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CN106732007A - A kind of energy-saving and high efficient insulation material processing unit - Google Patents

A kind of energy-saving and high efficient insulation material processing unit Download PDF

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Publication number
CN106732007A
CN106732007A CN201710081909.8A CN201710081909A CN106732007A CN 106732007 A CN106732007 A CN 106732007A CN 201710081909 A CN201710081909 A CN 201710081909A CN 106732007 A CN106732007 A CN 106732007A
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China
Prior art keywords
insulation material
thermal insulation
drying
shell
insulating material
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CN201710081909.8A
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Chinese (zh)
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不公告发明人
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Shenzhen Kaida Photoelectric Technology Co Ltd
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Shenzhen Kaida Photoelectric Technology Co Ltd
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Priority to CN201710081909.8A priority Critical patent/CN106732007A/en
Publication of CN106732007A publication Critical patent/CN106732007A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/80After-treatment of the mixture
    • B01F23/804Drying the mixture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/07Stirrers characterised by their mounting on the shaft
    • B01F27/074Stirrers characterised by their mounting on the shaft having two or more mixing elements being concentrically mounted on the same shaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/09Stirrers characterised by the mounting of the stirrers with respect to the receptacle
    • B01F27/091Stirrers characterised by the mounting of the stirrers with respect to the receptacle with elements co-operating with receptacle wall or bottom, e.g. for scraping the receptacle wall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/19Stirrers with two or more mixing elements mounted in sequence on the same axis
    • B01F27/192Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/10Maintenance of mixers
    • B01F35/12Maintenance of mixers using mechanical means
    • B01F35/123Maintenance of mixers using mechanical means using scrapers for cleaning mixers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B11/00Machines or apparatus for drying solid materials or objects with movement which is non-progressive
    • F26B11/18Machines or apparatus for drying solid materials or objects with movement which is non-progressive on or in moving dishes, trays, pans, or other mainly-open receptacles
    • F26B11/20Machines or apparatus for drying solid materials or objects with movement which is non-progressive on or in moving dishes, trays, pans, or other mainly-open receptacles with stirring devices which are held stationary
    • F26B21/50
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/001Handling, e.g. loading or unloading arrangements
    • F26B25/002Handling, e.g. loading or unloading arrangements for bulk goods
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/04Agitating, stirring, or scraping devices

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

一种节能型高效保温材料处理装置,其特征是,包括保温材料混合装置和保温材料干燥装置,保温材料混合装置包括混合保温材料干燥装置壳体、混合电机、混合保温材料转轴、曲折搅拌棒和弧形橡胶刮片,由混合电机驱动旋转的混合保温材料转轴竖直设置在混合保温材料干燥装置壳体内,三个曲折搅拌棒固接于混合保温材料转轴上;混合保温材料转轴上还通过中间连杆固接有两个弧形橡胶刮片,所述弧形橡胶刮片与混合保温材料干燥装置壳体的内壁形状吻合且紧贴混合保温材料干燥装置壳体的内壁,用于刮落混合保温材料干燥装置壳体的内壁上的集聚保温材料。

An energy-saving and high-efficiency thermal insulation material processing device is characterized in that it includes a thermal insulation material mixing device and a thermal insulation material drying device. The arc-shaped rubber scraper, the rotating shaft of the mixed thermal insulation material driven by the mixing motor is set vertically in the shell of the mixed thermal insulation material drying device, and the three zigzag stirring rods are fixed on the rotary shaft of the mixed thermal insulation material; the rotary shaft of the mixed thermal insulation material also passes through the middle Two arc-shaped rubber scrapers are fixedly connected to the connecting rod. The arc-shaped rubber scrapers conform to the shape of the inner wall of the mixed thermal insulation material drying device shell and are close to the inner wall of the mixed thermal insulation material drying device shell for scraping and mixing. Insulation material Accumulated insulation material on the inner wall of the housing of the drying device.

Description

一种节能型高效保温材料处理装置An energy-saving and high-efficiency thermal insulation material processing device

技术领域technical field

本发明涉及饲料制备领域,具体涉及一种节能型高效保温材料处理装置。The invention relates to the field of feed preparation, in particular to an energy-saving and high-efficiency thermal insulation material processing device.

背景技术Background technique

保温材料是用于制作保温板等保温设备的基本材料,在保温材料的处理中,混合搅拌和保温材料干燥是必不可少的工序。现有的保温材料处理装置往往存在搅拌效果不高、干燥能耗过大等问题。Insulation materials are the basic materials used to make insulation equipment such as insulation boards. In the processing of insulation materials, mixing and drying of insulation materials are essential processes. Existing thermal insulation material processing devices often have problems such as low stirring effect and excessive drying energy consumption.

