CN106787803A - Full-power converter for wind generating set - Google Patents
Full-power converter for wind generating set Download PDFInfo
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- CN106787803A CN106787803A CN201611249257.6A CN201611249257A CN106787803A CN 106787803 A CN106787803 A CN 106787803A CN 201611249257 A CN201611249257 A CN 201611249257A CN 106787803 A CN106787803 A CN 106787803A
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M5/00—Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases
- H02M5/40—Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into DC
- H02M5/42—Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into DC by static converters
- H02M5/44—Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into DC by static converters using discharge tubes or semiconductor devices to convert the intermediate DC into AC
- H02M5/453—Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into DC by static converters using discharge tubes or semiconductor devices to convert the intermediate DC into AC using devices of a triode or transistor type requiring continuous application of a control signal
- H02M5/458—Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into DC by static converters using discharge tubes or semiconductor devices to convert the intermediate DC into AC using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M5/4585—Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into DC by static converters using discharge tubes or semiconductor devices to convert the intermediate DC into AC using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only having a rectifier with controlled elements
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- H02J3/386—
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/76—Power conversion electric or electronic aspects
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- Engineering & Computer Science (AREA)
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- Control Of Eletrric Generators (AREA)
Abstract
本发明提供了一种用于风力发电机组的全功率变流器,包括:机舱变流系统,位于风力发电机组的机舱平台,被配置为将风力发电机组发出的低频交流电能转换为直流电能;直流电能传输单元,位于风力发电机组的塔筒内,被配置为将直流电能从机舱变流系统传输到塔底变流系统;以及塔底变流系统,位于风力发电机组的塔底平台,被配置为将直流电能转换成符合电网要求的工频交流电能。
The invention provides a full-power converter for a wind turbine, which includes: a nacelle converter system located on the nacelle platform of the wind turbine and configured to convert low-frequency AC power generated by the wind turbine into DC power; a DC power transmission unit located within the tower of the wind turbine and configured to transmit DC power from the nacelle converter system to the tower bottom converter system; and the tower bottom converter system located on the tower bottom platform of the wind turbine. Configured to convert DC power into power frequency AC power that meets grid requirements.
Description
技术领域technical field
本发明涉及风力发电领域,更具体地涉及一种用于风力发电机组的全功率变流器。The invention relates to the field of wind power generation, and more particularly relates to a full power converter for a wind power generating set.
背景技术Background technique
随着能源危机的加剧,新能源的开发与利用已成为研究的热点。风力发电机组是将风能转换为机械能,机械能带动发电机转子旋转,最终输出交流电的电力设备。风力发电机组因风量不稳定,故其输出的低频交流电的电压也不稳定,通常将风力发电机组输出的低频交流电能经过整流转变成直流电能,再经过逆变电路将直流电能转变成交流市电,才能保证稳定使用。With the intensification of the energy crisis, the development and utilization of new energy has become a research hotspot. A wind turbine is a power device that converts wind energy into mechanical energy, which drives the rotor of the generator to rotate, and finally outputs alternating current. Due to the unstable air volume of the wind turbine, the voltage of the low-frequency AC output is also unstable. Usually, the low-frequency AC energy output by the wind turbine is converted into DC power through rectification, and then the DC power is converted into AC mains power through an inverter circuit. , to ensure stable use.
目前的风力发电机组采用集中布局、一体化结构的全功率变流器进行能量的传送与转换。变流器整体位于风力发电机组的塔底部位,采用背靠背结构型式的交流-直流-交流的形式进行电能的传送与变换。这样的变流器模块集成化程度高,整套变流器系统均位于风力发电机组的塔底位置,空间占比大、设备集中、运维空间狭小,并且电能在风力发电机组内部传输过程中采用交流形式,这使得塔筒内使用的电缆数量多、损耗大。The current wind turbines use centralized layout and integrated full power converters for energy transmission and conversion. The converter is located at the bottom of the tower of the wind power generating set as a whole, and adopts the AC-DC-AC form of back-to-back structure to transmit and convert electric energy. Such a converter module has a high degree of integration, and the entire converter system is located at the bottom of the wind turbine tower, with a large space ratio, concentrated equipment, and a small operation and maintenance space. AC form, which leads to a large number of cables used in the tower and large losses.
发明内容Contents of the invention
针对以上的一个或多个问题,本发明提供了一种新的全功率变流器空间排列结构,主要对整流单元与逆变单元进行了空间上的分离:机侧整流单元位于机舱平台,网侧逆变单元位于塔底平台,从而整体优化了风力发电机组的布局,改善了变流器目前体积庞大、结构集中、模块维护更换空间狭小的问题,从根本上改变了变流器的结构与形式;并且在风力发电机组的塔筒内使用直流形式进行电能的传输,从而减小了线路能量损耗,降低了机组电缆的使用成本,简化了机组塔筒内的接线工艺。Aiming at one or more of the above problems, the present invention provides a new spatial arrangement structure of full power converters, which mainly separates the rectification unit and the inverter unit in space: the machine side rectification unit is located on the engine room platform, and the network The side inverter unit is located on the platform at the bottom of the tower, thereby optimizing the layout of the wind turbine as a whole, improving the problems of the current converter with bulky volume, centralized structure, and small space for module maintenance and replacement, and fundamentally changing the structure of the converter. form; and the DC form is used to transmit electric energy in the tower of the wind turbine, thereby reducing the energy loss of the line, reducing the cost of the unit cable, and simplifying the wiring process in the tower of the unit.
