CN106409980A - Heat-preservation photovoltaic assembly gluing device - Google Patents
Heat-preservation photovoltaic assembly gluing device Download PDFInfo
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- CN106409980A CN106409980A CN201611067849.6A CN201611067849A CN106409980A CN 106409980 A CN106409980 A CN 106409980A CN 201611067849 A CN201611067849 A CN 201611067849A CN 106409980 A CN106409980 A CN 106409980A
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- low
- temperature plasma
- spray gun
- plasma spray
- photovoltaic module
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- 238000004026 adhesive bonding Methods 0.000 title claims abstract description 21
- 238000004321 preservation Methods 0.000 title 1
- 238000007650 screen-printing Methods 0.000 claims abstract description 13
- 238000000678 plasma activation Methods 0.000 claims abstract description 5
- 239000007921 spray Substances 0.000 claims description 29
- 238000007639 printing Methods 0.000 claims description 13
- 238000009413 insulation Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000003292 glue Substances 0.000 abstract description 11
- 239000012774 insulation material Substances 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000011248 coating agent Substances 0.000 abstract 2
- 238000000576 coating method Methods 0.000 abstract 2
- 239000000853 adhesive Substances 0.000 abstract 1
- 230000001070 adhesive effect Effects 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 abstract 1
- 238000004381 surface treatment Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 210000003850 cellular structure Anatomy 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001994 activation Methods 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000009832 plasma treatment Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
- H10F71/137—Batch treatment of the devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Photovoltaic Devices (AREA)
Abstract
本发明涉及涂胶装置，特别是用于光伏电池组件背板保温材料的涂胶装置。属于光伏组件生产设备技术领域。本发明提供的技术方案为，先对光伏组件背板进行低温等离子活化表面处理，然后对背板保温材料用的黏胶进行丝网印刷涂胶，本发明通过低温等离子活化工艺前期处理，再使用丝网印刷涂胶技术，在用胶量减少的前提下，提高了保温材料的粘接质量及工作效率。
The invention relates to a gluing device, in particular to a gluing device used for the thermal insulation material of the back plate of a photovoltaic battery module. It belongs to the technical field of photovoltaic module production equipment. The technical solution provided by the present invention is to first perform low-temperature plasma activation surface treatment on the back plate of the photovoltaic module, and then perform screen printing and glue coating on the adhesive used for the back plate insulation material. Screen printing glue coating technology improves the bonding quality and work efficiency of thermal insulation materials on the premise of reducing the amount of glue used.
Description
技术领域technical field
本发明涉及一种涂胶装置，特别是用于光伏电池组件背板保温材料涂胶装置，属于保温光伏电池组件生产设备技术领域。The invention relates to a gluing device, in particular to a gluing device for backplane insulation materials of photovoltaic cell components, and belongs to the technical field of thermal insulation photovoltaic cell component production equipment.
背景技术Background technique
在保温光伏组件生产中，需要在传统的太阳能光伏组件背板上粘贴保温材料，保温材料的粘接质量，取决于保温光伏组件涂胶的质量和胶与背板及保温材料的粘结力。目前保温光伏组件生产时的涂胶还是手工作业，涂料用量大，而且受工人熟练度及责任心影响，涂胶质量也不稳定。其次背板材料的表面活性差，胶与背板的粘附系数低，在高温及高湿环境中易发生保温材料脱落事故。In the production of thermal insulation photovoltaic modules, it is necessary to paste thermal insulation materials on the backplane of traditional solar photovoltaic modules. The bonding quality of thermal insulation materials depends on the quality of glue applied to thermal insulation photovoltaic modules and the adhesion of the glue to the backplane and thermal insulation materials. At present, the gluing during the production of thermal insulation photovoltaic modules is still manual work, the amount of paint is large, and the quality of gluing is not stable due to the influence of workers' proficiency and sense of responsibility. Secondly, the surface activity of the backboard material is poor, and the adhesion coefficient between the glue and the backboard is low, and accidents of insulation material falling off are prone to occur in high temperature and high humidity environments.
发明内容Contents of the invention
本发明的目的在于，提供一种用胶量少，能够保证在后续的粘贴工序上可靠稳固将保温材料粘贴在光伏组件背板上的涂胶设备。The object of the present invention is to provide a gluing device that uses less glue and can reliably and stably stick the thermal insulation material on the photovoltaic module backplane in the subsequent gluing process.
