎造粒:将上述具有可塑性的肥料浆料切碎,然后筛分,按粒径大小区分为<1mm、1~2mm、2~4mm三个粒级的肥料颗粒,将粒径>4mm的部分进一步切碎直至全部通过4mm网筛;本方法制得的产品紧实度相对较小。(1) Direct crushing and granulation: chop the above-mentioned plastic fertilizer slurry, then sieve it, and divide it into fertilizer particles of <1mm, 1-2mm, and 2-4mm according to the particle size. The part >4mm is further chopped until all pass through a 4mm mesh sieve; the compactness of the product obtained by this method is relatively small.

(2)挤出造粒:用滚轮-平模式挤出造粒机,通过改变模板上筛孔的大小,分别制成1mm,2mm,4mm直径的颗粒。(2) Extrusion granulation: Use a roller-flat mode extrusion granulator to make granules with diameters of 1mm, 2mm, and 4mm respectively by changing the size of the sieve holes on the template.

(3)挤出造粒:用螺杆式挤出造粒机,通过改变模板上筛孔的大小,分别制成1mm,2mm,4mm直径的颗粒。(3) Extrusion granulation: Use a screw extrusion granulator to make 1mm, 2mm, and 4mm diameter granules by changing the size of the sieve holes on the template.

以上造粒方法制成的颗粒用圆盘造粒机或滚筒造粒机进行整形,以上操作通常是在肥料的含水量在30%时进行的,造粒后的产品进行自然干燥或者直接烘干,得到脲醛肥料。The granules produced by the above granulation methods are shaped by a disc granulator or a drum granulator. The above operations are usually carried out when the water content of the fertilizer is 30%, and the granulated products are dried naturally or directly. , to obtain urea-formaldehyde fertilizer.

直接切碎的方法采用将具有可塑性的原料切碎至一定大小的颗粒,本方法制得的产品紧实度小。而挤出造粒或者在模具中挤压成型造粒,因所施加的挤压力的不同,产品的紧实度也不同,但紧实度均较直接切碎法得到的产品的紧实度大。采用螺杆式挤出造粒机的产品由于进料系统不同的缘故,产品比采用滚轮-平模式挤出造粒机获得的紧实度更大些。The method of direct chopping adopts chopping the raw material with plasticity into particles of a certain size, and the compactness of the product prepared by this method is small. Extrusion granulation or extrusion granulation in a mold, due to the different extrusion forces applied, the compactness of the product is also different, but the compactness is higher than that of the product obtained by the direct chopping method. big. Due to the different feeding system, the products using the screw extrusion granulator have greater compactness than those obtained by the roller-flat extrusion granulator.

测得造粒时的脲醛肥料浆料的pH值和造粒后的脲醛肥料的pH值均为7。The pH value of the urea-formaldehyde fertilizer slurry during granulation and the pH value of the urea-formaldehyde fertilizer after granulation are both 7.

二、效果检测2. Effect detection

(一)脲醛肥料含氮量及有效性的检测(1) Detection of nitrogen content and effectiveness of urea-formaldehyde fertilizer

将按照步骤一中所述方法制得的不同粒型的脲醛肥料干燥后粉碎,通过0.25mm筛。Dry and pulverize the urea-formaldehyde fertilizers of different particle types prepared according to the method described in step 1, and pass through a 0.25mm sieve.

用凯氏法测定肥料的总含氮量。The total nitrogen content of fertilizers was determined by the Kjeldahl method.

