CN106647167A - Matte photosensitive resin for photocuring quick molding and preparation method thereof - Google Patents
Matte photosensitive resin for photocuring quick molding and preparation method thereof Download PDFInfo
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- 229920005989 resin Polymers 0.000 title claims abstract description 80
- 239000011347 resin Substances 0.000 title claims abstract description 80
- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 238000000016 photochemical curing Methods 0.000 title description 20
- 238000000465 moulding Methods 0.000 title description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 74
- -1 polyethylene Polymers 0.000 claims abstract description 57
- 239000003999 initiator Substances 0.000 claims abstract description 48
- 239000003822 epoxy resin Substances 0.000 claims abstract description 44
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 44
- 239000004698 Polyethylene Substances 0.000 claims abstract description 37
- 229920000573 polyethylene Polymers 0.000 claims abstract description 37
- 239000000843 powder Substances 0.000 claims abstract description 37
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 37
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- 235000012239 silicon dioxide Nutrition 0.000 claims abstract description 23
- 238000012663 cationic photopolymerization Methods 0.000 claims abstract description 21
- 238000012682 free radical photopolymerization Methods 0.000 claims abstract description 14
- 239000002994 raw material Substances 0.000 claims abstract description 13
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 claims description 16
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical group C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 claims description 16
- 239000012955 diaryliodonium Substances 0.000 claims description 12
- 125000005520 diaryliodonium group Chemical group 0.000 claims description 12
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- 235000008411 Sumatra benzointree Nutrition 0.000 claims description 8
- 229960002130 benzoin Drugs 0.000 claims description 8
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 claims description 8
- 235000019382 gum benzoic Nutrition 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 8
- 150000004702 methyl esters Chemical class 0.000 claims description 8
- 150000002191 fatty alcohols Chemical group 0.000 claims description 7
- 150000008366 benzophenones Chemical class 0.000 claims description 6
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 6
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 6
- 125000005409 triarylsulfonium group Chemical group 0.000 claims description 6
- 125000001931 aliphatic group Chemical group 0.000 claims description 5
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 claims description 5
- 235000019387 fatty acid methyl ester Nutrition 0.000 claims description 5
- 125000002723 alicyclic group Chemical group 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 4
- 239000011353 cycloaliphatic epoxy resin Substances 0.000 claims description 2
- 239000012965 benzophenone Substances 0.000 claims 1
- 239000002563 ionic surfactant Substances 0.000 claims 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 abstract description 19
- 230000000694 effects Effects 0.000 abstract description 18
- 229920002635 polyurethane Polymers 0.000 abstract description 18
- 239000004814 polyurethane Substances 0.000 abstract description 18
- 238000007639 printing Methods 0.000 abstract description 11
- 239000007787 solid Substances 0.000 abstract description 3
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- 238000000034 method Methods 0.000 description 5
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- 125000002091 cationic group Chemical group 0.000 description 4
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- 235000010989 polyoxyethylene sorbitan monostearate Nutrition 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- BDAHDQGVJHDLHQ-UHFFFAOYSA-N [2-(1-hydroxycyclohexyl)phenyl]-phenylmethanone Chemical compound C=1C=CC=C(C(=O)C=2C=CC=CC=2)C=1C1(O)CCCCC1 BDAHDQGVJHDLHQ-UHFFFAOYSA-N 0.000 description 2
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- 239000000178 monomer Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- UWFRVQVNYNPBEF-UHFFFAOYSA-N 1-(2,4-dimethylphenyl)propan-1-one Chemical compound CCC(=O)C1=CC=C(C)C=C1C UWFRVQVNYNPBEF-UHFFFAOYSA-N 0.000 description 1
- ZDQNWDNMNKSMHI-UHFFFAOYSA-N 1-[2-(2-prop-2-enoyloxypropoxy)propoxy]propan-2-yl prop-2-enoate Chemical compound C=CC(=O)OC(C)COC(C)COCC(C)OC(=O)C=C ZDQNWDNMNKSMHI-UHFFFAOYSA-N 0.000 description 1
- LELKUNFWANHDPG-UHFFFAOYSA-N 2-(oxiran-2-ylmethoxymethyl)oxirane;prop-2-enoic acid Chemical compound OC(=O)C=C.C1OC1COCC1CO1 LELKUNFWANHDPG-UHFFFAOYSA-N 0.000 description 1
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 206010034972 Photosensitivity reaction Diseases 0.000 description 1
- 229920001214 Polysorbate 60 Polymers 0.000 description 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
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- 230000008021 deposition Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 230000036211 photosensitivity Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 239000012255 powdered metal Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 1
- VMJLKERPLGRIQJ-UHFFFAOYSA-N propane-1,1,1-triol;prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.CCC(O)(O)O VMJLKERPLGRIQJ-UHFFFAOYSA-N 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- 238000000110 selective laser sintering Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y70/00—Materials specially adapted for additive manufacturing
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Materials For Photolithography (AREA)
Abstract
本发明公开了一种光固化快速成型用亚光光敏树脂及其制备方法,该树脂是由下述重量份数的原料制成的:聚氨酯丙烯酸酯5~45、环氧树脂5~45、活性稀释剂10~25、阳离子型光聚合引发剂1~8、自由基型光聚合引发剂1~8、微米二氧化硅1~10、聚乙烯蜡粉1~10、非离子表面活性剂1~3。所述光敏树脂因添加微米二氧化硅和聚乙烯蜡粉在光固化快速成型后能够具有良好的亚光效果,并因亚光效果的引入使得光固化快速成型制造的成型零件表面不会观察到清晰的打印纹理,显著提高了成型零件的表面质量。使得制造的三维实体具有更好的力学性能,同时还能减少成型零件的收缩翘曲情况,提高打印精度,实用性更强。The invention discloses a matte photosensitive resin for light-curing rapid prototyping and a preparation method thereof. The resin is made of the following raw materials in parts by weight: 5-45 parts by weight of polyurethane acrylate, 5-45 parts of epoxy resin, 5-45 parts by weight of Diluent 10~25, cationic photopolymerization initiator 1~8, free radical photopolymerization initiator 1~8, micron silica 1~10, polyethylene wax powder 1~10, nonionic surfactant 1~ 3. The photosensitive resin can have a good matt effect after light-curing rapid prototyping due to the addition of micron silicon dioxide and polyethylene wax powder, and the introduction of the matte effect makes it impossible to observe the surface of the molded parts manufactured by light-curing rapid prototyping Clear print texture, which significantly improves the surface quality of molded parts. It makes the manufactured three-dimensional solid have better mechanical properties, and at the same time can reduce the shrinkage and warpage of the molded parts, improve the printing accuracy, and have stronger practicability.
Description
技术领域technical field
本发明属于3D打印技术领域,具体涉及一种光固化快速成型用亚光光敏树脂及其制备方法。The invention belongs to the technical field of 3D printing, and in particular relates to a matte photosensitive resin for photocuring rapid prototyping and a preparation method thereof.
