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CN106402205A - Automobile electronic mechanical brake system wheel rim self-powered type brake executing mechanism - Google Patents

Automobile electronic mechanical brake system wheel rim self-powered type brake executing mechanism Download PDF

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Publication number
CN106402205A
CN106402205A CN201610965392.4A CN201610965392A CN106402205A CN 106402205 A CN106402205 A CN 106402205A CN 201610965392 A CN201610965392 A CN 201610965392A CN 106402205 A CN106402205 A CN 106402205A
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China
Prior art keywords
wheel
brake
braking
nut
limit switch
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CN201610965392.4A
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Chinese (zh)
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CN106402205B (en
Inventor
王奎洋
张兰春
邵超超
赖晓杰
王忠收
童欣
卞军军
唐金花
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Jiangsu University of Technology
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Jiangsu University of Technology
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D55/00Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • F16D55/02Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members
    • F16D55/22Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads
    • F16D55/224Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members
    • F16D55/225Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D61/00Brakes with means for making the energy absorbed available for use
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/14Actuating mechanisms for brakes; Means for initiating operation at a predetermined position
    • F16D65/16Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake
    • F16D65/18Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake adapted for drawing members together, e.g. for disc brakes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/78Features relating to cooling
    • F16D65/84Features relating to cooling for disc brakes
    • F16D65/847Features relating to cooling for disc brakes with open cooling system, e.g. cooled by air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D66/00Arrangements for monitoring working conditions, e.g. wear, temperature
    • F16D66/02Apparatus for indicating wear
    • F16D66/021Apparatus for indicating wear using electrical detection or indication means
    • F16D66/022Apparatus for indicating wear using electrical detection or indication means indicating that a lining is worn to minimum allowable thickness
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/78Features relating to cooling
    • F16D2065/783Features relating to cooling cooling control or adjustment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2121/00Type of actuator operation force
    • F16D2121/14Mechanical
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2121/00Type of actuator operation force
    • F16D2121/18Electric or magnetic
    • F16D2121/24Electric or magnetic using motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2123/00Multiple operation forces

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Braking Arrangements (AREA)

Abstract

本发明涉及车辆制动技术领域,具体涉及一种汽车电子机械制动系统轮边自供电式制动执行机构,包括制动执行部分与再生电机部分。制动执行部分包括步进电机、行星齿轮机构、丝杆螺母机构及制动钳体等,再生电机部分包括电磁离合器和再生电机。电磁离合器与再生电机沿制动盘轴向布置。当汽车制动时,优先控制电磁离合器接合,制动盘带动再生电机转动,将汽车制动能量转变为电能并提供制动力矩。当再生电机提供的制动力矩不够时,控制步进电机转动,通过行星齿轮机构与丝杆螺母机构将摩擦块推向制动盘实施摩擦制动。本发明具有结构紧凑、布置方便、动态特性好及易于集成控制等优点,可直接利用回收的制动能量驱动制动执行机构动作。

The invention relates to the technical field of vehicle braking, in particular to a wheel-side self-powered braking actuator of an automotive electromechanical braking system, which includes a braking actuator part and a regenerative motor part. The brake execution part includes stepper motor, planetary gear mechanism, screw nut mechanism and brake caliper body, etc. The regenerative motor part includes electromagnetic clutch and regenerative motor. The electromagnetic clutch and regenerative motor are arranged axially along the brake disc. When the car is braking, the electromagnetic clutch is preferentially controlled to engage, and the brake disc drives the regenerative motor to rotate, converting the braking energy of the car into electrical energy and providing braking torque. When the braking torque provided by the regenerative motor is not enough, the stepper motor is controlled to rotate, and the friction block is pushed to the brake disc through the planetary gear mechanism and the screw nut mechanism to implement friction braking. The invention has the advantages of compact structure, convenient layout, good dynamic characteristics and easy integrated control, etc., and can directly use the recovered braking energy to drive the braking actuator to act.

Description

汽车电子机械制动系统轮边自供电式制动执行机构Wheel-side self-powered brake actuators for automotive electromechanical brake systems

技术领域technical field

本发明涉及车辆制动技术领域,具体涉及一种汽车电子机械制动系统轮边自供电式制动执行机构。The invention relates to the technical field of vehicle braking, in particular to a wheel-edge self-powered braking actuator of an automotive electromechanical braking system.

背景技术Background technique

制动系统是汽车底盘的重要组成部分之一,直接关系到汽车综合性能及生命财产安全。虽然传统液压式、气压式制动系统能够满足现有制动法规的各项要求,但是存在着管道布置复杂、依靠真空助力装置、制动响应速度较慢、制动力矩不可主动调节及难于与其它系统集成控制等不足之处,不适合汽车尤其是电动汽车底盘集成化控制的发展要求。The braking system is one of the important components of the automobile chassis, which is directly related to the comprehensive performance of the automobile and the safety of life and property. Although the traditional hydraulic and pneumatic braking systems can meet the requirements of the existing braking regulations, there are complex pipeline arrangements, relying on vacuum booster devices, slow braking response speed, non-active adjustment of braking torque, and difficulty in matching Inadequacies such as other system integration control are not suitable for the development requirements of automobile, especially electric vehicle chassis integration control.

电控制动系统现实了制动系统的解耦,主要有电子液压制动系统(EHB)与电子机械制动系统(EMB)两种,取消了制动踏板与制动轮缸之间的直接连接,以电线为信息传递媒介,电子控制单元根据相关传感器信号识别制动意图,控制制动执行机构动作,实现对车轮制动力的控制,具有不依赖真空助力装置、易于集成控制等优点,弥补了传统制动系统结构原理上的不足。The electronically controlled braking system realizes the decoupling of the braking system, mainly including the electronic hydraulic braking system (EHB) and the electromechanical braking system (EMB), which cancels the direct connection between the brake pedal and the brake wheel cylinder. Connection, using wires as the information transmission medium, the electronic control unit recognizes the braking intention according to the relevant sensor signals, controls the action of the brake actuator, and realizes the control of the wheel braking force. It overcomes the shortcomings of the traditional braking system structure and principle.

但是,EHB系统一般采用集中布置方式,仍需布置整车液压管道,动态响应性能可以进一步提高。EMB系统一般采用分布布置方式,无需布置整车制动管道,具有动态性能好、布置容易等优点。但是,目前EMB系统大多为单电机执行机构,未能充分利用汽车制动能量驱动摩擦制动,且不能分流汽车制动负荷而降低摩擦制动副磨损。至目前为止,汽车电子机械制动系统轮边自供电式制动执行机构还鲜有提及。However, the EHB system is generally arranged in a centralized manner, and the hydraulic pipelines of the whole vehicle still need to be arranged, so that the dynamic response performance can be further improved. The EMB system generally adopts a distributed layout, without the need to arrange the brake pipeline of the whole vehicle, and has the advantages of good dynamic performance and easy layout. However, most of the current EMB systems are single-motor actuators, which cannot make full use of the braking energy of the vehicle to drive the friction brake, and cannot share the braking load of the vehicle to reduce the wear of the friction brake pair. So far, the wheel-side self-powered brake actuators of automotive electromechanical brake systems have rarely been mentioned.

