CN106807405A - The preparation method and its catalyst of a kind of catalyst for preparing propylene by dehydrogenating propane - Google Patents
The preparation method and its catalyst of a kind of catalyst for preparing propylene by dehydrogenating propane Download PDFInfo
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- CN106807405A CN106807405A CN201510868382.4A CN201510868382A CN106807405A CN 106807405 A CN106807405 A CN 106807405A CN 201510868382 A CN201510868382 A CN 201510868382A CN 106807405 A CN106807405 A CN 106807405A
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- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 title claims abstract description 186
- 239000003054 catalyst Substances 0.000 title claims abstract description 100
- 239000001294 propane Substances 0.000 title claims abstract description 93
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 title claims abstract description 56
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 title claims abstract description 56
- 238000002360 preparation method Methods 0.000 title claims abstract description 19
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 53
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims abstract description 38
- 229910052751 metal Inorganic materials 0.000 claims abstract description 36
- 239000002184 metal Substances 0.000 claims abstract description 35
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims abstract description 31
- 238000005470 impregnation Methods 0.000 claims abstract description 19
- 229910052783 alkali metal Inorganic materials 0.000 claims abstract description 11
- 150000001340 alkali metals Chemical class 0.000 claims abstract description 11
- 229910052697 platinum Inorganic materials 0.000 claims abstract description 10
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 8
- 238000006298 dechlorination reaction Methods 0.000 claims abstract description 6
- 238000007598 dipping method Methods 0.000 claims abstract 3
- 238000000034 method Methods 0.000 claims description 22
- 229910052718 tin Inorganic materials 0.000 claims description 11
- 239000002253 acid Substances 0.000 claims description 10
- UYJXRRSPUVSSMN-UHFFFAOYSA-P ammonium sulfide Chemical compound [NH4+].[NH4+].[S-2] UYJXRRSPUVSSMN-UHFFFAOYSA-P 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 9
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 8
- 150000003839 salts Chemical class 0.000 claims description 7
- 229910002651 NO3 Inorganic materials 0.000 claims description 5
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 claims description 4
- 229910052741 iridium Inorganic materials 0.000 claims description 4
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 claims description 4
- 229910052762 osmium Inorganic materials 0.000 claims description 4
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 claims description 4
- 229910052763 palladium Inorganic materials 0.000 claims description 4
- 229910052732 germanium Inorganic materials 0.000 claims description 3
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- XKUTVNLXHINPAP-UHFFFAOYSA-N azane platinum Chemical compound N.[Pt] XKUTVNLXHINPAP-UHFFFAOYSA-N 0.000 claims description 2
- 238000006555 catalytic reaction Methods 0.000 claims description 2
- 229910001510 metal chloride Inorganic materials 0.000 claims description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 claims 4
- 229910052766 Lawrencium Inorganic materials 0.000 claims 2
- JLDSOYXADOWAKB-UHFFFAOYSA-N aluminium nitrate Chemical compound [Al+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O JLDSOYXADOWAKB-UHFFFAOYSA-N 0.000 claims 2
- CNQCVBJFEGMYDW-UHFFFAOYSA-N lawrencium atom Chemical compound [Lr] CNQCVBJFEGMYDW-UHFFFAOYSA-N 0.000 claims 2
- 238000005245 sintering Methods 0.000 claims 2
- 239000003795 chemical substances by application Substances 0.000 claims 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims 1
- 229910052737 gold Inorganic materials 0.000 claims 1
- 239000010931 gold Substances 0.000 claims 1
- 230000003647 oxidation Effects 0.000 claims 1
- 238000007254 oxidation reaction Methods 0.000 claims 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims 1
- MUMZUERVLWJKNR-UHFFFAOYSA-N oxoplatinum Chemical compound [Pt]=O MUMZUERVLWJKNR-UHFFFAOYSA-N 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 abstract description 59
- 238000006356 dehydrogenation reaction Methods 0.000 abstract description 56
- 229910018725 Sn—Al Inorganic materials 0.000 abstract description 12
- 230000003993 interaction Effects 0.000 abstract description 6
- 229910052799 carbon Inorganic materials 0.000 abstract description 4
- 230000003197 catalytic effect Effects 0.000 abstract description 3
- 238000012805 post-processing Methods 0.000 abstract 1
- 238000005728 strengthening Methods 0.000 abstract 1
- 238000004073 vulcanization Methods 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 40
- 239000008188 pellet Substances 0.000 description 22
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 20
- 239000001257 hydrogen Substances 0.000 description 20
- 229910052739 hydrogen Inorganic materials 0.000 description 20
- 239000000654 additive Substances 0.000 description 19
- 238000011156 evaluation Methods 0.000 description 12
- 229910018140 Al-Sn Inorganic materials 0.000 description 10
- 229910018564 Al—Sn Inorganic materials 0.000 description 10
- 229910052782 aluminium Inorganic materials 0.000 description 10
- 230000009977 dual effect Effects 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 8
- 239000008367 deionised water Substances 0.000 description 8
- 229910021641 deionized water Inorganic materials 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 229910021480 group 4 element Inorganic materials 0.000 description 8
- 150000002739 metals Chemical class 0.000 description 8
- 238000001179 sorption measurement Methods 0.000 description 8
- 238000005486 sulfidation Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 230000009849 deactivation Effects 0.000 description 4
- 150000001336 alkenes Chemical class 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 238000005336 cracking Methods 0.000 description 3
- -1 polypropylene Polymers 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 229910002846 Pt–Sn Inorganic materials 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- RWGFKTVRMDUZSP-UHFFFAOYSA-N cumene Chemical compound CC(C)C1=CC=CC=C1 RWGFKTVRMDUZSP-UHFFFAOYSA-N 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- POILWHVDKZOXJZ-ARJAWSKDSA-M (z)-4-oxopent-2-en-2-olate Chemical compound C\C([O-])=C\C(C)=O POILWHVDKZOXJZ-ARJAWSKDSA-M 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- IGFHQQFPSIBGKE-UHFFFAOYSA-N Nonylphenol Natural products CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000002134 carbon nanofiber Substances 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000013064 chemical raw material Substances 0.000 description 1
- 239000007809 chemical reaction catalyst Substances 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 229910052809 inorganic oxide Inorganic materials 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical class C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 239000002808 molecular sieve Substances 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical compound CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- FHMDYDAXYDRBGZ-UHFFFAOYSA-N platinum tin Chemical compound [Sn].[Pt] FHMDYDAXYDRBGZ-UHFFFAOYSA-N 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 238000003980 solgel method Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
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- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Catalysts (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种含有Sn、Al双金属助剂、氧化铝为载体的用于丙烷脱氢的催化剂及其制备方法,特别是提高丙烷脱氢制丙烯催化剂反应活性、选择性和稳定性的催化剂制备方法,属于工业催化技术领域的催化剂制备技术。The invention relates to a catalyst for propane dehydrogenation containing Sn, Al bimetallic promoters and alumina as a carrier and a preparation method thereof, especially a catalyst for improving the reaction activity, selectivity and stability of a catalyst for propane dehydrogenation to propylene The preparation method belongs to the catalyst preparation technology in the technical field of industrial catalysis.
