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CN106487239A - A kind of auxiliary power circuit of high voltage converter - Google Patents

A kind of auxiliary power circuit of high voltage converter Download PDF

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Publication number
CN106487239A
CN106487239A CN201510548789.9A CN201510548789A CN106487239A CN 106487239 A CN106487239 A CN 106487239A CN 201510548789 A CN201510548789 A CN 201510548789A CN 106487239 A CN106487239 A CN 106487239A
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circuit
power supply
energy storage
storage element
power conversion
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王伟鹏
刘家颂
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Vertiv Tech Co Ltd
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Emerson Network Power Co Ltd
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Abstract

本发明提供一种高压变频器的辅助电源电路包括两个交流输入电源、两个整流电路、滤波储能元件、两个电源转换电路,其中:每个交流输入电源与整流电路连接,交流输入电源输出交流电,经整流电路整流为直流电并输出;两个整流电路的输出端并联连接,且该输出端与所述滤波储能元件连接形成第一回路,由所述滤波储能元件对输出端输出的直流电进行储能和滤波;所述滤波储能元件分别与所述两个电源转换电路连接形成回路,所述电源转换电路用于分别将滤波储能元件两端的直流电转换为交流电压;两个电源转换电路的输出端分别与负载连接,同时对负载供电。本发明在降低了供电成本的基础上,可以保证在电源切换时没有掉电的情况发生,实现无缝切换。

The invention provides an auxiliary power supply circuit of a high-voltage frequency converter, which includes two AC input power supplies, two rectification circuits, filter energy storage elements, and two power conversion circuits, wherein: each AC input power supply is connected to the rectification circuit, and the AC input power supply The output alternating current is rectified into direct current by the rectifier circuit and output; the output terminals of the two rectifier circuits are connected in parallel, and the output terminal is connected with the filter energy storage element to form a first loop, and the output terminal is output by the filter energy storage element The direct current is used for energy storage and filtering; the filter energy storage element is respectively connected to the two power conversion circuits to form a loop, and the power conversion circuit is used to respectively convert the direct current at both ends of the filter energy storage element into an AC voltage; the two The output terminals of the power conversion circuit are respectively connected to the loads and supply power to the loads at the same time. On the basis of reducing the power supply cost, the present invention can ensure that no power failure occurs during power switching and realize seamless switching.

Description

一种高压变频器的辅助电源电路An Auxiliary Power Supply Circuit of a High Voltage Frequency Converter

技术领域technical field

本发明涉及电源设计技术领域,尤其涉及一种高压变频器的辅助电源电路。The invention relates to the technical field of power supply design, in particular to an auxiliary power supply circuit of a high-voltage frequency converter.

背景技术Background technique

高压变频器的辅助电源电路,主要是为了向高压变频器的主控系统供电。为了保证现有高压变频器系统中主控系统供电的可靠性,需要两路电源对辅助电源电路进行供电,所以就存在着380V市电和6kV/10kV高压通过辅助绕组提供380V电源互相切换,通过辅助电源电路对主控系统进行联合供电的问题。目前主要有以下方案:The auxiliary power circuit of the high-voltage inverter is mainly to supply power to the main control system of the high-voltage inverter. In order to ensure the reliability of the power supply of the main control system in the existing high-voltage inverter system, two power supplies are required to supply power to the auxiliary power supply circuit, so there are 380V mains power and 6kV/10kV high voltage through the auxiliary winding to provide 380V power for mutual switching. The auxiliary power supply circuit jointly supplies power to the main control system. At present, there are mainly the following plans:

采用一次电源,一次电源是指将380V变换成标称值为48V的直流电,一次电源的进线采用高低压冷备方式,该方案需要高低压切换接触器、检测电路、电容电池等相关信号和器件,380V市电和6kV/10kV高压通过辅助绕组提供的380V电源通过高低压切换接触器连接到一次电源,利用检测电路对这两路电源进行检测,检测到某一路电源出现故障时通知主控系统,由主控系统发控制信号控制高低压切换接触器,切换到另一路电源来对一次电源进行供电。A primary power supply is used. The primary power supply refers to converting 380V into a nominal value of 48V DC. The incoming line of the primary power supply adopts a high and low voltage cold standby method. This solution requires high and low voltage switching contactors, detection circuits, capacitor batteries and other related signals and Device, 380V mains and 6kV/10kV high voltage are connected to the primary power supply through the high and low voltage switching contactor through the 380V power supply provided by the auxiliary winding. The detection circuit is used to detect the two power supplies, and the main control is notified when a certain power supply is detected to be faulty. system, the main control system sends a control signal to control the high and low voltage switching contactor, and switches to another power supply to supply power to the primary power supply.

该方案中,检测电路具体是在380V市电回路中并联检测继电器,通过检测继电器来判断380V市电回路是否带电,从而选择是否切换供电电源,这就存在着一个从检测到执行再到切换的时间,由于这个时间较长,为了保证主控系统不掉电还需要使用蓄电池或电容进行支持,占用了多个电气元件,使得切换不稳定、成本高。In this scheme, the detection circuit is specifically to connect the detection relay in parallel in the 380V mains circuit, and judge whether the 380V mains circuit is live through the detection relay, so as to choose whether to switch the power supply, which has a process from detection to execution to switching Time, because this time is long, in order to ensure that the main control system does not lose power, it is necessary to use batteries or capacitors for support, occupying multiple electrical components, making switching unstable and costly.

发明内容Contents of the invention

本发明提供一种高压变频器的辅助电源电路,在降低了供电成本的基础上,可以保证在电源切换时没有掉电的情况发生,实现无缝切换。The invention provides an auxiliary power supply circuit of a high-voltage frequency converter. On the basis of reducing the power supply cost, it can ensure that no power failure occurs during power supply switching and realize seamless switching.