根据本发明实施例的用于风力发电机组的全功率变流器,包括:机舱变流系统,位于风力发电机组的机舱平台,被配置为将风力发电机组发出的低频交流电能转换为直流电能;直流电能传输单元,位于风力发电机组的塔筒内,被配置为将直流电能从机舱变流系统传输到塔底变流系统;以及塔底变流系统,位于风力发电机组的塔底平台,被配置为将直流电能转换成符合电网要求的工频交流电能。A full power converter for a wind power generating set according to an embodiment of the present invention includes: a nacelle converter system, located on a nacelle platform of the wind power generating set, configured to convert low-frequency AC power generated by the wind power generating set into DC power; The DC power transmission unit, located in the tower of the wind turbine, is configured to transmit DC power from the nacelle converter system to the tower bottom converter system; and the tower bottom converter system, located on the tower bottom platform of the wind turbine, is Configured to convert DC power into power frequency AC power that meets grid requirements.
在一个实施例中,机舱变流系统包括:机侧整流单元,被配置为通过对低频交流电能进行整流,将低频交流电能变换为直流电能;以及机侧滤波单元,被配置为滤除机侧整流单元中的IGBT高频开关产生的谐波,以避免机侧整流单元中的IGBT高频开关产生的谐波对风力发电机组产生影响。In one embodiment, the engine room conversion system includes: a machine-side rectifying unit configured to convert low-frequency AC power into DC power by rectifying low-frequency AC power; and a machine-side filter unit configured to filter out the machine-side The harmonics generated by the IGBT high-frequency switch in the rectifier unit are used to avoid the impact of the harmonics generated by the IGBT high-frequency switch in the machine-side rectifier unit on the wind turbine.
在一个实施例中,机侧滤波单元是dU/dt滤波器。In one embodiment, the machine-side filtering unit is a dU/dt filter.
在一个实施例中,直流电能传输单元包括:直流电能传输回路,被配置为将直流电能从机舱变流系统传输到塔底变流系统;以及传输回路稳压单元,被配置为对直流电能传输回路进行稳压。In one embodiment, the DC power transmission unit includes: a DC power transmission loop configured to transmit DC power from the conversion system of the engine room to the conversion system at the bottom of the tower; and a transmission loop voltage stabilization unit configured to transmit DC power The circuit is stabilized.
在一个实施例中,直流电能传输回路是直流母线连接单元。In one embodiment, the DC power transmission circuit is a DC bus connection unit.
在一个实施例中,传输回路稳压单元是直流母线稳压电容单元。In one embodiment, the transmission loop voltage stabilizing unit is a DC bus stabilizing capacitor unit.
在一个实施例中,塔底变流系统包括:网侧逆变单元,被配置为将直流电能转换为工频交流电能;以及网侧滤波单元,被配置为滤除网侧逆变单元中的IGBT高频开关产生的谐波,以避免网侧逆变单元中的IGBT高频开关产生的谐波对电网产生影响。In one embodiment, the tower bottom conversion system includes: a grid-side inverter unit configured to convert DC power into power-frequency AC power; and a grid-side filter unit configured to filter out Harmonics generated by IGBT high-frequency switching to avoid the impact of harmonics generated by IGBT high-frequency switches in the grid-side inverter unit on the power grid.
在一个实施例中,网侧滤波单元是LCL滤波器。In one embodiment, the grid-side filtering unit is an LCL filter.
在一个实施例中,该全功能变流器还包括:传输回路制动单元,位于塔底平台,被配置为在风力发电机组处于低压穿越状态时吸收直流电能传输单元上传输的直流电能。In an embodiment, the full-function converter further includes: a transmission loop braking unit, located on the tower bottom platform, configured to absorb the DC power transmitted by the DC power transmission unit when the wind power generating set is in a low-voltage ride-through state.
在一个实施例中,该全功率变流器,还包括:第一变流器可编程逻辑控制单元,位于塔底平台,被配置为控制传输回路制动单元和网侧逆变单元;以及第二变流器可编程逻辑控制单元,位于机舱平台,被配置为控制机侧整流单元。In one embodiment, the full power converter further includes: a first programmable logic control unit of the converter, located on the platform at the bottom of the tower, configured to control the transmission loop braking unit and the grid side inverter unit; and the second The second programmable logic control unit of the converter is located on the platform of the engine room and is configured to control the rectifying unit on the machine side.
在一个实施例中,第一变流器可编程逻辑控制单元和第二变流器可编程逻辑控制单元通过光纤进行通信。In one embodiment, the first converter programmable logic control unit and the second converter programmable logic control unit communicate through optical fibers.
在一个实施例中,直流电能是±600V直流电能。In one embodiment, the DC power is ±600V DC power.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对本发明实施例中所需要使用的附图作简单地介绍,显而易见地,下面所描述的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings required in the embodiments of the present invention. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings without making creative efforts.
图1是目前用于风力发电机组的典型变流器的结构及位置的示意图;Figure 1 is a schematic diagram of the structure and location of a typical converter currently used in a wind turbine;
图2是目前用于风力发电机组的全功率变流器的组成部分的示意图。Figure 2 is a schematic diagram of the components of a full power converter currently used in wind turbines.
图3是根据本发明实施例的用于风力发电机组的全功率变流器的示意图。Fig. 3 is a schematic diagram of a full power converter for a wind power generating set according to an embodiment of the present invention.
图4是根据本发明实施例的用于风力发电机组的全功率变流器的电能流通示意图。Fig. 4 is a schematic diagram of electric energy flow in a full power converter for a wind power generating set according to an embodiment of the present invention.
图5是根据本发明实施例的用于风力发电机组的全功率变流器的控制系统的示意图。Fig. 5 is a schematic diagram of a control system for a full power converter of a wind power generating set according to an embodiment of the present invention.
