CN106705823A - Field calibration method for linear displacement sensor - Google Patents
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Abstract
本发明涉及一种传感器校准方法,特别涉及一种线位移传感器现场校准方法。步骤一,将通用卡尺与线位移传感器连接固定,保证通用卡尺运动方向与线位移传感器运动方向平行;步骤二,将通用卡尺的运动部件与线位移传感器的运动部件连接固定;步骤三,在通用卡尺运动部件的带动下,线位移传感器的运动部件同步运动,读出通用卡尺给出的标准位移量和各校准点上的线位移传感器输出值,并根据上述数据对线位移传感器进行校准。提供一种线位移传感器现场校准方法,该方法安装简便、定位准确快捷、具有普遍适用性。
The invention relates to a sensor calibration method, in particular to an on-site calibration method for a linear displacement sensor. Step 1, connect and fix the universal caliper with the linear displacement sensor to ensure that the moving direction of the universal caliper is parallel to the moving direction of the linear displacement sensor; Step 2, connect and fix the moving parts of the universal caliper with the moving parts of the linear displacement sensor; Driven by the moving parts of the caliper, the moving parts of the linear displacement sensor move synchronously, read the standard displacement given by the general caliper and the output value of the linear displacement sensor at each calibration point, and calibrate the linear displacement sensor according to the above data. A method for on-site calibration of a linear displacement sensor is provided. The method is easy to install, accurate and fast in positioning, and has universal applicability.
Description
技术领域technical field
本发明涉及一种传感器校准方法,特别涉及一种线位移传感器现场校准方法。The invention relates to a sensor calibration method, in particular to an on-site calibration method for a linear displacement sensor.
背景技术Background technique
在飞机研制中,需要做大量原理试验、验证试验及综合性试验。大型部件的定位测量系统;疲劳试验台、燃油试验台、液压操纵试验以及铁鸟综合试验台上,都安装使用着数十至几百个线位移传感器。依据武器装备研制质量保证相关要求,试验中使用的传感器(计量器具)需要定期校准。In aircraft development, a large number of principle tests, verification tests and comprehensive tests need to be done. Positioning measurement systems for large components; fatigue test benches, fuel oil test benches, hydraulic manipulation tests, and iron bird comprehensive test benches are all equipped with tens to hundreds of linear displacement sensors. According to the relevant requirements for the quality assurance of weapons and equipment development, the sensors (measuring instruments) used in the test need to be calibrated regularly.
大型部件的定位系统、试验台上使用的线位移传感器的线性度通常在0.1%~0.5%之间,实际工作行程一般不大于500mm,其分布于试验台架的高处、狭窄空间等各个部位,在空间呈多角度姿态。传感器在安装使用前,其静态特性指标均是在校准实验室条件下,依据相应的国家规范、行业标准或企业标准进行校准的。然而,当传感器安装在大型工装、试验台上以后,一部分传感器固化在试验台上,存在定位关系不允许拆卸;一部分安装在特殊部位(如:高空处、狭窄空间)不便拆卸;还有一部分缺少定位基准,拆卸后难以准确复位。由于周期性校准所导致的拆卸、安装工作量巨大,批量送检或当疑似传感器故障时导致试验中断等等问题十分显现,传感器的安装复位不准确,降低了试验数据的连续性和可信度,因此,试验人员提出了现场在位校准传感器的迫切需求。The linearity of the positioning system of large components and the linear displacement sensor used on the test bench is usually between 0.1% and 0.5%, and the actual working stroke is generally not more than 500mm, which are distributed in various parts such as high places and narrow spaces of the test bench , presents a multi-angle posture in space. Before the sensor is installed and used, its static characteristic indicators are calibrated under the conditions of the calibration laboratory according to the corresponding national standards, industry standards or enterprise standards. However, when the sensors are installed on large-scale tooling and test benches, some sensors are solidified on the test bench, and there is a positioning relationship that does not allow disassembly; some are installed in special places (such as: high altitudes, narrow spaces) and are inconvenient to disassemble; some are missing Positioning datum, it is difficult to reset accurately after disassembly. Due to the huge workload of disassembly and installation caused by periodic calibration, problems such as batch inspection or test interruption caused by suspected sensor failure are very obvious. The installation and reset of the sensor is not accurate, which reduces the continuity and reliability of the test data. , Therefore, the experimenters put forward the urgent demand of on-site calibration sensor.
国内线位移传感器校准技术的规范比较晚,2011年12月国家才正式颁布并实施了JJF1035-2011《线位移传感器校准规范》。至于线位移传感器的现场校准方法,目前正处于研究阶段,还没有形成一套完整的体系。The specification of calibration technology for linear displacement sensors in China is relatively late, and the country officially promulgated and implemented JJF1035-2011 "Calibration Specifications for Linear Displacement Sensors" in December 2011. As for the on-site calibration method of the linear displacement sensor, it is currently in the research stage, and a complete system has not yet been formed.
国外现场校准是使用激光干涉仪,由于激光干涉仪是以激光波长做标准尺寸的超精密设备,工作环境和安装调整要求比较苛刻。从工程实际出发,大量线性度不超过0.25%的传感器,无需使用高档设备和复杂方法,仅需一种即满足准确度要求又方便快捷的现场校准方法。Foreign on-site calibration uses a laser interferometer. Since the laser interferometer is an ultra-precision device with a standard size of laser wavelength, the working environment and installation adjustment requirements are relatively strict. From the perspective of engineering practice, a large number of sensors with a linearity of no more than 0.25% do not need to use high-end equipment and complicated methods, and only need a convenient and quick on-site calibration method that meets the accuracy requirements.
