CN106701246A - Method for producing clean biomass briquettes - Google Patents
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Abstract
一种清洁生物质型煤的生产方法,其特征在于包括以下步骤:将原煤粉碎到一定粒度范围,并将生物质材料粉碎至一定粒度范围。将粉碎后的生物质原料加入到一定浓度的碱溶液中,加热到一定温度并保持一定的时间,处理后形成的混合液形成混合粘结剂。将混合粘结剂与经过粉碎的原煤、脱硫脱销剂混合均匀,利用磨具将上述的原料混合物一定成型压力下加压成型,成型后的型煤脱磨,干燥后即得到生物质型煤产品。本发明的优点和有益效果是:以废弃的生物质材料和煤炭为原料,在不添加粘结剂的条件下生产清洁生物质型煤,生产工艺可行、操作简单、无废弃物产生,而且生产出生物质型煤燃烧效率高、污染排放少,便于推广应用。A method for producing clean biomass briquettes, which is characterized by comprising the following steps: crushing raw coal to a certain particle size range, and crushing biomass materials to a certain particle size range. The pulverized biomass raw material is added to a certain concentration of alkali solution, heated to a certain temperature and kept for a certain period of time, and the mixed solution formed after treatment forms a mixed binder. Mix the mixed binder with the pulverized raw coal and desulfurization and desulfurization agent evenly, use the abrasive tool to press the above-mentioned raw material mixture under a certain molding pressure, and the molded coal is degrinded and dried to obtain a biomass briquette product . The advantages and beneficial effects of the present invention are: using waste biomass materials and coal as raw materials, clean biomass briquettes are produced without adding binders, the production process is feasible, the operation is simple, no waste is generated, and the production Biomass briquettes have high combustion efficiency and low pollution emissions, which are convenient for popularization and application.
Description
技术领域technical field
本发明涉及洁净煤应用领域,特别是一种清洁生物质型煤的生产方法。The invention relates to the application field of clean coal, in particular to a production method of clean biomass briquettes.
背景技术Background technique
从2010年开始,我国的能源消费量已经跃居世界首位。在我国的能源结构,煤炭的生产和消耗占一次能源的比重高达75%,因此我国是世界上最大的煤炭生产和消费国。煤炭的大量消耗导致了一系列严重的环境问题,大量研究证实,煤炭燃烧是导致我国北方,特别是京津冀地区严重雾霾天气的主要污染源之一。然而,我国的资源特点决定了在未来相当长一段时期内,我国经济的持续发展仍要依赖煤炭的大量消耗。另外,可以预见的是,随着优质煤炭逐渐被开采殆尽,低变成程度的烟煤和褐煤将会被大量开采和使用,这将会给大气环境带来巨大的压力。因此,提高煤炭利用效率并最大限度地减少煤炭使用过程排放的污染,成为一个迫切需要攻克的技术难题。清洁煤的生产开发和推广应用,对于支撑经济社会的持续发展和保护环境具有至关重要的战略意义。Since 2010, my country's energy consumption has ranked first in the world. In my country's energy structure, coal production and consumption account for as much as 75% of primary energy, so my country is the world's largest coal producer and consumer. The massive consumption of coal has led to a series of serious environmental problems. A large number of studies have confirmed that coal burning is one of the main sources of pollution that causes severe smog in northern my country, especially in the Beijing-Tianjin-Hebei region. However, the characteristics of my country's resources determine that for a long period of time in the future, the sustainable development of my country's economy will still depend on the massive consumption of coal. In addition, it is foreseeable that as high-quality coal is gradually exhausted, low-degree bituminous coal and lignite will be mined and used in large quantities, which will bring enormous pressure to the atmospheric environment. Therefore, improving coal utilization efficiency and minimizing the pollution emitted during coal use has become an urgent technical problem to be overcome. The production, development, popularization and application of clean coal are of vital strategic significance for supporting sustainable economic and social development and protecting the environment.
我国也是农业大国,农业生产每年产生大量生物质类固体废弃物,形成了一个普遍的社会问题。2010年前后,一些直接焚烧秸秆产生了严重的大气污染问题。近年来,各地均实施了严格的禁止燃烧秸秆的政策,但如何有效的处理处置秸秆类固体废弃物仍然是一个悬而未决的难题,大量秸秆的丢弃和填埋不但占用大量的耕地资源,而且可能导致严重的地下水和地表水污染。实际上,秸秆在漫长的人类历史上都是最重要的燃料。在森林资源丰富的瑞士,大量的林业废弃物被加工成生物质固体成型燃料,提供了相当数量的能源供应。因此针对我国秸秆资源的特点,重新发掘秸秆作为燃料的价值,具有巨大的理论和现实意义。my country is also a large agricultural country. Agricultural production produces a large amount of biomass solid waste every year, forming a common social problem. Around 2010, some direct burning of straw produced serious air pollution problems. In recent years, various places have implemented a strict policy of prohibiting the burning of straw, but how to effectively treat and dispose of straw-like solid waste is still an unresolved problem. Severe ground and surface water pollution. In fact, straw has been the most important fuel in the long history of mankind. In Switzerland, which is rich in forest resources, a large amount of forestry waste is processed into biomass solid briquette fuel, which provides a considerable amount of energy supply. Therefore, according to the characteristics of straw resources in our country, it is of great theoretical and practical significance to rediscover the value of straw as fuel.
