CN106424160A - Rolled steel production line capable of meeting after-rolling cooling control requirements of multiple alloy steel bars - Google Patents
Rolled steel production line capable of meeting after-rolling cooling control requirements of multiple alloy steel bars Download PDFInfo
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- CN106424160A CN106424160A CN201611019987.7A CN201611019987A CN106424160A CN 106424160 A CN106424160 A CN 106424160A CN 201611019987 A CN201611019987 A CN 201611019987A CN 106424160 A CN106424160 A CN 106424160A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/74—Temperature control, e.g. by cooling or heating the rolls or the product
- B21B37/76—Cooling control on the run-out table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0203—Cooling
- B21B45/0209—Cooling devices, e.g. using gaseous coolants
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Abstract
本发明提供了一种可实现多种合金钢棒材轧后控冷要求的轧钢生产线,包括依次连接的轧机(1)、倍尺飞剪(3)、热床(4)、冷床(5)、第一锯(6)和第二锯(7),轧件(12)在热床(4)上的降温幅度小于轧件(12)在冷床(5)上的降温幅度,热床(4)含有输入辊道(41)、横移小车(44)和输出辊道(47),热床(4)的输入辊道(41)位于倍尺飞剪(3)和冷床(5)的输入辊道之间,热床(4)的输出辊道(47)位于第一锯(6)和第二锯(7)之间。该可实现多种合金钢棒材轧后控冷要求的轧钢生产线既可以满足高温缓冷材对较高收集温度的要求,又兼顾了低温缓冷材和常规冷却材的高产量要求。
The invention provides a steel rolling production line capable of realizing the controlled cooling requirements of various alloy steel bars after rolling, comprising a rolling mill (1), double-length flying shears (3), a hot bed (4), and a cooling bed (5) connected in sequence ), the first saw (6) and the second saw (7), the cooling range of the rolled piece (12) on the hot bed (4) is less than the cooling range of the rolled piece (12) on the cooling bed (5), and the hot bed (4) Contain input roller table (41), traversing trolley (44) and output roller table (47), the input roller table (41) of heating bed (4) is located in double ruler flying shear (3) and cooling bed (5) ), the output roller table (47) of the heated bed (4) is located between the first saw (6) and the second saw (7). The steel rolling production line that can realize the controlled cooling requirements after rolling of various alloy steel bars can not only meet the requirements of high temperature slow cooling materials for higher collection temperature, but also take into account the high output requirements of low temperature slow cooling materials and conventional cooling materials.
Description
技术领域technical field
本发明涉及轧钢设备领域,具体的是一种可实现多种合金钢棒材轧后控冷要求的轧钢生产线。The invention relates to the field of steel rolling equipment, in particular to a steel rolling production line capable of realizing the requirements of controlled cooling after rolling of various alloy steel bars.
背景技术Background technique
不同的合金钢长材对轧后控冷的工艺制度要求是截然不同的,比如轴承钢、弹簧钢轧后要求先快速冷却再低温缓冷,而齿轮钢轧后要求快速收集实现高温缓慢冷却,因此生产不同的合金钢种应该有不同的处理手段。但是目前的长材轧钢车间在轧后区域布置上比较单一,很难满足各类钢种的生产工艺要求,主要缺点如下:Different alloy steel long products have completely different requirements on the controlled cooling process after rolling. For example, bearing steel and spring steel require rapid cooling and then slow cooling at low temperature after rolling, while gear steel requires rapid collection to achieve high temperature and slow cooling after rolling. Therefore, different processing methods should be used to produce different alloy steel grades. However, the layout of the post-rolling area of the current long steel rolling workshop is relatively simple, and it is difficult to meet the production process requirements of various steel types. The main shortcomings are as follows:
1、现有的轧钢生产线,在轧后区域布置有水冷箱2、冷床5、定尺锯(含有第一锯6、第二锯7、第三锯8和第四锯9)、收集台等装置(如图1所示),高温缓冷材和低温缓冷材均采用相同的工艺路线,但是工艺布置和设备结构设计上主要是考虑满足能冷却至低温的要求,难以兼顾高温缓冷温度的要求。1. The existing steel rolling production line is equipped with a water cooling box 2, a cooling bed 5, a cut-to-length saw (including the first saw 6, the second saw 7, the third saw 8 and the fourth saw 9), and a collection table in the post-rolling area and other devices (as shown in Figure 1), the high-temperature slow-cooling material and the low-temperature slow-cooling material both adopt the same process route, but the process layout and equipment structure design are mainly considered to meet the requirements of cooling to low temperature, and it is difficult to take into account the high-temperature slow cooling temperature requirements.
2、有的生产线在冷床内增加了可快速横移的链条装置,但是导致冷床结构复杂,故障率高,而且维护困难,最终实际使用率不高。2. Some production lines add a chain device that can move quickly across the cooling bed, but this leads to complex structure of the cooling bed, high failure rate, and difficult maintenance, and the final actual utilization rate is not high.
3、为了达到较高的小时产量,冷床后设有4台定尺锯锯切定尺,但是锯区布置太长,增加了钢材通过时间,无法满足高温缓冷材对收集温度的要求。3. In order to achieve a higher hourly output, there are 4 fixed-length saws behind the cooling bed to cut to fixed lengths. However, the arrangement of the sawing area is too long, which increases the passing time of steel materials and cannot meet the requirements of high-temperature slow-cooled materials for collection temperature.