一种高压变频器的辅助电源电路,包括第一交流输入电源、第二交流输入电源、第一整流电路、第二整流电路、滤波储能元件、第一电源转换电路和第二电源转换电路,其中:An auxiliary power supply circuit for a high-voltage frequency converter, comprising a first AC input power supply, a second AC input power supply, a first rectification circuit, a second rectification circuit, a filter energy storage element, a first power conversion circuit and a second power conversion circuit, in:

所述第一交流输入电源与所述第一整流电路连接,所述第一交流输入电源输出交流电,经所述第一整流电路整流为直流电并输出;The first AC input power supply is connected to the first rectifier circuit, and the first AC input power supply outputs AC power, which is rectified into DC power by the first rectifier circuit and output;

所述第二交流输入电源与所述第二整流电路连接,所述第二交流输入电源输出交流电,经所述第二整流电路整流为直流电并输出;The second AC input power supply is connected to the second rectifier circuit, and the second AC input power supply outputs AC power, which is rectified into DC power by the second rectifier circuit and output;

所述第一整流电路的输出端与所述第二整流电路的输出端并联连接,且该输出端与所述滤波储能元件连接形成第一回路,由所述滤波储能元件对输出端输出的直流电进行储能和滤波;The output terminal of the first rectification circuit is connected in parallel with the output terminal of the second rectification circuit, and the output terminal is connected with the filter energy storage element to form a first loop, and the output terminal is output by the filter energy storage element direct current for energy storage and filtering;

所述滤波储能元件分别与所述第一电源转换电路连接形成第二回路,与所述第二电源转换电路连接形成第三回路,所述第一电源转换电路和第二电源转换电路用于分别将滤波储能元件两端的直流电转换为交流电压;The filter energy storage element is respectively connected with the first power conversion circuit to form a second loop, and connected with the second power conversion circuit to form a third loop, and the first power conversion circuit and the second power conversion circuit are used for Respectively convert the direct current at both ends of the filter energy storage element into alternating voltage;

所述第一电源转换电路和第二电源转换电路的输出端分别与负载连接,同同时对负载供电。The output terminals of the first power conversion circuit and the second power conversion circuit are respectively connected to the load, and supply power to the load at the same time.

优选地,所述第一交流输入电源的电压为220V,所述第二交流输入电源的电压为220V,所述第二交流输入电源由高压变压器辅助绕组提供,且第一交流输入电源和第二交流输入电源的电压相位相同;Preferably, the voltage of the first AC input power supply is 220V, the voltage of the second AC input power supply is 220V, the second AC input power supply is provided by the auxiliary winding of a high-voltage transformer, and the first AC input power supply and the second AC input power supply The voltage phase of the AC input power supply is the same;

所述第一交流输入电源为通过市电提供的380V电源,第二交流输入电源的电压为高压变频器产生的高压通过辅助绕组提供的380V电源。The first AC input power supply is a 380V power supply provided by the mains, and the voltage of the second AC input power supply is a 380V power supply provided by a high voltage frequency converter through an auxiliary winding.

优选地,所述第一整流电路和/或第二整流电路为整流桥;或者Preferably, the first rectification circuit and/or the second rectification circuit is a rectification bridge; or

所述第一整流电路和/或第二整流电路为由四个二极管构成的整流电路。The first rectification circuit and/or the second rectification circuit is a rectification circuit composed of four diodes.

优选地,所述滤波储能元件为一个电容元件,或为两个串联的电容元件。Preferably, the filtering energy storage element is a capacitive element, or two capacitive elements connected in series.

优选地,所述滤波储能元件为两个串联的电容元件时,该电路还包括:Preferably, when the filtering energy storage element is two capacitive elements connected in series, the circuit further includes:

并联连接在每个电容元件的两端的均压电阻。A voltage equalizing resistor connected in parallel across each capacitive element.

优选地,所述第一电源转换电路或第二电源转换电路包括PWM控制芯片、第一开关管、第二开关管和变压器,其中:Preferably, the first power conversion circuit or the second power conversion circuit includes a PWM control chip, a first switch tube, a second switch tube and a transformer, wherein:

所述变压器包括一个原边和至少一个副边,原边的第一输入端经第一开关管与滤波储能元件的一端连接,原边的第二输入端经第二开关管与滤波储能元件的另一端连接;The transformer includes a primary side and at least one secondary side, the first input end of the primary side is connected to one end of the filter energy storage element through the first switch tube, and the second input end of the primary side is connected to the filter energy storage element through the second switch tube The other end of the component is connected;

所述第一开关管分别与所述PWM控制芯片、滤波储能元件的两端连接;The first switching tube is respectively connected to both ends of the PWM control chip and the filter energy storage element;

所述第二开关管分别与所述PWM控制芯片、滤波储能元件的两端连接;The second switching tube is respectively connected to both ends of the PWM control chip and the filtering energy storage element;

所述PWM芯片,通过发出PWM脉冲信号控制第一开关管K1导通或关断,控制第二开关管K2关断或导通;The PWM chip controls the first switch tube K1 to be turned on or off by sending out a PWM pulse signal, and controls the second switch tube K2 to be turned off or turned on;

所述变压器用于将原边输入的电压传递到每个副边并输出。The transformer is used to transfer the voltage input from the primary side to each secondary side and output it.

优选地,所述变压器包括多个副边,所述多个副边为相互隔离方式,或为非隔离多抽头方式。Preferably, the transformer includes multiple secondary sides, and the multiple secondary sides are mutually isolated or non-isolated multi-tap.

优选地,所述第一电源转换电路和第二电源转换电路的输出端分别经一个与负载串联连接的二极管与负载连接。Preferably, the output terminals of the first power conversion circuit and the second power conversion circuit are respectively connected to the load through a diode connected in series with the load.

优选地,所述第一电源转换电路和第二电源转换电路的输出端均连接一个与负载并联的电容元件。Preferably, the output terminals of the first power conversion circuit and the second power conversion circuit are both connected to a capacitive element connected in parallel with the load.