经专利检索,与本发明最接近的现有技术包括:校准采用量块法、测长机法、光栅位移传感器校准装置法和激光干涉仪法。According to the patent retrieval, the prior art closest to the present invention includes: calibration using gauge block method, length measuring machine method, grating displacement sensor calibration device method and laser interferometer method.
方法一:论文《线位移传感器的现场校准》公开发表于《计测技术》2013年第33卷第5期;作者:杨明君、龚伟。采用量块法。Method 1: The paper "On-Site Calibration of Linear Displacement Sensors" was published in "Measurement Technology", Volume 33, Issue 5, 2013; Authors: Yang Mingjun, Gong Wei. Using the block method.
该论文分析了目前通常采用的定期送实验室的校准方式的局限性,提出一种简易的、适合现场使用的线位移传感器的校准法,并通过大量的现场校准数据验证其正确性。This paper analyzes the limitations of the currently commonly used calibration method that is regularly sent to the laboratory, proposes a simple calibration method for linear displacement sensors that is suitable for on-site use, and verifies its correctness through a large number of on-site calibration data.
所述量块校准法的不足在于:The deficiency of described gauge block calibration method is:
1.仅实现了水平状态的校准,不适宜现场传感器呈任意角度安装状况下的校准。1. Only the calibration of the horizontal state is realized, and it is not suitable for the calibration of the on-site sensor installed at any angle.
2.校准时,未能保证传感器运动部件(拉杆或拉绳)沿当前校准方向持续压缩或拉伸。显而易见,当安放和取出某一尺寸的量块时,势必会造成传感器运动部件在被校点处的伸缩摇摆,这将使传感器自身的回程误差、重复性误差带入,这是传感器校准的大忌(除非已知传感器的重复性及回程误差足够小,相对于线性度可以忽略不计)。2. When calibrating, it is not guaranteed that the moving parts of the sensor (pull rod or rope) are continuously compressed or stretched in the current calibration direction. Obviously, when placing and taking out a gauge block of a certain size, it will inevitably cause the moving parts of the sensor to flex and sway at the point to be calibrated, which will bring in the return error and repeatability error of the sensor itself, which is a major factor in sensor calibration. Avoid (unless it is known that the repeatability and return errors of the sensor are small enough to be negligible relative to the linearity).
3.量块的准确度虽然很高,但运动杆或拉线(绳)与量块工作面的垂直度和测量力测量力不易控制,实际校准准确度难保证。3. Although the accuracy of the gauge block is very high, the perpendicularity between the moving rod or the pull wire (rope) and the working surface of the gauge block and the measurement force are difficult to control, and the actual calibration accuracy is difficult to guarantee.
方法二:论文《利用测长机校准拉线式位移传感器的方法》刊于知网;作者:伍沛刚。采用测长机法,以测长机上的光栅或其它刻度尺作长度标准。Method 2: The paper "The Method of Using Length Measuring Machine to Calibrate Pull-wire Displacement Sensor" was published on HowNet; Author: Wu Peigang. The length measuring machine method is adopted, and the grating or other scales on the length measuring machine are used as the length standard.
所述测长机校准法的不足在于:测长机工作时机体需处于水平,测长机底座1吨多重,即使将测长机放置在现场大气环境下,也无法运抵台架上工作,也不能在位校准。同样,凡不便携的设备均不能实现现场在位校准。The disadvantage of the calibration method of the length measuring machine is that the body of the length measuring machine needs to be at a level when it is working, and the base of the length measuring machine weighs more than 1 ton. It cannot be calibrated in situ. Likewise, on-site calibration cannot be achieved with non-portable devices.
方法三:论文《线位移传感器校准的一种新装置》公开发表于《计测技术》2008年第05期;作者:韩清华、王海英。采用光栅尺作长度标准。Method 3: The paper "A New Device for Linear Displacement Sensor Calibration" was published in "Measurement Technology" Issue 05 in 2008; Authors: Han Qinghua, Wang Haiying. The grating ruler is used as the length standard.
该论文是本人合著,是适用于计量室环境下校准的一种新装置,其机座采用测长机的底座,与测长机法存在同样的不足。This thesis is co-authored by myself, and it is a new device suitable for calibration in the measurement room environment. Its base adopts the base of the length measuring machine, which has the same shortcomings as the length measuring machine method.
方法四:论文《激光干涉仪在校准拉绳式位移传感器的应用》公开发表于《计量与测试技术》2003年第03期;作者:李德乾。采用干涉仪法,由激光作长度标准。JJF1305-2011《线位移传感器校准方法》,该方法是现有计量室校准普遍采用的方法,通过设计相应的夹具,能够实现现场校准。Method 4: The paper "Application of Laser Interferometer in Calibrating Pull-Rope Displacement Sensors" was published in "Measurement and Testing Technology" Issue 03 in 2003; author: Li Deqian. The interferometer method is adopted, and the laser is used as the length standard. JJF1305-2011 "Linear Displacement Sensor Calibration Method", this method is generally used in the calibration of existing measurement rooms, and on-site calibration can be realized by designing corresponding fixtures.