肥料中冷水不溶性氮的测定:称取1.000g通过0.5mm筛的肥料样品于100ml烧杯中,用少量乙醇湿润,加入20ml(25±2℃)水,每隔一分钟搅拌15秒,15分钟后,澄清液用快速滤纸过滤,再用同温度的水洗涤不溶物4-5次后,把不溶物全部转移到滤纸上,再继续充分洗涤使滤液至250ml。用凯氏法测定滤纸上剩余肥料的含氮量,即为冷水不溶性氮的含量。Determination of cold water insoluble nitrogen in fertilizers: Weigh 1.000g of fertilizer samples passing through a 0.5mm sieve into a 100ml beaker, moisten with a small amount of ethanol, add 20ml (25±2°C) of water, stir for 15 seconds every minute, after 15 minutes , The clarified liquid is filtered with fast filter paper, and then the insoluble matter is washed with water at the same temperature for 4-5 times, then all the insoluble matter is transferred to the filter paper, and then continue to wash fully to make the filtrate reach 250ml. Use the Kjeldahl method to measure the nitrogen content of the remaining fertilizer on the filter paper, which is the cold water insoluble nitrogen content.

肥料中热水不溶性氮的测定:称取1.000g通过0.5mm筛的肥料样品于250ml烧杯中,用少量乙醇湿润,加入沸腾的0.063M磷酸缓冲溶液100ml,搅拌,盖上表面皿,放入沸腾的水浴中(烧杯中液面全部浸入沸水中),每隔10分钟轻轻搅拌15秒钟,30分钟后,用快速滤纸过滤,过滤间隙仍将剩余溶液放在沸腾的水浴中。最后把不溶物全部转移到滤纸上,再继续用煮沸的缓冲液洗涤使滤液达到250ml。用凯氏法测定滤纸上热水不溶性氮的含量。Determination of hot water insoluble nitrogen in fertilizers: Weigh 1.000g of fertilizer samples that pass through a 0.5mm sieve into a 250ml beaker, moisten with a small amount of ethanol, add 100ml of boiling 0.063M phosphate buffer solution, stir, cover with a watch glass, and put in a boiling In a water bath (the liquid surface in the beaker is completely immersed in boiling water), stir gently for 15 seconds every 10 minutes. After 30 minutes, filter with fast filter paper, and place the remaining solution in the boiling water bath in the filter gap. Finally, transfer all the insoluble matter to the filter paper, and then continue to wash with boiling buffer solution to make the filtrate reach 250ml. The content of hot water insoluble nitrogen on the filter paper was determined by the Kjeldahl method.

肥料AI值的计算公式如下:AI值=(冷水不溶性氮量-热水不溶性氮量)×100%/冷水不溶性氮量。The calculation formula of fertilizer AI value is as follows: AI value = (cold water insoluble nitrogen content - hot water insoluble nitrogen content) × 100%/cold water insoluble nitrogen content.

实验设3次重复,结果表明,用本方法制得的脲醛肥料的全氮含量平均为32.66%,冷水不溶性氮的含量(%)平均为12.69%,热水不溶氮的含量(%)平均为4.67%,AI值平均为64%,表明本发明脲醛肥料的有效性高。The experiment is set to repeat 3 times, and the results show that the total nitrogen content of the urea-formaldehyde fertilizer prepared by the method is an average of 32.66%, the average content (%) of cold water insoluble nitrogen is 12.69%, and the average content (%) of hot water insoluble nitrogen is 4.67%, and the average AI value is 64%, indicating that the effectiveness of the urea-formaldehyde fertilizer of the present invention is high.

(二)不同粒径脲醛肥料养分释放速度的测定(2) Determination of nutrient release rate of urea-formaldehyde fertilizers with different particle sizes

以步骤一中制得的脲醛肥料经直接破碎后制成的1-2mm肥料样以及螺杆式挤出造粒机制成的直径为4mm的肥料样作为实验材料,以尿素作为对照;三种肥料的实验方法中,除了所用的肥料不同外,其余均相同。The 1-2mm fertilizer sample made after direct crushing of the urea-formaldehyde fertilizer obtained in step 1 and the fertilizer sample with a diameter of 4mm made by a screw extruder granulator are used as experimental materials, and urea is used as a contrast; In the experimental methods, except for the different fertilizers used, the rest are the same.