优选地,还包括第一防雷电路和第一EMC滤波电路、第二防雷电路和第二EMC滤波电路,其中:Preferably, it also includes a first lightning protection circuit and a first EMC filter circuit, a second lightning protection circuit and a second EMC filter circuit, wherein:

所述第一防雷电路和第一EMC滤波电路串联连接后,连接在第一交流输入电源和第一整流电路之间;After the first lightning protection circuit and the first EMC filter circuit are connected in series, they are connected between the first AC input power supply and the first rectification circuit;

所述第二防雷电路和第二EMC滤波电路串联连接后,连接在第二交流输入电源和第二整流电路之间。After the second lightning protection circuit and the second EMC filter circuit are connected in series, they are connected between the second AC input power supply and the second rectification circuit.

利用本发明提供的高压变频器的辅助电源电路,具体以下技术效果:Utilize the auxiliary power supply circuit of the high-voltage frequency converter provided by the present invention, specifically the following technical effects:

1)相比于原有的供电系统,在供电电路构成上大幅度的简化,去掉了高低压切换的接触器、用于维持切换时间的电池或电容,节省了电源切换的时间所需要的电气元件;1) Compared with the original power supply system, the structure of the power supply circuit is greatly simplified, and the contactor for high and low voltage switching, the battery or capacitor used to maintain the switching time is removed, which saves the time required for power switching. element;

2)由于采用了整流电路后母线并联电流源方式,极大的提高的系统供电的可靠性;2) Due to the adoption of the rectifier circuit rear bus parallel current source mode, the reliability of the system power supply is greatly improved;

3)由于采用了热备份的冗余设计,系统可由两路电源并联同时对负载供电,在任意一路电源发生故障或者供电丢失的时候,可以保证在电源切换时没有掉电的情况发生,实现无缝切换,提高了供电的可靠性。3) Due to the redundant design of hot backup, the system can supply power to the load at the same time by two power supplies in parallel. When any one power supply fails or the power supply is lost, it can ensure that no power failure occurs when the power supply is switched. Slit switching improves the reliability of power supply.

附图说明Description of drawings

图1为本发明实施例1提供的高压变频器的辅助电源电路的电路图;FIG. 1 is a circuit diagram of an auxiliary power supply circuit of a high-voltage frequency converter provided in Embodiment 1 of the present invention;

图2为本发明实施例2提供的高压变频器的辅助电源电路的电路图;FIG. 2 is a circuit diagram of an auxiliary power supply circuit of a high-voltage frequency converter provided in Embodiment 2 of the present invention;

图3为本发明实施例3提供的高压变频器的辅助电源电路的电路图。Fig. 3 is a circuit diagram of the auxiliary power supply circuit of the high-voltage frequency converter provided by Embodiment 3 of the present invention.

具体实施方式detailed description

下面结合附图和实施例对本发明提供的高压变频器的辅助电源电路进行详细地说明。The auxiliary power supply circuit of the high-voltage frequency converter provided by the present invention will be described in detail below in conjunction with the drawings and embodiments.

本发明提供一种高压变频器的辅助电源电路,包括第一交流输入电源、第二交流输入电源、第一整流电路、第二整流电路、滤波储能元件、第一电源转换电路和第二电源转换电路,其中:The invention provides an auxiliary power supply circuit of a high-voltage frequency converter, which includes a first AC input power supply, a second AC input power supply, a first rectification circuit, a second rectification circuit, a filter energy storage element, a first power conversion circuit and a second power supply conversion circuit, where:

所述第一交流输入电源与所述第一整流电路连接,所述第一交流输入电源输出交流电,经所述第一整流电路整流为直流电并输出;The first AC input power supply is connected to the first rectifier circuit, and the first AC input power supply outputs AC power, which is rectified into DC power by the first rectifier circuit and output;

所述第二交流输入电源与所述第二整流电路连接,所述第二交流输入电源输出交流电,经所述第二整流电路整流为直流电并输出;The second AC input power supply is connected to the second rectifier circuit, and the second AC input power supply outputs AC power, which is rectified into DC power by the second rectifier circuit and output;

所述第一整流电路的输出端与所述第二整流电路的输出端并联连接,且该输出端与所述滤波储能元件连接形成第一回路,由所述滤波储能元件对输出端输出的直流电进行储能和滤波;The output terminal of the first rectification circuit is connected in parallel with the output terminal of the second rectification circuit, and the output terminal is connected with the filter energy storage element to form a first loop, and the output terminal is output by the filter energy storage element direct current for energy storage and filtering;

所述滤波储能元件分别与所述第一电源转换电路连接形成第二回路,与所述第二电源转换电路连接形成第三回路,所述第一电源转换电路和第二电源转换电路用于分别将滤波储能元件两端的直流电转换为交流电压;The filter energy storage element is respectively connected with the first power conversion circuit to form a second loop, and connected with the second power conversion circuit to form a third loop, and the first power conversion circuit and the second power conversion circuit are used for Respectively convert the direct current at both ends of the filter energy storage element into alternating voltage;

所述第一电源转换电路和第二电源转换电路的输出端分别与负载连接,同同时对负载供电。The output terminals of the first power conversion circuit and the second power conversion circuit are respectively connected to the load, and supply power to the load at the same time.

本发明实施例的供电电路采用新的热备无缝切换的新技术以代替原有的供电系统,相比于原有的供电系统,在供电电路构成上大幅度的简化,去掉了高低压切换的接触器、用于维持切换时间的电池或电容,节省了电源切换的时间所需要的电气元件;由于采用双路电源同时对负载供电,因此提高了供电的可靠性;由于采用了整流桥后母线并联电流源方式,极大的提高的系统供电的可靠性。The power supply circuit of the embodiment of the present invention adopts the new technology of hot standby seamless switching to replace the original power supply system. Compared with the original power supply system, the power supply circuit is greatly simplified and the high and low voltage switching is removed. The contactor, the battery or capacitor used to maintain the switching time saves the electrical components required for the power switching time; since the dual power supply is used to supply power to the load at the same time, the reliability of the power supply is improved; due to the use of the rectifier bridge The bus parallel current source method greatly improves the reliability of the system power supply.