为实现以上目的，本发明采用的技术方案为：保温光伏组件涂胶装置，包括机架，所述机架上从前至后依次设置有低温等离子喷枪，丝网印刷台以及印刷推辊，在机架上还设置有传送带，传送带位于低温等离子喷枪、丝网印刷台以及印刷推辊下方，所述传送带用于光伏组件传输，涂胶时传送带首先将光伏组件传输至低温等离子喷枪下方，低温等离子喷枪对光伏组件涂胶部位进行低温等离子活化，活化后的光伏组件由传送带传输至丝网印刷台由印刷推辊进行印刷涂胶；进一步的，所述机架上设置有垂直方向上可移动的滑杆，低温等离子喷枪连接在滑杆上；进一步的，所述机架上设置有光电位置传感器，光电位置传感器与低温等离子喷枪控制装置连接，光电位置传感器检测到传送带上的光伏组件后，低温等离子喷枪控制装置控制低温等离子喷枪开始对组件进行活化作业；进一步的，机架上设置有两个以上的光电位置传感器，可以控制低温等离子喷枪对光伏组件进行多部位活化。In order to achieve the above object, the technical solution adopted in the present invention is: thermal insulation photovoltaic module gluing device, including a frame, on which a low-temperature plasma spray gun, a screen printing table and a printing push roller are sequentially arranged from front to back, and on the machine There is also a conveyor belt on the frame, which is located under the low-temperature plasma spray gun, screen printing table and printing push roller. The conveyor belt is used for photovoltaic module transmission. When gluing, the conveyor belt first transfers the photovoltaic module to the low-temperature plasma spray gun. Low-temperature plasma activation is carried out on the gluing part of the photovoltaic module, and the activated photovoltaic module is transported by the conveyor belt to the screen printing table for printing and gluing by the printing push roller; further, the frame is provided with a movable slide in the vertical direction The low-temperature plasma spray gun is connected to the slide bar; further, the frame is provided with a photoelectric position sensor, which is connected to the low-temperature plasma spray gun control device. After the photoelectric position sensor detects the photovoltaic modules on the conveyor belt, the low-temperature plasma The spray gun control device controls the low-temperature plasma spray gun to activate the components; furthermore, more than two photoelectric position sensors are installed on the frame, which can control the low-temperature plasma spray gun to activate the photovoltaic components in multiple positions.
本发明的积极有益效果在于：通过低温等离子体喷枪对光伏组件涂胶部位进行预处理，涂胶部位经等离子体处理后表面高度活跃，后续通过丝网印刷方式涂胶，仅用少量的胶就可以达到保温材料粘接要求，既提高了良品率，又降低了粘胶的使用量，显著降低了废品率及生产成本。本发明还在机架上设置了垂直方向上可移动的滑杆，可以针对不同的背板材料调整低温等离子喷枪与背板的间距，进一步优化了活化效果。在机架上设置光电传感器控制低温等离子喷枪工作状态，可以有选择的对背板活化部位进行选择，可以只对涂胶部位进行活化，进一步降低了生产成本。The positive and beneficial effects of the present invention are: pretreatment of the glue-coated part of the photovoltaic module by a low-temperature plasma spray gun, the surface of the glue-coated part is highly active after plasma treatment, and the glue is subsequently applied by screen printing. It can meet the bonding requirements of thermal insulation materials, which not only improves the rate of good products, but also reduces the amount of glue used, and significantly reduces the rate of scrap products and production costs. In the present invention, a sliding bar movable in the vertical direction is arranged on the frame, so that the distance between the low-temperature plasma spray gun and the backboard can be adjusted according to different backboard materials, and the activation effect is further optimized. A photoelectric sensor is installed on the frame to control the working state of the low-temperature plasma spray gun, so that the active part of the back plate can be selectively selected, and only the glued part can be activated, which further reduces the production cost.
附图说明Description of drawings
图1为本发明一个实施例的结构图。Fig. 1 is a structural diagram of an embodiment of the present invention.
具体实施方式detailed description
为了更充分的解释本发明的实施，以下提供本发明的实施实例，这些实施实例仅仅是对本发明的阐述，不限制本发明的范围。In order to fully explain the implementation of the present invention, the implementation examples of the present invention are provided below, and these implementation examples are only illustrations of the present invention, and do not limit the scope of the present invention.
结合附图对本发明进行进一步解释，附图中标记为：1. 低温等离子喷枪；2. 传送带；3. 丝网印刷台；4. 印刷推辊；5. 机架；6. 滑杆。从图中可以看出：保温光伏组件涂胶装置，包括机架5，所述机架5上依次设置有低温等离子喷枪1，丝网印刷台3以及印刷推辊4，在机架5上还设置有传送带2，传送带2位于低温等离子喷枪1、丝网印刷台3以及印刷推辊4下方，所述传送带2用于光伏组件传输，涂胶时传送带2首先将光伏组件传输至低温等离子喷枪1下方，低温等离子喷枪1对光伏组件涂胶部位进行低温等离子活化，活化后的光伏组件由传送带2传输至丝网印刷台3由印刷推辊4进行印刷涂胶。The present invention is further explained in conjunction with the accompanying drawings, which are marked as: 1. Low-temperature plasma spray gun; 2. Conveyor belt; 3. Screen printing table; 4. Printing push roller; 5. Frame; 6. Slide bar. As can be seen from the figure: the thermal insulation photovoltaic module gluing device includes a frame 5, which is successively provided with a low-temperature plasma spray gun 1, a screen printing table 3 and a printing push roller 4, and on the frame 5 is also arranged A conveyor belt 2 is provided, and the conveyor belt 2 is located under the low-temperature plasma spray gun 1, the screen printing table 3 and the printing push roller 4. The conveyor belt 2 is used for the transmission of photovoltaic modules, and the conveyor belt 2 first transfers the photovoltaic modules to the low-temperature plasma spray gun 1 Below, the low-temperature plasma spray gun 1 performs low-temperature plasma activation on the gluing part of the photovoltaic module, and the activated photovoltaic module is transported by the conveyor belt 2 to the screen printing table 3, and the printing push roller 4 is used for printing and gluing.