装土柱:取直径5cm、高35cm的塑料管16根,先用纱网封住塑料管底口,再向其中依次加入如下物质:先向其中装入40g砂子,再按一定紧实度装入500g风干的过2mm筛的土壤,然后将0.5gN的肥料样品撒在上边,再在其上按照同样紧实度装入100g风干的过2mm筛的土壤,最后装入40g沙子。每种肥料四次重复,同时做空白对照。Soil loading column: Take 16 plastic tubes with a diameter of 5 cm and a height of 35 cm, first seal the bottom of the plastic tube with gauze, and then add the following substances to it in turn: first put 40 g of sand into it, and then pack it according to a certain degree of firmness Put 500g of air-dried soil through a 2mm sieve, then sprinkle 0.5gN fertilizer samples on top, then fill it with 100g of air-dried soil through a 2mm sieve according to the same compactness, and finally add 40g of sand. Each fertilizer was repeated four times, and a blank control was made at the same time.

淋洗:第一次淋洗:先加150ml水使土柱中水分饱和,2小时后,待水分都渗下去,再将100ml水一次性加入淋溶土柱,淋溶完全后用Para膜封好土柱,放入25℃培养箱中,以后每隔3天取出土柱,用100ml水一次性加入淋溶土柱,淋溶完全后用Para膜封好土柱后继续培养。Leaching: The first leaching: first add 150ml of water to saturate the water in the soil column. After 2 hours, when the water has penetrated, add 100ml of water to the leaching soil column at one time, and seal it with Para film after leaching is complete. Put the soil column into a 25°C incubator, take out the soil column every 3 days, add 100ml of water into the leached soil column at one time, seal the soil column with Para film after leaching is complete, and continue to cultivate.

淋洗曲线的制作:测定每个装有肥料的土柱中与空白处理相比淋出液中总氮量增加量为纵轴,时间为横轴,制作肥料的淋洗曲线。Preparation of the elution curve: Measure the increase of total nitrogen in the eluate of each soil column with fertilizer compared with the blank treatment as the vertical axis and time as the horizontal axis, and make the fertilizer leaching curve.

结果如图2所示,结果表明,尿素在最初两次淋洗后,大约80%的养份都被淋洗出来;经直接破碎造粒方式制得的直径1~2mm、质地比较松散的脲醛肥料前期淋出量也比较大,但是比尿素淋溶量仍要小得多;经挤出造粒方式制得的直径4mm的脲醛肥料淋溶速率明显缓慢,淋洗曲线几乎呈直线型,这是由于挤出造粒方式制得的肥料颗粒较紧实,肥料的粒径较大,其中难溶部分的阻隔作用更加明显,使其中的速效态氮不能很快释放出来,而是随着肥料的缓慢分解而逐步释放。The results are shown in Figure 2. The results show that about 80% of the nutrients in urea are washed out after the first two washings; urea-formaldehyde with a diameter of 1-2 mm and a relatively loose texture is produced by direct crushing and granulation The leaching amount of the fertilizer in the early stage is also relatively large, but it is still much smaller than the leaching amount of urea; the leaching rate of urea-formaldehyde fertilizer with a diameter of 4mm produced by extrusion granulation is obviously slow, and the leaching curve is almost linear, which means It is because the fertilizer granules produced by extrusion granulation are relatively compact, the particle size of the fertilizer is large, and the barrier effect of the insoluble part is more obvious, so that the available nitrogen in it cannot be released quickly, but with the fertilizer Slow decomposition and gradual release.

此实验还表明,肥料组成相同的情况下,其结构、直径大小和紧实度等造成了肥料的养份释放速率不同。This experiment also shows that when the composition of the fertilizer is the same, its structure, diameter and compactness cause different nutrient release rates of the fertilizer.

实施例2、脲醛肥料的制备及检测Embodiment 2, preparation and detection of urea-formaldehyde fertilizer

一、制备1. Preparation

1、将500g白薯粉和2.5kg水加入烧杯中(白薯粉与水的质量比为1:5),加热至沸腾,保温l5min,糊化形成淀粉糊,将所有淀粉糊转入反应釜中。1. Add 500g of sweet potato flour and 2.5kg of water into a beaker (mass ratio of sweet potato flour to water is 1:5), heat to boiling, keep warm for 15min, gelatinize to form starch paste, transfer all the starch paste into the reaction kettle.