发明内容Contents of the invention

本发明的目的在于提出一种汽车电子机械制动系统轮边自供电式制动执行机构,采用轮边自供电布置方式,无需布置整车制动管道,动态响应性能好,结构紧凑,布置方便,易于与其它系统集成控制,可将制动能量转变为电能直接驱动制动执行机构动作,且能分担制动负荷降低摩擦副磨损的双电机式制动执行机构。The purpose of the present invention is to propose a wheel-side self-powered brake actuator of the automotive electromechanical braking system, which adopts the wheel-side self-powered arrangement, does not need to arrange the brake pipeline of the whole vehicle, has good dynamic response performance, compact structure, and convenient layout , easy to integrate control with other systems, can convert braking energy into electric energy to directly drive the action of the brake actuator, and can share the braking load to reduce the friction wear of the dual-motor brake actuator.

为了实现本发明的目的,所采用的技术方案是:汽车电子机械制动系统轮边自供电式制动执行机构,该汽车电子机械制动系统轮边自供电式制动执行机构设置在每个车轮制动盘处,其特征在于:包括再生电机部分和制动执行部分,再生电机部分包括电磁离合器和再生电机,电磁离合器和再生电机均沿车轮制动盘轴向布置,制动执行部分包括电子控制单元、步进电机、行星齿轮机构、丝杆螺母机构、制动钳体和摩擦块,电子控制单元控制电磁离合器结合,车轮制动盘带动再生电机转动,将汽车的制动能量转变为电能并为制动执行部分提供制动力矩,电子控制单元控制步进电机转动,步进电机带动行星齿轮机构的太阳轮转动,行星齿轮机构的行星架与丝杆螺母机构相连,丝杆螺母机构包括左侧螺母和右侧螺母,制动钳体与右侧螺母相连接,摩擦块包括左侧摩擦块和右侧摩擦块,左侧摩擦块和右侧摩擦块分别设置在车轮制动盘的两侧,右侧摩擦块设置在制动钳体的内侧,丝杆螺母机构分别推动左侧摩擦块和右侧摩擦块压向车轮制动盘进行摩擦制动。In order to achieve the purpose of the present invention, the adopted technical solution is: the wheel side self-powered brake actuator of the automotive electromechanical braking system, the wheel side self-powered brake actuator of the automotive electromechanical brake system is arranged on each The wheel brake disc is characterized in that it includes a regenerative motor part and a brake execution part, the regenerative motor part includes an electromagnetic clutch and a regenerative motor, the electromagnetic clutch and the regenerative motor are arranged axially along the wheel brake disc, and the brake execution part includes The electronic control unit, stepping motor, planetary gear mechanism, screw nut mechanism, brake caliper body and friction block, the electronic control unit controls the combination of the electromagnetic clutch, the wheel brake disc drives the regenerative motor to rotate, and converts the braking energy of the car into The electric energy provides braking torque for the brake execution part. The electronic control unit controls the rotation of the stepping motor, and the stepping motor drives the sun gear of the planetary gear mechanism to rotate. The planet carrier of the planetary gear mechanism is connected with the screw nut mechanism, and the screw nut mechanism It includes a left nut and a right nut, the brake caliper body is connected with the right nut, and the friction block includes a left friction block and a right friction block, and the left friction block and the right friction block are respectively arranged on the wheel brake disc. On both sides, the right friction block is arranged on the inner side of the brake caliper body, and the screw nut mechanism respectively pushes the left friction block and the right friction block to press against the wheel brake disc for friction braking.

作为本发明的优化方案,汽车电子机械制动系统轮边自供电式制动执行机构还包括锂电池,锂电池用于为汽车电子机械制动系统轮边自供电式制动执行机构提供电能,锂电池与汽车电源连接线之间设置有二极管,锂电池存储再生电机制动时回收的能量。As an optimized solution of the present invention, the wheel-side self-powered brake actuator of the automotive electromechanical braking system also includes a lithium battery, which is used to provide electric energy for the wheel-side self-powered brake actuator of the automotive electromechanical brake system. A diode is arranged between the lithium battery and the vehicle power connection line, and the lithium battery stores the energy recovered when the regenerative motor brakes.

作为本发明的优化方案,行星齿轮机构包括左侧行星齿轮机构和右侧行星齿轮机构,丝杆螺母机构包括左侧丝杆和右侧丝杆,步进电机分别与左侧行星齿轮机构的太阳轮和右侧行星齿轮机构的太阳轮连接,左侧行星齿轮机构的行星架与左侧丝杆相连接,右侧行星齿轮机构的行星架与右侧丝杆相连接,左侧螺母和左侧丝杆相连接,右侧螺母与右侧丝杆相连接。As an optimized solution of the present invention, the planetary gear mechanism includes a left planetary gear mechanism and a right planetary gear mechanism, the screw nut mechanism includes a left screw screw and a right screw screw, and the stepper motor is connected to the sun of the left planetary gear mechanism respectively. The gear wheel is connected with the sun gear of the right planetary gear mechanism, the planet carrier of the left planetary gear mechanism is connected with the left screw rod, the planet carrier of the right planetary gear mechanism is connected with the right screw rod, and the left nut and the left screw The screw mandrels are connected, and the right nut is connected with the right screw mandrel.

作为本发明的优化方案,制动执行部分还包括摩擦块垫片,左侧螺母与摩擦块垫片连接,左侧摩擦块安装在摩擦块垫片上。As an optimized solution of the present invention, the brake executive part further includes a friction block gasket, the left nut is connected with the friction block gasket, and the left friction block is installed on the friction block gasket.

作为本发明的优化方案,制动执行部分还包括左侧位移传感器和右侧位移传感器,左侧位移传感器和右侧位移传感器为电位计式位移传感器,左侧位移传感器的滑片连接在左侧螺母上,右侧位移传感器的滑片连接在右侧螺母上,左侧位移传感器和右侧位移传感器将测得的左侧螺母和右侧螺母的移动位置传输给电子控制单元。As an optimized solution of the present invention, the brake execution part also includes a left displacement sensor and a right displacement sensor, the left displacement sensor and the right displacement sensor are potentiometer type displacement sensors, and the slide plate of the left displacement sensor is connected on the left side On the nut, the sliding piece of the right displacement sensor is connected on the right nut, and the left displacement sensor and the right displacement sensor transmit the measured moving positions of the left nut and the right nut to the electronic control unit.

作为本发明的优化方案,制动执行部分还包括左侧位移传感器和右侧位移传感器,左侧位移传感器和右侧位移传感器为电位计式位移传感器,左侧位移传感器的滑片连接在左侧螺母上,右侧位移传感器的滑片连接在右侧螺母上,左侧位移传感器和右侧位移传感器将测得的左侧螺母和右侧螺母的移动位置传输给电子控制单元。As an optimized solution of the present invention, the brake execution part also includes a left displacement sensor and a right displacement sensor, the left displacement sensor and the right displacement sensor are potentiometer type displacement sensors, and the slide plate of the left displacement sensor is connected on the left side On the nut, the sliding piece of the right displacement sensor is connected on the right nut, and the left displacement sensor and the right displacement sensor transmit the measured moving positions of the left nut and the right nut to the electronic control unit.