优选地,所述第一交流输入电源的电压为220V,所述第二交流输入电源的电压为220V,所述第二交流电源由高压变频器中整流变压器的辅助绕组提供,且第一交流输入电源和第二交流输入电源的电压相位相同,如果不接相位相同,就会出现输入电压不是220V而是线电压而导致后边器件损坏;Preferably, the voltage of the first AC input power supply is 220V, the voltage of the second AC input power supply is 220V, the second AC power supply is provided by the auxiliary winding of the rectifier transformer in the high-voltage frequency converter, and the first AC input The voltage phase of the power supply and the second AC input power supply are the same. If they are not connected to the same phase, the input voltage will not be 220V but the line voltage, which will cause damage to the rear devices;

所述第一交流输入电源为通过市电提供的380V电源,第二交流输入电源的电压为高压变频器产生的高压通过辅助绕组提供的380V电源。采用380V电源时,两路电源可以相位相同,也可以不相位相同。The first AC input power supply is a 380V power supply provided by the mains, and the voltage of the second AC input power supply is a 380V power supply provided by a high voltage frequency converter through an auxiliary winding. When using 380V power supply, the phases of the two power supplies can be the same or not.

优选地,所述第一整流电路和/或第二整流电路为整流桥;或者Preferably, the first rectification circuit and/or the second rectification circuit is a rectification bridge; or

所述第一整流电路和/或第二整流电路为由四个二极管构成的整流电路。The first rectification circuit and/or the second rectification circuit is a rectification circuit composed of four diodes.

当然,整流电路还可以是其它具有整流作用的整流电路。Of course, the rectification circuit can also be other rectification circuits with rectification function.

优选地,所述滤波储能元件为一个电容元件,或为两个串联的电容元件。Preferably, the filtering energy storage element is a capacitive element, or two capacitive elements connected in series.

两个整流电路的输出端并联,即两个整流电路的母线并联,并联后采用滤波储能元件进行储能,在母线电压较低时,可以采用一个电容元件,在母线电压较高时,为了防止击坏母线电容,采用两个串联的电容元件。The output terminals of the two rectification circuits are connected in parallel, that is, the busbars of the two rectifier circuits are connected in parallel, and after the parallel connection, the filter energy storage element is used for energy storage. When the busbar voltage is low, a capacitor element can be used. When the busbar voltage is high, in order to To prevent bus capacitors from being damaged, two capacitor elements connected in series are used.

优选地,所述滤波储能元件为两个串联的电容元件时,为了防止两个电容分压不均增加均压电阻,该电路还包括:并联连接在每个电容元件的两端的均压电阻,其主要作用是对电容进行均压。Preferably, when the filtering energy storage element is two capacitive elements connected in series, in order to prevent the uneven voltage division of the two capacitors from increasing the voltage equalizing resistance, the circuit further includes: a voltage equalizing resistor connected in parallel at both ends of each capacitive element , whose main function is to equalize the capacitor voltage.

优选地,所述第一电源转换电路或第二电源转换电路包括PWM控制芯片、第一开关管、第二开关管和变压器,其中:Preferably, the first power conversion circuit or the second power conversion circuit includes a PWM control chip, a first switch tube, a second switch tube and a transformer, wherein:

所述变压器包括一个原边和至少一个副边,原边的第一输入端经第一开关管与滤波储能元件的一端连接,原边的第二输入端经第二开关管与滤波储能元件的另一端连接;The transformer includes a primary side and at least one secondary side, the first input end of the primary side is connected to one end of the filter energy storage element through the first switch tube, and the second input end of the primary side is connected to the filter energy storage element through the second switch tube The other end of the component is connected;

所述第一开关管分别与所述PWM控制芯片、滤波储能元件的两端连接;The first switching tube is respectively connected to both ends of the PWM control chip and the filter energy storage element;

所述第二开关管分别与所述PWM控制芯片、滤波储能元件的两端连接;The second switching tube is respectively connected to both ends of the PWM control chip and the filtering energy storage element;

所述PWM芯片,通过发出PWM脉冲信号控制第一开关管K1导通或关断,控制第二开关管K2关断或导通;The PWM chip controls the first switch tube K1 to be turned on or off by sending out a PWM pulse signal, and controls the second switch tube K2 to be turned off or turned on;

所述变压器用于将原边输入的电压传递到每个副边并输出。The transformer is used to transfer the voltage input from the primary side to each secondary side and output it.

第一电源转换电路和第二电源转换电路的作用是将直流电转换为方波形式的交流电,具体的电路不限于采用上述结构。The functions of the first power conversion circuit and the second power conversion circuit are to convert direct current into square wave alternating current, and the specific circuits are not limited to the above structures.

优选地,所述变压器包括多个副边,所述多个副边为相互隔离方式,即多个副边是相互隔离的,或为非隔离多抽头方式,即多个副边是通过多个抽头产生但不相互隔离。Preferably, the transformer includes a plurality of secondary sides, and the multiple secondary sides are mutually isolated, that is, the multiple secondary sides are mutually isolated, or are non-isolated multi-tap methods, that is, the multiple secondary sides are connected through multiple The taps are generated but not isolated from each other.

优选地,所述第一电源转换电路和第二电源转换电路的输出端分别经一个与负载串联连接的二极管与负载连接。Preferably, the output terminals of the first power conversion circuit and the second power conversion circuit are respectively connected to the load through a diode connected in series with the load.

优选地,所述第一电源转换电路和第二电源转换电路的输出端分别连接一个与负载并联的电容元件。Preferably, the output terminals of the first power conversion circuit and the second power conversion circuit are respectively connected to a capacitive element connected in parallel with the load.