发明内容Contents of the invention
为了满足不同钢种轧后不同控冷工艺的要求,本发明提供了一种可实现多种合金钢棒材轧后控冷要求的轧钢生产线,该可实现多种合金钢棒材轧后控冷要求的轧钢生产线既可以满足高温缓冷材对较高收集温度的要求,又兼顾了低温缓冷材和常规冷却材的高产量要求。In order to meet the requirements of different controlled cooling processes after rolling of different steel types, the invention provides a steel rolling production line that can realize the controlled cooling requirements of various alloy steel bars after rolling, which can realize the controlled cooling of various alloy steel bars The required steel rolling production line can not only meet the requirements of higher collection temperature for high-temperature slow-cooled materials, but also take into account the high output requirements of low-temperature slow-cooled materials and conventional cooling materials.
本发明解决其技术问题所采用的技术方案是:一种可实现多种合金钢棒材轧后控冷要求的轧钢生产线,包括依次连接的轧机、倍尺飞剪、冷床、第一锯和第二锯,该可实现多种合金钢棒材轧后控冷要求的轧钢生产线还包括用于轧件移动和冷却的热床,轧件在热床上的降温幅度小于轧件在冷床上的降温幅度,热床含有输入辊道、横移小车和输出辊道,热床的输入辊道位于倍尺飞剪和冷床的输入辊道之间,热床的输出辊道位于第一锯和第二锯之间。The technical solution adopted by the present invention to solve the technical problem is: a steel rolling production line that can realize the cooling control requirements after rolling of various alloy steel bars, including successively connected rolling mills, double-foot flying shears, cooling beds, first saws and The second saw, the steel rolling production line that can realize the controlled cooling requirements of various alloy steel bars after rolling also includes a hot bed for moving and cooling the rolled piece, the temperature drop of the rolled piece on the hot bed is smaller than that of the rolled piece on the cold bed The heating bed contains input roller table, traversing trolley and output roller table. The input roller table of the heating bed is located between the double-foot flying shear and the input roller table of the cooling bed. The output roller table of the heating bed is located between the first saw and the second saw. Between two saws.
该可实现多种合金钢棒材轧后控冷要求的轧钢生产线还包括水冷箱,水冷箱位于轧机和倍尺飞剪之间,该可实现多种合金钢棒材轧后控冷要求的轧钢生产线还包括依次设置在第二锯后的第三锯、第四锯、第一收集台和第二收集台,轧件在第一收集台上的降温幅度小于轧件在第二收集台上的降温幅度。The steel rolling production line that can realize the controlled cooling requirements of various alloy steel bars after rolling also includes a water cooling box, which is located between the rolling mill and the double-size flying shear, and can realize the controlled cooling requirements of various alloy steel bars after rolling. The production line also includes a third saw, a fourth saw, a first collection table and a second collection table arranged in sequence after the second saw, and the cooling range of the rolled piece on the first collection table is smaller than that of the rolled piece on the second collection table. Cooling rate.
热床还含有能够将输入辊道上的轧件收集的摆动接料机构,摆动接料机构位于输入辊道和横移小车之间,摆动接料机构含有能够上下摆动的托架,当托架位于下极限位置时,托架能够收集来自于输入辊道的轧件;当托架由该下极限位置摆动至上极限位置时,横移小车横移至托架下方;当托架由该上极限位置摆动至该下极限位置的过程中,托架上收集摆放的轧件能够落在横移小车上。The hot bed also contains a swing receiving mechanism that can collect the rolling pieces on the input roller table. The swing receiving mechanism is located between the input roller table and the traverse trolley. The swing receiving mechanism includes a bracket that can swing up and down. At the lower limit position, the bracket can collect the rolling pieces from the input roller table; when the bracket swings from the lower limit position to the upper limit position, the traversing trolley traverses to the bottom of the bracket; when the bracket moves from the upper limit position In the process of swinging to the lower limit position, the rolling pieces collected and placed on the bracket can fall on the traversing trolley.
托架一一对应的设置于输入辊道的间隔中,托架的一端与第一转轴连接固定,托架的另一端与驱动机构连接固定,托架上含有用于收集摆放轧件的第一摆放槽,当托架位于上极限位置时,该第一摆放槽的下端位置高于横移小车上表面的位置;当托架位于下极限位置时,该第一摆放槽的上端位置低于横移小车上表面的位置。The brackets are arranged one by one in the interval of the input roller table. One end of the bracket is connected and fixed with the first rotating shaft, and the other end of the bracket is connected and fixed with the driving mechanism. A placement slot, when the bracket is at the upper limit position, the lower end of the first placement slot is higher than the upper surface of the traverse trolley; when the bracket is at the lower limit position, the upper end of the first placement slot The position is lower than the position on the upper surface of the traverse trolley.
输入辊道上的辊子倾斜设置,热床还含有推料机构,该推料机构用于将输入辊道上的轧件推入摆动接料机构的托架上,推料机构位于摆动接料机构和输入辊道之间。The rollers on the input roller table are set obliquely, and the hot bed also has a pushing mechanism, which is used to push the rolling pieces on the input roller table into the bracket of the swing material receiving mechanism. The pushing mechanism is located between the swing material receiving mechanism and the input between the roller tables.
