CN106757000A - The method that composite anti-corrosive coating is prepared using laser melting and coating technique - Google Patents
The method that composite anti-corrosive coating is prepared using laser melting and coating technique Download PDFInfo
- Publication number
- CN106757000A CN106757000A CN201611160911.6A CN201611160911A CN106757000A CN 106757000 A CN106757000 A CN 106757000A CN 201611160911 A CN201611160911 A CN 201611160911A CN 106757000 A CN106757000 A CN 106757000A
- Authority
- CN
- China
- Prior art keywords
- parts
- component
- epoxy resin
- modified
- coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C24/00—Coating starting from inorganic powder
- C23C24/08—Coating starting from inorganic powder by application of heat or pressure and heat
- C23C24/10—Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
- C23C24/103—Coating with metallic material, i.e. metals or metal alloys, optionally comprising hard particles, e.g. oxides, carbides or nitrides
- C23C24/106—Coating with metal alloys or metal elements only
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/70—Additives characterised by shape, e.g. fibres, flakes or microspheres
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
本发明公开了利用激光熔覆技术制备复合防腐涂层的方法,具体步骤如下:(1)配制激光熔覆的铁镍合金粉末:Fe 48‑49份,Ni 14.8‑15.2份,Cr 14.8‑15.2份,W 3.5‑4.5份,Mo 5.2‑5.8份,B 2.0‑3.0份,Si 5.0‑6.0份,Co0.5‑1.5份和Al 2.0‑3.0份,原料选取相应元素的金属粉末;(2)激光熔覆;(3)配制改性505环氧树脂,并将调配好的改性505环氧树脂喷涂在步骤(2)制备的激光熔覆涂层表面,即可得复合防腐涂层。本发明中的激光熔覆的热量集中,加热快冷却快热影响区小,对不同材质之间熔融有着其它热源无法比拟的优点;由于涂膜中含较高颜料体积浓度的玻璃鳞片,在涂膜中交替重叠排列,形成“迷宫”效应,因而涂膜具有优异的屏蔽性和抗渗透性,耐腐蚀介质渗透腐蚀。The invention discloses a method for preparing a composite anti-corrosion coating by using laser cladding technology. The specific steps are as follows: (1) Prepare iron-nickel alloy powder for laser cladding: 48-49 parts of Fe, 14.8-15.2 parts of Ni, 14.8-15.2 parts of Cr Parts, W 3.5-4.5 parts, Mo 5.2-5.8 parts, B 2.0-3.0 parts, Si 5.0-6.0 parts, Co0.5-1.5 parts and Al 2.0-3.0 parts, the raw materials are metal powders of corresponding elements; (2) Laser cladding; (3) Prepare modified 505 epoxy resin, and spray the prepared modified 505 epoxy resin on the surface of the laser cladding coating prepared in step (2) to obtain a composite anti-corrosion coating. The laser cladding in the present invention has concentrated heat, fast heating and fast cooling, and small heat-affected zone, which has advantages incomparable to other heat sources for melting between different materials; because the coating film contains glass flakes with a high pigment volume concentration. The film is alternately overlapped and arranged to form a "labyrinth" effect, so the coating film has excellent shielding and penetration resistance, and is resistant to penetration and corrosion by corrosive media.
Description
技术领域technical field
本发明属于复合防腐涂层技术领域,具体涉及一种利用激光熔覆技术制备复合防腐涂层的方法。The invention belongs to the technical field of composite anticorrosion coatings, and in particular relates to a method for preparing composite anticorrosion coatings by using laser cladding technology.
背景技术Background technique
随着国民经济和基本建设的持续发展,国家重点工程和大型工程防腐蚀的要求也越来越高,大型钢铁设备、构件、管道对涂料提出了更高的要求,即要求涂料具有优异的防锈防腐蚀性能,又必须有良好的施工性、适应性和耐久性。但是,传统型的环氧防锈漆对钢结构表面处理要求较高,当已经运行的工程项目要维修涂装时,必须进行二次高质量除锈处理,每隔几年就得检修返修重新涂装一次涂料,以防止钢铁生锈腐蚀。With the continuous development of the national economy and basic construction, the requirements for anti-corrosion of national key projects and large-scale projects are getting higher and higher. Large-scale steel equipment, components, and pipelines put forward higher requirements for coatings, that is, coatings are required to have excellent corrosion resistance. Rust and corrosion resistance, but also must have good construction, adaptability and durability. However, the traditional epoxy anti-rust paint has high requirements on the surface treatment of steel structures. When the project that has already been in operation needs to be repaired and painted, a second high-quality rust removal treatment must be carried out, and it must be repaired and repaired every few years. Apply the paint once to prevent the steel from rusting and corroding.
尤其是在水利枢纽中,工况十分复杂,其表面涂料不仅要面对水中各种酸碱的腐蚀,还面临着水流、泥沙的冲蚀,这对我们的防腐耐磨涂料提出了很高的要求,一般涂料难以胜任;另外,在水利枢纽的停运检修的过程中,会因为水利机械的停运造成难以弥补的损失,因此发明一种能够长期有效保护水利枢纽的耐磨防腐涂料是亟待解决的问题。Especially in water conservancy projects, the working conditions are very complicated. The surface coatings not only have to face the corrosion of various acids and alkalis in the water, but also face the erosion of water flow and sediment, which puts high demands on our anti-corrosion and wear-resistant coatings. In addition, in the process of outage and maintenance of water conservancy projects, irreparable losses will be caused by the outage of water conservancy machinery. Therefore, it is necessary to invent a wear-resistant and anti-corrosion coating that can effectively protect water conservancy projects for a long time. Problems to be solved.
发明内容Contents of the invention
为了克服现有技术中存在的不足,本发明提供一种利用激光熔覆技术制备复合防腐涂层的方法。In order to overcome the deficiencies in the prior art, the invention provides a method for preparing a composite anti-corrosion coating using laser cladding technology.
本发明的目的是以下述方式实现的:The purpose of the present invention is achieved in the following manner:
利用激光熔覆技术制备复合防腐涂层的方法,具体步骤如下:The method for preparing a composite anti-corrosion coating using laser cladding technology, the specific steps are as follows:
(1)配制激光熔覆的铁镍合金粉末:所述铁镍合金粉末由以下重量份的原料制成:Fe48-49份,Ni 14.8-15.2份,Cr 14.8-15.2份,W 3.5-4.5份,Mo 5.2-5.8份,B 2.0-3.0份,Si5.0-6.0份,Co0.5-1.5份和Al 2.0-3.0份,原料选取相应元素的金属粉末;(1) Preparation of iron-nickel alloy powder for laser cladding: the iron-nickel alloy powder is made of the following raw materials in parts by weight: 48-49 parts of Fe, 14.8-15.2 parts of Ni, 14.8-15.2 parts of Cr, 3.5-4.5 parts of W , 5.2-5.8 parts of Mo, 2.0-3.0 parts of B, 5.0-6.0 parts of Si, 0.5-1.5 parts of Co and 2.0-3.0 parts of Al, the raw materials are metal powders of corresponding elements;
(2)激光熔覆:采用CO2激光器在氩气保护状态下,对叶片基体进行激光熔覆处理,光束直径为Φ2-4 mm,激光功率为3-4 kW,扫描速度为2-5 mm/s,并与激光束同轴吹入压强为0.40-5.0MPa氩气保护,以防止熔体氧化,然后用砂纸把激光熔覆后的表面打磨平整;(2) Laser cladding: CO 2 laser is used to carry out laser cladding treatment on the blade substrate under the protection of argon gas, the beam diameter is Φ2-4 mm, the laser power is 3-4 kW, and the scanning speed is 2-5 mm /s, and blown coaxially with the laser beam into argon protection with a pressure of 0.40-5.0MPa to prevent oxidation of the melt, and then use sandpaper to smooth the surface after laser cladding;
(3)配制改性505环氧树脂:所述改性505环氧树脂涂层包括甲组份和乙组份;(3) Prepare modified 505 epoxy resin: the modified 505 epoxy resin coating includes component A and component B;
所述甲组份由以下重量份数的原料制成:双酚A型环氧树脂32-45份、玻璃鳞片4-7份、颜料13-17份、填料4-7份、助剂1.3-2.2份、稀释剂2-4份;The component A is made of the following raw materials in parts by weight: 32-45 parts of bisphenol A epoxy resin, 4-7 parts of glass flakes, 13-17 parts of pigment, 4-7 parts of filler, 1.3-45 parts of auxiliary agent 2.2 parts, 2-4 parts of diluent;
所述乙组份由以下重量份数的原料制成:聚酰胺固化剂35-50份、颜料13-17份、填料4-7份、防沉剂0.7-1.2份、溶剂40-60份;The B component is made of the following raw materials in parts by weight: 35-50 parts of polyamide curing agent, 13-17 parts of pigment, 4-7 parts of filler, 0.7-1.2 parts of anti-settling agent, and 40-60 parts of solvent;
所述甲组份与乙组份的质量比为10:(1-1.2);The mass ratio of the A component to the B component is 10: (1-1.2);
(4)改性505环氧树脂的甲组份的制备:将双酚A型环氧树脂、助剂和稀释剂投入分散机中进行搅拌,搅拌时间为20-30min,搅拌速度为90-100r/min,然后加入颜料和填料,搅拌15-25 min,搅拌速度110-120r/min,将搅拌后的混合物转移至砂磨机中进行研磨,研磨至细度≤60μm,将研磨后的混合物转移至分散机中,再加入玻璃鳞片并搅拌20-40 min,最后加入稀释剂至所得甲组份的黏度为用涂-4杯粘度计测量为50-60s;(4) Preparation of component A of modified 505 epoxy resin: Put bisphenol A epoxy resin, additives and diluents into the disperser for stirring, the stirring time is 20-30min, and the stirring speed is 90-100r /min, then add pigments and fillers, stir for 15-25 min at a stirring speed of 110-120r/min, transfer the stirred mixture to a sand mill for grinding until the fineness is ≤60μm, transfer the ground mixture To the disperser, add glass flakes and stir for 20-40 min, and finally add diluent until the viscosity of the obtained component A is 50-60s measured with a Tu-4 cup viscometer;
(5)改性505环氧树脂的乙组份的制备:将乙组份的各原料加入搅拌罐中,搅拌均匀,然后将搅拌均匀的混合物用滤网过滤,即可得到乙组份;(5) Preparation of component B of modified 505 epoxy resin: Add the raw materials of component B into the mixing tank, stir evenly, and then filter the evenly stirred mixture with a filter to obtain component B;
(6)将步骤(4)制备的甲组份和步骤(5)制备的乙组份分别搅拌均匀,并按质量比混合调配均匀即得改性505环氧树脂,再将调配好的改性505环氧树脂喷涂在步骤(2)制备的激光熔覆涂层表面,即可得复合防腐涂层。(6) Stir the component A prepared in step (4) and the component B prepared in step (5) separately, and mix and mix evenly according to the mass ratio to obtain the modified 505 epoxy resin, and then mix the prepared modified Spray 505 epoxy resin on the surface of the laser cladding coating prepared in step (2) to obtain a composite anti-corrosion coating.
具体步骤如下:Specific steps are as follows:
(1)配制激光熔覆的铁镍合金粉末:所述铁镍合金粉末由以下重量份的原料制成:Fe49份,Ni 15份,Cr 15份,W 4份,Mo 5.5份,B 2.5份,Si 5.5份,Co1份和Al 2.5份,原料选取相应元素的金属粉末;(1) Preparation of iron-nickel alloy powder for laser cladding: the iron-nickel alloy powder is made of the following raw materials in parts by weight: 49 parts of Fe, 15 parts of Ni, 15 parts of Cr, 4 parts of W, 5.5 parts of Mo, and 2.5 parts of B , 5.5 parts of Si, 1 part of Co and 2.5 parts of Al, the raw materials are metal powders of corresponding elements;
(2)激光熔覆:采用CO2激光器在氩气保护状态下,对叶片基体进行激光熔覆处理,光束直径为Φ3 mm,激光功率为4kW,扫描速度为3 mm/s,并与激光束同轴吹入压强为0.45MPa氩气保护,以防止熔体氧化,然后用砂纸把激光熔覆后的表面打磨平整;(2) Laser cladding: CO 2 laser is used to carry out laser cladding treatment on the blade substrate under the protection of argon gas. The beam diameter is Φ3 mm, the laser power is 4kW, and the scanning speed is 3 mm/s. Coaxial blowing pressure is 0.45MPa argon protection to prevent melt oxidation, and then use sandpaper to smooth the surface after laser cladding;
(3)配制改性505环氧树脂:所述改性505环氧树脂涂层包括甲组份和乙组份;(3) Prepare modified 505 epoxy resin: the modified 505 epoxy resin coating includes component A and component B;
所述甲组份由以下重量份数的原料制成:双酚A型环氧树脂40份、玻璃鳞片5份、颜料15份、填料5份、助剂2份、稀释剂3份;The component A is made of the following raw materials in parts by weight: 40 parts of bisphenol A epoxy resin, 5 parts of glass flakes, 15 parts of pigment, 5 parts of filler, 2 parts of auxiliary agent, and 3 parts of diluent;
所述乙组份由以下重量份数的原料制成:聚酰胺固化剂40份、颜料15份、填料5份、防沉剂0.8份、溶剂50份;The B component is made of the following raw materials in parts by weight: 40 parts of polyamide curing agent, 15 parts of pigment, 5 parts of filler, 0.8 part of anti-settling agent, and 50 parts of solvent;
所述甲组份与乙组份的质量比为10:1.1;The mass ratio of said component A to component B is 10:1.1;
(4)改性505环氧树脂的甲组份的制备:将双酚A型环氧树脂、助剂和稀释剂投入分散机中进行搅拌,搅拌时间为25min,搅拌速度为95r/min,然后加入颜料和填料,搅拌20 min,搅拌速度115r/min,将搅拌后的混合物转移至砂磨机中进行研磨,研磨至细度≤60μm,将研磨后的混合物转移至分散机中,再加入玻璃鳞片并搅拌30 min,最后加入稀释剂至所得甲组份的黏度为用涂-4杯粘度计测量为55s;(4) Preparation of component A of modified 505 epoxy resin: put bisphenol A type epoxy resin, additives and diluents into the disperser for stirring, the stirring time is 25min, the stirring speed is 95r/min, and then Add pigments and fillers, stir for 20 minutes at a stirring speed of 115r/min, transfer the stirred mixture to a sand mill for grinding until the fineness is ≤60μm, transfer the ground mixture to a disperser, and then add glass Scale and stir for 30 min, and finally add diluent until the viscosity of the obtained component A is 55s measured with a Tu-4 cup viscometer;
(5)改性505环氧树脂的乙组份的制备:将乙组份的各原料加入搅拌罐中,搅拌均匀,然后将搅拌均匀的混合物用滤网过滤,即可得到乙组份;(5) Preparation of component B of modified 505 epoxy resin: Add the raw materials of component B into the mixing tank, stir evenly, and then filter the evenly stirred mixture with a filter to obtain component B;
(6)将步骤(4)制备的甲组份和步骤(5)制备的乙组份分别搅拌均匀,并按质量比混合调配均匀即得改性505环氧树脂,再将调配好的改性505环氧树脂喷涂在步骤(2)制备的激光熔覆涂层表面,即可得复合防腐涂层。(6) Stir the component A prepared in step (4) and the component B prepared in step (5) separately, and mix and mix evenly according to the mass ratio to obtain the modified 505 epoxy resin, and then mix the prepared modified Spray 505 epoxy resin on the surface of the laser cladding coating prepared in step (2) to obtain a composite anti-corrosion coating.
所述玻璃鳞片为经过硅烷偶联剂表面处理的玻璃鳞片,粒度为200-300目。The glass flakes are glass flakes surface-treated with a silane coupling agent, and the particle size is 200-300 mesh.
所述步骤(5)A组分的颜料和B组分的颜料均为磷锌白、环氧铁红、钛白粉、磷酸锌、N330碳黑中的一种或几种。In the step (5), the pigment of component A and the pigment of component B are one or more of phosphorus zinc white, epoxy iron red, titanium dioxide, zinc phosphate, and N330 carbon black.
所述步骤(5)A组分的填料和B组分的填料均为1000-1250目滑石粉与碳酸钙的混合物,滑石粉与碳酸钙的质量比为4:3。In the step (5), both the filler of component A and the filler of component B are a mixture of 1000-1250 mesh talcum powder and calcium carbonate, and the mass ratio of talc powder to calcium carbonate is 4:3.
所述助剂为颜料亲和基团高分子共聚体分散剂、606消泡剂、防流挂剂和改性脲溶液流变剂的混合物,颜料亲和基团高分子共聚体分散剂:606消泡剂:防流挂剂:改性脲溶液流变剂的质量比为0.2:0.4:0.3:0.6。The auxiliary agent is a mixture of pigment affinity group polymer copolymer dispersant, 606 defoamer, anti-sagging agent and modified urea solution rheology agent, pigment affinity group polymer copolymer dispersant: 606 The mass ratio of defoaming agent: anti-sagging agent: modified urea solution rheological agent is 0.2:0.4:0.3:0.6.
