CN106568397A - Determination method of aero-engine installation center surface - Google Patents
Determination method of aero-engine installation center surface Download PDFInfo
- Publication number
- CN106568397A CN106568397A CN201610966386.0A CN201610966386A CN106568397A CN 106568397 A CN106568397 A CN 106568397A CN 201610966386 A CN201610966386 A CN 201610966386A CN 106568397 A CN106568397 A CN 106568397A
- Authority
- CN
- China
- Prior art keywords
- measuring point
- engine
- aero
- installation
- point
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/26—Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
本发明提供的航空发动机安装中心面的确定方法,利用等水位原理,采用透明PVC透明塑料U形管、水平激光线仪和长度测量仪标定航空发动机测点,前、后4个测点与安装中心面P的偏差≤1mm,通过4个测点可识别航空发动机安装中心面。本发明的方法适用于航空发动机出厂检验、飞机装配发动机复查检验和航空发动机外场使用条件下的装机检验,具有很好的工程实用价值。
The method for determining the installation center plane of an aero-engine provided by the invention utilizes the principle of equal water levels, adopts a transparent PVC transparent plastic U-shaped pipe, a horizontal laser line meter and a length measuring instrument to calibrate the measurement points of the aero-engine, and the four measurement points before and after the installation The deviation of the central plane P is ≤1mm, and the central plane of the aero-engine installation can be identified through 4 measuring points. The method of the invention is suitable for the factory inspection of the aero-engine, the review inspection of the aircraft assembly engine and the installation inspection of the aero-engine under the condition of outfield use, and has good engineering practical value.
Description
技术领域technical field
本发明涉及将航空发动机安装在飞机上的技术,特别涉及在航空发动机安装中作为安装基准的发动机安装中心面的确定方法。The invention relates to the technology of installing an aero-engine on an aircraft, in particular to a method for determining an engine installation center plane as an installation reference in the aero-engine installation.
背景技术Background technique
航空发动机安装在飞机上,其发动机安装中心面(简称中心面)与飞机上的装配基准之间的安装角度有严格设计要求,以保证飞机空中飞行设计要求。航空发动机安装中心面在工程实际中是通过航空发动机机匣上的测点来识别的。现有的部分航空发动机在制造生产过程中,在其零组件(安装节测点、前测点和后测点外圆处的机匣)加工过程中已将其测点加工制成。以示区别,将加工制成的测点称为原测点。按设计图样要求,原测点相对本体机匣基准的精度可以达到±0.5mm范围内。发动机装配时,压气机、燃烧室和涡轮部件机匣通过螺钉等紧固件连接在一起,由于螺钉孔与螺钉之间的间隙,致使发动机装配后原测点与实际安装中心面P之间存在一定的偏差。对于单涵道机匣,原测点将绕发动机转子中心轴线G旋转,两测点在安装中心面P两侧且偏离P的距离相等;对于双函道机匣,原测点除了绕转子中心轴线G旋转外,该测点的机匣中心Q2′与转子中心轴线G可能还存在偏差ξ,其复合偏差既不绕G旋转,也不一定在P两侧保持与P的距离相等。连接的机匣数量区越多,轮廓尺寸越大,发动机原测点与安装中心面P的偏差可能越大。某些时候,复合偏差可能超出飞机安装技术要求允许的范围。航空发动机机匣测点、发动机安装中心面P及其他相关要素的技术状态关系如附图1和图2所示。为了保证航空发动机装配到飞机上在设计要求范围,必须对原测点进行标定,确认测点是否符合要求。当原测点不符合要求是,应对原测点标进行修正得到新测点。The aero-engine is installed on the aircraft, and there are strict design requirements for the installation angle between the engine installation center plane (abbreviated as the center plane) and the assembly datum on the aircraft, so as to ensure the air flight design requirements of the aircraft. The installation center plane of aero-engine is identified by measuring points on the aero-engine casing in engineering practice. Existing part aero-engine is in manufacturing production process, and its measuring point has been processed in its components (casing at the outer circle place of installation joint measuring point, front measuring point and rear measuring point) process. In order to show the difference, the measuring point made by processing is called the original measuring point. According to the requirements of the design drawings, the accuracy of the original measuring point relative to the frame reference of the body can reach within ±0.5mm. When the engine is assembled, the compressor, the combustion chamber, and the casing of the turbine components are connected together by fasteners such as screws. Due to the gap between the screw holes and the screws, there is a gap between the original measuring point and the actual installation center plane P after the engine is assembled. Certain deviations. For a single-duct casing, the original measuring point will rotate around the central axis G of the engine rotor, and the two measuring points are on both sides of the installation center plane P and the distance from P is equal; In addition to the rotation of the axis G, there may still be a deviation ξ between the casing center Q 2 ′ of the measuring point and the rotor central axis G, and the compound deviation does not rotate around G, nor does it necessarily maintain the same distance from P on both sides of P. The more the number of connected casings and the larger the outline size, the greater the deviation between the original measuring point of the engine and the installation center plane P may be. In some cases, the composite deviation may exceed the range allowed by the technical requirements of the aircraft installation. The technical status relationship of the measurement points of the aero-engine casing, the center plane P of the engine installation and other related elements are shown in Figures 1 and 2. In order to ensure that the aero-engine is assembled on the aircraft within the scope of the design requirements, the original measuring points must be calibrated to confirm whether the measuring points meet the requirements. When the original measurement point does not meet the requirements, the original measurement point mark should be corrected to obtain a new measurement point.