近年来,国内外围绕生物质与煤共燃发电展开了广泛的研究,提出了一些有价值的利用途径。然而,秸秆密度较低决定了其能量密度也较低,其收集和、运输和储存会带来较大的成本。直接使用传统燃煤锅炉进行秸秆和煤的混合燃烧很容易导致设备阻塞,而对燃烧锅炉进行的改造升级也会导致额外的成本增加。以煤炭和生物质为原料制备生物质型煤,是解决上述问题的有效方案。首先,秸秆可以起到粘结剂的作用,减少其他粘结剂的使用及其带来的不足,同时还可以降低燃点,提高生物质型煤的易用性。另一方面,通过压制成型,极大地提高了燃料的能量密度,便于运输和储存。在此基础上,通过假如适当的脱硫剂和脱硝剂,还可以大幅减少其使用过程的污染排放,提高燃料的清洁性。专利CN103666617A公开了一种利用蔗渣粉和原煤制备低硫工业型煤的方法,该方法通过氢氧化钠溶液浸泡提高生物质的粘结性。然而,这一类方法都需要对生物质进行洗涤和干燥从而增加额外成本,而且会产生含碱废液。In recent years, extensive research has been carried out around the co-combustion of biomass and coal for power generation at home and abroad, and some valuable utilization methods have been proposed. However, the low density of straw determines that its energy density is also low, and its collection, transportation and storage will bring greater costs. Direct use of traditional coal-fired boilers for mixed combustion of straw and coal can easily lead to equipment blockage, and the transformation and upgrading of combustion boilers will also lead to additional cost increases. Using coal and biomass as raw materials to prepare biomass briquettes is an effective solution to the above problems. First of all, straw can act as a binder, reducing the use of other binders and their shortcomings. At the same time, it can also reduce the ignition point and improve the ease of use of biomass briquettes. On the other hand, through compression molding, the energy density of the fuel is greatly improved, which is convenient for transportation and storage. On this basis, by using appropriate desulfurizers and denitrification agents, the pollution emissions during its use can be greatly reduced and the cleanliness of fuel can be improved. Patent CN103666617A discloses a method for preparing low-sulfur industrial briquettes by using bagasse powder and raw coal. The method improves the cohesiveness of biomass by soaking in sodium hydroxide solution. However, this type of method requires washing and drying of the biomass, which increases additional costs, and produces alkaline waste liquid.
发明内容Contents of the invention
本发明的目的在于解决煤炭和生物质利用效率低,容易产生环境污染等问题,并克服生物质型煤生产技术工艺复杂、加工难度大、成本高、容易产生二次污染的缺点,提供一种以生物质和煤炭为原料,生产清洁生物质型煤的方法,包括以下生产步骤:The purpose of the present invention is to solve the problems of low utilization efficiency of coal and biomass, easy to produce environmental pollution, etc., and overcome the shortcomings of complex biomass coal production technology, difficult processing, high cost, and easy to produce secondary pollution, and provide a The method for producing clean biomass briquettes by using biomass and coal as raw materials comprises the following production steps:
将煤炭粉碎到一定粒度范围,并将生物质材料粉碎至一定粒度范围。将粉碎后的生物质原料加入到一定浓度的碱溶液中,加热到一定温度并保持一定的时间,处理后形成的混合液直接用作混合粘结剂。将混合粘结剂与经过粉碎的原煤、脱硫脱销剂混合均匀,利用模具将上述的原料混合物一定成型压力下加压成型,成型后的型煤脱模,干燥后即得到生物质型煤产品。Coal is crushed to a certain particle size range, and biomass material is crushed to a certain particle size range. The pulverized biomass raw material is added to a certain concentration of alkali solution, heated to a certain temperature and maintained for a certain period of time, and the mixed solution formed after treatment is directly used as a mixed binder. Mix the mixed binder with the pulverized raw coal and the desulfurization and desulfurization agent evenly, use the mold to press the above-mentioned raw material mixture under a certain molding pressure, mold the molded coal, and dry it to obtain a biomass briquette product.
