CN106628278A - Non-cooperative target satellite acquisition device and acquisition method - Google Patents
Non-cooperative target satellite acquisition device and acquisition method Download PDFInfo
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Abstract
本发明公开了一种非合作目标卫星捕获装置及捕获方法,属于航空航天技术领域。包括外壳、两个四连杆捕获爪机构、四个水平锁紧机构、丝杆和控制器;两个四连杆捕获爪机构相向设置于外壳内,下部与安装底板固连;丝杆上端穿过安装底板,下部连接驱动机构;四个水平锁紧机构分别位于两个四连杆捕获爪机构的外侧,两两相向安装在外壳的上部;四连杆捕获爪机构上部的两侧分别安装压杆机构,四连杆捕获爪机构下行时压杆机构压迫水平锁紧机构向内侧水平滑行;外壳的顶部安装光电传感器,所述光电传感器和驱动机构均电连接控制器。本发明可广泛应用于各类航天器的捕获,其具有适用范围广,大容差,响应速度块,可靠性高等优点。
The invention discloses a non-cooperative target satellite capturing device and capturing method, belonging to the technical field of aerospace. It consists of a housing, two four-link capturing claw mechanisms, four horizontal locking mechanisms, screw rods and a controller; the two four-link capturing claw mechanisms are arranged oppositely in the casing, and the lower part is fixedly connected to the installation base plate; the upper end of the screw rod is worn The lower part is connected to the driving mechanism through the installation base plate; the four horizontal locking mechanisms are respectively located on the outer sides of the two four-link catch claw mechanisms, and are installed on the upper part of the shell facing each other; the two sides of the upper part of the four-link catch claw mechanism are respectively installed with pressure When the rod mechanism and the four-link catching claw mechanism go down, the pressing rod mechanism presses the horizontal locking mechanism to slide horizontally inward; a photoelectric sensor is installed on the top of the shell, and the photoelectric sensor and the driving mechanism are electrically connected to the controller. The invention can be widely used in the capture of various spacecraft, and has the advantages of wide application range, large tolerance, fast response speed and high reliability.
Description
技术领域technical field
本发明涉及一种捕获机构,具体讲是一种非合作目标卫星捕获装置及捕获方法,属于航空航天技术领域。The invention relates to a capture mechanism, in particular to a non-cooperative target satellite capture device and capture method, belonging to the technical field of aerospace.
背景技术Background technique
随着航空航天技术的发展,航天任务的不断拓展,在轨捕获技术已经成为航天领域的一个研究热点。对非合作目标的抓捕能够实现在轨服务、空间垃圾清除以及一些军事任务,是在轨捕获技术中一项极具前瞻性和挑战性的课题。然而,对空间非合作目标的抓捕,目前还没有进行过在轨演示验证。实际上,许多空间任务涉及非合作目标的抓捕,比如,对未成功进入预定轨道的卫星进行辅助入轨对发生故障的卫星进行维修更换故障单元仪器、辅助机构展开(如展开未能正常打开的太阳帆板、天线等);对燃料耗尽但其他系统工作正常的卫星加注燃料,延长寿命;将废弃卫星和空间碎片送入坟墓轨道等。With the development of aerospace technology and the continuous expansion of space missions, on-orbit capture technology has become a research hotspot in the space field. The capture of non-cooperative targets can realize on-orbit service, space garbage removal and some military tasks, which is a very forward-looking and challenging subject in on-orbit capture technology. However, the capture of non-cooperative targets in space has not yet been demonstrated in orbit. In fact, many space missions involve the capture of non-cooperative targets, such as assisting satellites that fail to enter the predetermined orbit, repairing and replacing faulty unit instruments for satellites that have failed, and deploying auxiliary mechanisms (if the deployment fails to open normally). solar panels, antennas, etc.); refueling satellites that have run out of fuel but other systems are working normally to extend their life; sending abandoned satellites and space debris into graveyard orbits, etc.
与合作目标相比,非合作目标的最大不同在于所要对接的目标没有专门的对接接口(如使用机械、电气等设备实现服务航天器与被服务航天器间的可靠连接),这导致了对接过程的随机性以及对对接自主程度要求较高。Compared with cooperative targets, the biggest difference between non-cooperative targets is that the target to be docked has no special docking interface (such as using mechanical, electrical and other equipment to achieve a reliable connection between the serving spacecraft and the served spacecraft), which leads to the docking process. The randomness and high requirements for docking autonomy.
传统刚性捕获技术需要与预定捕获位置动态精确对准,在捕获过程中准确控制捕获机构与目标飞行器的相对运动,如果捕获过程中存在相对位移偏差、角度偏差等便可能导致捕获失败。目前发射的大多数卫星质量均在1000KG以上,在捕获过程中拖动目标卫星需较大的驱动力,同时会在捕获过程中产生较大的冲击力,甚至对目标卫星以及捕获机构造成破坏。此外,由于捕获时间短,用于捕获目标卫星的机械臂难以在短时间内做出随动响应,这些因素都大大增加了捕获难度。Traditional rigid capture technology needs to be dynamically and accurately aligned with the predetermined capture position, and the relative movement between the capture mechanism and the target aircraft must be accurately controlled during the capture process. If there is a relative displacement deviation or angular deviation during the capture process, the capture may fail. Most of the satellites launched at present have a mass of more than 1000KG. During the capture process, a large driving force is required to drag the target satellite. At the same time, a large impact force will be generated during the capture process, and even cause damage to the target satellite and the capture mechanism. In addition, due to the short capture time, it is difficult for the mechanical arm used to capture the target satellite to make a follow-up response in a short time. These factors greatly increase the difficulty of capture.