发明内容Contents of the invention
本发明的目的是提供一种新的航空发动机安装中心面的确定方法,确保航空发动机各测点符合飞机安装技术要求,以保证航空发动机装配到飞机上满足飞机设计要求。The purpose of the present invention is to provide a new method for determining the installation center plane of an aero-engine to ensure that each measuring point of the aero-engine meets the technical requirements for aircraft installation, so as to ensure that the aero-engine is assembled on the aircraft to meet the design requirements of the aircraft.
本发明提供的航空发动机安装中心面的确定方法,包括以下工艺步骤:The method for determining the mounting center plane of an aero-engine provided by the present invention comprises the following process steps:
(1)将航空发动机安装在侧倾角α和轴倾角β均小于1°的稳定支撑台上;(1) Install the aero-engine on a stable support platform with both roll angle α and shaft inclination angle β less than 1°;
(2)测量安装节测点E和F之间的高差y:使用灌装有自来水的透明材质的U形管,使U形管内水体一端液面与发动机安装节点测点外圆P0上的测点E或F齐平,测量出U形管内水体另一端液面与测点F或E之间的高差y;(2) Measure the height difference y between the measuring points E and F of the installation node: use a transparent U-shaped tube filled with tap water, so that the liquid level at one end of the water body in the U-shaped tube is on the outer circle P 0 of the engine installation node measuring point The measuring point E or F of the U-shaped pipe is flush, and the height difference y between the liquid level at the other end of the water body in the U-shaped pipe and the measuring point F or E is measured;
(3)计算发动机侧倾角α:根据高差y和发动机安装节点所在截面的机匣壳体直径φ0计算出两测点的侧倾角记录α大小及沿顺航方向α与水平面S的偏转方向,如果α大于1°,重新调节支撑台使α小于1°;(3) Calculate the engine roll angle α: Calculate the roll angle of the two measuring points according to the height difference y and the casing diameter φ 0 of the section where the engine installation node is located Record the magnitude of α and the direction of deflection between α along the sailing direction and the horizontal plane S, if α is greater than 1°, readjust the support platform so that α is less than 1°;
(4)计算前新测点高差δ1:根据发动机前测点外圆P1所在截面的机匣壳体直径φ1和得到的安装节测点之间的高差y计算发动机前左、右新测点A1和B1之间的高差δ1=(φ1/φ0)*y;(4) Calculate the height difference δ 1 of the new measuring point before the engine : Calculate the engine front left, The height difference between the right new measuring point A 1 and B 1 is δ 1 =(φ 1 /φ 0 )*y;
(5)测量前原测点间高差q1及前原侧倾角α1:采用与步骤(2)相同的方法测量前测点外圆P1上的前原测点A′1和B′1之间的高差q1,采用与步骤(3)相同的方法计算出前原侧倾角记录α1大小及沿顺航方向α1与水平面S的偏转方向;(5) Measure height difference q 1 between former original measuring points and former original roll angle α 1 : use the same method as step (2) to measure the distance between former original measuring points A′ 1 and B′ 1 on outer circle P 1 of former measuring points height difference q 1 , use the same method as step (3) to calculate the front original roll angle Record the magnitude of α 1 and the direction of deflection between α 1 and the horizontal plane S along the sailing direction;
(6)确定前新测点A1与前原测点A′1之间的距离:当α1与α在水平面同侧时,通过|δ1-q1|/2计算得到A′1和A1之间的距离:当δ1>q1时,新测点A1在原测点A′1基础上向偏离水平面S方向移动;当δ1<q1时,新测点A1在原测点A′1基础上向靠近水平面S方向移动;当δ1=q1时,新测点A1与原测点A′1位置相同,不需移动,当α1与α在水平面不同侧时,通过|δ1+q1|/2计算得到A′1和A1之间的距离,新测点A1相对于原测点A′1在水平面S的另一侧;(6) Determine the distance between the previous new measuring point A 1 and the former original measuring point A′ 1 : when α 1 and α are on the same side of the horizontal plane, calculate A′ 1 and A through |δ 1 -q 1 |/2 The distance between 1 : when δ 1 >q 1 , the new measuring point A 1 moves away from the horizontal plane S on the basis of the original measuring point A′ 1 ; when δ 1 <q 1 , the new measuring point A 1 is at the original measuring point A' 1 basically moves towards the direction of the horizontal plane S; when δ 1 =q 1 , the new measuring point A 1 is in the same position as the original measuring point A' 1 and does not need to be moved; when α 1 and α are on different sides of the horizontal plane, Calculate the distance between A′ 1 and A 1 by |δ 1 +q 1 |/2, the new measurement point A 1 is on the other side of the horizontal plane S relative to the original measurement point A′ 1 ;
(7)在前测点机匣上标记前新测点A1;(7) mark the front new measuring point A 1 on the preceding measuring point casing;
(8)与步骤(6)和(7)相同,在前测点机匣另一侧标记出前新测点B1;(8) Same as steps (6) and (7), mark out the previous new measuring point B 1 on the other side of the preceding measuring point casing;
(9)确定后新测点A2:利用激光投线仪,通过安装节点外圆P0左测点E的水平激光线条W形成三角形ΔEA1A″1和三角形ΔEA2A″2,其中A″1为水平激光线条W与前测点外圆P1的交点,A″2为水平激光线条W与后测点外圆P2的交点,两三角形相似测出新测点A1与水平激光线条W的距离x1(通过x1可以验算轴倾角值的大小,如果β大于1°,重新调节支撑台),根据相似三角形关系按照式x2=(L2/L1)·x1得到x2,确定新测点A2;(9) New measuring point A 2 after determination: use the laser line projector to form a triangle ΔEA 1 A″ 1 and a triangle ΔEA 2 A″ 2 by installing the horizontal laser line W of the left measuring point E on the outer circle P 0 of the node, where A ″ 1 is the intersection point of the horizontal laser line W and the outer circle P 1 of the previous measurement point, A″ 2 is the intersection point of the horizontal laser line W and the outer circle P 2 of the rear measurement point, and the two triangles are similar Measure the distance x 1 between the new measurement point A 1 and the horizontal laser line W (the axis inclination can be checked by x 1 value, if β is greater than 1°, re-adjust the support platform), according to the similar triangle relationship according to the formula x 2 = (L 2 /L 1 ) x 1 to get x 2 , determine the new measuring point A 2 ;
(10)与步骤(9)方法相同,得到后新测点B2;(10) same as step (9) method, obtain rear new measuring point B 2 ;
(11)前新测点A1、B1和后新测点A2、B2所在的平面即为发动机安装中心面P。(11) The plane where the front new measuring points A 1 and B 1 and the rear new measuring points A 2 and B 2 are located is the engine installation center plane P.
