CN106370891B - Preparation method and control circuit of scanning tunneling microscope scanning probe - Google Patents
Preparation method and control circuit of scanning tunneling microscope scanning probe Download PDFInfo
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- 239000000523 sample Substances 0.000 title claims abstract description 70
- 238000002360 preparation method Methods 0.000 title claims abstract description 18
- 230000005641 tunneling Effects 0.000 title claims description 7
- 238000000034 method Methods 0.000 claims abstract description 35
- 239000007788 liquid Substances 0.000 claims abstract description 17
- 229910052751 metal Inorganic materials 0.000 claims abstract description 15
- 239000002184 metal Substances 0.000 claims abstract description 15
- 239000003792 electrolyte Substances 0.000 claims abstract description 5
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 28
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 10
- 238000006243 chemical reaction Methods 0.000 claims description 10
- 239000004973 liquid crystal related substance Substances 0.000 claims description 3
- 238000004506 ultrasonic cleaning Methods 0.000 claims description 3
- 230000003647 oxidation Effects 0.000 claims description 2
- 238000007254 oxidation reaction Methods 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- 230000007797 corrosion Effects 0.000 abstract description 31
- 238000005260 corrosion Methods 0.000 abstract description 31
- 230000005484 gravity Effects 0.000 abstract description 4
- 238000005530 etching Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 230000007423 decrease Effects 0.000 description 6
- 238000001514 detection method Methods 0.000 description 5
- 238000006056 electrooxidation reaction Methods 0.000 description 5
- 238000002474 experimental method Methods 0.000 description 4
- 238000000227 grinding Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005868 electrolysis reaction Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 238000010008 shearing Methods 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 229910000566 Platinum-iridium alloy Inorganic materials 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 229910021641 deionized water Inorganic materials 0.000 description 2
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- 239000010931 gold Substances 0.000 description 2
- 230000005499 meniscus Effects 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- HWLDNSXPUQTBOD-UHFFFAOYSA-N platinum-iridium alloy Chemical class [Ir].[Pt] HWLDNSXPUQTBOD-UHFFFAOYSA-N 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010349 cathodic reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
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- 229910001651 emery Inorganic materials 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000010849 ion bombardment Methods 0.000 description 1
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- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01Q—SCANNING-PROBE TECHNIQUES OR APPARATUS; APPLICATIONS OF SCANNING-PROBE TECHNIQUES, e.g. SCANNING PROBE MICROSCOPY [SPM]
- G01Q60/00—Particular types of SPM [Scanning Probe Microscopy] or microscopes; Essential components thereof
- G01Q60/10—STM [Scanning Tunnelling Microscopy] or apparatus therefor, e.g. STM probes
- G01Q60/16—Probes, their manufacture, or their related instrumentation, e.g. holders
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- Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
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- Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
- Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
Abstract
Description
技术领域Technical field
本发明涉及扫描隧道显微镜(Scanning Tunneling Microscope,STM)扫描探针的制备领域,特别地,涉及一种STM扫描探针的制备方法及该制备方法中运用的控制电路。The present invention relates to the field of preparation of scanning tunneling microscope (Scanning Tunneling Microscope, STM) scanning probes. In particular, it relates to a preparation method of STM scanning probes and a control circuit used in the preparation method.
背景技术Background technique
作为扫描隧道显微镜直接探测样品表面的部分,扫描探针无疑与STM扫描图像的质量有密切关系。事实上,探针的尺寸、几何形状、化学成分和纯度都会直接影响到针尖与样品之间的隧道电流,甚至是样品表面的电子态密度的探测,因而针尖的制备质量好坏对于STM的工作性能高低至关重要。例如,如果STM的探针有多重针尖,隧道电流的稳定性会降低;此外,为了提高探针的图像采集速率,探针针尖应有较高的弯曲共振频率,以减少相位滞后。As the part of the scanning tunneling microscope that directly detects the sample surface, the scanning probe is undoubtedly closely related to the quality of STM scanning images. In fact, the size, geometry, chemical composition and purity of the probe will directly affect the tunneling current between the tip and the sample, and even the detection of the electron density of states on the sample surface. Therefore, the preparation quality of the tip is critical to the work of STM. Performance is critical. For example, if the STM probe has multiple tips, the stability of the tunnel current will be reduced; in addition, in order to increase the image acquisition rate of the probe, the probe tip should have a higher bending resonance frequency to reduce phase lag.