优选地,为了进一步增加供电的稳定性,本发明提供的辅助电源电路还包括第一防雷电路和第一EMC滤波电路、第二防雷电路和第二EMC滤波电路,其中:Preferably, in order to further increase the stability of power supply, the auxiliary power supply circuit provided by the present invention further includes a first lightning protection circuit and a first EMC filter circuit, a second lightning protection circuit and a second EMC filter circuit, wherein:

所述第一防雷电路和第一EMC滤波电路串联连接后,连接在第一交流输入电源和第一整流电路之间;After the first lightning protection circuit and the first EMC filter circuit are connected in series, they are connected between the first AC input power supply and the first rectification circuit;

所述第二防雷电路和第二EMC滤波电路串联连接后,连接在第二交流输入电源和第二整流电路之间。After the second lightning protection circuit and the second EMC filter circuit are connected in series, they are connected between the second AC input power supply and the second rectification circuit.

下面给出本发明提供的高压变频器的辅助电源电路的优选实施例。A preferred embodiment of the auxiliary power supply circuit of the high-voltage frequency converter provided by the present invention is given below.

实施例1Example 1

如图1所示,第一交流输入电源为通过市电提供的380V电源,第二交流输入电源的电压为高压变频器产生的高压通过辅助绕组提供的380V电源,两个380V电源可以是三相四线制。As shown in Figure 1, the first AC input power supply is a 380V power supply provided by the mains, and the voltage of the second AC input power supply is a 380V power supply provided by a high-voltage inverter through an auxiliary winding. The two 380V power supplies can be three-phase Four-wire system.

对于每一路电源,先经防雷电路再输入到EMC滤波电路进行滤波,滤波后输入到整流电路进行整流后输出交流电。For each power supply, it is input to the EMC filter circuit for filtering through the lightning protection circuit first, and then input to the rectifier circuit for rectification after filtering to output AC power.

整流电路具体为由四个二极管构成的整流电路,如图1中的二极管D1、D2、D3和D4构成第一整流电路,图1中的二极管D5、D6、D7和D8构成第二整流电路。第一整流电路/第二整流电路的作用是将交流电流转换为直流电,对于380V电源,整流后输出的583V直流电。The rectification circuit is specifically a rectification circuit composed of four diodes. Diodes D1, D2, D3 and D4 in FIG. 1 constitute the first rectification circuit, and diodes D5, D6, D7 and D8 in FIG. 1 constitute the second rectification circuit. The function of the first rectification circuit/second rectification circuit is to convert the alternating current into direct current, and for a 380V power supply, the rectified output is 583V direct current.

两个整流电路的母线直接并联,即第一整流电路和第二整流电路的输出端并联连接,之后连接滤波电容元件形成回路。The busbars of the two rectification circuits are directly connected in parallel, that is, the output terminals of the first rectification circuit and the second rectification circuit are connected in parallel, and then the filter capacitor element is connected to form a loop.

本实施例中由于母线电压较高,因此采用第一电容C1和第二电容C2串联,并为了防止两个电容分压不均增加第一均压电阻L1、第二均压电阻L2,第一均压电阻L1与第一电容C1并联连接,第二均压电阻L2和第二电容C2并联连接。In this embodiment, because the bus voltage is relatively high, the first capacitor C1 and the second capacitor C2 are connected in series, and the first voltage equalizing resistor L1 and the second voltage equalizing resistor L2 are added in order to prevent uneven voltage division of the two capacitors. The equalizing resistor L1 is connected in parallel with the first capacitor C1, and the second equalizing resistor L2 is connected in parallel with the second capacitor C2.

本实施例中滤波储能元件的两端分别连接第一电源转换电路和第二电源转换电路,将直流电压转换为方波形式的交流电压,如图1所示,第一电源转换电路包括PWM控制芯片、开关管K1、开关管K2和变压器,第二电源转换电路PWM控制芯片、开关管K3、开关管K4和变压器,开关管K1分别与第一电源转换电路中的PWM控制芯片、滤波储能元件的两端连接,开关管K2分别与第一电源转换电路中的PWM控制芯片、滤波储能元件的两端连接;开关管K3分别与第二电源转换电路中的PWM控制芯片、滤波储能元件的两端连接,开关管K4分别与第一电源转换电路中的PWM控制芯片、滤波储能元件的两端连接.In this embodiment, the two ends of the filter energy storage element are respectively connected to the first power conversion circuit and the second power conversion circuit, and the DC voltage is converted into an AC voltage in the form of a square wave. As shown in Figure 1, the first power conversion circuit includes a PWM The control chip, the switch tube K1, the switch tube K2 and the transformer, the second power conversion circuit PWM control chip, the switch tube K3, the switch tube K4 and the transformer, and the switch tube K1 are respectively connected with the PWM control chip and the filter storage in the first power conversion circuit The two ends of the energy element are connected, the switch tube K2 is respectively connected with the PWM control chip in the first power conversion circuit and the two ends of the filter energy storage element; the switch tube K3 is respectively connected with the PWM control chip and the filter energy storage element in the second power conversion circuit The two ends of the energy storage element are connected, and the switch tube K4 is respectively connected with the PWM control chip in the first power conversion circuit and the two ends of the filter energy storage element.

开关管可以但不限于采用MOS管。The switch tube may be, but not limited to, a MOS tube.

本实施例中第一电源转换电路中的变压器包括一个原边和一个副边,原边的第一输入端经开关管K1与滤波储能元件的一端连接,原边的第二输入端经开关管K2与滤波储能元件的另一端连接。The transformer in the first power conversion circuit in this embodiment includes a primary side and a secondary side, the first input terminal of the primary side is connected to one end of the filter energy storage element through the switch tube K1, and the second input terminal of the primary side is connected to one end of the filter energy storage element through the switch The tube K2 is connected with the other end of the filter energy storage element.

本实施例中第二电源转换电路中的变压器包括一个原边和一个副边,原边的第一输入端经开关管K3与滤波储能元件的一端连接,原边的第二输入端经开关管K4与滤波储能元件的另一端连接。The transformer in the second power conversion circuit in this embodiment includes a primary side and a secondary side, the first input terminal of the primary side is connected to one end of the filter energy storage element through the switch tube K3, and the second input terminal of the primary side is connected to one end of the filter energy storage element through the switch The tube K4 is connected with the other end of the filter energy storage element.

