CN106635327A - 用于无拔模角油底壳液压拉延成型的抗挤压介质 - Google Patents
用于无拔模角油底壳液压拉延成型的抗挤压介质 Download PDFInfo
- Publication number
- CN106635327A CN106635327A CN201611050798.6A CN201611050798A CN106635327A CN 106635327 A CN106635327 A CN 106635327A CN 201611050798 A CN201611050798 A CN 201611050798A CN 106635327 A CN106635327 A CN 106635327A
- Authority
- CN
- China
- Prior art keywords
- percent
- draft angle
- extrusion medium
- oil pan
- moulding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000001125 extrusion Methods 0.000 title claims abstract description 18
- 239000003921 oil Substances 0.000 claims abstract description 33
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 claims abstract description 13
- 150000007942 carboxylates Chemical class 0.000 claims abstract description 12
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000004327 boric acid Substances 0.000 claims abstract description 10
- 239000013530 defoamer Substances 0.000 claims abstract description 9
- 230000000855 fungicidal effect Effects 0.000 claims abstract description 9
- 239000000417 fungicide Substances 0.000 claims abstract description 9
- 239000002736 nonionic surfactant Substances 0.000 claims abstract description 8
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims abstract description 7
- 239000011734 sodium Substances 0.000 claims abstract description 7
- 229910052708 sodium Inorganic materials 0.000 claims abstract description 7
- 238000000465 moulding Methods 0.000 claims description 17
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 13
- 125000000217 alkyl group Chemical group 0.000 claims description 9
- 235000010338 boric acid Nutrition 0.000 claims description 9
- 150000003891 oxalate salts Chemical class 0.000 claims description 4
- 235000013772 propylene glycol Nutrition 0.000 claims description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims description 3
- AETFVXHERMOZAM-UHFFFAOYSA-N B(O)(O)O.N.N Chemical compound B(O)(O)O.N.N AETFVXHERMOZAM-UHFFFAOYSA-N 0.000 claims description 3
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical class CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 claims description 3
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 3
- 150000004675 formic acid derivatives Chemical class 0.000 claims description 3
- UDGSVBYJWHOHNN-UHFFFAOYSA-N n',n'-diethylethane-1,2-diamine Chemical group CCN(CC)CCN UDGSVBYJWHOHNN-UHFFFAOYSA-N 0.000 claims description 3
- 229910000033 sodium borohydride Inorganic materials 0.000 claims description 3
- 239000012279 sodium borohydride Substances 0.000 claims description 3
- OPKOKAMJFNKNAS-UHFFFAOYSA-N N-methylethanolamine Chemical class CNCCO OPKOKAMJFNKNAS-UHFFFAOYSA-N 0.000 claims description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims 1
- 239000005864 Sulphur Substances 0.000 claims 1
- 125000004177 diethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims 1
- ZZVUWRFHKOJYTH-UHFFFAOYSA-N diphenhydramine Chemical compound C=1C=CC=CC=1C(OCCN(C)C)C1=CC=CC=C1 ZZVUWRFHKOJYTH-UHFFFAOYSA-N 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 6
- 239000003208 petroleum Substances 0.000 abstract description 6