所述颜料亲和基团高分子共聚体分散剂为XH-9001水性分散剂,SP-712水性分散剂,DP490水性分散剂中的一种或几种;防流挂剂为NUVIS BEZ 75,byk410,AT720中的一种或几种;改性脲溶液流变剂为DeuRheo201P,DeuRheo 202P,DeuRheo 211F中的一种或几种。The pigment-affinity group polymer copolymer dispersant is one or more of XH-9001 water-based dispersant, SP-712 water-based dispersant, and DP490 water-based dispersant; the anti-sagging agent is NUVIS BEZ 75, byk410 , one or more of AT720; modified urea solution rheological agent is one or more of DeuRheo201P, DeuRheo 202P, DeuRheo 211F.
所述稀释剂由以下重量份的原料组成:二甲苯5份,正丁醇4份,丙二醇甲醚醋酸酯1份;所述溶剂由以下重量份的原料组成:二甲苯7份,丁醇3份;所述防沉剂为聚酰胺蜡防沉剂6900。The diluent is made up of the following raw materials in parts by weight: 5 parts of xylene, 4 parts of n-butanol, 1 part of propylene glycol methyl ether acetate; the solvent is made up of the raw materials of the following parts by weight: 7 parts of xylene, 3 parts of butanol Parts; the anti-settling agent is polyamide wax anti-settling agent 6900.
相对于现有技术,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明中的激光熔覆的热量集中,加热快冷却快热影响区小,对不同材质之间熔融有着其它热源无法比拟的优点。(1) The heat of the laser cladding in the present invention is concentrated, the heating is fast, the cooling is fast and the heat-affected zone is small, and it has the advantages that other heat sources cannot match for the melting between different materials.
(2)本发明具有良好的耐腐蚀性,经检测耐盐雾达2500小时漆膜未起泡、未生锈。也有很高的附着力,附着力超过12MPa。(2) The present invention has good corrosion resistance, and it has been tested that the salt spray resistance reaches 2500 hours, and the paint film does not bubble or rust. It also has high adhesion, and the adhesion exceeds 12MPa.
(3)由于涂膜中含较高颜料体积浓度的玻璃鳞片,在涂膜中交替重叠排列,形成“迷宫”效应,因而涂膜具有优异的屏蔽性和抗渗透性,耐腐蚀介质渗透腐蚀。(3) Because the glass flakes with high pigment volume concentration in the coating film are arranged alternately and overlapped in the coating film to form a "maze" effect, the coating film has excellent shielding and penetration resistance, and is resistant to penetration and corrosion of corrosive media.
具体实施方式detailed description
实施例1:Example 1:
利用激光熔覆技术制备复合防腐涂层的方法,具体步骤如下:The method for preparing a composite anti-corrosion coating using laser cladding technology, the specific steps are as follows:
(1)配制激光熔覆的铁镍合金粉末:所述铁镍合金粉末由以下重量份的原料制成:Fe48-49份,Ni 14.8-15.2份,Cr 14.8-15.2份,W 3.5-4.5份,Mo 5.2-5.8份,B 2.0-3.0份,Si5.0-6.0份,Co0.5-1.5份和Al 2.0-3.0份,原料选取相应元素的金属粉末;(1) Preparation of iron-nickel alloy powder for laser cladding: the iron-nickel alloy powder is made of the following raw materials in parts by weight: 48-49 parts of Fe, 14.8-15.2 parts of Ni, 14.8-15.2 parts of Cr, 3.5-4.5 parts of W , 5.2-5.8 parts of Mo, 2.0-3.0 parts of B, 5.0-6.0 parts of Si, 0.5-1.5 parts of Co and 2.0-3.0 parts of Al, the raw materials are metal powders of corresponding elements;
(2)激光熔覆:采用CO2激光器在氩气保护状态下,对叶片基体进行激光熔覆处理,光束直径为Φ2-4 mm,激光功率为3-4 kW,扫描速度为2-5 mm/s,并与激光束同轴吹入压强为0.40-5.0MPa氩气保护,以防止熔体氧化,然后用砂纸把激光熔覆后的表面打磨平整;(2) Laser cladding: CO 2 laser is used to carry out laser cladding treatment on the blade substrate under the protection of argon gas, the beam diameter is Φ2-4 mm, the laser power is 3-4 kW, and the scanning speed is 2-5 mm /s, and blown coaxially with the laser beam into argon protection with a pressure of 0.40-5.0MPa to prevent oxidation of the melt, and then use sandpaper to smooth the surface after laser cladding;
(3)配制改性505环氧树脂:所述改性505环氧树脂涂层包括甲组份和乙组份;(3) Prepare modified 505 epoxy resin: the modified 505 epoxy resin coating includes component A and component B;
所述甲组份由以下重量份数的原料制成:双酚A型环氧树脂32-45份、玻璃鳞片4-7份、颜料13-17份、填料4-7份、助剂1.3-2.2份、稀释剂2-4份;The component A is made of the following raw materials in parts by weight: 32-45 parts of bisphenol A epoxy resin, 4-7 parts of glass flakes, 13-17 parts of pigment, 4-7 parts of filler, 1.3-45 parts of auxiliary agent 2.2 parts, 2-4 parts of diluent;
所述乙组份由以下重量份数的原料制成:聚酰胺固化剂35-50份、颜料13-17份、填料4-7份、防沉剂0.7-1.2份、溶剂40-60份;The B component is made of the following raw materials in parts by weight: 35-50 parts of polyamide curing agent, 13-17 parts of pigment, 4-7 parts of filler, 0.7-1.2 parts of anti-settling agent, and 40-60 parts of solvent;
所述甲组份与乙组份的质量比为10:(1-1.2);The mass ratio of the A component to the B component is 10: (1-1.2);
(4)改性505环氧树脂的甲组份的制备:将双酚A型环氧树脂、助剂和稀释剂投入分散机中进行搅拌,搅拌时间为20-30min,搅拌速度为90-100r/min,然后加入颜料和填料,搅拌15-25 min,搅拌速度110-120r/min,将搅拌后的混合物转移至砂磨机中进行研磨,研磨至细度≤60μm,将研磨后的混合物转移至分散机中,再加入玻璃鳞片并搅拌20-40 min,最后加入稀释剂至所得甲组份的黏度为用涂-4杯粘度计测量为50-60s;(4) Preparation of component A of modified 505 epoxy resin: Put bisphenol A epoxy resin, additives and diluents into the disperser for stirring, the stirring time is 20-30min, and the stirring speed is 90-100r /min, then add pigments and fillers, stir for 15-25 min at a stirring speed of 110-120r/min, transfer the stirred mixture to a sand mill for grinding until the fineness is ≤60μm, transfer the ground mixture To the disperser, add glass flakes and stir for 20-40 min, and finally add diluent until the viscosity of the obtained component A is 50-60s measured with a Tu-4 cup viscometer;
(5)改性505环氧树脂的乙组份的制备:将乙组份的各原料加入搅拌罐中,搅拌均匀,然后将搅拌均匀的混合物用滤网过滤,即可得到乙组份;(5) Preparation of component B of modified 505 epoxy resin: Add the raw materials of component B into the mixing tank, stir evenly, and then filter the evenly stirred mixture with a filter to obtain component B;
(6)将步骤(4)制备的甲组份和步骤(5)制备的乙组份分别搅拌均匀,并按质量比混合调配均匀即得改性505环氧树脂,再将调配好的改性505环氧树脂喷涂在步骤(2)制备的激光熔覆涂层表面,即可得复合防腐涂层。(6) Stir the component A prepared in step (4) and the component B prepared in step (5) separately, and mix and mix evenly according to the mass ratio to obtain the modified 505 epoxy resin, and then mix the prepared modified Spray 505 epoxy resin on the surface of the laser cladding coating prepared in step (2) to obtain a composite anti-corrosion coating.
具体步骤如下:Specific steps are as follows:
(1)配制激光熔覆的铁镍合金粉末:所述铁镍合金粉末由以下重量份的原料制成:Fe49份,Ni 15份,Cr 15份,W 4份,Mo 5.5份,B 2.5份,Si 5.5份,Co1份和Al 2.5份,原料选取相应元素的金属粉末;(1) Preparation of iron-nickel alloy powder for laser cladding: the iron-nickel alloy powder is made of the following raw materials in parts by weight: 49 parts of Fe, 15 parts of Ni, 15 parts of Cr, 4 parts of W, 5.5 parts of Mo, and 2.5 parts of B , 5.5 parts of Si, 1 part of Co and 2.5 parts of Al, the raw materials are metal powders of corresponding elements;
(2)激光熔覆:采用CO2激光器在氩气保护状态下,对叶片基体进行激光熔覆处理,光束直径为Φ3 mm,激光功率为4kW,扫描速度为3 mm/s,并与激光束同轴吹入压强为0.45MPa氩气保护,以防止熔体氧化,然后用砂纸把激光熔覆后的表面打磨平整;(2) Laser cladding: CO 2 laser is used to carry out laser cladding treatment on the blade substrate under the protection of argon gas. The beam diameter is Φ3 mm, the laser power is 4kW, and the scanning speed is 3 mm/s. Coaxial blowing pressure is 0.45MPa argon protection to prevent melt oxidation, and then use sandpaper to smooth the surface after laser cladding;
(3)配制改性505环氧树脂:所述改性505环氧树脂涂层包括甲组份和乙组份;(3) Prepare modified 505 epoxy resin: the modified 505 epoxy resin coating includes component A and component B;
所述甲组份由以下重量份数的原料制成:双酚A型环氧树脂40份、玻璃鳞片5份、颜料15份、填料5份、助剂2份、稀释剂3份;The component A is made of the following raw materials in parts by weight: 40 parts of bisphenol A epoxy resin, 5 parts of glass flakes, 15 parts of pigment, 5 parts of filler, 2 parts of auxiliary agent, and 3 parts of diluent;
所述乙组份由以下重量份数的原料制成:聚酰胺固化剂40份、颜料15份、填料5份、防沉剂0.8份、溶剂50份;The B component is made of the following raw materials in parts by weight: 40 parts of polyamide curing agent, 15 parts of pigment, 5 parts of filler, 0.8 part of anti-settling agent, and 50 parts of solvent;
所述甲组份与乙组份的质量比为10:1.1;The mass ratio of said component A to component B is 10:1.1;
(4)改性505环氧树脂的甲组份的制备:将双酚A型环氧树脂、助剂和稀释剂投入分散机中进行搅拌,搅拌时间为25min,搅拌速度为95r/min,然后加入颜料和填料,搅拌20 min,搅拌速度115r/min,将搅拌后的混合物转移至砂磨机中进行研磨,研磨至细度≤60μm,将研磨后的混合物转移至分散机中,再加入玻璃鳞片并搅拌30 min,最后加入稀释剂至所得甲组份的黏度为用涂-4杯粘度计测量为55s;(4) Preparation of component A of modified 505 epoxy resin: put bisphenol A type epoxy resin, additives and diluents into the disperser for stirring, the stirring time is 25min, the stirring speed is 95r/min, and then Add pigments and fillers, stir for 20 minutes at a stirring speed of 115r/min, transfer the stirred mixture to a sand mill for grinding until the fineness is ≤60μm, transfer the ground mixture to a disperser, and then add glass Scale and stir for 30 min, and finally add diluent until the viscosity of the obtained component A is 55s measured with a Tu-4 cup viscometer;
(5)改性505环氧树脂的乙组份的制备:将乙组份的各原料加入搅拌罐中,搅拌均匀,然后将搅拌均匀的混合物用滤网过滤,即可得到乙组份;(5) Preparation of component B of modified 505 epoxy resin: Add the raw materials of component B into the mixing tank, stir evenly, and then filter the evenly stirred mixture with a filter to obtain component B;
(6)将步骤(4)制备的甲组份和步骤(5)制备的乙组份分别搅拌均匀,并按质量比混合调配均匀即得改性505环氧树脂,再将调配好的改性505环氧树脂喷涂在步骤(2)制备的激光熔覆涂层表面,即可得复合防腐涂层。(6) Stir the component A prepared in step (4) and the component B prepared in step (5) separately, and mix and mix evenly according to the mass ratio to obtain the modified 505 epoxy resin, and then mix the prepared modified Spray 505 epoxy resin on the surface of the laser cladding coating prepared in step (2) to obtain a composite anti-corrosion coating.
玻璃鳞片为经过硅烷偶联剂表面处理的玻璃鳞片,粒度为200-300目。The glass flakes are glass flakes treated with a silane coupling agent, and the particle size is 200-300 mesh.
步骤(5)A组分的颜料和B组分的颜料均为磷锌白、环氧铁红、钛白粉、磷酸锌、N330碳黑中的一种或几种。Step (5) The pigment of component A and the pigment of component B are one or more of phosphorus zinc white, epoxy iron red, titanium dioxide, zinc phosphate, and N330 carbon black.
步骤(5)A组分的填料和B组分的填料均为1000-1250目滑石粉与碳酸钙的混合物,滑石粉与碳酸钙的质量比为4:3。Step (5) The filler of component A and the filler of component B are a mixture of 1000-1250 mesh talc powder and calcium carbonate, and the mass ratio of talc powder to calcium carbonate is 4:3.
助剂为颜料亲和基团高分子共聚体分散剂、606消泡剂、防流挂剂和改性脲溶液流变剂的混合物,颜料亲和基团高分子共聚体分散剂:606消泡剂:防流挂剂:改性脲溶液流变剂的质量比为0.2:0.4:0.3:0.6。The additive is a mixture of pigment affinity group polymer copolymer dispersant, 606 defoamer, anti-sagging agent and modified urea solution rheology agent, pigment affinity group polymer copolymer dispersant: 606 defoamer Agent: anti-sagging agent: the mass ratio of modified urea solution rheology agent is 0.2:0.4:0.3:0.6.
颜料亲和基团高分子共聚体分散剂为XH-9001水性分散剂,SP-712水性分散剂,DP490水性分散剂中的一种或几种;防流挂剂为NUVIS BEZ 75,byk410,AT720中的一种或几种;改性脲溶液流变剂为DeuRheo201P,DeuRheo 202P,DeuRheo 211F中的一种或几种。Pigment affinity group polymer copolymer dispersant is one or more of XH-9001 water-based dispersant, SP-712 water-based dispersant, DP490 water-based dispersant; anti-sagging agent is NUVIS BEZ 75, byk410, AT720 One or more of them; the modified urea solution rheological agent is one or more of DeuRheo 201P, DeuRheo 202P, and DeuRheo 211F.
稀释剂由以下重量份的原料组成:二甲苯5份,正丁醇4份,丙二醇甲醚醋酸酯1份;所述溶剂由以下重量份的原料组成:二甲苯7份,丁醇3份;所述防沉剂为聚酰胺蜡防沉剂6900。The diluent is composed of the following raw materials in parts by weight: 5 parts of xylene, 4 parts of n-butanol, and 1 part of propylene glycol methyl ether acetate; the solvent is composed of the following raw materials in parts by weight: 7 parts of xylene, 3 parts of butanol; The anti-settling agent is polyamide wax anti-settling agent 6900.
实施例2:Example 2:
利用激光熔覆技术制备复合防腐涂层的方法,具体步骤如下:The method for preparing a composite anti-corrosion coating using laser cladding technology, the specific steps are as follows:
(1)配制激光熔覆的铁镍合金粉末:所述铁镍合金粉末由以下重量份的原料制成:Fe48g,Ni 14.8g,Cr 14.8g,W 3.5g,Mo 5.2g,B 2.0g,Si 5.0g,Co0.5g和Al 2.0g,原料选取相应元素的金属粉末;(1) Preparation of iron-nickel alloy powder for laser cladding: the iron-nickel alloy powder is made of the following raw materials in parts by weight: Fe48g, Ni 14.8g, Cr 14.8g, W 3.5g, Mo 5.2g, B 2.0g, Si 5.0g, Co0.5g and Al 2.0g, the raw materials are metal powders of corresponding elements;
(2)激光熔覆:采用CO2激光器在氩气保护状态下,对叶片基体进行激光熔覆处理,光束直径为Φ2 mm,激光功率为3 kW,扫描速度为2 mm/s,并与激光束同轴吹入压强为0.40MPa氩气保护,以防止熔体氧化,然后用砂纸把激光熔覆后的表面打磨平整;(2) Laser cladding: CO 2 laser is used to carry out laser cladding treatment on the blade substrate under the protection of argon gas. The beam diameter is Φ2 mm, the laser power is 3 kW, and the scanning speed is 2 mm/s. The coaxial blowing pressure of the beam is 0.40MPa argon protection to prevent the melt from oxidation, and then use sandpaper to smooth the surface after laser cladding;
(3)配制改性505环氧树脂:所述改性505环氧树脂涂层包括甲组份和乙组份;(3) Prepare modified 505 epoxy resin: the modified 505 epoxy resin coating includes component A and component B;
甲组份由以下重量百分比的原料制成:双酚A型环氧树脂32g、玻璃鳞片4g、颜料13 g、填料4 g、助剂1.3 g、稀释剂2 g;Component A is made of the following raw materials in weight percentage: 32g of bisphenol A epoxy resin, 4g of glass flakes, 13g of pigment, 4g of filler, 1.3g of additive, and 2g of diluent;
乙组份由以下重量百分比的原料制成:聚酰胺固化剂35 g、颜料13 g、填料4 g、防沉剂0.7 g、溶剂40 g;Component B is made of the following raw materials in weight percentage: polyamide curing agent 35 g, pigment 13 g, filler 4 g, anti-settling agent 0.7 g, solvent 40 g;
甲组份与乙组份的质量比为10:1;The mass ratio of component A to component B is 10:1;
(4)改性505环氧树脂的甲组份的制备:将双酚A型环氧树脂、助剂和稀释剂投入分散机中进行搅拌,搅拌时间为20min,搅拌速度为90r/min,然后加入颜料和填料,搅拌15 min,搅拌速度为110r/min,将搅拌后的混合物转移至砂磨机中进行研磨,研磨至细度≤60μm,将研磨后的混合物转移至分散机中,再加入玻璃鳞片并搅拌20min,最后加入稀释剂至所得甲组份的黏度为用涂-4杯粘度计测量为50s;(4) Preparation of component A of modified 505 epoxy resin: put bisphenol A epoxy resin, additives and diluents into the disperser for stirring, the stirring time is 20min, the stirring speed is 90r/min, and then Add pigments and fillers, stir for 15 minutes at a stirring speed of 110r/min, transfer the stirred mixture to a sand mill for grinding until the fineness is ≤60μm, transfer the ground mixture to a disperser, and then add Glass flakes and stir for 20min, and finally add diluent until the viscosity of the obtained component A is 50s measured with a Tu-4 cup viscometer;
(5)改性505环氧树脂的乙组份的制备:将乙组份的各原料加入搅拌罐中,搅拌均匀,然后将搅拌均匀的混合物用滤网过滤,即可得到乙组份;(5) Preparation of component B of modified 505 epoxy resin: Add the raw materials of component B into the mixing tank, stir evenly, and then filter the evenly stirred mixture with a filter to obtain component B;
(6)将步骤(4)制备的甲组份和步骤(5)制备的乙组份分别搅拌均匀,并按质量比混合调配均匀即得改性505环氧树脂,再将调配好的改性505环氧树脂喷涂在步骤(2)制备的激光熔覆涂层表面,即可得复合防腐涂层。(6) Stir the component A prepared in step (4) and the component B prepared in step (5) separately, and mix and mix evenly according to the mass ratio to obtain the modified 505 epoxy resin, and then mix the prepared modified Spray 505 epoxy resin on the surface of the laser cladding coating prepared in step (2) to obtain a composite anti-corrosion coating.
