CN106586154A - Ton bag auxiliary feeding device and feeding method - Google Patents
Ton bag auxiliary feeding device and feeding method Download PDFInfo
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- CN106586154A CN106586154A CN201710029122.7A CN201710029122A CN106586154A CN 106586154 A CN106586154 A CN 106586154A CN 201710029122 A CN201710029122 A CN 201710029122A CN 106586154 A CN106586154 A CN 106586154A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0075—Emptying systems for flexible intermediate bulk containers [FIBC]
- B65B69/0091—Emptying systems for flexible intermediate bulk containers [FIBC] using frames whereby the container is bottom supported
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Abstract
本发明实施例涉及一种吨包袋辅助投料装置及投料方法,包括:承料台,包括外框、内框和多根连接管;外框和内框之间通过多根连接管连接;承料台用于承载吨包袋;导料筒,设置于内框内;导料筒的上部具有倒料口,倒料口与吨包袋的下料口相连接,通过行车带动吨包袋反复沿垂直于承料台的方向上下运动,使吨包袋的底部与内框反复贴合,从而使吨包袋内的物料由倒料口导入导料筒;支架,设置于外框的底部,与外框垂直连接,用于支撑承料台。本发明提供的投料装置能够实现准确、安全、灵活的投料,极大程度降低工人投料过程劳动强度,且结构简单,成本低廉。
The embodiment of the present invention relates to a ton bag auxiliary feeding device and feeding method, including: a material receiving platform, including an outer frame, an inner frame and a plurality of connecting pipes; the outer frame and the inner frame are connected by a plurality of connecting pipes; The material table is used to carry the ton bag; the material guide cylinder is set in the inner frame; the upper part of the material guide cylinder has a discharge port, which is connected with the discharge port of the ton bag, and the ton bag is driven repeatedly by driving. Move up and down in the direction perpendicular to the material bearing platform, so that the bottom of the ton bag is repeatedly attached to the inner frame, so that the material in the ton bag is guided into the material guide cylinder from the discharge port; the bracket is set at the bottom of the outer frame, It is vertically connected with the outer frame and used to support the bearing platform. The feeding device provided by the invention can realize accurate, safe and flexible feeding, greatly reduces the labor intensity of workers in the feeding process, and has a simple structure and low cost.
Description
技术领域technical field
本发明涉及化工生产装备领域,尤其涉及一种吨包袋辅助投料装置及投料方法。The invention relates to the field of chemical production equipment, in particular to an auxiliary feeding device and a feeding method for ton bags.
背景技术Background technique
吨包袋在化工生产中常用于物料转移、存储和包装,但由于物料在运输、储存过程中堆压变得紧实,用行车将吨包袋物料吊起后,其底部仍保持平整而不会变形,将底部出料口解开,物料难以自动滑出。此时,工人需要将吨包袋升高,站在吨包袋底下用棍棒去捅或敲打吨包袋才能使物料松动滑出,而且此过程中吨包袋会转动和晃动,极其不便于物料准确投放,出料过程中难以终止出料,费时费力,并且给下面操作的工人带来一定的危险性。Ton bags are often used for material transfer, storage and packaging in chemical production, but because the materials become compacted during transportation and storage, the bottom of the ton bags remains flat and not It will be deformed, and the bottom outlet will be untied, and it will be difficult for the material to slide out automatically. At this time, workers need to raise the ton bag, stand under the ton bag and poke or beat the ton bag with a stick to make the material loose and slide out, and the ton bag will rotate and shake during this process, which is extremely inconvenient for the material Accurate delivery, it is difficult to stop the discharge during the discharge process, which is time-consuming and laborious, and brings certain dangers to the workers operating below.
发明内容Contents of the invention
本发明的目的是提供一种吨包袋辅助投料装置及投料方法,能够实现准确、安全、灵活的投料,极大程度降低工人投料过程劳动强度,且结构简单,成本低廉。The purpose of the present invention is to provide an auxiliary feeding device and feeding method for ton bags, which can realize accurate, safe and flexible feeding, greatly reduce the labor intensity of workers during the feeding process, and have a simple structure and low cost.