背景技术Background technique
3D打印技术又称快速成型技术,是以数字模型文件为基础,运用粉末状金属或塑料等可粘合材料,通过逐层打印的方式来构造物体的技术。3D打印技术在当今制造业中越来越具有竞争力,因此被称为“具有工业革命意义的制造技术”。3D打印技术包括熔融沉积成型、选择性激光烧结、光固化快速成型(立体光刻固化快速成型)等技术。其中,光固化快速成型是将光(紫外光、激光等)在树脂液面上按照二维截面的形状逐点扫描,使树脂固化,固化后的树脂便形成一个二维图形,如此逐层扫描,固化,最终即可得到完整的三维实体。在光固化快速成型中,光敏树脂作为成型材料是整个技术的基础,光敏树脂的质量将决定成形件的精度以及其力学性能和热性能。3D printing technology, also known as rapid prototyping technology, is based on digital model files, using powdered metal or plastic and other bondable materials to construct objects by layer-by-layer printing. 3D printing technology is becoming more and more competitive in today's manufacturing industry, so it is called "manufacturing technology with industrial revolution significance". 3D printing technologies include fused deposition modeling, selective laser sintering, photo-curing rapid prototyping (stereolithography solidification rapid prototyping) and other technologies. Among them, light-curing rapid prototyping is to scan light (ultraviolet light, laser, etc.) on the resin liquid surface point by point according to the shape of the two-dimensional cross-section, so that the resin is cured, and the cured resin forms a two-dimensional figure, which is scanned layer by layer. , solidified, and finally a complete three-dimensional entity can be obtained. In light-curing rapid prototyping, photosensitive resin is the basis of the entire technology as a molding material, and the quality of photosensitive resin will determine the precision of the formed part as well as its mechanical and thermal properties.
近年来,我国有许多大学和科研院所在开展光固化快速成型光敏树脂的研究。专利CN200910040526.1公开了一种立体光刻快速成型光敏树脂及其制备方法和应用,涉及的立体光刻快速成型光敏树脂包括环氧树脂、丙烯酸酯、自由基引发剂、阳离子引发剂和稀释剂。其中环氧树脂为酚醛树脂或带己环的脂环族环氧树脂,所述稀释剂为环氧树脂稀释剂、丙烯酸酯稀释剂或它们的混合物。专利CN200910095846.7公开了一种快速成型注塑模具用紫外光固化光敏树脂,其主要有环氧丙烯酸酯、环氧树脂、双管能团单体或三官能团单体活性稀释剂等成分组成。在以上专利基础上,专利CN201110177676.4提供了一种高精度紫外激光固化快速成型光敏树脂,其含有阳离子型紫外光固化活性较高的脂环族环氧树脂以及氧杂环丁烷化合物,能够制造出具有高精度的零件。目前,用于光固化快速成型的光敏树脂主要是由环氧树脂、聚氨酯丙烯酸酯等组成,主要着重于力学性能等方面的提升,更加丰富的具有特殊效果或性能的光敏树脂还有待进一步开发。In recent years, many universities and scientific research institutes in my country have carried out research on light-cured rapid prototyping photosensitive resins. Patent CN200910040526.1 discloses a stereolithography rapid prototyping photosensitive resin and its preparation method and application. The stereolithography rapid prototyping photosensitive resin involved includes epoxy resin, acrylate, free radical initiator, cationic initiator and diluent . Wherein the epoxy resin is a phenolic resin or an alicyclic epoxy resin with a hexyl ring, and the diluent is an epoxy resin diluent, an acrylate diluent or a mixture thereof. Patent CN200910095846.7 discloses a UV-curable photosensitive resin for rapid prototyping injection molds, which mainly consists of epoxy acrylate, epoxy resin, double-tube functional group monomer or trifunctional monomer reactive diluent and other components. On the basis of the above patents, patent CN201110177676.4 provides a high-precision ultraviolet laser curing rapid prototyping photosensitive resin, which contains alicyclic epoxy resin and oxetane compound with high cationic ultraviolet curing activity, which can Manufacture parts with high precision. At present, the photosensitive resins used for light-curing rapid prototyping are mainly composed of epoxy resins, polyurethane acrylates, etc., and the main focus is on the improvement of mechanical properties. More photosensitive resins with special effects or properties need to be further developed.
另外,光固化快速成型基于层层叠加的制造方式,使得成型的三维实体表面能够观察到清晰的打印纹理,较差的表面质量限制了光固化技术的广泛应用。现通常采用溶剂抛光方法来提高表面质量,但操作繁琐,对操作者身体健康有一定影响。In addition, photo-curing rapid prototyping is based on a layer-by-layer manufacturing method, which enables clear printing textures to be observed on the surface of the formed three-dimensional solid, and poor surface quality limits the wide application of photo-curing technology. Solvent polishing is usually used to improve the surface quality, but the operation is cumbersome and has a certain impact on the health of the operator.
亚光材料是指一种特殊的、具有极为细小的颗粒状表面的材料。当一束平行光线照射到材料表面,若是通常的光洁表面则只会发生镜面反射,光线经反射会100%的进入人的眼睛,但若是亚光材料凹凸不平的表面则发生漫散射,此时光线因向各个方向散射而不能完全进入人的眼睛,这让人感觉光线柔和,产生一种尊贵典雅的观赏体验。光泽度是用数字表示物体表面接近镜面的程度,可以用来衡量材料的亚光效果。传统材料的光泽度因表面光洁可以达到100%,而亚光材料光泽度通常低于50%。Matt material refers to a special material with a very fine grained surface. When a beam of parallel light hits the surface of the material, if it is a normal smooth surface, only specular reflection will occur, and 100% of the light will enter the human eye after reflection, but if it is a matte material with uneven surface, diffuse scattering will occur. At this time The light cannot fully enter the human eye due to scattering in all directions, which makes people feel that the light is soft and produces a noble and elegant viewing experience. Gloss is a numerical representation of the degree to which the surface of an object is close to a mirror surface, and can be used to measure the matte effect of a material. The gloss of traditional materials can reach 100% due to the surface finish, while the gloss of matt materials is usually less than 50%.
除获得特殊的亚光效果外,亚光材料的使用会使得成型的三维实体会因凹凸不平的表面漫反射而不会被观察到清晰的打印纹理,进而提升表面质量,促进光固化快速成型技术在更多领域中的应用,并且避免了后续繁琐的表面处理程序。但是,至今还没有应用于光固化快速成型用亚光光敏树脂的报道。In addition to obtaining a special matte effect, the use of matte materials will make the formed three-dimensional entity not be observed due to the diffuse reflection of the uneven surface. The clear printing texture will improve the surface quality and promote the rapid prototyping technology of light curing. It can be applied in more fields, and avoid the subsequent cumbersome surface treatment procedures. However, there has been no report on matte photosensitive resins applied to light-curing rapid prototyping so far.