STM的扫描针尖通常由金属丝构成,常用的有钨(W)、铂铱合金(Pt-Ir)、金(Au)等金属,使用这些金属丝制备STM扫描探针的方法有多种,通常采用的方法有:研磨法、剪切法、离子轰击法、场蒸发法或者电化学腐蚀等方法,使用这些方法的目的都是让针尖顶端达到特别尖、甚至尖端只有一个原子的状态,而且纵横比(针尖的长度与横截面直径之比)要尽可能地小,尽可能地减少扫描时针尖的弯曲震动带来的扫描图像状态不稳定等影响。The scanning tip of STM is usually made of metal wires. Commonly used metals include tungsten (W), platinum-iridium alloy (Pt-Ir), gold (Au) and other metals. There are many ways to use these metal wires to prepare STM scanning probes. Usually The methods used include: grinding, shearing, ion bombardment, field evaporation or electrochemical etching. The purpose of using these methods is to make the tip of the needle tip particularly sharp, or even with only one atom at the tip, and vertically and horizontally. The ratio (the ratio of the length of the needle tip to the cross-sectional diameter) should be as small as possible to minimize the influence of the bending vibration of the needle tip during scanning, such as the instability of the scanned image state.
尖端只有一个原子的针尖可以通过超高真空离子场显微镜制备,但此种方法制作过程复杂而且成本高昂。制备STM探针的机械剪切法为:一般直接用剪刀将金属丝剪成一定倾角的形状,但是剪切法有明显的缺陷,即制成的针尖尖端粗糙,制成合格针尖的比例极低且重复性差,并往往有多重针尖。使用这种针尖扫描出来的图像一般是这些微型多重探针反映图像的叠加,失真严重,效果较差。研磨法通常是将直径0.1mm左右的铂丝用磨石打磨成顶角30°、45°、60°或者90°圆锥形,并用粒径1μm左右的金刚砂进一步研磨。用乙醇和去离子水进行超声清洗后,若针尖的形貌在光学显微镜下已无法分辨,则说明针尖已经足够尖锐。相比之下,电化学腐蚀法不仅操作简单,成本低廉,可重复性好,获得的针尖形状更加稳定,且能达到光学显微镜分辨的极限,也就是说电化学腐蚀法制作的针尖可以满足STM的基本应用,因此目前电化学腐蚀法应用的较为普遍。Tips with only one atom at the tip can be prepared using ultrahigh vacuum ion field microscopy, but this method is complex and expensive to produce. The mechanical shearing method for preparing STM probes is: generally use scissors to directly cut the metal wire into a shape with a certain angle. However, the shearing method has obvious defects, that is, the tip of the needle tip is rough, and the proportion of qualified needle tips is extremely low. And the repeatability is poor, and often has multiple needle points. The image scanned using this kind of needle tip is generally the superposition of images reflected by these micro multiple probes, with serious distortion and poor effect. The grinding method usually involves grinding a platinum wire with a diameter of about 0.1 mm using a grindstone into a conical shape with a vertex angle of 30°, 45°, 60° or 90°, and further grinding it with emery with a particle size of about 1 μm. After ultrasonic cleaning with ethanol and deionized water, if the shape of the needle tip cannot be distinguished under an optical microscope, it means that the needle tip is sharp enough. In contrast, the electrochemical etching method is not only simple to operate, low in cost, and reproducible, but the shape of the tip obtained is more stable and can reach the resolution limit of an optical microscope. In other words, the tip made by the electrochemical etching method can meet the requirements of STM. The basic application, so the electrochemical corrosion method is currently more commonly used.