第一电源转换电路中PWM芯片,通过发出PWM脉冲信号控制开关管K1导通或关断,控制开关管K2关断或导通,从而控制变压器将原边输入的电压传递到副边并输出。The PWM chip in the first power conversion circuit controls the switching tube K1 to be turned on or off by sending out a PWM pulse signal, and controls the switching tube K2 to be turned off or on, so as to control the transformer to transfer the voltage input from the primary side to the secondary side and output it.

第二电源转换电路中PWM芯片,通过发出PWM脉冲信号控制开关管K3导通或关断,控制开关管K4关断或导通,从而控制变压器将原边输入的电压传递到副边并输出。The PWM chip in the second power conversion circuit controls the switch tube K3 to be turned on or off by sending out a PWM pulse signal, and controls the switch tube K4 to be turned off or on, so as to control the transformer to transfer the voltage input from the primary side to the secondary side and output it.

如图1所示,在第一电源转换电路中,在开关管K1连接原边的一端,还可以通过二极管d1与滤波储能元件的一端连接,在开关管K2连接原边的一端,还可以通过二极管d2与滤波储能元件的一端连接。在第二电源转换电路中,在开关管K1连接原边的一端,还可以通过二极管d4与滤波储能元件的一端连接,在开关管K4连接原边的一端,还可以通过二极管d5与滤波储能元件的一端连接。二极管d1、d2是钳位二极管,当反向电压较高时工作,将开关管K1、K2的反向电压限制在母线电压下,防止损坏MOS管即方式损耗开关管K1、K2。二极管d4、d5是钳位二极管,当反向电压较高时工作,将开关管K3、K4的反向电压限制在母线电压下,防止损坏MOS管即方式损耗开关管K3、K4。As shown in Figure 1, in the first power conversion circuit, the end of the switch tube K1 connected to the primary side can also be connected to one end of the filter energy storage element through the diode d1, and the end of the switch tube K2 connected to the primary side can also be It is connected to one end of the filter energy storage element through a diode d2. In the second power conversion circuit, the end of the switch tube K1 connected to the primary side can also be connected to one end of the filter energy storage element through the diode d4, and the end of the switch tube K4 connected to the primary side can also be connected to the filter storage element through the diode d5. One end of the energy element is connected. Diodes d1 and d2 are clamping diodes, which work when the reverse voltage is high, and limit the reverse voltage of the switch tubes K1 and K2 to the bus voltage to prevent damage to the MOS tubes, that is, loss of the switch tubes K1 and K2. Diodes d4 and d5 are clamping diodes, which work when the reverse voltage is high, and limit the reverse voltage of the switch tubes K3 and K4 to the bus voltage to prevent damage to the MOS tubes, that is, mode loss switch tubes K3 and K4.

在第一电源转换电路中,变压器的副边可以先连接一个与负载串联连接的二极管d3,再连接一个与负载并联连接的电容元件,在第二电源转换电路中,变压器的副边可以先连接一个与负载串联连接的二极管d6,再连接一个与负载并联连接的电容元件。In the first power conversion circuit, the secondary side of the transformer can be connected to a diode d3 connected in series with the load, and then connected to a capacitive element connected in parallel with the load. In the second power conversion circuit, the secondary side of the transformer can be connected to A diode d6 connected in series with the load, and a capacitive element connected in parallel with the load.

优选地,第一电源转换电路的输出端经一个与负载串联连接的二极管d7与负载连接,第二电源转换电路的输出端经一个与负载串联连接的二极管d8与负载连接。Preferably, the output terminal of the first power conversion circuit is connected to the load through a diode d7 connected in series with the load, and the output terminal of the second power conversion circuit is connected to the load through a diode d8 connected in series with the load.

第一电源转换电路和第二电源转换电路的输出端在接负载之前,均连接一个与负载并联的电容元件C3。Before the output terminals of the first power conversion circuit and the second power conversion circuit are connected to the load, they are both connected to a capacitive element C3 connected in parallel with the load.

输出端即C3两端输出的电压可以是任意电压值,目前没有给定值,C3的作用是滤波、储能。The output terminal, that is, the voltage output at both ends of C3 can be any voltage value, and there is no given value at present, and the function of C3 is filtering and energy storage.

本发明实施例中,市电380Vac与副绕380Vac为两路相互独立的电源,分别经过两个整流电路,整流后的母线直接并联,两路独立的电源并联在整流后的母线上,两路开关电源的输出使用二极管互为备用,双路电源同时对负载供电,在某一路电源出现故障时可实现无扰切换,确保控制电源的稳定。In the embodiment of the present invention, the mains power supply 380Vac and the secondary winding 380Vac are two mutually independent power sources, respectively passing through two rectification circuits, the rectified busbars are directly connected in parallel, and the two independent power supplies are connected in parallel to the rectified busbars. The output of the switching power supply uses diodes as backup for each other, and the dual power supplies supply power to the load at the same time. When a power supply fails, it can realize non-disruptive switching to ensure the stability of the control power supply.

实施例2Example 2

本发明实施例与实施例1的区别在于,变压器中副边的数量为2个,如图2所示,其中K1为变压器原边、K2为变压器副边电路,K3为二极管热冗余输出电路。即在变压器有多个副边时,第一电源转换电路中的一个副边与第二电源转换电路中的一个副边经二极管同时连接负载。对于具有多个副边的电源转换电路,可以实现为多个负载供电。The difference between the embodiment of the present invention and embodiment 1 is that the number of secondary sides in the transformer is 2, as shown in Figure 2, wherein K1 is the primary side of the transformer, K2 is the secondary side circuit of the transformer, and K3 is the diode thermal redundancy output circuit . That is, when the transformer has multiple secondary sides, one secondary side in the first power conversion circuit and one secondary side in the second power conversion circuit are simultaneously connected to the load via diodes. For a power conversion circuit with multiple secondary sides, multiple loads can be powered.