附图标记说明:200全功率变流器、210机侧滤波单元、220整流单元、221机侧控制单元、222机侧IGBT功率核心单元、223直流母线支撑电容单元、230直流母线及制动单元、240逆变单元、241网侧控制单元、242网侧IGBT功率核心单元、243直流母线支撑电容单元、250网侧滤波单元、260低频交流电能传输电缆、270风力发电机、280电网。Explanation of reference signs: 200 full power converter, 210 machine-side filter unit, 220 rectifier unit, 221 machine-side control unit, 222 machine-side IGBT power core unit, 223 DC bus support capacitor unit, 230 DC bus and braking unit , 240 inverter unit, 241 grid side control unit, 242 grid side IGBT power core unit, 243 DC bus support capacitor unit, 250 grid side filter unit, 260 low frequency AC power transmission cable, 270 wind turbine, 280 grid.
300全功率变流器、310机舱变流系统NCS、311机侧整流单元、312机侧滤波单元、320直流电能传输单元、321直流电能传输回路、322传输回路稳压单元、330塔底变流系统TCS、331网侧逆变单元(TCI)、332网侧滤波单元、340传输回路制动单元。300 full power converter, 310 engine room conversion system NCS, 311 machine side rectifier unit, 312 machine side filter unit, 320 DC power transmission unit, 321 DC power transmission circuit, 322 transmission circuit voltage stabilization unit, 330 tower bottom converter System TCS, 331 grid-side inverter unit (TCI), 332 grid-side filter unit, 340 transmission loop brake unit.
410机舱变流系统、411机侧控制单元、412机侧IGBT功率模块单元、413机侧滤波单元、420直流电能传输单元、421直流电能传输回路、422传输回路稳压单元、430塔底变流系统、431网侧控制单元、432网侧IGBT功率模块单元、433网侧滤波单元、440传输回路制动单元、450塔筒、460塔底平台、470机舱平台。410 Cabin Converter System, 411 Machine Side Control Unit, 412 Machine Side IGBT Power Module Unit, 413 Machine Side Filter Unit, 420 DC Power Transmission Unit, 421 DC Power Transmission Circuit, 422 Transmission Circuit Voltage Stabilization Unit, 430 Tower Bottom Converter System, 431 grid side control unit, 432 grid side IGBT power module unit, 433 grid side filter unit, 440 transmission loop braking unit, 450 tower tube, 460 tower bottom platform, 470 engine room platform.
500控制系统、510塔底控制系统、511网侧变流控制单元、512传输回路制动控制单元、513网侧IGBT功率模块单元、514制动IGBT功率模块单元、515机组PLC、520机舱控制系统、521机舱变流控制单元、522机侧IGBT功率模块单元、523机舱控制系统。500 control system, 510 tower bottom control system, 511 grid side converter control unit, 512 transmission loop braking control unit, 513 grid side IGBT power module unit, 514 braking IGBT power module unit, 515 unit PLC, 520 engine room control system , 521 engine room inverter control unit, 522 machine side IGBT power module unit, 523 engine room control system.
具体实施方式detailed description
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明的一部分实施例,而不是全部实施例。基于本发明的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
下面将详细描述本发明的各个方面的特征和示例性实施例。在下面的详细描述中,提出了许多具体细节,以便提供对本发明的全面理解。但是,对于本领域技术人员来说很明显的是,本发明可以在不需要这些具体细节中的一些细节的情况下实施。下面对实施例的描述仅仅是为了通过示出本发明的示例来提供对本发明的更好的理解。本发明决不限于下面所提出的任何具体配置和算法,而是在不脱离本发明的精神的前提下覆盖了元素、部件和算法的任何修改、替换和改进。在附图和下面的描述中,没有示出公知的结构和技术,以便避免对本发明造成不必要的模糊。Features and exemplary embodiments of various aspects of the invention will be described in detail below. In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced without some of these specific details. The following description of the embodiments is only to provide a better understanding of the present invention by showing examples of the present invention. The present invention is by no means limited to any specific configurations and algorithms presented below, but covers any modification, substitution and improvement of elements, components and algorithms without departing from the spirit of the invention. In the drawings and the following description, well-known structures and techniques have not been shown in order to avoid unnecessarily obscuring the present invention.
现在将参考附图更全面地描述示例实施方式。然而,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的实施方式;相反,提供这些实施方式使得本发明更全面和完整,并将示例实施方式的构思全面地传达给本领域的技术人员。在图中,为了清晰,可能夸大了区域和层的厚度。在图中相同的附图标记表示相同或类似的结构,因而将省略它们的详细描述。Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments may, however, be embodied in many forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of example embodiments to those skilled in the art. In the drawings, the thicknesses of regions and layers may be exaggerated for clarity. The same reference numerals in the drawings denote the same or similar structures, and thus their detailed descriptions will be omitted.
此外,所描述的特征、结构或特性可以以任何合适的方式结合在一个或更多实施例中。在下面的描述中,提供许多具体细节从而给出对本发明的实施例的充分理解。然而,本领域技术人员将意识到,可以实践本发明的技术方案而没有所述特定细节中的一个或更多,或者可以采用其它的方法、组元、材料等。在其它情况下,不详细示出或描述公知结构、材料或者操作以避免模糊本发明的主要技术创意。Furthermore, the described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. In the following description, numerous specific details are provided in order to give a thorough understanding of embodiments of the invention. However, one skilled in the art will appreciate that the technical solutions of the present invention may be practiced without one or more of the specific details, or that other methods, components, materials, etc. may be employed. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring the main technical idea of the invention.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and embodiments.