所述干涉仪法的不足之处在于:The disadvantages of the interferometer method are:
1.干涉仪线性测量精度为:±0.5ppm(μm/m),对现场测量环境和安装要求比较苛刻,特别是高空作业时,仪器的架设和操作都很困难,安装调整费时费力。线性度低于0.25%的传感器使用这么高精度的标准器经济性欠缺。1. The linear measurement accuracy of the interferometer is: ±0.5ppm (μm/m), and the on-site measurement environment and installation requirements are relatively strict, especially when working at heights, the erection and operation of the instrument are very difficult, and installation and adjustment are time-consuming and laborious. It is not economical to use such a high-precision standard for sensors with a linearity lower than 0.25%.
2.在校准时,必须配有1个干涉仪原厂出品的旋转镜才能够实现现场校准,没有配旋转镜(选配附件)的干涉仪,只能开展水平和垂直安装传感器的校准。2. When calibrating, it must be equipped with a rotating mirror produced by the original interferometer to achieve on-site calibration. If the interferometer is not equipped with a rotating mirror (optional accessory), only horizontal and vertical sensor calibration can be carried out.
3.干涉仪发出激光束必须是始终无遮挡地到达被测目标,激光束一旦“断光”,校准必需从新开始。3. The laser beam emitted by the interferometer must always reach the target without obstruction. Once the laser beam is "broken", the calibration must start again.
发明内容Contents of the invention
本发明的目的:提供一种线位移传感器现场校准方法,该方法安装简便、定位准确快捷、具有普遍适用性。The purpose of the present invention is to provide a method for on-site calibration of a linear displacement sensor, which is easy to install, accurate and quick to locate, and has universal applicability.
本发明的技术方案:一种线位移传感器现场校准方法,其特征在于所述的方法包括如下步骤:The technical solution of the present invention: a method for on-site calibration of a linear displacement sensor, characterized in that the method includes the following steps:
步骤一,将通用卡尺与线位移传感器连接固定,保证通用卡尺运动方向与线位移传感器运动方向平行;Step 1: Connect and fix the universal caliper with the linear displacement sensor, ensuring that the movement direction of the universal caliper is parallel to the movement direction of the linear displacement sensor;
步骤二,将通用卡尺的运动部件与线位移传感器的运动部件连接固定;Step 2, connecting and fixing the moving parts of the universal caliper with the moving parts of the linear displacement sensor;
步骤三,在通用卡尺运动部件的带动下,线位移传感器的运动部件同步运动,读出通用卡尺给出的标准位移量和各校准点上的线位移传感器输出值,并根据上述数据对线位移传感器进行校准。Step 3, driven by the moving parts of the universal caliper, the moving parts of the linear displacement sensor move synchronously, read the standard displacement given by the universal caliper and the output value of the linear displacement sensor at each calibration point, and adjust the linear displacement according to the above data The sensor is calibrated.
优选地,所述的通用卡尺为数显容栅尺。Preferably, the universal caliper is a digital capacitance scale.
优选地,根据以下方法对线位移传感器的线性度进行校准:Preferably, the linearity of the linear displacement sensor is calibrated according to the following method:
步骤一,在线位移传感器校准范围内选取校准点;Step 1, selecting a calibration point within the calibration range of the online displacement sensor;
步骤二,在通用卡尺运动部件的带动下,线位移传感器的运动部件同步运动,读出通用卡尺给出的标准位移量和各校准点上的线位移传感器输出值,直至达到校准位置上限;Step 2, driven by the moving parts of the universal caliper, the moving parts of the linear displacement sensor move synchronously, read the standard displacement given by the universal caliper and the output value of the linear displacement sensor at each calibration point, until the upper limit of the calibration position is reached;
步骤三,与步骤二方法相同进行倒序校准,直至校准范围测量下限;Step 3, perform reverse calibration in the same way as in step 2 until the lower limit of the calibration range is measured;
步骤四,建立通用卡尺给出的标准位移量和各校准点上的线位移传感器输出值的对应关系,根据该对应关系对线位移传感器的线性度进行评定。Step 4: establish the corresponding relationship between the standard displacement given by the universal caliper and the output value of the linear displacement sensor at each calibration point, and evaluate the linearity of the linear displacement sensor according to the corresponding relationship.
优选地,所述的校准范围包括线位移传感器实际工作范围,上下限各超过线位移传感器实际工作范围的10%。Preferably, the calibration range includes the actual working range of the linear displacement sensor, and the upper and lower limits each exceed 10% of the actual working range of the linear displacement sensor.
优选地,正序和倒序校准为1个测量循环,所述的线位移传感器线性度校准至少包括3个测量循环。Preferably, the forward and reverse calibrations are 1 measurement cycle, and the linear displacement sensor linearity calibration includes at least 3 measurement cycles.
优选地,在线位移传感器校准范围内选取的校准点至少包括6个,含上下限位置点。Preferably, the calibration points selected within the calibration range of the online displacement sensor include at least 6, including upper and lower limit position points.
优选地,在传感器频繁工作段选取校准点,采用机械限位的方式,对该校准点进行一次正、反方向测量,并记录测量结果,根据该测量结果对线位移传感器进行回程误差校评定。Preferably, a calibration point is selected in the frequent working section of the sensor, and the forward and reverse directions of the calibration point are measured by means of mechanical limit, and the measurement result is recorded, and the return error calibration and evaluation of the linear displacement sensor is performed according to the measurement result.
优选地,根据以下公式计算回程误差hi:Preferably, the backhaul error h i is calculated according to the following formula:
式中:gi——传感器在第i个校准点正行程输出量,In the formula: g i ——the positive travel output of the sensor at the i-th calibration point,
bi——传感器在第i个校准点反行程输出量,b i ——the reverse travel output of the sensor at the i-th calibration point,
YFS——传感器校准上限输出量与校准下限输出量之差。Y FS ——The difference between the sensor calibration upper limit output and the calibration lower limit output.