发明内容Contents of the invention

针对上述问题,本发明提供一种节能型高效保温材料处理装置。In view of the above problems, the present invention provides an energy-saving and high-efficiency thermal insulation material processing device.

本发明的目的采用以下技术方案来实现:The object of the present invention adopts following technical scheme to realize:

一种节能型高效保温材料处理装置,包括保温材料混合装置和保温材料干燥装置,保温材料混合装置包括混合壳体、混合电机、混合保温材料转轴、曲折搅拌棒和弧形橡胶刮片,由混合电机驱动旋转的混合保温材料转轴竖直设置在混合壳体内,三个曲折搅拌棒固接于混合保温材料转轴上;混合保温材料转轴上还通过中间连杆固接有两个弧形橡胶刮片,所述弧形橡胶刮片与混合壳体的内壁形状吻合且紧贴混合壳体的内壁,用于刮落混合壳体的内壁上的集聚保温材料。An energy-saving and high-efficiency thermal insulation material processing device, including a thermal insulation material mixing device and a thermal insulation material drying device. The rotating shaft of the mixed thermal insulation material driven by the motor is set vertically in the mixing shell, and three zigzag stirring rods are fixedly connected to the rotary shaft of the mixed thermal insulation material; two arc-shaped rubber scrapers are fixedly connected to the rotary shaft of the mixed thermal insulation material through the intermediate connecting rod , the arc-shaped rubber scraper conforms to the shape of the inner wall of the mixing shell and clings to the inner wall of the mixing shell, and is used for scraping off the accumulated heat preservation material on the inner wall of the mixing shell.

本发明的有益效果为:该保温材料处理装置结构紧凑,搅拌混合效率高,且能自动刮落混合壳体内壁上的集料,有很好的使用效果。The beneficial effects of the invention are: the thermal insulation material processing device has a compact structure, high stirring and mixing efficiency, and can automatically scrape off the aggregate on the inner wall of the mixing shell, and has a good use effect.

附图说明Description of drawings

利用附图对本发明作进一步说明,但附图中的实施例不构成对本发明的任何限制,对于本领域的普通技术人员,在不付出创造性劳动的前提下,还可以根据以下附图获得其它的附图。The present invention is further described by using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention. For those of ordinary skill in the art, without paying creative work, other embodiments can also be obtained according to the following accompanying drawings Attached picture.

图1是本发明的整体结构示意图;Fig. 1 is the overall structural representation of the present invention;

图2是保温材料干燥装置的结构示意图。Fig. 2 is a structural schematic diagram of a heat insulating material drying device.

具体实施方式detailed description

结合以下实施例对本发明作进一步描述。The present invention is further described in conjunction with the following examples.

如图1-2所示的一种节能型高效保温材料处理装置,包括保温材料混合装置和保温材料干燥装置,保温材料混合装置包括混合壳体100、混合电机101、混合保温材料转轴102、曲折搅拌棒103和弧形橡胶刮片104,由混合电机101驱动旋转的混合保温材料转轴102竖直设置在混合壳体100内,三个曲折搅拌棒103固接于混合保温材料转轴102上;混合保温材料转轴102上还通过中间连杆105固接有两个弧形橡胶刮片104,所述弧形橡胶刮片104与混合壳体100的内壁形状吻合且紧贴混合壳体100的内壁,用于刮落混合壳体100的内壁上的集聚保温材料。As shown in Fig. 1-2, an energy-saving and high-efficiency thermal insulation material processing device includes a thermal insulation material mixing device and a thermal insulation material drying device. The thermal insulation material mixing device includes a mixing shell 100, a mixing motor 101, a mixing thermal The stirring rod 103 and the arc-shaped rubber scraper 104 are vertically arranged in the mixing housing 100 by the rotating shaft 102 of the mixing heat preservation material driven by the mixing motor 101, and three zigzag stirring rods 103 are fixedly connected to the rotating shaft 102 of the mixing heat preservation material; Two arc-shaped rubber scrapers 104 are fixedly connected to the heat-insulating material rotating shaft 102 through an intermediate connecting rod 105. The arc-shaped rubber scrapers 104 conform to the shape of the inner wall of the mixing shell 100 and are close to the inner wall of the mixing shell 100. Used to scrape off accumulated insulation material on the inner walls of the mixing housing 100 .

该保温材料处理装置结构紧凑,搅拌混合效率高,且能自动刮落混合保温材料干燥装置壳体内壁上的集料,有很好的使用效果。The thermal insulation material processing device has compact structure, high stirring and mixing efficiency, and can automatically scrape off the aggregates on the inner wall of the mixed thermal insulation material drying device shell, and has a good use effect.