为实现上述目的,在第一方面,本发明提供了一种吨包袋辅助投料装置,包括:In order to achieve the above purpose, in the first aspect, the present invention provides an auxiliary feeding device for ton bags, including:
承料台,包括外框、内框和多根连接管;所述外框和所述内框之间通过所述多根连接管连接;所述承料台用于承载吨包袋;The material receiving platform includes an outer frame, an inner frame and a plurality of connecting pipes; the outer frame and the inner frame are connected through the plurality of connecting pipes; the material receiving platform is used to carry ton bags;
导料筒,设置于所述内框内;所述导料筒的上部具有倒料口,所述倒料口与所述吨包袋的下料口相连接,通过行车带动所述吨包袋反复沿垂直于所述承料台的方向上下运动,使所述吨包袋的底部与所述内框反复贴合,从而使所述吨包袋内的物料由所述倒料口导入所述导料筒;The material guide cylinder is arranged in the inner frame; the upper part of the material guide cylinder has a discharge port, and the discharge port is connected with the discharge port of the ton bag, and the ton bag is driven by driving Repeatedly move up and down in the direction perpendicular to the material bearing platform, so that the bottom of the ton bag is repeatedly attached to the inner frame, so that the material in the ton bag is introduced into the guide tube;
支架,设置于所述外框的底部,与所述外框垂直连接,用于支撑所述承料台。The bracket is arranged at the bottom of the outer frame, vertically connected with the outer frame, and used for supporting the material receiving platform.
优选的,所述连接管与所述外框所在平面呈预设角度。Preferably, the connecting pipe forms a preset angle with the plane of the outer frame.
优选的,所述导料筒的底部具有开关,用于控制导料筒内物料的排放。Preferably, a switch is provided at the bottom of the material guiding cylinder for controlling the discharge of materials in the material guiding cylinder.
优选的,所述支架底部设有滚轮,用于移动所述投料装置。Preferably, the bottom of the bracket is provided with rollers for moving the feeding device.
优选的,所述导料筒的口径在40cm~80cm之间;所述导料筒的截面为圆形或方形。Preferably, the caliber of the material guide cylinder is between 40cm and 80cm; the cross section of the material guide cylinder is circular or square.
优选的,所述承料台和支架的材质为管材、板材或棒材。Preferably, the materials of the bearing platform and the support are pipes, plates or rods.
在第二方面,本发明实施例提供了一种投料方法,所述方法包括:In a second aspect, an embodiment of the present invention provides a feeding method, the method comprising:
步骤1,通过滚轮调整投料装置的位置,使导料筒位于接料装置的上方;Step 1, adjust the position of the feeding device through the rollers, so that the material guide cylinder is located above the receiving device;
步骤2,用行车将吨包袋吊起置于所述投料装置上方;Step 2, hoist the ton bag with a crane and place it above the feeding device;
步骤3,打开所述吨包袋底部的下料口,将所述吨包袋底部的下料口与所述导料筒的倒料口对准;Step 3, opening the discharge port at the bottom of the ton bag, and aligning the discharge port at the bottom of the ton bag with the discharge port of the material guide cylinder;
步骤4,通过行车带动所述吨包袋反复沿垂直于承料台的方向上下运动,使所述吨包袋的底部与内框反复贴合,从而使得所述吨包袋内的物料由所述倒料口导入所述导料筒;Step 4, drive the ton bag to repeatedly move up and down in the direction perpendicular to the material bearing platform, so that the bottom of the ton bag is repeatedly attached to the inner frame, so that the material in the ton bag is moved by the The material pouring port is introduced into the material guide cylinder;
步骤5,打开所述导料筒的开关,使所述导料筒内的物料投入所述接料装置;Step 5, turning on the switch of the material guide cylinder, so that the material in the material guide cylinder is put into the material receiving device;
步骤6,投料完毕后,关闭所述导料筒的开关。Step 6, after the feeding is completed, turn off the switch of the material guiding cylinder.
本发明实施例提供的一种吨包袋辅助投料装置,能够实现准确、安全、灵活的投料,极大程度降低工人投料过程劳动强度,且结构简单,成本低廉。An auxiliary ton bag feeding device provided by an embodiment of the present invention can realize accurate, safe and flexible feeding, greatly reduce the labor intensity of workers in the feeding process, and has a simple structure and low cost.
附图说明Description of drawings
图1为本发明实施例提供的吨包袋辅助投料装置的主视图;Fig. 1 is a front view of an auxiliary feeding device for large bags provided by an embodiment of the present invention;
图2为本发明实施例提供的吨包袋辅助投料装置的俯视图;Fig. 2 is a top view of the ton bag auxiliary feeding device provided by the embodiment of the present invention;
图3为本发明实施例提供的投料方法流程图。Fig. 3 is a flow chart of the feeding method provided by the embodiment of the present invention.
具体实施方式detailed description
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solution of the present invention will be described in further detail below with reference to the drawings and embodiments.