发明内容Contents of the invention
本发明所要解决的技术问题在于克服现有技术缺陷,提供一种能够适应与各类航天器对接,对目标卫星影响小,自身稳定性高的非合作目标卫星捕获装置。The technical problem to be solved by the present invention is to overcome the defects of the prior art, and provide a non-cooperative target satellite capture device that can adapt to docking with various spacecraft, has little impact on target satellites, and has high self-stability.
为了解决上述技术问题,本发明提供非合作目标卫星捕获装置,包括外壳、两个四连杆捕获爪机构、四个水平锁紧机构、丝杆和控制器;In order to solve the above-mentioned technical problems, the present invention provides a non-cooperative target satellite capture device, including a housing, two four-link capture claw mechanisms, four horizontal locking mechanisms, screw rods and a controller;
所述两个四连杆捕获爪机构相向设置于外壳内,下部与安装底板固连;所述丝杆竖向设置,丝杆上端穿过安装底板,下部连接驱动机构,丝杆转动时可驱动四连杆捕获爪机构向外壳外展开或向外壳内闭合;The two four-link catch claw mechanisms are arranged oppositely in the shell, and the lower part is fixedly connected with the installation base plate; the screw rod is vertically arranged, the upper end of the screw rod passes through the installation base plate, and the lower part is connected to the driving mechanism, which can be driven when the screw rod rotates. The four-link catch claw mechanism expands to the outside of the shell or closes to the inside of the shell;
所述四个水平锁紧机构分别位于两个四连杆捕获爪机构的外侧,两两相向安装在外壳的上部;The four horizontal locking mechanisms are respectively located on the outer sides of the two four-link catch claw mechanisms, and are installed on the upper part of the shell facing each other;
所述四连杆捕获爪机构上部的两侧分别安装压杆机构,四连杆捕获爪机构下行时压杆机构压迫水平锁紧机构向内侧水平滑行;The two sides of the upper part of the four-link catching claw mechanism are respectively equipped with a pressure rod mechanism, and when the four-link catching claw mechanism goes down, the pressure rod mechanism presses the horizontal locking mechanism to slide horizontally to the inside;
所述外壳的顶部安装光电传感器,所述光电传感器和驱动机构均电连接控制器。A photoelectric sensor is installed on the top of the housing, and both the photoelectric sensor and the driving mechanism are electrically connected to the controller.
本发明还包括预紧力加载机构,所述预紧力加载机构包括预紧力弹簧套筒、位置传感器和丝杠螺母安装板;所述预紧力弹簧套筒活动安装在安装底板上,可相对于安装底板上下运动,预紧力弹簧套筒内设置弹簧,预紧力弹簧套筒的顶面安装丝杠螺母安装板;所述位置传感器位于丝杠螺母安装板的下方,与安装底板固定连接;位置传感器电连接控制器;所述丝杆穿过预紧力弹簧套筒和丝杠螺母安装板。The present invention also includes a pre-tightening force loading mechanism, which includes a pre-tightening force spring sleeve, a position sensor and a screw nut mounting plate; the pre-tightening force spring sleeve is movably installed on the installation base plate, and can Relative to the mounting base plate moving up and down, the pre-tightening force spring sleeve is provided with a spring, and the top surface of the pre-tightening force spring sleeve is installed with a lead screw nut mounting plate; the position sensor is located below the lead screw nut mounting plate and fixed with the mounting base plate connection; the position sensor is electrically connected to the controller; the screw rod passes through the pretightening force spring sleeve and the screw nut mounting plate.
本发明中,所述水平锁紧机构包括横向导杆、水平锁紧块和复位弹簧;所述横向导杆固定安装在外壳上,水平锁紧块和复位弹簧套在导向杆上,复位弹簧一端固定,另一端连接水平锁紧块。In the present invention, the horizontal locking mechanism includes a horizontal guide rod, a horizontal locking block and a return spring; the horizontal guide rod is fixedly mounted on the casing, the horizontal locking block and the return spring are sleeved on the guide rod, and one end of the return spring Fixed, the other end is connected to the horizontal locking block.
本发明中,所述四连杆捕获爪机构包括底座、短连杆、主爪和长连杆;所述短连杆和长连杆的下端分别通过轴与底座装配,上端分别通过轴与主爪装配;所述短连杆、长连杆与底座的连接关节处安装驱动卷簧;所述外壳上与短连杆对应位置设有闭合凸轮。In the present invention, the four-link catching claw mechanism includes a base, a short connecting rod, a main claw and a long connecting rod; Claw assembly; the connecting joints of the short connecting rod, the long connecting rod and the base are installed with a driving coil spring; the corresponding position of the short connecting rod is provided with a closing cam on the shell.
本发明中,所述四连杆捕获爪机构的外侧与外壳内侧之间设有滑轨机构。In the present invention, a slide rail mechanism is provided between the outer side of the four-link capturing claw mechanism and the inner side of the housing.
本发明中,所述外壳通过转台轴承连接被动柔顺机构,所述被动柔顺机构包括底座法兰盘、滑行制动机构、旋转制动机构和支架;所述底座法兰盘顶面设有直线滑轨,支架的底部设有滑槽,滑槽安装在直线滑轨上,底座法兰盘的内安装滑行制动机构;所述旋转制动机构安装在支架内控制转台轴承的转动;所述外壳两侧与底座法兰盘之间连接回转弹簧。In the present invention, the housing is connected to a passive compliance mechanism through a turntable bearing, and the passive compliance mechanism includes a base flange, a sliding braking mechanism, a rotating braking mechanism and a bracket; the top surface of the base flange is provided with a linear slide Rail, the bottom of the bracket is provided with a chute, the chute is installed on the linear slide rail, and the slide brake mechanism is installed inside the flange of the base; the rotation brake mechanism is installed in the bracket to control the rotation of the turntable bearing; the shell A return spring is connected between both sides and the base flange.