背景技术Background technique
丙烯作为重要的有机化工原料,除了用于生产聚丙烯外,还可以大量用于生产丙烯晴、环氧丙烷、丁醇、辛醇、异丙醇、异丙苯、丙烯酸及壬基酚等化工产品。丙烯主要来源于石脑油裂解和炼油厂FCC工艺等副产或联产,约占丙烯来源的90%。自上世纪90年代以来,随着丙烯的消费量逐渐增加,传统的丙烯生产已从单纯依赖石油为原料向原料来源多样化的技术路线转变,特别是低碳烷烃为原料制取烯烃的技术路线。丙烷催化脱氢制备丙烯的生产技术以其高选择性(74-86%)日益得到的关注,其产量已占据丙烯来源的第三位,约占5%。As an important organic chemical raw material, propylene can be used in large quantities in the production of acrylonitrile, propylene oxide, butanol, octanol, isopropanol, cumene, acrylic acid and nonylphenol in addition to the production of polypropylene. product. Propylene mainly comes from by-products or co-productions such as naphtha cracking and refinery FCC processes, accounting for about 90% of propylene sources. Since the 1990s, with the gradual increase in the consumption of propylene, the traditional propylene production has changed from relying solely on petroleum as a raw material to diversifying the technical route of raw material sources, especially the technical route of producing olefins from low-carbon alkanes as raw materials . The production technology of catalytic dehydrogenation of propane to propylene has attracted increasing attention due to its high selectivity (74-86%), and its output has occupied the third place in the source of propylene, accounting for about 5%.
丙烷催化脱氢反应受热力学平衡限制,易发生丙烷裂解反应及深度脱氢,选择性下降;同时催化剂表面积炭加快而快速失活。由于较低的丙烷转化率及催化剂寿命短,使得该方法在工业应用受到了限制。因此开发具有高活性高选择性和高稳定性的丙烷脱氢制丙烯的催化剂成为该技术的关键。中国专利CN200710025372.X公开了一中氧化铝改性的中孔分子筛为载体上浸渍铂锡组分催化剂的制备方法,丙烷转化率仅为17%,丙烷选择性93%。中国专利CN200910011770.5公开了一种助剂Sn分步引入到氧化铝载体中以铂族催化剂为活性组分的丙烷脱氢催化剂,该催化剂中Sn分散均匀,形成的脱氢活性中心比例高,催化剂的选择性和稳定性高。中国专利200910011772.4公开了一种含Sn氧化铝载体的丙烷脱氢催化剂,该发明将Sn在氧化铝成胶时引入载体,通过乙烯裂解将碳纳米纤维原位负载到载体上,该催化剂用于丙烷脱氢反应催化剂的活性、选择性和稳定性均大大提高。中国专利200910057235.3采用溶胶凝胶法将锡组分引入铝溶胶,干燥成型后负载铂组分及其它金属助剂,这一过程解决了高温过程中Sn组分容易还原析出,从而影响催化剂性能的问题。中国专利201010510192.2提供了一种以骨架含SnAl双金属的SBA-15分子筛为载体的丙烷脱氢制丙烯的催化剂,以无机氧化物为粘结剂成型。该催化剂具有优异的抗积碳性能,较高的丙烷脱氢转化率、选择性和反应稳定性。The catalytic dehydrogenation reaction of propane is limited by the thermodynamic equilibrium, and propane cracking reaction and deep dehydrogenation are prone to occur, and the selectivity decreases; at the same time, the carbon deposition on the surface of the catalyst is accelerated and the deactivation is rapid. Due to the low propane conversion rate and short catalyst life, the industrial application of this method is limited. Therefore, the development of catalysts for propane dehydrogenation to propylene with high activity, high selectivity and high stability has become the key to this technology. Chinese patent CN200710025372.X discloses a preparation method in which an alumina-modified mesoporous molecular sieve is impregnated with a platinum-tin component catalyst on a carrier, the propane conversion rate is only 17%, and the propane selectivity is 93%. Chinese patent CN200910011770.5 discloses a propane dehydrogenation catalyst in which Sn is introduced step by step into an alumina carrier and a platinum group catalyst is used as an active component. The selectivity and stability of the catalyst are high. Chinese patent 200910011772.4 discloses a propane dehydrogenation catalyst containing Sn-alumina carrier. In this invention, Sn is introduced into the carrier when the alumina is gelled, and carbon nanofibers are loaded on the carrier in situ through ethylene cracking. The catalyst is used for propane The activity, selectivity and stability of the dehydrogenation reaction catalyst are greatly improved. Chinese patent 200910057235.3 uses the sol-gel method to introduce the tin component into the aluminum sol, and then load the platinum component and other metal additives after drying and forming. This process solves the problem that the Sn component is easy to reduce and precipitate during the high temperature process, thereby affecting the performance of the catalyst. . Chinese patent 201010510192.2 provides a catalyst for propane dehydrogenation to propylene supported by SBA-15 molecular sieve containing SnAl bimetal in the skeleton, and molded with inorganic oxide as a binder. The catalyst has excellent anti-coking properties, high propane dehydrogenation conversion rate, selectivity and reaction stability.
上述催化剂中Sn/Pt的质量比均较高(2~25),在高温反应过程中容易发生Sn被还原析出而影响催化剂的活性和选择性,造成不可逆的失活。Sn助剂通过常规浸渍在载体表面,其与载体直接的相互作用较弱,容易被还原导致催化剂失活。此外,上述载体的制备方法均较为复杂,且需要后期的载体成型工艺。尽管在某些条件下的丙烷脱氢转化率和烯烃选择性较高,但是由于高温条件下催化剂易积碳失活,导致催化剂反应稳定性差,使用寿命较短。The mass ratio of Sn/Pt in the above-mentioned catalysts is high (2-25), and Sn is prone to be reduced and precipitated during the high-temperature reaction, which affects the activity and selectivity of the catalyst and causes irreversible deactivation. The Sn additive is conventionally impregnated on the surface of the support, and its direct interaction with the support is weak, and it is easy to be reduced to cause catalyst deactivation. In addition, the preparation methods of the above-mentioned carriers are relatively complicated, and require a carrier molding process in the later stage. Although the propane dehydrogenation conversion rate and olefin selectivity are high under certain conditions, the catalyst is prone to carbon deposition and deactivation under high temperature conditions, resulting in poor reaction stability and short service life of the catalyst.
发明内容Contents of the invention
针对现有技术中存在的问题,本发明的目的是提供一种用于丙烷脱氢制丙烯的催化剂及其制备方法,本发明可以获得一种负载Sn、Al双金属助剂、低Sn/Pt比、成型氧化铝为载体的高活性、高选择性和反应稳定性的催化剂,具有明显的社会效益和经济效益。For the problems existing in the prior art, the purpose of the present invention is to provide a kind of catalyst and preparation method thereof for propane dehydrogenation to propylene, the present invention can obtain a kind of supporting Sn, Al bimetallic promoter, low Sn/Pt It is a catalyst with high activity, high selectivity and reaction stability compared with shaped alumina as the carrier, which has obvious social and economic benefits.
本发明制备的用于丙烷脱氢制丙烯的催化剂中,以成型氧化铝为载体,以第Ⅳ族元素金属、第Ⅲ族元素金属为双金属助剂,以铂族元素金属为脱氢活性组分。In the catalyst prepared by the present invention for propane dehydrogenation to propylene, shaped alumina is used as a carrier, metals of group IV elements and metals of group III elements are used as bimetallic additives, and metals of platinum group elements are used as dehydrogenation active groups point.