作为进一步的优选方案,混合壳体100的底部还连通有出料管108,通过输料泵109将混合壳体100中的混合保温材料送至保温材料干燥装置110中。保温材料干燥装置110包括保温材料干燥装置壳体111、保温材料第一干燥盘A、保温材料第二干燥盘B和保温材料第三干燥盘C,保温材料干燥装置壳体111上部为圆筒状保温材料干燥装置壳体,其下部为锥筒状保温材料干燥装置壳体,保温材料干燥装置壳体111顶部连通有保温材料进料斗5,其下端设置有出料口6;保温材料干燥装置壳体111的中轴线上设置有由电机7驱动的保温材料转轴3,由上至下依次设置的保温材料第一干燥盘A、保温材料第二干燥盘B和保温材料第三干燥盘C均为水平固接于保温材料干燥装置壳体111内的环状中空盘体,保温材料第一干燥盘A和保温材料第三干燥盘3的直径与保温材料干燥装置壳体111的内径相等且其中心处分别形成有第一保温材料落料口1和第三保温材料落料口2,保温材料第二干燥盘B的直径小于保温材料干燥装置壳体111的内径,保温材料转轴3依次穿过保温材料第一干燥盘A、保温材料第二干燥盘B和保温材料第三干燥盘C的内环且保温材料转轴3与保温材料第二干燥盘B的内环紧密接触,保温材料第二干燥盘B通过其两侧的连杆11固接于保温材料干燥装置壳体111的内壁上;在保温材料第一干燥盘A、保温材料第二干燥盘B和保温材料第三干燥盘C的上方均设置有固接于保温材料转轴3的中间连杆12,中间连杆12的下方固接有多个弧面体状的保温材料料铲13,保温材料第一干燥盘A和保温材料第三干燥盘C上的保温材料料铲弧面方向向内,保温材料第二干燥盘B上的保温材料料铲的弧面方向向外;保温材料第一干燥盘A的下方固接有一漏斗状的漏斗壳14,漏斗壳14内水平布置有中心固接于保温材料转轴3上的保温材料筛网113,保温材料筛网113随保温材料转轴3的转动而转动;As a further preferred solution, the bottom of the mixing housing 100 is also connected with a discharge pipe 108 , and the mixed thermal insulation material in the mixing housing 100 is sent to the thermal insulation material drying device 110 through the delivery pump 109 . The thermal insulation material drying device 110 comprises a thermal insulation material drying device housing 111, a first drying pan A for thermal insulation material, a second drying pan B for thermal insulation material and a third drying pan C for thermal insulation material. The upper part of the thermal insulation material drying device housing 111 is cylindrical The shell of the thermal insulation material drying device, the lower part of which is a cone-shaped thermal insulation material drying device shell, the top of the thermal insulation material drying device shell 111 is connected with the thermal insulation material feeding hopper 5, and the lower end is provided with a discharge port 6; the thermal insulation material drying device The central axis of the housing 111 is provided with an insulating material rotating shaft 3 driven by a motor 7, and the first drying tray A for the insulating material, the second drying tray B for the insulating material, and the third drying tray C for the insulating material are arranged sequentially from top to bottom. It is an annular hollow disc body horizontally fixed in the housing 111 of the heat-insulating material drying device. The diameters of the first drying disc A of the heat-insulating material and the third drying disc 3 of the heat-insulating material are equal to the inner diameter of the housing 111 of the heat-insulating material drying device. The center is respectively formed with a first thermal insulation material discharge port 1 and a third thermal insulation material discharge port 2, the diameter of the second thermal insulation material drying plate B is smaller than the inner diameter of the thermal insulation material drying device shell 111, and the thermal insulation material rotating shaft 3 passes through the The inner rings of the first drying tray A for thermal insulation material, the second drying tray B for thermal insulation material and the third drying tray C for thermal insulation material and the rotating shaft 3 of thermal insulation material are in close contact with the inner ring of the second drying tray B for thermal insulation material, and the second drying tray B for thermal insulation material Disk B is fixedly connected to the inner wall of the housing 111 of the insulation material drying device through the connecting rods 11 on both sides; above the first drying disk A of insulation material, the second drying disk B of insulation material and the third drying disk C of insulation material Both are provided with an intermediate connecting rod 12 fixedly connected to the rotating shaft 3 of the insulating material, and below the intermediate connecting rod 12 are fixedly connected a plurality of arc-shaped insulating material shovels 13, the first drying plate A of the insulating material and the third drying plate A of the insulating material. The direction of the arc surface of the insulating material shovel on the plate C is inward, and the arc surface direction of the insulating material shovel on the second drying plate B of the insulating material is outward; a funnel-shaped funnel is fixed below the first drying plate A of the insulating material The shell 14 and the funnel shell 14 are horizontally arranged with a thermal insulation material screen 113 whose center is fixed on the thermal insulation material shaft 3, and the thermal insulation material screen 113 rotates with the rotation of the thermal insulation material shaft 3;