本发明中,所述滑行制动机构包括电磁制动器和制动板,电磁制动器位于制动板的上方,二者间设有间隙,制动板的两端通过沉头螺杆与底座法兰盘连接,制动板上表面与螺杆之间设置弹簧,制动板可沿沉头螺杆上下运动。In the present invention, the sliding brake mechanism includes an electromagnetic brake and a brake plate, the electromagnetic brake is located above the brake plate, and there is a gap between them, and the two ends of the brake plate are connected to the flange of the base through countersunk screws , A spring is arranged between the upper surface of the brake plate and the screw rod, and the brake plate can move up and down along the countersunk screw rod.
本发明中,所述压杆机构包括压杆、轴承和螺母,所述压杆与四连杆捕获爪机构固连,轴承通过螺母装配在压杆上。In the present invention, the pressure rod mechanism includes a pressure rod, a bearing and a nut, the pressure rod is fixedly connected with the four-link catch claw mechanism, and the bearing is assembled on the pressure rod through a nut.
本发明还提供了非合作目标卫星的捕获方法,采用上述非合作目标卫星捕获装置,具体步骤为:The present invention also provides a capture method for non-cooperative target satellites, using the above-mentioned non-cooperative target satellite capture device, the specific steps are:
1)、控制单元控制驱动机构驱动丝杠带动四连杆捕获爪机构向上运动,运动到外壳包络范围之外时,四连杆捕获爪机构向外壳外展开,同时水平锁紧块向外水平滑行;1) The control unit controls the driving mechanism to drive the lead screw to drive the four-link capturing claw mechanism to move upward. When it moves beyond the envelope range of the shell, the four-link capturing claw mechanism expands outward from the shell, and the horizontal locking block is horizontally outward. slide;
2)、光电传感器监测到当非合作目标卫星的对接框时,控制单元控制驱动机构驱动丝杠带动丝杠驱动四连杆捕获爪向下运动,使四连杆捕获爪机构逐渐闭合,逐渐将非合作目标卫星的对接框包络在内;在四连杆捕获爪机构向下运动的同时,四连杆捕获爪机构上的压杆机构驱动水平锁紧块向内水平滑行,逐渐将对接框锁紧;2) When the photoelectric sensor detects the docking frame of the non-cooperative target satellite, the control unit controls the drive mechanism to drive the screw to drive the four-link capture claw to move downward, so that the four-link capture claw mechanism is gradually closed, gradually moving The docking frame of the non-cooperative target satellite is enclosed within; while the four-link capturing claw mechanism is moving downward, the pressing bar mechanism on the four-link capturing claw mechanism drives the horizontal locking block to slide horizontally inward, gradually pulling the docking frame lock;
3)、通过预紧力加载机构监控捕获装置对对接框锁紧力,当达到锁紧力要求后,预紧力加载机构发出信号停止驱动机构工作,此时四连杆捕获爪机构位于非合作目标卫星的台阶面上,水平锁紧块顶住预紧力加载机构的对接框内外径,实现非合作目标卫星的捕获。3) The locking force of the capture device on the docking frame is monitored through the pre-tightening force loading mechanism. When the locking force requirement is reached, the pre-tightening force loading mechanism sends a signal to stop the driving mechanism. At this time, the four-link capturing claw mechanism is located in the non-cooperative On the stepped surface of the target satellite, the horizontal locking block withstands the inner and outer diameters of the docking frame of the pre-tightening force loading mechanism, so as to realize the capture of the non-cooperative target satellite.
本发明中,在运动过程中,当对非合作目标卫星的接框坐标系与捕获装置坐标系发生相对位置偏移及角度偏移,通过被动柔顺机构对两坐标系进行对正。In the present invention, during the motion process, when the frame coordinate system of the non-cooperative target satellite and the capture device coordinate system have relative position and angle deviations, the two coordinate systems are aligned through the passive compliance mechanism.
本发明的有益效果在于:(1)、通过与航天器上的1194mm对接框对接完成非合作目标的捕获,φ1194接口是国际标准接口尺寸,其被广泛应用于各类航天器上,保证了本发明能适应各类非合作目标航天的捕获,其具有适用范围广,大容差,响应速度块,可靠性高等特点;捕获过程中,四连杆捕获爪主爪卡在非合作目标卫星的对接框的5.72mm台阶面上,水平锁紧块顶住对接框内外径,二者配合保证了捕获过程的稳定性,有效地保护非合作目标航天器,避免造成损坏;(2)、在卫星对接框与本发明捕获装置存在一定位置误差和角度偏移的情况下,通过底部的被动柔顺机构的调节完成对的捕获,减小捕获过程中的碰撞力,大大增加了捕获成功率;(3)、通过预紧力加载机构可以准确地控制四连杆捕获爪机构对非合作目标航天的对接框的锁合力,在满足正常稳定捕获的同时,防止锁合力超载对非合作目标卫星造成损坏;(4)、本机构功能高度集成,工作方式直接,包络尺寸小,整机重量轻,适用性强。The beneficial effects of the present invention are: (1), complete the capture of non-cooperative targets by docking with the 1194mm docking frame on the spacecraft, the φ1194 interface is an international standard interface size, which is widely used on various spacecraft, ensuring this The invention can adapt to the capture of various non-cooperative target spaceflight, and has the characteristics of wide application range, large tolerance, fast response speed, and high reliability; during the capture process, the main claw of the four-link capture claw is stuck on the docking of the non-cooperative target satellite On the 5.72mm step surface of the frame, the horizontal locking block withstands the inner and outer diameters of the docking frame, and the cooperation between the two ensures the stability of the capture process and effectively protects the non-cooperative target spacecraft from damage; (2), in satellite docking When there is a certain position error and angle offset between the frame and the capture device of the present invention, the capture of the pair is completed through the adjustment of the passive compliance mechanism at the bottom, which reduces the collision force in the capture process and greatly increases the capture success rate; (3) , The locking force of the four-link capture claw mechanism to the docking frame of the non-cooperative target space can be accurately controlled through the pre-tightening force loading mechanism, and while satisfying normal and stable capture, it can prevent the overload of the locking force from causing damage to the non-cooperative target satellite; 4) The function of this mechanism is highly integrated, the working method is direct, the envelope size is small, the weight of the whole machine is light, and the applicability is strong.