本发明提供的用于丙烷脱氢制丙烯的催化剂的制备方法,过程为:The preparation method of the catalyst for propane dehydrogenation to propylene provided by the invention, the process is:
(1)采用共浸渍法将氧化铝载体放入含有助剂第Ⅲ族元素金属盐和第Ⅳ族元素金属盐的溶液中,浸渍2-12h。60-150℃干燥2-12h,400-700℃焙烧10-15h后得到催化剂载体。(1) Put the alumina carrier into a solution containing metal salts of Group III elements and metal salts of Group IV elements as additives by co-impregnation, and impregnate for 2-12 hours. Dry at 60-150° C. for 2-12 hours, and bake at 400-700° C. for 10-15 hours to obtain a catalyst carrier.
(2)采用真空浸渍法,在步骤(1)中所得的催化剂载体上负载催化剂的活性组分。将样品60-150℃干燥2-12h,400-700℃焙烧2-6h。(2) Using a vacuum impregnation method to load the active component of the catalyst on the catalyst carrier obtained in step (1). Dry the sample at 60-150°C for 2-12h, and bake at 400-700°C for 2-6h.
(3)上述步骤(2)的产物在400-700℃进行水蒸气处理脱氯2-6h,然后浸渍硝酸盐溶液引入碱金属助剂,将样品60-150℃干燥2-12h,400-700℃焙烧3-6h。(3) The product of the above step (2) is dechlorinated by water vapor treatment at 400-700°C for 2-6h, then immersed in nitrate solution to introduce alkali metal additives, and dried at 60-150°C for 2-12h, 400-700°C ℃ roasting 3-6h.
(4)上述步骤(3)的产物浸渍盐酸,60-150℃干燥2-12h,400-700℃焙烧2-6h。然后用硫化铵进行硫化,60-150℃干燥2-12h。(4) The product of the above step (3) is soaked in hydrochloric acid, dried at 60-150°C for 2-12h, and calcined at 400-700°C for 2-6h. Then sulfide with ammonium sulfide and dry at 60-150°C for 2-12h.
步骤(1)中所述的第Ⅳ族元素金属盐为锗或锡的硝酸盐或氯化物中的一种或者几种,所述第Ⅲ族元素金属盐为铝的硝酸盐或氯化物中的一种或者几种。The metal salt of the Group IV element described in step (1) is one or more of the nitrates or chlorides of germanium or tin, and the metal salt of the Group III element is the nitrate or chloride of aluminum One or several.
步骤(2)中所述的催化剂的活性组分为铂族元素金属铂、钯、铱、铹或锇中的一种或几种的组合;当上述活性组分为铂时,所用的铂源为氯铂酸、铂氨或乙酰丙酮氧铂中的一种或二种以上,当活性组分为钯、铱、铹或锇时金属源采用相应的金属氯化物或有机络合物。The active component of the catalyst described in step (2) is the combination of one or more of the platinum group elements metal platinum, palladium, iridium, cerbium or osmium; when the above-mentioned active component is platinum, the platinum source used It is one or more of chloroplatinic acid, platinum ammonia or oxyplatinum acetylacetonate. When the active component is palladium, iridium, rhodium or osmium, the metal source adopts the corresponding metal chloride or organic complex.
基于氧化铝载体的质量计算,助剂中第Ⅳ族元素金属的质量百分含量为0.001~2.5wt.%,第Ⅲ族元素金属的质量百分含量为0.001~5wt.%,催化剂的活性组分为金属Pt质量百分含量为0.1~0.8wt.%。Calculated based on the mass of the alumina carrier, the mass percentage of metals of group IV elements in the additives is 0.001-2.5wt.%, the mass percentage of metals of group III elements is 0.001-5wt.%, and the active group of the catalyst The mass percent content of metal Pt is 0.1-0.8wt.%.
步骤(1)中所述的助剂第Ⅲ族元素金属和第Ⅳ族元素金属的质量比在0.0~10.0。The mass ratio of the auxiliary agent group III element metal to group IV element metal in the step (1) is 0.0-10.0.
步骤(1)中所述的氧化铝载体为氧化铝小球、条形的氧化铝或颗粒状SB粉。The alumina carrier described in step (1) is alumina pellets, strip-shaped alumina or granular SB powder.
所述的第Ⅳ族元素金属助剂和活性组分铂族元素金属的质量比在0~1.5。The mass ratio of the metal promoter of group IV element to the platinum group element metal of the active component is 0-1.5.
Sn和Al以共浸渍方式引入到氧化铝载体中,脱氢活性组分Pt族金属元素通过真空浸渍法引入载体。Sn and Al are introduced into the alumina carrier by co-impregnation, and the dehydrogenation active component Pt group metal elements are introduced into the carrier by vacuum impregnation.
步骤1中所述的助剂为第Ⅳ族元素金属选自锗、锡中的一种或者几种的组合和第Ⅲ族元素金属选自铝源中的一种或者多种金属组合。所用的盐溶液可以是硝酸盐和氯化物,如SnCl4、SnCl2、Al(NO3)3、AlCl3等。The auxiliary agent described in step 1 is a combination of one or more metals of group IV elements selected from germanium and tin, and a combination of one or more metals of group III elements selected from aluminum sources. The salt solution used may be nitrate and chloride, such as SnCl 4 , SnCl 2 , Al(NO 3 ) 3 , AlCl 3 and the like.
步骤1中所述的氧化铝载体包括国外公司提供的几种氧化铝小球、国产的几种氧化铝小球、自制条形氧化铝和自制颗粒状SB粉。The alumina carrier described in step 1 includes several kinds of alumina pellets provided by foreign companies, several kinds of domestic alumina pellets, self-made strip-shaped alumina and self-made granular SB powder.
上述技术方案中,步骤(1)干燥温度优选110-130℃,干燥时间优选5-7h,焙烧温度优选500-600℃,焙烧时间优选11-13h;步骤(2)、(3)、(4)的干燥温度优选110-130℃,干燥时间优选5-7h,焙烧温度优选500-600℃,焙烧时间优选3-5h;步骤(3)的脱氯处理温度优选500-600℃,脱氯时间优选4-5h。In the above-mentioned technical scheme, the drying temperature of step (1) is preferably 110-130°C, the drying time is preferably 5-7h, the roasting temperature is preferably 500-600°C, and the roasting time is preferably 11-13h; steps (2), (3), (4 ) drying temperature is preferably 110-130°C, drying time is preferably 5-7h, the roasting temperature is preferably 500-600°C, and the roasting time is preferably 3-5h; the dechlorination treatment temperature of step (3) is preferably 500-600°C, and the dechlorination time Preferably 4-5h.
本发明所述的丙烷脱氢制丙烯催化剂采用了流化床、移动床或者固定床反应器,优选固定床反应器。反应条件:常压;反应温度为620℃;丙烷的质量空速为6.0h-1;氢烃比为1.0;产物分析采用气相色谱在线分析脱氢产物中的丙烷丙烯含量,并计算反应的转化率、丙烯的选择性以及收率。The propane dehydrogenation to propylene catalyst of the present invention adopts a fluidized bed, moving bed or fixed bed reactor, preferably a fixed bed reactor. Reaction conditions: normal pressure; reaction temperature is 620°C; mass space velocity of propane is 6.0h -1 ; hydrogen-to-hydrocarbon ratio is 1.0; product analysis uses gas chromatography to analyze the content of propane and propylene in the dehydrogenation product online, and calculate the conversion of the reaction rate, propylene selectivity and yield.