K2的电路数量可以为1、2、3等。The number of circuits of K2 can be 1, 2, 3 and so on.

K2电路之间可以是非隔离多抽头方式,也可以是相互隔离的方式,本实施例采用相互隔离方式。The K2 circuits can be in a non-isolated multi-tap mode, or in a mutual isolation mode, and this embodiment adopts a mutual isolation mode.

母线电容串联数量根据整流桥后的母线电压确定,本实施例也是采用两个电容串联。The number of bus capacitors connected in series is determined according to the bus voltage behind the rectifier bridge. In this embodiment, two capacitors are connected in series.

本实施例中与实施例1工作过程基本相同,只是输出的数量可以是2个,具体供电过程这里不再详述。The working process of this embodiment is basically the same as that of Embodiment 1, except that the number of outputs can be two, and the specific power supply process will not be described in detail here.

实施例3Example 3

如图3所示,本实施例与实施例2的区别在于,第一交流输入电源为通过市电提供的220V电源,第二交流输入电源的电压为高压变频器产生的高压通过辅助绕组提供的220V电源,两个220V电源必须是相位相同电源。滤波储能元件为一个电容元件,且不需要在电容两端并联电阻。As shown in Figure 3, the difference between this embodiment and Embodiment 2 is that the first AC input power supply is a 220V power supply provided by the mains, and the voltage of the second AC input power supply is provided by the high voltage generated by the high voltage inverter through the auxiliary winding. 220V power supply, two 220V power supplies must be the same phase power supply. The filtering energy storage element is a capacitive element, and there is no need to connect resistors in parallel at both ends of the capacitor.

两路电源经过防雷电路和整流电路后母线直接并联,母线上电压为450V,由于母线电压较低可采用450V以下常用电容即可,本直接并联在电流源母线的高频变压器输出经过两个二极管并联后输出给负载。After the two-way power supply passes through the lightning protection circuit and rectifier circuit, the busbars are directly connected in parallel. The voltage on the busbar is 450V. Since the busbar voltage is low, a common capacitor below 450V can be used. The output of the high-frequency transformer directly connected in parallel to the current source busbar passes through two The diodes are connected in parallel and output to the load.

其中K1为高频变压器原边、K2为高频变压器副边电路,K3为二极管热冗余输出电路。Among them, K1 is the primary side of the high-frequency transformer, K2 is the secondary side circuit of the high-frequency transformer, and K3 is the diode thermal redundancy output circuit.

K2的电路数量可以为1、2、3…,本实施例中K2的数量为2个。The number of circuits of K2 can be 1, 2, 3..., and the number of K2 in this embodiment is 2.

优选地,可以在两路电源输出端之间并联模拟检测电路,以实时对开关电源的状态进行检测,两个开关电源输出的故障状态经过与门后提供给高压变频器的主控,如果某个开关某路输出出现故障,检测回路将向主控发出故障信号,提供告警或保护。Preferably, an analog detection circuit can be connected in parallel between the output terminals of the two power supplies to detect the state of the switching power supply in real time, and the fault status of the output of the two switching power supplies is provided to the main control of the high-voltage frequency converter after passing through the AND gate. If a certain output of a switch fails, the detection circuit will send a fault signal to the main control to provide an alarm or protection.

本发明提供的实施例,在系统构成上大幅度的简化。去掉了高低压切换的接触器、用于维持切换时间的电池或电容,节省了电源切换的时间所需要的电气元件。由于采用了整流桥后母线并联电流源方式,极大的提高的系统供电的可靠性。由于采用了热备份的冗余设计,系统可由两路电源并联同时对负载供电,在任意一路电源发生故障或者供电丢失的时候,可以保证在电源切换时没有掉电的情况发生,实现无缝切换。采用这种系统在降低了系统成本的基础上,同时提高了系统的可靠性。The embodiment provided by the present invention greatly simplifies the system configuration. The contactor for high and low voltage switching, the battery or capacitor used to maintain the switching time is removed, and the electrical components required for the power switching time are saved. Due to the adoption of the busbar parallel current source mode behind the rectifier bridge, the reliability of the system power supply is greatly improved. Due to the redundant design of hot backup, the system can use two power supplies in parallel to supply power to the load at the same time. When any one power supply fails or the power supply is lost, it can ensure that there is no power failure during power switchover and realize seamless switchover. . The adoption of this system improves the reliability of the system on the basis of reducing the system cost.

显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention also intends to include these modifications and variations.

Claims (10)