在上述航空发动机安装中心面的确定方法中,对于已有发动机安装节点测点E、F的,可以现有的发动机安装节点测点基线N0为基准标定测点A1、B1、A2、B2;对于没有发动机安装节点测点E、F的,应以发动机安装节点基线N为基准,先标定发动机安装节点测点E、F,再标定测点A1、B1、A2、B2。In the method for determining the center plane of the aero-engine installation described above, for existing engine installation node measurement points E and F, the existing engine installation node measurement point baseline N 0 can be used as a reference to calibrate the measurement points A 1 , B 1 , and A 2 , B 2 ; if there is no engine installation node measuring point E, F, the engine installation node baseline N should be used as the benchmark, the engine installation node measuring point E, F should be calibrated first, and then the measuring points A 1 , B 1 , A 2 , B2 .
在上述航空发动机安装中心面的确定方法中,同一截面测点高差的每次测量,先将U形管水位靠齐左侧测点,读取右侧测点与水位的高差值;再将U形管水位靠齐右侧测点,读取左侧测点与水位的高差值;要求每次读取的测量值误差不得大于0.5mm;总测量次数不少于2次,最终结果以平均值为准;如果单次测量值误差大于0.5mm,需考虑更换U形管。In the method for determining the installation center plane of the above-mentioned aero-engine, for each measurement of the height difference of the measuring points of the same section, the water level of the U-shaped pipe is first aligned with the left measuring point, and the height difference between the right measuring point and the water level is read; Align the water level of the U-shaped pipe with the measuring point on the right, and read the height difference between the measuring point on the left and the water level; it is required that the error of each reading measurement value shall not be greater than 0.5mm; the total number of measurements shall not be less than 2 times, and the final result The average value shall prevail; if the error of a single measurement is greater than 0.5mm, consider replacing the U-shaped tube.
在上述航空发动机安装中心面的确定方法中,使用U形管进行测量之前,需先将U形管中水体内的气泡排除,以保证U形管中的水体液面稳定;将U形管两端靠齐,待水位稳定后观察两端水位,要求U形管中的水位齐平。In the method for determining the installation center plane of the above-mentioned aero-engine, before using the U-shaped tube for measurement, it is necessary to remove the air bubbles in the water body in the U-shaped tube to ensure that the liquid level of the water in the U-shaped tube is stable; After the water level is stable, observe the water level at both ends, and the water level in the U-shaped pipe is required to be equal.
在上述航空发动机安装中心面的确定方法中,所述U形管优先选用PVC透明塑料管。再进一步地,选用外径4mm,管壁厚度1mm的PVC透明塑料管。In the method for determining the installation center plane of the aero-engine, the U-shaped pipe is preferably a PVC transparent plastic pipe. Furthermore, a PVC transparent plastic pipe with an outer diameter of 4mm and a pipe wall thickness of 1mm is selected.
在上述航空发动机安装中心面的确定方法中,所述激光投线仪优先选用EK-155AP激光投线仪。In the method for determining the installation center plane of the aero-engine, the laser line projector is preferably EK-155AP laser line projector.
本发明提供的航空发动机安装中心面的确定方法,主要适用于非单涵道或者内、外涵道机匣为非整体结构的发动机。对于安装节机匣为单涵道或者内、外涵道一体加工制成的机匣,在本体机匣上,原测点与发动机左、右安装节点的偏差可以保证在±0.5mm以内。也就是说,利用安装外圆机匣的固定孔位、安装节代替发动机安装节点测点基线N0(即航空发动机安装中心面测点基准K1)的误差为小于±0.5mm。The method for determining the mounting center plane of an aero-engine provided by the invention is mainly applicable to engines with non-single-duct or non-integral structure of inner and outer duct casings. For the case where the installation section is a single duct or the inner and outer ducts are integrally processed, on the main body case, the deviation between the original measuring point and the left and right installation nodes of the engine can be guaranteed to be within ±0.5mm. That is to say, the error of using the fixed hole position of the outer circular casing and the installation joint to replace the base line N 0 of the engine installation node measurement point (that is, the measurement point reference K1 of the center plane of the aeroengine installation) is less than ±0.5mm.