作为进一步的优选方案,混合壳体100的顶部连通有保温材料处理液入口管106。在保温材料干燥装置壳体111的侧壁上安装有输送风机115,输送风机115的出口管道其中一路穿过漏斗壳14与设置在保温材料筛网113下方的环形管121连通,环形管121上设置有多个倾斜向上喷出蒸汽的蒸汽喷口18;保温材料第一干燥盘A和保温材料第二干燥盘B的下端分别连通有第一保温材料蒸发蒸汽入口117和第二保温材料蒸发蒸汽入口118。保温材料干燥装置壳体111的侧壁上还固接有蒸汽中转箱116,与保温材料第一干燥盘A连通的第一排气管22、与保温材料第二干燥盘B连通的第二排气管23、与保温材料第三干燥盘C连通的第三排气管24分别向蒸汽中转箱116输送蒸汽,蒸汽中转箱116的出口与输送风机115的入口连通,保温材料第三干燥盘C上连通有接入外部加热汽源的进汽管25。As a further preferred solution, the top of the mixing shell 100 is communicated with an inlet pipe 106 for the treatment liquid of thermal insulation material. On the side wall of the insulation material drying device housing 111, a conveying fan 115 is installed, and one of the outlet pipes of the conveying fan 115 passes through the funnel shell 14 to communicate with the annular pipe 121 arranged below the insulating material screen 113. There are a plurality of steam outlets 18 that eject steam obliquely upward; the lower ends of the first drying tray A for thermal insulation material and the second drying tray B for thermal insulation material are connected with the first thermal insulation material evaporation steam inlet 117 and the second thermal insulation material evaporation steam inlet respectively. 118. The side wall of the insulation material drying device housing 111 is also fixedly connected with a steam transfer box 116, the first exhaust pipe 22 communicated with the first drying tray A of the insulation material, and the second row of exhaust pipes 22 communicated with the second drying tray B of the insulation material. The air pipe 23 and the third exhaust pipe 24 communicated with the third drying plate C of the thermal insulation material deliver steam to the steam transfer box 116 respectively, the outlet of the steam transfer box 116 communicates with the inlet of the conveying fan 115, and the third drying plate C of the thermal insulation material The upper part is communicated with a steam inlet pipe 25 connected to an external heating steam source.

保温材料干燥装置壳体111下部的锥筒体内壁上固接有中空的同为锥筒状的保温材料加热套筒120,保温材料加热套筒120的入口连通输送风机115的出口,其出口输送蒸汽至蒸汽中转箱116;保温材料转轴3的底部固接有一个碗底状的甩盘27,甩盘27置于保温材料加热套筒120围成的空间中;同样的,在保温材料第二干燥盘B和保温材料第三干燥盘C的下方可以设置与保温材料第一干燥盘A下方相同的漏斗壳、保温材料筛网、环形管和蒸汽喷嘴,气源来自输送风机115的出口,用于回收保温材料第二干燥盘B和保温材料第三干燥盘C底面的热量,出于视图的清晰考虑,图中只示出了一套底面热量回收装置。The inner wall of the cone cylinder at the bottom of the insulation material drying device housing 111 is fixedly connected with a hollow insulation material heating sleeve 120 that is also in the shape of a cone. Steam to steam transfer box 116; the bottom of the insulation material rotating shaft 3 is fixedly connected with a bowl-bottom-shaped spinner 27, and the spinner 27 is placed in the space surrounded by the heat-insulation material heating sleeve 120; Below the drying tray B and the third drying tray C of thermal insulation material, the same funnel shell, screen mesh of thermal insulation material, annular pipe and steam nozzle as that under the first drying tray A of thermal insulation material can be set, and the gas source comes from the outlet of the conveying fan 115. In order to recover heat from the bottom of the second drying tray B for thermal insulation material and the third drying tray C for thermal insulation material, for clarity of view, only one set of bottom heat recovery device is shown in the figure.

