CN106466904A - A kind of side formula is fixing to change insert device - Google Patents
A kind of side formula is fixing to change insert device Download PDFInfo
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- CN106466904A CN106466904A CN201510506065.8A CN201510506065A CN106466904A CN 106466904 A CN106466904 A CN 106466904A CN 201510506065 A CN201510506065 A CN 201510506065A CN 106466904 A CN106466904 A CN 106466904A
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- insert
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2673—Moulds with exchangeable mould parts, e.g. cassette moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2673—Moulds with exchangeable mould parts, e.g. cassette moulds
- B29C45/2675—Mounting of exchangeable mould inserts
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
本发明提供一种侧面式固定更换镶件装置,所述侧面式固定更换镶件装置包括镶件(1)以及与所述镶件(1)相配合的固定更换件(2),所述镶件(1)包括镶件主体(3),所述镶件主体(3)设有固定孔(4)和第一斜切面(5),且所述第一斜切面(5)设置在远离型芯卡固端的端面上;所述固定更换件(2)包括与所述固定孔(4)相匹配的固定更换件主体(6),所述固定更换件主体(6)的一端端面设有固定螺丝孔(6),另一端端面设有与所述第一斜切面(5)相匹配的第二斜切面(8)。本发明提供的侧面式固定更换镶件装置的操作过程简单,耗时短、效率高,可以解决现有技术中更换镶件的方式导致生产效率低,产品质量差的问题。
This invention provides a side-mounted fixing and replacing insert device, comprising an insert (1) and a fixing and replacing component (2) that cooperates with the insert (1). The insert (1) includes an insert body (3), which has a fixing hole (4) and a first oblique surface (5), with the first oblique surface (5) located on the end face away from the core locking end. The fixing and replacing component (2) includes a fixing and replacing component body (6) that matches the fixing hole (4). One end face of the fixing and replacing component body (6) has a fixing screw hole (6), and the other end face has a second oblique surface (8) that matches the first oblique surface (5). The side-mounted fixing and replacing insert device provided by this invention has a simple operation process, short operation time, and high efficiency, which can solve the problems of low production efficiency and poor product quality caused by the existing insert replacement method.
Description
技术领域technical field
本发明涉及一种机械领域,尤其涉及一种侧面式固定更换镶件装置。The invention relates to the field of machinery, in particular to a side-type fixed replacement insert device.
背景技术Background technique
随着人们对橡胶、塑料产品需求量的增大,注塑产业也随之快速发展起来。注塑成型指的是一种对工业产品生产造型的方法,具体指将受热融化的材料由高压射入模腔,经冷却固化后得到成形品的方法,注塑成型工艺可通过注射成型机和注塑模具相配合来实现,其产品通常分为橡胶注塑产品和塑料注塑产品两大类。注射成型机(简称注射机或注塑机)是注塑工艺中的重要设备,注塑机利用塑料成型模具将热塑性塑料或热固性塑料制成各种形状的塑料制品。注塑模具指的是一种生产塑胶制品的工具,也是赋予塑胶制品完整结构和精确尺寸的工具。注塑模具由于塑料的品种、性能,塑料制品的形状、结构以及注射机的类型等不同而千变万化,因此,在生产不同类型的塑胶产品时,往往需要更换不同的注塑模具。在注塑模具中的中心部位固定有型芯,型芯是用于模具运作的精密零件,型芯材料选择的好坏直接关系到模具的使用寿命和模具的价格。With the increase of people's demand for rubber and plastic products, the injection molding industry has also developed rapidly. Injection molding refers to a method of producing and modeling industrial products. Specifically, it refers to the method of injecting heated and melted materials into the mold cavity by high pressure, and obtaining molded products after cooling and solidification. The injection molding process can be achieved through injection molding machines and injection molds. Its products are usually divided into two categories: rubber injection molding products and plastic injection molding products. Injection molding machine (referred to as injection machine or injection molding machine) is an important equipment in the injection molding process. The injection molding machine uses plastic molding molds to make thermoplastics or thermosetting plastics into plastic products of various shapes. Injection mold refers to a tool for producing plastic products, and it is also a tool for giving plastic products a complete structure and precise dimensions. Injection molds are ever-changing due to the variety and performance of plastics, the shape and structure of plastic products, and the types of injection machines. Therefore, when producing different types of plastic products, it is often necessary to replace different injection molds. There is a core fixed in the center of the injection mold. The core is a precision part used for the operation of the mold. The choice of core material is directly related to the service life of the mold and the price of the mold.