本发明的特点为:The features of the present invention are:
(1)在氧化铝载体上将Al和Sn以双助剂形式通过共浸渍方法引入可以使Sn在载体中以原子水平更均匀地分散,有利于其与载体的充分作用。共浸渍引入的Al和Sn助剂焙烧之后形成新鲜的氧化铝岛可作为桥梁,大大增加助剂Sn原子与氧化铝载体之间的作用力,有利于抑制Sn4+被还原成零价Sn0,从而提高了催化剂的脱氢活性、稳定性和丙烯的选择性。(1) The introduction of Al and Sn in the form of dual additives on the alumina support through the co-impregnation method can make Sn more uniformly dispersed in the support at the atomic level, which is conducive to its full interaction with the support. The Al and Sn additives introduced by co-impregnation can form fresh alumina islands after roasting, which can serve as bridges, greatly increasing the force between the additive Sn atoms and the alumina support, which is beneficial to inhibit the reduction of Sn 4+ to zero-valent Sn 0 , thereby improving the dehydrogenation activity, stability and selectivity of propylene of the catalyst.
如附图1、2所示可以发现,采用不同公司提供的氧化铝小球做载体,共浸渍Sn-Al做助剂,负载Pt做催化剂的活性组分制备的丙烷脱氢催化剂的转化率、选择性和稳定性均明显提高。As shown in accompanying drawings 1 and 2, it can be found that the conversion rate, Both selectivity and stability were significantly improved.
(2)以Sn、Al为双金属助剂的氧化铝为载体,浸渍法负载铂族元素金属、第Ⅲ族和第Ⅳ族元素制得丙烷脱氢制丙烯的催化剂。这种方法制备的催化剂中Al、Sn双金属助剂岛有利于提高铂族元素活性组分与载体的作用力以及其在载体表面的分散度和稳定性,从而阻止脱氢活性金属在反应过程中的团聚。氧化铝载体上后浸渍的Al助剂可形成新鲜的氧化铝岛,提高金属-助剂-载体直接的相互作用,从而提高了催化剂的脱氢活性、烯烃的选择性和催化剂的稳定性。(2) Using alumina as a carrier with Sn and Al as bimetallic additives, impregnation method supports platinum group metals, group III and group IV elements to prepare a catalyst for propane dehydrogenation to propylene. In the catalyst prepared by this method, the island of Al and Sn bimetallic promoters is conducive to improving the interaction between the active components of the platinum group elements and the support, as well as its dispersion and stability on the surface of the support, thereby preventing the dehydrogenation of active metals in the reaction process. reunion in. The post-impregnated Al promoter on the alumina support can form fresh alumina islands and enhance the direct metal-promoter-support interaction, thereby improving the dehydrogenation activity, olefin selectivity, and catalyst stability of the catalyst.
(3)本发明中超低的Sn/Pt比以及二者超强的相互作用有效地减少了反应过程中Sn4+被还原成金属Sn,从而有利于催化剂活性、稳定性和选择性的提高。(3) The ultra-low Sn/Pt ratio and the super-strong interaction between the two in the present invention effectively reduce the reduction of Sn 4+ to metal Sn during the reaction process, which is beneficial to the improvement of catalyst activity, stability and selectivity.
(4)催化剂的载体选用成型的氧化铝小球,该氧化铝小球具有大的孔径、比表面及高的热稳定性,且省去了载体成型过程。载体中助剂引入采用大家熟知的浸渍法,操作简单。(4) The carrier of the catalyst is formed alumina pellets, which have large pore size, specific surface area and high thermal stability, and the carrier molding process is omitted. The introduction of the additives in the carrier adopts the well-known impregnation method, and the operation is simple.
附图说明Description of drawings
图1Pt-Sn-Al/氧化铝小球A催化剂丙烷脱氢反应的丙烷转化率、丙烯选择性和丙烯产率。评价条件:催化剂质量1.9g,丙烷质量空速6h-1,常压,反应温度620℃,氢气/丙烷体积比为1:1。Fig. 1 Propane conversion, propylene selectivity and propylene yield of Pt-Sn-Al/alumina pellet A catalyst for propane dehydrogenation. Evaluation conditions: catalyst mass 1.9g, propane mass space velocity 6h-1, normal pressure, reaction temperature 620°C, hydrogen/propane volume ratio 1:1.
图2Pt-Sn-Al/氧化铝小球B催化剂丙烷脱氢反应的丙烷转化率、丙烯选择性和丙烯产率。评价条件:催化剂质量1.9g,丙烷质量空速6h-1,常压,反应温度620℃,氢气/丙烷体积比为1:1。Fig. 2 Propane conversion, propylene selectivity, and propylene yield for propane dehydrogenation over Pt-Sn-Al/alumina pellet B catalyst. Evaluation conditions: catalyst mass 1.9g, propane mass space velocity 6h -1 , normal pressure, reaction temperature 620°C, hydrogen/propane volume ratio 1:1.
具体实施方式detailed description
实施例1Example 1
浸渍法制备Sn-Al/Al2O3载体。取2ml Al(NO3)3(0.05gAl/ml)溶液和2.44ml(0.025gSn/ml)SnCl4的稀盐酸溶液放入200ml烧杯中,加入20ml去离子水,混合均匀。称取氧化铝A小球10g加入上述溶液中,放置吸附4h。60℃干燥4h,120℃干燥4h,550℃焙烧12h得到双助剂的催化剂载体。Sn-Al/Al 2 O 3 support was prepared by impregnation method. Take 2ml of Al(NO 3 ) 3 (0.05gAl/ml) solution and 2.44ml (0.025gSn/ml) SnCl 4 dilute hydrochloric acid solution into a 200ml beaker, add 20ml of deionized water, and mix well. Weigh 10 g of alumina A pellets and add to the above solution, let it stand for adsorption for 4 hours. Dry at 60°C for 4 hours, dry at 120°C for 4 hours, and calcinate at 550°C for 12 hours to obtain a catalyst carrier with dual promoters.
取10g上述载体放入250ml抽滤瓶,抽真空0.5h。加入1.35ml(0.037gPt/ml)的氯铂酸溶液和2.4ml的10%稀盐酸。60℃干燥4h,120℃干燥4h,550℃焙烧4h。Take 10g of the above-mentioned carrier and put it into a 250ml suction filter bottle, and vacuumize for 0.5h. Add 1.35ml (0.037gPt/ml) of chloroplatinic acid solution and 2.4ml of 10% dilute hydrochloric acid. Dry at 60°C for 4 hours, dry at 120°C for 4 hours, and bake at 550°C for 4 hours.