玻璃鳞片为经过硅烷偶联剂表面处理的玻璃鳞片,粒度为200目。The glass flakes are glass flakes treated with a silane coupling agent, and the particle size is 200 mesh.
步骤(5)A组分的颜料和B组分的颜料均为磷锌白。In step (5), both the pigment of component A and the pigment of component B are phosphorous zinc white.
步骤(5)A组分的填料和B组分的填料均为碳酸钙与1000目滑石粉的混合物,滑石粉与碳酸钙的质量比为4:3。Step (5) Both the filler of component A and the filler of component B are a mixture of calcium carbonate and 1000 mesh talcum powder, and the mass ratio of talc powder to calcium carbonate is 4:3.
助剂为颜料亲和基团高分子共聚体分散剂、606消泡剂、防流挂剂和改性脲溶液流变剂的混合物,颜料亲和基团高分子共聚体分散剂:606消泡剂:防流挂剂:改性脲溶液流变剂的质量比为0.2:0.4:0.3:0.6。The additive is a mixture of pigment affinity group polymer copolymer dispersant, 606 defoamer, anti-sagging agent and modified urea solution rheology agent, pigment affinity group polymer copolymer dispersant: 606 defoamer Agent: anti-sagging agent: the mass ratio of modified urea solution rheology agent is 0.2:0.4:0.3:0.6.
颜料亲和基团高分子共聚体分散剂为XH-9001水性分散剂;防流挂剂为NUVIS BEZ75;改性脲溶液流变剂为DeuRheo201P。Pigment affinity group polymer copolymer dispersant is XH-9001 water-based dispersant; anti-sagging agent is NUVIS BEZ75; modified urea solution rheology agent is DeuRheo201P.
稀释剂由以下重量份的原料组成:二甲苯5份,正丁醇4份,丙二醇甲醚醋酸酯1份;所述溶剂由以下重量份的原料组成:二甲苯7份,丁醇3份;所述防沉剂为聚酰胺蜡防沉剂6900。The diluent is composed of the following raw materials in parts by weight: 5 parts of xylene, 4 parts of n-butanol, and 1 part of propylene glycol methyl ether acetate; the solvent is composed of the following raw materials in parts by weight: 7 parts of xylene, 3 parts of butanol; The anti-settling agent is polyamide wax anti-settling agent 6900.
实施例3:Example 3:
利用激光熔覆技术制备复合防腐涂层的方法,具体步骤如下:The method for preparing a composite anti-corrosion coating using laser cladding technology, the specific steps are as follows:
(1)配制激光熔覆的铁镍合金粉末:所述铁镍合金粉末由以下重量份的原料制成:Fe48.1g,Ni 14.85g,Cr 14.85g,W 3.6g,Mo 5.25g,B 2.1g,Si 5.1g,Co0.6g和Al 2.1g,原料选取相应元素的金属粉末;(1) Preparation of iron-nickel alloy powder for laser cladding: the iron-nickel alloy powder is made of the following raw materials in parts by weight: Fe48.1g, Ni 14.85g, Cr 14.85g, W 3.6g, Mo 5.25g, B 2.1 g, Si 5.1g, Co0.6g and Al 2.1g, the raw materials are metal powders of corresponding elements;
(2)激光熔覆:采用CO2激光器在氩气保护状态下,对叶片基体进行激光熔覆处理,光束直径为Φ2.2mm,激光功率为3.1kW,扫描速度为2.3 mm/s,并与激光束同轴吹入压强为0.60MPa氩气保护,以防止熔体氧化,然后用砂纸把激光熔覆后的表面打磨平整;(2) Laser cladding: CO 2 laser is used to carry out laser cladding treatment on the blade substrate under the protection of argon gas. The beam diameter is Φ2.2mm, the laser power is 3.1kW, and the scanning speed is 2.3 mm/s. The laser beam is coaxially blown into the argon gas at a pressure of 0.60MPa to prevent oxidation of the melt, and then the surface after laser cladding is smoothed with sandpaper;
(3)配制改性505环氧树脂:所述改性505环氧树脂涂层包括甲组份和乙组份;(3) Prepare modified 505 epoxy resin: the modified 505 epoxy resin coating includes component A and component B;
甲组份由以下重量百分比的原料制成:双酚A型环氧树脂34g、玻璃鳞片4.4g、颜料13.4g、填料4.4 g、助剂1.4 g、稀释剂2.2 g;Component A is made of the following raw materials in weight percentage: 34g of bisphenol A epoxy resin, 4.4g of glass flakes, 13.4g of pigment, 4.4g of filler, 1.4g of additive, and 2.2g of diluent;
乙组份由以下重量百分比的原料制成:聚酰胺固化剂36 g、颜料13.4 g、填料4.4 g、防沉剂0.75 g、溶剂42 g;Component B is made of the following raw materials in weight percentage: polyamide curing agent 36 g, pigment 13.4 g, filler 4.4 g, anti-settling agent 0.75 g, solvent 42 g;
甲组份与乙组份的质量比为10:1.02;The mass ratio of component A to component B is 10:1.02;
(4)改性505环氧树脂的甲组份的制备:将双酚A型环氧树脂、助剂和稀释剂投入分散机中进行搅拌,搅拌时间为21min,搅拌速度为91r/min,然后加入颜料和填料,搅拌16 min,搅拌速度为111r/min,将搅拌后的混合物转移至砂磨机中进行研磨,研磨至细度≤60μm,将研磨后的混合物转移至分散机中,再加入玻璃鳞片并搅拌22 min,最后加入稀释剂至所得甲组份的黏度为用涂-4杯粘度计测量为51s;(4) Preparation of component A of modified 505 epoxy resin: Put bisphenol A type epoxy resin, additives and diluents into the disperser for stirring, the stirring time is 21min, the stirring speed is 91r/min, and then Add pigments and fillers, stir for 16 minutes at a stirring speed of 111r/min, transfer the stirred mixture to a sand mill for grinding until the fineness is ≤60 μm, transfer the ground mixture to a disperser, and then add Glass flakes and stirred for 22 min, and finally add diluent until the viscosity of the obtained component A is 51s measured with a Tu-4 cup viscometer;
(5)改性505环氧树脂的乙组份的制备:将乙组份的各原料加入搅拌罐中,搅拌均匀,然后将搅拌均匀的混合物用滤网过滤,即可得到乙组份;(5) Preparation of component B of modified 505 epoxy resin: Add the raw materials of component B into the mixing tank, stir evenly, and then filter the evenly stirred mixture with a filter to obtain component B;
(6)将步骤(4)制备的甲组份和步骤(5)制备的乙组份分别搅拌均匀,并按质量比混合调配均匀即得改性505环氧树脂,再将调配好的改性505环氧树脂喷涂在步骤(2)制备的激光熔覆涂层表面,即可得复合防腐涂层。(6) Stir the component A prepared in step (4) and the component B prepared in step (5) separately, and mix and mix evenly according to the mass ratio to obtain the modified 505 epoxy resin, and then mix the prepared modified Spray 505 epoxy resin on the surface of the laser cladding coating prepared in step (2) to obtain a composite anti-corrosion coating.
玻璃鳞片为经过硅烷偶联剂表面处理的玻璃鳞片,粒度为210目。The glass flakes are glass flakes treated with a silane coupling agent, and the particle size is 210 mesh.
步骤(5)A组分的颜料和B组分的颜料均为环氧铁红。Step (5) Both the pigment of component A and the pigment of component B are epoxy iron red.
步骤(5)A组分的填料和B组分的填料均为碳酸钙与1025目滑石粉的混合物,滑石粉与碳酸钙的质量比为4:3。Step (5) The filler of component A and the filler of component B are a mixture of calcium carbonate and 1025 mesh talcum powder, and the mass ratio of talc powder to calcium carbonate is 4:3.
助剂为颜料亲和基团高分子共聚体分散剂、606消泡剂、防流挂剂和改性脲溶液流变剂的混合物,颜料亲和基团高分子共聚体分散剂:606消泡剂:防流挂剂:改性脲溶液流变剂的质量比为0.2:0.4:0.3:0.6。The additive is a mixture of pigment affinity group polymer copolymer dispersant, 606 defoamer, anti-sagging agent and modified urea solution rheology agent, pigment affinity group polymer copolymer dispersant: 606 defoamer Agent: anti-sagging agent: the mass ratio of modified urea solution rheology agent is 0.2:0.4:0.3:0.6.
颜料亲和基团高分子共聚体分散剂为SP-712水性分散剂;防流挂剂为byk410;改性脲溶液流变剂为DeuRheo 202P。Pigment affinity group polymer copolymer dispersant is SP-712 water-based dispersant; anti-sagging agent is byk410; modified urea solution rheological agent is DeuRheo 202P.
其他同实施例2。Others are the same as embodiment 2.
实施例4:Example 4:
利用激光熔覆技术制备复合防腐涂层的方法,具体步骤如下:The method for preparing a composite anti-corrosion coating using laser cladding technology, the specific steps are as follows:
(1)配制激光熔覆的铁镍合金粉末:所述铁镍合金粉末由以下重量份的原料制成:Fe48.2g,Ni 14.9g,Cr 14.9g,W 3.7g,Mo 5.3g,B 2.2g,Si 5.2g,Co0.7g和Al 2.2g,原料选取相应元素的金属粉末;(1) Preparation of iron-nickel alloy powder for laser cladding: the iron-nickel alloy powder is made of the following raw materials in parts by weight: Fe48.2g, Ni14.9g, Cr14.9g, W3.7g, Mo5.3g, B2.2 g, Si 5.2g, Co0.7g and Al 2.2g, the raw materials are metal powders of corresponding elements;
(2)激光熔覆:采用CO2激光器在氩气保护状态下,对叶片基体进行激光熔覆处理,光束直径为Φ2.4mm,激光功率为3.2kW,扫描速度为2.6mm/s,并与激光束同轴吹入压强为0.80MPa氩气保护,以防止熔体氧化,然后用砂纸把激光熔覆后的表面打磨平整;(2) Laser cladding: CO 2 laser is used to carry out laser cladding treatment on the blade substrate under the protection of argon gas. The beam diameter is Φ2.4mm, the laser power is 3.2kW, and the scanning speed is 2.6mm/s. The laser beam is coaxially blown into the argon gas at a pressure of 0.80MPa to prevent oxidation of the melt, and then use sandpaper to smooth the surface after laser cladding;
(3)配制改性505环氧树脂:所述改性505环氧树脂涂层包括甲组份和乙组份;(3) Prepare modified 505 epoxy resin: the modified 505 epoxy resin coating includes component A and component B;
甲组份由以下重量百分比的原料制成:双酚A型环氧树脂35g、玻璃鳞片4.8g、颜料13.7g、填料4.8 g、助剂1.5g、稀释剂2.4 g;Component A is made of the following raw materials in weight percentage: 35g of bisphenol A epoxy resin, 4.8g of glass flakes, 13.7g of pigment, 4.8g of filler, 1.5g of additive, and 2.4g of diluent;
乙组份由以下重量百分比的原料制成:聚酰胺固化剂38 g、颜料13.7 g、填料4.8 g、防沉剂0.8 g、溶剂44 g;Component B is made of the following raw materials in weight percentage: polyamide curing agent 38 g, pigment 13.7 g, filler 4.8 g, anti-settling agent 0.8 g, solvent 44 g;
甲组份与乙组份的质量比为10:1.04;The mass ratio of component A to component B is 10:1.04;
(4)改性505环氧树脂的甲组份的制备:将双酚A型环氧树脂、助剂和稀释剂投入分散机中进行搅拌,搅拌时间为22min,搅拌速度为92r/min,然后加入颜料和填料,搅拌17 min,搅拌速度为112r/min,将搅拌后的混合物转移至砂磨机中进行研磨,研磨至细度≤60μm,将研磨后的混合物转移至分散机中,再加入玻璃鳞片并搅拌24 min,最后加入稀释剂至所得甲组份的黏度为用涂-4杯粘度计测量为52s;(4) Preparation of component A of modified 505 epoxy resin: put bisphenol A epoxy resin, additives and diluents into the disperser for stirring, the stirring time is 22min, the stirring speed is 92r/min, and then Add pigments and fillers, stir for 17 minutes at a stirring speed of 112r/min, transfer the stirred mixture to a sand mill for grinding until the fineness is ≤60μm, transfer the ground mixture to a disperser, and then add Glass flakes and stirred for 24 min, and finally add diluent until the viscosity of the obtained component A is 52s measured with a Tu-4 cup viscometer;
(5)改性505环氧树脂的乙组份的制备:将乙组份的各原料加入搅拌罐中,搅拌均匀,然后将搅拌均匀的混合物用滤网过滤,即可得到乙组份;(5) Preparation of component B of modified 505 epoxy resin: Add the raw materials of component B into the mixing tank, stir evenly, and then filter the evenly stirred mixture with a filter to obtain component B;
(6)将步骤(4)制备的甲组份和步骤(5)制备的乙组份分别搅拌均匀,并按质量比混合调配均匀即得改性505环氧树脂,再将调配好的改性505环氧树脂喷涂在步骤(2)制备的激光熔覆涂层表面,即可得复合防腐涂层。(6) Stir the component A prepared in step (4) and the component B prepared in step (5) separately, and mix and mix evenly according to the mass ratio to obtain the modified 505 epoxy resin, and then mix the prepared modified Spray 505 epoxy resin on the surface of the laser cladding coating prepared in step (2) to obtain a composite anti-corrosion coating.
玻璃鳞片为经过硅烷偶联剂表面处理的玻璃鳞片,粒度为220目。The glass flakes are glass flakes treated with a silane coupling agent, and the particle size is 220 mesh.
步骤(5)A组分的颜料和B组分的颜料均为钛白粉。Step (5) Both the pigment of component A and the pigment of component B are titanium dioxide.
步骤(5)A组分的填料和B组分的填料均为碳酸钙与1050目滑石粉的混合物,滑石粉与碳酸钙的质量比为4:3。Step (5) The filler of component A and the filler of component B are a mixture of calcium carbonate and 1050 mesh talcum powder, and the mass ratio of talc powder to calcium carbonate is 4:3.
助剂为颜料亲和基团高分子共聚体分散剂、606消泡剂、防流挂剂和改性脲溶液流变剂的混合物,颜料亲和基团高分子共聚体分散剂:606消泡剂:防流挂剂:改性脲溶液流变剂的质量比为0.2:0.4:0.3:0.6。The additive is a mixture of pigment affinity group polymer copolymer dispersant, 606 defoamer, anti-sagging agent and modified urea solution rheology agent, pigment affinity group polymer copolymer dispersant: 606 defoamer Agent: anti-sagging agent: the mass ratio of modified urea solution rheology agent is 0.2:0.4:0.3:0.6.
颜料亲和基团高分子共聚体分散剂为DP490水性分散剂;防流挂剂为AT720;改性脲溶液流变剂为DeuRheo 211F。Pigment affinity group polymer copolymer dispersant is DP490 water-based dispersant; anti-sagging agent is AT720; modified urea solution rheology agent is DeuRheo 211F.
其他同实施例2。Others are the same as embodiment 2.