综合以上叙述,有需要开发一种新型的,具有亚光效果的光固化快速成型用光敏树脂,丰富光固化快速成型用光敏树脂种类的同时,能够提升成型的三维实体的表面质量。Based on the above description, it is necessary to develop a new type of photosensitive resin for light-curing rapid prototyping with matte effect, which can improve the surface quality of the formed three-dimensional solid while enriching the types of photosensitive resin for light-curing rapid prototyping.
发明内容Contents of the invention
本发明的目的是提供一种光固化快速成型用亚光光敏树脂,以提升光固化快速成型零件表面质量、力学性能和打印精度,丰富了光固化快速成型用光敏树脂的种类,所述亚光光敏树脂使得光固化快速成型可以制造具有亚光效果的成型零件,具有更佳的观赏体验,促进光固化快速成型在更多领域的应用。The purpose of the present invention is to provide a matte photosensitive resin for photocuring rapid prototyping, to improve the surface quality, mechanical properties and printing accuracy of photocuring rapid prototyping parts, and to enrich the types of photosensitive resins for photocuring rapid prototyping. Photosensitive resin enables light-curing rapid prototyping to manufacture molded parts with a matte effect, which has a better viewing experience and promotes the application of light-curing rapid prototyping in more fields.
本发明的另一目的是提供一种光固化快速成型用亚光光敏树脂的制备方法,工艺简单,成本低廉,能够快速大规模生产出符合光固化快速成型要求的亚光光敏树脂。Another object of the present invention is to provide a method for preparing a matt photosensitive resin for photocuring rapid prototyping, which has a simple process and low cost, and can rapidly and large-scale produce a matt photosensitive resin that meets the requirements of photocuring rapid prototyping.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种光固化快速成型用亚光光敏树脂,它是由下述重量份数的原料制成的:聚氨酯丙烯酸酯5~45、环氧树脂5~45、活性稀释剂10~25、阳离子型光聚合引发剂1~8、自由基型光聚合引发剂1~8、微米二氧化硅1~ 10、聚乙烯蜡粉1~10、非离子表面活性剂1~3。A matte photosensitive resin for light-curing rapid prototyping, which is made of the following raw materials in parts by weight: urethane acrylate 5-45, epoxy resin 5-45, reactive diluent 10-25, cationic light Polymerization initiator 1~8, free radical photopolymerization initiator 1~8, micron silica 1~10, polyethylene wax powder 1~10, nonionic surfactant 1~3.
所述微米二氧化硅与聚乙烯蜡粉的重量份数之比为1:3~6:1,所述微米二氧化硅和聚乙烯蜡粉的粒径均为1~15微米,折光率均为1.45~1.54。The ratio of the parts by weight of the micron silicon dioxide to the polyethylene wax powder is 1:3 to 6:1, the particle diameters of the micron silicon dioxide and the polyethylene wax powder are both 1 to 15 microns, and the refractive indices are both 1 to 15 microns. It is 1.45~1.54.
所述光固化快速成型用亚光光敏树脂的粘度为100~300 mPa·s(25℃)。The viscosity of the matte photosensitive resin for light-curing rapid prototyping is 100-300 mPa·s (25° C.).
所述环氧树脂为脂肪族缩水甘油醚环氧树脂、脂环族环氧树脂中的一种或其混合物。The epoxy resin is one of aliphatic glycidyl ether epoxy resin, alicyclic epoxy resin or a mixture thereof.
所述脂环族环氧树脂为3,4-环氧基-6-甲基环己基甲酸-3’,4’-环氧基-6’-甲基环己基甲酯。The cycloaliphatic epoxy resin is 3,4-epoxy-6-methylcyclohexylcarboxylate-3',4'-epoxy-6'-methylcyclohexylmethyl ester.
活性稀释剂为乙二醇二缩水甘油醚二丙烯酸酯或三丙二醇二缩水甘油醚二丙烯酸酯中的一种或两种混合物。The reactive diluent is one or a mixture of ethylene glycol diglycidyl ether diacrylate or tripropylene glycol diglycidyl ether diacrylate.
所述阳离子型光聚合引发剂为二芳基碘鎓六氟磷酸盐、二芳基碘鎓六氟砷酸盐或三芳基硫鎓六氟磷酸盐中的一种或两种以上的混合物。The cationic photopolymerization initiator is one or a mixture of two or more of diaryliodonium hexafluorophosphate, diaryliodonium hexafluoroarsenate or triarylsulfonium hexafluorophosphate.
所述自由基型光聚合引发剂为安息香二甲醚、氯化二苯甲酮、1-羟基环己基苯甲酮中的一种或两种以上的混合物。The free radical photopolymerization initiator is one or a mixture of two or more of benzoin dimethyl ether, chlorinated benzophenone, and 1-hydroxycyclohexylbenzophenone.
所述非离子表面活性剂为脂肪醇聚氧乙烯醚、脂肪酸甲酯乙氧基化物、聚氧乙烯山梨醇酐单硬脂酸酯中的一种或几种的混合物。The nonionic surfactant is one or a mixture of fatty alcohol polyoxyethylene ether, fatty acid methyl ester ethoxylate, polyoxyethylene sorbitan monostearate.
所述的可水洗紫外激光固化快速成型光敏树脂的制备方法,步骤如下:按照重量配比,先将微米二氧化硅、聚乙烯蜡粉和非离子表面活性剂搅拌均匀,然后加入剩余的聚氨酯丙烯酸酯、环氧树脂、活性稀释剂、阳离子型光聚合引发剂和自由基型光聚合引发剂,然后加热至60~80°C搅拌60~120分钟使之成为淡黄色均匀液体。The preparation method of the water-washable ultraviolet laser curing rapid prototyping photosensitive resin, the steps are as follows: according to the weight ratio, first stir the micron silicon dioxide, polyethylene wax powder and nonionic surfactant, and then add the remaining polyurethane acrylic acid Ester, epoxy resin, reactive diluent, cationic photopolymerization initiator and free radical photopolymerization initiator, and then heated to 60~80°C and stirred for 60~120 minutes to make it into a light yellow uniform liquid.