推料机构含有依次连接的推料头、传动连杆和驱动液压缸,推料头能够以第三转轴为轴上下摆动,驱动液压缸能够驱动传动连杆以第四转轴往复转动,当推料头向上摆动时能够将输入辊道上的轧件推入托架上。The pushing mechanism includes a pushing head, a transmission connecting rod and a driving hydraulic cylinder connected in sequence. The pushing head can swing up and down on the third rotating shaft, and the driving hydraulic cylinder can drive the driving connecting rod to rotate back and forth on the fourth rotating shaft. When the head swings up, it can push the rolling piece on the input roller table into the bracket.
该快速收集轧后合金钢棒材的热床装置还含有能够将横移小车上的轧件转移至输出辊道上的卸料小车。The hot bed device for quickly collecting the rolled alloy steel bars also includes a discharge trolley capable of transferring the rolled pieces on the traverse trolley to the output roller table.
卸料小车含有卸料臂,卸料小车还含有用于使卸料臂以第二转轴为轴上下摆动的动力机构,当卸料臂由下极限位置摆动至上极限位置的过程中,卸料小车能够将横移小车上的轧件提升至卸料臂上,当卸料臂由上极限位置摆动至下极限位置的过程中,卸料小车能够使卸料臂上的轧件落在输出辊道上。The unloading trolley contains the unloading arm, and the unloading trolley also has a power mechanism for making the unloading arm swing up and down with the second rotating shaft as the axis. When the unloading arm swings from the lower limit position to the upper limit position, the unloading trolley It can lift the rolling piece on the traversing trolley to the unloading arm. When the unloading arm swings from the upper limit position to the lower limit position, the unloading trolley can make the rolling piece on the unloading arm fall on the output roller table .
卸料臂含有依次连接的水平段和倾斜段,卸料臂的水平段上设有用于收集摆放轧件的第二摆放槽,当卸料臂位于下极限位置时,该水平段呈水平状态,该第二摆放槽的下表面的位置低于输出辊道上端面的位置;当卸料臂位于上极限位置时,该水平段向上倾斜,该第二摆放槽的下端的位置高于卸料小车上表面的位置。The unloading arm consists of a horizontal section and an inclined section connected in sequence. The horizontal section of the unloading arm is provided with a second storage slot for collecting and placing rolled pieces. When the unloading arm is at the lower limit position, the horizontal section is horizontal. state, the position of the lower surface of the second placement groove is lower than the position of the upper end surface of the output roller table; when the unloading arm is at the upper limit position, the horizontal section is inclined upward, and the position of the lower end of the second placement groove is higher than The location of the upper surface of the unloading trolley.
卸料臂的水平段与动力机构连接,卸料臂的倾斜段与第二转轴连接,第二转轴的轴线方向与输出辊道上轧件的出料方向相同,卸料臂的水平段朝向摆动接料机构。The horizontal section of the unloading arm is connected to the power mechanism, and the inclined section of the unloading arm is connected to the second rotating shaft. material organization.
本发明的有益效果是:The beneficial effects of the present invention are:
1、需要高温缓冷的钢材经过热床快速横移至锯区,采用3台锯锯切定尺,横移速度快,锯区距离短,缩短了冷却时间,可以满足及以上规格的钢材不低于650℃进入缓冷坑。1. The steel that needs high temperature and slow cooling is quickly moved across the hot bed to the sawing area. Three saws are used to cut to a fixed length. The traverse speed is fast and the distance between the sawing areas is short, which shortens the cooling time and meets The steel with specifications above and above shall not be lower than 650°C and enter the slow cooling pit.
2、低温缓冷材和常规冷却材仍然采用4台锯锯切定尺,可以满足高产量和高成材率的要求。2. The low-temperature slow-cooling material and conventional cooling material are still cut to length with 4 saws, which can meet the requirements of high output and high yield.
3、将热床和冷床分开布置,设备结构形式简单可靠,可以单独进行维护检修,不影响另一个设备的生产使用,使用效率高。3. The heating bed and cooling bed are arranged separately, the structure of the equipment is simple and reliable, and maintenance can be carried out separately without affecting the production and use of the other equipment, and the use efficiency is high.
4、利用热床输出辊道作为第1锯的锯切辊道,一方面没有增加整个锯区长度,另一方面缩短了热床后锯区的长度。4. Using the hot bed output roller table as the sawing roller table of the first saw, on the one hand, the length of the entire sawing area is not increased, and on the other hand, the length of the sawing area after the hot bed is shortened.
5、增加了专用的缓冷收集台架,提高了收集温度。5. A dedicated slow cooling collection platform is added to increase the collection temperature.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings constituting a part of the present application are used to provide a further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention.
图1是现有轧钢生产线的示意图。Fig. 1 is a schematic diagram of an existing steel rolling production line.
图2是可实现多种合金钢棒材轧后控冷要求的轧钢生产线的示意图。Fig. 2 is a schematic diagram of a steel rolling production line that can realize the requirements of controlled cooling after rolling of various alloy steel bars.
图3是热床的主视图。Figure 3 is a front view of the heated bed.
图4是图3中右半部分的放大图。Fig. 4 is an enlarged view of the right half of Fig. 3 .
图5是图3中左半部分的放大图。Fig. 5 is an enlarged view of the left half of Fig. 3 .
图6是热床的俯视图。Figure 6 is a top view of the heated bed.
图7是输入辊道部位的示意图。Fig. 7 is a schematic view of the input roller table.