作为进一步的优选方案,混合壳体100的顶部连通有保温材料原料入口管107。该保温材料干燥装置工作时,保温材料的流程为:保温材料从保温材料进料斗5进入并落到保温材料第一干燥盘A上,在保温材料第一干燥盘A上方的保温材料料铲旋转搅拌作用下不断向第一保温材料落料口1推进,然后落到保温材料第二干燥盘B上,保温材料第二干燥盘B上的保温材料在保温材料第二干燥盘B上方的保温材料料铲的旋转搅拌下向保温材料第二干燥盘B的边缘运动,并落下到保温材料第三干燥盘C上。As a further preferred solution, the top of the mixing shell 100 is communicated with an insulation material raw material inlet pipe 107 . When the thermal insulation material drying device works, the flow process of the thermal insulation material is as follows: the thermal insulation material enters from the thermal insulation material feed hopper 5 and falls onto the first drying plate A of the thermal insulation material, and the thermal insulation material shovel above the first drying plate A of the thermal insulation material Under the action of rotation and stirring, it continuously advances to the first thermal insulation material discharge port 1, and then falls onto the second thermal insulation material drying plate B. The material shovel moves to the edge of the second drying plate B of the heat-insulating material under the rotation stirring of the material shovel, and falls onto the third drying plate C of the heat-insulating material.

相似地,保温材料第三干燥盘C上的保温材料在其上的保温材料料铲作用下从第三保温材料落料口2落下到甩盘上,甩盘27上的保温材料被离心力甩出撞击到保温材料加热套筒120的内表面上进行最后阶段的干燥;蒸汽的流程为:外部加热汽源从保温材料第三干燥盘C的进汽管25进入,并对保温材料第三干燥盘C上的保温材料进行加热,被加热的保温材料所蒸发出来的蒸汽一部分从保温材料第二干燥盘B与保温材料干燥装置壳体111之间的间隙上升进入漏斗壳14中,并进而进入第一保温材料蒸发蒸汽入口117中作为保温材料第一干燥盘A的加热蒸汽,而另一部分从第二保温材料蒸发蒸汽入口118中进入作为保温材料第二干燥盘B的加热蒸汽,保温材料第二干燥盘B上的保温材料被加热后蒸发出的蒸汽从第一保温材料蒸发蒸汽入口117进入也作为保温材料第一干燥盘A的加热蒸汽;蒸汽中转箱116接收保温材料第一干燥盘A、保温材料第二干燥盘B、保温材料第三干燥盘C和保温材料加热套筒120的排汽进行混合后,由输送风机115分别送至环形管121和保温材料加热套筒120中作为加热源;由蒸汽喷嘴18喷出的蒸汽不断地向保温材料筛网113上的保温材料施加吹力,使得在保温材料筛网113上的保温材料受到离心力而不断向保温材料筛网113边缘运动的同时贴向保温材料第一干燥盘A的底面,改变了以往干燥盘底面的热量只能通过辐射换热的方式送往保温材料的弊端,而是部分甚至全部改为换热效率大大提高的接触换热,大大提高了换热效率和热量利用率。Similarly, the thermal insulation material on the third drying plate C of the thermal insulation material falls from the third thermal insulation material blanking port 2 onto the spinner under the action of the thermal insulation material shovel thereon, and the thermal insulation material on the spinner 27 is thrown out by centrifugal force Impact on the inner surface of the thermal insulation material heating sleeve 120 to carry out the final stage of drying; the flow process of the steam is: the external heating steam source enters from the steam inlet pipe 25 of the third drying plate C of the thermal insulation material, and heats the third drying plate of the thermal insulation material The thermal insulation material on C is heated, and part of the steam evaporated by the heated thermal insulation material rises from the gap between the second thermal insulation material drying plate B and the thermal insulation material drying device housing 111 and enters the funnel shell 14, and then enters the first One thermal insulation material evaporation steam inlet 117 is used as the heating steam of the first drying tray A of the thermal insulation material, and another part enters from the second thermal insulation material evaporation steam inlet 118 as the heating steam of the second drying tray B of the thermal insulation material, and the second thermal insulation material drying tray B is used as the heating steam. The steam that evaporates after the thermal insulation material on the drying tray B is heated enters the heating steam also as the first drying tray A of the thermal insulation material from the first thermal insulation material evaporation steam inlet 117; the steam transfer box 116 receives the first drying tray A of the thermal insulation material, After the exhaust steam from the second drying plate B of thermal insulation material, the third drying plate C of thermal insulation material and the heating sleeve 120 of thermal insulation material is mixed, it is sent to the annular pipe 121 and the heating sleeve 120 of thermal insulation material respectively by the conveying fan 115 as a heating source The steam ejected by the steam nozzle 18 constantly applies blowing force to the insulation material on the insulation material screen 113, so that the insulation material on the insulation material screen 113 is subject to centrifugal force and constantly moves to the insulation material screen 113 edges. Sticking to the bottom surface of the first drying tray A of the thermal insulation material, it changed the disadvantage that the heat on the bottom surface of the drying tray can only be sent to the thermal insulation material through radiation heat exchange in the past, but partly or even all of it is changed to a contact exchange method with greatly improved heat transfer efficiency. Heat, greatly improving the heat exchange efficiency and heat utilization.