2、再向反应釜中加入15kg尿素和10升37%甲醛,尿素与甲醛的摩尔比为2:1,尿素与白薯粉的质量比是30:1;迅速加入草木灰0.5kg,然后升温至65℃,保温30min,反应得到溶液Ⅰ。2. Add 15kg of urea and 10 liters of 37% formaldehyde to the reaction kettle. The molar ratio of urea to formaldehyde is 2:1, and the mass ratio of urea to sweet potato flour is 30:1; quickly add 0.5kg of plant ash, and then heat up to 65 ℃, keep warm for 30min, and react to obtain solution Ⅰ.

3、将7.5kg非金属矿物粉(非金属矿物粉与尿素的质量比是1:2)放入另一空的容器中,然后将溶液Ⅰ加入该容器中,同时加入味精厂的工业废水,边加边搅拌,溶液Ⅰ开始固化时停止加味精厂的工业废水,搅拌使非金属矿物粉吸附剂均匀分布在其中,得到脲醛肥料浆料,继续搅拌,脲醛肥料浆料的粘稠度逐渐增加,逐渐固化,浆料自身的黏度可以保持加入的非金属矿物粉吸附剂在其中均匀分布,得到的脲醛肥料浆料具有Metrix体系结构和降解体系结构,如图1所示。3. Put 7.5kg of non-metallic mineral powder (mass ratio of non-metallic mineral powder to urea is 1:2) into another empty container, then add solution I into the container, and add industrial waste water from monosodium glutamate factory at the same time, Stir while adding, stop adding the industrial waste water from the monosodium glutamate plant when the solution I begins to solidify, stir to make the non-metallic mineral powder adsorbent evenly distributed therein, obtain the urea-formaldehyde fertilizer slurry, continue to stir, the viscosity of the urea-formaldehyde fertilizer slurry increases gradually, Gradually solidified, the viscosity of the slurry itself can keep the non-metallic mineral powder adsorbent evenly distributed in it, and the obtained urea-formaldehyde fertilizer slurry has a Metrix system structure and a degradation system structure, as shown in Figure 1.

其中,非金属矿物粉吸附剂是沸石、膨润土、硅藻土和凹凸棒石的混合物,各矿物粉的直径为60目;沸石、膨润土、硅藻土和凹凸棒石的质量比是1:1:1:1。Among them, the non-metallic mineral powder adsorbent is a mixture of zeolite, bentonite, diatomite and attapulgite, and the diameter of each mineral powder is 60 mesh; the mass ratio of zeolite, bentonite, diatomite and attapulgite is 1:1 :1:1.

4、造粒4. Granulation

在上述脲醛肥料浆料的含水量为5%时(即浆料固化至具有可塑性但没有完全固化前),将浆料进行加工造粒,造粒方法如实施例1中步骤一相同。When the water content of the above-mentioned urea-formaldehyde fertilizer slurry is 5% (that is, before the slurry is solidified to have plasticity but not completely solidified), the slurry is processed and granulated, and the granulation method is the same as step 1 in Example 1.

测得造粒时的脲醛肥料浆料的pH值和造粒后的脲醛肥料的pH值均为7。The pH value of the urea-formaldehyde fertilizer slurry during granulation and the pH value of the urea-formaldehyde fertilizer after granulation are both 7.