作为本发明的优化方案,制动执行部分还包括左侧限位开关和右侧限位开关,左侧限位开关设置在左侧螺母与摩擦块垫片之间,右侧限位开关设置在右侧螺母与制动钳体的内侧之间。As an optimized solution of the present invention, the brake execution part also includes a left limit switch and a right limit switch, the left limit switch is set between the left nut and the friction block gasket, and the right limit switch is set at Between the right side nut and the inside of the caliper body.

作为本发明的优化方案,左侧限位开关和右侧限位开关均为常开触点开关,左侧丝杆的前端与左侧限位开关相接触,使得左侧限位开关的触点闭合,左侧限位开关将触点闭合信息传输给电子控制单元,右侧丝杆的前端与右侧限位开关相接触,使得右侧限位开关的触点闭合,右侧限位开关将触点闭合信息传输给电子控制单元,电子控制单元接收到左侧限位开关将触点闭合的信息或右侧限位开关将触点闭合的信息,电子控制单元控制步进电机断电。As an optimization scheme of the present invention, both the left limit switch and the right limit switch are normally open contact switches, and the front end of the left screw rod is in contact with the left limit switch, so that the contact of the left limit switch Closed, the left limit switch transmits the contact closure information to the electronic control unit, the front end of the right screw rod contacts the right limit switch, so that the contact of the right limit switch is closed, and the right limit switch will The contact closure information is transmitted to the electronic control unit, and the electronic control unit receives the information that the left limit switch closes the contact or the right limit switch closes the contact, and the electronic control unit controls the stepper motor to power off.

作为本发明的优化方案,汽车电子机械制动系统轮边自供电式制动执行机构还包括冷却风扇和温度传感器,冷却风扇设置在锂电池的一侧,汽车电子机械制动系统轮边自供电式制动执行机构内部还设置有散热通道,散热通道中设置有金属散热细网,温度传感器将所测的温度传输给电子控制单元,电子控制单元判断温度达到一定值时,控制冷却风扇转动工作。As an optimized solution of the present invention, the wheel-side self-powered brake actuator of the automotive electro-mechanical braking system also includes a cooling fan and a temperature sensor, the cooling fan is arranged on one side of the lithium battery, and the wheel-side self-powered of the automotive electro-mechanical braking system There is also a heat dissipation channel inside the brake actuator, and a metal heat dissipation fine mesh is set in the heat dissipation channel. The temperature sensor transmits the measured temperature to the electronic control unit. When the electronic control unit judges that the temperature reaches a certain value, it controls the cooling fan to rotate. .

作为本发明的优化方案,制动钳体为浮钳式制动钳体。As an optimized solution of the present invention, the brake caliper body is a floating caliper type brake caliper body.

本发明具有积极的效果:1)本发明为解耦分布式制动执行机构,无需布置整车制动管道,易于与其它系统集成控制,结构紧凑、布置方便且动态响应迅速;The present invention has positive effects: 1) The present invention is a decoupling distributed brake actuator, which does not need to arrange brake pipelines of the whole vehicle, is easy to be integrated and controlled with other systems, has compact structure, convenient layout and rapid dynamic response;

2)本发明可将制动能量转变为电能,并可直接用于驱动制动执行机构动作,提高制动能量利用效率及降低能源消耗;2) The present invention can convert braking energy into electric energy, and can be directly used to drive the action of the braking actuator, improving the utilization efficiency of braking energy and reducing energy consumption;

3)本发明再生电机工作时,能产生制动转矩分担制动负荷,降低制动盘摩擦副的磨损,提高摩擦副的使用寿命及抗热衰退性能;3) When the regenerative motor of the present invention is working, it can generate braking torque to share the braking load, reduce the wear of the friction pair of the brake disc, and improve the service life and thermal decay resistance of the friction pair;

4)本发明具有较好的抗失效能力,且各个制动执行机构相对独立,如果其中一个出现故障,其它几个仍可使汽车可靠减速、停车;本发明易于实现应急制动功能,可由汽车自身制动能量驱动制动执行机构动作,实现汽车应急制动;4) The present invention has better anti-failure capability, and each brake actuator is relatively independent, if one of them breaks down, the other several can still make the automobile reliably decelerate and stop; the present invention is easy to realize the emergency braking function, and can Self-braking energy drives the brake actuator to act to realize emergency braking of the vehicle;

5)本发明具有检测摩擦块磨损情况的功能;5) The present invention has the function of detecting the wear condition of the friction block;

6)本发明具有自我冷却功能,可防止制动执行机构温度过高而影响制动性能。6) The present invention has a self-cooling function, which can prevent the brake performance from being affected by excessive temperature of the brake actuator.

附图说明Description of drawings

下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

图1是本发明的整体结构示意图;Fig. 1 is the overall structural representation of the present invention;

图2是本发明的制动执行部分壳体架构示意图;Fig. 2 is a schematic diagram of the housing structure of the braking actuator of the present invention;

图3时本发明的实施例图。Figure 3 is a diagram of an embodiment of the present invention.

其中:1、车轮制动盘,21、电磁离合器,22、再生电机,31、电子控制单元,32、步进电机,35、制动钳体,341、左侧螺母,342、右侧螺母,361、左侧摩擦块,362、右侧摩擦块,4、锂电池,331、左侧行星齿轮机构,332、右侧行星齿轮机构,343、左侧丝杆,344、右侧丝杆,37、摩擦块垫片,38、左侧位移传感器,39、右侧位移传感器,310、左侧限位开关,311、右侧限位开关,5、冷却风扇,6、温度传感器。Among them: 1. Wheel brake disc, 21. Electromagnetic clutch, 22. Regenerative motor, 31. Electronic control unit, 32. Stepper motor, 35. Brake caliper body, 341. Left nut, 342. Right nut, 361, left friction block, 362, right friction block, 4, lithium battery, 331, left planetary gear mechanism, 332, right planetary gear mechanism, 343, left screw mandrel, 344, right screw mandrel, 37 , friction block gasket, 38, left displacement sensor, 39, right displacement sensor, 310, left limit switch, 311, right limit switch, 5, cooling fan, 6, temperature sensor.