作为进一步的优选实施例,经过保温材料干燥装置110干燥后的保温材料进入到压板机中进行压板成型。蒸汽喷嘴18喷出的蒸汽以及保温材料第一干燥盘A上保温材料被加热后蒸发出的蒸汽混合物,部分进入第一保温材料蒸发蒸汽入口117,另一部分最后的乏汽由保温材料干燥装置壳体111顶部的末级蒸汽排管28排出大气。各个管道上均设置方向有与蒸汽流向一致的单向逆止阀,在各个管道的最低点设置有疏水点。需要注意的是,应该尽量保证外部加热汽源有足够高的过热度,以降低加热干燥过程中疏水的产生,防止保温材料携带大量的凝结水而影响干燥效果。该保温材料干燥装置设计巧妙,不仅充分利用了保温材料被加热后产生的蒸汽对上一级的保温材料进行再次加热,而且改变了以往干燥盘底面的热量只能通过辐射换热的方式送往保温材料的弊端,而是部分甚至全部改为换热效率大大提高的接触换热,大大提高了换热效率和热量利用率。As a further preferred embodiment, the thermal insulation material dried by the thermal insulation material drying device 110 enters into a plate press machine for press plate forming. Part of the steam ejected from the steam nozzle 18 and the vapor mixture evaporated from the heated insulation material on the first drying plate A of the insulation material enters the evaporation steam inlet 117 of the first insulation material, and the other part of the final exhaust steam is discharged from the shell of the insulation material drying device The final steam exhaust pipe 28 at the top of the body 111 exhausts the atmosphere. Each pipeline is equipped with a one-way check valve in the same direction as the steam flow, and a drain point is set at the lowest point of each pipeline. It should be noted that the external heating steam source should be ensured to have a sufficiently high superheat to reduce the generation of hydrophobicity during the heating and drying process and prevent the thermal insulation material from carrying a large amount of condensed water to affect the drying effect. The thermal insulation material drying device is ingeniously designed. It not only makes full use of the steam generated after the thermal insulation material is heated to reheat the upper-level thermal insulation material, but also changes the heat from the bottom surface of the drying plate in the past. The disadvantage of thermal insulation materials is that part or even all of them are changed to contact heat exchange with greatly improved heat exchange efficiency, which greatly improves heat exchange efficiency and heat utilization rate.

最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand , the technical solution of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solution of the present invention.

Claims (8)