优选地,在传感器频繁工作段选取校准点,采用机械限位的方式,对该校准点进行多次单方向重复测量,记录测量结果,根据该测量结果对线位移传感器的重复性进行评定。Preferably, a calibration point is selected in the frequent working section of the sensor, and the calibration point is repeatedly measured in one direction multiple times by means of mechanical limit, the measurement results are recorded, and the repeatability of the linear displacement sensor is evaluated according to the measurement results.
优选地,根据以下公式对线位移传感器的重复性进行计算ri:Preferably, the repeatability r i of the linear displacement sensor is calculated according to the following formula:
式中:Δi——同一校准点中正行程或反行被校程传感器输出中最大值与最小值之差;In the formula: Δi ——the difference between the maximum value and the minimum value of the output of the forward travel or reverse travel calibrated sensor at the same calibration point;
C——极差系数;C——Range coefficient;
YFS——传感器校准上限输出量与校准下限输出量之差。Y FS ——The difference between the sensor calibration upper limit output and the calibration lower limit output.
本发明的有益效果:1.校准设备不同。现有技术采用的是量块、激光干涉仪、测长机及位移传感器校准装置,本方法采用的是容栅数显数显容栅尺。Beneficial effects of the present invention: 1. The calibration equipment is different. The prior art adopts a gauge block, a laser interferometer, a length measuring machine and a displacement sensor calibration device, while the method adopts a capacitive digital display capacitive scale.
2.测量原理不同。现有量块法是模拟量比较测量;激光干涉仪法是干涉测距原理;测长机及位移传感器校准装置采用的是光栅测量原理。本方法是容栅测距原理。2. The measurement principle is different. The existing gauge block method is analog quantity comparison measurement; the laser interferometer method is the principle of interference distance measurement; the length measuring machine and the displacement sensor calibration device adopt the grating measurement principle. This method is the principle of capacitive ranging.
3.校准方法不同。现有方法不是现场在位校准,本方法是现场在位校准,传感器不拆卸。现有校准方法不结合使用因素,一律满量程校准;本方法考虑使用因素,着重对使用段进行校准。现有方法是通过有限个测量点(全量程的10%,包括首尾共11个校准点)的3次测量结果评价测量重复性,重复性与其它特性校准同时进行;本方法是针对重要工作段、使用频繁部位进行足够多次(5次以上)的测量。本方法结合工程应用,更加科学。3. The calibration method is different. The existing method is not on-site calibration, but this method is on-site calibration, and the sensor does not need to be disassembled. The existing calibration methods do not combine the use factors, and all full-scale calibrations are used; this method considers the use factors and focuses on calibrating the use section. The existing method is to evaluate the repeatability of the measurement through three measurement results of a limited number of measurement points (10% of the full scale, including 11 calibration points at the beginning and the end), and the repeatability is performed simultaneously with other characteristic calibrations; this method is aimed at important work segments , Use frequent parts for enough measurements (more than 5 times). The method combined with engineering application is more scientific.
4.找正方式不同。现有量块法通过机械基准找正;激光干涉仪法是通过旋转镜瞄准靶标镜找正;测长机和位移传感器校准装置均采用装置上的已有定位装置找正。本方法是利用传感器的壳体配合检测和微调进行找正。4. Alignment methods are different. The existing measuring block method is corrected by mechanical reference; the laser interferometer method is corrected by aiming at the target mirror through a rotating mirror; both the length measuring machine and the displacement sensor calibration device are corrected by the existing positioning device on the device. The method utilizes the shell of the sensor to cooperate with detection and fine-tuning to carry out alignment.
5.数据处理方法不同,现有方法是基本误差、线性度、回程误差、重复性校准同时进行的,3个校准校准循环(正反为一个校准循环)完成后,用校准数据通过计算得到基本误差、线性度、回程误差、重复性。重复性、回程误差由固定校准点(全量程的10%,包括首尾共11个校准点)处3次循环数据计算,缺少针对性。本方法是根据需要,随机或重点选取校准点,通过随机测量计算基本误差、线性度;对使用频繁部位和重要部位进行重复5次以上的单独测量进行传感器重复性评定,使传感器的静态特性评定更趋真实合理。5. The data processing method is different. The existing method is to perform basic error, linearity, return error, and repeatability calibration at the same time. After three calibration calibration cycles (positive and negative are a calibration cycle) are completed, the calibration data is used to calculate the basic Error, linearity, return error, repeatability. The repeatability and return error are calculated from the 3-cycle data at the fixed calibration point (10% of the full scale, including 11 calibration points at the beginning and the end), which lacks pertinence. This method selects calibration points randomly or emphatically according to needs, and calculates the basic error and linearity through random measurement; repeats the repeated measurement of the frequently used parts and important parts for more than 5 times to evaluate the repeatability of the sensor, so that the static characteristics of the sensor can be evaluated. more realistic and reasonable.
附图说明Description of drawings
图1校准方法示意图;Fig. 1 schematic diagram of calibration method;
图2基准块与传感器定位关系图;Figure 2 is a diagram of the positioning relationship between the reference block and the sensor;
图3通用卡尺与牵引件连接关系图。Figure 3 is a diagram of the connection relationship between the universal caliper and the traction piece.