图1是目前用于风力发电机组的典型变流器的结构及位置的示意图。如图1所示,风力发电机组采用集中布局、一体化结构的全功率变流器进行能量的传送与转换。变流器整体位于风力发电机组的塔底部位,采用背靠背结构型式的交流-直流-交流的形式进行电能的传送与变换。该变流器以IGBT(绝缘栅双极型晶体管)作为主要功率元件,并且采用主动整流的方式进行电能的变换。Fig. 1 is a schematic diagram of the structure and location of a typical converter currently used in a wind power generating set. As shown in Fig. 1, the wind turbine adopts a centralized layout and an integrated full-power converter for energy transmission and conversion. The converter is located at the bottom of the tower of the wind power generating set as a whole, and adopts the AC-DC-AC form of back-to-back structure to transmit and convert electric energy. The converter uses IGBT (Insulated Gate Bipolar Transistor) as the main power element, and uses active rectification to convert electric energy.
这样的变流器的缺陷在于:模块集成化程度高、模块独立空间小;电能在风力发电机组内部传输过程中采用交流形式,这使得塔筒内使用的电缆数量多、损耗大;整套变流器系统均位于风力发电机组的塔底位置,空间占比大、设备集中、运维空间狭小。The disadvantages of such a converter are: the degree of module integration is high, and the independent space of the module is small; the electric energy adopts the AC form during the internal transmission process of the wind turbine, which makes the number of cables used in the tower large and the loss is large; the whole set of converter The wind turbine system is located at the bottom of the tower of the wind turbine, with a large space ratio, concentrated equipment, and a small operation and maintenance space.
图2是目前用于风力发电机组的全功率变流器的组成部分的示意图。如图2所示,全功率变流器200包括:机侧滤波单元210、整流单元220、直流母线及制动单元230、逆变单元240和网侧滤波单元250。整流单元220包括:机侧控制单元221、机侧IGBT功率核心单元222、直流母线支撑电容单元223。逆变单元240包括:网侧控制单元241、网侧IGBT功率核心单元242、直流母线支撑电容单元243。从风力发电机270到全功率变流器200的整流单元220之间,电能以交流低频形式传输,即通过低频交流电能传输电缆260传输。传输电缆主要以多股铜质电缆为主要介质材料,电缆安装布局位于机组塔筒之中。风力发电机270发出的低频交流电能通过全功率变流器200进行变换之后,转变为适用的交流电能供应给电网280。Figure 2 is a schematic diagram of the components of a full power converter currently used in wind turbines. As shown in FIG. 2 , the full power converter 200 includes: a machine-side filter unit 210 , a rectifier unit 220 , a DC bus and braking unit 230 , an inverter unit 240 and a grid-side filter unit 250 . The rectification unit 220 includes: a generator-side control unit 221 , a generator-side IGBT power core unit 222 , and a DC bus support capacitor unit 223 . The inverter unit 240 includes: a grid-side control unit 241 , a grid-side IGBT power core unit 242 , and a DC bus support capacitor unit 243 . From the wind generator 270 to the rectifier unit 220 of the full power converter 200 , electric energy is transmitted in the form of AC low frequency, that is, through the low frequency AC power transmission cable 260 . The transmission cable mainly uses multi-strand copper cables as the main dielectric material, and the cable installation layout is located in the unit tower. The low-frequency AC power generated by the wind power generator 270 is transformed into applicable AC power and supplied to the grid 280 after being converted by the full power converter 200 .
这种典型全功率变流器200的拓扑形式及组成结构存在以下缺点与不足:全功率变流器200采用集中布局,虽然可增加结构紧凑性,但整体体积大、空间占比高,导致风力发电机组塔底冗余空间较小,并且模块集成程度高,使得维护难度大、维护空间小,且易发连锁性损坏现象;全功率变流器200在整流单元220和逆变单元240中分别部署有直流母线支撑电容单元,因此使得直流母线支撑电容数量多,在功率模块单元内的比重大,易对功率单元产生不良影响;采用全功率变流器200的拓扑形式及组成结构,风力发电机组塔筒内电能以低频交流形式通过多股铜质电缆进行传输,电缆损耗大、发热量大、用料成本高、接线工艺要求高、耗用工时长。The topological form and composition structure of this typical full power converter 200 have the following shortcomings and deficiencies: the full power converter 200 adopts a centralized layout, although it can increase the compactness of the structure, but the overall volume is large and the space ratio is high, resulting in wind power The redundant space at the bottom of the generating set tower is small, and the modules are highly integrated, making maintenance difficult, small maintenance space, and prone to cascading damage; The DC bus support capacitor unit is deployed, so the number of DC bus support capacitors is large, the proportion in the power module unit is large, and it is easy to have adverse effects on the power unit; the topological form and composition structure of the full power converter 200 is adopted, and wind power generation The electric energy in the unit tower is transmitted in the form of low-frequency AC through multi-strand copper cables. The cable loss is large, the heat is large, the cost of materials is high, the wiring process is high, and the labor time is long.
随着未来风力发电机组容量的逐步增大,全功率变流器的体积、容量都会不断增大与提高,进而带来的塔底空间的设计、规划与利用问题会愈加突出与严峻,而与风力发电机组连接的传输电缆的选型、成本、寿命也会成为制约变流器甚至整机发展一个因素。With the gradual increase in the capacity of wind turbines in the future, the volume and capacity of full power converters will continue to increase and improve, and the design, planning and utilization of the space at the bottom of the tower will become more prominent and severe. The selection, cost, and lifespan of the transmission cables connected to the wind turbine will also become a factor restricting the development of the converter or even the whole machine.
本发明提供了一种新的全功率变流器的空间配置结构,改变了传统变流器的空间布局。本发明提出的全功率变流器采用开放式布局以降低变流器在风力发电机组塔底空间的占比比例,从而优化了机组塔底的空间配置结构。The invention provides a new space configuration structure of the full-power converter, which changes the space layout of the traditional converter. The full power converter proposed by the present invention adopts an open layout to reduce the proportion of the converter in the tower bottom space of the wind power generating set, thereby optimizing the space configuration structure of the tower bottom of the generating set.