作为本发明的一个优化的技术方案，所述机架5上设置有垂直方向上可移动的滑杆6，低温等离子喷枪1连接在滑杆6上，通过滑杆可以调整低温等离子喷枪1与光伏组件的相对距离，能针对不同品种，不同材质的光伏组件进行工艺优化。As an optimized technical solution of the present invention, the frame 5 is provided with a slide bar 6 movable in the vertical direction, and the low-temperature plasma spray gun 1 is connected to the slide bar 6, and the low-temperature plasma spray gun 1 and the photovoltaic system can be adjusted through the slide bar. The relative distance of the components can optimize the process for photovoltaic components of different varieties and materials.
作为本发明的一个优化的技术方案，机架5上设置有光电位置传感器，光电位置传感器与低温等离子喷枪控制装置连接，光电位置传感器检测到传送带2上的光伏组件后，低温等离子喷枪控制装置控制低温等离子喷枪1开始对组件进行活化作业，通过设置光电位置传感 器，可以使低温等离子活化过程自动化，避名了人工干预造成的失误。As an optimized technical solution of the present invention, a photoelectric position sensor is arranged on the frame 5, and the photoelectric position sensor is connected with the low-temperature plasma spray gun control device. After the photoelectric position sensor detects the photovoltaic module on the conveyor belt 2, the low-temperature plasma spray gun control device controls The low-temperature plasma spray gun 1 starts to activate the components. By installing a photoelectric position sensor, the low-temperature plasma activation process can be automated, avoiding errors caused by manual intervention.
作为本发明的一个优化的技术方案，机架5上设置有两个以上的光电位置传感器，可以控制低温等离子喷枪1对光伏组件进行多部位活化。As an optimized technical solution of the present invention, more than two photoelectric position sensors are arranged on the frame 5, which can control the low-temperature plasma spray gun 1 to activate the photovoltaic modules at multiple locations.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611067849.6A CN106409980A (en) | 2016-11-29 | 2016-11-29 | Heat-preservation photovoltaic assembly gluing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611067849.6A CN106409980A (en) | 2016-11-29 | 2016-11-29 | Heat-preservation photovoltaic assembly gluing device |
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| Publication Number | Publication Date |
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| CN106409980A true CN106409980A (en) | 2017-02-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611067849.6A Pending CN106409980A (en) | 2016-11-29 | 2016-11-29 | Heat-preservation photovoltaic assembly gluing device |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1184514A (en) * | 1995-04-06 | 1998-06-10 | 卡塔里纳涂料公司 | Sheet material coated with acrylate polymer and method for its production |
| CN1238792A (en) * | 1996-10-31 | 1999-12-15 | 德尔塔V技术公司 | Acrylate Coating Method |
| CN101638015A (en) * | 2009-08-31 | 2010-02-03 | 中国印刷科学技术研究所 | Method for improving surface energy of aluminum plate by using plasma |
| CN104023945A (en) * | 2011-12-15 | 2014-09-03 | 雷诺股份公司 | Automated equipment for plasma surface pretreatment of thermoplastic parts |
| CN203826415U (en) * | 2014-04-08 | 2014-09-10 | 常州回天新材料有限公司 | Fast back film glue coating device |
-
2016
- 2016-11-29 CN CN201611067849.6A patent/CN106409980A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1184514A (en) * | 1995-04-06 | 1998-06-10 | 卡塔里纳涂料公司 | Sheet material coated with acrylate polymer and method for its production |
| US6218004B1 (en) * | 1995-04-06 | 2001-04-17 | David G. Shaw | Acrylate polymer coated sheet materials and method of production thereof |
| CN1238792A (en) * | 1996-10-31 | 1999-12-15 | 德尔塔V技术公司 | Acrylate Coating Method |
| CN101638015A (en) * | 2009-08-31 | 2010-02-03 | 中国印刷科学技术研究所 | Method for improving surface energy of aluminum plate by using plasma |
| CN104023945A (en) * | 2011-12-15 | 2014-09-03 | 雷诺股份公司 | Automated equipment for plasma surface pretreatment of thermoplastic parts |
| CN203826415U (en) * | 2014-04-08 | 2014-09-10 | 常州回天新材料有限公司 | Fast back film glue coating device |
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Application publication date: 20170215 |