具体实施方式detailed description

在本发明的描述中,需要理解的是,术语“径向”、“轴向”、“上”、“下”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In describing the present invention, it is to be understood that the terms "radial", "axial", "upper", "lower", "top", "bottom", "inner", "outer" etc. indicate orientation Or the positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation , and therefore cannot be construed as a limitation of the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "setting", and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; either directly or indirectly through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

如图所示,本发明公开了汽车电子机械制动系统轮边自供电式制动执行机构,该汽车电子机械制动系统轮边自供电式制动执行机构设置在每个车轮制动盘1处,包括再生电机部分和制动执行部分,再生电机部分包括电磁离合器21和再生电机22,电磁离合器21和再生电机22均沿车轮制动盘1轴向布置,制动执行部分包括电子控制单元31、步进电机32、行星齿轮机构、丝杆螺母机构、制动钳体35和摩擦块,电子控制单元31控制电磁离合器21结合,车轮制动盘1带动再生电机22转动,将汽车的制动能量转变为电能并为制动执行部分提供制动力矩,电子控制单元31控制步进电机32转动,步进电机32带动行星齿轮机构的太阳轮转动,行星齿轮机构的行星架与丝杆螺母机构相连,丝杆螺母机构包括左侧螺母341和右侧螺母342,制动钳体35与右侧螺母342相连接,摩擦块包括左侧摩擦块361和右侧摩擦块362,左侧摩擦块361和右侧摩擦块362分别设置在车轮制动盘1的两侧,右侧摩擦块362设置在制动钳体35的内侧,丝杆螺母机构分别推动左侧摩擦块361和右侧摩擦块362 压向车轮制动盘1进行摩擦制动。其中,每个车轮制动盘1处设有一个独立的汽车电子机械制动系统轮边自供电式制动执行机构,各个汽车电子机械制动系统轮边自供电式制动执行机构之间互不干涉,再生电机部分和制动执行部分之间通过导线连接,制动执行部分设置在壳体内,制动执行部分的壳体与车桥固定连接。制动钳体35与制动执行部分的壳体活动连接,步进电机32安装在制动执行部分的壳体内,步进电机32通过一个滑槽连接在制动执行部分的壳体内,即步进电机32可以在制动执行部分的壳体内线性移动。As shown in the figure, the present invention discloses a wheel-side self-powered brake actuator of an automotive electromechanical braking system. , including a regenerative motor part and a brake execution part, the regenerative motor part includes an electromagnetic clutch 21 and a regenerative motor 22, the electromagnetic clutch 21 and the regenerative motor 22 are arranged axially along the wheel brake disc 1, and the brake execution part includes an electronic control unit 31. Stepper motor 32, planetary gear mechanism, screw nut mechanism, brake caliper body 35 and friction block, electronic control unit 31 controls the combination of electromagnetic clutch 21, wheel brake disc 1 drives regenerative motor 22 to rotate, and brakes the car. Kinetic energy is converted into electric energy and provides braking torque for the braking executive part. The electronic control unit 31 controls the rotation of the stepping motor 32, and the stepping motor 32 drives the rotation of the sun gear of the planetary gear mechanism. The planet carrier of the planetary gear mechanism and the screw nut Mechanisms are connected, the screw nut mechanism includes a left nut 341 and a right nut 342, the brake caliper body 35 is connected with the right nut 342, the friction block includes a left friction block 361 and a right friction block 362, and the left friction block 361 and the right side friction block 362 are arranged on both sides of the wheel brake disc 1 respectively, the right side friction block 362 is arranged on the inner side of the brake caliper body 35, and the screw nut mechanism pushes the left side friction block 361 and the right side friction block respectively 362 Press against wheel brake disc 1 for friction braking. Among them, each wheel brake disc 1 is provided with an independent wheel-side self-powered brake actuator of the automotive electro-mechanical braking system, and the wheel-side self-powered brake actuators of each automotive electro-mechanical braking system are interconnected. Without interference, the regenerative motor part and the brake execution part are connected by wires, the brake execution part is arranged in the casing, and the casing of the brake execution part is fixedly connected to the axle. The brake caliper body 35 is flexibly connected with the housing of the brake executing part, the stepping motor 32 is installed in the housing of the braking executing part, and the stepping motor 32 is connected in the housing of the braking executing part through a chute, that is, step The feeder motor 32 can move linearly within the housing of the brake actuator.

汽车电子机械制动系统轮边自供电式制动执行机构还包括锂电池4,锂电池4用于为汽车电子机械制动系统轮边自供电式制动执行机构提供电能,锂电池4与汽车电源连接线之间设置有二极管,锂电池4存储再生电机22制动时回收的能量。The wheel-side self-powered brake actuator of the automotive electromechanical braking system also includes a lithium battery 4, which is used to provide electric energy for the wheel-side self-powered brake actuator of the automotive electromechanical braking system, and the lithium battery 4 is connected to the vehicle Diodes are arranged between the power connection lines, and the lithium battery 4 stores the energy recovered when the regenerative motor 22 brakes.

行星齿轮机构包括左侧行星齿轮机构331和右侧行星齿轮机构332,丝杆螺母机构包括左侧丝杆343和右侧丝杆344,步进电机32分别与左侧行星齿轮机构331的太阳轮和右侧行星齿轮机构332的太阳轮连接,左侧行星齿轮机构331的行星架与左侧丝杆343相连接,右侧行星齿轮机构332的行星架与右侧丝杆344相连接,左侧螺母341和左侧丝杆343相连接,右侧螺母342与右侧丝杆344相连接。其中,左侧行星齿轮机构331的太阳轮和右侧行星齿轮机构332的太阳轮分别与步进电机32两侧的输出轴固定连接,左侧行星齿轮机构331的行星架与左侧丝杆343相连,右侧行星齿轮机构332的行星架与右侧丝杆344相连接,当步进电机32转动时,通过行星齿轮机构带动丝杆螺母机构转动,起到减速增扭的作用。这样可减小步进电机32的尺寸。Planetary gear mechanism comprises left side planetary gear mechanism 331 and right side planetary gear mechanism 332, and screw nut mechanism comprises left side screw mandrel 343 and right side screw mandrel 344, and stepper motor 32 is connected with the sun gear of left side planetary gear mechanism 331 respectively. It is connected with the sun gear of the right planetary gear mechanism 332, the planet carrier of the left planetary gear mechanism 331 is connected with the left screw rod 343, the planet carrier of the right planetary gear mechanism 332 is connected with the right screw rod 344, and the left side The nut 341 is connected with the left screw rod 343 , and the right nut 342 is connected with the right screw rod 344 . Wherein, the sun gear of the left side planetary gear mechanism 331 and the sun gear of the right side planetary gear mechanism 332 are respectively fixedly connected with the output shafts on both sides of the stepper motor 32, and the planet carrier of the left side planetary gear mechanism 331 is connected with the left side screw rod 343 Connected, the planet carrier of the right side planetary gear mechanism 332 is connected with the right side screw mandrel 344, when the stepper motor 32 rotates, the screw nut mechanism is driven by the planetary gear mechanism to rotate, which plays the role of deceleration and torque increase. This can reduce the size of the stepping motor 32 .