1.一种高压变频器的辅助电源电路,其特征在于,包括第一交流输入电源、第二交流输入电源、第一整流电路、第二整流电路、滤波储能元件、第一电源转换电路和第二电源转换电路,其中:1. An auxiliary power supply circuit for a high-voltage frequency converter, characterized in that it comprises a first AC input power supply, a second AC input power supply, a first rectifier circuit, a second rectifier circuit, a filter energy storage element, a first power conversion circuit and The second power conversion circuit, wherein: 所述第一交流输入电源与所述第一整流电路连接,所述第一交流输入电源输出交流电,经所述第一整流电路整流为直流电并输出;The first AC input power supply is connected to the first rectifier circuit, and the first AC input power supply outputs AC power, which is rectified into DC power by the first rectifier circuit and output; 所述第二交流输入电源与所述第二整流电路连接,所述第二交流输入电源输出交流电,经所述第二整流电路整流为直流电并输出;The second AC input power supply is connected to the second rectifier circuit, and the second AC input power supply outputs AC power, which is rectified into DC power by the second rectifier circuit and output; 所述第一整流电路的输出端与所述第二整流电路的输出端并联连接,且该输出端与所述滤波储能元件连接形成第一回路,由所述滤波储能元件对输出端输出的直流电进行储能和滤波;The output terminal of the first rectification circuit is connected in parallel with the output terminal of the second rectification circuit, and the output terminal is connected with the filter energy storage element to form a first loop, and the output terminal is output by the filter energy storage element direct current for energy storage and filtering; 所述滤波储能元件分别与所述第一电源转换电路连接形成第二回路,与所述第二电源转换电路连接形成第三回路,所述第一电源转换电路和第二电源转换电路用于分别将滤波储能元件两端的直流电转换为交流电压;The filter energy storage element is respectively connected with the first power conversion circuit to form a second loop, and connected with the second power conversion circuit to form a third loop, and the first power conversion circuit and the second power conversion circuit are used for Respectively convert the direct current at both ends of the filter energy storage element into alternating voltage; 所述第一电源转换电路和第二电源转换电路的输出端分别与负载连接,同时对负载供电。The output terminals of the first power conversion circuit and the second power conversion circuit are respectively connected to the load, and supply power to the load at the same time. 2.如权利要求1所述的电路,其特征在于,2. The circuit of claim 1, wherein 所述第一交流输入电源的电压为220V,所述第二交流输入电源的电压为220V,所述第二交流输入电源由高压变频器中整流变压器的辅助绕组提供,且第一交流输入电源和第二交流输入电源的电压相位相同;The voltage of the first AC input power supply is 220V, the voltage of the second AC input power supply is 220V, the second AC input power supply is provided by the auxiliary winding of the rectifier transformer in the high-voltage frequency converter, and the first AC input power supply and The voltage phases of the second AC input power supply are the same; 所述第一交流输入电源为通过市电提供的380V电源,第二交流输入电源的电压为高压变频器产生的高压通过辅助绕组提供的380V电源。The first AC input power supply is a 380V power supply provided by the mains, and the voltage of the second AC input power supply is a 380V power supply provided by a high voltage frequency converter through an auxiliary winding. 3.如权利要求1所述的电路,其特征在于,3. The circuit of claim 1, wherein 所述第一整流电路和/或第二整流电路为整流桥;或者The first rectification circuit and/or the second rectification circuit is a rectification bridge; or 所述第一整流电路和/或第二整流电路为由四个二极管构成的整流电路。The first rectification circuit and/or the second rectification circuit is a rectification circuit composed of four diodes. 4.如权利要求1所述的电路,其特征在于,4. The circuit of claim 1, wherein 所述滤波储能元件为一个电容元件,或为两个串联的电容元件。The filtering energy storage element is a capacitive element, or two capacitive elements connected in series. 5.如权利要求4所述的电路,其特征在于,所述滤波储能元件为两个串联的电容元件时,该电路还包括:5. The circuit according to claim 4, wherein when the filter energy storage element is two capacitor elements connected in series, the circuit further comprises: 并联连接在每个电容元件的两端的均压电阻。A voltage equalizing resistor connected in parallel across each capacitive element. 6.如权利要求1所述的电路,其特征在于,所述第一电源转换电路或第二电源转换电路包括PWM控制芯片、第一开关管、第二开关管和变压器,其中:6. The circuit according to claim 1, wherein the first power conversion circuit or the second power conversion circuit comprises a PWM control chip, a first switch tube, a second switch tube and a transformer, wherein: 所述变压器包括一个原边和至少一个副边,原边的第一输入端经第一开关管与滤波储能元件的一端连接,原边的第二输入端经第二开关管与滤波储能元件的另一端连接;The transformer includes a primary side and at least one secondary side, the first input end of the primary side is connected to one end of the filter energy storage element through the first switch tube, and the second input end of the primary side is connected to the filter energy storage element through the second switch tube The other end of the component is connected; 所述第一开关管分别与所述PWM控制芯片、滤波储能元件的两端连接;The first switching tube is respectively connected to both ends of the PWM control chip and the filter energy storage element; 所述第二开关管分别与所述PWM控制芯片、滤波储能元件的两端连接;The second switching tube is respectively connected to both ends of the PWM control chip and the filtering energy storage element; 所述PWM芯片,通过发出PWM脉冲信号控制第一开关管K1导通或关断,控制第二开关管K2关断或导通;The PWM chip controls the first switch tube K1 to be turned on or off by sending out a PWM pulse signal, and controls the second switch tube K2 to be turned off or turned on; 所述变压器用于将原边输入的电压传递到每个副边并输出。The transformer is used to transfer the voltage input from the primary side to each secondary side and output it. 7.如权利要求6所述的电路,其特征在于,所述变压器包括多个副边,所述多个副边为相互隔离方式,或为非隔离多抽头方式。7 . The circuit according to claim 6 , wherein the transformer comprises multiple secondary sides, and the multiple secondary sides are mutually isolated or non-isolated multi-tap. 8 . 8.如权利要求1所述的电路,其特征在于,所述第一电源转换电路和第二电源转换电路的输出端分别经一个与负载串联连接的二极管与负载连接。8. The circuit according to claim 1, wherein the output ends of the first power conversion circuit and the second power conversion circuit are respectively connected to the load through a diode connected in series with the load. 9.如权利要求1所述的电路,其特征在于,所述第一电源转换电路和第二电源转换电路的输出端均连接一个与负载并联的电容元件。9. The circuit according to claim 1, wherein the output ends of the first power conversion circuit and the second power conversion circuit are both connected to a capacitive element connected in parallel with the load. 10.如权利要求1所述的电路,其特征在于,还包括第一防雷电路和第一EMC滤波电路、第二防雷电路和第二EMC滤波电路,其中:10. The circuit according to claim 1, further comprising a first lightning protection circuit and a first EMC filter circuit, a second lightning protection circuit and a second EMC filter circuit, wherein: 所述第一防雷电路和第一EMC滤波电路串联连接后,连接在第一交流输入电源和第一整流电路之间;After the first lightning protection circuit and the first EMC filter circuit are connected in series, they are connected between the first AC input power supply and the first rectification circuit; 所述第二防雷电路和第二EMC滤波电路串联连接后,连接在第二交流输入电源和第二整流电路之间。After the second lightning protection circuit and the second EMC filter circuit are connected in series, they are connected between the second AC input power supply and the second rectification circuit.
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