近些年,为了节约产品的制造成本,塑胶企业通常会采用一种注塑模具生产多种产品的方式加工塑胶产品,其实现方式是更换注塑模具内部的型芯。当待生产的产品为较为相近的系列产品时,常常在模具型芯上镶嵌镶件,通过更换镶件来改变型芯。一般的,镶件的一端卡固在型芯的凹槽内,但是,当注塑机工作时,镶件因冲击、晃动等因素极易出现松动、脱落的现象,因此,需要在镶件上部卡固型芯凹槽的基础上,借助其他方式将镶件牢固的固定在型芯上,以保证镶件卡固的稳定性,进而确保注塑机的正常运行。目前,传统的固定方式为采用螺丝固定安装镶件,当需要改变生产产品时,需从注塑机上拆下注塑模具,取出型芯、拆卸螺丝进而更换镶件;然后将新的镶件重新卡固在型芯上,并通过螺丝将新的镶件固定安装于型芯上,再将更换好镶件的型芯安装入注塑模具内,进一步将注塑模具安装到注塑机内,继续生产下一种类型的待生产产品。In recent years, in order to save the manufacturing cost of products, plastic companies usually use one injection mold to produce multiple products to process plastic products. The way to achieve this is to replace the core inside the injection mold. When the product to be produced is a relatively similar series of products, inserts are often embedded on the mold core, and the core is changed by replacing the insert. Generally, one end of the insert is clamped in the groove of the core. However, when the injection molding machine is working, the insert is prone to loosening and falling off due to factors such as impact and shaking. Therefore, it is necessary to clamp the upper part of the insert. On the basis of fixing the groove of the core, the insert is firmly fixed on the core by other means to ensure the stability of the insert clamping, thereby ensuring the normal operation of the injection molding machine. At present, the traditional fixing method is to use screws to fix and install the inserts. When the production product needs to be changed, the injection mold needs to be removed from the injection molding machine, the core should be taken out, the screws should be removed, and then the inserts should be replaced; then the new inserts should be clamped again Fix it on the core, and fix the new insert on the core with screws, then install the core with the replaced insert into the injection mold, and further install the injection mold into the injection molding machine to continue to produce the next types of products to be produced.
由上述更换镶件的过程可知,现有技术中,固定镶件的方式使得更换镶件的过程耗时较长,一般需要2个小时以上,影响正常生产流程,大大降低生产效率。同时,由于停机的时间较长,影响注塑机连续生产的稳定性,导致更换镶件后出现大量不合格产品,降低产品质量。It can be seen from the above process of replacing inserts that in the prior art, the way of fixing inserts makes the process of replacing inserts take a long time, usually more than 2 hours, which affects the normal production process and greatly reduces production efficiency. At the same time, due to the long shutdown time, the stability of the continuous production of the injection molding machine is affected, resulting in a large number of substandard products after the replacement of inserts, which reduces product quality.
发明内容Contents of the invention
本发明提供一种侧面式固定更换镶件装置,以解决现有技术中更换镶件的方式导致生产效率低,产品质量差的问题。The invention provides a side-type fixed insert replacement device to solve the problems of low production efficiency and poor product quality caused by insert replacement in the prior art.
本发明提供一种侧面式固定更换镶件装置,所述侧面式固定更换镶件装置包括镶件以及与所述镶件相配合的固定更换件,所述镶件包括镶件主体,所述镶件主体设有固定孔和第一斜切面,且所述第一斜切面设置在远离型芯卡固端的端面上;所述固定更换件包括与所述固定孔相匹配的固定更换件主体,所述固定更换件主体的一端端面设有固定螺丝孔,另一端端面设有与所述第一斜切面相匹配的第二斜切面。The invention provides a side-type fixed replacement insert device, the side-type fixed replacement insert device includes an insert and a fixed replacement part matched with the insert, the insert includes an insert main body, the insert The main body of the part is provided with a fixing hole and a first chamfered surface, and the first chamfered surface is arranged on the end face away from the clamping end of the core; the fixed replacement part includes a fixed replacement part main body matching the fixed hole, so One end surface of the main body of the fixed replacement part is provided with a fixing screw hole, and the other end surface is provided with a second beveled surface matching the first beveled surface.
优选的,上述固定孔为横向贯穿所述镶件主体的通孔。Preferably, the above-mentioned fixing hole is a through hole penetrating through the main body of the insert in a transverse direction.
优选的,上述固定孔的内表面为平整平面。Preferably, the inner surface of the above-mentioned fixing hole is a flat plane.
优选的,上述固定孔的内表面为与所述第二斜切面相匹配的第三斜切面,且所述第三斜切面的倾斜方向与所述第一斜切面的倾斜方向相反。Preferably, the inner surface of the fixing hole is a third beveled surface matching the second beveled surface, and the inclination direction of the third beveled surface is opposite to that of the first beveled surface.
优选的,上述第二斜切面的倾斜角度与所述第一斜切面的倾斜角度相一致,且所述倾斜角度均为20-60度。Preferably, the inclination angle of the second beveled surface is consistent with the inclination angle of the first beveled surface, and the inclination angles are both 20-60 degrees.
优选的,上述第二斜切面的倾斜角度与所述第三斜切面的倾斜角度相一致,且所述倾斜角度均为20-60度。Preferably, the inclination angle of the second beveled surface is consistent with the inclination angle of the third beveled surface, and the inclination angles are both 20-60 degrees.
优选的,上述侧面式固定更换镶件装置还包括拉拔器,所述拉拔器与所述固定更换件可拆卸连接。Preferably, the above-mentioned side-type fixed replacement insert device further includes a puller, and the puller is detachably connected to the fixed replacement part.
优选的,上述固定更换件和所述拉拔器的连接方式为螺钉连接,且所述固定更换件上与所述固定螺丝孔相同的一端端面上设置有拉拔螺丝孔,所述拉拔器的前端设置有与所述拉拔螺丝孔对应的拉拔螺丝。Preferably, the connection between the above-mentioned fixed replacement part and the puller is screw connection, and a pulling screw hole is provided on the end surface of the fixed replacement part that is the same as the fixing screw hole, and the puller A pull screw corresponding to the pull screw hole is provided at the front end of the front end.