图8是摆动接料机构的示意图。Fig. 8 is a schematic diagram of the swing material receiving mechanism.
图9是卸料小车的示意图。Fig. 9 is a schematic diagram of the unloading trolley.
图10是可实现多种合金钢棒材轧后控冷要求的轧钢生产线的轧后处理工艺流程图。Fig. 10 is a flow chart of the post-rolling treatment process of a steel rolling production line that can meet the requirements of controlled cooling after rolling of various alloy steel bars.
1、轧机;2、水冷箱;3、倍尺飞剪;4、热床;5、冷床;6、第1锯;7、第2锯;8、第3锯;9、第4锯;10、第一收集台;11、第二收集台;12、轧件;1. Rolling mill; 2. Water-cooled box; 3. Double-foot flying shear; 4. Hot bed; 5. Cooling bed; 6. The first saw; 7. The second saw; 8. The third saw; 9. The fourth saw; 10. The first collection station; 11. The second collection station; 12. Rolled pieces;
41、输入辊道;42、摆动接料机构;43、固定横梁;44、横移小车;45、链条传动机构;46、张紧部件;47、输出辊道;48、卸料小车;49、推料机构;41. Input roller table; 42. Swing material receiving mechanism; 43. Fixed beam; 44. Traversing trolley; 45. Chain transmission mechanism; 46. Tensioning parts; 47. Output roller table; 48. Unloading trolley; 49. pushing mechanism;
421、托架;422、第一转轴;423、驱动机构;421, bracket; 422, first rotating shaft; 423, driving mechanism;
481、卸料臂;482、第二转轴;483、动力机构;481, unloading arm; 482, second rotating shaft; 483, power mechanism;
491、推料头;492、传动连杆;493、驱动液压缸;494、第三转轴;495、第四转轴。491, material pushing head; 492, transmission connecting rod; 493, driving hydraulic cylinder; 494, the third rotating shaft; 495, the fourth rotating shaft.
具体实施方式detailed description
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and examples.
一种可实现多种合金钢棒材轧后控冷要求的轧钢生产线,包括依次连接的轧机1、倍尺飞剪3、冷床5、第一锯6和第二锯7,该可实现多种合金钢棒材轧后控冷要求的轧钢生产线还包括用于轧件12移动和冷却的热床4,轧件12在热床4上的降温幅度小于轧件12在冷床5上的降温幅度,热床4含有输入辊道41、横移小车44和输出辊道47,热床4的输入辊道41位于倍尺飞剪3和冷床5的输入辊道之间,热床4的输出辊道47位于第一锯6和第二锯7之间,如图2所示。A steel rolling production line that can realize the controlled cooling requirements after rolling of various alloy steel bars, including a rolling mill 1, a double-scale flying shear 3, a cooling bed 5, a first saw 6 and a second saw 7 connected in sequence, which can realize multiple The rolling production line required for controlled cooling after rolling of various alloy steel bars also includes a hot bed 4 for moving and cooling the rolled piece 12, and the temperature drop of the rolled piece 12 on the hot bed 4 is smaller than that of the rolled piece 12 on the cooling bed 5 Amplitude, the hot bed 4 contains input roller table 41, traverse trolley 44 and output roller table 47, the input roller table 41 of the heated bed 4 is located between the double ruler flying shear 3 and the input roller table of the cooling bed 5, the heating bed 4 The output roller table 47 is located between the first saw 6 and the second saw 7 , as shown in FIG. 2 .
热床4和冷床5均能够使轧件12移动和冷却,热床4是对现有冷床的改进,热床4为需要高温缓冷的轧件12而制,热床4能够使同一轧件12在热床4上的降温幅度小于轧件12在冷床5上的降温幅度,所以称为热床。轧件12在热床4上的降温幅度为不大于150℃。第一锯6和第二锯7均为定尺锯。Both the hot bed 4 and the cooling bed 5 can move and cool the rolled piece 12. The hot bed 4 is an improvement to the existing cooling bed. The hot bed 4 is made for the rolled piece 12 that needs high temperature and slow cooling. The hot bed 4 can make the same The cooling range of the rolled piece 12 on the hot bed 4 is smaller than that of the rolled piece 12 on the cooling bed 5, so it is called a hot bed. The temperature drop range of the rolled piece 12 on the hot bed 4 is no more than 150°C. Both the first saw 6 and the second saw 7 are cut-to-length saws.
在本实施例中,该可实现多种合金钢棒材轧后控冷要求的轧钢生产线还包括水冷箱2,水冷箱2位于轧机1和倍尺飞剪3之间,该可实现多种合金钢棒材轧后控冷要求的轧钢生产线还包括依次设置在第二锯7后的第三锯8、第四锯9、第一收集台10和第二收集台11,轧件12在第一收集台10上的降温幅度小于轧件12在第二收集台11上的降温幅度。除了热床4外,其他设备均可以为现有设备,为了节约篇幅,其具体构造不再详细介绍。In this embodiment, the steel rolling production line that can realize the controlled cooling requirements of various alloy steel bars after rolling also includes a water-cooled box 2, which is located between the rolling mill 1 and the double-scale flying shear 3, which can realize various alloy steel bars. The steel rolling production line required for controlled cooling after steel bar rolling also includes a third saw 8, a fourth saw 9, a first collection table 10, and a second collection table 11 arranged sequentially behind the second saw 7, and the rolled piece 12 is placed in the first The temperature drop range on the collecting platform 10 is smaller than that of the rolled piece 12 on the second collecting platform 11 . Except for the hot bed 4, other equipment can be existing equipment, and its specific structure will not be introduced in detail in order to save space.