本发明实施例提供的吨包袋辅助投料装置,应用于物料投放的过程中,能够实现准确、安全的投料。The ton bag auxiliary feeding device provided by the embodiment of the present invention is applied in the process of feeding materials, and can realize accurate and safe feeding.
图1、图2分别为吨包袋辅助投料装置的主视图和俯视图。如图1和图2所示,吨包袋辅助投料装置包括:承料台1、导料筒2和支架3。Figure 1 and Figure 2 are the front view and top view of the ton bag auxiliary feeding device respectively. As shown in Figure 1 and Figure 2, the auxiliary feeding device for ton bags includes: a material receiving platform 1, a material guide cylinder 2 and a bracket 3.
承料台1,用于承载吨包袋(图中未示出),其中,吨包袋在化工生产中常用于物料转移、存储和包装,但由于物料在运输、储存过程中堆压变得紧实。Material bearing platform 1 is used to carry ton bags (not shown in the figure), wherein, ton bags are often used in material transfer, storage and packaging in chemical production, but due to the stacking of materials during transportation and storage becomes Tight.
具体的,承料台1包括外框11、内框12和多根连接管13;外框11和内框12之间通过多根连接管13连接,其中,连接管13与外框11所在平面呈预设角度,预设角度可以介于0~60°之间,当预设角度为0°时,外框11所在平面和内框12所在平面为同一平面;在本例中,如图1所示,外框11和内框12不在同一水平面,内框12所在平面位于外框11所在平面之下;如图2所示,外框11和内框12之间通过12根连接管13进行连接,12根连接管13均匀对称分布,从而保证承料台1的稳定性。在实际应用中,本领域技术人员可以根据实际需要选择所需的连接管13的数量进行安装。Specifically, the material receiving platform 1 includes an outer frame 11, an inner frame 12, and a plurality of connecting pipes 13; the outer frame 11 and the inner frame 12 are connected by a plurality of connecting pipes 13, wherein the connecting pipe 13 and the plane where the outer frame 11 is located It is at a preset angle, and the preset angle can be between 0° and 60°. When the preset angle is 0°, the plane where the outer frame 11 is located and the plane where the inner frame 12 is located are the same plane; in this example, as shown in Figure 1 As shown, the outer frame 11 and the inner frame 12 are not on the same horizontal plane, and the plane where the inner frame 12 is located is located below the plane where the outer frame 11 is located; For connection, 12 connecting pipes 13 are evenly and symmetrically distributed, so as to ensure the stability of the material receiving platform 1 . In practical applications, those skilled in the art can select the required number of connecting pipes 13 for installation according to actual needs.
优选的,承料台1的材质可以为管材、板材或棒材中的一种。Preferably, the material bearing platform 1 can be one of pipe, plate or rod.
导料筒2,设置于内框12内;导料筒2的上部具有倒料口,倒料口的外沿卡接于承料台1内框12的内沿上,从而将导料筒2固定在承料台1上。其中,导料筒2的形状与内框12的形状相同,可以为圆形、方形或其他任意多边形。在本例中,内框12为圆形,导料筒2为圆筒形,导料筒2的口径在40cm~80cm之间。需要说明的是,导料筒2的口径与吨包袋的下料口尺寸相关,本领域技术人员可以根据吨包袋的下料口尺寸对导料筒2的口径进行设计。The material guide cylinder 2 is arranged in the inner frame 12; the upper part of the material guide cylinder 2 has a discharge port, and the outer edge of the material discharge port is snapped on the inner edge of the inner frame 12 of the material receiving platform 1, so that the material guide cylinder 2 Fixed on the bearing table 1. Wherein, the shape of the material guiding cylinder 2 is the same as that of the inner frame 12, which may be circular, square or other arbitrary polygonal shapes. In this example, the inner frame 12 is circular, the material guide cylinder 2 is cylindrical, and the diameter of the material guide cylinder 2 is between 40 cm and 80 cm. It should be noted that the caliber of the material guide cylinder 2 is related to the size of the discharge opening of the ton bag, and those skilled in the art can design the caliber of the material guide cylinder 2 according to the size of the discharge opening of the ton bag.
在导料过程中,将吨包袋的下料口与倒料口对准,使倒料口与吨包袋的下料口相连接,通过行车带动吨包袋反复沿垂直于承料台1的方向反复提起与放下,使吨包袋的底部与内框12反复贴合,呈一定的倾角,同时可以使吨包袋内的物料松动,在重力作用下滑落,自动放料,从而使吨包袋内的物料由倒料口导入导料筒2。During the material guiding process, align the discharge port of the ton bag with the discharge port, so that the discharge port is connected with the discharge port of the ton bag, and drive the ton bag repeatedly along the vertical direction of the material receiving platform 1 Repeatedly lift and put down in the direction of the ton bag, so that the bottom of the ton bag is repeatedly attached to the inner frame 12, forming a certain inclination angle. The material in the bag is introduced into the material guide cylinder 2 by the discharge port.