但是在电化学腐蚀法的实际制备中,由于各种工艺条件的限制和影响,制备出来的针尖都是比较粗糙的或者出现多重针尖的情况,良品率低。制备工艺主要有一步腐蚀或两步腐蚀法,其中,一步腐蚀法是指在腐蚀过程中,不更改电压,从头至尾采用同一电压的腐蚀方法;两步腐蚀法是在腐蚀过程中,先使用较大电压形成具有满意纵横比的粗针尖,再选择合适时机将高电压改为低电压进行尖锐化精加工的腐蚀方法。However, in the actual preparation of electrochemical etching method, due to the limitations and effects of various process conditions, the prepared needle tips are relatively rough or have multiple needle tips, and the yield rate is low. The preparation process mainly includes one-step corrosion or two-step corrosion. Among them, the one-step corrosion method refers to the corrosion method that does not change the voltage during the corrosion process and uses the same voltage from beginning to end; the two-step corrosion method uses the same voltage first during the corrosion process. This is an etching method that uses a higher voltage to form a thick tip with a satisfactory aspect ratio, and then chooses the right time to change the high voltage to a low voltage for sharpening and finishing.
在吉林大学张硕的2012级硕士学位论文《电化学腐蚀法STM钨丝针尖仪的自动化控制》中,采用12V电压进行一步腐蚀法,得到的针尖纵横比非常不理想。在溶液浓度不变的情况下,要获得更尖锐的针尖得降低电解电压,但要获得更小的纵横比就得进一步提高电解电压。因此,他认为,单纯降低电解电压提高针尖质量是行不通的,所以一步腐蚀的方法不合理。只能采取两步法进行理想针尖的制备。南开大学物理科学学院的牛建龙、吴雪等2010年4月在物理实验第30卷第4期上的文献《STM钨针尖的制备》也采用粗、细腐蚀流程,从而得到理想针尖。In the 2012 master's thesis "Automated Control of STM Tungsten Wire Tip Instrument by Electrochemical Erosion Method" written by Zhang Shuo of Jilin University, a one-step corrosion method using 12V voltage resulted in a very unsatisfactory tip aspect ratio. When the solution concentration remains unchanged, the electrolysis voltage must be reduced to obtain a sharper tip, but the electrolysis voltage must be further increased to obtain a smaller aspect ratio. Therefore, he believes that simply reducing the electrolysis voltage to improve the quality of the tip is not feasible, so the one-step corrosion method is unreasonable. Only a two-step method can be used to prepare the ideal needle tip. Niu Jianlong, Wu Xue and others from the School of Physical Sciences of Nankai University published the document "Preparation of STM Tungsten Tips" in Physical Experiments Volume 30 Issue 4 in April 2010. They also used coarse and fine etching processes to obtain the ideal tip.
综上,现有技术认为在一步腐蚀法中无可行技术来制得理想针尖。In summary, the existing technology believes that there is no feasible technology to obtain an ideal needle tip in one-step etching method.
发明内容Contents of the invention
本发明目的在于提供一种STM扫描探针的制备方法及该制备方法中运用的控制电路,以解决电化学一步腐蚀法不能获得纵横比小、针尖为一个原子的理想探针的技术问题。The purpose of the present invention is to provide a method for preparing an STM scanning probe and a control circuit used in the preparation method, so as to solve the technical problem that the one-step electrochemical etching method cannot obtain an ideal probe with a small aspect ratio and a tip of one atom.