附图说明Description of drawings
图1为现有非合作目标卫星的对接框示意图;Figure 1 is a schematic diagram of the docking frame of an existing non-cooperative target satellite;
图2为捕获装置结构示意图;Fig. 2 is a schematic diagram of the structure of the capture device;
图3为捕获装置结构示意图2;Fig. 3 is a schematic structural diagram 2 of the capture device;
图4为捕获装置正视图;Figure 4 is a front view of the capture device;
图5为捕获装置侧视图;Figure 5 is a side view of the capture device;
图6为捕获装置俯视图;Figure 6 is a top view of the capture device;
图7为捕获装置内部结构示意图;Figure 7 is a schematic diagram of the internal structure of the capture device;
图8为捕获装置内部结构示意图2;Fig. 8 is a schematic diagram 2 of the internal structure of the capture device;
图9为四连杆捕获爪机构结构示意图;Fig. 9 is a structural schematic diagram of a four-link catch claw mechanism;
图10为四连杆捕获爪机构结构示意图2;Fig. 10 is a structural schematic diagram 2 of a four-link catch claw mechanism;
图11为水平锁紧机构结构示意图;Fig. 11 is a structural schematic diagram of a horizontal locking mechanism;
图12为预紧力加载机结构示意图;Fig. 12 is a structural schematic diagram of a preloader;
图13为预紧力加载机构爆炸图;Figure 13 is an exploded view of the pre-tightening force loading mechanism;
图14为捕获装置捕获流程图;Fig. 14 is a capture flow chart of the capture device;
图15为四连杆捕获爪机构、水平锁紧机构与对接框接触示意图;Figure 15 is a schematic diagram of the contact between the four-link catch claw mechanism, the horizontal locking mechanism and the docking frame;
图16为四连杆捕获爪机构、水平锁紧机构与对接框接触示意图2;Figure 16 is a schematic diagram 2 of the contact between the four-link catch claw mechanism, the horizontal locking mechanism and the docking frame;
图17为非合作目标卫星捕获装置对对接框的捕获效果图。Fig. 17 is an effect diagram of capturing a docking frame by a non-cooperative target satellite capturing device.
具体实施方式detailed description
下面结合附图对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
如图1所示,本发明非合作目标卫星捕获装置的捕获目标为航天器与运载火箭对接框直径为1194的卫星(航天器),φ1194接口是国际标准接口尺寸,被广泛应用于各类航天器上。对接框的外径为1194mm,内径为1133mm,外沿上具有一个5.72mm台阶面,对接框整体高度为320mm。As shown in Figure 1, the capture target of the non-cooperative target satellite capture device of the present invention is a satellite (spacecraft) with a diameter of 1194 in the docking frame between the spacecraft and the launch vehicle, and the φ1194 interface is an international standard interface size and is widely used in various aerospace applications. device. The outer diameter of the docking frame is 1194mm, the inner diameter is 1133mm, there is a 5.72mm step surface on the outer edge, and the overall height of the docking frame is 320mm.
捕获时采用三个本发明非合作目标卫星捕获装置,三个非合作目标卫星捕获装置相对于非合作目标卫星的对接框轴线120°阵列分布,三个非合作目标卫星捕获装置分别通过其底座法兰盘2安装于空间机械臂末端。空间机械臂带动非合作目标卫星捕获装置向非合作目标卫星的对接框内伸入,依次对非合作目标卫星的对接框进行捕获,完成对于非合作目标卫星的整体捕获。Three non-cooperative target satellite capture devices of the present invention are adopted during capture, and the three non-cooperative target satellite capture devices are distributed in a 120° array with respect to the docking frame axis of the non-cooperative target satellite, and the three non-cooperative target satellite capture devices are respectively passed through its base method. The blue plate 2 is installed at the end of the space manipulator. The space manipulator drives the non-cooperative target satellite capture device to extend into the docking frame of the non-cooperative target satellite, captures the docking frame of the non-cooperative target satellite in turn, and completes the overall capture of the non-cooperative target satellite.
如2至8所示,本发明中捕获装置包括外壳1、四连杆捕获爪机构、四个水平锁紧机构、预紧力加载机构和被动柔顺机构。As shown in 2 to 8, the capturing device in the present invention includes a housing 1, a four-link capturing claw mechanism, four horizontal locking mechanisms, a pre-tightening force loading mechanism and a passive compliance mechanism.