本发明的基本原理如下:聚氨酯丙烯酸酯、环氧树脂、活性稀释剂和引发剂组成本发明所述亚光光敏树脂的主体成分。其中,环氧树脂聚合为开环聚合,收缩小,聚氨酯丙烯酸酯聚合为碳-碳双键断裂变成单键的聚合,收缩极大,但是聚氨酯丙烯酸酯在紫外激光辐照下固化速率快于环氧树脂的固化速率,因而本发明所述亚光光敏树脂使用的是环氧树脂与聚氨酯丙烯酸酯组成的复合树脂,在提升力学性能的同时,保证光敏树脂在光固化时收缩率小,成型精度高,并具有足够高的光敏性。传统的活性稀释剂如三羟基丙烷三丙烯酸酯,三丙二醇二丙烯酸酯等挥发性大,刺激性大,对工作环境有一定的污染,本发明中选用了刺激性小的缩水甘油醚类丙烯酸酯作为活性稀释剂,保证光固化效果的同时减少光敏树脂刺激性,降低对工作环境的污染。The basic principles of the present invention are as follows: urethane acrylate, epoxy resin, active diluent and initiator constitute the main components of the matte photosensitive resin of the present invention. Among them, the polymerization of epoxy resin is ring-opening polymerization, with small shrinkage, and the polymerization of urethane acrylate is the polymerization of carbon-carbon double bond breaking into single bond, with great shrinkage, but the curing rate of urethane acrylate under ultraviolet laser irradiation is faster than The curing rate of epoxy resin, so what the matte photosensitive resin of the present invention uses is the composite resin that epoxy resin and urethane acrylate are formed, while improving mechanical property, guarantee that photosensitive resin shrinkage rate is little when photocuring, molding High precision and high enough photosensitivity. Traditional reactive diluents such as trihydroxypropane triacrylate, tripropylene glycol diacrylate, etc. are highly volatile and irritating, and have certain pollution to the working environment. In the present invention, the glycidyl ether acrylate with less irritation is selected. As a reactive diluent, it can reduce the irritation of photosensitive resin while ensuring the photocuring effect, and reduce the pollution to the working environment.
微米二氧化硅和聚乙烯蜡粉用来实现光敏树脂的亚光效果。粒径1~15微米能够确保成型的三维实体具有细小的颗粒状的表面来达到亚光效果,遮光率1.45~1.54接近光敏树脂的遮光率,以保证光敏树脂的透明度从而进行光固化成型。其中,微米二氧化硅与环氧树脂等相容性较好,单独使用是无法很好地迁移到材料表面实现亚光效果,聚乙烯蜡粉与极性的环氧树脂等相容性较差,两者配合使用能够达到最佳的亚光效果。非离子表面活性剂用于在光敏树脂中有效分散微米二氧化硅和聚乙烯蜡粉,防止因长期放置时产生沉淀。Micron silica and polyethylene wax powder are used to achieve the matt effect of photosensitive resins. The particle size of 1-15 microns can ensure that the formed three-dimensional entity has a fine granular surface to achieve a matte effect, and the shading rate of 1.45-1.54 is close to the shading rate of the photosensitive resin to ensure the transparency of the photosensitive resin for photo-curing molding. Among them, micron silica has good compatibility with epoxy resin, etc., but it cannot migrate to the surface of the material to achieve a matte effect when used alone, and polyethylene wax powder has poor compatibility with polar epoxy resin, etc. , the combination of the two can achieve the best matte effect. Nonionic surfactants are used to effectively disperse micron silica and polyethylene wax powder in photosensitive resins to prevent precipitation due to long-term storage.
本发明具有的优点和有益效果是:The advantages and beneficial effects that the present invention has are:
1、本发明意外地发现添加微米二氧化硅和聚乙烯蜡粉,所述光敏树脂经光固化快速成型获得的三维实体具有良好的亚光效果。1. The present invention unexpectedly finds that by adding micron silicon dioxide and polyethylene wax powder, the three-dimensional entity obtained by photocuring rapid prototyping of the photosensitive resin has a good matte effect.
2、本发明意外地发现使用亚光光敏树脂通过光固化快速成型制造的成型零件表面不会观察到清晰的打印纹理,显著提高了成型零件的表面质量。2. The present invention unexpectedly finds that no clear printing texture can be observed on the surface of the molded parts manufactured by light-curing rapid prototyping using a matt photosensitive resin, which significantly improves the surface quality of the molded parts.
3、本发明所述光敏树脂,因微米二氧化硅和聚乙烯蜡粉的加入使得光固化快速成型的三维实体具有更好的力学性能,同时还能减少成型零件的收缩翘曲情况,提高打印精度,实用性更强。3. The photosensitive resin of the present invention, due to the addition of micron silicon dioxide and polyethylene wax powder, makes the three-dimensional entity of light-cured rapid prototyping have better mechanical properties, and can also reduce the shrinkage and warpage of the molded parts at the same time, and improve the printing quality. Accuracy and practicality are stronger.
4、本发明所述的亚光光敏树脂的制备方法,易于操作,工艺条件和生产设备要求较低,能够实现大规模的推广生产,具有广阔的市场前景,极佳的市场效益。4. The preparation method of the matt photosensitive resin of the present invention is easy to operate, requires relatively low process conditions and production equipment, can realize large-scale popularization and production, has broad market prospects, and excellent market benefits.
具体实施方式detailed description
下面结合具体实施例,对本发明做进一步说明。应理解,以下实施例仅用于说明本发明而非用于限制本发明的范围,该领域的技术熟练人员可以根据上述发明的内容作出一些非本质的改进和调整。The present invention will be further described below in conjunction with specific embodiments. It should be understood that the following examples are only used to illustrate the present invention rather than limit the scope of the present invention, and those skilled in the art can make some non-essential improvements and adjustments based on the content of the above invention.
对比例1Comparative example 1
一种光固化快速成型用亚光光敏树脂,它是由下述原料制成的:聚氨酯丙烯酸酯5~45份、环氧树脂5~45份、活性稀释剂(乙二醇二缩水甘油醚二丙烯酸酯或三丙二醇二缩水甘油醚二丙烯酸酯)10~25份、阳离子型光聚合引发剂1~8份、自由基型光聚合引发剂1~8份、微米二氧化硅1~10份、聚乙烯蜡粉1~10份、非离子表面活性剂1~3份。A matte photosensitive resin for light-curing rapid prototyping, which is made of the following raw materials: 5-45 parts of polyurethane acrylate, 5-45 parts of epoxy resin, reactive diluent (ethylene glycol diglycidyl ether di Acrylate or tripropylene glycol diglycidyl ether diacrylate) 10~25 parts, cationic photopolymerization initiator 1~8 parts, free radical photopolymerization initiator 1~8 parts, micron silicon dioxide 1~10 parts, 1~10 parts of polyethylene wax powder, 1~3 parts of nonionic surfactant.
上述固化快速成型用亚光光敏树脂的制备方法如下:The preparation method of the above-mentioned curing rapid prototyping matte photosensitive resin is as follows:
按照重量配比,先将微米二氧化硅、聚乙烯蜡粉和非离子表面活性剂搅拌均匀,然后加入剩余的聚氨酯丙烯酸酯、环氧树脂、活性稀释剂、阳离子型光聚合引发剂和自由基型光聚合引发剂,然后加热至60~80°C搅拌60~120分钟混合均匀即得。According to the weight ratio, first stir the micron silica, polyethylene wax powder and nonionic surfactant, and then add the remaining polyurethane acrylate, epoxy resin, active diluent, cationic photopolymerization initiator and free radical Type photopolymerization initiator, then heated to 60~80°C and stirred for 60~120 minutes to mix evenly.