为实现上述目的,本发明提供了一种扫描隧道显微镜扫描探针的制备方法,包括步骤:In order to achieve the above object, the present invention provides a method for preparing a scanning tunneling microscope scanning probe, which includes the steps:
A、对探针进行去氧化膜的处理:用砂纸打磨除掉钨丝表面的氧化膜,再使用稀HCL浸泡,最后使用丙酮超声清洗;A. Remove the oxidation film on the probe: use sandpaper to remove the oxide film on the surface of the tungsten wire, then soak it in dilute HCL, and finally use acetone for ultrasonic cleaning;
B、在直径为0.5mm的探针底部套上胶圈,胶圈底部与探针底部的垂直距离为2mm;B. Put a rubber ring on the bottom of the probe with a diameter of 0.5mm, and the vertical distance between the bottom of the rubber ring and the bottom of the probe is 2mm;
C、将金属丝圈放入浓度为2~3mol/L的KOH溶液中,将探针竖直插入烧杯液面,探针底部插入液面的深度为1mm;以探针作为阳极,金属丝圈作为阴极,两端加5~12V的电压;C. Put the metal wire ring into the KOH solution with a concentration of 2 to 3 mol/L, insert the probe vertically into the liquid surface of the beaker, and insert the bottom of the probe into the liquid surface to a depth of 1 mm; use the probe as the anode, and the metal wire ring As the cathode, a voltage of 5 to 12V is applied to both ends;
D、当阳极上的第一电压与控制电路的固定电阻上的第二电压相等时,控制电路切断电路,使得探针底部形成针尖;D. When the first voltage on the anode is equal to the second voltage on the fixed resistor of the control circuit, the control circuit cuts off the circuit so that a tip is formed at the bottom of the probe;
控制电路包括与单片机串联的继电器、固定电阻和使用电解液连接的阴极、阳极。The control circuit includes relays, fixed resistors, and cathodes and anodes connected in series with the microcontroller using electrolyte.
优选的,所述胶圈的长度为2cm。Preferably, the length of the rubber ring is 2cm.
优选的,所述控制电路还包括与单片机连接的数模转换模块和液晶显示模块。Preferably, the control circuit further includes a digital-to-analog conversion module and a liquid crystal display module connected to the microcontroller.
优选的,所述控制电路还包括与单片机连接的蜂鸣器,在单片机切断继电器时发出警报。Preferably, the control circuit further includes a buzzer connected to the microcontroller to sound an alarm when the microcontroller cuts off the relay.
优选的,所述继电器为固态继电器。Preferably, the relay is a solid state relay.
优选的,所述探针为钨丝,所述金属丝圈为铜丝圈。Preferably, the probe is a tungsten wire, and the metal wire loop is a copper wire loop.
优选的,步骤C中,所述探针底部插入液面的正中央位置。Preferably, in step C, the bottom of the probe is inserted into the center of the liquid surface.
本申请还提供根据上述的制备方法所使用的控制电路,控制电路包括与单片机串联的继电器、固定电阻和使用电解液连接的阴极、阳极;This application also provides a control circuit used according to the above preparation method. The control circuit includes a relay connected in series with the microcontroller, a fixed resistor, and a cathode and anode connected using an electrolyte;
其中,以探针作为阳极,金属丝圈作为阴极;电解液为浓度为2~3mol/L的KOH溶液,固定电阻为100-1500Ω。Among them, the probe is used as the anode and the metal wire ring is used as the cathode; the electrolyte is a KOH solution with a concentration of 2 to 3 mol/L, and the fixed resistance is 100-1500Ω.
本发明具有以下有益效果:The invention has the following beneficial effects:
1、利用橡皮圈控制纵横比:1. Use the rubber band to control the aspect ratio:
当探针底部插入液面时,液面表面张力使得探针周围出现一个向上拱起的弯液面,若能控制该弯液面的高低,则可控制溶液腐蚀探针的长度,从而控制针尖的纵横比。本申请在距离探针底部2mm的位置套上2cm长的橡胶圈,用橡胶的物理属性控制液面不能继续上延,保持较小的纵横比。When the bottom of the probe is inserted into the liquid surface, the surface tension of the liquid surface causes an upward arching meniscus to appear around the probe. If the height of the meniscus can be controlled, the length of the solution corrosion probe can be controlled, thereby controlling the needle tip. aspect ratio. In this application, a 2cm long rubber ring is placed 2mm away from the bottom of the probe, and the physical properties of the rubber are used to control the liquid level from continuing to rise and maintain a small aspect ratio.
2、增加探针稳定性:2. Increase probe stability:
在腐蚀过程中,若探针与溶液之间的相对位置出现相对移动,针尖则会出现阶梯状,影响质量。而在探针底部套上橡胶圈,可增加探针所受重力,减少移动可能性。During the corrosion process, if the relative position between the probe and the solution moves relative to each other, the tip of the probe will appear stepped, affecting the quality. Putting a rubber ring on the bottom of the probe can increase the gravity on the probe and reduce the possibility of movement.