具体实施方式detailed description
下面结合附图及实例对本发明做详细描述。The present invention will be described in detail below in conjunction with accompanying drawings and examples.
一种校准方法。参考图1,其特征在于:使用通用卡尺2作为长度标准器,将通用卡尺2与线位移传感器1连接固定,保证通用卡尺2运动方向与线位移传感器1的运动方向平行。将通用卡尺2的运动部件与线位移传感器1的运动部件连接并固定,当通用卡尺2运动部件被外力驱动,传感器1运动部件可随之产生同步运动。从通用卡尺2的数显窗口读取通用卡尺给出的标准位移量和线位移传感器各校准点上的输出值,根据上述标准量与测量值,采取相应的计算公式,对线位移传感器的线性度、回程误差、重复性等静态特性进行评定。该方法包括如下步骤:A calibration method. With reference to Fig. 1, it is characterized in that: use general-purpose caliper 2 as length standard device, connect and fix general-purpose caliper 2 and line displacement sensor 1, ensure that the movement direction of general-purpose caliper 2 is parallel to the movement direction of line displacement sensor 1. Connect and fix the moving parts of the universal caliper 2 and the moving parts of the linear displacement sensor 1. When the moving parts of the universal caliper 2 are driven by external force, the moving parts of the sensor 1 can move synchronously. From the digital display window of the universal caliper 2, read the standard displacement given by the universal caliper and the output values at each calibration point of the linear displacement sensor. Accuracy, return error, repeatability and other static characteristics are evaluated. The method comprises the steps of:
步骤1.将通用卡尺与线位移传感器连接固定,保证通用卡尺运动方向与线位移传感器运动方向平行。Step 1. Connect and fix the universal caliper with the linear displacement sensor to ensure that the movement direction of the universal caliper is parallel to the movement direction of the linear displacement sensor.
参见图1,将尺寸能够覆盖校准范围的通用卡尺2的尺框5的下表面与带“V”型槽的基准块3的上平面贴合,使用压板4及通用卡尺2的量爪6上制造的圆孔将尺框5压紧并固定在基准块3上。Referring to Figure 1, fit the lower surface of the ruler frame 5 of the universal caliper 2 whose size can cover the calibration range to the upper plane of the reference block 3 with a "V" groove, and use the pressure plate 4 and the measuring jaw 6 of the universal caliper 2 to The manufactured circular hole compresses the ruler frame 5 and fixes it on the reference block 3 .
参见图2,将基准块3下表面的条状“V”型槽沿传感器轴线方向骑跨在被校传感器1的外圆柱表面上,再通过基准块3上的四个耳片10,采用螺钉连接方式,把通用卡尺2与传感器1压紧固定连接在试验台实体上,使用杠杆百分表“打表”测量,配合使用可撕垫片加以调整修正,将通用卡尺2主尺内侧的固有基准边与传感器1运动轴线平行,夹角θ不超过±0.002rad。Referring to Fig. 2, the strip "V" groove on the lower surface of the reference block 3 is straddled on the outer cylindrical surface of the sensor 1 to be calibrated along the axis of the sensor, and then through the four lugs 10 on the reference block 3, screw The connection method is to press and fix the universal caliper 2 and the sensor 1 on the test bench entity, use the lever dial indicator to "beat the meter" to measure, and use the tearable gasket to adjust and correct, and the inherent force inside the main ruler of the universal caliper 2 The reference side is parallel to the movement axis of sensor 1, and the included angle θ does not exceed ±0.002rad.
步骤2.将通用卡尺的运动部件与线位移传感器的运动部件连接固定。Step 2. Connect and fix the moving parts of the universal caliper with the moving parts of the linear displacement sensor.
参见图3,在通用卡尺2主尺前端安装一牵引件9,通过旋动顶丝7作用于弹簧片8上,将镶套在通用卡尺2主尺前端的牵引件9固定在主尺上。将传感器运动部件14与试验驱动系统断开,使牵引件9与被校传感器的运动部件14可靠连接。Referring to Fig. 3, a traction member 9 is installed at the front end of the main ruler of the universal caliper 2, and acts on the leaf spring 8 by rotating the top screw 7, so that the traction member 9 embedded in the front end of the main ruler of the universal caliper 2 is fixed on the main ruler. Disconnect the moving part 14 of the sensor from the test drive system, so that the traction part 9 is reliably connected to the moving part 14 of the sensor to be calibrated.
步骤3.校准。Step 3. Calibration.
在通用卡尺的运动部件的带动下,线位移传感器的运动部件同步运动,从通用卡尺上读取标准位移量和各校准点上的线位移传感器输出值,并根据上述数据对线位移传感器的静态特性进行评定。Driven by the moving parts of the general caliper, the moving parts of the linear displacement sensor move synchronously, read the standard displacement and the output value of the linear displacement sensor at each calibration point from the general caliper, and adjust the static state of the linear displacement sensor according to the above data characteristics are evaluated.
步骤3.1线性度校准。根据以下方法对线位移传感器的线性度进行校准。Step 3.1 Linearity Calibration. Calibrate the linearity of the linear displacement sensor according to the following method.
步骤3.1.1在线位移传感器校准范围内选取校准点;在线位移传感器校准范围内选取校准点至少包括6个,含上下限位置点。所述的校准范围包括线位移传感器实际工作范围,上下限各超过线位移传感器实际工作范围的10%。Step 3.1.1 Select calibration points within the calibration range of the online displacement sensor; select at least 6 calibration points within the calibration range of the online displacement sensor, including upper and lower limit position points. The calibration range includes the actual working range of the linear displacement sensor, and the upper and lower limits respectively exceed 10% of the actual working range of the linear displacement sensor.
