Below in conjunction with animal with using maximum a kind of newcastle disease freeze-dried live vaccine production instances to specify technical characterictic of the present invention in the viral lived vaccine: 1 produces vaccine with seed culture of viruses and seed culture of viruses subculture
Producing with seed culture of viruses is that the newcastle disease low virulent strain is (as newcastle disease mesogenic strain I system-Mukteswar, newcastle disease is hanged down virulence strain II system, F system, LaSota and C-30 strain etc.), identify, take care of and supply by China Veterinary Drugs Supervisory Inst., the seed culture of viruses standard meets specified standard in " The Ministry of Agriculture of the People's Republic of China, MOA's veterinary biologics rules promulgated by the ministries or commissions of the Central Government " (version in 1992) (to call " rules " in the following text).The preparation of 2 freeze drying protectants
This protective agent is made up of A and B two parts.
A: polyvinylpyrrolidone 5~15g, sodium carboxymethyl cellulose 2~10g, tamarind gum 5~15g, sodium glutamate 20~40g, K
2HPO
41.3g, KH
2PO
40.05g, DDW 500ml.Preparation is after standby behind 121 ℃ of 15 minutes autoclavings.
B: trehalose 10~15g, vitamin C 1~5g, glycyrrhizin 2~15g, MgCl
20.05g, DDW 500ml.The degerming of various composition dissolving after-filtration is standby.
Be used to join Seedling after A and B mixed by 1: 1.The selection of 3 vaccine manufacturings and lyophilizing 3.1 eggs and hatching are selected the SPF chicken for use or are not had the egg that healthy chicken produces of newcastle disease antibody, by the Embryo Gallus domesticus of " rules " regulation hatching to 10 ages in days.Produce with kind of a poison 3.2 the seed culture of viruses inoculation is got, be diluted to 10 with sterile saline
-4Or 10
-5, inoculation 0.1ml in every embryo allantoic cavity.Sealing pin hole in inoculation back is put 36~37 ℃ and is continued to hatch.3.3 shine egg 1 every day after the egg inoculation of antigen results, will discard by dead Embryo Gallus domesticus before 60 hours.After 60 hours, the photograph egg was 1 time in per 4~8 hours, and dead Embryo Gallus domesticus takes out at any time, and until 96~120 hours, no matter embryo all takes out anyway, air chamber was upwards upright, puts 2~8 ℃ of coolings.Embryo Gallus domesticus through cooling off 4~24 hours takes out, and with iodine tincture sterilization air chamber position, removes air chamber portion eggshell with aseptic operation, tears membrana putaminis off and draws Embryo Gallus domesticus liquid, places the sterilization bottle, adds penicillin and streptomycin, puts into 2~8 ℃ of processing.Treated blastochyle carries out steriling test and viral level is measured.3.4 join Seedling the blastochyle that is up to the standards is filtered, added the freeze drying protectant that the present invention is designed and prepare, add suitable antibiotic (the same) simultaneously, fully shake up, quantitatively carry out lyophilization immediately after the packing by 1: 1.3.5 lyophilizing is cooled to-5 ℃ in advance in freeze drying box, divide the container install Embryo Gallus domesticus liquid to enter freeze drying box, the speed with 1 ℃/min is cooled to-35 ℃ again, keep 2 hours under this temperature after, begin to be evacuated to 10
-4After the holder (1 holder=133.322368 Pa), begin to heat up, promptly require to be warming up to-20 ℃ in 16 hours, continue to be warming up to 20 ℃ and keep 6 hours outlets of jumping a queue with 5 ℃ speed per hour thereafter, whole freeze-drying process is 32 hours.