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 abstract description 6
- JDSQBDGCMUXRBM-UHFFFAOYSA-N 2-[2-(2-butoxypropoxy)propoxy]propan-1-ol Chemical compound CCCCOC(C)COC(C)COC(C)CO JDSQBDGCMUXRBM-UHFFFAOYSA-N 0.000 abstract description 5
- 238000005336 cracking Methods 0.000 abstract description 3
- -1 alkyl alcohol amine Chemical class 0.000 abstract description 2
- 230000007547 defect Effects 0.000 abstract 1
- 239000002480 mineral oil Substances 0.000 abstract 1
- 235000010446 mineral oil Nutrition 0.000 abstract 1
- FPIPGXGPPPQFEQ-OVSJKPMPSA-N all-trans-retinol Chemical compound OC\C=C(/C)\C=C\C=C(/C)\C=C\C1=C(C)CCCC1(C)C FPIPGXGPPPQFEQ-OVSJKPMPSA-N 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005461 lubrication Methods 0.000 description 3
- 235000011164 potassium chloride Nutrition 0.000 description 3
- 239000001103 potassium chloride Substances 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 159000000000 sodium salts Chemical class 0.000 description 3
- 239000005802 Mancozeb Substances 0.000 description 2
- 239000005870 Ziram Substances 0.000 description 2
- 239000011717 all-trans-retinol Substances 0.000 description 2
- 235000019169 all-trans-retinol Nutrition 0.000 description 2
- FROZIYRKKUFAOC-UHFFFAOYSA-N amobam Chemical compound N.N.SC(=S)NCCNC(S)=S FROZIYRKKUFAOC-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 2
- 229940043237 diethanolamine Drugs 0.000 description 2
- 230000005764 inhibitory process Effects 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- DUBNHZYBDBBJHD-UHFFFAOYSA-L ziram Chemical compound [Zn+2].CN(C)C([S-])=S.CN(C)C([S-])=S DUBNHZYBDBBJHD-UHFFFAOYSA-L 0.000 description 2
- DIOZVWSHACHNRT-UHFFFAOYSA-N 2-(2-prop-2-enoxyethoxy)ethanol Chemical compound OCCOCCOCC=C DIOZVWSHACHNRT-UHFFFAOYSA-N 0.000 description 1
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 230000003260 anti-sepsis Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- 125000001741 organic sulfur group Chemical group 0.000 description 1
- 125000005375 organosiloxane group Chemical group 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/048—Mixtures of base-materials and additives the additives being a mixture of compounds of unknown or incompletely defined constitution, non-macromolecular and macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/087—Boron oxides, acids or salts
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/04—Ethers; Acetals; Ortho-esters; Ortho-carbonates
- C10M2207/046—Hydroxy ethers
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/121—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
- C10M2207/122—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms monocarboxylic
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/121—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
- C10M2207/123—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms polycarboxylic
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/104—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2215/042—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Alkoxylated derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