在本实施例中,轧机1的出口设有2段水冷箱2(根据冷却温度要求,也可设3段),水冷箱2内设有不同规格的冷却喷嘴,水冷箱2外配有空过辊道,对应不需要冷却的钢材直接从空过辊道通过。第二收集台11可以根据产量要求设2座~3座。第三锯8和第四锯9也均为定尺锯。In this embodiment, the outlet of rolling mill 1 is provided with 2 sections of water cooling box 2 (according to the requirements of cooling temperature, it can also be provided with 3 sections). The roller table corresponds to the steel that does not need to be cooled and passes directly through the empty roller table. The second collecting platform 11 can be set up 2~3 according to output requirement. The third saw 8 and the fourth saw 9 are also cut-to-length saws.
在本实施例中,热床4还含有能够将输入辊道41上的轧件12收集的摆动接料机构42,摆动接料机构42位于输入辊道41和横移小车44之间,摆动接料机构42含有能够上下摆动的托架421,当托架421位于下极限位置时,裙板机构9将输入辊道1的轧件10推至托架21上,托架421能够收集来自于输入辊道41的轧件12;当托架421由该下极限位置摆动至上极限位置时,托架421提起轧件12,横移小车44横移至托架421下方;当托架421由该上极限位置摆动至该下极限位置的过程中,托架421上收集摆放的轧件12能够落在横移小车44上,如图3至图7所示。In this embodiment, the hot bed 4 also includes a swing receiving mechanism 42 capable of collecting the rolling stock 12 on the input roller table 41. The swing receiving mechanism 42 is located between the input roller table 41 and the traverse trolley 44. The feeding mechanism 42 contains a bracket 421 that can swing up and down. When the bracket 421 is at the lower limit position, the apron mechanism 9 pushes the rolled piece 10 of the input roller table 1 onto the bracket 21, and the bracket 421 can collect the The rolling piece 12 of the roller table 41; when the bracket 421 swings from the lower limit position to the upper limit position, the bracket 421 lifts the rolling piece 12, and the traverse trolley 44 traverses to the bottom of the bracket 421; when the bracket 421 moves from the upper limit position In the process of swinging from the limit position to the lower limit position, the rolled pieces 12 collected and placed on the bracket 421 can fall on the traverse trolley 44 , as shown in FIGS. 3 to 7 .
在本实施例中,托架421一一对应的设置于输入辊道41的间隔中,即托架421一一对应的设置于输入辊道41的相邻的两个辊子之间的间隔中,托架421的一端与第一转轴422连接固定,托架421的另一端与驱动机构423连接固定,托架421上含有用于收集摆放轧件12的第一摆放槽,当托架421位于上极限位置时,该第一摆放槽的下端位置高于横移小车44上表面的位置;当托架421位于下极限位置时,该第一摆放槽的上端位置低于横移小车44上表面的位置,如图8所示。In this embodiment, the brackets 421 are arranged in the interval of the input roller table 41 in one-to-one correspondence, that is, the brackets 421 are arranged in the interval between two adjacent rollers of the input roller table 41 in a one-to-one correspondence, One end of the bracket 421 is connected and fixed with the first rotating shaft 422, and the other end of the bracket 421 is connected and fixed with the driving mechanism 423. The bracket 421 contains a first placement groove for collecting and placing the rolled pieces 12. When the bracket 421 When at the upper limit position, the lower end of the first placement slot is higher than the upper surface of the traverse trolley 44; when the bracket 421 is at the lower limit position, the upper end of the first placement slot is lower than the traverse trolley The position of the upper surface of 44 is shown in FIG. 8 .
在本实施例中,输入辊道41上的辊子倾斜设置,热床4还含有推料机构49,该推料机构49用于将输入辊道41上的轧件12推入托架421的第一摆放槽内,推料机构49位于摆动接料机构42和输入辊道41之间。推料机构49含有依次连接的推料头491、传动连杆492和驱动液压缸493,推料头491能够以第三转轴494为轴上下摆动,驱动液压缸493能够驱动传动连杆492以第四转轴495往复转动,当推料头491向上摆动时能够将输入辊道41上的轧件12推入托架421上。当轧件12仅经过热床4的输入辊道41后进入冷床5时(不从热床4的输入辊道41经过横移小车44转移至输出辊道47),托架421位于上极限位置且与输入辊道41上的辊子形成V形槽,输入辊道41上的辊子由电机驱动,推料机构49不工作,可以使V形槽内的轧件12快速的通过输入辊道41后进入冷床5。推料头491位于下极限位置时不会阻挡V形槽内的轧件12的通过,推料头491向上摆动时能够将V形槽内的轧件12推入托架421的第一摆放槽内。In this embodiment, the rollers on the input roller table 41 are arranged obliquely, and the heated bed 4 also includes a pushing mechanism 49, which is used to push the rolling piece 12 on the input roller table 41 into the first stage of the bracket 421. In a placement slot, the pushing mechanism 49 is located between the swinging material receiving mechanism 42 and the input roller table 41 . Pushing mechanism 49 contains pushing head 491, transmission connecting rod 492 and drive hydraulic cylinder 493 connected in sequence, pushing head 491 can swing up and down with the third rotating shaft 494, and driving hydraulic cylinder 493 can drive transmission connecting rod 492 with the first The four rotating shafts 495 rotate back and forth, and when the pushing head 491 swings upwards, the rolled piece 12 on the input roller table 41 can be pushed into the bracket 421 . When the rolled piece 12 enters the cooling bed 5 after only passing through the input roller table 41 of the hot bed 4 (not transferred from the input roller table 41 of the hot bed 4 to the output roller table 47 through the traverse trolley 44), the bracket 421 is located at the upper limit position and form a V-shaped groove with the rollers on the input roller table 41, the rollers on the input roller table 41 are driven by a motor, and the pushing mechanism 49 does not work, so that the rolling piece 12 in the V-shaped groove can quickly pass through the input roller table 41 Then enter the cooling bed 5. When the pushing head 491 is located at the lower limit position, it will not block the passage of the rolled piece 12 in the V-shaped groove. When the pushing head 491 swings upwards, the rolled piece 12 in the V-shaped groove can be pushed into the first placement of the bracket 421. in the slot.