然后将制备的催化剂在550℃进行水蒸气处理4h;然后浸渍5.6mlKNO3(0.025gK/ml)溶液引入碱金属助剂,将样品120℃干燥4h,550℃焙烧4h;浸渍1.2ml HCl(10%)的稀盐酸,120℃干燥4h,550℃焙烧4h。然后用1.0ml(NH4)2S(2%)硫化铵进行硫化,120℃充分干燥4h后备用。Then the prepared catalyst was subjected to steam treatment at 550°C for 4h; then impregnated with 5.6ml KNO 3 (0.025gK/ml) solution to introduce alkali metal additives, dried the sample at 120°C for 4h, and roasted at 550°C for 4h; impregnated with 1.2ml HCl (10 %) of dilute hydrochloric acid, dried at 120°C for 4h, and roasted at 550°C for 4h. Then use 1.0ml (NH 4 ) 2 S (2%) ammonium sulfide for sulfidation, fully dry at 120°C for 4 hours before use.
评价条件:催化剂在丙烷脱氢反应前用氢气,480℃还原2h,用于丙烷脱氢反应。催化剂质量1.9g,丙烷质量空速6h-1,常压,反应温度620℃,氢气/丙烷体积比为1:1。Evaluation conditions: before the propane dehydrogenation reaction, the catalyst was reduced with hydrogen at 480°C for 2 hours, and used for the propane dehydrogenation reaction. Catalyst mass 1.9g, propane mass space velocity 6h -1 , normal pressure, reaction temperature 620°C, hydrogen/propane volume ratio 1:1.
反应结果如下:反应10h后,Al-Sn双金属助剂的氧化铝小球为载体的丙烷脱氢制丙烯催化剂的丙烷转化率为38.4%,丙烯选择性为92.9%,丙烯产率为35.7%(表1)。The reaction results are as follows: after 10 hours of reaction, the propane conversion rate of the propane dehydrogenation propylene catalyst supported by the Al-Sn bimetallic aided alumina pellets is 38.4%, the propylene selectivity is 92.9%, and the propylene yield is 35.7%. (Table 1).
实施例2Example 2
浸渍法制备Sn-Al/Al2O3载体。取4.5ml Al(NO3)3(0.05gAl/ml)溶液和2.44ml(0.025gSn/ml)SnCl4的稀盐酸溶液放入200ml烧杯中,加入20ml去离子水,混合均匀。称取氧化铝A小球10g加入上述溶液中,放置吸附4h。60℃干燥4h,120℃干燥4h,550℃焙烧12h得到双助剂的催化剂载体。Sn-Al/Al 2 O 3 support was prepared by impregnation method. Take 4.5ml Al(NO 3 ) 3 (0.05gAl/ml) solution and 2.44ml (0.025gSn/ml) SnCl 4 dilute hydrochloric acid solution into a 200ml beaker, add 20ml deionized water, and mix well. Weigh 10 g of alumina A pellets and add to the above solution, let it stand for adsorption for 4 hours. Dry at 60°C for 4 hours, dry at 120°C for 4 hours, and calcinate at 550°C for 12 hours to obtain a catalyst carrier with dual promoters.
取10g上述载体放入250ml抽滤瓶,抽真空0.5h。加入1.35ml(0.037gPt/ml)的氯铂酸溶液和2.4ml的10%稀盐酸。60℃干燥4h,120℃干燥4h,550℃焙烧4h。Take 10g of the above-mentioned carrier and put it into a 250ml suction filter bottle, and vacuumize for 0.5h. Add 1.35ml (0.037gPt/ml) of chloroplatinic acid solution and 2.4ml of 10% dilute hydrochloric acid. Dry at 60°C for 4 hours, dry at 120°C for 4 hours, and bake at 550°C for 4 hours.
然后将制备的催化剂在550℃进行水蒸气处理4h;然后浸渍5.6mlKNO3(0.025gK/ml)溶液引入碱金属助剂,将样品120℃干燥4h,550℃焙烧4h;浸渍1.2ml HCl(10%)的稀盐酸,120℃干燥4h,550℃焙烧4h。然后用1.0ml(NH4)2S(2%)硫化铵进行硫化,120℃充分干燥2h后备用。Then the prepared catalyst was subjected to steam treatment at 550°C for 4h; then impregnated with 5.6ml KNO 3 (0.025gK/ml) solution to introduce alkali metal additives, dried the sample at 120°C for 4h, and roasted at 550°C for 4h; impregnated with 1.2ml HCl (10 %) of dilute hydrochloric acid, dried at 120°C for 4h, and roasted at 550°C for 4h. Then use 1.0ml (NH 4 ) 2 S (2%) ammonium sulfide for sulfidation, fully dry at 120°C for 2 hours before use.
评价条件:催化剂在丙烷脱氢反应前用氢气,480℃还原2h,用于丙烷脱氢反应。催化剂质量1.9g,丙烷质量空速6h-1,常压,反应温度620℃,氢气/丙烷体积比为1:1。Evaluation conditions: before the propane dehydrogenation reaction, the catalyst was reduced with hydrogen at 480°C for 2 hours, and used for the propane dehydrogenation reaction. Catalyst mass 1.9g, propane mass space velocity 6h -1 , normal pressure, reaction temperature 620°C, hydrogen/propane volume ratio 1:1.
反应结果如下:反应10h后,Al-Sn双金属助剂的氧化铝小球为载体的丙烷脱氢制丙烯催化剂的丙烷转化率为39.2%,丙烯选择性为92.6%,丙烯产率为36.3%(表1)。The reaction results are as follows: after 10 hours of reaction, the propane conversion rate of the propane dehydrogenation to propylene catalyst supported by the Al-Sn bimetallic aided alumina pellets is 39.2%, the propylene selectivity is 92.6%, and the propylene yield is 36.3%. (Table 1).
实施例3Example 3
浸渍法制备Sn-Al/Al2O3载体。取9ml Al(NO3)3(0.05gAl/ml)溶液和2.44ml(0.025gSn/ml)SnCl4的稀盐酸溶液放入200ml烧杯中,加入20ml去离子水,混合均匀。称取氧化铝A小球10g加入上述溶液中,放置吸附4h。60℃干燥4h,120℃干燥4h,550℃焙烧12h得到双助剂的催化剂载体。Sn-Al/Al 2 O 3 support was prepared by impregnation method. Take 9ml of Al(NO 3 ) 3 (0.05gAl/ml) solution and 2.44ml (0.025gSn/ml) of SnCl 4 dilute hydrochloric acid solution into a 200ml beaker, add 20ml of deionized water, and mix well. Weigh 10 g of alumina A pellets and add to the above solution, let it stand for adsorption for 4 hours. Dry at 60°C for 4 hours, dry at 120°C for 4 hours, and calcinate at 550°C for 12 hours to obtain a catalyst carrier with dual promoters.
取10g上述载体放入250ml抽滤瓶,抽真空0.5h。加入1.35ml(0.037gPt/ml)的氯铂酸溶液和2.4ml的10%稀盐酸。60℃干燥4h,120℃干燥4h,550℃焙烧4h。Take 10g of the above-mentioned carrier and put it into a 250ml suction filter bottle, and vacuumize for 0.5h. Add 1.35ml (0.037gPt/ml) of chloroplatinic acid solution and 2.4ml of 10% dilute hydrochloric acid. Dry at 60°C for 4 hours, dry at 120°C for 4 hours, and bake at 550°C for 4 hours.