- C10M2219/044—Sulfonic acids, Derivatives thereof, e.g. neutral salts
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/06—Thio-acids; Thiocyanates; Derivatives thereof
- C10M2219/062—Thio-acids; Thiocyanates; Derivatives thereof having carbon-to-sulfur double bonds
- C10M2219/066—Thiocarbamic type compounds
- C10M2219/068—Thiocarbamate metal salts
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2227/00—Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
- C10M2227/04—Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions having a silicon-to-carbon bond, e.g. organo-silanes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/16—Antiseptic; (micro) biocidal or bactericidal
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/24—Metal working without essential removal of material, e.g. forming, gorging, drawing, pressing, stamping, rolling or extruding; Punching metal
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Lubricants (AREA)
- Agricultural Chemicals And Associated Chemicals (AREA)
Abstract
本发明提出了用于无拔模角油底壳液压拉延成型的抗挤压介质，按质量百分比，由以下组分组成：29‑31%的矿油，9‑11%的羧酸盐，8‑12%的硼酸或硼酸盐，19‑21%的烷基醇胺，9‑11%的石油磺酸钠，9‑11%的丙烯乙二醇醚，8‑10%的非离子表面活性剂，0.3‑0.7%的消泡剂，0.3‑0.7%的有机硫杀菌剂。采用本发明应用于无拔模角油底壳液压拉延成型中的凹模型腔，替代现有的拉延油，在同样的拉延模具中实现了无拔模角油底壳的拉延成型，产品的合格率达到了98%，零件上擦伤轻微，解决了冷冲压模具对材料的摩擦、材料厚度变化不均的弊端，无极限开裂，尺寸符合图纸要求。
Description
技术领域
本发明属于液压拉延成型技术领域，尤其是用于无拔模角油底壳液压拉延成型的抗挤压介质。
背景技术
针对涡轮增压发动机油底壳，有一些产品类型是无拔模角油底壳，如图1所示，其侧壁A无拔模角的，采用常规的拉延方法无法冲压成型，在拉延模具的凸模表面、凹模型腔表面涂普通的拉延油无法达到目的，成型后，起皱、开裂严重，材料厚度不均。
发明内容
为了实现无拔模角油底壳的拉延成型，本发明提出用于无拔模角油底壳液压拉延成型的抗挤压介质。
为此，本发明的技术方案为：用于无拔模角油底壳液压拉延成型的抗挤压介质，按质量百分比，由以下组分组成：29-31%的矿油，9-11%的羧酸盐，8-12%的硼酸或硼酸盐，19-21%的烷基醇胺，9-11%的石油磺酸钠，9-11%的丙烯乙二醇醚，8-10%的非离子表面活性剂，0.3-0.7%的消泡剂，0.3-0.7%的有机硫杀菌剂。
在上述技术方案中，所述羧酸盐选自甲酸盐、乙酸盐或草酸盐中的一种。
在上述技术方案中，所述硼酸盐选自硼氢化钠或硼酸氢铵中的一种。
在上述技术方案中，所述烷基醇胺选自N,N -二乙基乙醇胺、N,N-二甲基乙醇胺、N-甲基乙醇胺、二乙醇胺或三乙醇胺中的一种。
在上述技术方案中，所述有机硫杀菌剂选自代森铵、福美锌、代森锌或代森锰锌中的一种。
有益效果：本发明与现有技术的拉延油相比，用丙烯甘醇醚替代部分矿油，采用矿油与丙烯甘醇醚的组合配比起到抗挤压作用，丙烯甘醇醚兼有润滑作用，加入羧酸盐及硼酸或硼酸盐强化了润滑作用，采用本发明应用于无拔模角油底壳液压拉延成型中的凹模型腔，替代现有的拉延油，在同样的拉延模具中实现了无拔模角油底壳的拉延成型，产品的合格率达到了98%，零件上擦伤轻微，解决了冷冲压模具对材料的摩擦、材料厚度变化不均的弊端，无极限开裂，尺寸符合图纸要求。
附图说明
图1是一种无拔模角油底壳的结构示意图。
具体实施方式
下面结合实施例，进一步描述本发明。
实施例1
用于无拔模角油底壳液压拉延成型的抗挤压介质，按质量百分比，由以下组分组成：30%的矿油，10%的羧酸盐，10%的硼酸或硼酸盐，20%的烷基醇胺，9%的石油磺酸钠，11%的丙烯乙二醇醚，9%的非离子表面活性剂，0.5%的消泡剂，0.5%的有机硫杀菌剂；把各组分混合均匀，就得到成品。
实施例2
用于无拔模角油底壳液压拉延成型的抗挤压介质，按质量百分比，由以下组分组成：31%的矿油，9%的羧酸盐，8%的硼酸或硼酸盐，21%的烷基醇胺，11%的石油磺酸钠，9%的丙烯乙二醇醚，10%的非离子表面活性剂，0.7%的消泡剂，0.3%的有机硫杀菌剂；把各组分混合均匀，就得到成品。
实施例3
用于无拔模角油底壳液压拉延成型的抗挤压介质，按质量百分比，由以下组分组成：29%的矿油，11%的羧酸盐，9%的硼酸或硼酸盐，19%的烷基醇胺，9%的石油磺酸钠，11%的丙烯乙二醇醚，11%的非离子表面活性剂，0.3%的消泡剂，0.7%的有机硫杀菌剂；把各组分混合均匀，就得到成品。
在本发明中，所述羧酸盐选自甲酸盐、乙酸盐或草酸盐中的一种；优先甲酸的钠盐或钾盐，乙酸的钠盐或钾盐，草酸盐的钠盐或钾盐。
在本发明中，所述硼酸盐选自硼氢化钠或硼酸氢铵中的一种。
在本发明中，选择硼酸或硼酸盐时，优先硼酸。
在本发明中，所述烷基醇胺选自N,N -二乙基乙醇胺、N,N-二甲基乙醇胺、N-甲基乙醇胺、二乙醇胺或三乙醇胺中的一种。
在本发明中，所述非离子表面活性剂是现有技术，是市售产品；例如，非离子表面活性剂为脂肪醇聚氧乙烯醚或脂肪酸聚氧乙烯酯。
在本发明中，消泡剂是现有技术，是市售产品；例如，消泡剂选自有机硅氧烷或聚醚中的任意一种。
在上述技术方案中，所述有机硫杀菌剂是现有技术，是市售产品；所述有机硫杀菌剂选自代森铵、福美锌、代森锌或代森锰锌中的任意一种或两种。
本发明中，各组分具备的作用如下：
抗挤压作用：矿油、丙烯乙二醇醚；
润滑作用：羧酸盐、丙烯乙二醇醚、硼酸或硼酸盐；
缓蚀作用：烷基醇胺；
乳化作用：石油磺酸钠；
防锈作用：非离子表面活性剂；
消泡作用：消泡剂；
防腐杀菌作用：硼酸或硼酸盐、有机硫杀菌剂。
本发明的性能指标见上述的表1。
使用本发明的步骤如下：
（1）把拉延成型模具安装在液压拉延机上，在凹模型腔内的顶料板上注入实施例1的抗挤压介质，保证完全覆盖顶料板；