制动执行部分还包括摩擦块垫片37,左侧螺母341与摩擦块垫片37连接,左侧摩擦块361安装在摩擦块垫片37上。丝杆螺母机构可以将丝杆的旋转运动转换为螺母的直线运动。左侧螺母341与摩擦块垫片37刚性连接,摩擦块垫片37与左侧摩擦块361刚性连接,即左侧螺母341移动,带动摩擦块垫片37及左侧摩擦块361跟着一起移动。右侧螺母342与制动钳体35刚性连接,右侧摩擦块362与制动钳体35刚性连接,即右侧螺母342移动,带动制动钳体35及右侧摩擦块362跟着一起移动。因此,当步进电机32转动工作时,通过行星齿轮机构、丝杆螺母机构、摩擦块垫片37及制动钳体35,驱动左侧摩擦块361和右侧摩擦块362压向车轮制动盘1而增加或减小制动力矩。若左侧摩擦块361和右侧摩擦块362接触车轮制动盘1的时间不一致,则当一侧的摩擦块先接触车轮制动盘1后,由于步进电机32可以在制动执行部分壳体内线性滑动,所以,步进电机32转动产生的左侧螺母341或右侧螺母342位移会同时施加于另一侧摩擦块,使另一侧摩擦块快速地与车轮制动盘1接触,左侧摩擦块361和右侧摩擦块362再同时施加制动力矩。这样车轮制动盘1两侧受力平衡,有利于对制动力矩的控制与制动摩擦副的使用寿命。The brake execution part also includes a friction block washer 37 , the left nut 341 is connected with the friction block washer 37 , and the left friction block 361 is installed on the friction block washer 37 . The screw nut mechanism can convert the rotary motion of the screw into the linear motion of the nut. The left side nut 341 is rigidly connected with the friction block gasket 37, and the friction block gasket 37 is rigidly connected with the left side friction block 361, that is, the left side nut 341 moves, driving the friction block gasket 37 and the left side friction block 361 to move together. The right nut 342 is rigidly connected to the brake caliper body 35, and the right friction block 362 is rigidly connected to the brake caliper body 35, that is, the movement of the right nut 342 drives the brake caliper body 35 and the right friction block 362 to move together. Therefore, when the stepper motor 32 rotates and works, the left side friction block 361 and the right side friction block 362 are driven to be pressed against the wheel brake through the planetary gear mechanism, the screw nut mechanism, the friction block gasket 37 and the brake caliper body 35. disc 1 to increase or decrease the braking torque. If the time when the left side friction block 361 and the right side friction block 362 contact the wheel brake disc 1 is inconsistent, then when the friction block on one side first contacts the wheel brake disc 1, the stepper motor 32 can be in the braking execution part shell. The body slides linearly, so the displacement of the left nut 341 or the right nut 342 generated by the rotation of the stepping motor 32 will be applied to the friction block on the other side at the same time, so that the friction block on the other side will quickly contact the wheel brake disc 1, and the left The side friction block 361 and the right side friction block 362 apply braking torque simultaneously. In this way, the forces on both sides of the wheel brake disc 1 are balanced, which is beneficial to the control of the braking torque and the service life of the brake friction pair.

制动执行部分还包括左侧位移传感器38和右侧位移传感器39,左侧位移传感器38和右侧位移传感器39为电位计式位移传感器,左侧位移传感器38的滑片连接在左侧螺母341上,右侧位移传感器39的滑片连接在右侧螺母342上,左侧位移传感器38和右侧位移传感器39将测得的左侧螺母341和右侧螺母342的移动位置传输给电子控制单元31。当侧螺母341或右侧螺母342移动时,左侧位移传感器38和右侧位移传感器39的滑片跟着移动,从而改变其输出电压值,电子控制单元31由此识别左侧螺母341和右侧螺母342的移动位置。它们可以提供制动执行机构动作控制的反馈信号及摩擦块磨损情况信息。若电子控制单元31检测到摩擦块磨损达到允许上限值时,则发出警告提醒驾驶员注意。The brake execution part also includes a left side displacement sensor 38 and a right side displacement sensor 39, the left side displacement sensor 38 and the right side displacement sensor 39 are potentiometer type displacement sensors, and the sliding plate of the left side displacement sensor 38 is connected to the left side nut 341 Above, the sliding piece of the right side displacement sensor 39 is connected on the right side nut 342, and the left side displacement sensor 38 and the right side displacement sensor 39 transmit the measured moving positions of the left side nut 341 and the right side nut 342 to the electronic control unit 31. When the side nut 341 or the right side nut 342 moves, the slide plates of the left side displacement sensor 38 and the right side displacement sensor 39 move accordingly, thereby changing their output voltage value, and the electronic control unit 31 thus identifies the left side nut 341 and the right side nut 341. The movement position of nut 342. They can provide feedback signals for the action control of the brake actuator and information on the wear of the friction pads. If the electronic control unit 31 detects that the wear of the friction block reaches the allowable upper limit, a warning is issued to remind the driver to pay attention.

制动执行部分还包括左侧限位开关310和右侧限位开关311,左侧限位开关310设置在左侧螺母341与摩擦块垫片37之间,右侧限位开关311设置在右侧螺母342与制动钳体35的内侧之间。左侧限位开关310和右侧限位开关311均为常开触点开关,左侧丝杆343的前端与左侧限位开关310相接触,使得左侧限位开关310的触点闭合,左侧限位开关310将触点闭合信息传输给电子控制单元31,右侧丝杆344的前端与右侧限位开关311相接触,使得右侧限位开关311的触点闭合,右侧限位开关311将触点闭合信息传输给电子控制单元31,电子控制单元31接收到左侧限位开关310将触点闭合的信息或右侧限位开关311将触点闭合的信息,电子控制单元31控制步进电机32断电。左侧限位开关310和右侧限位开关311受压时触点开关闭合,左侧限位开关310和右侧限位开关311正对左侧丝杆343和右侧丝杆344的中心位置。当左侧丝杆343和右侧丝杆344回位至极限位置时,左侧丝杆343和右侧丝杆344的前端会与左侧限位开关310和右侧限位开关311接触,使左侧限位开关310和右侧限位开关311的触点闭合,同时将信息传给电子控制单元31。电子控制单元31接受到限位开关触点闭合信息,则立即控制步进电机32断电或反向旋转一定角度,防止丝杆螺母机构损坏步进电机32及行星齿轮机构等。The brake execution part also includes a left limit switch 310 and a right limit switch 311. The left limit switch 310 is arranged between the left nut 341 and the friction block gasket 37, and the right limit switch 311 is arranged on the right side. between the side nut 342 and the inner side of the caliper body 35 . The left limit switch 310 and the right limit switch 311 are normally open contact switches, and the front end of the left screw rod 343 is in contact with the left limit switch 310, so that the contact of the left limit switch 310 is closed. The left limit switch 310 transmits the contact closure information to the electronic control unit 31, and the front end of the right screw rod 344 is in contact with the right limit switch 311, so that the contact of the right limit switch 311 is closed, and the right limit switch 311 is closed. The position switch 311 transmits the contact closure information to the electronic control unit 31, and the electronic control unit 31 receives the information that the left limit switch 310 closes the contact or the information that the right limit switch 311 closes the contact, and the electronic control unit 31 controls the stepper motor 32 to power off. When the left limit switch 310 and the right limit switch 311 are pressed, the contact switch is closed, and the left limit switch 310 and the right limit switch 311 are facing the center position of the left screw rod 343 and the right screw rod 344 . When the left screw mandrel 343 and the right screw mandrel 344 return to the limit position, the front ends of the left screw mandrel 343 and the right screw mandrel 344 will contact the left limit switch 310 and the right limit switch 311, so that The contacts of the left limit switch 310 and the right limit switch 311 are closed, and information is transmitted to the electronic control unit 31 at the same time. The electronic control unit 31 receives the contact closure information of the limit switch, and then immediately controls the stepper motor 32 to power off or reversely rotate a certain angle to prevent the screw nut mechanism from damaging the stepper motor 32 and the planetary gear mechanism.