步骤3.1.2在通用卡尺的运动部件的带动下,线位移传感器的运动部件同步运动,读出通用卡尺给出的标准位移量和各校准点上的线位移传感器输出值,直至达到校准范围上限;Step 3.1.2 Driven by the moving parts of the universal caliper, the moving parts of the linear displacement sensor move synchronously, read the standard displacement given by the universal caliper and the output value of the linear displacement sensor at each calibration point, until the upper limit of the calibration range is reached ;
步骤3.1.3与步骤二方法相同进行倒序校准,直至校准范围测量下限,正序和倒序校准为1个测量循环,所述的线位移传感器校准至少包括3个测量循环。Step 3.1.3 is the same as the method in step 2. Carry out the reverse calibration until the lower limit of the calibration range measurement. The forward and reverse calibrations are 1 measurement cycle, and the linear displacement sensor calibration includes at least 3 measurement cycles.
步骤3.1.4建立通用卡尺给出的标准位移量和各校准点上的线位移传感器输出值的对应关系,根据该对应关系对线位移传感器的线性度进行评定。线性度依据最小二乘法、端点法、参比直线法进行评定。Step 3.1.4 establishes the corresponding relationship between the standard displacement given by the universal caliper and the output value of the linear displacement sensor at each calibration point, and evaluates the linearity of the linear displacement sensor according to the corresponding relationship. The linearity is evaluated according to the least square method, endpoint method and reference straight line method.
步骤3.2回程误差校准。Step 3.2 Backhaul error calibration.
步骤3.2.1确定回程误差校准点。在传感器频繁使用的100mm工作范围内,任意均匀选取三个位置做为回程误差校准点。Step 3.2.1 Determine the backhaul error calibration point. Within the 100mm working range where the sensor is frequently used, three locations are arbitrarily and uniformly selected as return error calibration points.
步骤3.2.2回程误差校准测量。在三个校准点处各进行一次正、反方向测量。记录三处正、反方向的测量结果。Step 3.2.2 Backhaul error calibration measurement. Take a forward and reverse measurement at each of the three calibration points. Record the measurements in three forward and reverse directions.
步骤3.2.3回程误差数据处理。根据下列公式计算被校传感器回程误差hi。Step 3.2.3 Backhaul error data processing. Calculate the backhaul error h i of the sensor to be calibrated according to the following formula.
式中:gi——传感器在第i个校准点正行程输出量;In the formula: g i ——the positive travel output of the sensor at the i-th calibration point;
bi——传感器在第i个校准点反行程输出量;b i ——the reverse travel output of the sensor at the i-th calibration point;
YFS——传感器校准上限输出量与校准下限输出量之差。Y FS ——The difference between the sensor calibration upper limit output and the calibration lower limit output.
步骤3.3重复性校准。Step 3.3 Repeatability Calibration.
步骤3.3.1确定重复性校准点。在传感器频繁使用的100mm工作范围内,任意均匀选取三个位置做为重复性校准点。Step 3.3.1 Determine repeatability calibration points. Within the 100mm working range where the sensor is frequently used, randomly and evenly select three locations as repeatable calibration points.
步骤3.3.2重复性校准测量。在三个校准点处,采用定位销或限位块等机械限位的方式,分别进行不少于6次的单方向重复测量,记录同方向的6次测量结果。Step 3.3.2 Repeatability Calibration Measurements. At the three calibration points, use mechanical limit methods such as positioning pins or limit blocks to perform repeated measurements in one direction for no less than 6 times, and record the results of 6 measurements in the same direction.
步骤3.3.3重复性数据处理。根据以下公式计算重复性误差ri。Step 3.3.3 Repetitive data processing. The repeatability error r i is calculated according to the following formula.
式中:Δi——同一校准点中正行程或反行被校程传感器输出中最大值与最小值之差;In the formula: Δi ——the difference between the maximum value and the minimum value of the output of the forward travel or reverse travel calibrated sensor at the same calibration point;
C——极差系数;C——Range coefficient;
YFS——传感器校准上限输出量与校准下限输出量之差。Y FS ——The difference between the sensor calibration upper limit output and the calibration lower limit output.
实施例Example
对某型飞机“铁鸟”综合试验台上的线位移传感器进行现场校准。选择试验台机翼部位安装的一根工作范围(0~100)mm的LVDT拉杆式线位移传感器,对其线性度、回程误差、重复性进行校准。解决方案及具体步骤如下:On-site calibration of the linear displacement sensor on the "Iron Bird" comprehensive test bench of a certain type of aircraft. A LVDT rod-type linear displacement sensor with a working range (0-100) mm installed on the wing of the test bench is selected to calibrate its linearity, return error, and repeatability. The solution and specific steps are as follows:
参见附图1,该方法的主要器具有:被校传感器1、数显深度尺2、带“V”型槽基准块3、压板4、尺框5、尺爪6、顶丝7、簧片8、牵引件9、耳片10、导线11、数字多用表12、激励电源13、测杆14。以数显深度尺为主要测量元件。Referring to accompanying drawing 1, the main equipment of this method includes: sensor to be calibrated 1, digital display depth gauge 2, reference block with "V" groove 3, pressure plate 4, ruler frame 5, ruler claw 6, top wire 7, reed 8. Traction piece 9, lug piece 10, wire 11, digital multimeter 12, excitation power supply 13, measuring rod 14. The main measuring element is the digital depth gauge.