本发明提供的航空发动机安装中心面的确定方法,利用等水位原理,采用透明PVC透明塑料U形管及其它测量仪器标定航空发动机测点,前后4个测点与安装中心面偏差可以≤1mm,通过4个测点可识别航空发动机安装中心面。本发明的方法适用于航空发动机总装出厂检验、飞机装配发动机复查检验和航空发动机外场使用条件下的装机检验。The method for determining the installation center plane of the aero-engine provided by the present invention utilizes the principle of equal water levels, adopts transparent PVC transparent plastic U-shaped pipes and other measuring instruments to calibrate the measurement points of the aero-engine, and the deviation between the front and rear four measurement points and the installation center plane can be ≤1mm The installation center plane of the aero-engine can be identified through 4 measuring points. The method of the invention is applicable to the delivery inspection of the general assembly of the aero-engine, the review inspection of the aircraft assembly engine and the installation inspection of the aero-engine under the condition of using in the field.
本发明提供的航空发动机安装中心面的确定方法,可适用于航空发动机在侧倾角α和轴倾角β均小于1°的稳定支撑状态下对发动机安装中心面测点的标定。The method for determining the installation center plane of an aero-engine provided by the present invention is applicable to the calibration of measuring points of the aero-engine installation center plane in a stable support state where the roll angle α and the shaft inclination angle β are both less than 1°.
附图说明Description of drawings
图1是航空发动机安装中心面及其测点技术状态说明示意图。Figure 1 is a schematic diagram illustrating the technical status of the center plane of the aero-engine installation and its measuring points.
图2是某型航空发动机在转运车上的状态示意图。Figure 2 is a schematic diagram of the state of a certain type of aero-engine on the transfer vehicle.
图3是某型发动机安装中心面测点高差测量。Figure 3 is the height difference measurement of the installation center plane of a certain type of engine.
图4是某型发动机前新测点和原测点的关系示意图。Figure 4 is a schematic diagram of the relationship between the new measuring point and the original measuring point in front of a certain type of engine.
图5是某型发动机后新测点和原测点的关系示意图。Figure 5 is a schematic diagram of the relationship between the new measuring point and the original measuring point behind a certain type of engine.
图6是各测量点的几何关系及其激光投线相似三角形的示意图。Fig. 6 is a schematic diagram of the geometric relationship of each measurement point and the similar triangles of the laser projection line.
图7是某型发动机左测点的示意图。Figure 7 is a schematic diagram of the left measuring point of a certain type of engine.
在本发明提供的航空发动机安装中心面的确定方法和附图中所使用的各种符号定义如下:The various symbols used in the method for determining the mounting center plane of the aero-engine provided in the present invention and the accompanying drawings are defined as follows:
P1、P0:分别为发动机前测点外圆和发动机安装节点测点外圆。外圆中心均在发动机转子中心轴线G上,外圆半径为各截面的测点到G的距离,外圆形成的平面垂直于发动机转子中心轴线G。P 1 , P 0 : respectively, the outer circle of the measuring point in front of the engine and the outer circle of the measuring point of the engine installation node. The center of the outer circle is on the central axis G of the engine rotor, the radius of the outer circle is the distance from the measuring point of each section to G, and the plane formed by the outer circle is perpendicular to the central axis G of the engine rotor.
P2:发动机后测点外圆,外圆形成的平面垂直于发动机转子中心轴线G,外圆中心在后测点截面发动机壳体中心Q′2,外圆半径为该截面原测点(A′2或B′2)到Q′2的距离。P 2 : The outer circle of the rear measuring point of the engine, the plane formed by the outer circle is perpendicular to the central axis G of the engine rotor, the center of the outer circle is at the center Q′ 2 of the engine shell of the section of the rear measuring point, and the radius of the outer circle is the original measuring point of the section (A ' 2 or B' 2 ) to Q' 2 distance.
A1、B1,E、F,A2、B2:A1、B1分别为发动机标定后的前左、右侧测点,E、F分别为发动机安装节点左、右侧测点,A2、B2分别为发动机标定后的后左、右侧测点。分别简称为前新测点、安装节点测点和后新测点;A 1 , B 1 , E, F, A 2 , B 2 : A 1 , B 1 are the front left and right measurement points after engine calibration respectively, E and F are the left and right measurement points of the engine installation node respectively, A 2 and B 2 are the measured points on the rear left and right sides of the engine after calibration. Respectively referred to as the front new measuring point, the installation node measuring point and the rear new measuring point;
E0、F0:分别为发动机左安装节点和发动机右安装节点;E 0 , F 0 : are respectively the left installation node of the engine and the right installation node of the engine;
A′1、B′1,A′2、B′2:A′1、B′1分别为发动机标定前的前左、右侧测点,A′2、B′2分别为发动机标定前的后左、右侧测点。以上测点均为原测点,分别简称为前原测点、后原测点。A′ 1 , B′ 1 , A′ 2 , B′ 2 : A′ 1 , B′ 1 are the front left and right measuring points before engine calibration, respectively; A′ 2 , B′ 2 are the measurement points before engine calibration Back left and right measuring points. The above measuring points are the original measuring points, referred to as the former original measuring point and the rear original measuring point respectively.