The every plumage part of vaccine seedling diseases poison content answers 〉=10 after the lyophilizing
6EID
504 product inspections, 4.1 physical behaviors should be little yellow, and spongy loose agglomerate easily comes off with a bottle wall, add dissolving rapidly behind the diluent.4.2 steriling test, mycoplasma check, diagnostic test and exogenous virus check are undertaken by pertinent regulations in " rules ".4.3 the following method of safety verification is appointed and is selected one 4.3.1 and with Embryo Gallus domesticus check vaccine is diluted with sterile saline, inoculation instar chicken embryo on the 10th is 10 in the allantois, every embryo 0.1ml (containing 10 using dosages), inoculation back 24~72 hours, the chicken embryo death rate is no more than 20% for qualified.Surpass 20% as mortality rate, multiplicable heavy inspection once examines heavily as a result that mortality rate still surpasses 20%, and this vaccine is judged to dangerous.4.3.2 with 20 of 2~7 Japanese instar chicklings of true no newcastle disease antibody, be divided into two groups with chicken check, first group 10, every collunarium is inoculated the toxic blastochyle 0.05ml of 5 times of dilutions; Second group 10, do not inoculate in contrast, two groups with respectively feeding and management under the condition, observed 10, should not have abnormal response.If any non-specific death, immune group and matched group all should be above 1.4.4 the following method of efficacy test is appointed and is selected one 4.4.1 and with Embryo Gallus domesticus check vaccine is made 10 times of serial dilutions with sterile saline, get 3 dilution factors respectively in the allantois inoculation 10 ages in days do not have 5 of the Embryo Gallus domesticus of newcastle disease antibody, every embryo 0.1ml, put 37 ℃ and continue hatching, dead Embryo Gallus domesticus discarded and disregards before 48 hours, at 48~120 hours dead Embryo Gallus domesticus, at any time take out, results Embryo Gallus domesticus liquid with same dilution Embryo Gallus domesticus liquid mixed in equal amounts, is measured the red cell agglutination valency respectively.To 120 hours, take out all embryos of living, gather in the crops Embryo Gallus domesticus liquid one by one, measure the red cell agglutination valency respectively; Agglutination titer 〉=1: 160 (micromethod 1: 128) person is judged to infection, calculates median infective dose, and every plumage part answers 〉=10
6EID
50, vaccine is judged to qualified.4.4.2 (red cell agglutination inhibition valency should<1: 4) 10, every collunarium is inoculated 1/100 using dosage, and after 10~14 days, the immunity identical together with condition contrasts 3 of chickens, each intramuscular injection 10000EID with the healthy susceptible chicken at 1~2 monthly age with chicken check
50The strong malicious 1ml of Beijing strain newcastle disease.Observed the death of should all falling ill of contrast chicken 10~14; The immunity chicken is protected 9 at least, and vaccine is judged to qualified.5 residue moisture determinations adopt the vacuum drying method or take the Xiu Shi method and measure, and the water content of every bottle product should not surpass 4%.The vacuum that 6 vacuums measure to use the high-frequency spark vacuum determinator to seal back glass container dress freeze-dried products is measured, as occurring white, pink colour and purple aura in the container, then vacuum all belong to qualified.
Embodiment 1
Present embodiment is selected for use and produced with seed culture of viruses is newcastle disease low virulent strain LaSota and C-30 strain etc.), identify, take care of and supply by China Veterinary Drugs Supervisory Inst., the seed culture of viruses standard meets specified standard in The Ministry of Agriculture of the People's Republic of China, MOA's " veterinary biologics rules " promulgated by the ministries or commissions of the Central Government (version in 1992) (to call " rules " in the following text).
Freeze drying protectant is standby by following prescription and method preparation back:
A: polyvinylpyrrolidone 15g, sodium carboxymethyl cellulose 8g, tamarind gum 13g, sodium glutamate 20g,, K
2HPO
41.3g, KH
2PO
40.05g, DDW 500ml.Preparation is after standby behind 121 ℃ of 15 minutes autoclavings.
B: trehalose 10g, vitamin C 3g, glycyrrhizin 10g, MgCl
20.05g, DDW 500ml.The degerming of various composition dissolving after-filtration is standby.
Be used to join Seedling after A and B mixed by 1: 1.
Inoculation: get production with LaSota kind poison, be diluted to 10 with sterile saline
-4Or 10
-5, inoculate 50 piece of 10 age in days SPF Embryo Gallus domesticus, inoculation 0.1ml in every embryo allantoic cavity.Sealing pin hole in inoculation back is put 36~37 ℃ and is continued to hatch.
The antigen results: shine egg 1 every day after the egg inoculation, will discard by dead Embryo Gallus domesticus before 60 hours.After 60 hours, the photograph egg was 1 time in per 4~8 hours, and dead Embryo Gallus domesticus takes out at any time, and until 96~120 hours, no matter embryo all takes out anyway, air chamber was upwards upright, puts 2~8 ℃ of coolings.Embryo Gallus domesticus through cooling off 4~24 hours takes out, and with iodine tincture sterilization air chamber position, removes air chamber portion eggshell with aseptic operation, tears membrana putaminis off and draws Embryo Gallus domesticus liquid, places the sterilization bottle, adds penicillin and streptomycin, puts into 2~8 ℃ of processing.Treated blastochyle carries out steriling test and viral level is measured.
Join Seedling: the blastochyle that is up to the standards is filtered, added the freeze drying protectant that the present invention is designed and prepare, add suitable antibiotic (the same) simultaneously, fully shake up, quantitatively carry out lyophilization immediately after the packing by 1: 1.