导料筒2的底部具有出料口,进入导料筒2内的物料可以通过出料口排出;出料口处具有开关21,用于控制导料筒2内物料的排放;当需要投料时将开关21打开,当投料完毕后,将开关21关闭。在一个具体的例子中,出料口的开关21可以通过投料控制装置进行控制,当需要向接料装置投料时,工作人员可以点击投料控制装置上的开始按钮,投料控制装置生成投料信号,控制导料筒2的开关21打开;当投料完毕后,工作人员可以点击投料控制装置上的终止按钮,投料控制装置生成终止信号,控制导料筒2的开关21关闭。通过开关21可以轻松控制停止加料,很大程度降低了工人投料过程中的劳动程度。The bottom of the material guide cylinder 2 has a discharge port, and the material entering the material guide cylinder 2 can be discharged through the discharge port; there is a switch 21 at the discharge port, which is used to control the discharge of the material in the material guide cylinder 2; when feeding is required Switch 21 is opened, and after feeding is finished, switch 21 is closed. In a specific example, the switch 21 of the material outlet can be controlled by the feeding control device. When it is necessary to feed the material to the receiving device, the staff can click the start button on the feeding control device, and the feeding control device generates a feeding signal. The switch 21 of the material guide cylinder 2 is turned on; when the feeding is completed, the staff can click the termination button on the feeding control device, and the feeding control device generates a termination signal to control the switch 21 of the material guide cylinder 2 to close. The feeding can be stopped easily through the switch 21, which greatly reduces the labor level of the workers in the feeding process.
支架3,设置于外框11的底部,与外框11垂直连接,用于支撑承料台1。在本例中,设有四个支架3,分别位于承料台1外框11的四个顶点处。The bracket 3 is arranged at the bottom of the outer frame 11 and vertically connected with the outer frame 11 for supporting the material receiving platform 1 . In this example, four supports 3 are provided, which are respectively located at the four vertices of the outer frame 11 of the material receiving platform 1 .
其中,支架3的材质可以为管材、板材、棒材中的一种。Wherein, the material of the bracket 3 may be one of pipe, plate and rod.
在优选的实施例中,为了确保投料的准确性,在每个支架3的底部设有滚轮4,可以调节投料装置的投料位置,准确投料。具体的,通过滚轮4移动投料装置的位置,使导料筒2的出料口位于接料装置的正上方。In a preferred embodiment, in order to ensure the accuracy of feeding, a roller 4 is provided at the bottom of each support 3 to adjust the feeding position of the feeding device and feed accurately. Specifically, the position of the feeding device is moved by the roller 4, so that the material outlet of the material guiding cylinder 2 is located directly above the material receiving device.
本发明实施例提供的一种吨包袋辅助投料装置,能够实现准确、安全、灵活的投料,极大程度降低工人投料过程劳动强度,且结构简单,成本低廉。An auxiliary ton bag feeding device provided by an embodiment of the present invention can realize accurate, safe and flexible feeding, greatly reduce the labor intensity of workers in the feeding process, and has a simple structure and low cost.
相应的,本发明实施例还提供了一种应用上述吨包袋辅助投料装置的投料方法,结合图1-图3对本发明实施例提供的投料方法进行详述,所述方法包括如下步骤:Correspondingly, the embodiment of the present invention also provides a feeding method using the above-mentioned ton bag auxiliary feeding device. The feeding method provided by the embodiment of the present invention is described in detail in conjunction with FIGS. 1-3 . The method includes the following steps:
步骤1,通过滚轮调整投料装置的位置,使导料筒位于接料装置的上方;Step 1, adjust the position of the feeding device through the rollers, so that the material guide cylinder is located above the receiving device;
步骤2,用行车将吨包袋吊起置于投料装置上方;Step 2, hoist the ton bag with a crane and place it above the feeding device;
步骤3,打开吨包袋底部的下料口,将吨包袋底部的下料口与导料筒的倒料口对准;Step 3, open the discharge port at the bottom of the large bag, and align the discharge port at the bottom of the large bag with the discharge port of the material guide cylinder;
步骤4,通过行车带动吨包袋反复沿垂直于承料台的方向上下运动,使吨包袋的底部与内框反复贴合,从而使吨包袋内的物料由倒料口导入导料筒;Step 4, drive the ton bag to repeatedly move up and down in the direction perpendicular to the material receiving platform, so that the bottom of the ton bag is repeatedly attached to the inner frame, so that the material in the ton bag is guided into the material guide cylinder from the discharge port ;
步骤5,打开导料筒的开关,使导料筒内的物料投入接料装置;Step 5, turn on the switch of the material guide cylinder, so that the material in the material guide cylinder is put into the material receiving device;
步骤6,投料完毕后,关闭导料筒的开关。Step 6, after the feeding is completed, turn off the switch of the material guide cylinder.