被动柔顺机构包括底座法兰盘2、电磁制动器3、旋转制动器4和支架5。底座法兰盘2用于与空间机械臂末端相连,底座法兰盘2顶面安装两条平行的直线滑轨6,中部为空心结构。支架5设有四个支撑脚,四个支撑脚的底部分别设有滑块7,滑块7安装在直线滑轨6上,使得支架5安装在底座法兰盘2上并可沿直线滑轨6进行直线运动。电磁制动器3穿过底座法兰盘2与支架5固定连接,底座法兰盘2中部的空心结构用于电磁制动器3跟随支架5进行左右滑行。电磁制动器3的下方设置制动板8,二者间存在间隙。制动板8为长条形结构,制动板8的两端分别通过两个螺杆9与底座法兰盘2的底部连接,制动板8上表面与螺杆9顶面之间设置弹簧,制动板8可沿螺杆9上下运动。电磁制动器3电连接控制器,在电磁制动器3通电情况下,电磁制动器3产生的吸引力,使制动板8克服弹簧的作用力上行,与电磁制动器3紧吸,进而对支架5实现制动锁定;电磁制动器3断电后,制动板8在弹簧的作用力下自动回位,此时支架5可沿直线滑轨6滑行。The passive compliance mechanism includes a base flange 2 , an electromagnetic brake 3 , a rotary brake 4 and a bracket 5 . The base flange 2 is used to connect with the end of the space manipulator. Two parallel linear slide rails 6 are installed on the top surface of the base flange 2, and the middle part is a hollow structure. The bracket 5 is provided with four supporting feet, and the bottoms of the four supporting feet are respectively provided with sliders 7, and the sliders 7 are installed on the linear slide rail 6, so that the bracket 5 is installed on the base flange 2 and can be moved along the linear slide rail. 6 for linear motion. The electromagnetic brake 3 passes through the base flange 2 and is fixedly connected to the support 5 , and the hollow structure in the middle of the base flange 2 is used for the electromagnetic brake 3 to slide left and right following the support 5 . A brake plate 8 is arranged below the electromagnetic brake 3, and there is a gap between the two. The brake plate 8 is a strip structure, and the two ends of the brake plate 8 are respectively connected to the bottom of the base flange 2 through two screw rods 9, and a spring is arranged between the upper surface of the brake plate 8 and the top surface of the screw rod 9 to make The moving plate 8 can move up and down along the screw rod 9 . The electromagnetic brake 3 is electrically connected to the controller. When the electromagnetic brake 3 is energized, the attractive force generated by the electromagnetic brake 3 will cause the brake plate 8 to overcome the force of the spring and move upward, and it will be tightly attracted to the electromagnetic brake 3, thereby braking the bracket 5. Locking; after the electromagnetic brake 3 is powered off, the brake plate 8 returns automatically under the force of the spring, and now the support 5 can slide along the linear slide rail 6 .
旋转制动器4安装在支架5内,支架5的上方安装转台轴承10,旋转制动器4电连接控器,旋转制动器4通过通/断电控制转台轴承10的转动,此部分为现有技术本发明在此不再展开描述。The rotary brake 4 is installed in the bracket 5, and the turntable bearing 10 is installed on the top of the bracket 5. The rotary brake 4 is electrically connected to the controller, and the rotary brake 4 controls the rotation of the turntable bearing 10 by turning on/off the power. This part is a prior art. No further description here.
外壳1通过其底部的带轴底板固定安装在转台轴承10上,带轴底板的左右两侧与底座法兰盘2左右两侧之间分别连接两根回转弹簧11。在捕获过程中,在非合作目标卫星的对接框坐标系与捕获装置坐标系存在位置容差±50m,角度容差±10°的情况下,被动柔顺机构能为捕获装置提供滑移被动柔顺和旋转被动柔顺,完成对对接框的捕获,并在完成捕获后能通过电磁制动器3、旋转制动器4完成锁定。The shell 1 is fixedly mounted on the turntable bearing 10 through the bottom plate with a shaft, and two rotary springs 11 are respectively connected between the left and right sides of the bottom plate with a shaft and the left and right sides of the base flange 2 . During the capture process, when there is a position tolerance of ±50m and an angle tolerance of ±10° between the docking frame coordinate system of the non-cooperative target satellite and the capture device coordinate system, the passive compliance mechanism can provide the capture device with sliding passive compliance and The rotation is passive and smooth, and the capture of the docking frame is completed, and the locking can be completed through the electromagnetic brake 3 and the rotation brake 4 after the capture is completed.
两个四连杆捕获爪机构的结构一致,相向对称设置在壳1内,两个四连杆捕获爪机构的底部与安装底板12固定连接。安装底板12的中间设有圆柱型凹槽,圆柱型凹槽位于两个四连杆捕获爪机构之间,用于容纳预紧力加载机构,预紧力加载机构固定安装在安装底板12上。安装底板12下方设有竖向设置的丝杆13,丝杠13经由圆柱型凹槽底部通孔向上穿过安装底板12和预紧力加载机构,丝杆13的下部安装从动轮14。外壳1的外侧固定安装驱动电机15,驱动电机15的输出轴安装主动轮16,主动轮16与从动轮14之间通过同步带17连接,实现传动。驱动电机15电连接控制器,控制器控制驱动电机15的正反转,进而通过安装底板12驱动四连杆捕获爪机构沿外壳1内侧上下运动。The two four-link capturing claw mechanisms have the same structure, and are symmetrically arranged in the shell 1 . The bottoms of the two four-link capturing claw mechanisms are fixedly connected to the installation base plate 12 . A cylindrical groove is provided in the middle of the installation base 12 , and the cylindrical groove is located between two four-link catch claw mechanisms for accommodating the pre-tightening force loading mechanism. The pre-tightening force loading mechanism is fixedly installed on the installation base 12 . The bottom of the mounting base 12 is provided with a vertical screw 13, the screw 13 passes through the mounting base 12 and the pre-tightening force loading mechanism through the through hole at the bottom of the cylindrical groove, and the driven wheel 14 is installed on the bottom of the screw 13. The outer side of shell 1 is fixedly installed driving motor 15, and the output shaft of driving motor 15 is installed driving wheel 16, is connected by synchronous belt 17 between driving wheel 16 and driven wheel 14, realizes transmission. The drive motor 15 is electrically connected to the controller, and the controller controls the forward and reverse rotation of the drive motor 15 , and then drives the four-link catch claw mechanism to move up and down along the inner side of the housing 1 through the installation base plate 12 .