优选的,上述第二斜切面为楔形面。Preferably, the above-mentioned second beveled surface is a wedge-shaped surface.
本发明的实施例提供的技术方案可以包括以下有益效果:The technical solutions provided by the embodiments of the present invention may include the following beneficial effects:
本发明提供一种侧面式固定更换镶件装置,所述侧面式固定更换镶件装置包括镶件以及与所述镶件相配合的固定更换件,所述镶件包括镶件主体,所述镶件主体设有固定孔和第一斜切面,且所述第一斜切面设置在远离型芯卡固端的端面上;所述固定更换件包括与所述固定孔相匹配的固定更换件主体,所述固定更换件主体的一端端面设有固定螺丝孔,另一端端面设有与所述第一斜切面相匹配的第二斜切面。The invention provides a side-type fixed replacement insert device, the side-type fixed replacement insert device includes an insert and a fixed replacement part matched with the insert, the insert includes an insert main body, the insert The main body of the part is provided with a fixing hole and a first chamfered surface, and the first chamfered surface is arranged on the end face away from the clamping end of the core; the fixed replacement part includes a fixed replacement part main body matching the fixed hole, so One end surface of the main body of the fixed replacement part is provided with a fixing screw hole, and the other end surface is provided with a second beveled surface matching the first beveled surface.
本发明提供的侧面式固定更换镶件装置利用设置在镶件上的固定孔以及第一斜切面与设置在固定更换件上的第二斜切面相互配合来固定更换镶件。具体的,将固定更换件从镶件侧面插入镶件主体上的固定孔,再将固定更换件通过固定螺丝孔固定在注塑模具上,以防止固定更换件出现松动、滑动以及脱落的现象,影响镶件的固定。由于镶件同时受到上部型芯的卡固作用和固定更换件的固定作用两方面的作用力,确保镶件牢固的固定在型芯上。本发明提供的侧面式固定更换镶件装置利用设置于镶件主体上的第一斜切面以及与所述第一斜切面相匹配的固定更换件更换镶件。具体的,由于设置于固定更换件主体端面上的第二斜切面与第一斜切面相匹配,因此,当一种产品生产完毕需要更换镶件时,只需将固定更换件从固定孔中取出,调整好位置后从侧面插入型芯中与镶件接触,固定更换件上的第二斜切面与镶件上的第一斜切面的相互配合,由于镶件受到固定更换件斜向上的作用力,因此,镶件从型芯上方被顶出。将顶出的镶件取出后更换为待生产产品的镶件即可完成镶件的更换。由上述镶件的固定和更换过程可知,本发明提供的侧面式固定更换镶件装置的操作过程简单,耗时短、效率高,利用固定更换件与镶件的配合作用即可完成镶件的固定和更换,不需要拆卸注塑模具,也不需要拆卸型芯,大大节约更换时间,提高生产效率和质量。The side-mounted device for fixing and replacing inserts provided by the present invention utilizes the fixing holes provided on the inserts and the first chamfered surface to cooperate with the second chamfered surface provided on the fixed replacement part to fix and replace the inserts. Specifically, insert the fixed replacement part into the fixing hole on the main body of the insert from the side of the insert, and then fix the fixed replacement part on the injection mold through the fixing screw hole to prevent the fixed replacement part from loosening, sliding and falling off, which will affect the Fixing of inserts. Since the insert is subjected to both the clamping action of the upper core and the fixing action of the fixed replacement part, it is ensured that the insert is firmly fixed on the core. The side-type fixed replacement insert device provided by the present invention utilizes the first beveled surface provided on the main body of the insert and the fixed replacement part matched with the first beveled surface to replace the insert. Specifically, since the second chamfered surface arranged on the end surface of the main body of the fixed replacement part matches the first chamfered surface, when a product needs to be replaced after the production of a product, only the fixed replacement part needs to be taken out from the fixing hole After adjusting the position, insert it into the core from the side to contact the insert, and the second bevel on the fixed replacement part cooperates with the first bevel on the insert, because the insert is subjected to the oblique upward force of the fixed replacement , so the insert is ejected from above the core. The replacement of the insert can be completed by taking out the ejected insert and replacing it with the insert of the product to be produced. From the fixing and replacement process of the above-mentioned inserts, it can be known that the operation process of the side-mounted fixed and replaced insert device provided by the present invention is simple, time-consuming and high-efficiency, and the inserts can be completed by using the cooperation between the fixed replacement parts and the inserts. Fixing and replacement, no need to disassemble the injection mold, and no need to disassemble the core, which greatly saves replacement time and improves production efficiency and quality.
由此可知,本发明提供的侧面式固定更换镶件装置,可以解决现有技术中更换镶件的方式导致生产效率低,产品质量差的问题。It can be seen that the side-mounted fixed insert replacement device provided by the present invention can solve the problems of low production efficiency and poor product quality caused by insert replacement methods in the prior art.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本发明。It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention.