实施例5:Example 5:
利用激光熔覆技术制备复合防腐涂层的方法,具体步骤如下:The method for preparing a composite anti-corrosion coating using laser cladding technology, the specific steps are as follows:
(1)配制激光熔覆的铁镍合金粉末:所述铁镍合金粉末由以下重量份的原料制成:Fe48.3g,Ni 14.95g,Cr 14.95g,W 3.8g,Mo 5.35g,B 2.3g,Si 5.3g,Co0.8g和Al 2.3g,原料选取相应元素的金属粉末;(1) Preparation of iron-nickel alloy powder for laser cladding: the iron-nickel alloy powder is made of the following raw materials in parts by weight: Fe48.3g, Ni 14.95g, Cr 14.95g, W 3.8g, Mo 5.35g, B 2.3 g, Si 5.3g, Co0.8g and Al 2.3g, the raw materials are metal powders of corresponding elements;
(2)激光熔覆:采用CO2激光器在氩气保护状态下,对叶片基体进行激光熔覆处理,光束直径为Φ2.6mm,激光功率为3.3kW,扫描速度为2.9mm/s,并与激光束同轴吹入压强为1.0MPa氩气保护,以防止熔体氧化,然后用砂纸把激光熔覆后的表面打磨平整;(2) Laser cladding: CO 2 laser is used to carry out laser cladding treatment on the blade substrate under the protection of argon gas. The beam diameter is Φ2.6mm, the laser power is 3.3kW, and the scanning speed is 2.9mm/s. The laser beam is coaxially blown into the argon gas protection with a pressure of 1.0MPa to prevent the melt from oxidation, and then use sandpaper to smooth the surface after laser cladding;
(3)配制改性505环氧树脂:所述改性505环氧树脂涂层包括甲组份和乙组份;(3) Prepare modified 505 epoxy resin: the modified 505 epoxy resin coating includes component A and component B;
甲组份由以下重量百分比的原料制成:双酚A型环氧树脂36g、玻璃鳞片5g、颜料14 g、填料5 g、助剂1.6g、稀释剂2.6 g;Component A is made of the following raw materials in weight percentage: 36g of bisphenol A epoxy resin, 5g of glass flakes, 14g of pigment, 5g of filler, 1.6g of additive, and 2.6g of diluent;
乙组份由以下重量百分比的原料制成:聚酰胺固化剂40 g、颜料14 g、填料5 g、防沉剂0.85 g、溶剂46 g;Component B is made of the following raw materials in weight percentage: 40 g of polyamide curing agent, 14 g of pigment, 5 g of filler, 0.85 g of anti-settling agent, and 46 g of solvent;
甲组份与乙组份的质量比为10:1.06;The mass ratio of component A to component B is 10:1.06;
(4)改性505环氧树脂的甲组份的制备:将双酚A型环氧树脂、助剂和稀释剂投入分散机中进行搅拌,搅拌时间为23min,搅拌速度为93r/min,然后加入颜料和填料,搅拌18 min,搅拌速度为113r/min,将搅拌后的混合物转移至砂磨机中进行研磨,研磨至细度≤60μm,将研磨后的混合物转移至分散机中,再加入玻璃鳞片并搅拌26 min,最后加入稀释剂至所得甲组份的黏度为用涂-4杯粘度计测量为53s;(4) Preparation of component A of modified 505 epoxy resin: Put bisphenol A type epoxy resin, additives and diluents into the disperser for stirring, the stirring time is 23min, the stirring speed is 93r/min, and then Add pigments and fillers, stir for 18 minutes at a stirring speed of 113r/min, transfer the stirred mixture to a sand mill for grinding until the fineness is ≤60μm, transfer the ground mixture to a disperser, and then add Glass flakes and stirred for 26 min, and finally add diluent until the viscosity of the obtained component A is 53s measured with a Tu-4 cup viscometer;
(5)改性505环氧树脂的乙组份的制备:将乙组份的各原料加入搅拌罐中,搅拌均匀,然后将搅拌均匀的混合物用滤网过滤,即可得到乙组份;(5) Preparation of component B of modified 505 epoxy resin: Add the raw materials of component B into the mixing tank, stir evenly, and then filter the evenly stirred mixture with a filter to obtain component B;
(6)将步骤(4)制备的甲组份和步骤(5)制备的乙组份分别搅拌均匀,并按质量比混合调配均匀即得改性505环氧树脂,再将调配好的改性505环氧树脂喷涂在步骤(2)制备的激光熔覆涂层表面,即可得复合防腐涂层。(6) Stir the component A prepared in step (4) and the component B prepared in step (5) separately, and mix and mix evenly according to the mass ratio to obtain the modified 505 epoxy resin, and then mix the prepared modified Spray 505 epoxy resin on the surface of the laser cladding coating prepared in step (2) to obtain a composite anti-corrosion coating.
玻璃鳞片为经过硅烷偶联剂表面处理的玻璃鳞片,粒度为230目。The glass flakes are glass flakes treated with a silane coupling agent, and the particle size is 230 mesh.
步骤(5)A组分的颜料和B组分的颜料均为磷酸锌。Step (5) Both the pigment of component A and the pigment of component B are zinc phosphate.
步骤(5)A组分的填料和B组分的填料均为碳酸钙与1075目滑石粉的混合物,滑石粉与碳酸钙的质量比为4:3。Step (5) The filler of component A and the filler of component B are mixtures of calcium carbonate and 1075 mesh talcum powder, and the mass ratio of talc powder to calcium carbonate is 4:3.
助剂为颜料亲和基团高分子共聚体分散剂、606消泡剂、防流挂剂和改性脲溶液流变剂的混合物,颜料亲和基团高分子共聚体分散剂:606消泡剂:防流挂剂:改性脲溶液流变剂的质量比为0.2:0.4:0.3:0.6。The additive is a mixture of pigment affinity group polymer copolymer dispersant, 606 defoamer, anti-sagging agent and modified urea solution rheology agent, pigment affinity group polymer copolymer dispersant: 606 defoamer Agent: anti-sagging agent: the mass ratio of modified urea solution rheology agent is 0.2:0.4:0.3:0.6.
颜料亲和基团高分子共聚体分散剂为XH-9001水性分散剂和SP-712水性分散剂;防流挂剂为NUVIS BEZ 75和byk410;改性脲溶液流变剂为DeuRheo201P和DeuRheo 202P。Pigment affinity group polymer copolymer dispersants are XH-9001 water-based dispersant and SP-712 water-based dispersant; anti-sagging agents are NUVIS BEZ 75 and byk410; modified urea solution rheology agents are DeuRheo201P and DeuRheo 202P.
其他同实施例2。Others are the same as embodiment 2.
实施例6:Embodiment 6:
利用激光熔覆技术制备复合防腐涂层的方法,具体步骤如下:The method for preparing a composite anti-corrosion coating using laser cladding technology, the specific steps are as follows:
(1)配制激光熔覆的铁镍合金粉末:所述铁镍合金粉末由以下重量份的原料制成:Fe48.4g,Ni 15g,Cr 15g,W 3.9g,Mo 5.4g,B 2.4g,Si 5.4g,Co0.9g和Al 2.4g,原料选取相应元素的金属粉末;(1) Preparation of iron-nickel alloy powder for laser cladding: the iron-nickel alloy powder is made of the following raw materials in parts by weight: Fe48.4g, Ni15g, Cr15g, W3.9g, Mo5.4g, B2.4g, Si 5.4g, Co0.9g and Al 2.4g, the raw materials are metal powders of corresponding elements;
(2)激光熔覆:采用CO2激光器在氩气保护状态下,对叶片基体进行激光熔覆处理,光束直径为Φ2.8mm,激光功率为3.4kW,扫描速度为3mm/s,并与激光束同轴吹入压强为1.5MPa氩气保护,以防止熔体氧化,然后用砂纸把激光熔覆后的表面打磨平整;(2) Laser cladding: CO 2 laser is used to carry out laser cladding treatment on the blade substrate under the protection of argon gas. The beam diameter is Φ2.8mm, the laser power is 3.4kW, and the scanning speed is 3mm/s. The coaxial blowing pressure of the beam is 1.5MPa argon protection to prevent the melt from oxidation, and then use sandpaper to smooth the surface after laser cladding;
(3)配制改性505环氧树脂:所述改性505环氧树脂涂层包括甲组份和乙组份;(3) Prepare modified 505 epoxy resin: the modified 505 epoxy resin coating includes component A and component B;
甲组份由以下重量百分比的原料制成:双酚A型环氧树脂38g、玻璃鳞片5.4g、颜料14.4g、填料5.4 g、助剂1.7g、稀释剂2.8 g;Component A is made of the following raw materials in weight percentage: 38g of bisphenol A epoxy resin, 5.4g of glass flakes, 14.4g of pigment, 5.4g of filler, 1.7g of additive, and 2.8g of diluent;
乙组份由以下重量百分比的原料制成:聚酰胺固化剂42 g、颜料14.4 g、填料5.4 g、防沉剂0.9 g、溶剂48 g;Component B is made of the following raw materials in weight percentage: polyamide curing agent 42 g, pigment 14.4 g, filler 5.4 g, anti-settling agent 0.9 g, solvent 48 g;
甲组份与乙组份的质量比为10:1.08;The mass ratio of component A to component B is 10:1.08;
(4)改性505环氧树脂的甲组份的制备:将双酚A型环氧树脂、助剂和稀释剂投入分散机中进行搅拌,搅拌时间为24min,搅拌速度为94r/min,然后加入颜料和填料,搅拌19 min,搅拌速度为114r/min,将搅拌后的混合物转移至砂磨机中进行研磨,研磨至细度≤60μm,将研磨后的混合物转移至分散机中,再加入玻璃鳞片并搅拌28 min,最后加入稀释剂至所得甲组份的黏度为用涂-4杯粘度计测量为54s;(4) Preparation of component A of modified 505 epoxy resin: Put bisphenol A type epoxy resin, additives and diluents into the disperser for stirring, the stirring time is 24min, the stirring speed is 94r/min, and then Add pigments and fillers, stir for 19 minutes at a stirring speed of 114r/min, transfer the stirred mixture to a sand mill for grinding until the fineness is ≤60μm, transfer the ground mixture to a disperser, and then add Glass flakes and stirred for 28 min, and finally add diluent until the viscosity of the obtained component A is 54s measured with a Tu-4 cup viscometer;
(5)改性505环氧树脂的乙组份的制备:将乙组份的各原料加入搅拌罐中,搅拌均匀,然后将搅拌均匀的混合物用滤网过滤,即可得到乙组份;(5) Preparation of component B of modified 505 epoxy resin: Add the raw materials of component B into the mixing tank, stir evenly, and then filter the evenly stirred mixture with a filter to obtain component B;
(6)将步骤(4)制备的甲组份和步骤(5)制备的乙组份分别搅拌均匀,并按质量比混合调配均匀即得改性505环氧树脂,再将调配好的改性505环氧树脂喷涂在步骤(2)制备的激光熔覆涂层表面,即可得复合防腐涂层。(6) Stir the component A prepared in step (4) and the component B prepared in step (5) separately, and mix and mix evenly according to the mass ratio to obtain the modified 505 epoxy resin, and then mix the prepared modified Spray 505 epoxy resin on the surface of the laser cladding coating prepared in step (2) to obtain a composite anti-corrosion coating.
玻璃鳞片为经过硅烷偶联剂表面处理的玻璃鳞片,粒度为240目。The glass flakes are glass flakes treated with a silane coupling agent, and the particle size is 240 mesh.
步骤(5)A组分的颜料和B组分的颜料均为N330碳黑。Step (5) Both the pigment of component A and the pigment of component B are N330 carbon black.
步骤(5)A组分的填料和B组分的填料均为碳酸钙与1100目滑石粉的混合物,滑石粉与碳酸钙的质量比为4:3。Step (5) The filler of component A and the filler of component B are mixtures of calcium carbonate and 1100 mesh talcum powder, and the mass ratio of talc powder to calcium carbonate is 4:3.
助剂为颜料亲和基团高分子共聚体分散剂、606消泡剂、防流挂剂和改性脲溶液流变剂的混合物,颜料亲和基团高分子共聚体分散剂:606消泡剂:防流挂剂:改性脲溶液流变剂的质量比为0.2:0.4:0.3:0.6。The additive is a mixture of pigment affinity group polymer copolymer dispersant, 606 defoamer, anti-sagging agent and modified urea solution rheology agent, pigment affinity group polymer copolymer dispersant: 606 defoamer Agent: anti-sagging agent: the mass ratio of modified urea solution rheology agent is 0.2:0.4:0.3:0.6.
颜料亲和基团高分子共聚体分散剂为XH-9001水性分散剂和DP490水性分散剂;防流挂剂为NUVIS BEZ 75和AT720;改性脲溶液流变剂为DeuRheo201P和DeuRheo 211F。Pigment affinity group polymer copolymer dispersants are XH-9001 water-based dispersant and DP490 water-based dispersant; anti-sagging agents are NUVIS BEZ 75 and AT720; modified urea solution rheology agents are DeuRheo201P and DeuRheo 211F.
其他同实施例2。Others are the same as embodiment 2.
实施例7:Embodiment 7:
利用激光熔覆技术制备复合防腐涂层的方法,具体步骤如下:The method for preparing a composite anti-corrosion coating using laser cladding technology, the specific steps are as follows:
(1)配制激光熔覆的铁镍合金粉末:所述铁镍合金粉末由以下重量份的原料制成:Fe48.5g,Ni 15.05g,Cr 15.05g,W 4g,Mo 5.45g,B 2.5g,Si 5.5g,Co1.0g和Al 2.5g,原料选取相应元素的金属粉末;(1) Preparation of iron-nickel alloy powder for laser cladding: the iron-nickel alloy powder is made of the following raw materials in parts by weight: Fe48.5g, Ni 15.05g, Cr 15.05g, W 4g, Mo 5.45g, B 2.5g , Si 5.5g, Co1.0g and Al 2.5g, the raw materials are metal powders of corresponding elements;
(2)激光熔覆:采用CO2激光器在氩气保护状态下,对叶片基体进行激光熔覆处理,光束直径为Φ3mm,激光功率为3.5kW,扫描速度为3.2mm/s,并与激光束同轴吹入压强为2MPa氩气保护,以防止熔体氧化,然后用砂纸把激光熔覆后的表面打磨平整;(2) Laser cladding: CO 2 laser is used to carry out laser cladding treatment on the blade substrate under the protection of argon gas. The beam diameter is Φ3mm, the laser power is 3.5kW, and the scanning speed is 3.2mm/s. The coaxial blowing pressure is 2MPa argon protection to prevent oxidation of the melt, and then use sandpaper to smooth the surface after laser cladding;
(3)配制改性505环氧树脂:所述改性505环氧树脂涂层包括甲组份和乙组份;(3) Prepare modified 505 epoxy resin: the modified 505 epoxy resin coating includes component A and component B;
甲组份由以下重量百分比的原料制成:双酚A型环氧树脂40g、玻璃鳞片5.7g、颜料14.7g、填料5.7 g、助剂1.8g、稀释剂3 g;Component A is made of the following raw materials in weight percentage: 40g of bisphenol A epoxy resin, 5.7g of glass flakes, 14.7g of pigments, 5.7g of fillers, 1.8g of additives, and 3g of diluents;
乙组份由以下重量百分比的原料制成:聚酰胺固化剂43 g、颜料14.7 g、填料5.7 g、防沉剂0.95 g、溶剂50 g;Component B is made of the following raw materials in weight percentage: 43 g of polyamide curing agent, 14.7 g of pigment, 5.7 g of filler, 0.95 g of anti-settling agent, and 50 g of solvent;
甲组份与乙组份的质量比为10:1.1;The mass ratio of component A to component B is 10:1.1;
(4)改性505环氧树脂的甲组份的制备:将双酚A型环氧树脂、助剂和稀释剂投入分散机中进行搅拌,搅拌时间为25min,搅拌速度为95r/min,然后加入颜料和填料,搅拌20 min,搅拌速度为115r/min,将搅拌后的混合物转移至砂磨机中进行研磨,研磨至细度≤60μm,将研磨后的混合物转移至分散机中,再加入玻璃鳞片并搅拌30 min,最后加入稀释剂至所得甲组份的黏度为用涂-4杯粘度计测量为55s;(4) Preparation of component A of modified 505 epoxy resin: put bisphenol A type epoxy resin, additives and diluents into the disperser for stirring, the stirring time is 25min, the stirring speed is 95r/min, and then Add pigments and fillers, stir for 20 min at a stirring speed of 115r/min, transfer the stirred mixture to a sand mill for grinding until the fineness is ≤60μm, transfer the ground mixture to a disperser, and then add Glass flakes and stirred for 30 min, and finally add diluent until the viscosity of the obtained component A is 55s measured with a Tu-4 cup viscometer;
(5)改性505环氧树脂的乙组份的制备:将乙组份的各原料加入搅拌罐中,搅拌均匀,然后将搅拌均匀的混合物用滤网过滤,即可得到乙组份;(5) Preparation of component B of modified 505 epoxy resin: Add the raw materials of component B into the mixing tank, stir evenly, and then filter the evenly stirred mixture with a filter to obtain component B;
(6)将步骤(4)制备的甲组份和步骤(5)制备的乙组份分别搅拌均匀,并按质量比混合调配均匀即得改性505环氧树脂,再将调配好的改性505环氧树脂喷涂在步骤(2)制备的激光熔覆涂层表面,即可得复合防腐涂层。(6) Stir the component A prepared in step (4) and the component B prepared in step (5) separately, and mix and mix evenly according to the mass ratio to obtain the modified 505 epoxy resin, and then mix the prepared modified Spray 505 epoxy resin on the surface of the laser cladding coating prepared in step (2) to obtain a composite anti-corrosion coating.
玻璃鳞片为经过硅烷偶联剂表面处理的玻璃鳞片,粒度为250目。The glass flakes are glass flakes treated with a silane coupling agent, and the particle size is 250 mesh.