对比例2Comparative example 2
一种光固化快速成型用亚光光敏树脂,它是由下述原料制成的:聚氨酯丙烯酸酯45份、环氧树脂(3,4-环氧基-6-甲基环己基甲酸-3’,4’-环氧基-6’-甲基环己基甲酯)30份、活性稀释剂(三丙二醇二缩水甘油醚二丙烯酸酯)15份、阳离子型光聚合引发剂(二芳基碘鎓六氟磷酸盐)2份、自由基型光聚合引发剂(安息香二甲醚)1份、微米二氧化硅3份、非离子表面活性剂(脂肪醇聚氧乙烯醚)1份。A matte photosensitive resin for light-curing rapid prototyping, which is made of the following raw materials: 45 parts of polyurethane acrylate, epoxy resin (3,4-epoxy-6-methylcyclohexylcarboxylic acid-3' , 4'-epoxy-6'-methylcyclohexyl methyl ester) 30 parts, reactive diluent (tripropylene glycol diglycidyl ether diacrylate) 15 parts, cationic photopolymerization initiator (diaryliodonium Hexafluorophosphate) 2 parts, free radical photopolymerization initiator (benzoin dimethyl ether) 1 part, micron silicon dioxide 3 parts, nonionic surfactant (fatty alcohol polyoxyethylene ether) 1 part.
上述光固化快速成型用亚光光敏树脂的制备方法如下:The preparation method of the above-mentioned light curing rapid prototyping matt photosensitive resin is as follows:
按照重量配比,先将微米二氧化硅和非离子表面活性剂搅拌均匀,然后加入剩余的聚氨酯丙烯酸酯、环氧树脂、活性稀释剂、阳离子型光聚合引发剂和自由基型光聚合引发剂,然后加热至60°C搅拌120分钟使之成为淡黄色均匀液体。According to the weight ratio, first stir the micron silica and nonionic surfactant evenly, and then add the remaining urethane acrylate, epoxy resin, reactive diluent, cationic photopolymerization initiator and free radical photopolymerization initiator , and then heated to 60°C and stirred for 120 minutes to make it a light yellow homogeneous liquid.
对比例3Comparative example 3
一种光固化快速成型用亚光光敏树脂,它是由下述原料制成的:聚氨酯丙烯酸酯45份、环氧树脂(3,4-环氧基-6-甲基环己基甲酸-3’,4’-环氧基-6’-甲基环己基甲酯)30份、活性稀释剂(三丙二醇二缩水甘油醚二丙烯酸酯)15份、阳离子型光聚合引发剂(二芳基碘鎓六氟磷酸盐)2份、自由基型光聚合引发剂(安息香二甲醚)1份、聚乙烯蜡粉3份、非离子表面活性剂(脂肪醇聚氧乙烯醚)1份。A matte photosensitive resin for light-curing rapid prototyping, which is made of the following raw materials: 45 parts of polyurethane acrylate, epoxy resin (3,4-epoxy-6-methylcyclohexylcarboxylic acid-3' , 4'-epoxy-6'-methylcyclohexyl methyl ester) 30 parts, reactive diluent (tripropylene glycol diglycidyl ether diacrylate) 15 parts, cationic photopolymerization initiator (diaryliodonium Hexafluorophosphate) 2 parts, free radical photopolymerization initiator (benzoin dimethyl ether) 1 part, polyethylene wax powder 3 parts, nonionic surfactant (fatty alcohol polyoxyethylene ether) 1 part.
上述光固化快速成型用亚光光敏树脂的制备方法如下:The preparation method of the above-mentioned light curing rapid prototyping matt photosensitive resin is as follows:
按照重量配比,先将聚乙烯蜡粉和非离子表面活性剂搅拌均匀,然后加入剩余的聚氨酯丙烯酸酯、环氧树脂、活性稀释剂、阳离子型光聚合引发剂和自由基型光聚合引发剂,然后加热至80°C搅拌60分钟使之成为淡黄色均匀液体。According to the weight ratio, first stir the polyethylene wax powder and nonionic surfactant evenly, and then add the remaining polyurethane acrylate, epoxy resin, reactive diluent, cationic photopolymerization initiator and free radical photopolymerization initiator , and then heated to 80°C and stirred for 60 minutes to make it a pale yellow homogeneous liquid.
实施例1Example 1
本实施例的光固化快速成型用亚光光敏树脂,它是由下述原料制成的:聚氨酯丙烯酸酯45份、环氧树脂(3,4-环氧基-6-甲基环己基甲酸-3’,4’-环氧基-6’-甲基环己基甲酯)30份、活性稀释剂(三丙二醇二缩水甘油醚二丙烯酸酯)15份、阳离子型光聚合引发剂(二芳基碘鎓六氟磷酸盐)2份、自由基型光聚合引发剂(安息香二甲醚)1份、微米二氧化硅3份、聚乙烯蜡粉3份、非离子表面活性剂(脂肪醇聚氧乙烯醚)1份。The matte photosensitive resin for photocuring rapid prototyping of the present embodiment is made of the following raw materials: 45 parts of polyurethane acrylate, epoxy resin (3,4-epoxy-6-methylcyclohexylcarboxylic acid- 3',4'-epoxy-6'-methylcyclohexyl methyl ester) 30 parts, reactive diluent (tripropylene glycol diglycidyl ether diacrylate) 15 parts, cationic photopolymerization initiator (diaryl iodonium hexafluorophosphate) 2 parts, free radical photopolymerization initiator (benzoin dimethyl ether) 1 part, micron silicon dioxide 3 parts, polyethylene wax powder 3 parts, nonionic surfactant (fatty alcohol polyoxygen Vinyl ether) 1 part.
本实施例的光固化快速成型用亚光光敏树脂的制备方法如下:The preparation method of the light-curing rapid prototyping matte photosensitive resin of the present embodiment is as follows:
按照重量配比,先将微米二氧化硅、聚乙烯蜡粉和非离子表面活性剂搅拌均匀,然后加入剩余的聚氨酯丙烯酸酯、环氧树脂、活性稀释剂、阳离子型光聚合引发剂和自由基型光聚合引发剂,然后加热至70°C搅拌100分钟使之成为淡黄色均匀液体。According to the weight ratio, first stir the micron silica, polyethylene wax powder and nonionic surfactant, and then add the remaining polyurethane acrylate, epoxy resin, active diluent, cationic photopolymerization initiator and free radical Type photopolymerization initiator, then heated to 70 ° C and stirred for 100 minutes to make it a light yellow homogeneous liquid.