附图说明Description of drawings
图1是本发明实施例提供的第一种侧面式固定更换镶件装置的结构示意图;Fig. 1 is a schematic structural view of the first side-mounted insert replacement device provided by an embodiment of the present invention;
图2是本发明实施例提供的一种侧面式固定更换镶件装置固定镶件的示意图;Fig. 2 is a schematic diagram of a side-mounted insert replacement device for fixed inserts provided by an embodiment of the present invention;
图3是本发明实施例提供的一种侧面式固定更换镶件装置更换镶件的示意图;Fig. 3 is a schematic diagram of insert replacement provided by a side-mounted fixed insert replacement device provided by an embodiment of the present invention;
图4是本发明实施例提供的第一种镶件结构示意图;Fig. 4 is a schematic diagram of the structure of the first insert provided by the embodiment of the present invention;
图5是本发明实施例提供的第二种镶件结构示意图;Fig. 5 is a schematic diagram of the structure of the second insert provided by the embodiment of the present invention;
图6是本发明实施例提供的第三种镶件结构示意图;Fig. 6 is a schematic diagram of the structure of the third insert provided by the embodiment of the present invention;
图7是本发明实施例提供的第四种镶件结构示意图;Fig. 7 is a schematic diagram of the structure of the fourth insert provided by the embodiment of the present invention;
图8是本发明实施例提供的第二种侧面式固定更换镶件装置固定镶件的示意图;Fig. 8 is a schematic diagram of the second type of side-mounted fixed replacement insert device fixed insert provided by the embodiment of the present invention;
图9是本发明实施例提供的第一种固定更换件的结构示意图;Fig. 9 is a schematic structural view of the first fixed replacement part provided by the embodiment of the present invention;
图10是本发明实施例提供的第二种固定更换件的结构示意图;Fig. 10 is a schematic structural diagram of a second fixed replacement part provided by an embodiment of the present invention;
图11是本发明实施例提供的第二种侧面式固定更换镶件装置的结构示意图;Fig. 11 is a schematic structural view of a second side-mounted insert replacement device provided by an embodiment of the present invention;
图12是本发明实施例提供的第三种固定更换件的结构示意图;Fig. 12 is a schematic structural diagram of a third fixed replacement part provided by an embodiment of the present invention;
图13是本发明实施例提供的拉拔器的结构示意图;Fig. 13 is a schematic structural diagram of a puller provided by an embodiment of the present invention;
符号表示:Symbol means:
1-镶件,2-固定更换件,3-镶件主体,4-固定孔,5-第一斜切面,6-固定更换件主体,7-固定螺丝孔,8-第二斜切面,9-第三斜切面,10-拉拔器,11-拉拔螺丝孔,12-拉拔螺丝。1-insert, 2-fixed replacement part, 3-insert body, 4-fixed hole, 5-first chamfered surface, 6-fixed replacement body, 7-fixed screw hole, 8-second chamfered surface, 9 -The third beveled surface, 10-puller, 11-pull screw hole, 12-pull screw.
具体实施方式detailed description
这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本发明相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本发明的一些方面相一致的装置的例子。Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, the same numerals in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the following exemplary examples do not represent all implementations consistent with the present invention. Rather, they are merely examples of means consistent with aspects of the invention as recited in the appended claims.
本说明书中的各个实施例均采用递进的方式描述,各个实施例之间相同相似的部分互相参见即可,每个实施例重点说明的都是与其它实施例的不同之处。Each embodiment in this specification is described in a progressive manner, the same and similar parts of each embodiment can be referred to each other, and each embodiment focuses on the differences from other embodiments.
请参照图1,所示为本发明实施例提供的第一种侧面式固定更换镶件装置的结构示意图。Please refer to FIG. 1 , which is a schematic structural view of the first side-mounted insert replacement device provided by an embodiment of the present invention.
如图1所示,本发明提供一种侧面式固定更换镶件装置,所述侧面式固定更换镶件装置包括镶件1以及与所述镶件1相配合的固定更换件2,所述镶件1包括镶件主体3,所述镶件主体3设有固定孔4和第一斜切面5,且所述第一斜切面5设置在远离型芯卡固端的端面上;所述固定更换件2包括与所述固定孔4相匹配的固定更换件主体6,所述固定更换件主体6的一端端面设有固定螺丝孔7,另一端端面设有与所述第一斜切面5相匹配的第二斜切面8。As shown in Figure 1, the present invention provides a side-type fixed replacement insert device, the side fixed replacement insert device includes an insert 1 and a fixed replacement part 2 matched with the insert 1, the insert The piece 1 includes an insert body 3, the insert body 3 is provided with a fixing hole 4 and a first chamfered surface 5, and the first chamfered surface 5 is arranged on the end surface away from the clamping end of the core; the fixed replacement part 2 includes a fixed replacement body 6 matching the fixing hole 4, one end surface of the fixed replacement body 6 is provided with a fixing screw hole 7, and the other end surface is provided with a matching first chamfered surface 5 Second bevel 8.
请参照图2,所示为本发明实施例提供的一种侧面式固定更换镶件装置固定镶件的示意图。Please refer to FIG. 2 , which is a schematic diagram of a side-mounted insert replacement device for fixing inserts provided by an embodiment of the present invention.