步骤(5)A组分的颜料和B组分的颜料均为磷锌白和环氧铁红。Step (5) The pigments of component A and component B are phosphor zinc white and epoxy iron red.
步骤(5)A组分的填料和B组分的填料均为碳酸钙与1125目滑石粉的混合物,滑石粉与碳酸钙的质量比为4:3。Step (5) The filler of component A and the filler of component B are mixtures of calcium carbonate and 1125 mesh talcum powder, and the mass ratio of talc powder to calcium carbonate is 4:3.
助剂为颜料亲和基团高分子共聚体分散剂、606消泡剂、防流挂剂和改性脲溶液流变剂的混合物,颜料亲和基团高分子共聚体分散剂:606消泡剂:防流挂剂:改性脲溶液流变剂的质量比为0.2:0.4:0.3:0.6。The additive is a mixture of pigment affinity group polymer copolymer dispersant, 606 defoamer, anti-sagging agent and modified urea solution rheology agent, pigment affinity group polymer copolymer dispersant: 606 defoamer Agent: anti-sagging agent: the mass ratio of modified urea solution rheology agent is 0.2:0.4:0.3:0.6.
颜料亲和基团高分子共聚体分散剂为SP-712水性分散剂和DP490水性分散剂;防流挂剂为byk410和AT720;改性脲溶液流变剂为DeuRheo 202P和DeuRheo 211F。Pigment affinity group polymer interpolymer dispersants are SP-712 water-based dispersant and DP490 water-based dispersant; anti-sagging agents are byk410 and AT720; modified urea solution rheological agents are DeuRheo 202P and DeuRheo 211F.
其他同实施例2。Others are the same as embodiment 2.
实施例8:Embodiment 8:
利用激光熔覆技术制备复合防腐涂层的方法,具体步骤如下:The method for preparing a composite anti-corrosion coating using laser cladding technology, the specific steps are as follows:
(1)配制激光熔覆的铁镍合金粉末:所述铁镍合金粉末由以下重量份的原料制成:Fe48.6g,Ni 15.1g,Cr 15.1g,W 4.1g,Mo 5.5g,B 2.6g,Si 5.6g,Co1.1g和Al 2.6g,原料选取相应元素的金属粉末;(1) Preparation of iron-nickel alloy powder for laser cladding: the iron-nickel alloy powder is made of the following raw materials in parts by weight: Fe48.6g, Ni15.1g, Cr15.1g, W4.1g, Mo5.5g, B2.6 g, Si 5.6g, Co1.1g and Al 2.6g, the raw materials are metal powders of corresponding elements;
(2)激光熔覆:采用CO2激光器在氩气保护状态下,对叶片基体进行激光熔覆处理,光束直径为Φ3.2mm,激光功率为3.6kW,扫描速度为3.5mm/s,并与激光束同轴吹入压强为2.5MPa氩气保护,以防止熔体氧化,然后用砂纸把激光熔覆后的表面打磨平整;(2) Laser cladding: CO 2 laser is used to carry out laser cladding treatment on the blade substrate under the protection of argon gas, the beam diameter is Φ3.2mm, the laser power is 3.6kW, the scanning speed is 3.5mm/s, and the The laser beam is coaxially blown into the argon gas protection with a pressure of 2.5MPa to prevent the melt from oxidation, and then use sandpaper to smooth the surface after laser cladding;
(3)配制改性505环氧树脂:所述改性505环氧树脂涂层包括甲组份和乙组份;(3) Prepare modified 505 epoxy resin: the modified 505 epoxy resin coating includes component A and component B;
甲组份由以下重量百分比的原料制成:双酚A型环氧树脂41g、玻璃鳞片6g、颜料15 g、填料6 g、助剂1.9g、稀释剂3.2 g;Component A is made of the following raw materials in weight percentage: 41g of bisphenol A epoxy resin, 6g of glass flakes, 15g of pigment, 6g of filler, 1.9g of additive, and 3.2g of diluent;
乙组份由以下重量百分比的原料制成:聚酰胺固化剂44 g、颜料15 g、填料6 g、防沉剂1 g、溶剂52 g;Component B is made of the following raw materials in weight percentage: polyamide curing agent 44 g, pigment 15 g, filler 6 g, anti-settling agent 1 g, solvent 52 g;
甲组份与乙组份的质量比为10:1.12;The mass ratio of component A to component B is 10:1.12;
(4)改性505环氧树脂的甲组份的制备:将双酚A型环氧树脂、助剂和稀释剂投入分散机中进行搅拌,搅拌时间为26min,搅拌速度为96r/min,然后加入颜料和填料,搅拌21 min,搅拌速度为116r/min,将搅拌后的混合物转移至砂磨机中进行研磨,研磨至细度≤60μm,将研磨后的混合物转移至分散机中,再加入玻璃鳞片并搅拌32 min,最后加入稀释剂至所得甲组份的黏度为用涂-4杯粘度计测量为56s;(4) Preparation of component A of modified 505 epoxy resin: Put bisphenol A type epoxy resin, additives and diluents into the disperser for stirring, the stirring time is 26min, the stirring speed is 96r/min, and then Add pigments and fillers, stir for 21 minutes at a stirring speed of 116r/min, transfer the stirred mixture to a sand mill for grinding until the fineness is ≤ 60 μm, transfer the ground mixture to a disperser, and then add Glass flakes and stirred for 32 min, and finally add diluent until the viscosity of the obtained component A is 56s measured with a 4-cup viscometer;
(5)改性505环氧树脂的乙组份的制备:将乙组份的各原料加入搅拌罐中,搅拌均匀,然后将搅拌均匀的混合物用滤网过滤,即可得到乙组份;(5) Preparation of component B of modified 505 epoxy resin: Add the raw materials of component B into the mixing tank, stir evenly, and then filter the evenly stirred mixture with a filter to obtain component B;
(6)将步骤(4)制备的甲组份和步骤(5)制备的乙组份分别搅拌均匀,并按质量比混合调配均匀即得改性505环氧树脂,再将调配好的改性505环氧树脂喷涂在步骤(2)制备的激光熔覆涂层表面,即可得复合防腐涂层。(6) Stir the component A prepared in step (4) and the component B prepared in step (5) separately, and mix and mix evenly according to the mass ratio to obtain the modified 505 epoxy resin, and then mix the prepared modified Spray 505 epoxy resin on the surface of the laser cladding coating prepared in step (2) to obtain a composite anti-corrosion coating.
玻璃鳞片为经过硅烷偶联剂表面处理的玻璃鳞片,粒度为260目。The glass flakes are glass flakes treated with a silane coupling agent, and the particle size is 260 mesh.
步骤(5)A组分的颜料和B组分的颜料均为磷锌白和钛白粉。In step (5), both the pigments of component A and the pigments of component B are phosphorus zinc white and titanium dioxide.
步骤(5)A组分的填料和B组分的填料均为碳酸钙与1150目滑石粉的混合物,滑石粉与碳酸钙的质量比为4:3。Step (5) The filler of component A and the filler of component B are a mixture of calcium carbonate and 1150 mesh talcum powder, and the mass ratio of talc powder to calcium carbonate is 4:3.
助剂为颜料亲和基团高分子共聚体分散剂、606消泡剂、防流挂剂和改性脲溶液流变剂的混合物,颜料亲和基团高分子共聚体分散剂:606消泡剂:防流挂剂:改性脲溶液流变剂的质量比为0.2:0.4:0.3:0.6。The additive is a mixture of pigment affinity group polymer copolymer dispersant, 606 defoamer, anti-sagging agent and modified urea solution rheology agent, pigment affinity group polymer copolymer dispersant: 606 defoamer Agent: anti-sagging agent: the mass ratio of modified urea solution rheology agent is 0.2:0.4:0.3:0.6.
颜料亲和基团高分子共聚体分散剂为XH-9001水性分散剂、SP-712水性分散剂和DP490水性分散剂;防流挂剂为NUVIS BEZ 75、byk410和AT720;改性脲溶液流变剂为DeuRheo201P、DeuRheo 202P和DeuRheo 211F。Pigment affinity group polymer interpolymer dispersants are XH-9001 water-based dispersant, SP-712 water-based dispersant and DP490 water-based dispersant; anti-sagging agents are NUVIS BEZ 75, byk410 and AT720; modified urea solution rheology The agents are DeuRheo 201P, DeuRheo 202P and DeuRheo 211F.
其他同实施例2。Others are the same as embodiment 2.
实施例9:Embodiment 9:
利用激光熔覆技术制备复合防腐涂层的方法,具体步骤如下:The method for preparing a composite anti-corrosion coating using laser cladding technology, the specific steps are as follows:
(1)配制激光熔覆的铁镍合金粉末:所述铁镍合金粉末由以下重量份的原料制成:Fe48.7g,Ni 15.12g,Cr 15.12g,W 4.2g,Mo 5.55g,B 2.7g,Si 5.7g,Co1.2g和Al 2.7g,原料选取相应元素的金属粉末;(1) Preparation of iron-nickel alloy powder for laser cladding: the iron-nickel alloy powder is made of the following raw materials in parts by weight: Fe48.7g, Ni 15.12g, Cr 15.12g, W 4.2g, Mo 5.55g, B 2.7 g, Si 5.7g, Co1.2g and Al 2.7g, the raw materials are metal powders of corresponding elements;
(2)激光熔覆:采用CO2激光器在氩气保护状态下,对叶片基体进行激光熔覆处理,光束直径为Φ2mm,激光功率为3.7kW,扫描速度为3.8mm/s,并与激光束同轴吹入压强为3MPa氩气保护,以防止熔体氧化,然后用砂纸把激光熔覆后的表面打磨平整;(2) Laser cladding: CO 2 laser is used to carry out laser cladding treatment on the blade substrate under the protection of argon gas. The beam diameter is Φ2mm, the laser power is 3.7kW, and the scanning speed is 3.8mm/s. Coaxial blowing pressure is 3MPa argon protection to prevent melt oxidation, and then use sandpaper to smooth the surface after laser cladding;
(3)配制改性505环氧树脂:所述改性505环氧树脂涂层包括甲组份和乙组份;(3) Prepare modified 505 epoxy resin: the modified 505 epoxy resin coating includes component A and component B;
甲组份由以下重量百分比的原料制成:双酚A型环氧树脂42g、玻璃鳞片6.2g、颜料15.5g、填料6.2 g、助剂2.0g、稀释剂3.4 g;Component A is made of the following raw materials in weight percentage: 42g of bisphenol A epoxy resin, 6.2g of glass flakes, 15.5g of pigment, 6.2g of filler, 2.0g of additive, and 3.4g of diluent;
乙组份由以下重量百分比的原料制成:聚酰胺固化剂45 g、颜料15.5 g、填料6.2 g、防沉剂1.05 g、溶剂54 g;Component B is made of the following raw materials in weight percentage: polyamide curing agent 45 g, pigment 15.5 g, filler 6.2 g, anti-settling agent 1.05 g, solvent 54 g;
甲组份与乙组份的质量比为10:1.14;The mass ratio of component A to component B is 10:1.14;
(4)改性505环氧树脂的甲组份的制备:将双酚A型环氧树脂、助剂和稀释剂投入分散机中进行搅拌,搅拌时间为27min,搅拌速度为97r/min,然后加入颜料和填料,搅拌22 min,搅拌速度为117r/min,将搅拌后的混合物转移至砂磨机中进行研磨,研磨至细度≤60μm,将研磨后的混合物转移至分散机中,再加入玻璃鳞片并搅拌34 min,最后加入稀释剂至所得甲组份的黏度为用涂-4杯粘度计测量为57s;(4) Preparation of component A of modified 505 epoxy resin: Put bisphenol A type epoxy resin, additives and diluents into the disperser for stirring, the stirring time is 27min, the stirring speed is 97r/min, and then Add pigments and fillers, stir for 22 min at a stirring speed of 117r/min, transfer the stirred mixture to a sand mill for grinding until the fineness is ≤60 μm, transfer the ground mixture to a disperser, and then add Glass flakes and stirred for 34 min, finally add diluent until the viscosity of the obtained component A is 57s measured with a Tu-4 cup viscometer;
(5)改性505环氧树脂的乙组份的制备:将乙组份的各原料加入搅拌罐中,搅拌均匀,然后将搅拌均匀的混合物用滤网过滤,即可得到乙组份;(5) Preparation of component B of modified 505 epoxy resin: Add the raw materials of component B into the mixing tank, stir evenly, and then filter the evenly stirred mixture with a filter to obtain component B;
(6)将步骤(4)制备的甲组份和步骤(5)制备的乙组份分别搅拌均匀,并按质量比混合调配均匀即得改性505环氧树脂,再将调配好的改性505环氧树脂喷涂在步骤(2)制备的激光熔覆涂层表面,即可得复合防腐涂层。(6) Stir the component A prepared in step (4) and the component B prepared in step (5) separately, and mix and mix evenly according to the mass ratio to obtain the modified 505 epoxy resin, and then mix the prepared modified Spray 505 epoxy resin on the surface of the laser cladding coating prepared in step (2) to obtain a composite anti-corrosion coating.
玻璃鳞片为经过硅烷偶联剂表面处理的玻璃鳞片,粒度为270目。The glass flakes are glass flakes treated with a silane coupling agent, and the particle size is 270 mesh.
步骤(5)A组分的颜料和B组分的颜料均为磷锌白和磷酸锌。In step (5), both the pigment of component A and the pigment of component B are zinc phosphorous white and zinc phosphate.
步骤(5)A组分的填料和B组分的填料均为碳酸钙与1175目滑石粉的混合物,滑石粉与碳酸钙的质量比为4:3。Step (5) The filler of component A and the filler of component B are mixtures of calcium carbonate and 1175 mesh talcum powder, and the mass ratio of talc powder to calcium carbonate is 4:3.
助剂为颜料亲和基团高分子共聚体分散剂、606消泡剂、防流挂剂和改性脲溶液流变剂的混合物,颜料亲和基团高分子共聚体分散剂:606消泡剂:防流挂剂:改性脲溶液流变剂的质量比为0.2:0.4:0.3:0.6。The additive is a mixture of pigment affinity group polymer copolymer dispersant, 606 defoamer, anti-sagging agent and modified urea solution rheology agent, pigment affinity group polymer copolymer dispersant: 606 defoamer Agent: anti-sagging agent: the mass ratio of modified urea solution rheology agent is 0.2:0.4:0.3:0.6.
颜料亲和基团高分子共聚体分散剂为XH-9001水性分散剂;防流挂剂为NUVIS BEZ75;改性脲溶液流变剂为DeuRheo 202P。Pigment affinity group polymer copolymer dispersant is XH-9001 water-based dispersant; anti-sagging agent is NUVIS BEZ75; modified urea solution rheology agent is DeuRheo 202P.
其他同实施例2。Others are the same as embodiment 2.
实施例10:Example 10:
利用激光熔覆技术制备复合防腐涂层的方法,具体步骤如下:The method for preparing a composite anti-corrosion coating using laser cladding technology, the specific steps are as follows:
(1)配制激光熔覆的铁镍合金粉末:所述铁镍合金粉末由以下重量份的原料制成:Fe48.8g,Ni 15.15g,Cr 15.15g,W 4.3g,Mo 5.6g,B 2.8g,Si 5.8g,Co1.3g和Al 2.8g,原料选取相应元素的金属粉末;(1) Preparation of iron-nickel alloy powder for laser cladding: the iron-nickel alloy powder is made of the following raw materials in parts by weight: Fe48.8g, Ni15.15g, Cr15.15g, W4.3g, Mo5.6g, B2.8 g, Si 5.8g, Co1.3g and Al 2.8g, the raw materials are metal powders of corresponding elements;
(2)激光熔覆:采用CO2激光器在氩气保护状态下,对叶片基体进行激光熔覆处理,光束直径为Φ3.6mm,激光功率为3.8kW,扫描速度为4mm/s,并与激光束同轴吹入压强为3.5MPa氩气保护,以防止熔体氧化,然后用砂纸把激光熔覆后的表面打磨平整;(2) Laser cladding: CO 2 laser is used to carry out laser cladding treatment on the blade substrate under the protection of argon gas. The beam diameter is Φ3.6mm, the laser power is 3.8kW, and the scanning speed is 4mm/s. The coaxial blowing pressure of the beam is 3.5MPa argon protection to prevent the oxidation of the melt, and then use sandpaper to smooth the surface after laser cladding;
(3)配制改性505环氧树脂:所述改性505环氧树脂涂层包括甲组份和乙组份;(3) Prepare modified 505 epoxy resin: the modified 505 epoxy resin coating includes component A and component B;
甲组份由以下重量百分比的原料制成:双酚A型环氧树脂43g、玻璃鳞片6.5g、颜料16g、填料6.5 g、助剂2.1g、稀释剂3.6 g;Component A is made of the following raw materials in weight percentage: 43g of bisphenol A epoxy resin, 6.5g of glass flakes, 16g of pigment, 6.5g of filler, 2.1g of additive, and 3.6g of diluent;
乙组份由以下重量百分比的原料制成:聚酰胺固化剂46 g、颜料16 g、填料6.5 g、防沉剂1.1 g、溶剂56g;Component B is made of the following raw materials in weight percentage: 46 g of polyamide curing agent, 16 g of pigment, 6.5 g of filler, 1.1 g of anti-settling agent, and 56 g of solvent;
甲组份与乙组份的质量比为10:1.16;The mass ratio of component A to component B is 10:1.16;
(4)改性505环氧树脂的甲组份的制备:将双酚A型环氧树脂、助剂和稀释剂投入分散机中进行搅拌,搅拌时间为28min,搅拌速度为98r/min,然后加入颜料和填料,搅拌23 min,搅拌速度为118r/min,将搅拌后的混合物转移至砂磨机中进行研磨,研磨至细度≤60μm,将研磨后的混合物转移至分散机中,再加入玻璃鳞片并搅拌36 min,最后加入稀释剂至所得甲组份的黏度为用涂-4杯粘度计测量为58s;(4) Preparation of component A of modified 505 epoxy resin: Put bisphenol A epoxy resin, additives and diluents into the disperser for stirring, the stirring time is 28min, the stirring speed is 98r/min, and then Add pigments and fillers, stir for 23 minutes at a stirring speed of 118r/min, transfer the stirred mixture to a sand mill for grinding until the fineness is ≤60μm, transfer the ground mixture to a disperser, and then add Glass flakes and stirred for 36 min, and finally add diluent until the viscosity of the obtained component A is 58s measured with a 4-cup viscometer;
(5)改性505环氧树脂的乙组份的制备:将乙组份的各原料加入搅拌罐中,搅拌均匀,然后将搅拌均匀的混合物用滤网过滤,即可得到乙组份;(5) Preparation of component B of modified 505 epoxy resin: Add the raw materials of component B into the mixing tank, stir evenly, and then filter the evenly stirred mixture with a filter to obtain component B;
(6)将步骤(4)制备的甲组份和步骤(5)制备的乙组份分别搅拌均匀,并按质量比混合调配均匀即得改性505环氧树脂,再将调配好的改性505环氧树脂喷涂在步骤(2)制备的激光熔覆涂层表面,即可得复合防腐涂层。(6) Stir the component A prepared in step (4) and the component B prepared in step (5) separately, and mix and mix evenly according to the mass ratio to obtain the modified 505 epoxy resin, and then mix the prepared modified Spray 505 epoxy resin on the surface of the laser cladding coating prepared in step (2) to obtain a composite anti-corrosion coating.