二、效果检测2. Effect detection

(一)脲醛肥料含氮量及有效性的检测(1) Detection of nitrogen content and effectiveness of urea-formaldehyde fertilizer

将按照步骤一中所述方法制得的脲醛肥料干燥后粉碎,通过0.25mm筛。然后按照实施例1步骤二中所述方法检测肥料中总含氮量、冷水不溶性氮的含量和热水不溶性氮的含量,计算脲醛肥料的AI值。Dry and pulverize the urea-formaldehyde fertilizer prepared by the method described in step one, and pass through a 0.25mm sieve. Then detect the total nitrogen content, the content of cold water insoluble nitrogen and the content of hot water insoluble nitrogen in the fertilizer according to the method described in step 2 of Example 1, and calculate the AI value of the urea-formaldehyde fertilizer.

实验设3次重复,结果如下,用本实施例中所述方法制得的脲醛肥料的全氮含量平均为31%,冷水不溶性氮的含量(%)平均为23%,热水不溶氮的含量(%)平均为8%,AI值平均为65%,表明本发明脲醛肥料的有效性高。The experiment is set to repeat 3 times, and the results are as follows: the total nitrogen content of the urea-formaldehyde fertilizer prepared by the method described in this example is an average of 31%, the content (%) of cold water insoluble nitrogen is an average of 23%, and the content of hot water insoluble nitrogen (%) is 8% on average, and the AI value is 65% on average, showing that the effectiveness of the urea-formaldehyde fertilizer of the present invention is high.

(二)不同粒径脲醛肥料养分释放速度的测定(2) Determination of nutrient release rate of urea-formaldehyde fertilizers with different particle sizes

按照实施例1中步骤二中所述方法进行测定。Determination was carried out according to the method described in step 2 in Example 1.

实验设3次重复。结果表明,在相同组成的条件下,本发明的经挤出造粒方式制得的直径4mm的脲醛肥料淋溶速率非常缓慢,淋洗曲线几乎呈直线型,本发明的经直接破碎造粒方式制得的直径1~2mm、质地比较松散的脲醛肥料的淋溶速率在前期淋出量也比较大,但是均比尿素的淋溶速率小得多;表明本发明的脲醛肥料具有明显的缓释性。The experiment was repeated 3 times. The results show that under the same composition conditions, the leaching rate of the urea-formaldehyde fertilizer with a diameter of 4mm produced by the extrusion granulation method of the present invention is very slow, and the elution curve is almost linear, and the direct crushing and granulation method of the present invention The leaching rate of the urea-formaldehyde fertilizer with a diameter of 1 to 2 mm and loose texture is also relatively large in the early stage, but it is much smaller than the leaching rate of urea; it shows that the urea-formaldehyde fertilizer of the present invention has obvious slow release sex.

实施例3、脲醛肥料的制备及检测Embodiment 3, preparation and detection of urea-formaldehyde fertilizer

一、制备1. Preparation

1、将200g小麦粉和4kg水加入烧杯中(小麦粉与水的质量比为1:20),加热至沸腾,保温l5min,糊化形成淀粉糊,将所有淀粉糊转入反应釜中。1. Add 200g of wheat flour and 4kg of water into a beaker (mass ratio of wheat flour to water is 1:20), heat to boiling, keep warm for 15min, gelatinize to form starch paste, transfer all the starch paste into the reaction kettle.

2、再向反应釜中加入9kg尿素和3升37%甲醛,尿素与甲醛的摩尔比为4:1,尿素与小麦粉的质量比是45:1;迅速加入草木灰2kg调节反应釜内反应体系的pH值至13,然后升温至80℃,保温120min,反应得到溶液Ⅰ。2. Then add 9kg of urea and 3 liters of 37% formaldehyde to the reactor, the molar ratio of urea to formaldehyde is 4:1, and the mass ratio of urea to wheat flour is 45:1; quickly add 2kg of plant ash to adjust the reaction system in the reactor When the pH value reached 13, the temperature was raised to 80°C and kept for 120 minutes to obtain solution Ⅰ.