由图2可知,本发明提供的侧面式固定更换镶件装置利用设置在镶件1上的固定孔4与设置在固定更换件2上的第二斜切面8相互配合来固定镶件1。具体的固定镶件过程为:将固定更换件2从镶件1的侧面插入设置于镶件主体3上的固定孔4中,固定更换件2上的第二斜切面8与固定孔4结合紧密后,将固定更换件2通过固定螺丝孔7固定在注塑模具上,以防止固定更换件2出现松动、滑动以及脱落的现象,影响镶件1的固定。由于镶件1同时受到上部型芯的卡固作用和固定更换件2的固定作用两方面的作用力,因此,确保镶件1牢固的固定在型芯上。As can be seen from FIG. 2 , the side-mounted insert replacement device provided by the present invention utilizes the fixing hole 4 provided on the insert 1 to cooperate with the second chamfered surface 8 provided on the fixed replacement part 2 to fix the insert 1 . The specific process of fixing the insert is: insert the fixed replacement part 2 from the side of the insert 1 into the fixing hole 4 provided on the main body 3 of the insert, and the second chamfered surface 8 on the fixed replacement part 2 is closely combined with the fixing hole 4 Finally, the fixed replacement part 2 is fixed on the injection mold through the fixing screw hole 7, so as to prevent the fixed replacement part 2 from loosening, sliding and falling off, which will affect the fixing of the insert 1. Since the insert 1 is simultaneously subjected to two forces: the clamping action of the upper core and the fixing action of the fixed replacement part 2 , it is ensured that the insert 1 is firmly fixed on the core.
请参照图3,所示为本发明实施例提供的一种侧面式固定更换镶件装置更换镶件的示意图。Please refer to FIG. 3 , which is a schematic diagram of insert replacement of a side-mounted fixed insert replacement device provided by an embodiment of the present invention.
由图3可知,本发明提供的侧面式固定更换镶件装置利用设置在镶件1上的第一斜切面5与设置在固定更换件2上的第二斜切面8相互配合来更换镶件1。具体的更换镶件过程为:当一种产品生产完毕需要更换镶件1时,将固定更换件2从固定孔4中取出,翻转180°后,将固定更换件2再次从侧面插入型芯中,此时,第二斜切面8与第一斜切面5接触并且相互配合,由于镶件1受到固定更换件2斜向上的作用力,因此,镶件从型芯上方被顶出。将顶出的镶件1取出后更换为待生产产品的镶件即可完成镶件的更换操作。It can be seen from Fig. 3 that the side-type fixed replacement insert device provided by the present invention uses the first beveled surface 5 provided on the insert 1 to cooperate with the second beveled surface 8 provided on the fixed replacement part 2 to replace the insert 1 . The specific insert replacement process is as follows: when a product needs to be replaced after the production of a product, take out the fixed replacement part 2 from the fixed hole 4, turn it over 180°, insert the fixed replacement part 2 into the core again from the side , at this time, the second chamfered surface 8 is in contact with the first chamfered surface 5 and cooperates with each other. Since the insert 1 is subjected to an oblique upward force from the fixed replacement part 2, the insert is pushed out from above the core. The replacement operation of the insert can be completed by taking out the ejected insert 1 and replacing it with the insert of the product to be produced.
由以上所示的镶件1的固定更换过程可知,本发明提供的侧面式固定更换镶件装置的操作过程简单,耗时短、效率高,利用固定更换件2与镶件1的配合作用即可完成镶件1的固定和更换,不需要拆卸注塑模具,也不需要拆卸型芯,大大节约更换时间,提高生产效率和质量。It can be seen from the fixed replacement process of the insert 1 shown above that the operation process of the side-type fixed replacement insert device provided by the present invention is simple, time-consuming, and high in efficiency. The fixing and replacement of the insert 1 can be completed without dismantling the injection mold or the core, which greatly saves replacement time and improves production efficiency and quality.
请参照图4,所示为本发明实施例提供的第一种镶件结构示意图。Please refer to FIG. 4 , which is a schematic diagram of the structure of the first insert provided by the embodiment of the present invention.
由图4可知,固定孔4为横向贯穿镶件主体3的通孔。当固定更换件2从侧面插入镶件1时,固定更换件2上的第二斜切面8可以贯穿固定孔4,甚至可以将第二斜切面8的前端伸出固定孔4,从而达到更好的固定效果。当然,固定孔4也可以为不贯穿镶件主体3的固定孔,请参照图5,所示为本发明实施例提供的第二种镶件结构示意图。由图5可知,固定孔4不贯穿镶件主体3,当镶件1需要固定时,将固定更换件2插入固定孔4内部即可。It can be seen from FIG. 4 that the fixing hole 4 is a through hole penetrating through the main body 3 of the insert in the transverse direction. When the fixed replacement part 2 is inserted into the insert 1 from the side, the second beveled surface 8 on the fixed replacement part 2 can pass through the fixing hole 4, and even the front end of the second beveled surface 8 can extend out of the fixed hole 4, so as to achieve better the fixed effect. Of course, the fixing hole 4 can also be a fixing hole that does not penetrate the main body 3 of the insert. Please refer to FIG. 5 , which is a schematic diagram of the structure of the second insert provided by the embodiment of the present invention. It can be seen from FIG. 5 that the fixing hole 4 does not penetrate the main body 3 of the insert. When the insert 1 needs to be fixed, the fixing replacement part 2 can be inserted into the fixing hole 4 .