图3是根据本发明实施例的用于风力发电机组的全功率变流器的示意图。如图3所示,全功率变流器300包括机舱变流系统(NCS)310、直流电能传输单元320和塔底变流系统(TCS)330。Fig. 3 is a schematic diagram of a full power converter for a wind power generating set according to an embodiment of the present invention. As shown in FIG. 3 , the full power converter 300 includes a nacelle converter system (NCS) 310 , a DC power transmission unit 320 and a tower converter system (TCS) 330 .
机舱变流系统310位于风力发电机组的机舱平台,并且被配置为将风力发电机组发出的低频交流电能转换为直流电能。直流电能传输单元320位于风力发电机组的塔筒内,并且被配置为将直流电能从机舱变流系统310传输到塔底变流系统330。塔底变流系统330位于风力发电机组的塔底平台,并且被配置为将直流电能传输单元320传输的直流电能转换成符合电网要求的工频交流电能。The nacelle converter system 310 is located on the nacelle platform of the wind power generating set, and is configured to convert the low-frequency AC power generated by the wind power generating set into DC power. The DC power transmission unit 320 is located in the tower of the wind power generating set, and is configured to transmit DC power from the nacelle conversion system 310 to the tower bottom conversion system 330 . The tower-bottom converter system 330 is located on the tower-bottom platform of the wind power generating set, and is configured to convert the DC power transmitted by the DC power transmission unit 320 into power-frequency AC power meeting the grid requirements.
全功率变流器300采用开放式布局以降低变流器在风力发电机组塔底空间的占比比例,从而优化了机组塔底的空间配置结构,改善了变流器目前体积庞大、结构集中、模块维护更换空间狭小的问题。此外,在风力发电机组的塔筒内使用直流形式进行电能的传输,从而减小了线路能量损耗,降低了机组电缆的使用成本,简化了机组塔筒内的接线工艺。The full power converter 300 adopts an open layout to reduce the proportion of the converter in the space at the bottom of the wind turbine tower, thereby optimizing the spatial configuration structure of the tower bottom of the unit, and improving the converter's current bulky, centralized structure, The problem of small space for module maintenance and replacement. In addition, the DC form is used to transmit electric energy in the tower of the wind power generating set, thereby reducing the energy loss of the line, reducing the use cost of the unit cable, and simplifying the wiring process in the tower of the unit.
在一个实施例中,机舱变流系统310包括机侧整流单元311和机侧滤波单元312。机侧整流单元311被配置为通过对风力发电机组发出的低频交流电能进行整流,将低频交流电能变换为直流电能。机侧滤波单元312被配置为滤除机侧整流单元311中的IGBT高频开关产生的谐波,以避免机侧整流单元311中的IGBT高频开关产生的谐波对风力发电机组产生影响。在一个实施例中,直流电能可以是±600V直流电能。在一个实施例中,机侧滤波单元312可以是dU/dt(电压对时间的导数)滤波器。In one embodiment, the cabin conversion system 310 includes a machine-side rectifying unit 311 and a machine-side filtering unit 312 . The generator-side rectifying unit 311 is configured to convert the low-frequency AC power into DC power by rectifying the low-frequency AC power generated by the wind power generating set. The generator-side filter unit 312 is configured to filter out the harmonics generated by the IGBT high-frequency switch in the generator-side rectifier unit 311 to prevent the harmonics generated by the IGBT high-frequency switch in the generator-side rectifier unit 311 from affecting the wind power generator. In one embodiment, the DC power may be ±600V DC power. In one embodiment, the machine-side filtering unit 312 may be a dU/dt (derivative of voltage with respect to time) filter.
全功率变流器300将变流器机侧整流单元311和机侧滤波单元312置于机舱平台系统中,增加了机舱配重,从而整体优化了风力发电机组的布局。In the full power converter 300 , the machine-side rectifying unit 311 and the machine-side filtering unit 312 of the converter are placed in the nacelle platform system, which increases the counterweight of the nacelle, thereby optimizing the overall layout of the wind power generating set.
在一个实施例中,直流电能传输单元320包括:直流电能传输回路321和传输回路稳压单元322。直流电能传输回路321被配置为将直流电能从机舱变流系统310传输到塔底变流系统330。传输回路稳压单元322被配置为对直流电能传输回路321进行稳压。在一个实施例中,直流电能传输回路321可以是±600V直流母线连接单元(DC-link)。在一个实施例中,传输回路稳压单元322可以是直流母线稳压电容单元,即直流母线电压支撑电容单元。In one embodiment, the DC power transmission unit 320 includes: a DC power transmission loop 321 and a transmission loop voltage stabilization unit 322 . The DC power transmission loop 321 is configured to transmit the DC power from the nacelle conversion system 310 to the tower bottom conversion system 330 . The transmission loop voltage stabilization unit 322 is configured to stabilize the DC power transmission loop 321 . In one embodiment, the DC power transmission loop 321 may be a ±600V DC bus connection unit (DC-link). In one embodiment, the transmission loop voltage stabilizing unit 322 may be a DC bus stabilizing capacitor unit, that is, a DC bus voltage supporting capacitor unit.
全功率变流器300可以将传输回路稳压单元集中配置,将IGBT功率单元与稳压单元部分进行分隔,减小了它们的空间关联性,从而可以降低对功率模块的维护难度。The full power converter 300 can centrally configure the voltage stabilizing unit of the transmission loop, separate the IGBT power unit and the voltage stabilizing unit, reduce their spatial correlation, and thus reduce the difficulty of maintaining the power module.