3、将0.9kg非金属矿物粉(非金属矿物粉与尿素的质量比是1:10)放入另一空的容器中,然后将溶液Ⅰ加入烧杯中,同时加入味精厂的工业废水,边加边搅拌,溶液Ⅰ开始固化时停止加味精厂的工业废水,搅拌使非金属矿物粉吸附剂均匀分布在其中,得到脲醛肥料浆料,继续搅拌,脲醛肥料浆料的粘稠度逐渐增加,逐渐固化,浆料自身的黏度可以保持加入的非金属矿物粉吸附剂在其中均匀分布,得到的脲醛肥料浆料具有Metrix体系结构和降解体系结构,如图1所示。3. Put 0.9kg of non-metallic mineral powder (the mass ratio of non-metallic mineral powder to urea is 1:10) into another empty container, then add solution I into the beaker, and add the industrial waste water from the monosodium glutamate factory at the same time, while adding While stirring, stop adding the industrial waste water from the monosodium glutamate plant when the solution I starts to solidify, stir to make the non-metallic mineral powder adsorbent evenly distributed in it, and obtain the urea-formaldehyde fertilizer slurry, continue to stir, the viscosity of the urea-formaldehyde fertilizer slurry increases gradually, gradually After solidification, the viscosity of the slurry itself can keep the added non-metallic mineral powder adsorbent evenly distributed in it, and the obtained urea-formaldehyde fertilizer slurry has a Metrix system structure and a degradation system structure, as shown in Figure 1.

其中,非金属矿物粉吸附剂是沸石、膨润土、硅藻土和凹凸棒石的混合物,各矿物粉的直径为2000目;沸石、膨润土、硅藻土和凹凸棒石的质量比是1:1:1:1。Among them, the non-metallic mineral powder adsorbent is a mixture of zeolite, bentonite, diatomite and attapulgite, and the diameter of each mineral powder is 2000 mesh; the mass ratio of zeolite, bentonite, diatomite and attapulgite is 1:1 :1:1.

4、造粒4. Granulation

在上述脲醛肥料浆料的含水量为40%时(即浆料固化至具有可塑性但没有完全固化前),将浆料进行加工造粒,造粒方法如实施例1中步骤一中所述。When the water content of the above-mentioned urea-formaldehyde fertilizer slurry is 40% (that is, before the slurry is solidified to have plasticity but not completely solidified), the slurry is processed and granulated, and the granulation method is as described in step one in Example 1.

测得造粒时的脲醛肥料浆料的pH值和造粒后的脲醛肥料的pH值均为7。The pH value of the urea-formaldehyde fertilizer slurry during granulation and the pH value of the urea-formaldehyde fertilizer after granulation are both 7.

二、效果检测2. Effect detection

(一)脲醛肥料含氮量及有效性的检测(1) Detection of nitrogen content and effectiveness of urea-formaldehyde fertilizer

将按照步骤一中所述方法制得的肥料干燥后粉碎,通过0.25mm筛。然后按照实施例1步骤二中所述方法检测肥料中总含氮量、冷水不溶性氮的含量和热水不溶性氮的含量,计算肥料的AI值。The fertilizer prepared by the method described in step 1 is dried, crushed, and passed through a 0.25 mm sieve. Then, detect the total nitrogen content, cold water insoluble nitrogen content and hot water insoluble nitrogen content in the fertilizer according to the method described in step 2 of Example 1, and calculate the AI value of the fertilizer.

实验设3次重复,结果表明,用本实施例中所述方法制得的脲醛肥料的全氮含量平均为40%,冷水不溶性氮的含量(%)平均为5%,热水不溶氮的含量(%)平均为2%,AI值平均为60%,表明本发明肥料的有效性高。The experiment is set to repeat 3 times, and the results show that the total nitrogen content of the urea-formaldehyde fertilizer prepared by the method described in this example is an average of 40%, the content (%) of cold water insoluble nitrogen is an average of 5%, and the content of hot water insoluble nitrogen (%) was 2% on average, and the AI value was 60% on average, indicating that the fertilizer of the present invention has high effectiveness.

(二)不同粒径脲醛肥料养分释放速度的测定(2) Determination of nutrient release rate of urea-formaldehyde fertilizers with different particle sizes

按照实施例1中步骤二中所述方法进行测定。Determination was carried out according to the method described in step 2 in Example 1.