本实施例提供的固定孔4的内表面可以为平整平面,也可以为螺纹面或者其他形式的内表面。其中,平整平面可以为水平面,也可以为斜切面。请参考图4和图5,由图4和图5可知,固定孔4的内表面为与第二斜切面8相匹配的第三斜切面9,且第三斜切面9的倾斜方向与第一斜切面5的倾斜方向相反。当需要更换镶件1时,将固定更换件2从固定孔4中取出,翻转180°后,将固定更换件2再次从侧面插入型芯中,此时,固定更换件2上的第二斜切面8与第一斜切面5接触并且相互配合,将镶件从型芯上方顶出。本实施例中,固定孔4的上表面与镶件1最下端端面的距离应大于或者等于固定更换件2的宽度,以便固定更换件2可以顺利更换镶件1。The inner surface of the fixing hole 4 provided in this embodiment may be a flat plane, or may be a threaded surface or an inner surface of other forms. Wherein, the flat plane may be a horizontal plane or an inclined plane. Please refer to Fig. 4 and Fig. 5, as can be seen from Fig. 4 and Fig. 5, the inner surface of the fixing hole 4 is a third chamfered surface 9 matched with the second chamfered surface 8, and the inclination direction of the third chamfered surface 9 is the same as that of the first chamfered surface 9. The direction of inclination of the chamfered surface 5 is opposite. When the insert 1 needs to be replaced, the fixed replacement part 2 is taken out from the fixing hole 4, and after turning over 180°, the fixed replacement part 2 is inserted into the core from the side again. The cutting surface 8 is in contact with the first chamfering surface 5 and cooperates with each other to push the insert out from above the core. In this embodiment, the distance between the upper surface of the fixing hole 4 and the lowermost end surface of the insert 1 should be greater than or equal to the width of the fixed replacement part 2, so that the fixed replacement part 2 can replace the insert 1 smoothly.
请参照图6,所示为本发明实施例提供的第三种镶件结构示意图。Please refer to FIG. 6 , which is a schematic structural diagram of a third insert provided by an embodiment of the present invention.
由图6可知,第三斜切面9的倾斜方向与第一斜切面5的倾斜方向相同。本实施例中,固定孔4的上表面与镶件1最下端端面的距离应大于固定更换件2的宽度,在镶件1需要固定时,固定更换件2需通过固定螺丝孔7的固定,以防止固定更换件2摇晃、脱落,从而保证镶件1可以牢固的固定在型芯上。由于本实施例中第三斜切面9的倾斜方向与第一斜切面5的倾斜方向相同,因此,在更换镶件1时不需要将固定更换件2翻转180°,直接利用第二斜切面8将镶件1顶出。It can be seen from FIG. 6 that the inclination direction of the third beveled surface 9 is the same as the inclination direction of the first beveled surface 5 . In this embodiment, the distance between the upper surface of the fixing hole 4 and the lowermost end surface of the insert 1 should be greater than the width of the fixed replacement part 2. When the insert 1 needs to be fixed, the fixed replacement part 2 needs to be fixed through the fixing screw hole 7. To prevent the fixed replacement part 2 from shaking and falling off, so as to ensure that the insert 1 can be firmly fixed on the core. Since the inclination direction of the third beveled surface 9 in this embodiment is the same as the inclination direction of the first beveled surface 5, it is not necessary to turn the fixed replacement part 2 over 180° when replacing the insert 1, and directly use the second beveled surface 8 Push insert 1 out.
请参照图7和图8,所示分别为本发明实施例提供的第四种镶件结构示意图和本发明实施例提供的第二种侧面式固定更换镶件装置固定镶件的示意图。Please refer to FIG. 7 and FIG. 8 , which are respectively a schematic diagram of the structure of the fourth type of insert provided by the embodiment of the present invention and a schematic diagram of the fixed insert of the second type of side-type fixed replacement insert device provided by the embodiment of the present invention.