在本实施例中,热床4还含有固定横梁43,固定横梁43位于输入辊道41和输出辊道47之间,横移小车44设置于固定横梁43上,横移小车44能够沿固定横梁43往复移动。横移小车44由链条传动机构45驱动横向移动,固定横梁43的下方设有用于使链条传动机构45中的链条张紧的张紧部件46。In this embodiment, the heated bed 4 also includes a fixed beam 43, the fixed beam 43 is located between the input roller table 41 and the output roller table 47, and the traverse trolley 44 is arranged on the fixed beam 43, and the traverse trolley 44 can move along the fixed beam. 43 move back and forth. The traversing trolley 44 is driven to move laterally by the chain transmission mechanism 45 , and a tension member 46 for tensioning the chains in the chain transmission mechanism 45 is provided below the fixed beam 43 .
在本实施例中,该快速收集轧后合金钢棒材的热床装置还含有能够将横移小车44上的轧件12转移至输出辊道47上的卸料小车48。卸料小车48含有卸料臂481,卸料小车48还含有用于使卸料臂481以第二转轴482为轴上下摆动的动力机构483,当卸料臂481由下极限位置摆动至上极限位置的过程中,卸料小车48能够将横移小车44上的轧件12转移至卸料臂481上,当卸料臂481由上极限位置摆动至下极限位置的过程中,卸料小车48能够使卸料臂481上的轧件12落在输出辊道47上,如3至图9所示。In this embodiment, the hot bed device for quickly collecting the rolled alloy steel bars also includes a discharge trolley 48 capable of transferring the rolled piece 12 on the traverse trolley 44 to the output roller table 47 . The discharge trolley 48 contains a discharge arm 481, and the discharge trolley 48 also contains a power mechanism 483 for making the discharge arm 481 swing up and down with the second rotating shaft 482. When the discharge arm 481 swings from the lower limit position to the upper limit position During the process, the unloading trolley 48 can transfer the rolling piece 12 on the traversing trolley 44 to the unloading arm 481. When the unloading arm 481 swings from the upper limit position to the lower limit position, the unloading trolley 48 can Make the rolling piece 12 on the discharge arm 481 fall on the output roller table 47, as shown in 3 to FIG. 9 .
在本实施例中,卸料臂481和托架421均为条形金属架,卸料臂481含有依次连接的水平段和倾斜段,卸料臂481的水平段上设有用于收集摆放轧件12的第二摆放槽,当卸料臂481位于下极限位置时,该水平段呈水平状态同时该第二摆放槽的下表面的位置低于输出辊道47上端面的位置;当卸料臂481位于上极限位置时,该水平段向上倾斜同时该第二摆放槽的下端的位置高于卸料小车48上表面的位置。卸料臂481的水平段与动力机构483连接,动力机构483为曲柄连杆机构,卸料臂481的倾斜段与第二转轴482连接,第二转轴482的轴线方向与输出辊道47上轧件12的出料方向相同,卸料臂481的水平段朝向摆动接料机构42,即卸料臂481的水平段朝向图9是右侧。In this embodiment, the unloading arm 481 and the bracket 421 are all bar-shaped metal frames, and the unloading arm 481 contains a horizontal section and an inclined section connected in sequence. For the second placement groove of the component 12, when the unloading arm 481 is at the lower limit position, the horizontal section is in a horizontal state and the position of the lower surface of the second placement groove is lower than the position of the upper end surface of the output roller table 47; When the unloading arm 481 is at the upper limit position, the horizontal section is inclined upwards and the position of the lower end of the second placement groove is higher than the position of the upper surface of the unloading trolley 48 . The horizontal section of the discharge arm 481 is connected with the power mechanism 483, and the power mechanism 483 is a crank linkage mechanism, and the inclined section of the discharge arm 481 is connected with the second rotating shaft 482. The discharge direction of the parts 12 is the same, and the horizontal section of the discharge arm 481 faces the swing material receiving mechanism 42, that is, the horizontal section of the discharge arm 481 faces the right side in FIG. 9 .