实验设3次重复。结果表明,在相同组成的条件下,本发明的经挤出造粒方式制得的直径4mm的脲醛肥料淋溶速率非常缓慢,淋洗曲线几乎呈直线型,本发明的经直接破碎造粒方式制得的直径1-2mm、质地比较松散的脲醛肥料的淋溶速率在前期淋出量也比较大,但是均比尿素的淋溶速率小得多;表明本发明的脲醛肥料具有明显的缓释性。The experiment was repeated 3 times. The results show that under the same composition conditions, the leaching rate of the urea-formaldehyde fertilizer with a diameter of 4mm produced by the extrusion granulation method of the present invention is very slow, and the elution curve is almost linear, and the direct crushing and granulation method of the present invention The leaching rate of the obtained diameter 1-2mm, loose texture urea-formaldehyde fertilizer is also relatively large in the early stage leaching out amount, but all is much smaller than the leaching rate of urea; Show that urea-formaldehyde fertilizer of the present invention has obvious slow release sex.

实施例4、脲醛复合肥料的制备Embodiment 4, the preparation of urea-formaldehyde compound fertilizer

制备方法与实施例1中制备一相同,不同的是在加入非金属矿物(沸石、膨润土、硅藻土和凹凸棒石的混合物的质量比是1:1:1:1,各矿物粉的直径为2000目)的同时加入3kg有机物细粉和3kg腐熟后烘干粉碎的猪粪,所用的有机物细粉吸附剂和腐熟后烘干粉碎的有机肥均通过2mm筛,二者的质量比例为1:1。肥料固化后采用挤出造粒法造粒,即得到脲醛复合肥料。The preparation method is the same as the preparation one in Example 1, except that the mass ratio of adding non-metallic minerals (zeolite, bentonite, diatomite and attapulgite mixture is 1:1:1:1, the diameter of each mineral powder 2000 mesh) while adding 3kg of organic matter fine powder and 3kg of decomposed pig manure that was dried and pulverized, the used organic matter fine powder adsorbent and the organic fertilizer that was decomposed and dried and pulverized all passed through a 2mm sieve, and the mass ratio of the two was 1 :1. After the fertilizer is solidified, it is granulated by extrusion granulation to obtain urea-formaldehyde compound fertilizer.

制成的脲醛复合肥料经油菜盆栽试验证明,肥效期长,比普通有机肥养分供应充足,一次施肥能满足作物整个生育期的需求。The prepared urea-formaldehyde compound fertilizer has been proved by the rape pot test that it has a long fertilizer effect period and sufficient nutrient supply compared with ordinary organic fertilizers, and one-time fertilization can meet the needs of crops throughout the growth period.

Claims (10)