实施例2Example 2
本实施例的光固化快速成型用亚光光敏树脂,它是由下述原料制成的:聚氨酯丙烯酸酯5份、环氧树脂(脂肪族缩水甘油醚环氧树脂)45份、活性稀释剂(乙二醇二缩水甘油醚二丙烯酸酯)20份、阳离子型光聚合引发剂(三芳基硫鎓六氟磷酸盐)1.0份、自由基型光聚合引发剂(氯化二苯甲酮)8份、微米二氧化硅10份、聚乙烯蜡粉1份、非离子表面活性剂(聚氧乙烯山梨醇酐单硬脂酸酯)2份。The matte photosensitive resin for photocuring rapid prototyping of the present embodiment is made of the following raw materials: 5 parts of polyurethane acrylate, 45 parts of epoxy resin (aliphatic glycidyl ether epoxy resin), reactive diluent ( Ethylene glycol diglycidyl ether diacrylate) 20 parts, cationic photopolymerization initiator (triarylsulfonium hexafluorophosphate) 1.0 parts, radical photopolymerization initiator (chlorinated benzophenone) 8 parts , 10 parts of micron silicon dioxide, 1 part of polyethylene wax powder, 2 parts of nonionic surfactant (polyoxyethylene sorbitan monostearate).
本实施例的光固化快速成型用亚光光敏树脂的制备方法如下:The preparation method of the light-cured rapid prototyping matte photosensitive resin of the present embodiment is as follows:
按照重量配比,先将微米二氧化硅、聚乙烯蜡粉和非离子表面活性剂搅拌均匀,然后加入剩余的聚氨酯丙烯酸酯、环氧树脂、活性稀释剂、阳离子型光聚合引发剂和自由基型光聚合引发剂,然后加热至80°C搅拌60分钟使之成为淡黄色均匀液体。According to the weight ratio, first stir the micron silica, polyethylene wax powder and nonionic surfactant, and then add the remaining polyurethane acrylate, epoxy resin, active diluent, cationic photopolymerization initiator and free radical Type photopolymerization initiator, then heated to 80 DEG C and stirred for 60 minutes to make it a pale yellow homogeneous liquid.
实施例3Example 3
本实施例的光固化快速成型用亚光光敏树脂,它是由下述原料制成的:聚氨酯丙烯酸酯40份、环氧树脂(脂肪族缩水甘油醚环氧树脂)20份、活性稀释剂(乙二醇二缩水甘油醚二丙烯酸酯和三丙二醇二缩水甘油醚二丙烯酸酯)18份、阳离子型光聚合引发剂(二芳基碘鎓六氟磷酸盐)1份、自由基型光聚合引发剂(1-羟基环己基苯甲酮)8份、微米二氧化硅6份、聚乙烯蜡粉1份、非离子表面活性剂(脂肪酸甲酯乙氧基化物和聚氧乙烯山梨醇酐单硬脂酸酯)2份。The matte photosensitive resin for photocuring rapid prototyping of the present embodiment is made of the following raw materials: 40 parts of polyurethane acrylate, 20 parts of epoxy resin (aliphatic glycidyl ether epoxy resin), reactive diluent ( Ethylene glycol diglycidyl ether diacrylate and tripropylene glycol diglycidyl ether diacrylate) 18 parts, cationic photopolymerization initiator (diaryliodonium hexafluorophosphate) 1 part, radical photopolymerization initiator 8 parts of agent (1-hydroxycyclohexyl benzophenone), 6 parts of micron silicon dioxide, 1 part of polyethylene wax powder, non-ionic surfactant (fatty acid methyl ester ethoxylate and polyoxyethylene sorbitan monohard Fatty acid ester) 2 parts.
本实施例的光固化快速成型用亚光光敏树脂的制备方法如下:The preparation method of the light-curing rapid prototyping matte photosensitive resin of the present embodiment is as follows:
按照重量配比,先将微米二氧化硅、聚乙烯蜡粉和非离子表面活性剂搅拌均匀,然后加入剩余的聚氨酯丙烯酸酯、环氧树脂、活性稀释剂、阳离子型光聚合引发剂和自由基型光聚合引发剂,然后加热至70°C搅拌90分钟使之成为淡黄色均匀液体。According to the weight ratio, first stir the micron silica, polyethylene wax powder and nonionic surfactant, and then add the remaining polyurethane acrylate, epoxy resin, active diluent, cationic photopolymerization initiator and free radical Type photopolymerization initiator, then heated to 70 DEG C and stirred for 90 minutes to make it a pale yellow homogeneous liquid.
实施例4Example 4
本实施例的光固化快速成型用亚光光敏树脂,它是由下述原料制成的:聚氨酯丙烯酸酯42份、环氧树脂(3,4-环氧基-6-甲基环己基甲酸-3’,4’-环氧基-6’-甲基环己基甲酯)28份、活性稀释剂(乙二醇二缩水甘油醚二丙烯酸酯)10份、阳离子型光聚合引发剂(二芳基碘鎓六氟砷酸盐和三芳基硫鎓六氟磷酸盐)2份、自由基型光聚合引发剂(安息香二甲醚和氯化二苯甲酮)4份、微米二氧化硅6份、聚乙烯蜡粉5份、非离子表面活性剂(脂肪醇聚氧乙烯醚和脂肪酸甲酯乙氧基化物)3份。The matte photosensitive resin for photocuring rapid prototyping of the present embodiment is made of the following raw materials: 42 parts of polyurethane acrylate, epoxy resin (3,4-epoxy-6-methylcyclohexylcarboxylic acid- 3',4'-epoxy-6'-methylcyclohexyl methyl ester) 28 parts, reactive diluent (ethylene glycol diglycidyl ether diacrylate) 10 parts, cationic photopolymerization initiator (diaryl iodonium hexafluoroarsenate and triarylsulfonium hexafluorophosphate) 2 parts, radical photopolymerization initiator (benzoin dimethyl ether and chlorinated benzophenone) 4 parts, micron silica 6 parts , 5 parts of polyethylene wax powder, 3 parts of nonionic surfactant (fatty alcohol polyoxyethylene ether and fatty acid methyl ester ethoxylate).
本实施例的光固化快速成型用亚光光敏树脂的制备方法同实施例2。The preparation method of the matte photosensitive resin for light-curing rapid prototyping in this embodiment is the same as that in Embodiment 2.