在一个实施例中,塔底变流系统330包括:网侧逆变单元(TCI)331和网侧滤波单元332。网侧逆变单元331被配置为将流电能传输单元320传输的直流电能转换为工频交流电能。网侧滤波单元332被配置为滤除网侧逆变单元331中的IGBT高频开关产生的谐波,以避免网侧逆变单元331中的IGBT高频开关产生的谐波对电网产生影响。在一个实施例中,网侧滤波单元332可以是LCL滤波器。In one embodiment, the tower bottom converter system 330 includes: a grid-side inverter unit (TCI) 331 and a grid-side filter unit 332 . The grid-side inverter unit 331 is configured to convert the DC power transmitted by the DC power transmission unit 320 into power frequency AC power. The grid-side filtering unit 332 is configured to filter out the harmonics generated by the IGBT high-frequency switches in the grid-side inverter unit 331 to prevent the harmonics generated by the IGBT high-frequency switches in the grid-side inverter unit 331 from affecting the power grid. In one embodiment, the grid-side filtering unit 332 may be an LCL filter.
在一个实施例中,全功率变流器300还包括传输回路制动单元340,其位于风力发电机组的塔底平台,并且被配置为在风力发电机组处于低压穿越状态时吸收直流电能传输单元上传输的直流电能。对于并网型风力发电机组,当电网电压发生瞬时跌落,供电系统要求并网的风电机组必须保持并网至规定时间,而不是立即保护停机,此即低压穿越。为实现低压穿越,需要在变流器安装制动电路,用以吸收低压穿越期间无法送出的能量。In one embodiment, the full power converter 300 further includes a transmission loop brake unit 340, which is located on the tower bottom platform of the wind turbine and is configured to absorb the DC power on the transmission unit when the wind turbine is in the low-voltage ride-through state. Transmitted DC power. For grid-connected wind turbines, when the grid voltage drops instantaneously, the power supply system requires the grid-connected wind turbines to remain connected to the grid for a specified time, instead of immediately protecting and shutting down, which is called low-voltage ride-through. In order to realize low-voltage ride-through, it is necessary to install a brake circuit in the converter to absorb energy that cannot be delivered during low-voltage ride-through.
全功率变流器300的工作原理如下:风力发电机组发出的低频交流电能,首先经过机舱变流系统310进行整流,变换成例如±600V的直流电能,该直流电能经过塔筒内的直流电能传输单元320(例如,直流母线连接单元)传输到达塔底变流系统330,在塔底变流系统330中,网侧逆变单元331与网侧滤波单元332将直流电能转换成符合电网要求的工频交流电能(例如,220V正弦电能)。The working principle of the full power converter 300 is as follows: the low-frequency AC power generated by the wind turbine is firstly rectified by the nacelle converter system 310 and converted into DC power of, for example, ±600V, which is transmitted through the DC power in the tower The unit 320 (for example, the DC bus connection unit) transmits to the tower bottom conversion system 330. In the tower bottom conversion system 330, the grid-side inverter unit 331 and the grid-side filter unit 332 convert the DC power into power that meets the requirements of the power grid. Frequency AC power (for example, 220V sinusoidal power).
图4是根据本发明实施例的用于风力发电机组的全功率变流器的电能流通示意图。如图4所示,电能按照箭头方向从发电机传输至电网。Fig. 4 is a schematic diagram of electric energy flow in a full power converter for a wind power generating set according to an embodiment of the present invention. As shown in Figure 4, electrical energy is transferred from the generator to the grid in the direction of the arrow.
首先,风力发电机组发出的低频交流电能通过机舱变流系统410,机舱变流系统410位于机舱平台470。机舱变流系统410包括机侧控制单元411、机侧IGBT功率模块单元412和机侧滤波单元413,其中机侧控制单元411和机侧IGBT功率模块单元412被包括在图3中的机侧整流单元311中。通过机侧控制单元411和机侧IGBT功率模块单元412,风力发电机组发出的低频交流电能经整流变换为直流电能。机侧滤波单元413滤除机侧IGBT功率模块单元412产生的谐波,以避免机侧IGBT功率模块单元412产生的谐波对风力发电机组产生影响。Firstly, the low-frequency AC power generated by the wind power generating set passes through the nacelle converter system 410 , and the nacelle converter system 410 is located on the nacelle platform 470 . The engine-room converter system 410 includes a machine-side control unit 411, a machine-side IGBT power module unit 412, and a machine-side filter unit 413, wherein the machine-side control unit 411 and the machine-side IGBT power module unit 412 are included in the machine-side rectifier unit in FIG. Unit 311. Through the machine-side control unit 411 and the machine-side IGBT power module unit 412, the low-frequency AC power generated by the wind power generating set is rectified and transformed into DC power. The machine-side filter unit 413 filters out the harmonics generated by the machine-side IGBT power module unit 412, so as to prevent the harmonics generated by the machine-side IGBT power module unit 412 from affecting the wind power generator set.
然后,直流电能经直流电能传输单元420传输至塔底变流系统430,直流电能传输单元420位于塔筒450。其中,直流电能通过直流电能传输回路421进行传输。传输回路稳压单元422可以对直流电能传输回路421进行稳压。Then, the DC power is transmitted to the conversion system 430 at the bottom of the tower through the DC power transmission unit 420 , and the DC power transmission unit 420 is located in the tower 450 . Wherein, the DC power is transmitted through the DC power transmission circuit 421 . The transmission loop voltage stabilization unit 422 can stabilize the DC power transmission loop 421 .