然后将制备的催化剂在550℃进行水蒸气处理4h;然后浸渍5.6mlKNO3(0.025gK/ml)溶液引入碱金属助剂,将样品120℃干燥4h,550℃焙烧4h;浸渍1.2ml HCl(10%)的稀盐酸,120℃干燥4h,550℃焙烧4h。然后用1.0ml(NH4)2S(2%)硫化铵进行硫化,120℃充分干燥4h后备用。Then the prepared catalyst was subjected to steam treatment at 550°C for 4h; then impregnated with 5.6ml KNO 3 (0.025gK/ml) solution to introduce alkali metal additives, dried the sample at 120°C for 4h, and roasted at 550°C for 4h; impregnated with 1.2ml HCl (10 %) of dilute hydrochloric acid, dried at 120°C for 4h, and roasted at 550°C for 4h. Then use 1.0ml (NH 4 ) 2 S (2%) ammonium sulfide for sulfidation, fully dry at 120°C for 4 hours before use.
评价条件:催化剂在丙烷脱氢反应前用氢气,480℃还原2h,用于丙烷脱氢反应。催化剂质量1.9g,丙烷质量空速6h-1,常压,反应温度620℃,氢气/丙烷体积比为1:1。Evaluation conditions: before the propane dehydrogenation reaction, the catalyst was reduced with hydrogen at 480°C for 2 hours, and used for the propane dehydrogenation reaction. Catalyst mass 1.9g, propane mass space velocity 6h -1 , normal pressure, reaction temperature 620°C, hydrogen/propane volume ratio 1:1.
反应结果如下:反应10h后,Al-Sn双金属助剂的氧化铝小球为载体的丙烷脱氢制丙烯催化剂的丙烷转化率为37.6%,丙烯选择性为93.9%,丙烯产率为35.3%(表1)。The reaction results are as follows: after 10 hours of reaction, the propane conversion rate of the propane dehydrogenation propylene catalyst supported by the Al-Sn bimetallic aided alumina ball is 37.6%, the propylene selectivity is 93.9%, and the propylene yield is 35.3%. (Table 1).
比较例1Comparative example 1
为了和Al-Sn双金属助剂的氧化铝小球为载体的丙烷脱氢制丙烯催化剂性能进行比较,浸渍法制备Pt-Sn/Al2O3载体。取2.44ml(0.025gSn/ml)SnCl4的稀盐酸溶液放入200ml烧杯中,加入20ml去离子水,混合均匀。称取氧化铝A小球10g加入上述溶液中,放置吸附4h。60℃干燥4h,120℃干燥4h,550℃焙烧12h得到双助剂的催化剂载体。In order to compare the performance of the propane dehydrogenation to propylene catalyst supported by Al-Sn bimetallic promoters on alumina pellets, Pt-Sn/Al 2 O 3 supports were prepared by impregnation method. Take 2.44ml (0.025gSn/ml) of dilute hydrochloric acid solution of SnCl 4 into a 200ml beaker, add 20ml of deionized water, and mix well. Weigh 10 g of alumina A pellets and add to the above solution, let it stand for adsorption for 4 hours. Dry at 60°C for 4 hours, dry at 120°C for 4 hours, and calcinate at 550°C for 12 hours to obtain a catalyst carrier with dual promoters.
取10g上述载体放入250ml抽滤瓶,抽真空0.5h。加入1.35ml(0.037gPt/ml)的氯铂酸溶液和2.4ml的10%稀盐酸。60℃干燥4h,120℃干燥4h,550℃焙烧4h。Take 10g of the above-mentioned carrier and put it into a 250ml suction filter bottle, and vacuumize for 0.5h. Add 1.35ml (0.037gPt/ml) of chloroplatinic acid solution and 2.4ml of 10% dilute hydrochloric acid. Dry at 60°C for 4 hours, dry at 120°C for 4 hours, and bake at 550°C for 4 hours.
然后将制备的催化剂在550℃进行水蒸气处理4h;然后浸渍5.6mlKNO3(0.025gK/ml)溶液引入碱金属助剂,将样品120℃干燥4h,550℃焙烧4h;浸渍1.2ml HCl(10%)的稀盐酸,120℃干燥4h,550℃焙烧4h。然后用1.0ml(NH4)2S(2%)硫化铵进行硫化,120℃充分干燥2h后备用。Then the prepared catalyst was subjected to steam treatment at 550°C for 4h; then impregnated with 5.6ml KNO 3 (0.025gK/ml) solution to introduce alkali metal additives, dried the sample at 120°C for 4h, and roasted at 550°C for 4h; impregnated with 1.2ml HCl (10 %) of dilute hydrochloric acid, dried at 120°C for 4h, and roasted at 550°C for 4h. Then use 1.0ml (NH 4 ) 2 S (2%) ammonium sulfide for sulfidation, fully dry at 120°C for 2 hours before use.
评价条件:催化剂在丙烷脱氢反应前用氢气,480℃还原2h,用于丙烷脱氢反应。催化剂质量1.9g,丙烷质量空速6h-1,常压,反应温度620℃,氢气/丙烷体积比为1:1。Evaluation conditions: before the propane dehydrogenation reaction, the catalyst was reduced with hydrogen at 480°C for 2 hours, and used for the propane dehydrogenation reaction. Catalyst mass 1.9g, propane mass space velocity 6h -1 , normal pressure, reaction temperature 620°C, hydrogen/propane volume ratio 1:1.
反应结果如下:反应10h后,Al-Sn双金属助剂的氧化铝小球为载体的丙烷脱氢制丙烯催化剂的丙烷转化率为36.2%,丙烯选择性为88.8%,丙烯产率为32.2%(表1)。The reaction results are as follows: after 10 hours of reaction, the propane conversion rate of the propane dehydrogenation propylene catalyst supported by the Al-Sn bimetallic aided alumina pellets is 36.2%, the propylene selectivity is 88.8%, and the propylene yield rate is 32.2%. (Table 1).
表1Pt-Sn-Al/氧化铝小球A催化剂丙烷脱氢反应10h的丙烷转化率、丙烯选择性和丙烯产率。评价条件:催化剂质量1.9g,丙烷质量空速6h-1,常压,反应温度620℃,氢气/丙烷体积比为1:1。Table 1 Propane conversion, propylene selectivity and propylene yield of Pt-Sn-Al/alumina pellet A catalyst for propane dehydrogenation reaction 10h. Evaluation conditions: catalyst mass 1.9g, propane mass space velocity 6h -1 , normal pressure, reaction temperature 620°C, hydrogen/propane volume ratio 1:1.
实施例4Example 4
浸渍法制备Sn-Al/Al2O3载体。取2ml Al(NO3)3(0.05gAl/ml)溶液和2.44ml(0.025gSn/ml)SnCl4的稀盐酸溶液放入200ml烧杯中,加入20ml去离子水,混合均匀。称取氧化铝B小球10g加入上述溶液中,放置吸附4h。60℃干燥4h,120℃干燥4h,550℃焙烧12h得到双助剂的催化剂载体。Sn-Al/Al 2 O 3 support was prepared by impregnation method. Take 2ml of Al(NO 3 ) 3 (0.05gAl/ml) solution and 2.44ml (0.025gSn/ml) SnCl 4 dilute hydrochloric acid solution into a 200ml beaker, add 20ml of deionized water, and mix well. Weigh 10 g of alumina B pellets and add to the above solution, and let it stand for adsorption for 4 hours. Dry at 60°C for 4 hours, dry at 120°C for 4 hours, and calcinate at 550°C for 12 hours to obtain a catalyst carrier with dual promoters.