其中生物质是指不可食用的,主要由纤维素、半纤维素和木质素组成的木质纤维素类生物质材料。Biomass refers to non-edible lignocellulosic biomass materials mainly composed of cellulose, hemicellulose and lignin.
其中,所述的生物质主要包括林业废弃物,生物质秸秆和种子外壳、生物柴油制备过程中产生的残渣等产生量大的生物质类固体废弃物。优选地,生物质主要使用林业加工产生的废弃木屑、农产品加工产生的麸皮和谷壳等易于收集的生物质材料。原煤包括经过分选的煤炭原料,具有一定热值的煤泥和煤矸石,优选地。碱溶液主要包括氢氧化钠溶液、氢氧化钙溶液、醋酸钙溶液以及氢氧化钠、氢氧化钙和醋酸钙溶液组成的混合溶液。Wherein, the biomass mainly includes forestry waste, biomass stalks and seed shells, residues produced in the process of biodiesel preparation, and other biomass-like solid wastes that generate a large amount. Preferably, the biomass mainly uses waste wood chips from forestry processing, bran and chaff from agricultural product processing and other easily collected biomass materials. Raw coal includes sorted coal raw materials, coal slime and coal gangue with a certain calorific value, preferably. The alkali solution mainly includes sodium hydroxide solution, calcium hydroxide solution, calcium acetate solution and a mixed solution composed of sodium hydroxide, calcium hydroxide and calcium acetate solution.
其中,所述的生物质原料和原煤粉碎粒度小于10mm,进一步优选地,粒度小于5mm,最优选为小于1mm。Wherein, the pulverized particle size of the biomass raw material and raw coal is less than 10mm, more preferably, the particle size is less than 5mm, most preferably less than 1mm.
其中,在生产粘结剂时所用的碱溶液质量分数0.5-30%的氢氧化钠溶液,加热温度50-150℃,加热时间为0.5-10h,生物质与碱溶液的质量比为1-20:100,加热温度70-130℃,加热时间1-5h,进一步优选为5-20%的氢氧化钠溶液,生物质与碱溶液的质量比为3-7:100,最优选为2%的氢氧化钠溶液,生物质与碱溶液的质量比为10:100,80-95℃,加热时间1.5-2.5h。Among them, the alkali solution mass fraction used in the production of the binder is 0.5-30% sodium hydroxide solution, the heating temperature is 50-150°C, the heating time is 0.5-10h, and the mass ratio of biomass to alkali solution is 1-20 : 100, heating temperature 70-130 ℃, heating time 1-5h, more preferably 5-20% sodium hydroxide solution, the mass ratio of biomass and alkali solution is 3-7:100, most preferably 2% Sodium hydroxide solution, the mass ratio of biomass to alkali solution is 10:100, 80-95°C, heating time 1.5-2.5h.
其中,所述的粘结液与原煤的质量比为5-80:100,所述的粘结液与原煤的质量比为20-40:100。Wherein, the mass ratio of the caking liquid to raw coal is 5-80:100, and the mass ratio of the caking liquid to raw coal is 20-40:100.
其中,所述的成型压力8-35Mpa,进一步优选为10-20Mpa。Wherein, the molding pressure is 8-35Mpa, more preferably 10-20Mpa.
本发明的优点和有益效果是:以废弃的生物质材料和煤炭为原料,在不添加粘结剂的条件下生产清洁生物质型煤,生产工艺可行、操作简单、无废弃物产生,而且生产出生物质型煤燃烧效率高、污染排放少,便于推广应用。The advantages and beneficial effects of the present invention are: using waste biomass materials and coal as raw materials, clean biomass briquettes are produced without adding binders, the production process is feasible, the operation is simple, no waste is generated, and the production Biomass briquettes have high combustion efficiency and low pollution emissions, which are convenient for popularization and application.
具体实施方式detailed description
本发明通过以下实施例进一步详述,但本实施例所叙述的技术内容是说明性的,而不是限定性的,不应依此来局限本发明的保护范围。The present invention is further described in detail through the following examples, but the technical content described in this example is illustrative rather than limiting, and should not limit the protection scope of the present invention accordingly.
实施例1:Example 1:
一种清洁生物质型煤的生产方法,包括以下步骤:A method for producing clean biomass briquettes, comprising the following steps:
生物质采用谷壳,粉碎至粒度小于1mm。原煤采用大同生产的煤炭,粉碎至粒度小于1mm。将谷壳和质量分数2%的氢氧化钠溶液按照质量比4:100混合均匀,加热到90℃反应2h,获得粘结剂。将上述的粘结液与原煤按照质量比为30:100混合搅拌均匀,在18Mpa的成型压力下压制成型,制成生物质型煤产品。制备出的型煤产品经过分析测试,发热量为22.1MJ/kg,抗压强度40N/cm2,固硫率63%,烟尘去除率75%。The biomass is chaff, which is crushed to a particle size of less than 1 mm. The raw coal is coal produced in Datong, crushed to a particle size of less than 1mm. The chaff and 2% sodium hydroxide solution were mixed evenly according to the mass ratio of 4:100, and heated to 90°C for 2 hours to obtain a binder. The above-mentioned caking liquid and raw coal are mixed and stirred evenly according to the mass ratio of 30:100, and pressed and molded under a molding pressure of 18Mpa to produce a biomass briquette product. The prepared briquette product has been analyzed and tested, with a calorific value of 22.1MJ/kg, a compressive strength of 40N/cm 2 , a sulfur fixation rate of 63%, and a dust removal rate of 75%.