接着,位于塔底平台460的塔底变流系统430接收由直流电能传输单元420传输的直流电能,并将其变换为符合电网要求的工频交流电能。塔底变流系统430包括网侧控制单元431、网侧IGBT功率模块单元432和网侧滤波单元433,其中网侧控制单元431和网侧IGBT功率模块单元432被包括在图3中的网侧逆变单元331中。通过网侧控制单元431和网侧IGBT功率模块单元432,由直流电能传输单元420传输的直流电能经逆变被变换为工频交流电能。网侧滤波单元433可以滤除网侧IGBT功率模块单元432产生的谐波,以避免网侧IGBT功率模块单元432产生的谐波对电网产生影响。Next, the tower bottom conversion system 430 located on the tower bottom platform 460 receives the DC power transmitted by the DC power transmission unit 420 and converts it into power frequency AC power meeting the grid requirements. The tower bottom converter system 430 includes a grid-side control unit 431, a grid-side IGBT power module unit 432, and a grid-side filter unit 433, wherein the grid-side control unit 431 and the grid-side IGBT power module unit 432 are included in the grid-side In the inverter unit 331. Through the grid-side control unit 431 and the grid-side IGBT power module unit 432, the DC power transmitted by the DC power transmission unit 420 is converted into power frequency AC power through inversion. The grid-side filtering unit 433 can filter out the harmonics generated by the grid-side IGBT power module unit 432, so as to prevent the harmonics generated by the grid-side IGBT power module unit 432 from affecting the power grid.
此外,位于塔底平台460的传输回路制动单元440可以在风力发电机组处于低压穿越状态时吸收直流电能传输单元420上传输的直流电能。In addition, the transmission loop braking unit 440 located on the tower bottom platform 460 can absorb the DC power transmitted by the DC power transmission unit 420 when the wind power generating set is in the low-voltage ride-through state.
图5是根据本发明实施例的用于风力发电机组的全功率变流器的控制系统的示意图。控制系统500包括塔底控制系统510和机舱控制系统520。塔底控制系统510位于塔底平台,并且包括第一变流器可编程逻辑控制(PLC)单元(变流器PLC1#),变流器PLC1#可以控制网侧变流控制单元511和传输回路制动控制单元512,网侧变流控制单元511和传输回路制动控制单元512分别控制图3中的网侧逆变单元331和传输回路制动单元340。机舱控制系统520位于机舱平台,并且包括第二PLC单元(变流器PLC2#),变流器PLC2#可以控制机舱变流控制单元521,机舱变流控制单元521可以控制图3中的机侧整流单元311。Fig. 5 is a schematic diagram of a control system for a full power converter of a wind power generating set according to an embodiment of the present invention. The control system 500 includes a tower bottom control system 510 and a nacelle control system 520 . The tower bottom control system 510 is located on the tower bottom platform, and includes a first converter programmable logic control (PLC) unit (converter PLC1#), and the converter PLC1# can control the grid side converter control unit 511 and the transmission circuit The braking control unit 512 , the grid-side converter control unit 511 and the transmission loop braking control unit 512 respectively control the grid-side inverter unit 331 and the transmission loop braking unit 340 in FIG. 3 . The nacelle control system 520 is located on the nacelle platform and includes a second PLC unit (converter PLC2#), the converter PLC2# can control the nacelle inverter control unit 521, and the nacelle inverter control unit 521 can control the machine side in Fig. 3 Rectification unit 311.
在一个实施例中,机舱变流控制单元521、网侧变流控制单元511和传输回路制动控制单元512分别与机侧IGBT功率模块单元522、网侧IGBT功率模块单元513和制动IGBT功率模块单元514相关联。In one embodiment, the nacelle conversion control unit 521, the grid side conversion control unit 511 and the transmission loop braking control unit 512 are connected with the machine side IGBT power module unit 522, the grid side IGBT power module unit 513 and the braking IGBT power module unit 513 respectively. Module unit 514 is associated.
在一个实施例中,变流器PLC1#和变流器PLC2#可以彼此通信,例如,通过光纤进行通信。在一个实施例中,机舱变流控制单元521、网侧变流控制单元511和传输回路制动控制单元512可以彼此通信,例如,通过光纤进行通信。In one embodiment, the converter PLC1# and the converter PLC2# can communicate with each other, for example, communicate through optical fiber. In an embodiment, the nacelle conversion control unit 521 , the grid side conversion control unit 511 and the transmission loop braking control unit 512 may communicate with each other, for example, communicate through optical fibers.
在一个实施例中,塔底控制系统510还包括机组PLC 515,机组PLC515可以分别与比变流器PLC1#和变流器PLC2#进行通信。在一个实施例中,机舱控制系统520也可以不单独设置变流器PLC控制单元(即,变流器PLC2#),而是可以通过连接机舱控制系统523来实现与机组PLC 515的通信功能。本发明中机组PLC 515与变流器PLC及各控制单元之间使用的通信总线类型可以具有多种方案。In one embodiment, the tower bottom control system 510 also includes a unit PLC 515, and the unit PLC 515 can communicate with the ratio converter PLC1# and the converter PLC2# respectively. In one embodiment, the nacelle control system 520 may not have a separate converter PLC control unit (ie, converter PLC2#), but may realize the communication function with the unit PLC 515 by connecting the nacelle control system 523 . In the present invention, the communication bus type used between the unit PLC 515 and the converter PLC and each control unit can have various schemes.