由图7和图8可知,固定孔4的内表面为平整平面且为水平面,当需要固定镶件1时,将固定更换件2从侧面插入镶件1的固定孔4内。本实施例中,固定孔4的高度应稍大于固定更换件2的高度,以保证固定更换件2可以顺利的插入固定孔4内,并牢固固定镶件1。固定孔4的上表面与镶件最下端端面的距离应大于固定更换件2的宽度,因此,固定更换件2需通过固定螺丝孔7固定,以防止固定更换件2摇晃、脱落。镶件1的更换过程与上实施例类似,这里不再赘述。需要说明的是,在固定镶件1的过程中,由于第二斜切面8可以伸出固定孔4,因此,第二斜切面8的倾斜方向并不限于图8所示的倾斜方向,也就是说,在镶件1需要固定时,可以将固定更换件2按照第二斜切面8的倾斜方向与第一斜切面5的倾斜方向相同的方向插入镶件1,也可以将固定更换件2按照第二斜切面8的倾斜方向与第一斜切面5的倾斜方向相反的方向插入镶件1。当第二斜切面8的倾斜方向与第一斜切面5的倾斜方向相同时,更换镶件1则不需要翻转180°,直接利用第二斜切面8将镶件1顶出。It can be seen from Fig. 7 and Fig. 8 that the inner surface of the fixing hole 4 is flat and horizontal. When the insert 1 needs to be fixed, the fixing replacement part 2 is inserted into the fixing hole 4 of the insert 1 from the side. In this embodiment, the height of the fixing hole 4 should be slightly greater than that of the fixing replacement part 2, so as to ensure that the fixing replacement part 2 can be smoothly inserted into the fixing hole 4 and the insert 1 can be firmly fixed. The distance between the upper surface of the fixing hole 4 and the lowermost end face of the insert should be greater than the width of the fixed replacement part 2. Therefore, the fixed replacement part 2 needs to be fixed through the fixing screw hole 7 to prevent the fixed replacement part 2 from shaking and falling off. The replacement process of the insert 1 is similar to that of the above embodiment, and will not be repeated here. It should be noted that, in the process of fixing the insert 1, since the second beveled surface 8 can protrude from the fixing hole 4, the inclination direction of the second beveled surface 8 is not limited to the inclination direction shown in FIG. 8 , that is, That is to say, when the insert 1 needs to be fixed, the fixed replacement part 2 can be inserted into the insert 1 in the same direction as the inclination direction of the second beveled surface 8 and the inclination direction of the first beveled surface 5, or the fixed replacement part 2 can be inserted according to The inclination direction of the second beveled surface 8 is inserted into the insert 1 in a direction opposite to the inclination direction of the first beveled surface 5 . When the inclination direction of the second beveled surface 8 is the same as the inclination direction of the first beveled surface 5, the insert 1 does not need to be turned over 180° for replacement, and the second beveled surface 8 is directly used to push the insert 1 out.
本实施例中,第二斜切面8的倾斜角度与所述第一斜切面5的倾斜角度相一致,且均为20-60度。优选的,第二斜切面8和第一斜切面5的倾斜角度均为30度。第三斜切面9的倾斜角度可以与第二斜切面8相同,也可以不相同,只要保证第二斜切面8可以顺利插入固定孔4中即可。In this embodiment, the inclination angle of the second beveled surface 8 is consistent with the inclination angle of the first beveled surface 5, and both are 20-60 degrees. Preferably, the inclination angles of the second beveled surface 8 and the first beveled surface 5 are both 30 degrees. The inclination angle of the third beveled surface 9 can be the same as that of the second beveled surface 8 or not, as long as the second beveled surface 8 can be smoothly inserted into the fixing hole 4 .
第二斜切面8的倾斜角度与第三斜切面9的倾斜角度相一致,且均为20-60度。优选的,第二斜切面8和第三斜切面9的倾斜角度均为30度。第一斜切面5的倾斜角度可以与第二斜切面8相同,也可以不相同,只要保证第二斜切面8可以顺利的将镶件1顶出中即可。The inclination angle of the second beveled surface 8 is consistent with the inclination angle of the third beveled surface 9, and both are 20-60 degrees. Preferably, the inclination angles of the second beveled surface 8 and the third beveled surface 9 are both 30 degrees. The inclination angle of the first beveled surface 5 can be the same as that of the second beveled surface 8 or not, as long as the second beveled surface 8 can smoothly push out the insert 1 .
优选的,第一斜切面5、第二斜切面8和第三斜切面9的倾斜角度均相同,且第一斜切面5、第二斜切面8和第三斜切面9的倾斜角度均为20-60度。当第一斜切面5、第二斜切面8和第三斜切面9的倾斜角度均相同时,使得镶件1的固定和更换更为顺利,作用于固定更换件2的推力较小即可完成镶件1的固定和更换。更为优选的,第一斜切面5、第二斜切面8和第三斜切面9的倾斜角度均为30度。Preferably, the inclination angles of the first beveled surface 5, the second beveled surface 8 and the third beveled surface 9 are all the same, and the inclination angles of the first beveled surface 5, the second beveled surface 8 and the third beveled surface 9 are all 20 -60 degrees. When the inclination angles of the first beveled surface 5, the second beveled surface 8, and the third beveled surface 9 are all the same, the fixation and replacement of the insert 1 is smoother, and the thrust acting on the fixed replacement part 2 is relatively small. Fixing and replacement of insert 1. More preferably, the inclination angles of the first beveled surface 5 , the second beveled surface 8 and the third beveled surface 9 are all 30 degrees.
请参照图9和图10,所示分别为本发明实施例提供的第一种固定更换件的结构示意图和本发明实施例提供的第二种固定更换件的结构示意图。由图9所示,固定更换件2的前端面与上端面相接,即第二斜切面8为与固定更换件2上端面相接的倾斜面。由图10所示,第二斜切面8为楔形面。当固定孔4的内表面为具有第三斜切面9的倾斜面时,楔形面有利于第二斜切面8与固定孔4相互配合,确保固定更换件2可以更加牢固的固定镶件1。Please refer to FIG. 9 and FIG. 10 , which are respectively a schematic structural view of a first type of fixed replacement part provided by an embodiment of the present invention and a structural schematic diagram of a second type of fixed replacement part provided by an embodiment of the present invention. As shown in FIG. 9 , the front end surface of the fixed replacement part 2 is in contact with the upper end surface, that is, the second beveled surface 8 is an inclined surface connected with the upper end surface of the fixed replacement part 2 . As shown in FIG. 10 , the second chamfered surface 8 is a wedge-shaped surface. When the inner surface of the fixing hole 4 is an inclined surface with the third beveled surface 9 , the wedge-shaped surface is conducive to the cooperation between the second beveled surface 8 and the fixing hole 4 to ensure that the fixed replacement part 2 can fix the insert 1 more firmly.