四个水平锁紧机构位于两个四连杆捕获爪机构的外侧,同一侧的两个水平锁紧机构相向设置,水平锁紧机构固定安装在外壳1的上部。The four horizontal locking mechanisms are located outside the two four-link catch claw mechanisms, and the two horizontal locking mechanisms on the same side are arranged opposite to each other, and the horizontal locking mechanisms are fixedly installed on the upper part of the shell 1 .
外壳1顶部四个角上分别安装四个光电传感器18,光电传感器18电连接控制器,用于监测非合作目标卫星的对接框。Four photoelectric sensors 18 are respectively installed on the top four corners of the housing 1, and the photoelectric sensors 18 are electrically connected to the controller for monitoring the docking frame of the non-cooperative target satellite.
如图9和10所示,四连杆捕获爪机构包括底座19、短连杆20、主爪21、长连杆22和驱动卷簧23。短连杆20和长连杆22的下端分别通过轴与底座19装配,上端分别通过轴与主爪21装配,底座19用于与安装底板12固定连接。短连杆20与底座19的连接关节处、长连杆22与底座19的连接关节处分别安装驱动卷簧23;在驱动卷簧23的作用力下,可使得主爪21向外展开。主爪21的指尖上套有缓冲橡胶24,以在捕获过程中减小碰撞力,并对非合作目标卫星的对接框进行保护。As shown in FIGS. 9 and 10 , the four-link capture claw mechanism includes a base 19 , a short link 20 , a main claw 21 , a long link 22 and a drive coil spring 23 . The lower ends of the short connecting rod 20 and the long connecting rod 22 are respectively assembled with the base 19 through the shaft, and the upper ends are respectively assembled with the main claw 21 through the shaft, and the base 19 is used to be fixedly connected with the installation base plate 12 . The connecting joints of the short connecting rod 20 and the base 19 and the connecting joints of the long connecting rod 22 and the base 19 are respectively equipped with driving coil springs 23; The fingertips of the main claw 21 are covered with buffer rubber 24 to reduce the collision force during the capture process and protect the docking frame of the non-cooperative target satellite.
主爪21的顶部的两侧分别设有向外侧展开的压杆机构。压杆机构包括压杆25、轴承26和螺母27,压杆25固定在主爪21,轴承26通过螺母27装配在压杆25上,绕压杆25转动。压杆机构用于在主爪21下行过程中控制水平锁紧机构的运动。Both sides of the top of the main claw 21 are respectively provided with pressing bar mechanisms that expand outward. The pressure rod mechanism includes a pressure rod 25, a bearing 26 and a nut 27. The pressure rod 25 is fixed on the main claw 21, and the bearing 26 is assembled on the pressure rod 25 by the nut 27 and rotates around the pressure rod 25. The pressing rod mechanism is used to control the movement of the horizontal locking mechanism during the downward movement of the main claw 21 .
主爪21外侧面的下部设有两条竖向设置的第一导向滑块28。The lower part of the outer surface of the main claw 21 is provided with two first guide sliders 28 arranged vertically.
如图1、3和5所示,外壳1内部两侧分别安装竖向设置的第一导向滑轨29,第一导向滑轨29与主爪21外侧面第一导向滑块28相对应,第一导向滑块28置于第一导向滑轨29内,用于导向四连杆捕获爪机构的上下运动。外壳1的外侧与短连杆20对应位置分别设有四个凸轮。As shown in Figures 1, 3 and 5, first guide rails 29 vertically arranged on both sides of the housing 1 are installed respectively. A guide slider 28 is placed in the first guide rail 29 for guiding the up and down movement of the four-link catch claw mechanism. Four cams are respectively arranged on the outer side of the shell 1 and corresponding to the short connecting rod 20 .
在四连杆捕获爪机构在丝杆13驱动下运动出外壳1包络范围之外时,通过驱动卷簧23驱动主爪21向展开;在四连杆捕获爪机构在丝杆13驱动下运动到外壳1包络范围之内时,通过外壳1上的四个凸轮机构推动短连杆20,实现主爪21逐渐闭合,完成对对接框的捕获。When the four-link capture claw mechanism is driven by the screw rod 13 to move out of the envelope of the housing 1, the main claw 21 is driven to expand by driving the coil spring 23; the four-link capture claw mechanism moves under the drive of the screw rod 13 When it is within the enveloping range of the shell 1, the four cam mechanisms on the shell 1 push the short connecting rod 20 to realize the gradual closing of the main claw 21 and complete the capture of the docking frame.