综上所述,根据本发明的全功率变流器改变了传统全功率变流器的配置结构,将整流单元、直流传输单元、逆变单元分散安装与配置,减小了变流器系统整体空间占比,有利于优化机组布局,更利于机组的故障处理及分析,同时有利于后期机组的运维保养工作,同时增加了变流器不同单元之间的电气距离,有效地防止模块的关联性损坏,节约机组的维护成本,对于未来更大MW级容量的机组发展大有裨益。根据本发明的全功率变流器可以将传输回路稳压单元集中配置,将IGBT功率单元与稳压单元部分进行分隔,可以降低对功率模块的维护难度。对于传统全功率变流器的功率模块单元而言,单个功率模块重量可达80KG-120KG,而采用本发明所描述的全功率变流器,可将单个功率模块重量降至50%,同等条件下可提升工作效率至少30%,将维护工时缩短至少50%,对于大容量MW级机组,估算单台年发电量可提升1%-3%,有利于提高风电场收益。此外,根据本发明的全功率变流器在塔筒内采用直流(例如,±600VDC)形式进行电能的传输,采用与交流形式传输的同样截面积的同类材料的电缆只需要两组母排,可节省电缆材料80%,与相同电压等级的交流低频电能传输形式相比,可完全消除电缆容抗与感抗的影响,降低电缆损耗,减小电缆的发热量,有利于提升机组的运行年限。To sum up, the full power converter according to the present invention changes the configuration structure of the traditional full power converter, and the rectifier unit, DC transmission unit, and inverter unit are installed and configured in a decentralized manner, reducing the overall cost of the converter system. The proportion of space is conducive to optimizing the layout of the unit, and is more conducive to the troubleshooting and analysis of the unit. At the same time, it is beneficial to the operation and maintenance of the unit in the later stage. At the same time, it increases the electrical distance between different units of the converter, effectively preventing the association of modules. permanent damage, save the maintenance cost of the unit, and will be of great benefit to the development of units with larger MW-level capacity in the future. According to the full power converter of the present invention, the voltage stabilizing unit of the transmission loop can be configured in a centralized manner, and the IGBT power unit and the voltage stabilizing unit can be separated to reduce the maintenance difficulty of the power module. For the power module unit of a traditional full-power converter, the weight of a single power module can reach 80KG-120KG, but with the full-power converter described in the present invention, the weight of a single power module can be reduced to 50%, under the same conditions The work efficiency can be improved by at least 30%, and the maintenance hours can be shortened by at least 50%. For large-capacity MW-level units, it is estimated that the annual power generation of a single unit can be increased by 1%-3%, which is conducive to improving the wind farm income. In addition, the full power converter according to the present invention uses direct current (for example, ±600VDC) to transmit electric energy in the tower, and only two sets of busbars are needed for cables of the same cross-sectional area and the same material as the alternating current transmission. It can save 80% of the cable material. Compared with the AC low-frequency power transmission form of the same voltage level, it can completely eliminate the influence of cable capacitive and inductive reactance, reduce cable loss, reduce the calorific value of the cable, and help improve the operating life of the unit .
需要明确的是,本发明并不局限于上文所描述并在图中示出的特定配置和处理。为了简明起见,这里省略了对已知方法的详细描述。在上述实施例中,描述和示出了若干具体的步骤作为示例。但是,本发明的方法过程并不限于所描述和示出的具体步骤,本领域的技术人员可以在领会本发明的精神后,作出各种改变、修改和添加,或者改变步骤之间的顺序。It is to be understood that the invention is not limited to the specific arrangements and processes described above and shown in the drawings. For conciseness, detailed descriptions of known methods are omitted here. In the above embodiments, several specific steps are described and shown as examples. However, the method process of the present invention is not limited to the specific steps described and shown, and those skilled in the art can make various changes, modifications and additions, or change the sequence of steps after understanding the spirit of the present invention.
以上所述的结构框图中所示的功能块可以实现为硬件、软件、固件或者它们的组合。当以硬件方式实现时,其可以例如是电子电路、专用集成电路(ASIC)、适当的固件、插件、功能卡等等。当以软件方式实现时,本发明的元素是被用于执行所需任务的程序或者代码段。程序或者代码段可以存储在机器可读介质中,或者通过载波中携带的数据信号在传输介质或者通信链路上传送。“机器可读介质”可以包括能够存储或传输信息的任何介质。机器可读介质的例子包括电子电路、半导体存储器设备、ROM、闪存、可擦除ROM(EROM)、软盘、CD-ROM、光盘、硬盘、光纤介质、射频(RF)链路,等等。代码段可以经由诸如因特网、内联网等的计算机网络被下载。The functional blocks shown in the structural block diagrams described above may be implemented as hardware, software, firmware, or a combination thereof. When implemented in hardware, it may be, for example, an electronic circuit, an application specific integrated circuit (ASIC), suitable firmware, a plug-in, a function card, or the like. When implemented in software, the elements of the invention are the programs or code segments employed to perform the required tasks. Programs or code segments can be stored in machine-readable media, or transmitted over transmission media or communication links by data signals carried in carrier waves. "Machine-readable medium" may include any medium that can store or transmit information. Examples of machine-readable media include electronic circuits, semiconductor memory devices, ROM, flash memory, erasable ROM (EROM), floppy disks, CD-ROMs, optical disks, hard disks, fiber optic media, radio frequency (RF) links, and the like. Code segments may be downloaded via a computer network such as the Internet, an Intranet, or the like.
本发明可以以其他的具体形式实现,而不脱离其精神和本质特征。例如,特定实施例中所描述的算法可以被修改,而系统体系结构并不脱离本发明的基本精神。因此,当前的实施例在所有方面都被看作是示例性的而非限定性的,本发明的范围由所附权利要求而非上述描述定义,并且,落入权利要求的含义和等同物的范围内的全部改变从而都被包括在本发明的范围之中。The present invention may be embodied in other specific forms without departing from its spirit and essential characteristics. For example, the algorithms described in certain embodiments may be modified without departing from the basic spirit of the invention in terms of system architecture. Therefore, the present embodiments are to be considered in all respects as illustrative rather than restrictive, the scope of the present invention is defined by the appended claims rather than the above description, and, within the meaning and equivalents of the claims, All changes in scope are thereby embraced within the scope of the invention.
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