玻璃鳞片为经过硅烷偶联剂表面处理的玻璃鳞片,粒度为280目。The glass flakes are glass flakes treated with a silane coupling agent, and the particle size is 280 mesh.
步骤(5)A组分的颜料和B组分的颜料均为磷锌白和N330碳黑。Step (5) The pigments of component A and component B are both phosphor zinc white and N330 carbon black.
步骤(5)A组分的填料和B组分的填料均为碳酸钙与1200目滑石粉的混合物,滑石粉与碳酸钙的质量比为4:3。Step (5) The filler of component A and the filler of component B are a mixture of calcium carbonate and 1200 mesh talcum powder, and the mass ratio of talc powder to calcium carbonate is 4:3.
助剂为颜料亲和基团高分子共聚体分散剂、606消泡剂、防流挂剂和改性脲溶液流变剂的混合物,颜料亲和基团高分子共聚体分散剂:606消泡剂:防流挂剂:改性脲溶液流变剂的质量比为0.2:0.4:0.3:0.6。The additive is a mixture of pigment affinity group polymer copolymer dispersant, 606 defoamer, anti-sagging agent and modified urea solution rheology agent, pigment affinity group polymer copolymer dispersant: 606 defoamer Agent: anti-sagging agent: the mass ratio of modified urea solution rheology agent is 0.2:0.4:0.3:0.6.
颜料亲和基团高分子共聚体分散剂为XH-9001水性分散剂;防流挂剂为byk410;改性脲溶液流变剂为DeuRheo201P。Pigment affinity group polymer copolymer dispersant is XH-9001 water-based dispersant; anti-sagging agent is byk410; modified urea solution rheological agent is DeuRheo201P.
其他同实施例2。Others are the same as embodiment 2.
实施例11:Example 11:
利用激光熔覆技术制备复合防腐涂层的方法,具体步骤如下:The method for preparing a composite anti-corrosion coating using laser cladding technology, the specific steps are as follows:
(1)配制激光熔覆的铁镍合金粉末:所述铁镍合金粉末由以下重量份的原料制成:Fe48.9g,Ni 15.18g,Cr 15.18g,W 4.4g,Mo 5.7g,B 2.9g,Si 5.9g,Co1.4g和Al 2.9g,原料选取相应元素的金属粉末;(1) Preparation of iron-nickel alloy powder for laser cladding: the iron-nickel alloy powder is made of the following raw materials in parts by weight: Fe48.9g, Ni15.18g, Cr15.18g, W4.4g, Mo5.7g, B2.9 g, Si 5.9g, Co1.4g and Al 2.9g, the raw materials are metal powders of corresponding elements;
(2)激光熔覆:采用CO2激光器在氩气保护状态下,对叶片基体进行激光熔覆处理,光束直径为Φ3.8mm,激光功率为3.9kW,扫描速度为4.5mm/s,并与激光束同轴吹入压强为4MPa氩气保护,以防止熔体氧化,然后用砂纸把激光熔覆后的表面打磨平整;(2) Laser cladding: CO 2 laser is used to carry out laser cladding treatment on the blade substrate under the protection of argon gas. The beam diameter is Φ3.8mm, the laser power is 3.9kW, and the scanning speed is 4.5mm/s. The laser beam is coaxially blown into the argon gas with a pressure of 4MPa to prevent oxidation of the melt, and then use sandpaper to smooth the surface after laser cladding;
(3)配制改性505环氧树脂:所述改性505环氧树脂涂层包括甲组份和乙组份;(3) Prepare modified 505 epoxy resin: the modified 505 epoxy resin coating includes component A and component B;
甲组份由以下重量百分比的原料制成:双酚A型环氧树脂44g、玻璃鳞片6.8g、颜料16.5g、填料6.8 g、助剂2.2g、稀释剂3.8 g;Component A is made of the following raw materials in weight percentage: 44g of bisphenol A epoxy resin, 6.8g of glass flakes, 16.5g of pigment, 6.8g of filler, 2.2g of additive, and 3.8g of diluent;
乙组份由以下重量百分比的原料制成:聚酰胺固化剂48 g、颜料16.5 g、填料6.8 g、防沉剂1.15 g、溶剂58g;Component B is made of the following raw materials in weight percentage: 48 g of polyamide curing agent, 16.5 g of pigment, 6.8 g of filler, 1.15 g of anti-settling agent, and 58 g of solvent;
甲组份与乙组份的质量比为10:1.18;The mass ratio of component A to component B is 10:1.18;
(4)改性505环氧树脂的甲组份的制备:将双酚A型环氧树脂、助剂和稀释剂投入分散机中进行搅拌,搅拌时间为29min,搅拌速度为99r/min,然后加入颜料和填料,搅拌24 min,搅拌速度为119r/min,将搅拌后的混合物转移至砂磨机中进行研磨,研磨至细度≤60μm,将研磨后的混合物转移至分散机中,再加入玻璃鳞片并搅拌38 min,最后加入稀释剂至所得甲组份的黏度为用涂-4杯粘度计测量为59s;(4) Preparation of component A of modified 505 epoxy resin: put bisphenol A type epoxy resin, additives and diluents into the disperser for stirring, the stirring time is 29min, the stirring speed is 99r/min, and then Add pigments and fillers, stir for 24 min at a stirring speed of 119r/min, transfer the stirred mixture to a sand mill for grinding until the fineness is ≤60μm, transfer the ground mixture to a disperser, and then add Glass flakes and stirred for 38 min, and finally add diluent until the viscosity of the obtained component A is 59s measured with a 4-cup viscometer;
(5)改性505环氧树脂的乙组份的制备:将乙组份的各原料加入搅拌罐中,搅拌均匀,然后将搅拌均匀的混合物用滤网过滤,即可得到乙组份;(5) Preparation of component B of modified 505 epoxy resin: Add the raw materials of component B into the mixing tank, stir evenly, and then filter the evenly stirred mixture with a filter to obtain component B;
(6)将步骤(4)制备的甲组份和步骤(5)制备的乙组份分别搅拌均匀,并按质量比混合调配均匀即得改性505环氧树脂,再将调配好的改性505环氧树脂喷涂在步骤(2)制备的激光熔覆涂层表面,即可得复合防腐涂层。(6) Stir the component A prepared in step (4) and the component B prepared in step (5) separately, and mix and mix evenly according to the mass ratio to obtain the modified 505 epoxy resin, and then mix the prepared modified Spray 505 epoxy resin on the surface of the laser cladding coating prepared in step (2) to obtain a composite anti-corrosion coating.
玻璃鳞片为经过硅烷偶联剂表面处理的玻璃鳞片,粒度为290目。The glass flakes are glass flakes treated with a silane coupling agent, and the particle size is 290 mesh.
步骤(5)A组分的颜料和B组分的颜料均为环氧铁红和钛白粉。Step (5) The pigment of component A and the pigment of component B are epoxy iron red and titanium dioxide.
步骤(5)A组分的填料和B组分的填料均为碳酸钙与1225目滑石粉的混合物,滑石粉与碳酸钙的质量比为4:3。Step (5) The filler of component A and the filler of component B are a mixture of calcium carbonate and 1225 mesh talcum powder, and the mass ratio of talc powder to calcium carbonate is 4:3.
助剂为颜料亲和基团高分子共聚体分散剂、606消泡剂、防流挂剂和改性脲溶液流变剂的混合物,颜料亲和基团高分子共聚体分散剂:606消泡剂:防流挂剂:改性脲溶液流变剂的质量比为0.2:0.4:0.3:0.6。The additive is a mixture of pigment affinity group polymer copolymer dispersant, 606 defoamer, anti-sagging agent and modified urea solution rheology agent, pigment affinity group polymer copolymer dispersant: 606 defoamer Agent: anti-sagging agent: the mass ratio of modified urea solution rheology agent is 0.2:0.4:0.3:0.6.
颜料亲和基团高分子共聚体分散剂为SP-712水性分散剂;防流挂剂为NUVIS BEZ75;改性脲溶液流变剂为DeuRheo201P。The pigment affinity group polymer copolymer dispersant is SP-712 water-based dispersant; the anti-sagging agent is NUVIS BEZ75; the modified urea solution rheology agent is DeuRheo201P.
其他同实施例2。Others are the same as embodiment 2.
实施例12:Example 12:
利用激光熔覆技术制备复合防腐涂层的方法,具体步骤如下:The method for preparing a composite anti-corrosion coating using laser cladding technology, the specific steps are as follows:
(1)配制激光熔覆的铁镍合金粉末:所述铁镍合金粉末由以下重量份的原料制成:Fe49g,Ni 15.2g,Cr 15.2g,W 4.5g,Mo 5.8g,B 3.0g,Si 6.0g,Co1.5g和Al 3.0g,原料选取相应元素的金属粉末;(1) Preparation of iron-nickel alloy powder for laser cladding: the iron-nickel alloy powder is made of the following raw materials in parts by weight: Fe49g, Ni 15.2g, Cr 15.2g, W 4.5g, Mo 5.8g, B 3.0g, Si 6.0g, Co1.5g and Al 3.0g, the raw materials are metal powders of corresponding elements;
(2)激光熔覆:采用CO2激光器在氩气保护状态下,对叶片基体进行激光熔覆处理,光束直径为Φ4.0mm,激光功率为4kW,扫描速度为5mm/s,并与激光束同轴吹入压强为5MPa氩气保护,以防止熔体氧化,然后用砂纸把激光熔覆后的表面打磨平整;(2) Laser cladding: CO 2 laser is used to carry out laser cladding treatment on the blade substrate under the protection of argon gas. The beam diameter is Φ4.0mm, the laser power is 4kW, and the scanning speed is 5mm/s. Coaxial blowing pressure is 5MPa argon protection to prevent melt oxidation, and then use sandpaper to smooth the surface after laser cladding;
(3)配制改性505环氧树脂:所述改性505环氧树脂涂层包括甲组份和乙组份;(3) Prepare modified 505 epoxy resin: the modified 505 epoxy resin coating includes component A and component B;
甲组份由以下重量百分比的原料制成:双酚A型环氧树脂45g、玻璃鳞片7g、颜料17 g、填料7 g、助剂1.35g、稀释剂4g;Component A is made of the following raw materials in weight percentage: 45g of bisphenol A epoxy resin, 7g of glass flakes, 17g of pigment, 7g of filler, 1.35g of additive, and 4g of diluent;
乙组份由以下重量百分比的原料制成:聚酰胺固化剂50 g、颜料17 g、填料7 g、防沉剂1.2 g、溶剂60g;Component B is made of the following raw materials in weight percentage: polyamide curing agent 50 g, pigment 17 g, filler 7 g, anti-settling agent 1.2 g, solvent 60 g;
甲组份与乙组份的质量比为10:1.2;The mass ratio of component A to component B is 10:1.2;
(4)改性505环氧树脂的甲组份的制备:将双酚A型环氧树脂、助剂和稀释剂投入分散机中进行搅拌,搅拌时间为30min,搅拌速度为100r/min,然后加入颜料和填料,搅拌25 min,搅拌速度为120r/min,将搅拌后的混合物转移至砂磨机中进行研磨,研磨至细度≤60μm,将研磨后的混合物转移至分散机中,再加入玻璃鳞片并搅拌40 min,最后加入稀释剂至所得甲组份的黏度为用涂-4杯粘度计测量为60s;(4) Preparation of component A of modified 505 epoxy resin: Put bisphenol A epoxy resin, additives and diluents into the disperser for stirring, stirring time is 30min, stirring speed is 100r/min, and then Add pigments and fillers, stir for 25 min at a stirring speed of 120r/min, transfer the stirred mixture to a sand mill for grinding until the fineness is ≤60μm, transfer the ground mixture to a disperser, and then add Glass flakes and stirred for 40 min, and finally add diluent until the viscosity of the obtained component A is 60s measured with a Tu-4 cup viscometer;
(5)改性505环氧树脂的乙组份的制备:将乙组份的各原料加入搅拌罐中,搅拌均匀,然后将搅拌均匀的混合物用滤网过滤,即可得到乙组份;(5) Preparation of component B of modified 505 epoxy resin: Add the raw materials of component B into the mixing tank, stir evenly, and then filter the evenly stirred mixture with a filter to obtain component B;
(6)将步骤(4)制备的甲组份和步骤(5)制备的乙组份分别搅拌均匀,并按质量比混合调配均匀即得改性505环氧树脂,再将调配好的改性505环氧树脂喷涂在步骤(2)制备的激光熔覆涂层表面,即可得复合防腐涂层。(6) Stir the component A prepared in step (4) and the component B prepared in step (5) separately, and mix and mix evenly according to the mass ratio to obtain the modified 505 epoxy resin, and then mix the prepared modified Spray 505 epoxy resin on the surface of the laser cladding coating prepared in step (2) to obtain a composite anti-corrosion coating.
玻璃鳞片为经过硅烷偶联剂表面处理的玻璃鳞片,粒度为300目。The glass flakes are glass flakes treated with a silane coupling agent, and the particle size is 300 mesh.
步骤(5)A组分的颜料和B组分的颜料均为环氧铁红和磷酸锌。Step (5) The pigments of component A and component B are epoxy iron red and zinc phosphate.
步骤(5)A组分的填料和B组分的填料均为碳酸钙与1250目滑石粉的混合物,滑石粉与碳酸钙的质量比为4:3。Step (5) The filler of component A and the filler of component B are a mixture of calcium carbonate and 1250 mesh talcum powder, and the mass ratio of talc powder to calcium carbonate is 4:3.
助剂为颜料亲和基团高分子共聚体分散剂、606消泡剂、防流挂剂和改性脲溶液流变剂的混合物,颜料亲和基团高分子共聚体分散剂:606消泡剂:防流挂剂:改性脲溶液流变剂的质量比为0.2:0.4:0.3:0.6。The additive is a mixture of pigment affinity group polymer copolymer dispersant, 606 defoamer, anti-sagging agent and modified urea solution rheology agent, pigment affinity group polymer copolymer dispersant: 606 defoamer Agent: anti-sagging agent: the mass ratio of modified urea solution rheology agent is 0.2:0.4:0.3:0.6.
颜料亲和基团高分子共聚体分散剂为XH-9001水性分散剂;防流挂剂为byk410;改性脲溶液流变剂为DeuRheo 211F。Pigment affinity group polymer copolymer dispersant is XH-9001 water-based dispersant; anti-sagging agent is byk410; modified urea solution rheology agent is DeuRheo 211F.
其他同实施例2。Others are the same as embodiment 2.
实施例13:Embodiment 13:
颜料为环氧铁红和N330碳黑。其他同实施例12。The pigments are epoxy iron red and N330 carbon black. Others are the same as in Example 12.
实施例14:Embodiment 14:
颜料为钛白粉和磷酸锌。其他同实施例12。The pigments are titanium dioxide and zinc phosphate. Others are the same as in Example 12.
实施例15:Embodiment 15:
颜料为钛白粉和N330碳黑。其他同实施例12。The pigments are titanium dioxide and N330 carbon black. Others are the same as in Example 12.
实施例16:Embodiment 16:
颜料为磷酸锌和N330碳黑。其他同实施例12。The pigments are zinc phosphate and N330 carbon black. Others are the same as in Example 12.
实施例17:Embodiment 17:
颜料为磷锌白、环氧铁红和钛白粉。其他同实施例12。The pigments are phosphorus zinc white, epoxy iron red and titanium dioxide. Others are the same as in Example 12.
实施例18:Embodiment 18:
颜料为磷锌白、环氧铁红和磷酸锌。其他同实施例12。The pigments are phosphorus zinc white, epoxy iron red and zinc phosphate. Others are the same as in Example 12.