汽车电子机械制动系统轮边自供电式制动执行机构还包括冷却风扇5和温度传感器6,冷却风扇5设置在锂电池4的一侧,汽车电子机械制动系统轮边自供电式制动执行机构内部还设置有散热通道,散热通道中设置有金属散热细网,温度传感器6将所测的温度传输给电子控制单元31,电子控制单元31判断温度达到一定值时,控制冷却风扇5转动工作。制动钳体35为浮钳式制动钳体。The wheel-side self-powered braking actuator of the automotive electromechanical braking system also includes a cooling fan 5 and a temperature sensor 6. The cooling fan 5 is arranged on one side of the lithium battery 4. There is also a heat dissipation channel inside the actuator, and a metal heat dissipation fine mesh is arranged in the heat dissipation channel. The temperature sensor 6 transmits the measured temperature to the electronic control unit 31. When the electronic control unit 31 judges that the temperature reaches a certain value, it controls the rotation of the cooling fan 5 Work. The brake caliper body 35 is a floating caliper type brake caliper body.

车轮制动盘1与电磁离合器21的主动部分固定连接,电磁离合器21的主动部分与车轮制动盘1的半轴通过滚针轴承连接,即车轮制动盘1转动,则电磁离合器21的主动部分转动。电磁离合器21的壳体与再生电机22的壳体固定连接。电磁离合器21的从动部分与再生电机22的转子固定连接,再生电机22的转子与车轮制动盘1的半轴通过滚针轴承连接。当电磁离合器21内的电磁线圈通电时,通过磁场作用电磁离合器21接合,车轮制动盘1可通过电磁离合器21驱动再生电机22的转子转动。当电磁线圈断电时,电磁离合器21分离,车轮制动盘1与再生电机22的转子间动力中断,再生电机22不工作。The wheel brake disc 1 is fixedly connected with the active part of the electromagnetic clutch 21, and the active part of the electromagnetic clutch 21 is connected with the semi-axis of the wheel brake disc 1 through a needle bearing, that is, the wheel brake disc 1 rotates, and the active part of the electromagnetic clutch 21 Partially turned. The casing of the electromagnetic clutch 21 is fixedly connected with the casing of the regenerative motor 22 . The driven part of the electromagnetic clutch 21 is fixedly connected with the rotor of the regenerative motor 22, and the rotor of the regenerative motor 22 is connected with the half shaft of the wheel brake disc 1 through a needle bearing. When the electromagnetic coil in the electromagnetic clutch 21 is energized, the electromagnetic clutch 21 is engaged by the magnetic field, and the wheel brake disc 1 can drive the rotor of the regenerative motor 22 to rotate through the electromagnetic clutch 21 . When the electromagnetic coil is powered off, the electromagnetic clutch 21 is disengaged, the power between the wheel brake disc 1 and the rotor of the regenerative motor 22 is interrupted, and the regenerative motor 22 does not work.

再生电机22为电动、发电一体机。当再生电机22的转子被车轮制动盘1带着转动时,即进入发电机模式,在提供部分制动力矩而降低摩擦副负担的同时,将汽车制动能量转变为电能,送向步进电机32、冷却风扇5及锂电池4等,起到高效回收制动能量的作用。当汽车处于急加速、爬坡等工况时,电子控制单元31可控制给再生电机22供电,此时进入电动机模式,再生电机22通过电磁离合器21、车轮制动盘1给车轮提供辅助驱动转矩。再生电机22自带风扇,用于电磁离合器21与再生电机22的散热。The regenerative motor 22 is an electric and generator integrated machine. When the rotor of the regenerative motor 22 is rotated by the wheel brake disc 1, it enters the generator mode. While providing part of the braking torque to reduce the burden on the friction pair, the braking energy of the vehicle is converted into electrical energy and sent to the stepper The motor 32, the cooling fan 5 and the lithium battery 4 etc. play the role of efficiently recovering braking energy. When the car is in the working conditions of rapid acceleration, climbing, etc., the electronic control unit 31 can control the power supply to the regenerative motor 22. At this time, it enters the motor mode, and the regenerative motor 22 provides auxiliary driving rotation for the wheels through the electromagnetic clutch 21 and the wheel brake disc 1. moment. The regenerative motor 22 has its own fan for heat dissipation of the electromagnetic clutch 21 and the regenerative motor 22 .

锂电池4为汽车电子机械制动系统轮边自供电式制动执行机构提供电能,并存储再生电机22制动时回收的能量,其电压值略高于汽车的供电电压,且与汽车电源连接线之间加设一个二级管。通常,锂电池电压高于汽车电源电压,二极管截止,汽车电子机械制动系统轮边自供电式制动执行机构的电源系统相对独立;当锂电池4的电压低于汽车电源电压时,二级管导通,汽车电源系统给锂电池4供电,汽车电子机械制动系统轮边自供电式制动执行机构保持正常性能。这样,若汽车电源系统发生突发故障,汽车电子机械制动系统轮边自供电式制动执行机构仍能正常工作,提高工作可靠性。Lithium battery 4 provides electric energy for the wheel self-powered brake actuator of the electronic mechanical braking system of the automobile, and stores the energy recovered when the regenerative motor 22 brakes, its voltage value is slightly higher than the power supply voltage of the automobile, and is connected to the automobile power supply A second tube is added between the lines. Usually, the lithium battery voltage is higher than the vehicle power supply voltage, the diode is cut off, and the power supply system of the wheel-side self-powered brake actuator of the automotive electromechanical braking system is relatively independent; when the voltage of the lithium battery 4 is lower than the vehicle power supply voltage, the secondary The tube is turned on, the automobile power supply system supplies power to the lithium battery 4, and the wheel-side self-powered brake actuator of the automobile electromechanical braking system maintains normal performance. In this way, if a sudden failure occurs in the automobile power supply system, the wheel-side self-powered brake actuator of the automobile electromechanical braking system can still work normally, thereby improving the working reliability.

整个汽车电子机械制动系统轮边自供电式制动执行机构采用分层式控制结构,设置有制动系统总控制单元及每个电子控制单元31。制动系统总控制单元负责识别驾驶员制动意图、判断制动状态、分配各车轮目标制动力及与汽车其他系统间的信息交互。各个电子控制单元31,用于采集左侧螺母341和右侧螺母342的位移、制动执行部分的壳体温度及限位开关等信息,根据制动系统总控制单元指令控制制动执行机构动作,实现制动能量回收利用及车轮减速、制动,并将相关信息反馈给制动系统总控制单元。The wheel-side self-powered brake actuator of the entire automotive electromechanical brake system adopts a layered control structure, and is provided with a general control unit of the brake system and each electronic control unit 31 . The main control unit of the braking system is responsible for identifying the driver's braking intention, judging the braking state, allocating the target braking force of each wheel, and interacting with other systems of the vehicle. Each electronic control unit 31 is used to collect information such as the displacement of the left nut 341 and the right nut 342, the housing temperature of the brake actuator, and the limit switch, and control the action of the brake actuator according to the instructions of the brake system master control unit. , realize the recovery of braking energy, deceleration and braking of wheels, and feed back relevant information to the master control unit of the braking system.