解决方案及具体步骤:Solution and specific steps:
步骤1.校准前准备。Step 1. Preparation before calibration.
步骤1.1确定校准量程。根据实际需要,确定使用频繁且重要部位的实际工作范围为(0~100)mm,校准量程确定为120mm,即校准量程上、下限各超过实际工作范围10%。Step 1.1 Determine the calibration range. According to actual needs, the actual working range of frequently used and important parts is determined to be (0-100) mm, and the calibration range is determined to be 120 mm, that is, the upper and lower limits of the calibration range exceed the actual working range by 10%.
步骤1.2在保证覆盖校准范围的前提条件下,将测量范围(0~200)mm的数显深度尺2与线位移传感器1连接固定,保证数显深度尺2运动方向与线位移传感1器运动方向平行。具体方法为:参见图1,将数显深度尺的尺框5的下表面与带“V”型槽的基准块3的上平面贴合,使用压板4及数显深度尺基座6上的圆孔将尺框5压紧并固定在基准块3上。参见图2,将基准块3下表面的条状“V”型槽沿传感器轴线方向骑跨在被校传感器1的圆柱外表面上,通过基准块3上的四个耳片10,采用螺钉固定方式,将数显深度尺2与传感器1压紧固定,使用杠杆百分表“打表”测量,配合使用可撕垫片调整修正,将数显深度尺2主尺上的固有基准与传感器1运动轴线平行,水平与俯仰方向夹角θ均不超过±0.002rad。Step 1.2 Under the premise of ensuring the coverage of the calibration range, connect and fix the digital display depth gauge 2 with the measurement range (0-200) mm to the linear displacement sensor 1 to ensure that the movement direction of the digital display depth gauge 2 is in line with the linear displacement sensor 1 The direction of motion is parallel. The specific method is as follows: see Figure 1, attach the lower surface of the ruler frame 5 of the digital display depth gauge to the upper plane of the reference block 3 with a "V" groove, use the pressure plate 4 and the base 6 of the digital display depth gauge The circular hole compresses the ruler frame 5 and fixes it on the reference block 3 . Referring to Figure 2, put the strip-shaped "V" groove on the lower surface of the reference block 3 on the outer surface of the cylinder of the sensor 1 to be calibrated along the axis of the sensor, and fix it with screws through the four lugs 10 on the reference block 3 Press and fix the digital depth gauge 2 and the sensor 1, use the lever dial indicator to "beat the meter" to measure, and use the tearable gasket to adjust and correct, and the inherent reference on the main scale of the digital display depth gauge 2 and the sensor 1 The axis of motion is parallel, and the angle θ between the horizontal and pitch directions does not exceed ±0.002rad.
步骤1.3参见图3,将数显深度尺2的主尺与线位移传感器1的测杆连接固定。具体方法为:在数显深度尺2主尺前端安装一牵引件9,通过旋动顶丝7作用于簧片8上,将镶套在数显深度尺2主尺前端的牵引件9固定在主尺上,将传感器测杆14与试验驱动系统断开,使牵引件9与被校传感器的测杆14可靠螺接。Step 1.3 Refer to Figure 3, connect and fix the main ruler of the digital display depth gauge 2 with the measuring rod of the linear displacement sensor 1. The specific method is: install a traction piece 9 at the front end of the main ruler of the digital display depth gauge 2, and act on the reed 8 by rotating the top screw 7, and fix the traction piece 9 nested at the front end of the main scale of the digital display depth gauge 2 on the On the main scale, disconnect the measuring rod 14 of the sensor from the test drive system, so that the traction member 9 is reliably screwed to the measuring rod 14 of the sensor being calibrated.
步骤1.4手动试验。在120mm的校准量程范围内反复推拉数显深度尺2的主尺,调整其带动传感器测杆14至平稳运动、直至无明显的机械阻滞时停止。Step 1.4 Manual test. Repeatedly push and pull the main ruler of the digital display depth gauge 2 within the calibrated range of 120 mm, adjust it to drive the sensor measuring rod 14 to move smoothly, and stop until there is no obvious mechanical block.
步骤1.5接线。按照传感器接线定义,通过导线11,将被校线位移传感器的输入端正确连接至直流激励电源13;输出端正确连接至数字多用表12。检查接线和电路,确定无误后接通+24V DC激励,使传感器预热待校准。Step 1.5 Wiring. According to the definition of sensor wiring, the input terminal of the displacement sensor to be calibrated is correctly connected to the DC excitation power supply 13 through the wire 11; the output terminal is correctly connected to the digital multimeter 12. Check the wiring and circuit, and then turn on the +24V DC excitation after confirming that it is correct, so that the sensor is preheated for calibration.
步骤2.校准。Step 2. Calibration.
步骤2.1线性度校准。Step 2.1 Linearity Calibration.
步骤2.1.1确定线性度校准点。以校准范围内以校准范围的10%设置校准点,包括上下限,共选取11个校准点。Step 2.1.1 Determine linearity calibration points. Set the calibration points within the calibration range at 10% of the calibration range, including the upper and lower limits, and select 11 calibration points in total.