Lyophilizing: be cooled to-5 ℃ in freeze drying box in advance, divide the container install Embryo Gallus domesticus liquid to enter freeze drying box, the speed with 1 ℃/min is cooled to-35 ℃ again, keep 2 hours under this temperature after, begin to be evacuated to 10
-4After the holder (1 holder=133.322368 Pa), begin to heat up, promptly require to be warming up to-20 ℃ in 16 hours, continue to be warming up to 20 ℃ and keep 6 hours outlets of jumping a queue with 5 ℃ speed per hour thereafter, whole freeze-drying process is 32 hours.Embodiment 2
Present embodiment is selected for use and produced with seed culture of viruses is newcastle disease low virulent strain LaSota and C-30 strain etc.), identify, take care of and supply by China Veterinary Drugs Supervisory Inst., the seed culture of viruses standard meets specified standard in The Ministry of Agriculture of the People's Republic of China, MOA's " veterinary biologics rules " promulgated by the ministries or commissions of the Central Government (version in 1992) (to call " rules " in the following text).
Freeze drying protectant is standby by following prescription and method preparation back:
A: polyvinylpyrrolidone 15g, sodium carboxymethyl cellulose 8g, tamarind gum 13g, sodium glutamate 20g,, K
2HPO
41.3g, KH
2PO
40.05g, DDW 500ml.Preparation is after standby behind 121 ℃ of 15 minutes autoclavings.
B: trehalose 10g, vitamin C 3g, glycyrrhizin 10g, MgCl
20.05g, DDW 500ml.The degerming of various composition dissolving after-filtration is standby.
Be used to join Seedling after A and B mixed by 1: 1.
Inoculation: get production with LaSota kind poison, be diluted to 10 with sterile saline
-4Or 10
-5, inoculate 50 piece of 10 age in days SPF Embryo Gallus domesticus, inoculation 0.1ml in every embryo allantoic cavity.Sealing pin hole in inoculation back is put 36~37 ℃ and is continued to hatch.
The antigen results: shine egg 1 every day after the egg inoculation, will discard by dead Embryo Gallus domesticus before 60 hours.After 60 hours, the photograph egg was 1 time in per 4~8 hours, and dead Embryo Gallus domesticus takes out at any time, and until 96~120 hours, no matter embryo all takes out anyway, air chamber was upwards upright, puts 2~8 ℃ of coolings.Embryo Gallus domesticus through cooling off 4~24 hours takes out, and with iodine tincture sterilization air chamber position, removes air chamber portion eggshell with aseptic operation, tears membrana putaminis off and draws Embryo Gallus domesticus liquid, places the sterilization bottle, adds penicillin and streptomycin, puts into 2~8 ℃ of processing.Treated blastochyle carries out steriling test and viral level is measured.
Join Seedling: the blastochyle that is up to the standards is filtered, added the freeze drying protectant that the present invention is designed and prepare, add suitable antibiotic (the same) simultaneously, fully shake up, quantitatively carry out lyophilization immediately after the packing by 1: 1.
Lyophilizing: be cooled to-5 ℃ in freeze drying box in advance, divide the container install Embryo Gallus domesticus liquid to enter freeze drying box, the speed with 1 ℃/min is cooled to-35 ℃ again, keep 2 hours under this temperature after, begin to be evacuated to 10
-4After the holder (1 holder=133.322368 Pa), begin to heat up, promptly require to be warming up to-20 ℃ in 16 hours, continue to be warming up to 20 ℃ and keep 6 hours outlets of jumping a queue with 5 ℃ speed per hour thereafter, whole freeze-drying process is 32 hours.Embodiment 3
Present embodiment is selected for use and produced with seed culture of viruses is newcastle disease low virulent strain LaSota and C-30 strain etc.), identify, take care of and supply by China Veterinary Drugs Supervisory Inst., the seed culture of viruses standard meets specified standard in The Ministry of Agriculture of the People's Republic of China, MOA's " veterinary biologics rules " promulgated by the ministries or commissions of the Central Government (version in 1992) (to call " rules " in the following text).
Freeze drying protectant is standby by following prescription and method preparation back:
A: polyvinylpyrrolidone 15g, sodium carboxymethyl cellulose 8g, tamarind gum 13g, sodium glutamate 20g,, K
2HPO
41.3g, KH
2PO
40.05g, DDW 500ml.Preparation is after standby behind 121 ℃ of 15 minutes autoclavings.