当汽车制动时,电子控制单元31优先根据制动工况控制电磁离合器21的接合,车轮制动盘1通过电磁离合器21带动再生电机22转动,将汽车制动能量转变为电能并提供部分制动力矩,达到回收制动能量,分流制动负荷,降低摩擦副磨损的目的。当再生电机22提供的制动力矩不够时,电子控制单元31控制步进电机转动,通过行星齿轮机构与丝杆螺母机构将摩擦块推向车轮制动盘实施摩擦制动。When the vehicle brakes, the electronic control unit 31 preferentially controls the engagement of the electromagnetic clutch 21 according to the braking conditions, and the wheel brake disc 1 drives the regenerative motor 22 to rotate through the electromagnetic clutch 21, transforming the braking energy of the vehicle into electric energy and providing part of braking energy. The dynamic torque is used to recover the braking energy, divert the braking load, and reduce the wear of the friction pair. When the braking torque provided by the regenerative motor 22 is not enough, the electronic control unit 31 controls the rotation of the stepping motor, and pushes the friction block to the wheel brake disc through the planetary gear mechanism and the screw nut mechanism to implement friction braking.

如图3,电机再生部分与实施例一相同。制动执行部分包括制动钳体35、摩擦块、摩擦块垫片37、左侧限位开关310、左侧丝杆343、步进电机32、左侧行星齿轮机构331、左侧螺母341、左侧位移传感器38等。相对于实施例一,实施例二的制动执行部分省去了右侧行星齿轮机构332、右侧丝杆344、右侧限位开关311、右侧螺母342、右侧位移传感器39等,整个汽车电子机械制动系统轮边自供电式制动执行机构体积得到减小。各个关键部件的基本作用及整个汽车电子机械制动系统轮边自供电式制动执行机构的基本工作原理与实施一相似,只是由两侧同时驱动改变为单侧驱动。As shown in Fig. 3, the regeneration part of the motor is the same as the first embodiment. The brake execution part includes a brake caliper body 35, a friction block, a friction block gasket 37, a left limit switch 310, a left screw mandrel 343, a stepper motor 32, a left planetary gear mechanism 331, a left nut 341, Left side displacement sensor 38 etc. Compared with the first embodiment, the brake execution part of the second embodiment omits the right planetary gear mechanism 332, the right screw rod 344, the right limit switch 311, the right nut 342, the right displacement sensor 39, etc., and the whole The size of the wheel-side self-powered brake actuator of the automotive electromechanical brake system is reduced. The basic function of each key component and the basic working principle of the wheel-side self-powered brake actuator of the entire automotive electromechanical brake system are similar to the first implementation, except that the simultaneous drive on both sides is changed to one-side drive.

应当理解,以上所描述的具体实施例仅用于解释本发明,并不用于限定本发明。由本发明的精神所引伸出的显而易见的变化或变动仍处于本发明的保护范围之中。It should be understood that the specific embodiments described above are only used to explain the present invention, not to limit the present invention. Obvious changes or variations derived from the spirit of the present invention are still within the protection scope of the present invention.

Claims (9)