取10g上述载体放入250ml抽滤瓶,抽真空0.5h。加入1.35ml(0.037gPt/ml)的氯铂酸溶液和2.4ml的10%稀盐酸。60℃干燥4h,120℃干燥4h,550℃焙烧4h。Take 10g of the above-mentioned carrier and put it into a 250ml suction filter bottle, and vacuumize for 0.5h. Add 1.35ml (0.037gPt/ml) of chloroplatinic acid solution and 2.4ml of 10% dilute hydrochloric acid. Dry at 60°C for 4 hours, dry at 120°C for 4 hours, and bake at 550°C for 4 hours.
然后将制备的催化剂在550℃进行水蒸气处理4h;然后浸渍5.6mlKNO3(0.025gK/ml)溶液引入碱金属助剂,将样品120℃干燥4h,550℃焙烧4h;浸渍1.2ml HCl(10%)的稀盐酸,120℃干燥4h,550℃焙烧4h。然后用1.0ml(NH4)2S(2%)硫化铵进行硫化,120℃充分干燥4h后备用。Then the prepared catalyst was subjected to steam treatment at 550°C for 4h; then impregnated with 5.6ml KNO 3 (0.025gK/ml) solution to introduce alkali metal additives, dried the sample at 120°C for 4h, and roasted at 550°C for 4h; impregnated with 1.2ml HCl (10 %) of dilute hydrochloric acid, dried at 120°C for 4h, and roasted at 550°C for 4h. Then use 1.0ml (NH 4 ) 2 S (2%) ammonium sulfide for sulfidation, fully dry at 120°C for 4 hours before use.
评价条件:催化剂在丙烷脱氢反应前用氢气,480℃还原2h,用于丙烷脱氢反应。催化剂质量1.9g,丙烷质量空速6h-1,常压,反应温度620℃,氢气/丙烷体积比为1:1。Evaluation conditions: before the propane dehydrogenation reaction, the catalyst was reduced with hydrogen at 480°C for 2 hours, and used for the propane dehydrogenation reaction. Catalyst mass 1.9g, propane mass space velocity 6h -1 , normal pressure, reaction temperature 620°C, hydrogen/propane volume ratio 1:1.
反应结果如下:反应10h后,Al-Sn双金属助剂的氧化铝小球为载体的丙烷脱氢制丙烯催化剂的丙烷转化率为37.8%,丙烯选择性为91.4%,丙烯产率为34.5%(表2)。The reaction results are as follows: after 10 hours of reaction, the propane conversion rate of the propane dehydrogenation propylene catalyst supported by the Al-Sn bimetallic aided alumina ball is 37.8%, the propylene selectivity is 91.4%, and the propylene yield is 34.5%. (Table 2).
实施例5Example 5
浸渍法制备Sn-Al/Al2O3载体。取4.5ml Al(NO3)3(0.05gAl/ml)溶液和2.44ml(0.025gSn/ml)SnCl4的稀盐酸溶液放入200ml烧杯中,加入20ml去离子水,混合均匀。称取氧化铝B小球10g加入上述溶液中,放置吸附4h。60℃干燥4h,120℃干燥4h,550℃焙烧12h得到双助剂的催化剂载体。Sn-Al/Al 2 O 3 support was prepared by impregnation method. Take 4.5ml Al(NO 3 ) 3 (0.05gAl/ml) solution and 2.44ml (0.025gSn/ml) SnCl 4 dilute hydrochloric acid solution into a 200ml beaker, add 20ml deionized water, and mix well. Weigh 10 g of alumina B pellets and add to the above solution, and let it stand for adsorption for 4 hours. Dry at 60°C for 4 hours, dry at 120°C for 4 hours, and calcinate at 550°C for 12 hours to obtain a catalyst carrier with dual promoters.
取10g上述载体放入250ml抽滤瓶,抽真空0.5h。加入1.35ml(0.037gPt/ml)的氯铂酸溶液和2.4ml的10%稀盐酸。60℃干燥4h,120℃干燥4h,550℃焙烧4h。Take 10g of the above-mentioned carrier and put it into a 250ml suction filter bottle, and vacuumize for 0.5h. Add 1.35ml (0.037gPt/ml) of chloroplatinic acid solution and 2.4ml of 10% dilute hydrochloric acid. Dry at 60°C for 4 hours, dry at 120°C for 4 hours, and bake at 550°C for 4 hours.
然后将制备的催化剂在550℃进行水蒸气处理4h;然后浸渍5.6mlKNO3(0.025gK/ml)溶液引入碱金属助剂,将样品120℃干燥4h,550℃焙烧4h;浸渍1.2ml HCl(10%)的稀盐酸,120℃干燥4h,550℃焙烧4h。然后用1.0ml(NH4)2S(2%)硫化铵进行硫化,120℃充分干燥4h后备用。Then the prepared catalyst was subjected to steam treatment at 550°C for 4h; then impregnated with 5.6ml KNO 3 (0.025gK/ml) solution to introduce alkali metal additives, dried the sample at 120°C for 4h, and roasted at 550°C for 4h; impregnated with 1.2ml HCl (10 %) of dilute hydrochloric acid, dried at 120°C for 4h, and roasted at 550°C for 4h. Then use 1.0ml (NH 4 ) 2 S (2%) ammonium sulfide for sulfidation, fully dry at 120°C for 4 hours before use.
评价条件:催化剂在丙烷脱氢反应前用氢气,480℃还原2h,用于丙烷脱氢反应。催化剂质量1.9g,丙烷质量空速6h-1,常压,反应温度620℃,氢气/丙烷体积比为1:1。Evaluation conditions: before the propane dehydrogenation reaction, the catalyst was reduced with hydrogen at 480°C for 2 hours, and used for the propane dehydrogenation reaction. Catalyst mass 1.9g, propane mass space velocity 6h -1 , normal pressure, reaction temperature 620°C, hydrogen/propane volume ratio 1:1.
反应结果如下:反应10h后,Al-Sn双金属助剂的氧化铝小球为载体的丙烷脱氢制丙烯催化剂的丙烷转化率为36.7%,丙烯选择性为93.6%,丙烯产率为34.3%(表2)。The reaction results are as follows: after 10 hours of reaction, the propane conversion rate of the propane dehydrogenation propylene catalyst supported by the Al-Sn bimetallic aided alumina pellets is 36.7%, the propylene selectivity is 93.6%, and the propylene yield rate is 34.3%. (Table 2).
实施例6Example 6
浸渍法制备Sn-Al/Al2O3载体。取9ml Al(NO3)3(0.05gAl/ml)溶液和2.44ml(0.025gSn/ml)SnCl4的稀盐酸溶液放入200ml烧杯中,加入20ml去离子水,混合均匀。称取氧化铝B小球10g加入上述溶液中,放置吸附4h。60℃干燥4h,120℃干燥4h,550℃焙烧12h得到双助剂的催化剂载体。Sn-Al/Al 2 O 3 support was prepared by impregnation method. Take 9ml of Al(NO 3 ) 3 (0.05gAl/ml) solution and 2.44ml (0.025gSn/ml) of SnCl 4 dilute hydrochloric acid solution into a 200ml beaker, add 20ml of deionized water, and mix well. Weigh 10 g of alumina B pellets and add to the above solution, and let it stand for adsorption for 4 hours. Dry at 60°C for 4 hours, dry at 120°C for 4 hours, and calcinate at 550°C for 12 hours to obtain a catalyst carrier with dual promoters.
