High-permittivity microwave medium ceramics
The present invention relates to the microwave-medium ceramics that the microwave device such as dielectric resonator, wave filter in the communication system is used.
In recent years, along with developing rapidly of mobile communication and satellite communication technology, the demand of the microwave-medium ceramics that microwave devices such as dielectric resonator and wave filter are used is just growing.
For microwave-medium ceramics, at first require it that low dielectric loss (high Q value is arranged, Q>3000 are at applying frequency) and approach zero temperature coefficient of resonance frequency (f<20ppm/ ℃ of 20ppm/ ℃<τ, for the lower material series of specific inductivity, f<10ppm/ ℃ of requirement-10ppm/ ℃<τ), simultaneously, require the high DIELECTRIC CONSTANT of trying one's best for the needs that satisfy device miniaturization.
Existing microwave-medium ceramics is a principal crystalline phase with uhligite or perovskite-like all mutually generally, though developed a series of microwave-medium ceramics at present, high-k class material (ε>80) is less for number, even and the highest BaO-Nd of specific inductivity
2O
3-TiO
2Series, its specific inductivity is the highest also can only to reach 90 front and back.In general, its dielectric loss of the material that specific inductivity is big and temperature factor are also bigger.Therefore, 100 specific inductivity once was considered to one threshold that microwave-medium ceramics is difficult to go beyond.This has just limited the expansion of further miniaturization of microwave device and range of application widely.
In view of above-mentioned, the purpose of this invention is to provide a kind of have low-loss and good temperature stability, have the microwave-medium ceramics of high-k simultaneously.
Technical solution of the present invention is: from brand-new angle, be conceived to easily form the BaO-Nd of tungsten bronze(s) ore deposit structure
2O
3-TiO
2-Ta
2O
5With BaO-Nd
2O
3-TiO
2-Nb
2O
5System proposes a kind of with BaO, (Nd
1-xBi
x)
2O
3, TiO
2, (Ta
1-yNb
y)
2O
5The compound solid solution body microwave-medium ceramics of the tungsten bronze structure that is combined into, the content of each composition is respectively: the content of establishing BaO is 8.34 moles of %≤m≤41.66 mole % of m
(Nd
1-xBi
x)
2O
3Content be n 4.17 moles of %≤n≤20.83 mole %, wherein 0≤x≤0.15
TiO
2Content be 25.0 moles of %≤p≤58.33 mole % of p
(Ta
1-yNb
y)
2O
5Content be q 12.5 moles of %≤q≤29.17 mole %, wherein 0≤y≤1.0
M+n+p+q=100 mole %.
The preferred content of each composition is: m=33.34 mole %, n=8.33 mole %, p=33.33 mole %, q=25.0 mole %, x=0.05, y=0.25.
The high-permittivity microwave medium ceramics of invention can be prepared from as follows.
At first, with purity be BaCO more than 99.9%
3, Nd
2O
3, Bi
2O
3, TiO
2, Ta
2O
5And Nb
2O
5Mix 24 hours (solvent is a distilled water) with the wet ball-milling method according to a certain percentage, the oven dry back is given in 1100~1250 ℃, air atmosphere and being burnt 3 hours.Then, in giving the burning powder, after interpolation binding agent and the granulation, be formed in 1000kg/cm by uniaxial tension
2Pressure under prepare the ceramic body of diameter 12mm, thickness 3~6mm, at last in 1300~1450 ℃, air atmosphere sintering 3 hours to prepare required microwave-medium ceramics.
Table 1 shows several specific exampless and the microwave dielectric property thereof that constitutes each component content of the present invention.
As known from Table 1, in ceramic systems of the present invention, along with BaO and Ta
2O
5The increase and the Nd of content (m, q)
2O
3With TiO
2The minimizing of content (n, p), DIELECTRIC CONSTANT are tending towards increasing and Qf value (Q is that quality factor are the inverse of dielectric loss, and f is a resonant frequency) is tending towards reducing, temperature coefficient of resonance frequency τ f is tending towards increase simultaneously.
High-permittivity microwave medium ceramics provided by the invention, its specific inductivity be up to 80~155, and have low-loss and less temperature coefficient of resonance frequency simultaneously, and the specific inductivity of particularly having broken through microwave-medium ceramics is generally less than 100 " threshold ".And utilize high-permittivity microwave medium ceramics provided by the invention, can make the further miniaturization of microwave devices such as dielectric resonator and wave filter become possibility.Simultaneously, pottery provided by the invention also can be applicable to radio ceramics electrical condenser or temperature compensating ceramic capacit etc.Therefore, the present invention has great value industrial.
Table 1
| m moI%) | n (moI%) | p (moI%) | q (nol%) | x | y | ε | Qf (GHz) | τr (ppm/℃) |
| 8.34 | 20.83 | 58.33 | 12.50 | 0 | 0 | 81 | 4800 | 12 |
| 16.66 | 16.67 | 50.00 | 16.67 | 0 | 0 | 90 | 4600 | 15 |
| 25.00 | 12.50 | 41.67 | 20.83 | 0 | 0 | 100 | 3700 | 16 |
| 33.34 | 8.33 | 33.33 | 25.00 | 0 | 0 | 135 | 3500 | 18 |
| 41.66 | 4.17 | 25.00 | 29.17 | 0 | 0 | 155 | 3200 | 20 |
| | | | | | | | | |
| 25.00 | 12.50 | 41.67 | 20.83 | 0 | 0.1 | 95 | 3900 | 12 |
| 33.34 | 8.33 | 33.33 | 25.00 | 0 | 0.25 | 105 | 4500 | 10 |
| 41.66 | 4.17 | 25.00 | 29.17 | 0 | 0.5 | 133 | 3500 | 10 |
| 41.66 | 4.17 | 25.00 | 29.17 | 0 | 1.0 | 98 | 3100 | 19 |
| | | | | | | | | |
| 8.34 | 20.83 | 58 33 | 12.50 | 0.15 | 0 | 98 | 5000 | 6 |
| 16.66 | 16.67 | 50.00 | 16.67 | 0.10 | 0 | 102 | 4500 | 8 |
| 25.00 | 12.50 | 41.67 | 20.83 | 0.08 | 0.1 | 100 | 4200 | 9 |
| 33.34 | 8.33 | 33.33 | 25.00 | 0.05 | 0.25 | 132 | 5500 | 9 |
| 41.66 | 4.17 | 25.00 | 29.17 | 0.03 | 0.5 | 151 | 4500 | 12 |