3、电路自动控制断电时机:3. The circuit automatically controls the timing of power outage:
当探针在掉落的瞬间将腐蚀电源及时切断,这样形成的针尖比较尖锐,符合实验要求,如果不及时切断继续腐蚀的话,会将原来形成的针尖继续腐蚀掉,从而变钝。When the probe is dropped, the corrosion power supply is cut off in time, so that the tip formed in this way is sharper and meets the experimental requirements. If the corrosion is not cut off in time and the corrosion continues, the original tip will continue to corrode and become blunt.
在腐蚀过程中,液面交界处的探针慢慢变细,使得探针的电阻变大,整个电路的电阻变大,电流慢慢减小,在控制电路固定电阻上的分压慢慢减小,当探针被腐蚀掉落的瞬间,系统电阻从几十欧到几千欧突变,系统电流也有突变,固定电阻上的分压也有突变,即U1。当电解槽上的分压U2等于U1时,即是探针被腐蚀掉落的瞬间。控制电路同时监测U1和U2,在U1=U2时切断电路电源停止腐蚀探针,则能获得理想针尖。During the corrosion process, the probe at the junction of the liquid level slowly becomes thinner, causing the resistance of the probe to become larger, the resistance of the entire circuit to become larger, the current to slowly decrease, and the partial pressure on the fixed resistor of the control circuit to slowly decrease. Small. When the probe is corroded and falls off, the system resistance suddenly changes from tens of ohms to thousands of ohms, the system current also changes suddenly, and the partial voltage on the fixed resistor also changes suddenly, that is, U1. When the partial pressure U2 on the electrolytic cell is equal to U1, it is the moment when the probe is corroded and falls off. The control circuit monitors U1 and U2 at the same time. When U1=U2, the circuit power is cut off to stop corroding the probe, and the ideal tip can be obtained.
并且,本申请采用固态继电器,提高切断速率到μs级别,能够在钨丝掉落瞬间将电路切断,防止过腐蚀。Moreover, this application uses solid-state relays to increase the cutting rate to the μs level, which can cut off the circuit the moment the tungsten wire falls to prevent excessive corrosion.
4、电压检测更为准确:4. Voltage detection is more accurate:
系统的电流相对较小,检测元件的检测精度不够,容易产生误差。本申请采用的PCF8591芯片比较容易采集电压信号,实验效果更佳。The current of the system is relatively small, and the detection accuracy of the detection components is not enough, which is prone to errors. The PCF8591 chip used in this application is easier to collect voltage signals and has better experimental results.
除了上面所描述的目的、特征和优点之外,本发明还有其它的目的、特征和优点。下面将参照图,对本发明作进一步详细的说明。In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. The present invention will be described in further detail below with reference to the drawings.
附图说明Description of the drawings
构成本申请的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The drawings forming a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached picture:
图1是本发明优选实施例的控制电路结构示意图;Figure 1 is a schematic diagram of the control circuit structure of a preferred embodiment of the present invention;
图2是本发明优选实施例一的制得针尖分别放大100倍和400倍的图片;其中图(a)为针尖放大100倍的图片,图(a)为针尖放大400倍的图片;Figure 2 is a picture of the needle tip produced in the preferred embodiment 1 of the present invention, magnified 100 times and 400 times respectively; Figure (a) is a picture of the needle tip magnified 100 times, Figure (a) is a picture of the needle tip magnified 400 times;
图3是现有技术的制得针尖分别放大100倍和400倍的图片;其中图(a)为针尖放大100倍的图片,图(a)为针尖放大400倍的图片;Figure 3 is a picture of the needle tip produced in the prior art that is magnified 100 times and 400 times respectively; Figure (a) is a picture of the needle tip magnified 100 times, and Figure (a) is a picture of the needle tip magnified 400 times;
图4是本发明优选实施例一和现有技术制得针尖对Si(111)面的扫描图片,其中图(a)为现有技术制得针尖的扫描图片,图(b)为本发明优选实施例一制得针尖的扫描图片。Figure 4 is a scanning picture of the Si (111) surface of the needle tip produced by the preferred embodiment 1 of the present invention and the prior art. Figure (a) is the scanning picture of the needle tip produced by the prior art, and Figure (b) is the preferred embodiment of the present invention. Example 1: A scanned picture of a needle tip is obtained.