如图3、5和11所示,四个水平锁紧机构分别设有于两个四连杆捕获爪机构的外侧,位于两个四连杆捕获爪机构同一侧的水平锁紧机构相向设置。水平锁紧机构固定安装在外壳1上。水平锁紧机构包括横向导杆31、水平锁紧块32、支撑平台33和复位弹簧34,横向导杆31固定安装在外壳1的内侧,支撑平台33平行安装横向导杆31的上方。水平锁紧块32的外侧设有导块,支撑平台33内侧与导块对应位置设有水平锁紧机构导轨35,水平锁紧块32沿水平锁紧机构导轨35运动,提高运行的稳定性。As shown in Figures 3, 5 and 11, the four horizontal locking mechanisms are respectively arranged on the outer sides of the two four-link capturing claw mechanisms, and the horizontal locking mechanisms located on the same side of the two four-link capturing claw mechanisms are arranged opposite to each other. The horizontal locking mechanism is fixedly installed on the casing 1 . The horizontal locking mechanism includes a horizontal guide rod 31, a horizontal locking block 32, a support platform 33 and a return spring 34. The horizontal guide rod 31 is fixedly mounted on the inside of the housing 1, and the support platform 33 is installed parallel to the top of the horizontal guide rod 31. The outside of horizontal locking block 32 is provided with guide block, and support platform 33 inner side is provided with horizontal locking mechanism guide rail 35 with guide block corresponding position, and horizontal locking block 32 moves along horizontal locking mechanism guide rail 35, improves the stability of operation.
水平锁紧块32和复位弹簧34套在横向导杆31,复位弹簧34一端顶住横向导杆31内端的挡块,另一端顶部水平锁紧块32的内侧。The horizontal locking block 32 and the return spring 34 are sleeved on the transverse guide rod 31 , one end of the return spring 34 bears against the stopper at the inner end of the transverse guide rod 31 , and the other end is on the inner side of the horizontal locking block 32 .
水平锁紧块32的位置与主爪21上的压杆机构相对应。在主爪21下行过程中,压杆机构对水平锁紧块32施压,使得复位弹簧34收缩,水平锁紧块32沿横向导杆31向内运动;主爪21上行时,解除水平锁紧块32的施压,在复位弹簧34的作用下,水平锁紧块32回到横向导杆31外端的初始位置。The position of the horizontal locking block 32 is corresponding to the pressing bar mechanism on the main claw 21 . During the downward movement of the main claw 21, the pressure rod mechanism exerts pressure on the horizontal locking block 32, so that the return spring 34 contracts, and the horizontal locking block 32 moves inward along the transverse guide rod 31; when the main claw 21 moves upward, the horizontal locking is released. The pressing of block 32, under the effect of back-moving spring 34, horizontal locking block 32 gets back to the initial position of lateral guide rod 31 outer ends.
如图8、12和13所示,预紧力加载机构包括预紧力弹簧36、位置传感器37、预紧力弹簧套筒38、第二导向滑块39和丝杠螺母安装板40。预紧力弹簧套筒38安装在安装底板12的中间柱型凹槽内,预紧力弹簧36设置于预紧力弹簧套筒38内;安装底板12的底部设有调节套41,调节套41上开有竖向的调节腰孔42,调节腰孔42用于连接调节螺栓46。预紧力弹簧套筒38底部的两侧通过调节螺栓46与调节套41连接,调节套41可相对于安装底板12上下运动,并通过调节套41上安装的调节螺栓46控制预紧力弹簧36的预压缩量,从而控制预紧力。预紧力弹簧套筒38的顶部安装丝杠螺母安装板40,丝杠螺母安装板40通过丝杠螺母安装螺栓43和丝杠螺母44固定在预紧力弹簧套筒38上。As shown in FIGS. 8 , 12 and 13 , the pre-tightening force loading mechanism includes a pre-tightening force spring 36 , a position sensor 37 , a pre-tightening force spring sleeve 38 , a second guide slider 39 and a lead screw nut mounting plate 40 . The preload spring sleeve 38 is installed in the middle cylindrical groove of the installation base plate 12, and the preload spring 36 is arranged in the preload spring sleeve 38; the bottom of the installation base plate 12 is provided with an adjustment sleeve 41, and the adjustment sleeve 41 A vertical adjustment waist hole 42 is formed on the top, and the adjustment waist hole 42 is used for connecting an adjustment bolt 46 . Both sides of the bottom of the preload spring sleeve 38 are connected with the adjustment sleeve 41 through the adjustment bolt 46, the adjustment sleeve 41 can move up and down relative to the installation base plate 12, and the preload spring 36 is controlled by the adjustment bolt 46 installed on the adjustment sleeve 41 The amount of precompression to control the preload. The top of the preload spring sleeve 38 is equipped with a lead screw nut mounting plate 40 , and the lead screw nut mounting plate 40 is fixed on the preload spring sleeve 38 by a lead screw nut mounting bolt 43 and a lead screw nut 44 .
位置传感器37位于丝杠螺母安装板40的下方,位置传感器37通过位置传感器安装架45安装在安装底板12上,位置传感器37与控制器电连接,位置传感器37与丝杠螺母安装板40之间留有间隙。通过调节位置传感器37与丝杠螺母安装板40之间的距离,进而控制位置传感器37触发捕获装置对非合作目标卫星对接框的锁紧力。Position sensor 37 is positioned at the below of leading screw nut mounting plate 40, and position sensor 37 is installed on the installation base plate 12 by position sensor mounting bracket 45, and position sensor 37 is electrically connected with controller, between position sensor 37 and leading screw nut mounting plate 40 Leave gaps. By adjusting the distance between the position sensor 37 and the screw nut mounting plate 40 , the position sensor 37 is controlled to trigger the locking force of the capture device on the docking frame of the non-cooperative target satellite.