本发明实施例提供的投料方法,应用于吨包袋辅助投料装置,操作简单,能够实现准确、安全、灵活的投料,极大程度降低工人投料过程劳动强度。The feeding method provided by the embodiment of the present invention is applied to an auxiliary feeding device for ton bags, which is easy to operate, can realize accurate, safe and flexible feeding, and greatly reduces the labor intensity of workers in the feeding process.
以上所述的具体实施方式,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施方式而已,并不用于限定本发明的保护范围,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the scope of the present invention. Protection scope, within the spirit and principles of the present invention, any modification, equivalent replacement, improvement, etc., shall be included in the protection scope of the present invention.
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| CN201932726U (en) * | 2011-01-31 | 2011-08-17 | 武汉亚普汽车塑料件有限公司 | Unloading frame |
| CN202558287U (en) * | 2012-04-21 | 2012-11-28 | 谷神生物科技集团有限公司 | Ton-bag batch feeding rack for soybean protein isolation workshop |
| CN203095174U (en) * | 2012-05-17 | 2013-07-31 | 辉县市新科机械设备有限公司 | Ton bag self-unloading apparatus |
| CN204297225U (en) * | 2014-12-10 | 2015-04-29 | 秦皇岛燕大源达机电科技股份有限公司 | Automatic unpacking and feeding device for bulk powder materials |
| CN204399562U (en) * | 2014-12-25 | 2015-06-17 | 郑州巨英陶粒砂有限责任公司 | The transducer package of quick-replaceable loose unpacked material ton packaging is put |
| CN204416606U (en) * | 2014-12-11 | 2015-06-24 | 连云港利思特电子材料有限公司 | The multi-functional dust keeper that feeds intake |
| CN206494231U (en) * | 2017-01-16 | 2017-09-15 | 江西紫宸科技有限公司 | A kind of ton bag aids in charging device |
-
2017
- 2017-01-16 CN CN201710029122.7A patent/CN106586154A/en active Pending
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| FR2517642A1 (en) * | 1981-12-03 | 1983-06-10 | Audibert Pierre | Supple bag for overhead feed of coal to hopper - has framed truncated pyramid base with stop actuated pivot bolt to release flaps to base opening |
| DE29915755U1 (en) * | 1999-09-09 | 2000-02-17 | Rubersteinwerk GmbH, 09350 Lichtenstein | Device for transporting and dosing building materials in sacks, so-called "big bags" |
| WO2005056443A1 (en) * | 2003-12-11 | 2005-06-23 | Hecht Anlagenbau Gmbh | Method for the contamination-preventing emptying and filling of bulk containers |
| CN201932726U (en) * | 2011-01-31 | 2011-08-17 | 武汉亚普汽车塑料件有限公司 | Unloading frame |
| CN202558287U (en) * | 2012-04-21 | 2012-11-28 | 谷神生物科技集团有限公司 | Ton-bag batch feeding rack for soybean protein isolation workshop |
| CN203095174U (en) * | 2012-05-17 | 2013-07-31 | 辉县市新科机械设备有限公司 | Ton bag self-unloading apparatus |
| CN204297225U (en) * | 2014-12-10 | 2015-04-29 | 秦皇岛燕大源达机电科技股份有限公司 | Automatic unpacking and feeding device for bulk powder materials |
| CN204416606U (en) * | 2014-12-11 | 2015-06-24 | 连云港利思特电子材料有限公司 | The multi-functional dust keeper that feeds intake |
| CN204399562U (en) * | 2014-12-25 | 2015-06-17 | 郑州巨英陶粒砂有限责任公司 | The transducer package of quick-replaceable loose unpacked material ton packaging is put |
| CN206494231U (en) * | 2017-01-16 | 2017-09-15 | 江西紫宸科技有限公司 | A kind of ton bag aids in charging device |
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Application publication date: 20170426 |