具体实施方式Detailed ways
以下结合附图对本发明的实施例进行详细说明,但是本发明可以根据权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.
采用直径为0.5mm高纯钨丝为探针原材料和2~3mol/L浓度的KOH溶液的针尖制备过程具体如下:The needle tip preparation process using high-purity tungsten wire with a diameter of 0.5mm as the probe raw material and a KOH solution with a concentration of 2 to 3 mol/L is as follows:
在实验进行前,应该对钨丝进行去氧化膜处理,用砂纸打磨除掉钨丝表面的氧化膜,再使用稀HCL浸泡10min,最后在使用丙酮超声清洗15min。Before the experiment, the tungsten wire should be deoxidized, polished with sandpaper to remove the oxide film on the surface, soaked in dilute HCL for 10 minutes, and finally ultrasonically cleaned with acetone for 15 minutes.
将铜丝圈放入2~3mol/L的KOH溶液中,将竖直钨丝插入烧杯液面正中心处,然后以钨丝作为阳极,铜丝圈作为阴极,两端加5~12V的腐蚀电压,此时开始进行电化学腐蚀反应,在反应过程中,液面处的钨丝慢慢变细,到最后由于重力的作用下而断开,在这一瞬间通过控制电路将腐蚀电压切断,可获取一个理想的针尖。然后,将获取的针尖尽快用丙酮和去离子水清洗,以清除表面残余的KOH溶液。Put the copper wire ring into 2~3mol/L KOH solution, insert the vertical tungsten wire into the center of the beaker liquid surface, then use the tungsten wire as the anode, the copper wire ring as the cathode, and add 5~12V corrosion to both ends voltage, the electrochemical corrosion reaction begins at this time. During the reaction process, the tungsten wire at the liquid surface slowly becomes thinner, and finally breaks due to the action of gravity. At this moment, the corrosion voltage is cut off by the control circuit. An ideal needle tip is available. Then, clean the obtained tip with acetone and deionized water as soon as possible to remove the residual KOH solution on the surface.
在电化学腐蚀过程中,钨丝作为阳极,铜丝圈作为阴极。其化学反应式如下:In the electrochemical corrosion process, the tungsten wire serves as the anode and the copper wire coil serves as the cathode. Its chemical reaction formula is as follows:
阳极反应:W+8OH-——WO4 2-+4H2O+6e- Anodic reaction: W+8OH - ——WO 4 2- +4H 2 O+6e -
阴极反应:6H2O+6e-——3H2+6OH- Cathodic reaction: 6H 2 O+6e - ——3H 2 +6OH -
总反应:W+2OH-+2H2O——WO4 2-+3H2 Total reaction: W+2OH - +2H 2 O——WO 4 2- +3H 2
使用控制电路的目的是当探针在掉落的瞬间将腐蚀电源及时切断,这样形成的针尖比较尖锐,符合实验要求;如果不及时切断继续腐蚀的话,会将原来形成的针尖继续腐蚀掉,从而变钝,不符合实验要求。因此在探针腐蚀掉落的瞬间将电路及时切断,是控制电路的主要目的。The purpose of using the control circuit is to cut off the corrosion power supply in time when the probe falls, so that the tip formed in this way is sharper and meets the experimental requirements; if the corrosion is not cut off in time and the corrosion continues, the original tip will continue to corrode, thus becomes dull and does not meet the experimental requirements. Therefore, the main purpose of controlling the circuit is to cut off the circuit in time when the probe corrodes and falls.