实施例2:Example 2:
一种清洁生物质型煤的生产方法,包括以下步骤:A method for producing clean biomass briquettes, comprising the following steps:
生物质采用麸皮,粉碎至粒度小于1mm。原煤采用大同生产的煤炭,粉碎至粒度小于1mm。将谷壳和质量分数1.5%的氢氧化钠溶液按照质量比4:100混合均匀,加热到90℃反应1.5h,获得粘结剂。将上述的粘结液与原煤按照质量比为30:100混合搅拌均匀,在20Mpa的成型压力下压制成型,制成生物质型煤产品。制备出的型煤产品经过分析测试,发热量为24MJ/kg,抗压强度37N/cm2,固硫率59%,烟尘去除率72%。The biomass is bran, which is crushed to a particle size of less than 1 mm. The raw coal is coal produced in Datong, crushed to a particle size of less than 1mm. The chaff and the sodium hydroxide solution with a mass fraction of 1.5% were uniformly mixed according to the mass ratio of 4:100, and heated to 90°C for 1.5h to obtain a binder. The above-mentioned caking liquid and raw coal are mixed and stirred evenly according to the mass ratio of 30:100, and pressed and molded under a molding pressure of 20Mpa to produce a biomass briquette product. The prepared briquette product has been analyzed and tested, and the calorific value is 24MJ/kg, the compressive strength is 37N/cm 2 , the sulfur fixation rate is 59%, and the smoke and dust removal rate is 72%.
实施例3:Example 3:
一种清洁生物质型煤的生产方法,包括以下步骤:A method for producing clean biomass briquettes, comprising the following steps:
生物质采用废弃木屑,粉碎至粒度小于1mm。原煤采用大同生产的煤炭,粉碎至粒度小于1mm。将谷壳和质量分数2.5%的氢氧化钠溶液按照质量比4:100混合均匀,加热到90℃反应2h,获得粘结剂。将上述的粘结液与原煤按照质量比为30:100混合搅拌均匀,在18Mpa的成型压力下压制成型,制成生物质型煤产品。制备出的型煤产品经过分析测试,发热量为26MJ/kg,抗压强度40N/cm2,固硫率65%,烟尘去除率78%。Biomass is waste sawdust, crushed to a particle size of less than 1mm. The raw coal is coal produced in Datong, crushed to a particle size of less than 1mm. The chaff and the sodium hydroxide solution with a mass fraction of 2.5% were uniformly mixed according to the mass ratio of 4:100, and heated to 90°C for 2 hours to obtain a binder. The above-mentioned caking liquid and raw coal are mixed and stirred evenly according to the mass ratio of 30:100, and pressed and molded under a molding pressure of 18Mpa to produce a biomass briquette product. The prepared briquette product has been analyzed and tested, and the calorific value is 26MJ/kg, the compressive strength is 40N/cm 2 , the sulfur fixation rate is 65%, and the smoke and dust removal rate is 78%.
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| CN115418257A (en) * | 2022-07-07 | 2022-12-02 | 中国科学院大学 | Carbon-based desulfurization and denitrification double-effect catalytic additive for decoupling combustion type coal, and preparation method and application method thereof |
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| AU2014227899A1 (en) * | 2013-03-15 | 2015-10-22 | Enginuity Worldwide, LLC | Composite carbonaceous fuel compact |
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| CN102358860A (en) * | 2011-09-26 | 2012-02-22 | 三明学院 | Molded coal binder, biomass molded coal containing the molded coal binder and their preparation methods |
| AU2014227899A1 (en) * | 2013-03-15 | 2015-10-22 | Enginuity Worldwide, LLC | Composite carbonaceous fuel compact |
| CN103666617A (en) * | 2013-12-20 | 2014-03-26 | 广西柳州浚业科技有限公司 | Economical low-sulfur industrial briquette |
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| CN115418257A (en) * | 2022-07-07 | 2022-12-02 | 中国科学院大学 | Carbon-based desulfurization and denitrification double-effect catalytic additive for decoupling combustion type coal, and preparation method and application method thereof |
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