实施例19:Embodiment 19:
颜料为磷锌白、环氧铁红和N330碳黑。其他同实施例12。The pigments are phosphorus zinc white, epoxy iron red and N330 carbon black. Others are the same as in Example 12.
实施例20:Embodiment 20:
颜料为磷锌白、钛白粉和磷酸锌。其他同实施例12。The pigments are phosphorus zinc white, titanium dioxide and zinc phosphate. Others are the same as in Example 12.
实施例21:Embodiment 21:
颜料为磷锌白、钛白粉和N330碳黑。其他同实施例12。The pigments are phosphorus zinc white, titanium dioxide and N330 carbon black. Others are the same as in Example 12.
实施例22:Embodiment 22:
颜料为磷锌白、磷酸锌和N330碳黑。其他同实施例12。The pigments are phosphorus zinc white, zinc phosphate and N330 carbon black. Others are the same as in Example 12.
实施例23:Embodiment 23:
颜料为环氧铁红、钛白粉和磷酸锌。其他同实施例12。The pigments are epoxy iron red, titanium dioxide and zinc phosphate. Others are the same as in Example 12.
实施例24:Embodiment 24:
颜料为环氧铁红、钛白粉和N330碳黑。其他同实施例12。The pigments are epoxy iron red, titanium dioxide and N330 carbon black. Others are the same as in Example 12.
实施例25:Embodiment 25:
颜料为环氧铁红、磷酸锌和N330碳黑。其他同实施例12。The pigments are epoxy iron red, zinc phosphate and N330 carbon black. Others are the same as in Example 12.
实施例26:Embodiment 26:
颜料为钛白粉、磷酸锌和N330碳黑。其他同实施例12。The pigments are titanium dioxide, zinc phosphate and N330 carbon black. Others are the same as in Example 12.
实施例27:Embodiment 27:
颜料为磷锌白、环氧铁红、钛白粉和磷酸锌。其他同实施例12。The pigments are phosphorus zinc white, epoxy iron red, titanium dioxide and zinc phosphate. Others are the same as in Example 12.
实施例28:Embodiment 28:
颜料为磷锌白、环氧铁红、钛白粉和N330碳黑。其他同实施例12。The pigments are phosphorus zinc white, epoxy iron red, titanium dioxide and N330 carbon black. Others are the same as in Example 12.
实施例29:Example 29:
颜料为磷锌白、钛白粉、磷酸锌和N330碳黑。其他同实施例12。The pigments are phosphorus zinc white, titanium dioxide, zinc phosphate and N330 carbon black. Others are the same as in Example 12.
实施例30:Example 30:
颜料为磷锌白、环氧铁红、磷酸锌和N330碳黑。其他同实施例12。The pigments are phosphorus zinc white, epoxy iron red, zinc phosphate and N330 carbon black. Others are the same as in Example 12.
实施例31:Example 31:
颜料为环氧铁红、钛白粉、磷酸锌和N330碳黑。其他同实施例12。The pigments are epoxy iron red, titanium dioxide, zinc phosphate and N330 carbon black. Others are the same as in Example 12.
实施例32:Example 32:
颜料为磷锌白、环氧铁红、钛白粉、磷酸锌和N330碳黑。其他同实施例12。The pigments are phosphorus zinc white, epoxy iron red, titanium dioxide, zinc phosphate and N330 carbon black. Others are the same as in Example 12.
实施例33:Example 33:
利用激光熔覆技术制备复合防腐涂层的方法,具体步骤如下:The method for preparing a composite anti-corrosion coating using laser cladding technology, the specific steps are as follows:
(1)配制激光熔覆的铁镍合金粉末:所述铁镍合金粉末由以下重量份的原料制成:Fe49g,Ni 15 g,Cr 15 g,W 4 g,Mo 5.5 g,B 2.5 g,Si 5.5 g,Co1 g和Al 2.5 g,原料选取相应元素的金属粉末;(1) Preparation of iron-nickel alloy powder for laser cladding: the iron-nickel alloy powder is made of the following raw materials in parts by weight: Fe49g, Ni 15g, Cr 15g, W 4g, Mo 5.5g, B 2.5g, Si 5.5 g, Co1 g and Al 2.5 g, the raw materials are metal powders of corresponding elements;
(2)激光熔覆:采用CO2激光器在氩气保护状态下,对叶片基体进行激光熔覆处理,光束直径为Φ3 mm,激光功率为4kW,扫描速度为3 mm/s,并与激光束同轴吹入压强为0.45MPa氩气保护,以防止熔体氧化,然后用砂纸把激光熔覆后的表面打磨平整;(2) Laser cladding: CO 2 laser is used to carry out laser cladding treatment on the blade substrate under the protection of argon gas. The beam diameter is Φ3 mm, the laser power is 4kW, and the scanning speed is 3 mm/s. Coaxial blowing pressure is 0.45MPa argon protection to prevent melt oxidation, and then use sandpaper to smooth the surface after laser cladding;
(3)配制改性505环氧树脂:所述改性505环氧树脂涂层包括甲组份和乙组份;(3) Prepare modified 505 epoxy resin: the modified 505 epoxy resin coating includes component A and component B;
甲组份由以下重量份数的原料制成:双酚A型环氧树脂40 g、玻璃鳞片5 g、颜料15 g、填料5 g、助剂2 g、稀释剂3 g;Component A is made of the following raw materials in parts by weight: 40 g of bisphenol A epoxy resin, 5 g of glass flakes, 15 g of pigment, 5 g of filler, 2 g of additive, and 3 g of diluent;
乙组份由以下重量份数的原料制成:聚酰胺固化剂40 g、颜料15 g、填料5 g、防沉剂0.8 g、溶剂50 g;Component B is made of the following raw materials in parts by weight: 40 g of polyamide curing agent, 15 g of pigment, 5 g of filler, 0.8 g of anti-settling agent, and 50 g of solvent;
甲组份与乙组份的质量比为10:1.1;The mass ratio of component A to component B is 10:1.1;
(4)改性505环氧树脂的甲组份的制备:将双酚A型环氧树脂、助剂和稀释剂投入分散机中进行搅拌,搅拌时间为25min,搅拌速度为95r/min,然后加入颜料和填料,搅拌20 min,搅拌速度115r/min,将搅拌后的混合物转移至砂磨机中进行研磨,研磨至细度≤60μm,将研磨后的混合物转移至分散机中,再加入玻璃鳞片并搅拌30 min,最后加入稀释剂至所得甲组份的黏度为用涂-4杯粘度计测量为55s;(4) Preparation of component A of modified 505 epoxy resin: put bisphenol A type epoxy resin, additives and diluents into the disperser for stirring, the stirring time is 25min, the stirring speed is 95r/min, and then Add pigments and fillers, stir for 20 minutes at a stirring speed of 115r/min, transfer the stirred mixture to a sand mill for grinding until the fineness is ≤60μm, transfer the ground mixture to a disperser, and then add glass Scale and stir for 30 min, and finally add diluent until the viscosity of the obtained component A is 55s measured with a Tu-4 cup viscometer;
(5)改性505环氧树脂的乙组份的制备:将乙组份的各原料加入搅拌罐中,搅拌均匀,然后将搅拌均匀的混合物用滤网过滤,即可得到乙组份;(5) Preparation of component B of modified 505 epoxy resin: Add the raw materials of component B into the mixing tank, stir evenly, and then filter the evenly stirred mixture with a filter to obtain component B;
(6)将步骤(4)制备的甲组份和步骤(5)制备的乙组份分别搅拌均匀,并按质量比混合调配均匀即得改性505环氧树脂,再将调配好的改性505环氧树脂喷涂在步骤(2)制备的激光熔覆涂层表面,即可得复合防腐涂层。(6) Stir the component A prepared in step (4) and the component B prepared in step (5) separately, and mix and mix evenly according to the mass ratio to obtain the modified 505 epoxy resin, and then mix the prepared modified Spray 505 epoxy resin on the surface of the laser cladding coating prepared in step (2) to obtain a composite anti-corrosion coating.
其他同实施例12。Others are the same as in Example 12.
实施例34:Example 34:
利用激光熔覆技术制备复合防腐涂层的方法,具体步骤如下:The method for preparing a composite anti-corrosion coating using laser cladding technology, the specific steps are as follows:
(1)配制激光熔覆的铁镍合金粉末:所述铁镍合金粉末由以下重量份的原料制成:Fe49 g,Ni 15.2g,Cr 15.2 g,W 4.5 g,Mo 5.8 g,B 3.0 g,Si 6.0 g,Co1.5 g和Al 3.0 g,原料选取相应元素的金属粉末;(1) Preparation of iron-nickel alloy powder for laser cladding: the iron-nickel alloy powder is made of the following raw materials in parts by weight: Fe49 g, Ni 15.2 g, Cr 15.2 g, W 4.5 g, Mo 5.8 g, B 3.0 g , Si 6.0 g, Co1.5 g and Al 3.0 g, the raw materials are metal powders of corresponding elements;
(2)激光熔覆:采用CO2激光器在氩气保护状态下,对叶片基体进行激光熔覆处理,光束直径为Φ4 mm,激光功率为4kW,扫描速度为5 mm/s,并与激光束同轴吹入压强为5MPa氩气保护,以防止熔体氧化,然后用砂纸把激光熔覆后的表面打磨平整;(2) Laser cladding: CO 2 laser is used to carry out laser cladding treatment on the blade substrate under the protection of argon gas. The beam diameter is Φ4 mm, the laser power is 4kW, and the scanning speed is 5 mm/s. The coaxial blowing pressure is 5MPa argon protection to prevent the oxidation of the melt, and then use sandpaper to smooth the surface after laser cladding;
(3)配制改性505环氧树脂:所述改性505环氧树脂涂层包括甲组份和乙组份;(3) Prepare modified 505 epoxy resin: the modified 505 epoxy resin coating includes component A and component B;
甲组份由以下重量份数的原料制成:双酚A型环氧树脂43 g、玻璃鳞片7 g、颜料17 g、填料7 g、助剂2.2 g、稀释剂4 g;Component A is made of the following raw materials in parts by weight: 43 g of bisphenol A epoxy resin, 7 g of glass flakes, 17 g of pigment, 7 g of filler, 2.2 g of additive, and 4 g of diluent;
乙组份由以下重量份数的原料制成:聚酰胺固化剂50 g、颜料17 g、填料7 g、防沉剂1.2 g、溶剂60 g;Component B is made of the following raw materials in parts by weight: polyamide curing agent 50 g, pigment 17 g, filler 7 g, anti-settling agent 1.2 g, solvent 60 g;
甲组份与乙组份的质量比为10:1.2;The mass ratio of component A to component B is 10:1.2;
(4)改性505环氧树脂的甲组份的制备:将双酚A型环氧树脂、助剂和稀释剂投入分散机中进行搅拌,搅拌时间为30min,搅拌速度为100r/min,然后加入颜料和填料,搅拌25 min,搅拌速度120r/min,将搅拌后的混合物转移至砂磨机中进行研磨,研磨至细度≤60μm,将研磨后的混合物转移至分散机中,再加入玻璃鳞片并搅拌40 min,最后加入稀释剂至所得甲组份的黏度为用涂-4杯粘度计测量为60s;(4) Preparation of component A of modified 505 epoxy resin: Put bisphenol A epoxy resin, additives and diluents into the disperser for stirring, stirring time is 30min, stirring speed is 100r/min, and then Add pigments and fillers, stir for 25 minutes at a stirring speed of 120r/min, transfer the stirred mixture to a sand mill for grinding until the fineness is ≤60μm, transfer the ground mixture to a disperser, and then add glass Scale and stir for 40 min, and finally add diluent until the viscosity of the obtained component A is 60s measured with a Tu-4 cup viscometer;
(5)改性505环氧树脂的乙组份的制备:将乙组份的各原料加入搅拌罐中,搅拌均匀,然后将搅拌均匀的混合物用滤网过滤,即可得到乙组份;(5) Preparation of component B of modified 505 epoxy resin: Add the raw materials of component B into the mixing tank, stir evenly, and then filter the evenly stirred mixture with a filter to obtain component B;
(6)将步骤(4)制备的甲组份和步骤(5)制备的乙组份分别搅拌均匀,并按质量比混合调配均匀即得改性505环氧树脂,再将调配好的改性505环氧树脂喷涂在步骤(2)制备的激光熔覆涂层表面,即可得复合防腐涂层。(6) Stir the component A prepared in step (4) and the component B prepared in step (5) separately, and mix and mix evenly according to the mass ratio to obtain the modified 505 epoxy resin, and then mix the prepared modified Spray 505 epoxy resin on the surface of the laser cladding coating prepared in step (2) to obtain a composite anti-corrosion coating.
其他同实施例12。Others are the same as in Example 12.
实施例35:Example 35:
利用激光熔覆技术制备复合防腐涂层的方法,具体步骤如下:The method for preparing a composite anti-corrosion coating using laser cladding technology, the specific steps are as follows:
(1)配制激光熔覆的铁镍合金粉末:所述铁镍合金粉末由以下重量份的原料制成:Fe48g,Ni 14.8g,Cr 14.8 g,W 3.5 g,Mo 5.2 g,B 2.0 g,Si 5.0 g,Co0.5 g和Al 2.0 g,原料选取相应元素的金属粉末;(1) Preparation of iron-nickel alloy powder for laser cladding: the iron-nickel alloy powder is made of the following raw materials in parts by weight: Fe48g, Ni 14.8g, Cr 14.8g, W 3.5g, Mo 5.2g, B 2.0g, Si 5.0 g, Co0.5 g and Al 2.0 g, the raw materials are metal powders of corresponding elements;
(2)激光熔覆:采用CO2激光器在氩气保护状态下,对叶片基体进行激光熔覆处理,光束直径为Φ2 mm,激光功率为3kW,扫描速度为2 mm/s,并与激光束同轴吹入压强为0.4MPa氩气保护,以防止熔体氧化,然后用砂纸把激光熔覆后的表面打磨平整;(2) Laser cladding: CO 2 laser is used to carry out laser cladding treatment on the blade substrate under the protection of argon gas. The beam diameter is Φ2 mm, the laser power is 3kW, and the scanning speed is 2 mm/s. Coaxial blowing pressure is 0.4MPa argon protection to prevent melt oxidation, and then use sandpaper to smooth the surface after laser cladding;
(3)配制改性505环氧树脂:所述改性505环氧树脂涂层包括甲组份和乙组份;(3) Prepare modified 505 epoxy resin: the modified 505 epoxy resin coating includes component A and component B;
甲组份由以下重量份数的原料制成:双酚A型环氧树脂33 g、玻璃鳞片4 g、颜料13 g、填料4 g、助剂1.3 g、稀释剂2 g;Component A is made of the following raw materials in parts by weight: 33 g of bisphenol A epoxy resin, 4 g of glass flakes, 13 g of pigment, 4 g of filler, 1.3 g of additive, and 2 g of diluent;
乙组份由以下重量份数的原料制成:聚酰胺固化剂35 g、颜料13 g、填料4 g、防沉剂0.7 g、溶剂40 g;Component B is made of the following raw materials in parts by weight: polyamide curing agent 35 g, pigment 13 g, filler 4 g, anti-settling agent 0.7 g, solvent 40 g;
甲组份与乙组份的质量比为10:1;The mass ratio of component A to component B is 10:1;
(4)改性505环氧树脂的甲组份的制备:将双酚A型环氧树脂、助剂和稀释剂投入分散机中进行搅拌,搅拌时间为20min,搅拌速度为90r/min,然后加入颜料和填料,搅拌15 min,搅拌速度110r/min,将搅拌后的混合物转移至砂磨机中进行研磨,研磨至细度≤60μm,将研磨后的混合物转移至分散机中,再加入玻璃鳞片并搅拌20 min,最后加入稀释剂至所得甲组份的黏度为用涂-4杯粘度计测量为50s;(4) Preparation of component A of modified 505 epoxy resin: put bisphenol A epoxy resin, additives and diluents into the disperser for stirring, the stirring time is 20min, the stirring speed is 90r/min, and then Add pigments and fillers, stir for 15 minutes at a stirring speed of 110r/min, transfer the stirred mixture to a sand mill for grinding until the fineness is ≤60 μm, transfer the ground mixture to a disperser, and then add glass Scale and stir for 20 min, and finally add diluent until the viscosity of the obtained component A is 50s measured with a Tu-4 cup viscometer;
(5)改性505环氧树脂的乙组份的制备:将乙组份的各原料加入搅拌罐中,搅拌均匀,然后将搅拌均匀的混合物用滤网过滤,即可得到乙组份;(5) Preparation of component B of modified 505 epoxy resin: Add the raw materials of component B into the mixing tank, stir evenly, and then filter the evenly stirred mixture with a filter to obtain component B;
(6)将步骤(4)制备的甲组份和步骤(5)制备的乙组份分别搅拌均匀,并按质量比混合调配均匀即得改性505环氧树脂,再将调配好的改性505环氧树脂喷涂在步骤(2)制备的激光熔覆涂层表面,即可得复合防腐涂层。(6) Stir the component A prepared in step (4) and the component B prepared in step (5) separately, and mix and mix evenly according to the mass ratio to obtain the modified 505 epoxy resin, and then mix the prepared modified Spray 505 epoxy resin on the surface of the laser cladding coating prepared in step (2) to obtain a composite anti-corrosion coating.
其他同实施例12。Others are the same as in Example 12.