图1是整个腐蚀电路系统的原理图,腐蚀电压为5V或12V,采用的是2mol/L或3mol/L的KOH溶液,在腐蚀过程中,液面交界处的钨丝慢慢变细,使得钨丝的电阻变大,整个电路的电阻变大,电流慢慢减小,在固定电阻上的分压慢慢减小,当钨丝被腐蚀掉落的瞬间,系统电阻从几十欧到几千欧地突变,系统电流也有突变,固定上的电压U1也有突变,因此存在一个最适合的切断电压U2(在短时间内可认为是不变的),这时的钨丝刚好被腐蚀断,在这个时候及时将电路切断,就可以获得一个理想的针尖。U2即为电解池中阳极钨丝和阴极铜丝圈之间的即时电压。Figure 1 is the schematic diagram of the entire corrosion circuit system. The corrosion voltage is 5V or 12V, and a 2mol/L or 3mol/L KOH solution is used. During the corrosion process, the tungsten wire at the liquid surface interface slowly becomes thinner, making the The resistance of the tungsten wire becomes larger, the resistance of the entire circuit becomes larger, the current slowly decreases, and the partial voltage on the fixed resistor slowly decreases. When the tungsten wire is corroded and falls off, the system resistance changes from tens of ohms to several ohms. When the kilohm ground mutates, the system current also mutates, and the fixed voltage U1 also mutates. Therefore, there is a most suitable cut-off voltage U2 (which can be considered constant in a short period of time). At this time, the tungsten wire is just corroded and broken. Cut off the circuit in time at this time to obtain an ideal needle tip. U2 is the instant voltage between the anode tungsten wire and the cathode copper wire coil in the electrolytic cell.
串联固定电阻的目的是为了放大电路系统数值,便于检测。固定电阻的阻值可为50-1500Ω,可根据探针插入液面深度和探针直径、长度、材料灵活变化。The purpose of the fixed resistor in series is to amplify the value of the circuit system and facilitate detection. The resistance of the fixed resistor can be 50-1500Ω, and can be flexibly changed according to the depth of the probe inserted into the liquid level and the diameter, length and material of the probe.
实施例一、Embodiment 1
用砂纸打磨除掉直径为0.5mm的高纯钨丝表面的氧化膜,再使用稀HCL浸泡10min,最后使用丙酮超声清洗15min。Use sandpaper to remove the oxide film on the surface of a high-purity tungsten wire with a diameter of 0.5 mm, then soak it in dilute HCL for 10 minutes, and finally use acetone to ultrasonically clean it for 15 minutes.
钨丝底部套2cm长的胶圈,胶圈底部距离探针底部的距离为2mm。The bottom of the tungsten wire is covered with a 2cm long rubber ring, and the distance between the bottom of the rubber ring and the bottom of the probe is 2mm.
将铜丝圈放入2mol/L的KOH溶液中,将竖直钨丝插入烧杯液面正中心处,探针底部插入液面的深度为1mm;然后以钨丝作为阳极,铜丝圈作为阴极,两端加5V的腐蚀电压;以探针作为阳极,金属丝圈作为阴极进行电化学腐蚀反应。Put the copper wire ring into the 2mol/L KOH solution, insert the vertical tungsten wire into the center of the beaker liquid level, and insert the bottom of the probe into the liquid level to a depth of 1mm; then use the tungsten wire as the anode and the copper wire ring as the cathode , add a corrosion voltage of 5V to both ends; use the probe as the anode and the metal wire ring as the cathode to perform the electrochemical corrosion reaction.