N、N1、N0、N2:N为发动机安装节点基线(两侧安装节点连线),N1为发动机前测点基线(前两侧新测点连线),N0为发动机安装节点测点基线(安装节两侧测点连线);N2为发动机后测点基线(后两侧新测点连线)。各基线之间相互平行,其中基线N1、N0、N2通过航空发动机转子中心轴线G和航空发动机安装中心面P。N, N 1 , N 0 , N 2 : N is the baseline of the engine installation node (the connection of the installation nodes on both sides), N 1 is the baseline of the front measurement point of the engine (the connection of the new measurement points on the front two sides), and N 0 is the engine installation Node measurement point baseline (connection of measurement points on both sides of the installation node); N 2 is the baseline of engine rear measurement points (connection of new measurement points on both sides of the rear). The baselines are parallel to each other, wherein the baselines N 1 , N 0 , and N 2 pass through the central axis G of the rotor of the aeroengine and the installation center plane P of the aeroengine.
NS:发动机安装节点水平基线,水平面S与发动机安装节点测点外圆P0平面的交线。N S : the horizontal baseline of the engine installation node, the intersection line of the horizontal plane S and the outer circle P 0 plane of the engine installation node measurement point.
Q1、Q0、Q2、Q′2:Q1为发动机前测点外圆中心,Q0为发动机安装节点测点外圆中心,Q2为发动机后测点外圆P2平面与发动机中心线G的交点,Q′2为发动机后测点外圆中心;Q 1 , Q 0 , Q 2 , Q′ 2 : Q 1 is the outer circle center of the engine front measuring point, Q 0 is the outer circle center of the engine installation node measuring point, Q 2 is the outer circle P 2 plane of the engine rear measuring point and the engine The intersection point of the center line G, Q′ 2 is the center of the outer circle of the measuring point behind the engine;
φ1、φ0、φ2:φ1为发动机前测点外圆P1直径,φ0为发动机安装节点测点外圆P0直径,φ2为发动机后测点外圆P2直径;φ 1 , φ 0 , φ 2 : φ 1 is the diameter of the outer circle P 1 of the engine front measuring point, φ 0 is the diameter of the outer circle P 0 of the engine installation node measuring point, and φ 2 is the diameter of the outer circle P 2 of the engine rear measuring point;
L1、L2:L1为发动机安装节点测点外圆P0与发动机前测点外圆P1间的距离,L2为发动机安装节点测点外圆P0与发动机后测点外圆P2间的距离;L 1 , L 2 : L 1 is the distance between the outer circle P 0 of the engine installation node measuring point and the outer circle P 1 of the engine front measuring point, L 2 is the outer circle P 0 of the engine installation node measuring point and the outer circle of the engine rear measuring point the distance between P2 ;
G:航空发动机转子中心轴线(简称中心线),通过发动机转轴的直线。G: The central axis of the rotor of the aeroengine (referred to as the centerline), the straight line passing through the engine shaft.
P:航空发动机安装中心面,通过中心线G和发动机安装节点测点基线N0的平面。P: The center plane of the aero-engine installation, the plane passing through the centerline G and the base line N 0 of the engine installation node measuring points.
S:通过发动机安装节点测点外圆中心Q0的水平面。S : The horizontal plane passing through the center Q0 of the outer circle of the measuring point of the engine installation node.
K1、K2:K1建立在发动机安装节点测点基线N0上的发动机安装中心面P的设计基准一;K2建立在发动机转子中心线G上的发动机安装中心面P的设计基准二。K 1 , K 2 : K 1 is the design basis 1 of the engine installation center plane P established on the engine installation node measuring point baseline N 0 ; K 2 is the design basis 2 of the engine installation center plane P established on the engine rotor centerline G .
发动机后测点外圆P2中心Q′2与中心线G间的距离。 The distance between the center Q′ 2 of the outer circle P 2 of the engine rear measuring point and the center line G.
α:发动机侧倾角,发动机安装节点测点基线N0与发动机水平面S间的夹角。α: engine roll angle, the angle between the baseline N 0 of the engine installation node measuring point and the engine horizontal plane S.
α1:发动机前原侧倾角,发动机测点连线A′1B′1与发动机水平面S间的夹角。α 1 : The original roll angle in front of the engine, the angle between the connecting line A′ 1 B′ 1 of the engine measuring points and the horizontal plane S of the engine.
β:发动机轴倾角,航空发动机转子中心线G与水平面S之间的夹角。β: Engine shaft inclination, the angle between the centerline G of the aeroengine rotor and the horizontal plane S.
具体实施方式detailed description
下面结合附图给出实施例,通过实施例对本发明作进一步的说明。Embodiments are given below in conjunction with the accompanying drawings, and the present invention will be further described through the embodiments.
采用本发明的方法进行航空发动机测点标定,应考虑飞机安装技术要求,按照GJB/J2739-1996《国防测量器具等级图编写的一般规定》选定的测量仪器。Adopt the method of the present invention to carry out aeroengine measuring point calibration, should consider the technical requirement of aircraft installation, according to GJB/J2739-1996 "General Regulations for the Compilation of National Defense Measuring Apparatus Class Chart" selected measuring instruments.
在下面给出的某型发动机测点标定的实例中,综合考虑了基准转换误差、测量仪器的系统误差和读取测量值的示值误差,标定的测点满足了飞机安装技术要求。In the example of measuring point calibration of a certain type of engine given below, the reference conversion error, the system error of the measuring instrument and the indication error of the read measurement value are considered comprehensively, and the calibrated measuring point meets the technical requirements of the aircraft installation.