步骤2.1.2线性度校准测量。在数显深度尺2的主尺带动下,线位移传感器1的测杆14同步运动,将传感器沿当前校准方向移动至测量下限,调整好传感器零位后,将数显深度尺清零。校准从测量下限开始,按选取的校准点逐点至校准的测量上限,按顺序分别读出数显深度尺给出的线位移值Li和各校准点上的电信号输出值yi。正行程到达测量上限后,继续前行(1~10)mm停止,返回至测量上限。与正行程方法相同倒序校准,直至测量下限,记录并建立对应关系数据列表,参见表1。Step 2.1.2 Linearity Calibration Measurements. Driven by the main ruler of the digital display depth gauge 2, the measuring rod 14 of the linear displacement sensor 1 moves synchronously to move the sensor to the lower measurement limit along the current calibration direction. After adjusting the zero position of the sensor, reset the digital display depth gauge to zero. Calibration starts from the lower limit of measurement, according to the selected calibration points point by point to the upper limit of calibration, read out the linear displacement value L i given by the digital display depth gauge and the electrical signal output value y i of each calibration point in sequence. After the positive stroke reaches the upper limit of measurement, continue to move forward (1-10) mm to stop and return to the upper limit of measurement. Same as the forward stroke method, perform reverse calibration until the lower limit of measurement, record and establish a corresponding data list, see Table 1.
表1线性输入输出对应关系列表Table 1 Linear input and output correspondence list
步骤2.1.3线性度数据处理。采用最小二乘法,通过正向、反向的6次测量数据,评定得到6个单方向的线性度分别为:-0.24%、-0.20%、-0.21%、-0.20%、-0.20%、-0.21%,取绝对值最大的-0.24%做为该传感器的线性度评定结果。Step 2.1.3 Linearity data processing. Using the least squares method, through 6 forward and reverse measurement data, the linearity of 6 single directions is evaluated as: -0.24%, -0.20%, -0.21%, -0.20%, -0.20%, - 0.21%, take -0.24% of the maximum absolute value as the linearity evaluation result of the sensor.
步骤2.2回程误差校准。Step 2.2 Backhaul error calibration.
步骤2.2.1确定回程误差校准点。在传感器频繁使用的100mm工作范围内,任意均匀选取三个位置做为回程误差校准点。Step 2.2.1 Determine the backhaul error calibration point. Within the 100mm working range where the sensor is frequently used, three locations are arbitrarily and uniformly selected as return error calibration points.
步骤2.2.2回程误差校准测量。在三个校准点处各进行一次正、反方向测量。记录三处正、反方向的测量结果,参见表2。Step 2.2.2 Backhaul error calibration measurement. Take a forward and reverse measurement at each of the three calibration points. Record the measurement results of three positive and negative directions, see Table 2.
表2回程输入输出对应关系列表Table 2 Correspondence list of backhaul input and output
步骤2.2.3回程误差数据处理。根据下列公式计算被校传感器回程误差hi为0.11%。Step 2.2.3 Backhaul error data processing. According to the following formula, the return error h i of the sensor to be calibrated is calculated as 0.11%.
式中:gi——传感器在第i个校准点正行程输出量;In the formula: g i ——the positive travel output of the sensor at the i-th calibration point;
bi——传感器在第i个校准点反行程输出量;b i ——the reverse travel output of the sensor at the i-th calibration point;
YFS——传感器校准上限输出量与校准下限输出量之差。Y FS ——The difference between the sensor calibration upper limit output and the calibration lower limit output.
步骤2.3重复性校准。Step 2.3 Repeatability Calibration.
步骤2.3.1确定重复性校准点。在传感器频繁使用的100mm工作范围内,任意均匀选取三个位置做为重复性校准点。Step 2.3.1 Determine repeatability calibration points. Within the 100mm working range where the sensor is frequently used, randomly and evenly select three positions as repeatable calibration points.
步骤2.3.2重复性校准测量。在三个校准点处,通过在外部施加限位销、定位块等方式的机械限位,分别进行不少于6次的单方向重复测量,记录同方向的6次测量结果,参见表3。Step 2.3.2 Repeatability Calibration Measurements. At the three calibration points, by externally applying mechanical limits such as limit pins and positioning blocks, perform no less than 6 repeated measurements in one direction, and record the results of 6 measurements in the same direction, see Table 3.
表3重复性输入输出对应关系列表Table 3 Repetitive input and output correspondence list
步骤2.2.3重复性数据处理。根据以下公式计算重复性误差ri为0.035%。Step 2.2.3 Repeated data processing. Calculate the repeatability error r i as 0.035% according to the following formula.
式中:Δi——同一校准点中正行程或反行被校程传感器输出中最大值与最小值之差;In the formula: Δi ——the difference between the maximum value and the minimum value of the output of the forward travel or reverse travel calibrated sensor at the same calibration point;
C——极差系数;C——Range coefficient;
YFS——传感器校准上限输出量与校准下限输出量之差。Y FS ——The difference between the sensor calibration upper limit output and the calibration lower limit output.
为验证本发明方法的正确性,将该传感器拆下,送至计量实验室进行校准,采用JJF1305-2011《线位移传感器校准方法》中所列最小二乘等方法评定,该传感器计量实验室校准结果:线性度:-0.22%;回程误差:0.11%;重复性:0.033%。通过计量实验室条件下和本发明方法数据对比分析,说明本方法可行。In order to verify the correctness of the method of the present invention, the sensor is disassembled and sent to a metrology laboratory for calibration, and the method of least squares and other methods listed in JJF1305-2011 "Linear Displacement Sensor Calibration Method" is used for evaluation. Results: Linearity: -0.22%; Return error: 0.11%; Repeatability: 0.033%. Through the comparison and analysis of the data of the method of the present invention under the measurement laboratory conditions, it is shown that the method is feasible.
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