（2）在充满介质的型腔上放上平板料，在凸模上涂常规的拉延油；（3）合模：启动液压拉延机上，使拉延成型模具的上拉延成型模具、下模拉延成型模具合模；
（4）退料：成型后的发动机油底壳退出拉延成型模具。
Claims (4)
1.用于无拔模角油底壳液压拉延成型的抗挤压介质，按质量百分比，由以下组分组成：29-31%的矿油，9-11%的羧酸盐，8-12%的硼酸或硼酸盐，19-21%的烷基醇胺，9-11%的石油磺酸钠，9-11%的丙烯乙二醇醚，8-10%的非离子表面活性剂，0.3-0.7%的消泡剂，0.3-0.7%的有机硫杀菌剂。
2.根据权利要求1所述的用于无拔模角油底壳液压拉延成型的抗挤压介质，其特征在于：所述羧酸盐选自甲酸盐、乙酸盐或草酸盐中的一种。
3.根据权利要求1所述的用于无拔模角油底壳液压拉延成型的抗挤压介质，其特征在于：所述硼酸盐选自硼氢化钠或硼酸氢铵中的一种。
4.根据权利要求1或2或3所述的用于无拔模角油底壳液压拉延成型的抗挤压介质，其特征在于：所述烷基醇胺选自N,N -二乙基乙醇胺、N,N-二甲基乙醇胺、N-甲基乙醇胺、二乙醇胺或三乙醇胺中的一种。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611050798.6A CN106635327A (zh) | 2016-11-25 | 2016-11-25 | 用于无拔模角油底壳液压拉延成型的抗挤压介质 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611050798.6A CN106635327A (zh) | 2016-11-25 | 2016-11-25 | 用于无拔模角油底壳液压拉延成型的抗挤压介质 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106635327A true CN106635327A (zh) | 2017-05-10 |
Family
ID=58811948
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611050798.6A Pending CN106635327A (zh) | 2016-11-25 | 2016-11-25 | 用于无拔模角油底壳液压拉延成型的抗挤压介质 |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106635327A (zh) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109628197A (zh) * | 2018-11-02 | 2019-04-16 | 无锡环中科技服务有限公司 | 一种不锈钢环锻件用的润滑剂 |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1063713A (zh) * | 1991-07-26 | 1992-08-19 | 第一汽车制造厂工艺研究所 | 长寿命集中润滑合成型切削液 |
| CN101946310A (zh) * | 2008-02-15 | 2011-01-12 | 狮王株式会社 | 清洗剂组合物及电子设备用基板的清洗方法 |
| CN102311857A (zh) * | 2011-04-26 | 2012-01-11 | 东莞市安美润滑科技有限公司 | 铜线高速细拉丝和超细拉丝润滑液、制备方法及使用方法 |
-
2016
- 2016-11-25 CN CN201611050798.6A patent/CN106635327A/zh active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1063713A (zh) * | 1991-07-26 | 1992-08-19 | 第一汽车制造厂工艺研究所 | 长寿命集中润滑合成型切削液 |
| CN101946310A (zh) * | 2008-02-15 | 2011-01-12 | 狮王株式会社 | 清洗剂组合物及电子设备用基板的清洗方法 |
| CN102311857A (zh) * | 2011-04-26 | 2012-01-11 | 东莞市安美润滑科技有限公司 | 铜线高速细拉丝和超细拉丝润滑液、制备方法及使用方法 |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109628197A (zh) * | 2018-11-02 | 2019-04-16 | 无锡环中科技服务有限公司 | 一种不锈钢环锻件用的润滑剂 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201558912U (zh) | 自润滑冲切模具 | |
| CN101219558A (zh) | 一种加气混凝土成型专用脱模剂 | |
| CN204770241U (zh) | 精冲冷却润滑循环装置 | |
| CN104745280B (zh) | 一种环保易分解的植物油基润滑油及其生产工艺 | |
| CN102527815A (zh) | 精修边连续冲压工艺 | |
| JP2018030988A (ja) | アルミニウム合金板のホットスタンピング加工用潤滑剤 | |
| CN205767313U (zh) | 一种能够自动补油的模具顶杆机构 | |
| CN104877733A (zh) | 一种不锈钢拉拨油 | |
| CN106635327A (zh) | 用于无拔模角油底壳液压拉延成型的抗挤压介质 | |
| CN106734483B (zh) | 无拔模角油底壳液压拉延成型的方法 | |
| CN103695089A (zh) | 不锈钢板金冷模锻的润滑剂 | |
| CN208811026U (zh) | 一种链条外链板批量冲压设备 | |
| CN204338727U (zh) | 不锈钢覆膜精密冲压模具 | |
| CN103756763B (zh) | 不锈钢板冲压拉伸润滑油 | |
| CN206343511U (zh) | 一种精密模具 | |
| CN104109568B (zh) | 生物柴油用于制备环保型金属加工液的应用 | |
| CN112500911A (zh) | 一种高效增强混凝土水性脱模剂及其制备方法 | |
| CN109175224A (zh) | 一种不含硅油水性锌合金压铸脱模剂 | |
| CN101993768B (zh) | 一种多功能润滑脂及其制备方法 | |
| CN204262165U (zh) | 一种自动加油润滑的连续模 | |
| CN205146999U (zh) | 切割快速的管件切断模具 | |
| CN205798161U (zh) | 用于a柱上加强板的加工装置 | |
| CN201950777U (zh) | 橡胶产品硫化用注压模具 | |
| CN103571579A (zh) | 一种用于金属板料拉深成形的固液润滑剂 | |
| CN108995096A (zh) | 一种硅胶脱模剂及其制备方法 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170510 |