实施例Example
本实施例的发动机为双函道的涡轮风扇发动机,发动机前测点外圆P1为单函道机匣,后测点外圆P2为双涵道机匣,其中心Q2可能偏离中心线G,假设有偏差(图1、图5所示沿铅垂方向)。根据某飞机安装技术要求,选择以下测量仪器和设备对某型航空发动机中心面测点进行了标定。The engine of this embodiment is a turbofan engine with double ducts, the outer circle P1 of the front measuring point of the engine is a single ducted casing, and the outer circle P2 of the rear measuring point is a double ducted casing, and its center Q2 may deviate from the center Line G, assuming biased (shown in Figure 1 and Figure 5 along the vertical direction). According to the installation technical requirements of an aircraft, the following measuring instruments and equipment were selected to calibrate the measuring points of the center plane of an aero-engine.
使用的测量仪器和设备:Measuring instruments and equipment used:
1)U形管(材料:透明PVC透明塑料管,管尺寸:外径4mm,管壁厚度1mm,长度3m),管内装填自来水;1) U-shaped tube (material: transparent PVC transparent plastic tube, tube size: outer diameter 4mm, tube wall thickness 1mm, length 3m), filled with tap water;
2)EK-155AP激光投线仪;2) EK-155AP laser line projector;
3)计算机1:1比例打印透明软尺(贴在U形管测量稳定水位处)。3) The computer prints a transparent tape with a ratio of 1:1 (attached to the U-shaped tube to measure the stable water level).
整体步骤方法如下:The overall steps are as follows:
1)在发动机任意稳定支撑状态下,采用等水位原理,利用U型管两端等水位分别得到原测点A′1/A′2、B′1/B′2高差,记录各测点原始标记(注意:记录时需注意各测点偏转方向)。1) In any stable support state of the engine, using the principle of equal water level, the height difference of the original measuring points A′ 1 /A′ 2 and B′ 1 /B′ 2 are respectively obtained by using equal water levels at both ends of the U-shaped tube, and the height differences of each measuring point are recorded Original mark (note: pay attention to the deflection direction of each measuring point when recording).
2)测量和计算侧倾角α(见图1),将其侧倾角传递到前测点外圆P1处,确定前中心面测点A1和B1位置。2) Measure and calculate the roll angle α (see Figure 1), transfer the roll angle to the outer circle P1 of the front measuring point, and determine the positions of the measuring points A1 and B1 of the front center plane.
3)利用相似三角形原理,通过前新测点A1/B1和安装测点划线E/F(实际为E1/F1和E2/F2),得到后中心面测点A2/B2。对于侧倾角和轴倾角均小于1°稳定支撑的航空发动机,已经考虑了侧倾角对测量精度的影响。3) Using the principle of similar triangles, through the front new measuring point A 1 /B 1 and the dashed line E/F of the installation measuring point (actually E 1 /F 1 and E 2 /F 2 ), the measuring point A 2 of the rear center plane is obtained /B 2 . For aero-engines with a stable support whose roll angle and shaft tilt angle are both less than 1°, the influence of the roll angle on the measurement accuracy has been considered.
具体程序步骤:Specific program steps:
a)U形管灌装自来水,消除管内水体中的水泡,将U形管两端靠齐,待水位稳定后观察两端水位,要求管内水位齐平。a) Fill the U-shaped tube with tap water to eliminate blisters in the water body in the tube. Align the two ends of the U-shaped tube. After the water level is stable, observe the water level at both ends. It is required that the water level in the tube is even.
b)将发动机吊装在侧倾角和轴倾角均小于1°,稳定的支撑小车上(参见图2)。b) Hoist the engine on a stable supporting trolley with a side inclination angle and a shaft inclination angle less than 1° (see Figure 2).
c)测量发动机安装节点左、右两侧测点E、F间的高差值y,记录其值及偏转方向(参见图3),按式子δ1=(φ1/φ0)y和δ2=(φ2/φ0)y计算δ1和δ2。c) Measure the height difference y between the measuring points E and F on the left and right sides of the engine installation node, record its value and deflection direction (see Figure 3), according to the formula δ 1 =(φ 1 /φ 0 )y and δ 2 =(φ 2 /φ 0 )y calculates δ 1 and δ 2 .
d)测量并记录前原测点(A′1和B′1)的高差q1。d) Measure and record the height difference q 1 of the former original measuring points (A' 1 and B' 1 ).
e)测量并记录后原测点(A′2和B′2)的高差q2。e) Measure and record the height difference q 2 of the rear original measuring point (A' 2 and B' 2 ).
f)确定前新测点A1和B1:当原测点偏转方向与安装节点测点基准N0偏转方向一致时,得A1A′1=|δ1-q1|/2,当δ1>q1时,新测点A1在原测点A′1基础上向偏离水平面S方向移动;当δ1<q1时,新测点A1在原测点A′1基础上向靠近水平面S方向移动;当δ1=q1时,新测点A1与原测点A′1位置相同,不需移动。当α1与α在水平面不同侧时,通过|δ1+q1|/2计算得到A′1和A1之间的距离,新测点A1相对于原测点A′1在水平面S的另一侧。f) Determining the new measurement points A 1 and B 1 before: When the deflection direction of the original measurement point is consistent with the deflection direction of the installation node measurement point reference N 0 , A 1 A′ 1 = |δ 1 -q 1 |/2, when When δ 1 >q 1 , the new measuring point A 1 moves away from the horizontal plane S on the basis of the original measuring point A′ 1 ; when δ 1 <q 1 , the new measuring point A 1 moves closer to the original measuring point A′ 1 Move in the S direction of the horizontal plane; when δ 1 =q 1 , the new measuring point A 1 is in the same position as the original measuring point A' 1 and does not need to be moved. When α 1 and α are on different sides of the horizontal plane, the distance between A′ 1 and A 1 is calculated by |δ 1 +q 1 |/2, and the new measuring point A 1 is on the horizontal plane S relative to the original measuring point A′ 1 the other side of the
g)在前测点机匣上标记前新测点A1。g) Mark the new front measuring point A 1 on the front measuring point casing.