1.一种脲醛肥料的制备方法,包括如下步骤:1. a preparation method of urea-formaldehyde fertilizer, comprising the steps of: 1)将淀粉与水混合,糊化得到淀粉糊;1) mixing starch with water and gelatinizing to obtain starch paste; 2)将所述淀粉糊与尿素和甲醛混合,然后加入草木灰,反应得到溶液Ⅰ;2) Mix the starch paste with urea and formaldehyde, then add plant ash, and react to obtain solution I; 3)将所述溶液Ⅰ与吸附剂混合,同时加入味精企业的废液,混合得到脲醛肥料浆料,固化即得到脲醛肥料。3) Mix the solution I with the adsorbent, and add waste liquid from monosodium glutamate enterprises at the same time, mix to obtain urea-formaldehyde fertilizer slurry, and solidify to obtain urea-formaldehyde fertilizer. 2.一种脲醛复合肥料的制备方法,包括如下步骤:2. a preparation method of urea-formaldehyde compound fertilizer, comprises the steps: 1)将淀粉与水混合,糊化得到淀粉糊;1) mixing starch with water and gelatinizing to obtain starch paste; 2)将所述淀粉糊与尿素和甲醛混合,然后加入草木灰,反应得到溶液Ⅰ;2) Mix the starch paste with urea and formaldehyde, then add plant ash, and react to obtain solution I; 3)将所述溶液Ⅰ、吸附剂与其它肥料混合,同时加入味精企业的废液,混合得到脲醛复合肥料浆料,固化即得到脲醛复合肥料;3) Mix the solution I, the adsorbent and other fertilizers, and add waste liquid from monosodium glutamate enterprises at the same time, mix to obtain urea-formaldehyde compound fertilizer slurry, and solidify to obtain urea-formaldehyde compound fertilizer; 所述其它肥料为磷钾肥、有机肥和中微量元素肥中至少一种。The other fertilizers are at least one of phosphorus and potassium fertilizers, organic fertilizers and medium and trace element fertilizers. 3.根据权利要求1或2所述的制备方法,其特征在于:步骤(1)中,所述淀粉与所述水的质量比为1:5~20。3. The preparation method according to claim 1 or 2, characterized in that in step (1), the mass ratio of the starch to the water is 1:5-20. 4.根据权利要求1-3中任一项所述的制备方法,其特征在于:步骤(2)中,所述尿素与所述甲醛的摩尔比为2~4:1,4. The preparation method according to any one of claims 1-3, characterized in that: in step (2), the molar ratio of the urea to the formaldehyde is 2 to 4:1, 所述尿素、所述草木灰与所述淀粉的质量比为30~60:20~1:1。The mass ratio of the urea, the plant ash and the starch is 30-60:20-1:1. 5.根据权利要求1-4中任一项所述的制备方法,其特征在于:步骤(2)中,所述反应的温度为30~90℃,时间为30~120min。5. The preparation method according to any one of claims 1-4, characterized in that: in step (2), the reaction temperature is 30-90° C., and the reaction time is 30-120 min. 6.根据权利要求1-4中任一项所述的制备方法,其特征在于:步骤(3)中,所述尿素与所述吸附剂与的质量比为2~50:1;6. The preparation method according to any one of claims 1-4, characterized in that: in step (3), the mass ratio of the urea to the adsorbent is 2 to 50:1; 所述尿素与所述其它肥料的质量比为3~40:1。The mass ratio of the urea to the other fertilizers is 3-40:1. 7.根据权利要求1-6中任一项所述的制备方法,其特征在于:步骤(3)中,所述吸附剂为非金属矿物粉和/或有机物粉;7. The preparation method according to any one of claims 1-6, characterized in that: in step (3), the adsorbent is non-metallic mineral powder and/or organic powder; 所述非金属矿物粉为沸石、膨润土、硅藻土和凹凸棒石中的至少一种;The non-metallic mineral powder is at least one of zeolite, bentonite, diatomite and attapulgite; 所述有机物粉为秸秆、锯末和草炭中的至少一种。The organic powder is at least one of straw, sawdust and peat. 8.根据权利要求1-7中任一项所述的制备方法,其特征在于:步骤(3)中,步骤3)中,还包括所述脲醛肥料浆料的质量含水率为5~40%时进行造粒的步骤;8. according to the preparation method described in any one in claim 1-7, it is characterized in that: in step (3), in step 3), also comprise that the mass moisture content of described urea-formaldehyde fertilizer slurry is 5~40% Carry out the step of granulation; 当所述溶液Ⅰ开始固化时,停止加入所述味精企业的废液。When the solution I started to solidify, stop adding the waste liquid from the monosodium glutamate enterprise. 9.权利要求1或3-8中任一项所述方法制备的脲醛肥料。9. The urea-formaldehyde fertilizer prepared by the method described in any one of claim 1 or 3-8. 10.权利要求2或3-8中任一项所述方法制备的脲醛复合肥料。10. the urea-formaldehyde compound fertilizer prepared by the method described in any one of claim 2 or 3-8.
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Application publication date: 20170606