1.一种节能型高效保温材料处理装置,其特征是,包括保温材料混合装置和保温材料干燥装置,保温材料混合装置包括混合壳体、混合电机、混合保温材料转轴、曲折搅拌棒和弧形橡胶刮片,由混合电机驱动旋转的混合保温材料转轴竖直设置在混合壳体内,三个曲折搅拌棒固接于混合保温材料转轴上;混合保温材料转轴上还通过中间连杆固接有两个弧形橡胶刮片,所述弧形橡胶刮片与混合壳体的内壁形状吻合且紧贴混合壳体的内壁,用于刮落混合壳体的内壁上的集聚保温材料。1. An energy-saving and high-efficiency thermal insulation material processing device is characterized in that it includes a thermal insulation material mixing device and a thermal insulation material drying device. The rubber scraper, the rotating shaft of the mixing insulation material driven by the mixing motor is vertically arranged in the mixing shell, and three zigzag stirring rods are fixed on the shaft of the mixing insulation material; the shaft of the mixing insulation material is also fixed with two An arc-shaped rubber scraper, which conforms to the shape of the inner wall of the mixing shell and is close to the inner wall of the mixing shell, is used to scrape off the accumulated heat preservation material on the inner wall of the mixing shell. 2.根据权利要求1所述的一种节能型高效保温材料处理装置,其特征是,混合壳体的底部还连通有出料管,通过输料泵将混合壳体中的混合保温材料送至保温材料干燥装置中。2. An energy-saving high-efficiency thermal insulation material processing device according to claim 1, characterized in that the bottom of the mixing shell is also connected with a discharge pipe, and the mixed thermal insulation material in the mixing shell is sent to the Insulation material drying device. 3.根据权利要求2所述的一种节能型高效保温材料处理装置,其特征是,保温材料干燥装置包括保温材料干燥装置壳体、保温材料第一干燥盘、保温材料第二干燥盘和保温材料第三干燥盘,保温材料干燥装置壳体上部为圆筒状保温材料干燥装置壳体,其下部为锥筒状保温材料干燥装置壳体,保温材料干燥装置壳体顶部连通有进料斗,其下端设置有出料口。3. A kind of energy-saving high-efficiency thermal insulation material processing device according to claim 2, characterized in that, the thermal insulation material drying device comprises a thermal insulation material drying device housing, a first thermal insulation material drying tray, a second thermal insulation material drying tray and an insulation The third drying plate for materials, the upper part of the insulating material drying device shell is a cylindrical insulating material drying device shell, and the lower part is a cone-shaped insulating material drying device shell, and the top of the insulating material drying device shell is connected with a feeding hopper. The lower end is provided with a discharge port. 4.根据权利要求3所述的一种节能型高效保温材料处理装置,其特征是,混合壳体的顶部连通有保温材料原料入口管;保温材料干燥装置壳体的中轴线上设置有由电机驱动的保温材料转轴,由上至下依次设置的保温材料第一干燥盘、保温材料第二干燥盘和保温材料第三干燥盘均为水平固接于保温材料干燥装置壳体内的环状中空盘体,保温材料第一干燥盘和保温材料第三干燥盘的直径与保温材料干燥装置壳体的内径相等且其中心处分别形成有第一保温材料落料口和第三保温材料落料口,保温材料第二干燥盘的直径小于保温材料干燥装置壳体的内径,保温材料转轴依次穿过保温材料第一干燥盘、保温材料第二干燥盘和保温材料第三干燥盘的内环且保温材料转轴与保温材料第二干燥盘的内环紧密接触,保温材料第二干燥盘通过其两侧的连杆固接于保温材料干燥装置壳体的内壁上。4. A kind of energy-saving high-efficiency thermal insulation material processing device according to claim 3, characterized in that, the top of the mixing shell is connected with the thermal insulation material raw material inlet pipe; the central axis of the thermal insulation material drying device housing is provided with a motor The rotating shaft of the insulating material driven, the first drying plate of the insulating material, the second drying plate of the insulating material and the third drying plate of the insulating material arranged in sequence from top to bottom are ring-shaped hollow plates fixed horizontally in the housing of the insulating material drying device body, the diameters of the first drying tray for thermal insulation material and the third drying tray for thermal insulation material are equal to the inner diameter of the shell of the thermal insulation material drying device, and the first thermal insulation material blanking opening and the third thermal insulation material blanking opening are respectively formed at the center, The diameter of the second drying plate for thermal insulation material is smaller than the inner diameter of the shell of the thermal insulation material drying device. The rotating shaft is in close contact with the inner ring of the second drying plate of heat insulating material, and the second drying plate of heat insulating material is fixedly connected to the inner wall of the housing of the heat insulating material drying device through the connecting rods on both sides. 5.根据权利要求4所述的一种节能型高效保温材料处理装置,其特征是,混合壳体的顶部连通有保温材料处理液入口管;在保温材料第一干燥盘、保温材料第二干燥盘和保温材料第三干燥盘的上方均设置有固接于保温材料转轴的中间连杆,中间连杆的下方固接有多个弧面体状的保温材料料铲,保温材料第一干燥盘和保温材料第三干燥盘上的保温材料料铲弧面方向向内,保温材料第二干燥盘上的保温材料料铲的弧面方向向外。5. A kind of energy-saving type high-efficiency thermal insulation material treatment device according to claim 4, it is characterized in that, the top of the mixing shell is communicated with the thermal insulation material treatment liquid inlet pipe; An intermediate connecting rod fixedly connected to the rotating shaft of the insulating material is arranged above the plate and the third drying plate of the insulating material, and a plurality of arc-shaped insulating material shovels are fixedly connected under the intermediate connecting rod. The first drying plate of the insulating material and the The direction of the arc surface of the insulating material shovel on the third drying plate of the insulating material is inward, and the direction of the arc surface of the insulating material shovel on the second drying plate of the insulating material is outward. 6.根据权利要求5所述的一种节能型高效保温材料处理装置,其特征是,保温材料第一干燥盘的下方固接有一漏斗状的漏斗壳,漏斗壳内水平布置有中心固接于保温材料转轴上的保温材料筛网,保温材料筛网随保温材料转轴的转动而转动;在保温材料干燥装置壳体的侧壁上安装有输送风机,输送风机的出口管道其中一路穿过漏斗壳与设置在保温材料筛网下方的环形管连通,环形管上设置有多个倾斜向上喷出蒸汽的蒸汽喷口。6. An energy-saving high-efficiency thermal insulation material processing device according to claim 5, characterized in that a funnel-shaped funnel shell is fixed below the first drying plate of thermal insulation material, and a center is fixed in the funnel shell horizontally. The insulation material screen on the insulation material shaft, the insulation material screen rotates with the rotation of the insulation material shaft; a conveying fan is installed on the side wall of the insulation material drying device shell, and one of the outlet pipes of the conveying fan passes through the funnel shell It communicates with the annular pipe arranged under the insulation material screen, and the annular pipe is provided with a plurality of steam spouts for jetting steam obliquely upward. 7.根据权利要求6所述的一种节能型高效保温材料处理装置,其特征是,保温材料第一干燥盘和保温材料第二干燥盘的下端分别连通有第一保温材料蒸发蒸汽入口和第二保温材料蒸发蒸汽入口;保温材料干燥装置壳体的侧壁上还固接有蒸汽中转箱,与保温材料第一干燥盘连通的第一排气管、与保温材料第二干燥盘连通的第二排气管、与保温材料第三干燥盘连通的第三排气管分别向蒸汽中转箱输送蒸汽,蒸汽中转箱的出口与输送风机的入口连通,保温材料第三干燥盘上连通有接入外部加热汽源的进汽管。7. An energy-saving high-efficiency thermal insulation material processing device according to claim 6, characterized in that the lower ends of the first thermal insulation material drying plate and the thermal insulation material second drying plate are respectively connected with the first thermal insulation material evaporation steam inlet and the second thermal insulation material drying plate. 2. The thermal insulation material evaporation steam inlet; the side wall of the thermal insulation material drying device housing is also fixedly connected with a steam transfer box, the first exhaust pipe communicated with the first thermal insulation material drying plate, and the second thermal insulation material drying plate. The second exhaust pipe and the third exhaust pipe connected with the third drying plate of the thermal insulation material respectively deliver steam to the steam transfer box, the outlet of the steam transfer box is connected with the inlet of the conveying fan, and the third drying plate of the thermal insulation material is connected with an inlet Inlet pipe for externally heated steam source. 8.根据权利要求7所述的一种节能型高效保温材料处理装置,其特征是,所述外部加热汽源的过热度不小于100℃;保温材料干燥装置壳体下部的锥筒体内壁上固接有中空的同为锥筒状的保温材料加热套筒,保温材料加热套筒的入口连通输送风机的出口,其出口输送蒸汽至蒸汽中转箱;保温材料转轴的底部固接有一个碗底状的甩盘,甩盘置于保温材料加热套筒围成的空间中。8. An energy-saving and high-efficiency thermal insulation material processing device according to claim 7, characterized in that the degree of superheat of the external heating steam source is not less than 100°C; There is a hollow insulating material heating sleeve which is also in the shape of a cone. The inlet of the insulating material heating sleeve is connected to the outlet of the conveying fan, and the outlet delivers steam to the steam transfer box; the bottom of the insulating material shaft is fixed with a bowl bottom Shaped spinner, the spinner is placed in the space surrounded by the heat insulation material heating sleeve.
CN201710081909.8A 2017-02-15 2017-02-15 A kind of energy-saving and high efficient insulation material processing unit Withdrawn CN106732007A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108679979A (en) * 2018-05-17 2018-10-19 安徽吉乃尔电器科技有限公司 A kind of tray drier
CN109355737A (en) * 2018-11-23 2019-02-19 大连范特西西科技有限公司 Novel cotton mixing device and method