实施例5Example 5
本实施例的光固化快速成型用亚光光敏树脂,它是由下述原料制成的:聚氨酯丙烯酸酯38份、环氧树脂(脂肪族缩水甘油醚环氧树脂和3,4-环氧基-6-甲基环己基甲酸-3’,4’-环氧基-6’-甲基环己基甲酯)20份、活性稀释剂(三丙二醇二缩水甘油醚二丙烯酸酯)25份、阳离子型光聚合引发剂(二芳基碘鎓六氟磷酸盐和二芳基碘鎓六氟砷酸盐)3.5份、自由基型光聚合引发剂(安息香二甲醚和1-羟基环己基苯甲酮)5.5份、微米二氧化硅4份、聚乙烯蜡粉3份、非离子表面活性剂(脂肪醇聚氧乙烯醚)1份。The matte photosensitive resin for light-curing rapid prototyping of the present embodiment is made of the following raw materials: 38 parts of polyurethane acrylate, epoxy resin (aliphatic glycidyl ether epoxy resin and 3,4-epoxy resin -6-Methylcyclohexyl carboxylic acid-3',4'-epoxy-6'-methylcyclohexyl methyl ester) 20 parts, reactive diluent (tripropylene glycol diglycidyl ether diacrylate) 25 parts, cationic Type photopolymerization initiator (diaryliodonium hexafluorophosphate and diaryliodonium hexafluoroarsenate) 3.5 parts, free radical type photopolymerization initiator (benzoin dimethyl ether and 1-hydroxycyclohexylbenzene Ketone) 5.5 parts, micron silicon dioxide 4 parts, polyethylene wax powder 3 parts, nonionic surfactant (fatty alcohol polyoxyethylene ether) 1 part.
本实施例的光固化快速成型用亚光光敏树脂的制备方法同实施例3。The preparation method of the matte photosensitive resin for light-curing rapid prototyping in this embodiment is the same as that in Embodiment 3.
实施例6Example 6
本实施例的光固化快速成型用亚光光敏树脂,它是由下述原料制成的:聚氨酯丙烯酸酯32份、环氧树脂(3,4-环氧基-6-甲基环己基甲酸-3’,4’-环氧基-6’-甲基环己基甲酯)22份、活性稀释剂(乙二醇二缩水甘油醚二丙烯酸酯和三丙二醇二缩水甘油醚二丙烯酸酯)23份、阳离子型光聚合引发剂(三芳基硫鎓六氟磷酸盐)5.6份、自由基型光聚合引发剂(氯化二苯甲酮)4.4份、微米二氧化硅1份、聚乙烯蜡粉3份、非离子表面活性剂(聚氧乙烯山梨醇酐单硬脂酸酯)3份。The matte photosensitive resin for photocuring rapid prototyping of the present embodiment is made of the following raw materials: 32 parts of polyurethane acrylate, epoxy resin (3,4-epoxy-6-methylcyclohexylcarboxylic acid- 3',4'-epoxy-6'-methylcyclohexyl methyl ester) 22 parts, reactive diluent (ethylene glycol diglycidyl ether diacrylate and tripropylene glycol diglycidyl ether diacrylate) 23 parts , cationic photopolymerization initiator (triarylsulfonium hexafluorophosphate) 5.6 parts, free radical photopolymerization initiator (chlorinated benzophenone) 4.4 parts, micron silicon dioxide 1 part, polyethylene wax powder 3 3 parts, nonionic surfactant (polyoxyethylene sorbitan monostearate).
本实施例的光固化快速成型用亚光光敏树脂的制备方法同实施例1。The preparation method of the matte photosensitive resin for light-curing rapid prototyping in this embodiment is the same as that in Embodiment 1.
实施例7Example 7
本实施例的光固化快速成型用亚光光敏树脂,它是由下述原料制成的:聚氨酯丙烯酸酯45份、环氧树脂(3,4-环氧基-6-甲基环己基甲酸-3’,4’-环氧基-6’-甲基环己基甲酯)5份、活性稀释剂(三丙二醇二缩水甘油醚二丙烯酸酯)25份、阳离子型光聚合引发剂(二芳基碘鎓六氟砷酸盐)8份、自由基型光聚合引发剂(安息香二甲醚)1份、微米二氧化硅4份、聚乙烯蜡粉9份、非离子表面活性剂(脂肪酸甲酯乙氧基化物)3份。The matte photosensitive resin for photocuring rapid prototyping of the present embodiment is made of the following raw materials: 45 parts of polyurethane acrylate, epoxy resin (3,4-epoxy-6-methylcyclohexylcarboxylic acid- 3',4'-epoxy-6'-methylcyclohexyl methyl ester) 5 parts, reactive diluent (tripropylene glycol diglycidyl ether diacrylate) 25 parts, cationic photopolymerization initiator (diaryl iodonium hexafluoroarsenate) 8 parts, free radical photopolymerization initiator (benzoin dimethyl ether) 1 part, micron silicon dioxide 4 parts, polyethylene wax powder 9 parts, nonionic surfactant (fatty acid methyl ester ethoxylates) 3 parts.
本实施例的光固化快速成型用亚光光敏树脂的制备方法同实施例3。The preparation method of the matte photosensitive resin for light-curing rapid prototyping in this embodiment is the same as that in Embodiment 3.
上述实施例1~7及对比例1~3中份的单位均为g。The units of the above-mentioned Examples 1-7 and Comparative Examples 1-3 are g.
实施例1~7及对比例1~3中,微米二氧化硅和聚乙烯蜡粉的粒径均为1~15微米,折光率均为1.45~1.54。In Examples 1-7 and Comparative Examples 1-3, the particle diameters of micron silica and polyethylene wax powder are both 1-15 microns, and the refractive index is 1.45-1.54.
表1为实实施例1~7及对比例1~3材料配方及黏度。Table 1 is the material formulation and viscosity of Examples 1-7 and Comparative Examples 1-3.
表1实施例1~7及对比例1~3材料配方及黏度(重量/份)Table 1 Embodiment 1 ~ 7 and comparative example 1 ~ 3 material formula and viscosity (weight/part)
一、光固化快速成型光敏树脂固化成型力学性能和收缩率测试方法1. Test methods for mechanical properties and shrinkage of light-cured rapid prototyping photosensitive resin
采用美国Formlabs公司Form1型3D打印机,将制备的光固化快速成型亚光光敏树脂打印为测试用的试样样条。具体的打印条件为:成型层厚为0.10 mm,扫描速度为20 cm3/h,其他扫描线宽等参数采用系统默认的参数进行成型。The prepared light-cured rapid prototyping matte photosensitive resin was printed as a sample sample strip for testing by using a Form1 3D printer from Formlabs in the United States. The specific printing conditions are: the thickness of the forming layer is 0.10 mm, the scanning speed is 20 cm 3 /h, and other parameters such as scanning line width are formed with the default parameters of the system.
力学性能测试包括拉伸性能测试、弯曲性能测试和冲击强度测试。拉伸性能测试按照GB/T 1040进行,打印的试样样条尺寸为150×10×4 mm,拉伸速度为50 mm/min;弯曲性能测试按照GB/T 9341进行,打印的试样样条尺寸为80×10×4 mm,弯曲速度为2 mm/min,跨距为64 mm;简支梁冲击强度按照GB/T 1043进行,打印的试样样条尺寸为80×6×4mm,缺口深度为试样厚度的三分之一。材料的综合力学性能测试通过测试所得的拉伸强度、断裂伸长率、弯曲模量和冲击强度的数值进行评判。Mechanical property tests include tensile property test, bending property test and impact strength test. The tensile performance test is carried out in accordance with GB/T 1040, and the printed sample sample size is 150×10×4 mm, and the tensile speed is 50 mm/min; the bending performance test is carried out in accordance with GB/T 9341, and the printed sample sample The strip size is 80×10×4 mm, the bending speed is 2 mm/min, and the span is 64 mm; the Charpy impact strength is tested according to GB/T 1043, and the printed sample spline size is 80×6×4mm, The depth of the notch is one third of the thickness of the specimen. The comprehensive mechanical performance test of the material is judged by the values of tensile strength, elongation at break, flexural modulus and impact strength obtained from the test.