B: trehalose 10g, vitamin C 3g, glycyrrhizin 10g, MgCl
20.05g, DDW 500ml.The degerming of various composition dissolving after-filtration is standby.
Be used to join Seedling after A and B mixed by 1: 1.
Inoculation: get production with LaSota kind poison, be diluted to 10 with sterile saline
-4Or 10
-5, inoculate 50 piece of 10 age in days SPF Embryo Gallus domesticus, inoculation 0.1ml in every embryo allantoic cavity.Sealing pin hole in inoculation back is put 36~37 ℃ and is continued to hatch.
The antigen results: shine egg 1 every day after the egg inoculation, will discard by dead Embryo Gallus domesticus before 60 hours.After 60 hours, the photograph egg was 1 time in per 4~8 hours, and dead Embryo Gallus domesticus takes out at any time, and until 96~120 hours, no matter embryo all takes out anyway, air chamber was upwards upright, puts 2~8 ℃ of coolings.Embryo Gallus domesticus through cooling off 4~24 hours takes out, and with iodine tincture sterilization air chamber position, removes air chamber portion eggshell with aseptic operation, tears membrana putaminis off and draws Embryo Gallus domesticus liquid, places the sterilization bottle, adds penicillin and streptomycin, puts into 2~8 ℃ of processing.Treated blastochyle carries out steriling test and viral level is measured.
Join Seedling: the blastochyle that is up to the standards is filtered, added the freeze drying protectant that the present invention is designed and prepare, add suitable antibiotic (the same) simultaneously, fully shake up, quantitatively carry out lyophilization immediately after the packing by 1: 1.
Lyophilizing: be cooled to-5 ℃ in freeze drying box in advance, divide the container install Embryo Gallus domesticus liquid to enter freeze drying box, the speed with 1 ℃/min is cooled to-35 ℃ again, keep 2 hours under this temperature after, begin to be evacuated to 10
-4After the holder (1 holder=133.322368 Pa), begin to heat up, promptly require to be warming up to-20 ℃ in 16 hours, continue to be warming up to 20 ℃ and keep 6 hours outlets of jumping a queue with 5 ℃ speed per hour thereafter, whole freeze-drying process is 32 hours.The heat resistant test of the test 1 different protective agent freeze-drying prods of freeze-dried products
With the freeze dried product of different protective agents, place under 100 ℃, 45 ℃, 37 ℃, 2~8 ℃ conditions and preserve, viral level is measured in the different time sampling.Viral level assay method in 2 freeze-dried products
Make 10 times of serial dilutions by the real Embryo Gallus domesticus liquid measure that contains with sterile saline, get 10
-7,
-8,
-9Inoculation 10 ages in days do not have 5 of the Embryo Gallus domesticus of newcastle disease virus antibody in 3 each allantois of dilution factor, every embryo 0.1ml, put 37~38 ℃ and continue hatching, dead Embryo Gallus domesticus discards and disregards before 48 hours, at any time take out at 48~120 hours dead Embryo Gallus domesticus, results Embryo Gallus domesticus liquid, same dilution blastochyle mixed in equal amounts is measured the red cell agglutination valency respectively by dilution factor; To 120 hours, take out all embryos of living, gather in the crops Embryo Gallus domesticus liquid one by one, measure the red cell agglutination valency respectively, agglutination titer 〉=be judged to infection at 1: 128 calculates EID
50, every 0.1ml should contain virus 〉=OEID
50Viral level measurement result in 3 freeze-dried products
Be shown in the following table listed result
Table 1 freeze-dried products places 100 ℃ of physical behavior and EID of boiling indirectly after 10 minutes
50Measurement result
| The vaccine lot number | After doing | 100 ℃ of physical behaviors after 10 minutes | EID
50 |
| 9601 batches of experimental vaccines | 10
8.9 | Loose spongy contraction | 10
4.5 |
| 9602 batches of experimental vaccines | 10
8.9 | The loose spongy agglomerate that is shrunk to | 10
4.7 |
| 9603 batches of experimental vaccines | 10
8.9 | The loose spongy mushroom that is shrunk to | 10