该热床4的工作原理是:输入辊道41输送的轧件12通过推料机构49滑落至摆动接料装置42;摆动接料装置42的托架421下降,将成排的轧件12放置在横移小车44上,此时横移小车44位于图3的右侧;横移小车44由电机驱动链条传动机构45实现横移,横移小车44在固定横梁43上稳定快速横移(向图3的左侧移动);张紧部件46依靠重力来张紧链条传动机构45的链条;横移小车44将轧件12横移至输出端后(此时横移小车44位于图3的左侧),动力机构483驱动卸料小车48上升,将横移小车44上的轧件12托起后,横移小车44快速横移至输入端(再返回至图3的右侧),动力机构483再驱动卸料小车48下降,将轧件12将落在输出辊道47上;输出辊道47通过电机驱动,将轧件12快速输送至热床后区的锯切区(如第2锯7),实现某些合金钢的轧后高温缓冷快速收集的工艺要求。The working principle of the hot bed 4 is: the rolled pieces 12 conveyed by the input roller table 41 slide down to the swing material receiving device 42 through the pusher mechanism 49; On the traversing dolly 44, now the traversing dolly 44 is positioned at the right side of Fig. 3; 3); the tension member 46 relies on gravity to tension the chain of the chain transmission mechanism 45; the traverse trolley 44 traverses the rolled piece 12 to the output end (at this time, the traverse trolley 44 is located on the left side of Fig. 3 ), the power mechanism 483 drives the unloading trolley 48 to rise, and after the rolling piece 12 on the traverse trolley 44 is lifted up, the traverse trolley 44 quickly traverses to the input end (returning to the right side of Fig. 3 ), the power mechanism 483 Then drive the unloading trolley 48 to descend, and the rolled piece 12 will fall on the output roller table 47; the output roller table 47 is driven by a motor, and the rolled piece 12 is quickly delivered to the sawing area of the hot bed rear area (such as the second saw 7 ), to achieve the technological requirements of high-temperature slow cooling and rapid collection of certain alloy steels after rolling.
该热床4设置于常规冷床前,整体尺寸为长42m、宽10.5m、高1m,后部常规冷床尺寸为长90m、宽10.5m、高1m。该热床4的动作周期为180s,即轧件12在该热床4上的停留时间为180s,可以满足快速横移高温缓冷的工艺要求。The hot bed 4 is arranged in front of the conventional cooling bed, the overall size is 42m long, 10.5m wide, and 1m high, and the conventional cooling bed size at the rear is 90m long, 10.5m wide, and 1m high. The action cycle of the hot bed 4 is 180s, that is, the residence time of the rolled piece 12 on the hot bed 4 is 180s, which can meet the technological requirements of rapid traverse, high temperature and slow cooling.
本发明适用于生产规格的合金钢;生产钢种主要包括优质碳素结构钢、合金结构钢、齿轮钢、轴承钢、易切削非调质钢、弹簧钢等;要求以下规格小时产量达到130t/h,及以上规格小时产量达到160t/h;及以上规格的高温缓冷材不低于650℃进入缓冷坑;低温缓冷材不低于450℃进入缓冷坑;常规冷却材下冷床温度不高于450℃。The present invention is suitable for production Specifications of alloy steel; production steel mainly includes high-quality carbon structural steel, alloy structural steel, gear steel, bearing steel, free-cutting non-quenched and tempered steel, spring steel, etc.; requirements The hourly output of the following specifications reaches 130t/h, The hourly output of specifications and above reaches 160t/h; The high-temperature slow-cooling material with specifications above and above shall not be lower than 650°C and enter the slow-cooling pit; the low-temperature slow-cooling material shall not be lower than 450°C and enter the slow-cooling pit; the temperature of the lower cooling bed of conventional cooling materials shall not be higher than 450°C.
下面介绍不同钢种使用本发明所述可实现多种合金钢棒材轧后控冷要求的轧钢生产线的生产工艺路线,如图10所示:Introduce the production process route of the steel rolling production line that different steel grades use the present invention and can realize the controlled cooling requirement after rolling of various alloy steel bars, as shown in Figure 10:
1、生产高温缓冷材时,轧件12出轧机1后不水冷,经水冷箱2的空过辊道输送至倍尺飞剪3处,分段成短倍尺再输送至热床4的输入辊道41上,轧件12进过制动后滑落至热床4上的横移小车44上,横移小车44由链条带动将成组轧件运至热床4的输出辊道47(如图2中箭头A所示),进入定尺锯切区;首先由第2锯7将轧件锯切成二倍尺或三倍尺,然后第3锯8和4锯9同时工作,锯切成定尺;定尺轧件输送至第一收集台10处进行收集,人工打捆后再吊运到缓冷坑内,整个工作周期可以保证及以上规格的高温缓冷材不低于650℃进入缓冷坑。1. When producing high-temperature slow-cooled materials, the rolled piece 12 is not water-cooled after leaving the rolling mill 1. It is transported to the double-size flying shear 3 through the empty roller table of the water-cooled box 2, and then divided into short double-size and then transported to the hot bed 4. On the input roller table 41, the rolling piece 12 slides to the traverse trolley 44 on the hot bed 4 after being braked, and the traverse trolley 44 is driven by a chain to transport the grouped rolled pieces to the output roller conveyor 47 of the heat bed 4 (such as Shown by arrow A in Fig. 2), enter the fixed-length sawing area; first saw the rolling piece into double or triple feet by the 2nd saw 7, then the 3rd saw 8 and 4 saw 9 work simultaneously, sawing into fixed length; the cut-length rolled pieces are transported to the first collection platform 10 for collection, and then manually bundled and then lifted to the slow cooling pit, the entire working cycle can guarantee The high-temperature slow-cooling material with specifications above and above shall not be lower than 650°C and enter the slow-cooling pit.