1.汽车电子机械制动系统轮边自供电式制动执行机构,所述的汽车电子机械制动系统轮边自供电式制动执行机构设置在每个车轮制动盘(1)处,其特征在于:包括再生电机部分和制动执行部分,所述的再生电机部分包括电磁离合器(21)和再生电机(22),所述的电磁离合器(21)和再生电机(22)均沿车轮制动盘(1)轴向布置,所述的制动执行部分包括电子控制单元(31)、步进电机(32)、行星齿轮机构、丝杆螺母机构、制动钳体(35)和摩擦块,电子控制单元(31)控制电磁离合器(21)结合,车轮制动盘(1)带动再生电机(22)转动,将汽车的制动能量转变为电能并为制动执行部分提供制动力矩,电子控制单元(31)控制步进电机(32)转动,所述的步进电机(32)带动行星齿轮机构的太阳轮转动,行星齿轮机构的行星架与丝杆螺母机构相连,所述的丝杆螺母机构包括左侧螺母(341)和右侧螺母(342),所述的制动钳体(35)与右侧螺母(342)相连接,所述的摩擦块包括左侧摩擦块(361)和右侧摩擦块(362),所述的左侧摩擦块(361)和右侧摩擦块(362)分别设置在车轮制动盘(1)的两侧,所述的右侧摩擦块(362)设置在制动钳体(35)的内侧,所述的丝杆螺母机构分别推动左侧摩擦块(361)和右侧摩擦块(362)压向车轮制动盘(1)进行摩擦制动。1. The wheel-side self-powered brake actuator of the automotive electro-mechanical braking system. The wheel-side self-powered brake actuator of the automotive electro-mechanical brake system is arranged at each wheel brake disc (1). It is characterized in that it includes a regenerative motor part and a braking execution part, the regenerative motor part includes an electromagnetic clutch (21) and a regenerative motor (22), and the electromagnetic clutch (21) and regenerative motor (22) are both along the wheel system. The moving disc (1) is axially arranged, and the brake execution part includes an electronic control unit (31), a stepping motor (32), a planetary gear mechanism, a screw nut mechanism, a brake caliper body (35) and friction blocks , the electronic control unit (31) controls the combination of the electromagnetic clutch (21), the wheel brake disc (1) drives the regenerative motor (22) to rotate, converts the braking energy of the vehicle into electric energy and provides braking torque for the braking executive part, The electronic control unit (31) controls the stepping motor (32) to rotate, and the stepping motor (32) drives the sun gear of the planetary gear mechanism to rotate, and the planet carrier of the planetary gear mechanism is connected with the screw nut mechanism, and the described wire The rod nut mechanism includes a left side nut (341) and a right side nut (342), the brake caliper body (35) is connected with the right side nut (342), and the friction block includes a left side friction block (361 ) and the right side friction block (362), the left side friction block (361) and the right side friction block (362) are respectively arranged on both sides of the wheel brake disc (1), and the right side friction block ( 362) is arranged on the inner side of the brake caliper body (35), and the screw nut mechanism respectively pushes the left friction block (361) and the right friction block (362) to press against the wheel brake disc (1) for friction braking. move. 2.根据权利要求1所述的汽车电子机械制动系统轮边自供电式制动执行机构,其特征在于:所述汽车电子机械制动系统轮边自供电式制动执行机构还包括锂电池(4),所述的锂电池(4)用于为汽车电子机械制动系统轮边自供电式制动执行机构提供电能,所述的锂电池(4)与汽车电源连接线之间设置有二极管,所述的锂电池(4)存储再生电机(22)制动时回收的能量。2. The wheel-side self-powered braking actuator of the automotive electromechanical braking system according to claim 1, characterized in that: the automotive electromechanical braking system wheel-side self-powered braking actuator also includes a lithium battery (4), the lithium battery (4) is used to provide electric energy for the wheel-side self-powered brake actuator of the automotive electromechanical braking system, and the lithium battery (4) and the vehicle power connection line are provided with Diode, the lithium battery (4) stores the energy recovered when the regenerative motor (22) brakes. 3.根据权利要求2所述的汽车电子机械制动系统轮边自供电式制动执行机构,其特征在于:所述的行星齿轮机构包括左侧行星齿轮机构(331)和右侧行星齿轮机构(332),所述的丝杆螺母机构包括左侧丝杆(343)和右侧丝杆(344),步进电机(32)分别与左侧行星齿轮机构(331)的太阳轮和右侧行星齿轮机构(332)的太阳轮连接,左侧行星齿轮机构(331)的行星架与左侧丝杆(343)相连接,右侧行星齿轮机构(332)的行星架与右侧丝杆(344)相连接,左侧螺母(341)和左侧丝杆(343)相连接,右侧螺母(342)与右侧丝杆(344)相连接。3. The wheel-side self-powered brake actuator of the automotive electromechanical braking system according to claim 2, characterized in that: the planetary gear mechanism includes a left planetary gear mechanism (331) and a right planetary gear mechanism (332), described screw mandrel nut mechanism comprises left side screw mandrel (343) and right side screw mandrel (344), and stepping motor (32) is respectively connected with the sun gear of left side planetary gear mechanism (331) and the right side The sun gear of the planetary gear mechanism (332) is connected, the planet carrier of the left planetary gear mechanism (331) is connected with the left screw mandrel (343), and the planet carrier of the right planetary gear mechanism (332) is connected with the right screw mandrel ( 344) are connected, the left side nut (341) is connected with the left side screw mandrel (343), and the right side nut (342) is connected with the right side screw mandrel (344). 4.根据权利要求3所述的汽车电子机械制动系统轮边自供电式制动执行机构,其特征在于:所述的制动执行部分还包括摩擦块垫片(37),所述的左侧螺母(341)与摩擦块垫片(37)连接,所述的左侧摩擦块(361)安装在摩擦块垫片(37)上。4. The wheel-side self-powered brake actuator of the automotive electromechanical brake system according to claim 3, characterized in that: the brake actuator part also includes a friction block gasket (37), and the left The side nut (341) is connected with the friction block gasket (37), and the left side friction block (361) is installed on the friction block gasket (37). 5.根据权利要求4所述的汽车电子机械制动系统轮边自供电式制动执行机构,其特征在于:所述的制动执行部分还包括左侧位移传感器(38)和右侧位移传感器(39),左侧位移传感器(38)和右侧位移传感器(39)为电位计式位移传感器,左侧位移传感器(38)的滑片连接在左侧螺母(341)上,右侧位移传感器(39)的滑片连接在右侧螺母(342)上,所述的左侧位移传感器(38)和右侧位移传感器(39)将测得的左侧螺母(341)和右侧螺母(342)的移动位置传输给电子控制单元(31)。5. The wheel-side self-powered brake actuator of the automotive electromechanical brake system according to claim 4, characterized in that: the brake actuator part also includes a left displacement sensor (38) and a right displacement sensor (39), the left side displacement sensor (38) and the right side displacement sensor (39) are potentiometer type displacement sensors, and the sliding plate of the left side displacement sensor (38) is connected on the left side nut (341), and the right side displacement sensor The slide plate of (39) is connected on the right side nut (342), and described left side displacement sensor (38) and right side displacement sensor (39) will measure left side nut (341) and right side nut (342) ) is transmitted to the electronic control unit (31). 6.根据权利要求5所述的汽车电子机械制动系统轮边自供电式制动执行机构,其特征在于:所述的制动执行部分还包括左侧限位开关(310)和右侧限位开关(311),所述的左侧限位开关(310)设置在左侧螺母(341)与摩擦块垫片(37)之间,所述的右侧限位开关(311)设置在右侧螺母(342)与制动钳体(35)的内侧之间。6. The wheel-side self-powered brake actuator of the automotive electromechanical brake system according to claim 5, characterized in that: the brake actuator part also includes a left limit switch (310) and a right limit switch. position switch (311), the left limit switch (310) is set between the left nut (341) and the friction block gasket (37), and the right limit switch (311) is set on the right Between the side nut (342) and the inner side of the brake caliper body (35). 7.根据权利要求6所述的汽车电子机械制动系统轮边自供电式制动执行机构,其特征在于:所述的左侧限位开关(310)和右侧限位开关(311)均为常开触点开关,左侧丝杆(343)的前端与左侧限位开关(310)相接触,使得左侧限位开关(310)的触点闭合,左侧限位开关(310)将触点闭合信息传输给电子控制单元(31),右侧丝杆(344)的前端与右侧限位开关(311)相接触,使得右侧限位开关(311)的触点闭合,右侧限位开关(311)将触点闭合信息传输给电子控制单元(31),电子控制单元(31)接收到左侧限位开关(310)将触点闭合的信息或右侧限位开关(311)将触点闭合的信息,电子控制单元(31)控制步进电机(32)断电。7. The wheel-side self-powered brake actuator of the automotive electromechanical braking system according to claim 6, characterized in that: the left limit switch (310) and the right limit switch (311) are both It is a normally open contact switch, the front end of the left screw rod (343) is in contact with the left limit switch (310), so that the contact of the left limit switch (310) is closed, and the left limit switch (310) The contact closure information is transmitted to the electronic control unit (31), and the front end of the right screw rod (344) is in contact with the right limit switch (311), so that the contact of the right limit switch (311) is closed, and the right The side limit switch (311) transmits the contact closure information to the electronic control unit (31), and the electronic control unit (31) receives the information that the left limit switch (310) closes the contact or the right limit switch ( 311) The electronic control unit (31) controls the stepper motor (32) to cut off the power according to the contact closure information. 8.根据权利要求7所述的汽车电子机械制动系统轮边自供电式制动执行机构,其特征在于:所述的汽车电子机械制动系统轮边自供电式制动执行机构还包括冷却风扇(5)和温度传感器(6),所述的冷却风扇(5)设置在锂电池(4)的一侧,所述的汽车电子机械制动系统轮边自供电式制动执行机构内部还设置有散热通道,散热通道中设置有金属散热细网,温度传感器(6)将所测的温度传输给电子控制单元(31),所述的电子控制单元(31)判断温度达到一定值时,控制冷却风扇(5)转动工作。8. The wheel-side self-powered brake actuator of the automotive electro-mechanical braking system according to claim 7, characterized in that: the wheel-side self-powered brake actuator of the automotive electro-mechanical brake system also includes cooling A fan (5) and a temperature sensor (6), the cooling fan (5) is arranged on one side of the lithium battery (4), and the wheel-side self-powered brake actuator of the automotive electromechanical braking system also has a A heat dissipation channel is provided, and a metal heat dissipation fine mesh is arranged in the heat dissipation channel. The temperature sensor (6) transmits the measured temperature to the electronic control unit (31), and the electronic control unit (31) judges that when the temperature reaches a certain value, Control the cooling fan (5) to rotate and work. 9.根据权利要求7所述的汽车电子机械制动系统轮边自供电式制动执行机构,其特征在于:所述的制动钳体(35)为浮钳式制动钳体。9. The wheel-side self-powered brake actuator of the automotive electromechanical braking system according to claim 7, characterized in that: the brake caliper body (35) is a floating caliper type brake caliper body.
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