5.4 |
| 9604 batches of experimental vaccines | 10
8.7 | Loose spongy expansion is cellular | 10
5.5 |
| The domestic goods Seedling | 10
8.9 | The loose spongy glue that is shrunk to | 10
0 |
| External commercial seedling 1 | 10
8.7 | Loose spongy contraction | 10
4.1 |
| External commercial seedling 2 | 10
8.7 | The loose spongy agglomerate that is shrunk to | 10
0 |
Vaccine is preserved different time EID in 2~8 ℃ before and after table 2 lyophilizing
50Measurement result
| The vaccine lot number | Before doing | After the lyophilizing (my god) | Descend to 1~10 day average every day | Every decline 10
1Required day
|
| 0 | 30 | 70 | 180 |
| 9601 batches of experimental vaccines | 10
9.1 | 10
8.9 | 10
8.9 | 10
8.7 | 10
8.5 | 10
0.002 | 450 |
| 9602 batches of experimental vaccines | 10
9.1 | 10
8.9 | 10
8.9 | 10
8.9 | 10
8.7 | 10
0.001 | 900 |
| 9603 batches of experimental vaccines | 10
9.1 | 10
8.9 | 10
8.9 | 108.9 | 10
8.7 | 10
0.001 | 900 |
| The domestic goods Seedling | 10
9.1 | 10
8.9 | 10
8.9 | 10
8.7 | 10
8.7 | 10
0.012 | 81 |
Vaccine is preserved different time EID in 37 ℃ before and after table 3 lyophilizing
50Measurement result
| The vaccine lot number | After the lyophilizing (my god) | Descend to 1~10 day average every day | Every decline 10
1 |
| 0 | 10 | 30 |
| 96017 batches of experimental vaccines | 10
8.5 | 10
7.9 | 10
6.5 | 10
0.067 | 15 |
| Test 96051 batches | 10
8.7 | 10
7.5 | 10
7.1 | 10
0.059 | 18.75 |
| 96053 batches of experimental vaccines | 10
8.7 | 10
7.5 | 10
6.3 | 10
0.08 | 12.5 |
| The domestic goods Seedling | 10
8.9 | 10
3.7 | 10
0 | 10
0.89 | 0.96* |
Vaccine is preserved different time EID in 45 ℃ before and after table 4 lyophilizing
50Measurement result
| The vaccine lot number |
Before doing |
After freezing (my god) |
Descend to 1~5 day average every day |
Every decline 10
1Required day
|
| 0 |
5 |
| 9601 batches of experimental vaccines |
10
9.1 |
10
8.9 |
10
8.3 |
10
0.72 |
1.39 |
| 9602 batches of experimental vaccines |
10
9.1 |
10
8.9 |
10
6.1 |
10
0.56 |
1.79 |
| 9603 batches of experimental vaccines |
10
9.1 |
10
8.9 |
10
6.1 |
10
0.56 |
1.79 |
| The domestic goods Seedling |
10
9.1 |
10
8.9 |
10
0 |
10
1.78 |
|
| External commercial seedling |
10
9.1 |
10
8.9 |
10
5.9 |
10
0.6 |
1.67 |
| The experimental vaccine lot number | EID after the lyophilizing
50 | The lyophilizing date | The vaccine storage life | Preserve back EID
50 |
| 960418 batches of experimental vaccines | 10
9.1 | 1996.04.18 | 11 months | 10
9.1 |
| 960430 batches of experimental vaccines | 10
9.1 | 1996.04.30 | 11 months | 10
9.1 |
| 960507 batches of experimental vaccines | 10
8.7 | 1996.05.07 | 10 months | 10
8.3 |
| 960725 batches of experimental vaccines | 10
8.9 | 1996.07.25 | 8 months | 10
8.9 |
| Experimental vaccine 960802 | 10
8.5 | 1996.08.02 | 7 months | 10
8.9 |
| Experimental vaccine is big 1 batch | 10
8.5 | 1996.11.28 | 4 months | 10
8.5 |
| Experimental vaccine is big 2 batches | 10
8.5 | 1996.11.30 | 4 months | 10
8.5 |
| Experimental vaccine is big 3 batches | 10
9.1 | 1996.12.04 | 4 months | 10
8.5 |
* the storage temperature of above vaccine is 2~8 ℃.
After table 1 shows that freeze dried vaccine with the preparation of the freeze drying protectant of formulation of the present invention is through 100 ℃ of processing, its physical behavior and EID
50Measure through identical with external vaccine.
Table 2,3,4 results show the freeze dried vaccine preservation under 2~8 ℃, 37 ℃ and 45 ℃ with the freeze drying protectant preparation of formulation of the present invention, its EID
50Valency, every decline 10
1Titre needs 450~900,15 and 1.39 days respectively approximately, than long 5~10 times of domestic goods vaccine, reaches the level of external commercially available vaccine.
Table 5 result shows with preserving nearly 1 year its EID down at 2~8 ℃ with the freeze dried vaccine of the freeze drying protectant of formulation of the present invention preparation
50Valency does not significantly decrease as yet.