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Publication number Priority date Publication date Assignee Title
US20100223802A1 (en) * 2009-03-03 2010-09-09 Masao Kanai Continuous drying apparatus
CN205019990U (en) * 2015-10-10 2016-02-10 陈全中 Full -automatic chemical fertilizer production facility
CN205269464U (en) * 2015-12-19 2016-06-01 王景声 Efficient pitch mixer
CN205448540U (en) * 2016-03-30 2016-08-10 石家庄市红日钙业有限公司 Precipitated calcium carbonate production flue waste heat is drying device in advance
CN106352677A (en) * 2016-08-19 2017-01-25 天津市博爱制药有限公司 Special purpose drying device for traditional Chinese medicine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100223802A1 (en) * 2009-03-03 2010-09-09 Masao Kanai Continuous drying apparatus
CN205019990U (en) * 2015-10-10 2016-02-10 陈全中 Full -automatic chemical fertilizer production facility
CN205269464U (en) * 2015-12-19 2016-06-01 王景声 Efficient pitch mixer
CN205448540U (en) * 2016-03-30 2016-08-10 石家庄市红日钙业有限公司 Precipitated calcium carbonate production flue waste heat is drying device in advance
CN106352677A (en) * 2016-08-19 2017-01-25 天津市博爱制药有限公司 Special purpose drying device for traditional Chinese medicine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108679979A (en) * 2018-05-17 2018-10-19 安徽吉乃尔电器科技有限公司 A kind of tray drier
CN109355737A (en) * 2018-11-23 2019-02-19 大连范特西西科技有限公司 Novel cotton mixing device and method

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