h)与步骤(6)和(7)相同,在前测点机匣另一侧标记出前新测点B1。h) Same as steps (6) and (7), mark the new front measuring point B 1 on the other side of the front measuring point casing.
i)用EK-155AP激光投线仪通过安装节点外圆P0左测点E(该型发动机运输支点的中心已经安装支架,节点测点E由两个测点E1、E2构成),分别交于后测点外圆P2于两点,即后新测点A2,1和A2,2,构成一可调区间(新测点A2,1和A2,2通过x2=(L2/L1)·x1计算得出,其关系见图6)。用相同的方法,得到B2,1和B2,2,构成另一侧可调区间。i) Use the EK-155AP laser line thrower to install the node outer circle P 0 left measuring point E (the center of the transport fulcrum of this type of engine has been installed with a bracket, and the node measuring point E is composed of two measuring points E 1 and E 2 ), Respectively intersect the outer circle P 2 of the rear measurement point at two points, that is, the new measurement point A 2,1 and A 2,2 to form an adjustable interval (the new measurement point A 2,1 and A 2,2 pass through x 2 =(L 2 /L 1 )·x 1 is calculated, and its relationship is shown in Figure 6). Using the same method, get B 2,1 and B 2,2 to form the adjustable interval on the other side.
j)取左侧A2,1和A2,2区间中点为后左侧新测点初始位置,取右侧B2,1和B2,2区间中点为后右侧新测点初始位置,分别用铅笔标记清楚。j) Take the midpoint of the interval A 2,1 and A 2,2 on the left as the initial position of the new measuring point on the rear left, and take the midpoint of the interval B 2,1 and B 2,2 on the right as the initial position of the new measuring point on the rear right The positions are clearly marked with a pencil.
k)用U型管、测量铅笔标记后两侧新测点初始位置的高差初始值,与δ2比较,其中δ2=(φ2/φ0)y。要求初始值与δ2之间误差大于0.5mm,如果不满足要求,在两侧可调区间调整铅笔标记,重新测量其高差,直到满足要求为止。k) The initial value of the height difference of the initial position of the new measuring point on both sides after marking with a U-shaped tube and a measuring pencil, and compare it with δ 2 , where δ 2 =(φ 2 /φ 0 )y. The error between the initial value and δ2 is required to be greater than 0.5mm. If the requirement is not met, adjust the pencil mark in the adjustable range on both sides, and re-measure the height difference until the requirement is met.
l)当初始位置满足要求时,将铅笔标记改为永久标记(去除材料的划痕标记)或半永久标记(油漆标记),记录后新测点高差。l) When the initial position meets the requirements, change the pencil mark to a permanent mark (scratch mark for removing material) or semi-permanent mark (paint mark), and record the height difference of the new measuring point.
m)以前新测点A1、B1、后新测点A2、B2确定的平面为发动机安装中心面P。m) The plane determined by the previous new measuring points A 1 , B 1 , and the rear new measuring points A 2 , B 2 is the engine installation center plane P.
注意事项:Precautions:
1)同一截面测点高差的每次测量,先将U形管水位靠齐左侧测点,读取右侧测点与水位的高差值;再将U形管水位靠齐右侧测点,读取左侧测点与水位的高差值。要求每次读取的测量值误差不得大于0.5mm。总测量次数不少于2次,最终结果以平均值为准。如果单次测量值误差大于0.5mm,需考虑更换U形管。1) For each measurement of the height difference of the measuring points of the same section, first align the water level of the U-shaped pipe to the left measuring point, and read the height difference between the right measuring point and the water level; then align the water level of the U-shaped pipe to the right measuring point point, read the height difference between the left measuring point and the water level. It is required that the error of the measured value of each reading shall not be greater than 0.5mm. The total number of measurements shall not be less than 2 times, and the final result shall be based on the average value. If the error of a single measurement is greater than 0.5mm, consider replacing the U-shaped tube.