取10g上述载体放入250ml抽滤瓶,抽真空0.5h。加入1.35ml(0.037gPt/ml)的氯铂酸溶液和2.4ml的10%稀盐酸。60℃干燥4h,120℃干燥4h,550℃焙烧4h。Take 10g of the above-mentioned carrier and put it into a 250ml suction filter bottle, and vacuumize for 0.5h. Add 1.35ml (0.037gPt/ml) of chloroplatinic acid solution and 2.4ml of 10% dilute hydrochloric acid. Dry at 60°C for 4 hours, dry at 120°C for 4 hours, and bake at 550°C for 4 hours.
然后将制备的催化剂在550℃进行水蒸气处理4h;然后浸渍5.6mlKNO3(0.025gK/ml)溶液引入碱金属助剂,将样品120℃干燥4h,550℃焙烧4h;浸渍1.2ml HCl(10%)的稀盐酸,120℃干燥4h,550℃焙烧4h。然后用1.0ml(NH4)2S(2%)硫化铵进行硫化,120℃充分干燥2h后备用。Then the prepared catalyst was subjected to steam treatment at 550°C for 4h; then impregnated with 5.6ml KNO 3 (0.025gK/ml) solution to introduce alkali metal additives, dried the sample at 120°C for 4h, and roasted at 550°C for 4h; impregnated with 1.2ml HCl (10 %) of dilute hydrochloric acid, dried at 120°C for 4h, and roasted at 550°C for 4h. Then use 1.0ml (NH 4 ) 2 S (2%) ammonium sulfide for sulfidation, fully dry at 120°C for 2 hours before use.
评价条件:催化剂在丙烷脱氢反应前用氢气,480℃还原2h,用于丙烷脱氢反应。催化剂质量1.9g,丙烷质量空速6h-1,常压,反应温度620℃,氢气/丙烷体积比为1:1。Evaluation conditions: before the propane dehydrogenation reaction, the catalyst was reduced with hydrogen at 480°C for 2 hours, and used for the propane dehydrogenation reaction. Catalyst mass 1.9g, propane mass space velocity 6h -1 , normal pressure, reaction temperature 620°C, hydrogen/propane volume ratio 1:1.
反应结果如下:反应10h后,Al-Sn双金属助剂的氧化铝小球为载体的丙烷脱氢制丙烯催化剂的丙烷转化率为36.5%,丙烯选择性为94.2%,丙烯产率为34.4%(表2)。The reaction results are as follows: after 10 hours of reaction, the propane conversion rate of the propane dehydrogenation propylene catalyst supported by the Al-Sn bimetallic aided alumina ball is 36.5%, the propylene selectivity is 94.2%, and the propylene yield is 34.4%. (Table 2).
表2Pt-Sn-Al/氧化铝小球B催化剂丙烷脱氢反应10h的丙烷转化率、丙烯选择性和丙烯产率。评价条件:催化剂质量1.9g,丙烷质量空速6h-1,常压,反应温度620℃,氢气/丙烷体积比为1:1。Table 2 Propane conversion, propylene selectivity and propylene yield of Pt-Sn-Al/alumina pellet B catalyst for propane dehydrogenation reaction for 10 h. Evaluation conditions: catalyst mass 1.9g, propane mass space velocity 6h -1 , normal pressure, reaction temperature 620°C, hydrogen/propane volume ratio 1:1.
比较例2Comparative example 2
为了和Al-Sn双金属助剂的氧化铝小球为载体的丙烷脱氢制丙烯催化剂性能进行比较,浸渍法制备Pt-Sn/Al2O3载体。取2.44ml(0.025gSn/ml)SnCl4的稀盐酸溶液放入200ml烧杯中,加入20ml去离子水,混合均匀。称取氧化铝B小球10g加入上述溶液中,放置吸附4h。60℃干燥4h,120℃干燥4h,550℃焙烧12h得到双助剂的催化剂载体。In order to compare the performance of the propane dehydrogenation to propylene catalyst supported by Al-Sn bimetallic promoters on alumina pellets, Pt-Sn/Al 2 O 3 supports were prepared by impregnation method. Take 2.44ml (0.025gSn/ml) of dilute hydrochloric acid solution of SnCl 4 into a 200ml beaker, add 20ml of deionized water, and mix well. Weigh 10 g of alumina B pellets and add to the above solution, and let it stand for adsorption for 4 hours. Dry at 60°C for 4 hours, dry at 120°C for 4 hours, and calcinate at 550°C for 12 hours to obtain a catalyst carrier with dual promoters.
取10g上述载体放入250ml抽滤瓶,抽真空0.5h。加入1.35ml(0.037gPt/ml)的氯铂酸溶液和2.4ml的10%稀盐酸。60℃干燥4h,120℃干燥4h,550℃焙烧4h。Take 10g of the above-mentioned carrier and put it into a 250ml suction filter bottle, and vacuumize for 0.5h. Add 1.35ml (0.037gPt/ml) of chloroplatinic acid solution and 2.4ml of 10% dilute hydrochloric acid. Dry at 60°C for 4 hours, dry at 120°C for 4 hours, and bake at 550°C for 4 hours.
然后将制备的催化剂在550℃进行水蒸气处理4h;然后浸渍5.6mlKNO3(0.025gK/ml)溶液引入碱金属助剂,将样品120℃干燥4h,550℃焙烧4h;浸渍1.2ml HCl(10%)的稀盐酸,120℃干燥4h,550℃焙烧4h。然后用1.0ml(NH4)2S(2%)硫化铵进行硫化,120℃充分干燥3h后备用。Then the prepared catalyst was subjected to steam treatment at 550°C for 4h; then impregnated with 5.6ml KNO 3 (0.025gK/ml) solution to introduce alkali metal additives, dried the sample at 120°C for 4h, and roasted at 550°C for 4h; impregnated with 1.2ml HCl (10 %) of dilute hydrochloric acid, dried at 120°C for 4h, and roasted at 550°C for 4h. Then use 1.0ml (NH 4 ) 2 S (2%) ammonium sulfide for sulfidation, fully dry at 120°C for 3 hours, and use it for later use.
评价条件:催化剂在丙烷脱氢反应前用氢气,480℃还原2h,用于丙烷脱氢反应。催化剂质量1.9g,丙烷质量空速6h-1,常压,反应温度620℃,氢气/丙烷体积比为1:1。Evaluation conditions: before the propane dehydrogenation reaction, the catalyst was reduced with hydrogen at 480°C for 2 hours, and used for the propane dehydrogenation reaction. Catalyst mass 1.9g, propane mass space velocity 6h -1 , normal pressure, reaction temperature 620°C, hydrogen/propane volume ratio 1:1.
反应结果如下:反应10h后,Al-Sn双金属助剂的氧化铝小球为载体的丙烷脱氢制丙烯催化剂的丙烷转化率为35.6%,丙烯选择性为91.6%,丙烯产率为32.6%(表2)。The reaction results are as follows: after 10 hours of reaction, the propane conversion rate of the propane dehydrogenation propylene catalyst supported by the Al-Sn bimetallic aided alumina ball is 35.6%, the propylene selectivity is 91.6%, and the propylene yield is 32.6%. (Table 2).
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