2、生产低温缓冷材时,轧件12出轧机1后根据控冷制度要求,由水冷箱2冷却至设定的表面温度,输送至倍尺飞剪3处分段成长倍尺,然后输送至冷床5的输入辊道上(轧件12仅经过热床4的输入辊道41而不由热床4的横移小车4输送),轧件12经过制动后滑落至冷床5的齿条上,冷床5按照设定好的动作周期快速步进,将轧件12横移至排钢链上成组后,再运至冷床5的输出辊道上(如图2中箭头B所示),进入定尺锯切区;首先由第1锯6将轧件锯切成三倍尺或四倍尺,然后(经过热床4的输出辊道47后)由第2锯7锯切成二倍尺,最后第3锯8和第4锯9同时工作,锯切成定尺;定尺轧件输送至第一收集台10处进行收集,人工打捆后再吊运到缓冷坑内,整个工作周期可以保证低温缓冷材不低于450℃进入缓冷坑。2. When producing low-temperature and slow-cooled materials, after the rolled piece 12 leaves the rolling mill 1, it is cooled by the water-cooled box 2 to the set surface temperature according to the requirements of the cooling control system, and is transported to the double-scale flying shear 3 to grow into multiple scales in sections, and then transported to On the input roller table of the cooling bed 5 (the rolled piece 12 only passes through the input roller table 41 of the hot bed 4 and is not transported by the traverse trolley 4 of the hot bed 4), the rolled piece 12 slides to the rack of the cooling bed 5 after being braked , the cooling bed 5 steps quickly according to the set action cycle, and the rolled pieces 12 are moved laterally to the row steel chain to form a group, and then transported to the output roller table of the cooling bed 5 (as shown by arrow B in Figure 2) , enter the fixed-length sawing area; first saw the rolled piece into three times or four times by the first saw 6, and then (after passing through the output roller table 47 of the hot bed 4) be cut into two pieces by the second saw 7 Double the length, finally the third saw 8 and the fourth saw 9 work at the same time, sawing and cutting into fixed length; the cut-to-length rolled piece is transported to the first collection platform 10 for collection, manually bundled and then lifted to the slow cooling pit, the whole The working cycle can ensure that the low-temperature slow-cooling material enters the slow-cooling pit at no lower than 450°C.
3、生产常规冷却材时,轧件12出轧机1后不水冷,经水冷箱2的空过辊道输送至倍尺飞剪3处,分段成长倍尺,然后输送至冷床5的输入辊道上(轧件12仅经过热床4的输入辊道41而不由热床4的横移小车4输送),轧件12经过制动后滑落至冷床5的齿条上,冷床5按照设定好的动作周期慢速步进,将轧件12横移至排钢链上成组后,再运至冷床5的输出辊道上(如图2中箭头B所示),进入定尺锯切区;首先由第1锯6将轧件锯切成三倍尺或四倍尺,然后(经过热床4的输出辊道47后)由第2锯7锯切成二倍尺,最后第3锯8和第4锯9同时工作,锯切成定尺;定尺轧件输送至第二收集台11处进行收集,自动打捆后再吊运到成品库存放。整个工作周期可以保证以下规格小时产量达到130t/h,及以上规格小时产量达到160t/h;3. When producing conventional cooling materials, the rolled piece 12 is not water-cooled after it exits the rolling mill 1, and is transported to the double-foot flying shear 3 through the empty roller table of the water-cooled box 2, and then grows into multiple feet in sections, and then transported to the input of the cooling bed 5 On the roller table (the rolling piece 12 only passes through the input roller table 41 of the hot bed 4 and is not transported by the traverse trolley 4 of the hot bed 4), the rolling piece 12 slides to the rack of the cooling bed 5 after being braked, and the cooling bed 5 follows the The set action cycle is slowly stepped, and the rolled pieces 12 are moved laterally to the steel chains to form a group, and then transported to the output roller table of the cooling bed 5 (as shown by the arrow B in Figure 2), and enter the cut-to-length Sawing area; first saw the rolling piece by the first saw 6 and cut it into three times or four times of feet, then (after passing through the output roller table 47 of the hot bed 4) be cut into double feet by the second saw 7, and finally The 3rd saw 8 and the 4th saw 9 work at the same time, sawing and cutting to length; the cut-to-length rolling piece is transported to the second collection platform 11 for collection, and then automatically bundled and then hoisted to the finished product warehouse for storage. The entire working cycle can be guaranteed The hourly output of the following specifications reaches 130t/h, The hourly output of specifications and above reaches 160t/h;
以上所述,仅为本发明的具体实施例,不能以其限定发明实施的范围,所以其等同组件的置换,或依本发明专利保护范围所作的等同变化与修饰,都应仍属于本专利涵盖的范畴。另外,本发明中的技术特征与技术特征之间、技术特征与技术方案之间、技术方案与技术方案之间均可以自由组合使用。The above is only a specific embodiment of the present invention, and cannot limit the scope of the invention, so the replacement of its equivalent components, or the equivalent changes and modifications made according to the patent protection scope of the present invention, should still fall within the scope of this patent. category. In addition, the technical features and technical features, technical features and technical solutions, and technical solutions and technical solutions in the present invention can be used in free combination.
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