图1也是针尖制备控制电路的各个模块示意图,控制电路主要是由AT89C52单片机、数模转换模块PCF8591、继电器、液晶显示模块LCD1602、蜂鸣器构成。在电化学腐蚀反应的过程中,通过PCF8591对固定电阻(50Ω)的电压U1、电解池中阳极钨丝和阴极铜丝圈之间的即时电压U2进行采样,起始时电压U1<U2。可通过总线将数据发送至单片机,再将实时电压数据送至LCD1602进行实时显示,显示U2为2.8711V。随着实验的进行,U1不断地减小,直至减小至U1=U2,此时通过软件程序控制的单片机做出判断,将继电器切断,同时蜂鸣器发出警报声,腐蚀结束。Figure 1 is also a schematic diagram of each module of the needle tip preparation control circuit. The control circuit is mainly composed of AT89C52 microcontroller, digital-to-analog conversion module PCF8591, relay, liquid crystal display module LCD1602, and buzzer. During the electrochemical corrosion reaction, PCF8591 is used to sample the voltage U1 of the fixed resistor (50Ω) and the instant voltage U2 between the anode tungsten wire and the cathode copper wire coil in the electrolytic cell. The voltage U1 < U2 at the beginning. The data can be sent to the microcontroller through the bus, and then the real-time voltage data is sent to LCD1602 for real-time display, and U2 is displayed as 2.8711V. As the experiment proceeds, U1 continues to decrease until it decreases to U1=U2. At this time, the microcontroller controlled by the software program makes a judgment and cuts off the relay. At the same time, the buzzer sounds an alarm, and the corrosion ends.
本实施例得到的针尖如图2所示,(a)图中的放大倍数为×100,可看到针尖的整个位置有所偏移,这应该是在实验前没有将钨丝拉直导致的,或者是橡胶圈的截面是斜的,导致整个针尖倾斜,不过这并不影响针尖的质量。(b)图可以看出靠近针尖的部分的直径达到了0.6um,由于光学显微镜的放大倍数有限,所以进一步精确的测量需要使用SEM观察。The needle tip obtained in this example is shown in Figure 2. The magnification in (a) is ×100. It can be seen that the entire position of the needle tip is offset. This should be caused by the tungsten wire not being straightened before the experiment. , or the cross-section of the rubber ring is inclined, causing the entire needle tip to tilt, but this does not affect the quality of the needle tip. (b) It can be seen from the picture that the diameter of the part close to the tip reaches 0.6um. Due to the limited magnification of the optical microscope, further accurate measurement requires SEM observation.
将实施例一制出的针尖装在STM上对Si(111)面进行扫描,得到了如图4(b)所示的扫描图样。可看出:图4(b)所示图像明显比图4(a)更立体清晰。The tip produced in Example 1 was mounted on the STM to scan the Si (111) surface, and a scanning pattern as shown in Figure 4(b) was obtained. It can be seen that the image shown in Figure 4(b) is obviously more three-dimensional and clearer than Figure 4(a).
图4(a)为采用现有技术的制得针尖对Si(111)面的扫描图片。现有技术的腐蚀条件:钨丝不套橡胶圈,直接插入2mol/L的KOH溶液液面,深度1mm,腐蚀电压5V,腐蚀时间为35min。制得针尖的图样如图3所示。图3(a)图中的放大倍数为×100,可以观察到针尖的位置处于钨丝的正中央,比较对称。(b)图中的放大倍数为×400,可看到接近于针尖顶部的部分直径约为4.33um,显然这与纳米级针尖有不小距离。Figure 4(a) is a scanning picture of the Si(111) surface of the tip produced using the prior art. The corrosion conditions of the existing technology: the tungsten wire is not covered with a rubber ring, and is directly inserted into the 2mol/L KOH solution level, with a depth of 1mm, a corrosion voltage of 5V, and a corrosion time of 35 minutes. The pattern of the prepared needle tip is shown in Figure 3. The magnification in Figure 3(a) is ×100. It can be observed that the tip of the needle is in the center of the tungsten wire, which is relatively symmetrical. (b) The magnification in the picture is ×400, and it can be seen that the diameter of the part close to the top of the tip is about 4.33um, which is obviously quite far away from the nanoscale tip.
综上,本申请通过技术改进,利用橡皮圈控制纵横比和加大重力,用控制电路自动切断电源并实时检测电压,克服业界偏见,突破行业难题,使得一步腐蚀法可制得纵横比合适、扫描图样清晰的理想探针针尖。In summary, through technological improvements, this application uses rubber rings to control the aspect ratio and increase gravity, and uses a control circuit to automatically cut off the power supply and detect the voltage in real time, overcoming industry bias and breaking through industry problems, so that the one-step corrosion method can produce products with appropriate aspect ratios and Ideal probe tip for clear scan patterns.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
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