实施例36:Example 36:
利用激光熔覆技术制备复合防腐涂层的方法,具体步骤如下:The method for preparing a composite anti-corrosion coating using laser cladding technology, the specific steps are as follows:
(1)配制激光熔覆的铁镍合金粉末:所述铁镍合金粉末由以下重量份的原料制成:Fe49g,Ni 15g,Cr 15 g,W 4 g,Mo 5.5 g,B 2.5g,Si 5.5 g,Co1 g和Al 2.5 g,原料选取相应元素的金属粉末;(1) Preparation of iron-nickel alloy powder for laser cladding: the iron-nickel alloy powder is made of the following raw materials in parts by weight: Fe49g, Ni 15g, Cr 15g, W 4g, Mo 5.5g, B 2.5g, Si 5.5 g, Co1 g and Al 2.5 g, the raw materials are metal powders of corresponding elements;
(2)激光熔覆:采用CO2激光器在氩气保护状态下,对叶片基体进行激光熔覆处理,光束直径为Φ3 mm,激光功率为4kW,扫描速度为3 mm/s,并与激光束同轴吹入压强为0.45MPa氩气保护,以防止熔体氧化,然后用砂纸把激光熔覆后的表面打磨平整;(2) Laser cladding: CO 2 laser is used to carry out laser cladding treatment on the blade substrate under the protection of argon gas. The beam diameter is Φ3 mm, the laser power is 4kW, and the scanning speed is 3 mm/s. Coaxial blowing pressure is 0.45MPa argon protection to prevent melt oxidation, and then use sandpaper to smooth the surface after laser cladding;
(3)配制改性505环氧树脂:所述改性505环氧树脂涂层包括甲组份和乙组份;(3) Prepare modified 505 epoxy resin: the modified 505 epoxy resin coating includes component A and component B;
甲组份由以下重量份数的原料制成:双酚A型环氧树脂40 g、玻璃鳞片5 g、颜料15 g、填料5 g、助剂2 g、稀释剂3 g;Component A is made of the following raw materials in parts by weight: 40 g of bisphenol A epoxy resin, 5 g of glass flakes, 15 g of pigment, 5 g of filler, 2 g of additive, and 3 g of diluent;
乙组份由以下重量份数的原料制成:聚酰胺固化剂40 g、颜料15 g、填料5 g、防沉剂0.8 g、溶剂50 g;Component B is made of the following raw materials in parts by weight: 40 g of polyamide curing agent, 15 g of pigment, 5 g of filler, 0.8 g of anti-settling agent, and 50 g of solvent;
甲组份与乙组份的质量比为10:1.1;The mass ratio of component A to component B is 10:1.1;
(4)改性505环氧树脂的甲组份的制备:将双酚A型环氧树脂、助剂和稀释剂投入分散机中进行搅拌,搅拌时间为25min,搅拌速度为95r/min,然后加入颜料和填料,搅拌20 min,搅拌速度115r/min,将搅拌后的混合物转移至砂磨机中进行研磨,研磨至细度≤60μm,将研磨后的混合物转移至分散机中,再加入玻璃鳞片并搅拌30 min,最后加入稀释剂至所得甲组份的黏度为用涂-4杯粘度计测量为55s;(4) Preparation of component A of modified 505 epoxy resin: put bisphenol A type epoxy resin, additives and diluents into the disperser for stirring, the stirring time is 25min, the stirring speed is 95r/min, and then Add pigments and fillers, stir for 20 minutes at a stirring speed of 115r/min, transfer the stirred mixture to a sand mill for grinding until the fineness is ≤60μm, transfer the ground mixture to a disperser, and then add glass Scale and stir for 30 min, and finally add diluent until the viscosity of the obtained component A is 55s measured with a Tu-4 cup viscometer;
(5)改性505环氧树脂的乙组份的制备:将乙组份的各原料加入搅拌罐中,搅拌均匀,然后将搅拌均匀的混合物用滤网过滤,即可得到乙组份;(5) Preparation of component B of modified 505 epoxy resin: Add the raw materials of component B into the mixing tank, stir evenly, and then filter the evenly stirred mixture with a filter to obtain component B;
(6)将步骤(4)制备的甲组份和步骤(5)制备的乙组份分别搅拌均匀,并按质量比混合调配均匀即得改性505环氧树脂,再将调配好的改性505环氧树脂喷涂在步骤(2)制备的激光熔覆涂层表面,即可得复合防腐涂层。(6) Stir the component A prepared in step (4) and the component B prepared in step (5) separately, and mix and mix evenly according to the mass ratio to obtain the modified 505 epoxy resin, and then mix the prepared modified Spray 505 epoxy resin on the surface of the laser cladding coating prepared in step (2) to obtain a composite anti-corrosion coating.
其他同实施例12。Others are the same as in Example 12.
对比例:Comparative example:
(1)配制改性954环氧树脂:所述改性954环氧树脂包括甲组份和乙组份;(1) Prepare modified 954 epoxy resin: the modified 954 epoxy resin includes component A and component B;
甲组份由以下重量份数的原料制成:环氧有机硅树脂35g、玻璃鳞片14g、颜料13g、填料4g、助剂1.3g、稀释剂2g;Component A is made of the following raw materials in parts by weight: epoxy silicone resin 35g, glass flakes 14g, pigment 13g, filler 4g, additive 1.3g, diluent 2g;
乙组份由以下重量份数的原料制成:聚酰胺固化剂35g、颜料13g、填料4g、防沉剂0.7g、溶剂40g;Component B is made of the following raw materials in parts by weight: polyamide curing agent 35g, pigment 13g, filler 4g, anti-settling agent 0.7g, solvent 40g;
甲组份与乙组份的质量比为10:1;The mass ratio of component A to component B is 10:1;
(2)甲组份的制备:将环氧有机硅树脂、助剂和稀释剂投入分散机中进行搅拌,搅拌时间为20min,搅拌速度为90r/min,然后加入颜料和填料,搅拌15min,搅拌速度为110r/min,将搅拌后的混合物转移至砂磨机中进行研磨,研磨至细度≤60μm,将研磨后的混合物转移至分散机中,再加入玻璃鳞片并搅拌20 min,最后加入稀释剂至所得甲组份的黏度为用涂-4杯粘度计测量为50s;(2) Preparation of component A: Put epoxy silicone resin, additives and diluents into the disperser and stir for 20 minutes at a stirring speed of 90 r/min, then add pigments and fillers, stir for 15 minutes, and stir The speed is 110r/min. Transfer the stirred mixture to a sand mill for grinding until the fineness is ≤60μm. Transfer the ground mixture to a disperser, then add glass flakes and stir for 20 minutes, and finally add diluent The viscosity of the obtained component A is measured as 50s with a coating-4 cup viscometer;
(3)乙组份的制备:将乙组份的各原料加入搅拌罐中,搅拌均匀,然后将搅拌均匀的混合物用滤网过滤,即可得到乙组份;(3) Preparation of component B: Add the ingredients of component B into the mixing tank, stir evenly, and then filter the well-stirred mixture with a strainer to obtain component B;
(4)将甲组份和乙组份分别搅拌均匀,并按质量比混合调配均匀即得改性954环氧树脂,再将调配好的改性954环氧树脂喷涂在待喷涂的装置表面,即可制得防腐涂层。(4) Stir the components A and B separately, and mix them evenly according to the mass ratio to obtain the modified 954 epoxy resin, and then spray the prepared modified 954 epoxy resin on the surface of the device to be sprayed, An anti-corrosion coating can be prepared.
玻璃鳞片为经过硅烷偶联剂表面处理的玻璃鳞片,粒度为200目。The glass flakes are glass flakes treated with a silane coupling agent, and the particle size is 200 mesh.
步骤(1)中A组分的颜料和B组分的颜料均颜料为磷锌白。In the step (1), both the pigment of component A and the pigment of component B are phosphor zinc white.
步骤(1)中A组分的填料和B组分的填料均为碳酸钙与1000目滑石粉的混合物,滑石粉与碳酸钙的质量比为4:3。In step (1), the filler of component A and the filler of component B are mixtures of calcium carbonate and 1000-mesh talcum powder, and the mass ratio of talc powder to calcium carbonate is 4:3.
助剂为颜料亲和基团高分子共聚体分散剂、606消泡剂、防流挂剂和改性脲溶液流变剂的混合物,颜料亲和基团高分子共聚体分散剂:606消泡剂:防流挂剂:改性脲溶液流变剂的质量比为0.2:0.4:0.3:0.6。The additive is a mixture of pigment affinity group polymer copolymer dispersant, 606 defoamer, anti-sagging agent and modified urea solution rheology agent, pigment affinity group polymer copolymer dispersant: 606 defoamer Agent: anti-sagging agent: the mass ratio of modified urea solution rheology agent is 0.2:0.4:0.3:0.6.
颜料亲和基团高分子共聚体分散剂为XH-9001水性分散剂;防流挂剂为NUVIS BEZ75;改性脲溶液流变剂为DeuRheo201P。Pigment affinity group polymer copolymer dispersant is XH-9001 water-based dispersant; anti-sagging agent is NUVIS BEZ75; modified urea solution rheology agent is DeuRheo201P.
稀释剂由以下重量份的原料组成:二甲苯5份,正丁醇4份,丙二醇甲醚醋酸酯1份;所述溶剂由以下重量份的原料组成:二甲苯7份,丁醇3份;防沉剂为聚酰胺蜡防沉剂6900。The diluent is composed of the following raw materials in parts by weight: 5 parts of xylene, 4 parts of n-butanol, and 1 part of propylene glycol methyl ether acetate; the solvent is composed of the following raw materials in parts by weight: 7 parts of xylene, 3 parts of butanol; The anti-settling agent is polyamide wax anti-settling agent 6900.
本发明的各项性能指标参考值如下所示:Each performance index reference value of the present invention is as follows:
从上表可以看出去,本发明耐冲击性能和附着力性能优异,减轻了机械设备的磕碰受损情况,且防腐性能远远超过市售同类产品,是一种理想的环氧类防腐涂料,可适用于多种机械设备产品的涂装应用。It can be seen from the above table that the invention has excellent impact resistance and adhesion performance, which reduces the bump damage of mechanical equipment, and its anti-corrosion performance far exceeds that of similar commercially available products. It is an ideal epoxy anti-corrosion coating. It can be applied to the coating application of various mechanical equipment products.
以上所述的仅是本发明的优选实施方式,应当指出,对于本领域的技术人员来说,在不脱离本发明整体构思前提下,还可以作出若干改变和改进,这些也应该视为本发明的保护范围。What has been described above is only the preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, some changes and improvements can be made without departing from the overall concept of the present invention, and these should also be regarded as the present invention. scope of protection.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611160911.6A CN106757000A (en) | 2016-12-15 | 2016-12-15 | The method that composite anti-corrosive coating is prepared using laser melting and coating technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611160911.6A CN106757000A (en) | 2016-12-15 | 2016-12-15 | The method that composite anti-corrosive coating is prepared using laser melting and coating technique |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106757000A true CN106757000A (en) | 2017-05-31 |
Family
ID=58887512
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611160911.6A Pending CN106757000A (en) | 2016-12-15 | 2016-12-15 | The method that composite anti-corrosive coating is prepared using laser melting and coating technique |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106757000A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108326287A (en) * | 2018-03-26 | 2018-07-27 | 浙江安可环保科技有限公司 | Corrosion-resistant laser cladding powder and its cladding method and purposes |
| CN109161888A (en) * | 2018-09-28 | 2019-01-08 | 宝山钢铁股份有限公司 | A kind of laser cladding powder improving tube rolling Work tool surface high-temp wearability and resisting viscosity steel |
| CN109294387A (en) * | 2018-07-25 | 2019-02-01 | 浙江晶慧科技有限公司 | A kind of corrosion-inhibiting coating of strong alkali-acid resistance |
| CN116815180A (en) * | 2023-08-11 | 2023-09-29 | 安徽军明机械制造有限公司 | Production method of corrosion-resistant spheroidal graphite cast iron valve body |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101228295A (en) * | 2005-06-20 | 2008-07-23 | 普莱克斯S.T.技术有限公司 | Laser Deposition on Low Heat Resistant Substrates |
| CN103286310A (en) * | 2013-06-01 | 2013-09-11 | 江苏新亚特钢锻造有限公司 | Particle-reinforced laser cladding alloy powder and preparation method thereof |
| CN103805992A (en) * | 2014-03-05 | 2014-05-21 | 华北水利水电大学 | Method for strengthening surface of runner blade of metal hydraulic turbine through combination of electro-sparking deposition and laser cladding |
| CN104862695A (en) * | 2015-05-18 | 2015-08-26 | 苏州大学张家港工业技术研究院 | Composite coating and titanium-alloy-based composite material and manufacturing method of composite coating and titanium-alloy-based composite material |
| CN106221563A (en) * | 2016-08-23 | 2016-12-14 | 华北水利水电大学 | A kind of two component epoxy class anti-corrosive organic coatings and preparation method thereof and using method |
-
2016
- 2016-12-15 CN CN201611160911.6A patent/CN106757000A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101228295A (en) * | 2005-06-20 | 2008-07-23 | 普莱克斯S.T.技术有限公司 | Laser Deposition on Low Heat Resistant Substrates |
| CN103286310A (en) * | 2013-06-01 | 2013-09-11 | 江苏新亚特钢锻造有限公司 | Particle-reinforced laser cladding alloy powder and preparation method thereof |
| CN103805992A (en) * | 2014-03-05 | 2014-05-21 | 华北水利水电大学 | Method for strengthening surface of runner blade of metal hydraulic turbine through combination of electro-sparking deposition and laser cladding |
| CN104862695A (en) * | 2015-05-18 | 2015-08-26 | 苏州大学张家港工业技术研究院 | Composite coating and titanium-alloy-based composite material and manufacturing method of composite coating and titanium-alloy-based composite material |
| CN106221563A (en) * | 2016-08-23 | 2016-12-14 | 华北水利水电大学 | A kind of two component epoxy class anti-corrosive organic coatings and preparation method thereof and using method |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108326287A (en) * | 2018-03-26 | 2018-07-27 | 浙江安可环保科技有限公司 | Corrosion-resistant laser cladding powder and its cladding method and purposes |
| CN108326287B (en) * | 2018-03-26 | 2020-05-29 | 浙江安可环保科技有限公司 | Corrosion-resistant laser cladding powder and cladding method and application thereof |
| CN109294387A (en) * | 2018-07-25 | 2019-02-01 | 浙江晶慧科技有限公司 | A kind of corrosion-inhibiting coating of strong alkali-acid resistance |
| CN109161888A (en) * | 2018-09-28 | 2019-01-08 | 宝山钢铁股份有限公司 | A kind of laser cladding powder improving tube rolling Work tool surface high-temp wearability and resisting viscosity steel |
| CN116815180A (en) * | 2023-08-11 | 2023-09-29 | 安徽军明机械制造有限公司 | Production method of corrosion-resistant spheroidal graphite cast iron valve body |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106221563A (en) | A kind of two component epoxy class anti-corrosive organic coatings and preparation method thereof and using method | |
| KR970000997B1 (en) | Improved Preproduction Primer Composition | |
| CN101065454B (en) | Composite powder paint, method for producing same, and method for coloring powder paint | |
| CN106757000A (en) | The method that composite anti-corrosive coating is prepared using laser melting and coating technique | |
| CN102533061B (en) | High-solid-content superhigh-corrosion-resistant water-based epoxy static conductive paint and preparation method thereof | |
| CN102559010A (en) | Chromium-free waterborne epoxy anticorrosion primer with excellent solvent oil resistant performance | |
| CN107057533A (en) | A kind of aqueous one-component paint for priming paint and top lacquer and preparation method thereof | |
| CN103013276A (en) | Epoxy universal primer for ships and preparation method thereof | |
| CN105713481A (en) | Graphene-modified epoxy zinc-rich primer and preparation method thereof | |
| CN106752746B (en) | Method for preparing composite anti-corrosion coating by self-propagating cladding technology | |
| CN104845499A (en) | Preparation method for waterborne epoxy paste paint | |
| CN102993859A (en) | Zinc powder-free shop primer and preparation method thereof | |
| CN110372321A (en) | Graphene modified water-soluble zinc-aluminium anti-corrosion masking liquid and preparation method thereof | |
| CN106756743A (en) | The method that composite anti-corrosive coating is prepared using plasma melting coating technique | |
| CN108359354A (en) | A kind of mechanical equipment anti-corrosion sealing wax and preparation method thereof | |
| CN107189639A (en) | A kind of stable type corrosion-resistant epoxy paint capable of coating with rust | |
| CN101333404A (en) | Water-soluble epoxy red ferric oxide primer and method of preparing same | |
| US3874921A (en) | Weldable primer compositions and processes employing same | |
| JP5981636B2 (en) | Zinc-based composite materials and use thereof | |
| CN103360903A (en) | Waterborne epoxy phosphatic zinc dust antirust paint and its preparation method | |
| CN104592853A (en) | Preparation method for water-based phenolic red lead rusted antirust primer | |
| CN116396661A (en) | A kind of salt-spray-resistant two-component epoxy zinc-rich primer and preparation method thereof | |
| CN104140737B (en) | Preparation method applied to water-based epoxy zinc-rich primer on railway bearing | |
| CN106189858A (en) | A kind of metal antirusting paint | |
| CN102702928B (en) | Tin-free environment-friendlyelectrophoretic electrophoretic paint and preparation method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170531 |