请参照图11,所示为本发明实施例提供的第二种侧面式固定更换镶件装置的结构示意图。Please refer to FIG. 11 , which is a schematic structural diagram of a second side-mounted insert replacement device provided by an embodiment of the present invention.
由图11可知,本实施例中提供的侧面式固定更换镶件装置还包括拉拔器10,所述拉拔器10与所述固定更换件2可拆卸连接。当需要更换镶件1时,利用拉拔器10的拉拔作用力将固定更换件2从固定孔4内取出,再进行更换操作。本实施例中,固定更换件2和拉拔器10的连接方式为螺钉连接,当然,也可以为卡固连接等其他可以实现连接的方式。As can be seen from FIG. 11 , the side-mounted fixed replacement insert device provided in this embodiment further includes a puller 10 that is detachably connected to the fixed replacement part 2 . When the insert 1 needs to be replaced, the fixed replacement part 2 is taken out from the fixed hole 4 by the pulling force of the puller 10, and then the replacement operation is performed. In this embodiment, the connection between the fixed replacement part 2 and the puller 10 is a screw connection, of course, other possible connection methods such as clamp connection can also be used.
具体的,请参照图12和图13,所示分别为本发明实施例提供的第三种固定更换件的结构示意图和本发明实施例提供的拉拔器的结构示意图。由图12和图13可知,固定更换件2上与固定螺丝孔7相同的一端端面上设置有拉拔螺丝孔11,拉拔器10的前端设置有与所述拉拔螺丝孔11相对应的拉拔螺丝12。当需要更换镶件1时,利用拉拔器10将固定更换件2从固定孔4内取出,具体的,将设置于拉拔器10前端的拉拔螺丝12拧入固定更换件2上的拉拔螺丝孔11中,从而实现拉拔器10与固定更换件2的可拆卸连接。当固定好拉拔器10后,对拉拔器10施加向外的作用力,从而将与拉拔器10相连接的固定更换件2拔出。需要说明的是,所述向外的作用力为与拉拔螺丝12拧入拉拔螺丝孔11的方向相反方向的作用力。Specifically, please refer to FIG. 12 and FIG. 13 , which are respectively a schematic structural view of a third type of fixed replacement provided by an embodiment of the present invention and a schematic structural view of a puller provided by an embodiment of the present invention. It can be seen from Fig. 12 and Fig. 13 that a pulling screw hole 11 is provided on the end face of the fixing replacement part 2 that is the same as the fixing screw hole 7, and the front end of the puller 10 is provided with a corresponding to the pulling screw hole 11. Pull out screw 12. When the insert 1 needs to be replaced, the fixed replacement part 2 is taken out from the fixed hole 4 by using the puller 10. Specifically, the pull screw 12 arranged at the front end of the puller 10 is screwed into the pull screw 12 on the fixed replacement part 2. Pull out the screw hole 11, so as to realize the detachable connection between the puller 10 and the fixed replacement part 2. After the puller 10 is fixed, an outward force is applied to the puller 10 to pull out the fixed replacement part 2 connected to the puller 10 . It should be noted that the outward acting force is an acting force in a direction opposite to the direction in which the pulling screw 12 is screwed into the pulling screw hole 11 .
需要说明的是,本发明提供的侧面式固定更换镶件装置的结构不限于实施例中提供的结构,本实施例中提供的不同结构的镶件1、固定更换件2以及拉拔器10之间相互组合构成的侧面式固定更换镶件装置均落在本发明的保护范围内。It should be noted that the structure of the side-mounted fixed replacement insert device provided by the present invention is not limited to the structure provided in the embodiment. The side-type fixed replacement insert devices formed by combining with each other all fall within the protection scope of the present invention.
以上所述的本发明实施方式,并不构成对本发明保护范围的限定。任何在本发明的精神和原则之内所作的修改、等同替换和改进等,均应包含在本发明的保护范围之内。The embodiments of the present invention described above are not intended to limit the protection scope of the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
需要说明的是,在本文中,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relative terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply these No such actual relationship or order exists between entities or operations. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
以上所述仅是本发明的具体实施方式,使本领域技术人员能够理解或实现本发明。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above descriptions are only specific embodiments of the present invention, so that those skilled in the art can understand or implement the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (9)
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| CN201510506065.8A CN106466904A (en) | 2015-08-17 | 2015-08-17 | A kind of side formula is fixing to change insert device |
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| CN201510506065.8A CN106466904A (en) | 2015-08-17 | 2015-08-17 | A kind of side formula is fixing to change insert device |
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| CN108115887A (en) * | 2017-11-24 | 2018-06-05 | 台州市黄岩炜大塑料机械有限公司 | The more money pipe fitting mold core quick-change mechanisms of one mould |
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| CN113878794A (en) * | 2021-09-25 | 2022-01-04 | 深圳市普瑞科斯电子有限公司 | Injection mold with replaceable insert and use method |
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Application publication date: 20170301 |