收缩率测试是使用游标卡尺精确测量打印的用于拉伸测试的试样样条实际宽度W2(试样样条设计宽度W1=10 mm),W2与W1之差的绝对值与W1的比值即为收缩率。收缩率越小,表明打印精度越高。The shrinkage test is to use a vernier caliper to accurately measure the actual width W2 of the printed sample sample for tensile testing (the design sample width W1=10 mm), and the ratio of the absolute value of the difference between W2 and W1 to W1 is Shrinkage. The smaller the shrinkage, the higher the printing accuracy.
二、光固化快速成型用亚光光敏树脂固化成型光泽度的测试方法2. Test method for glossiness of matte photosensitive resin curing molding for light-curing rapid prototyping
光敏树脂固化成型后光泽度测试按照GB/T 8807-1988进行,打印的试样长宽高尺寸为50×50×1 mm,使用镜面光泽仪对试样光泽度进行测定。将试样水平安置于平整板上,镜面光泽仪采用D65光源,调节照射在试样上的入射角为45°,重复测试三次,统计测试值并计算平均值,即最终试样光泽度。表2是实施例1~7及对比例1~3样品力学性能、收缩率和光泽度测试结果。The gloss test of the photosensitive resin after curing and molding is carried out according to GB/T 8807-1988. The length, width and height of the printed sample are 50×50×1 mm, and the gloss of the sample is measured with a specular gloss meter. Place the sample horizontally on a flat plate, use a D65 light source for the specular gloss meter, adjust the incident angle irradiated on the sample to 45°, repeat the test three times, count the test values and calculate the average value, that is, the final glossiness of the sample. Table 2 is the test results of mechanical properties, shrinkage rate and gloss of the samples of Examples 1-7 and Comparative Examples 1-3.
表2实施例1~7及对比例1~3样品力学性能、收缩率和光泽度测试结果Table 2 Examples 1-7 and comparative examples 1-3 sample mechanical properties, shrinkage and gloss test results
由表2可知,与对比例1相比较,对比例2中光敏树脂中添加微米二氧化硅后,力学性能有了显著增强,收缩率也明显下降,对比例3中添加聚乙烯蜡粉后,力学性能较对比例1有所提高,收缩率降低,但效果与对比例2相差不大,实施例1中微米二氧化硅和聚乙烯蜡粉共同添加(微米二氧化硅与聚乙烯蜡粉的用量之比为1:1)后,光敏树脂固化成型后力学性能在微米二氧化硅和聚乙烯蜡粉的共同作用下有了进一步提升,拉伸强度、断裂伸长率和缺口冲击强度较对比例2和对比例3都有显著提高,收缩率也进一步下降,打印精度提高,实用性更强。As can be seen from Table 2, compared with Comparative Example 1, after adding micron silicon dioxide in the photosensitive resin in Comparative Example 2, the mechanical properties have been significantly enhanced, and the shrinkage rate has also significantly decreased. After adding polyethylene wax powder in Comparative Example 3, The mechanical properties are improved compared with Comparative Example 1, and the shrinkage rate is reduced, but the effect is not much different from that of Comparative Example 2. Micron silicon dioxide and polyethylene wax powder are added together in Example 1 (the amount of micron silicon dioxide and polyethylene wax powder After the dosage ratio is 1:1), the mechanical properties of the photosensitive resin after curing and molding have been further improved under the joint action of micron silica and polyethylene wax powder, and the tensile strength, elongation at break and notched impact strength are relatively good. Both ratio 2 and comparative example 3 are significantly improved, the shrinkage rate is further reduced, the printing accuracy is improved, and the practicability is stronger.
将对比例1~3和实施例1~7材料打印为50×50×1 mm的试样,依照上述光泽度测试方法对试样透光性进行测试。由表2可知,对比例1中,试样表面光洁,光泽度较高,达到92.3%。对比例2中微米二氧化硅的加入导致光敏树脂固化成型后出现亚光效果,光泽度下降至45.2%。对比例3中聚乙烯蜡粉的加入有利于降低光泽度,得到具有凹凸不平表面的光敏树脂成型零件,此时试样光泽度降低到了48.1%。实施例1中微米二氧化硅和聚乙烯蜡粉共同添加后,试样光泽度有明显的进一步降低,光泽度为35.6%。由此可以看出,材料光泽度因微米二氧化硅和聚乙烯蜡粉的加入有了明显降低,有利于材料亚光效果的形成。The materials of Comparative Examples 1-3 and Examples 1-7 were printed as samples of 50×50×1 mm, and the light transmittance of the samples was tested according to the above-mentioned glossiness test method. It can be seen from Table 2 that in Comparative Example 1, the surface of the sample is smooth and the gloss is high, reaching 92.3%. The addition of micron silica in Comparative Example 2 resulted in a matte effect after the photosensitive resin was cured and molded, and the gloss decreased to 45.2%. The addition of polyethylene wax powder in Comparative Example 3 is beneficial to reduce the gloss, and a photosensitive resin molded part with uneven surface is obtained. At this time, the gloss of the sample is reduced to 48.1%. After micron silicon dioxide and polyethylene wax powder were added together in Example 1, the glossiness of the sample was significantly further reduced, and the glossiness was 35.6%. It can be seen from this that the glossiness of the material has been significantly reduced due to the addition of micron silicon dioxide and polyethylene wax powder, which is conducive to the formation of the matte effect of the material.
实施例2-7是在本发明所述组分范围内制备的光固化快速成型用亚光光敏树脂,制造的试样具有明显的亚光效果,力学性能也显著提高,收缩率低,打印精度高,说明本发明所述亚光光敏树脂能够很好地应用于光固化快速成型技术领用,有利于光固化快速成型技术的推广使用。Examples 2-7 are photocurable rapid prototyping matt photosensitive resins prepared within the scope of the components described in the present invention. The manufactured samples have obvious matt effects, significantly improved mechanical properties, low shrinkage, and high printing accuracy. High, indicating that the matte photosensitive resin of the present invention can be well applied to the light-curing rapid prototyping technology, which is conducive to the popularization and use of the light-curing rapid prototyping technology.
以上显示和描述了本发明的基本原理和主要特征以及本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments, and what described in the above-mentioned embodiments and the description only illustrates the principles of the present invention, and the present invention will also have other functions without departing from the spirit and scope of the present invention. Variations and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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