丝杠螺母安装板40、安装底板12的前后两侧分别安装竖向设置的第二导向滑块39,外壳1的内侧与第二导向滑块39对应的两侧面上设有第二导向滑轨(图中未显示),第二导向滑块39沿第二导向滑轨上下滑行,从而进一步保证四连杆捕获爪机构和预紧力加载机构上下运动的稳定性和可靠性。The front and rear sides of the screw nut mounting plate 40 and the installation base plate 12 are respectively equipped with a second guide slide 39 vertically arranged, and the inside of the housing 1 is provided with a second guide slide on the two sides corresponding to the second guide slide 39 (not shown in the figure), the second guide slider 39 slides up and down along the second guide rail, thereby further ensuring the stability and reliability of the four-link catch claw mechanism and the pre-tightening force loading mechanism moving up and down.
如图14至17所示,本发明的捕获方法的具体流程如下:As shown in Figures 14 to 17, the specific process of the capture method of the present invention is as follows:
步骤1:控制器启动驱动电机以n1转速工作,同步带带动丝杠驱动四连杆捕获爪机构沿第一导向滑轨和第二导向滑轨向上运动,运动到外壳包络范围之外时,驱动卷簧驱动四连杆捕获爪机构向外展开,状态如图14中A所示。Step 1: The controller starts the driving motor to work at the speed of n1, and the synchronous belt drives the lead screw to drive the four-link capture claw mechanism to move upwards along the first guide rail and the second guide rail, and when it moves out of the envelope range of the shell, Drive the coil spring to drive the four-link catch claw mechanism to expand outwards, and the state is shown in A in Figure 14 .
步骤2:空间机械臂带动捕获装置向非合作目标卫星的对接框内伸入,当非合作目标卫星的对接框遮挡住光电传感器时,光电传感器反馈信号至控制器,控制器控制驱动电机以n2转速反向转动,丝杠驱动四连杆捕获爪向下运动,运动到外壳包络范围之内时,此时凸轮推动四连杆捕获爪的短连杆使四连杆捕获爪机构逐渐向外壳内闭合,逐渐将对接框包络在内。运动过程中,如果非合作目标卫星的对接框坐标系与捕获装置坐标系并未完全对准,存在相对位置偏移及角度偏移,通过被动柔顺机构中的直线滑轨及转台轴承提供随动,将两坐标系对正,过程状态如图14中B、C所示。Step 2: The space manipulator drives the capture device into the docking frame of the non-cooperative target satellite. When the docking frame of the non-cooperative target satellite blocks the photoelectric sensor, the photoelectric sensor feeds back the signal to the controller, and the controller controls the drive motor to drive with n2 The rotation speed is reversed, and the lead screw drives the four-link capture claw to move downward. When the movement reaches the envelope range of the shell, the cam pushes the short link of the four-link capture claw to make the four-link capture claw mechanism gradually move toward the shell. Closed inside, gradually enveloping the docking frame. During the movement, if the coordinate system of the docking frame of the non-cooperative target satellite is not completely aligned with the coordinate system of the capture device, and there is a relative position offset and angle offset, the linear slide rail and the turntable bearing in the passive compliance mechanism provide follow-up , align the two coordinate systems, and the process state is shown as B and C in Figure 14.
在四连杆捕获爪机构逐渐闭合过程中,安装于四连杆捕获爪主爪上的压杆机构驱动水平锁紧块沿水平锁紧机构导轨向内运动,逐渐将非合作目标卫星的对接框锁紧,状态如图14中D所示。During the gradual closing process of the four-link capturing claw mechanism, the pressure bar mechanism installed on the main claw of the four-link capturing claw drives the horizontal locking block to move inward along the guide rail of the horizontal locking mechanism, gradually moving the docking frame of the non-cooperative target satellite Locked, the state is shown as D in Figure 14.
步骤3:控制器控制驱动电机以n3转速反向转动,由于在捕获过程中非合作目标卫星的本体不动,四连杆捕获爪机构沿丝杠向下运动的同时,使拖动本发明捕获装置整体向被捕获非合作目标卫星移动,当达到设定的锁紧力要求后,丝杠螺母安装板下压触发位置传感器,位置传感器反馈信号至控制器,控制器停止驱动电机工作,并控制电磁制动器和旋转制动器供电实现锁合,此时对接框停靠在支撑平台,四连杆捕获爪主爪卡在对接框的5.72mm台阶面上,水平锁紧块紧紧顶住对接框内外径,如图14中E、如图15和16所示;最终实现对非合作目标卫星的捕获,如图17所示。Step 3: The controller controls the drive motor to reversely rotate at the speed of n3. Since the body of the non-cooperative target satellite does not move during the capturing process, the four-link capturing claw mechanism moves downward along the lead screw, dragging the capture mechanism of the present invention. The device as a whole moves towards the captured non-cooperative target satellite. When the set locking force requirement is reached, the screw nut mounting plate is pressed down to trigger the position sensor, and the position sensor feeds back the signal to the controller. The controller stops the drive motor and controls The electromagnetic brake and the rotary brake supply power to realize the locking. At this time, the docking frame is docked on the support platform, the main claw of the four-link capturing claw is stuck on the 5.72mm step surface of the docking frame, and the horizontal locking block is tightly against the inner and outer diameter of the docking frame. E in Figure 14, as shown in Figures 15 and 16; finally achieve the capture of non-cooperative target satellites, as shown in Figure 17.
本发明具体应用途径很多,以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以作出若干改进,这些改进也应视为本发明的保护范围。There are many specific application approaches of the present invention, and the above description is only a preferred embodiment of the present invention. It should be pointed out that for those of ordinary skill in the art, some improvements can also be made without departing from the principles of the present invention. Improvements should also be regarded as the protection scope of the present invention.
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