2)为提高测量值的示值误差,在选取的分度值(分度值间隔为0.5mm)后采用符号“+”或“-”表示测量值偏差;“+”表示大于分度值,“-”表示小于分度值。用“+”表示测量值在分度值基础上增加一个≤(0-0.25)mm的偏差;用“-”表示的测量值在分度值基础上减去一个≤(0-0.25)mm的偏差。如:“2+”表示测量值在(2~2.25)mm范围内,“2.5-”表示测量值为(2.25~2.5)mm范围内,“2-”表示测量值为(1.75~2)mm范围内。2) In order to improve the indication error of the measured value, the symbol "+" or "-" is used to indicate the deviation of the measured value after the selected graduation value (the interval of the graduation value is 0.5mm); "+" means greater than the graduation value, "-" means less than the division value. Use "+" to indicate that the measured value adds a deviation ≤ (0-0.25) mm on the basis of the scale value; use "-" to indicate that the measured value subtracts a deviation ≤ (0-0.25) mm on the basis of the scale value deviation. For example: "2+" indicates that the measured value is within the range of (2~2.25) mm, "2.5 - " indicates that the measured value is within the range of (2.25 ~ 2.5) mm, "2 - " indicates that the measured value is (1.75 ~ 2) mm within range.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610966386.0A CN106568397B (en) | 2016-10-28 | 2016-10-28 | Determination method of aero-engine installation center plane |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610966386.0A CN106568397B (en) | 2016-10-28 | 2016-10-28 | Determination method of aero-engine installation center plane |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106568397A true CN106568397A (en) | 2017-04-19 |
| CN106568397B CN106568397B (en) | 2019-03-01 |
Family
ID=58536064
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610966386.0A Expired - Fee Related CN106568397B (en) | 2016-10-28 | 2016-10-28 | Determination method of aero-engine installation center plane |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106568397B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB738912A (en) * | 1952-07-28 | 1955-10-19 | Mueller Friedrich | Apparatus for testing and measuring vehicle wheel alignment |
| US4794704A (en) * | 1987-12-14 | 1989-01-03 | Loreto Calcagni | Height level measuring device |
| CN2594760Y (en) * | 2003-01-13 | 2003-12-24 | 程玉锋 | Simple level meter |
| CN1743803A (en) * | 2004-08-30 | 2006-03-08 | 周安 | Level pipe (ruler) |
| CN106052634A (en) * | 2016-08-05 | 2016-10-26 | 怀化沅江电力开发有限责任公司洪江水力发电厂 | Level gauge-based water turbine blade rotation angle measurement method |
-
2016
- 2016-10-28 CN CN201610966386.0A patent/CN106568397B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB738912A (en) * | 1952-07-28 | 1955-10-19 | Mueller Friedrich | Apparatus for testing and measuring vehicle wheel alignment |
| US4794704A (en) * | 1987-12-14 | 1989-01-03 | Loreto Calcagni | Height level measuring device |
| CN2594760Y (en) * | 2003-01-13 | 2003-12-24 | 程玉锋 | Simple level meter |
| CN1743803A (en) * | 2004-08-30 | 2006-03-08 | 周安 | Level pipe (ruler) |
| CN106052634A (en) * | 2016-08-05 | 2016-10-26 | 怀化沅江电力开发有限责任公司洪江水力发电厂 | Level gauge-based water turbine blade rotation angle measurement method |
Non-Patent Citations (1)
| Title |
|---|
| 黄松: "航空发动机多自由度装配平台设计与分析", 《中国优秀硕士学位论文全文数据库 工程科技Ⅱ辑》 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106568397B (en) | 2019-03-01 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US5406839A (en) | Incidence probe with multiple pressure inlets | |
| CN206975067U (en) | A kind of minute-pressure differential wind velocity measurement system | |
| CN207963781U (en) | A kind of measuring device for measuring main rope of suspension bridge Datum Strand absolute altitude | |
| CN115900839B (en) | Matrix flue gas flow meter flow calculation method and device based on flow field simulation | |
| CN110793488B (en) | A device for measuring the circularity of a rotor of a hydroelectric unit and a calculation method for adjusting the circularity | |
| CN106940241B (en) | A Steady-State Temperature-Pressure Combination Probe for Measuring Transonic 3D Flow Fields | |
| CN106568397A (en) | Determination method of aero-engine installation center surface | |
| CN104101387B (en) | The adaptive flute type manage-style flowmeter of adjustable type | |
| CN114838228B (en) | Processing method of smoke duct measuring section and smoke duct measuring section | |
| CN208366396U (en) | A kind of double fluid gauge measures fluid density device indirectly | |
| CN118654545A (en) | Method and device for measuring end face runout of shaft parts | |
| CN114460329B (en) | Accelerometer and method for compensating pitch angle error measurement by accelerometer | |
| US1809376A (en) | Orifice for flow measuring systems | |
| CN110044579A (en) | Deviation angle detection assembly, detection device and detection method for wind tunnel test model | |
| Geršl et al. | Effect of the insertion depth on calibration results of vane anemometers | |
| CN110068706A (en) | Examine and determine vehicle instrument mounting platform horizontal zero calibration method | |
| Quémard et al. | High Reynolds number air intake tests in the ONERA F1 and S1MA wind tunnels | |
| Koyuncu | Report of tests of a compressor configuration of CD blading | |
| CN208397474U (en) | A kind of airflow line sealing structure | |
| CN115585860A (en) | Multi-point measurement type pollutant calculation system | |
| Amaya et al. | Calibration of the 11-By 11-Foot transonic wind tunnel at the NASA AMES research center | |
| Delhaye et al. | Enhanced performance of fast-response 3-hole wedge probes for transonic flows in axial turbomachinery | |
| CN112629561A (en) | Pipeline defect accurate positioning method based on gyroscope and shielded geomagnetic field | |
| Miller et al. | Experimental study of the effects of orifice plate eccentricity on flow coefficients | |
| CN116222681B (en) | In-situ flow measuring device and method for hole-shaped or slit-shaped flow paths |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 610503 Cheng Fa Industrial Park, Shu long road, Xindu District, Chengdu, Sichuan Applicant after: CHENGDU ENGINE (Group) Co.,Ltd. Address before: 610503 Cheng Fa Industrial Park, Sichuan Chengdu Xindu District Applicant before: CHENGDU ENGINE (Group) Co.,Ltd. |
|
| CB02 | Change of applicant information | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190301 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |