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CN106379819B - A motor speed control system - Google Patents

A motor speed control system Download PDF

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Publication number
CN106379819B
CN106379819B CN201610828104.0A CN201610828104A CN106379819B CN 106379819 B CN106379819 B CN 106379819B CN 201610828104 A CN201610828104 A CN 201610828104A CN 106379819 B CN106379819 B CN 106379819B
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China
Prior art keywords
circuit
motor
reel
power
reducer
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Active
Application number
CN201610828104.0A
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Chinese (zh)
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CN106379819A (en
Inventor
鲁霄钢
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Surui Cnc Equipment Co ltd
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Individual
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Priority to CN201610828104.0A priority Critical patent/CN106379819B/en
Publication of CN106379819A publication Critical patent/CN106379819A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/02Driving gear
    • B66D1/14Power transmissions between power sources and drums or barrels
    • B66D1/20Chain, belt, or friction drives, e.g. incorporating sheaves of fixed or variable ratio
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/02Driving gear
    • B66D1/14Power transmissions between power sources and drums or barrels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D49/00Brakes with a braking member co-operating with the periphery of a drum, wheel-rim, or the like
    • F16D49/16Brakes with two brake-blocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/18Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
    • B66C23/36Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes mounted on road or rail vehicles; Manually-movable jib-cranes for use in workshops; Floating cranes
    • B66C23/38Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes mounted on road or rail vehicles; Manually-movable jib-cranes for use in workshops; Floating cranes with separate prime movers for crane and vehicle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/22Rigid members, e.g. L-shaped members, with parts engaging the under surface of the loads; Crane hooks
    • B66C1/34Crane hooks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/22Control systems or devices for electric drives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • B66C23/84Slewing gear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/88Safety gear
    • B66C23/90Devices for indicating or limiting lifting moment
    • B66C23/905Devices for indicating or limiting lifting moment electrical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/02Driving gear
    • B66D1/12Driving gear incorporating electric motors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/02Driving gear
    • B66D1/14Power transmissions between power sources and drums or barrels
    • B66D1/16Power transmissions between power sources and drums or barrels the drums or barrels being freely rotatable, e.g. having a clutch activated independently of a brake
    • B66D1/18Power transmissions between power sources and drums or barrels the drums or barrels being freely rotatable, e.g. having a clutch activated independently of a brake and the power being transmitted from a continuously operating and irreversible prime mover, i.e. an internal combustion engine, e.g. on a motor vehicle or a portable winch
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/28Other constructional details
    • B66D1/30Rope, cable, or chain drums or barrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/28Other constructional details
    • B66D1/30Rope, cable, or chain drums or barrels
    • B66D1/34Attachment of ropes or cables to drums or barrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/28Other constructional details
    • B66D1/36Guiding, or otherwise ensuring winding in an orderly manner, of ropes, cables, or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/28Other constructional details
    • B66D1/40Control devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/28Other constructional details
    • B66D1/40Control devices
    • B66D1/42Control devices non-automatic
    • B66D1/46Control devices non-automatic electric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/54Safety gear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/54Safety gear
    • B66D1/56Adaptations of limit switches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D5/00Braking or detent devices characterised by application to lifting or hoisting gear, e.g. for controlling the lowering of loads
    • B66D5/02Crane, lift hoist, or winch brakes operating on drums, barrels, or ropes
    • B66D5/06Crane, lift hoist, or winch brakes operating on drums, barrels, or ropes with radial effect
    • B66D5/08Crane, lift hoist, or winch brakes operating on drums, barrels, or ropes with radial effect embodying blocks or shoes
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P27/00Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
    • H02P27/04Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
    • H02P27/06Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using DC to AC converters or inverters
    • H02P27/08Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using DC to AC converters or inverters with pulse width modulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C2700/00Cranes
    • B66C2700/03Cranes with arms or jibs; Multiple cranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C2700/00Cranes
    • B66C2700/03Cranes with arms or jibs; Multiple cranes
    • B66C2700/0321Travelling cranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D2700/00Capstans, winches or hoists
    • B66D2700/01Winches, capstans or pivots
    • B66D2700/0125Motor operated winches
    • B66D2700/0141Electrically actuated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D2700/00Capstans, winches or hoists
    • B66D2700/01Winches, capstans or pivots
    • B66D2700/0183Details, e.g. winch drums, cooling, bearings, mounting, base structures, cable guiding or attachment of the cable to the drum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D2700/00Capstans, winches or hoists
    • B66D2700/03Mechanisms with latches or braking devices in general for capstans, hoists or similar devices as well as braking devices actuated electrically or by fluid under pressure

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Automation & Control Theory (AREA)
  • Power Engineering (AREA)
  • Control And Safety Of Cranes (AREA)
  • Jib Cranes (AREA)
  • Control Of Ac Motors In General (AREA)
  • Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)
  • Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)
  • Braking Arrangements (AREA)

Abstract

本发明公开一种电机调速系统,适用于臂式起重机的卷扬机,电机调速系统包括依次联接的供电电源、变频器及电机,变频器先将把工频交流供电电源转换成直流电源,再将直流电源通过逆变器转换成频率、电压均可控制的交流电源以供给电机,以便通过改变频率来改变电机的转速,其中变频器包括整流电路、功率因素校正电路、滤波电路、逆变电路及微处理器电路、人机接口电路,整流电路用于把交流电转换为直流电,功率因数校正电路用于提高功率因数,滤波电路用于完成直流电的滤波平滑以及储能,逆变电路用于直流电向三相交流电的转换,微处理器电路用于根据人机接口电路发来的命令控制功率因数校正电路和逆变电路工作。本发明可提升臂式起重机产品性能。

The invention discloses a motor speed regulating system, which is suitable for hoisting machines of jib cranes. The motor speed regulating system includes a power supply, a frequency converter and a motor connected in sequence. The frequency converter first converts the power frequency AC power supply into a DC power supply, and then The DC power is converted into AC power with controllable frequency and voltage through the inverter to supply the motor so that the speed of the motor can be changed by changing the frequency. The frequency converter includes a rectifier circuit, a power factor correction circuit, a filter circuit, and an inverter circuit. And microprocessor circuit, man-machine interface circuit, rectifier circuit is used to convert alternating current to direct current, power factor correction circuit is used to improve power factor, filter circuit is used to complete filtering smoothing and energy storage of direct current, inverter circuit is used for direct current For conversion to three-phase alternating current, the microprocessor circuit is used to control the work of the power factor correction circuit and the inverter circuit according to the commands sent by the man-machine interface circuit. The invention can improve the product performance of the jib crane.

Description

一种电机调速系统A motor speed control system

本发明为申请人于2015年05月20日提出的专利申请号为“201510256850.2”、名称为“臂式起重机”的中国发明专利申请的分案申请,其全部内容结合于本申请之中。The present invention is a divisional application of the Chinese invention patent application with the patent application number "201510256850.2" and the title "arm crane" filed by the applicant on May 20, 2015, and its entire content is incorporated in this application.

技术领域technical field

本发明涉及起重机械,尤其涉及一种臂式起重机及其分系统或部件。The invention relates to hoisting machinery, in particular to a jib crane and its subsystems or components.

背景技术Background technique

臂式起重机包括起升机构、变幅机构、旋转机构等,依靠这些机构的配合动作,可使重物在一定的圆柱形空间内起重和搬运。臂式起重机的起升机构包括卷扬机,通过收放绕于卷筒上的钢绳来起吊工件。现有臂架式卷扬机设计上存在一定的不足:例如,卷筒的卷筒体、卷筒轴结构较为复杂,安装不够方便;又如,制动器的制动效果不够理想,上下停车限位装置容易失效,有可能引发安全事故;再如,钢绳卷绕方式不够合理,有时出现钢绳松开或缠绕在一起的问题,由此增加了安全隐患;此外,卷扬机速度不能方便地调节;等等。有鉴于上述诸多方面的不足,有必要对起重机及其卷扬机予以改进。The jib crane includes a lifting mechanism, a luffing mechanism, a rotating mechanism, etc., relying on the cooperative actions of these mechanisms, heavy objects can be lifted and transported in a certain cylindrical space. The lifting mechanism of the jib crane includes a hoist, which lifts the workpiece by retracting and unwinding the steel rope wound on the drum. There are certain deficiencies in the design of the existing boom-type hoist: for example, the structure of the reel body and the reel shaft is relatively complicated, and the installation is not convenient; If it fails, it may cause a safety accident; for example, the winding method of the steel rope is not reasonable enough, and sometimes the steel rope is loosened or entangled, which increases the safety hazard; in addition, the speed of the winch cannot be adjusted conveniently; etc. . In view of the above-mentioned deficiencies in many aspects, it is necessary to improve the crane and its hoist.

发明内容Contents of the invention

针对现有技术存在的缺陷,本发明实施例的目的在于改进臂式起重机整机、分系统或部件,以便提升产品的性能。In view of the defects in the prior art, the purpose of the embodiments of the present invention is to improve the whole machine, subsystems or components of the jib crane so as to improve the performance of the product.

为解决以上技术问题,本发明实施例提供一种电机调速系统,适用于臂式起重机的卷扬机,其中卷扬机设置有驱动装置、卷绕装置、制动装置及控制装置:驱动装置设置有电机、联轴器及减速机,减速机安装于机架上部,减速机的高速轴通过联轴器与电机的动力输出轴连接;卷绕装置的卷筒支撑结构安装于机架上部,卷筒的一端转动连接于卷筒支撑结构,卷筒的另一端通过卷筒联接结构传动连接于减速机的低速轴,卷绕装置的上滑轮组定位于机架,钢绳缠绕于卷筒、上滑轮组及下滑轮组,其中钢绳自卷筒第一导绳位置逆时针方向绕出,依次逆时针绕过第一下滑轮、第一上滑轮、第二下滑轮、第二上滑轮,再依次顺时针绕过第三下滑轮、第三上滑轮、第四下滑轮后,再顺时针绕回卷筒第二导绳位置,且钢绳的第一端绕于卷筒的第一端并固定于第一压绳位置,钢绳的第二端绕于卷筒的第二端并固定于卷筒第二压绳位置;制动装置的制动器安装于减速机的高速轴上,通过抱紧制动轮而使得减速机低速轴上的卷筒制动;控制装置设置电机调速系统来对电机进行调速,且电机控制回路在电机保护断路器和变频器之间串联接触器,上下位限位开关串联到接触器的控制回路,且上下位限位开关并联有限位解锁旋钮;电机调速系统包括依次联接的供电电源、变频器及电机,变频器先将把工频交流供电电源转换成直流电源,再将直流电源通过逆变器转换成频率、电压均可控制的交流电源以供给电机,以便通过改变频率来改变电机的转速,其中变频器包括整流电路、功率因素校正电路、滤波电路、逆变电路及微处理器电路、人机接口电路,整流电路用于把交流电转换为直流电,功率因数校正电路用于提高功率因数,滤波电路用于完成直流电的滤波平滑以及储能,逆变电路用于直流电向三相交流电的转换,微处理器电路用于根据人机接口电路发来的命令控制功率因数校正电路和逆变电路工作。In order to solve the above technical problems, the embodiment of the present invention provides a motor speed control system, which is suitable for the hoist of the jib crane, wherein the hoist is provided with a driving device, a winding device, a braking device and a control device: the driving device is provided with a motor, Coupling and reducer, the reducer is installed on the upper part of the frame, the high-speed shaft of the reducer is connected with the power output shaft of the motor through the coupling; the reel support structure of the winding device is installed on the upper part of the frame, one end of the reel Rotationally connected to the reel support structure, the other end of the reel is connected to the low-speed shaft of the reducer through the reel connection structure, the upper pulley block of the winding device is positioned on the frame, and the steel rope is wound on the drum, upper pulley block and lower pulley block , wherein the steel rope is wound counterclockwise from the first rope guide position of the reel, and then goes around the first lower pulley, the first upper pulley, the second lower pulley, and the second upper pulley counterclockwise, and then goes around the first pulley clockwise in turn. After the third lower pulley, the third upper pulley, and the fourth lower pulley, wind back clockwise to the second guide rope position of the reel, and the first end of the steel rope is wound around the first end of the reel and fixed to the first pressure rope position, the second end of the steel rope is wound around the second end of the reel and fixed at the second rope pressing position of the reel; the brake of the braking device is installed on the high-speed shaft of the reducer, and the deceleration is achieved by holding the brake wheel tightly The reel brake on the low-speed shaft of the machine; the control device sets the motor speed regulating system to regulate the speed of the motor, and the motor control circuit connects the contactor in series between the motor protection circuit breaker and the frequency converter, and the upper and lower limit switches are connected in series to the contactor The control circuit of the device, and the upper and lower limit switches are connected in parallel with the limit unlock knob; the motor speed control system includes a power supply, a frequency converter and a motor connected in sequence. The frequency converter first converts the power frequency AC power supply into a DC power supply, and then The DC power is converted into AC power with controllable frequency and voltage by the inverter to supply the motor, so that the speed of the motor can be changed by changing the frequency. The frequency converter includes a rectifier circuit, a power factor correction circuit, a filter circuit, an inverter circuit and Microprocessor circuit, man-machine interface circuit, rectifier circuit is used to convert alternating current to direct current, power factor correction circuit is used to improve power factor, filter circuit is used to complete filtering and smoothing of direct current and energy storage, and inverter circuit is used for direct current For the conversion of three-phase alternating current, the microprocessor circuit is used to control the work of the power factor correction circuit and the inverter circuit according to the commands sent by the man-machine interface circuit.

与现有技术相比,本发明实施例对臂式起重机进行了改进,由此可以改善产品性能,其表现在以下方面:优化卷扬机卷筒体、卷筒轴及其卷筒支撑、联接结构,卷筒布局更为合理,结构更为紧凑,安装也更加方便;改进卷筒体结构及钢绳缠绕方式及压绳结构,可以更好地避免钢绳松开或缠绕在一起的问题,有利于消除安全隐患;改进制动器、升降限位器及电机停机控制机构,在限位、紧急停车等情况下可以按照预定意图及时停车、制动,从而有效地降低安全事故;采用变频器对卷扬机电机调速,可以方面地控制起升速度。Compared with the prior art, the embodiment of the present invention improves the jib crane, thereby improving product performance, which is manifested in the following aspects: optimizing the hoist drum body, drum shaft and its drum support, and coupling structure, The layout of the reel is more reasonable, the structure is more compact, and the installation is more convenient; the structure of the reel body, the winding method of the steel rope and the structure of the rope are improved, which can better avoid the problem of loosening or entanglement of the steel rope, which is beneficial to Eliminate safety hazards; improve the brake, lifting limiter and motor stop control mechanism, and stop and brake in time according to the predetermined intention in the case of limit, emergency stop, etc., thereby effectively reducing safety accidents; Speed, the lifting speed can be fully controlled.

附图说明Description of drawings

图1为本发明臂式起重机的示意图;Fig. 1 is the schematic diagram of jib crane of the present invention;

图2为本发明卷扬机的主视图;Fig. 2 is the front view of hoisting machine of the present invention;

图3为本发明卷扬机的俯视图;Fig. 3 is the top view of winch of the present invention;

图4为本发明卷扬机的右视图;Fig. 4 is the right side view of hoisting machine of the present invention;

图5为本发明制动器的示意图;Fig. 5 is the schematic diagram of brake of the present invention;

图6为本发明钢绳缠绕结构示意图;Fig. 6 is a schematic diagram of the steel rope winding structure of the present invention;

图7为本发明卷筒及卷筒联接结构、压绳结构及卷筒支撑结构的示意图;Fig. 7 is a schematic diagram of the reel and the reel connection structure, the rope pressing structure and the reel support structure of the present invention;

图8为本发明卷筒体的主视图;Fig. 8 is the front view of the roll body of the present invention;

图9为本发明卷筒体的纵向剖视图;Fig. 9 is a longitudinal sectional view of the roll body of the present invention;

图10为本发明卷筒轴的示意图;Fig. 10 is the schematic diagram of the reel shaft of the present invention;

图11为本发明卷筒联接结构示意图;Fig. 11 is a schematic diagram of the reel connection structure of the present invention;

图12为本发明压绳结构示意图;Fig. 12 is a structural schematic diagram of the pressure rope of the present invention;

图13为本发明卷筒支撑结构示意图;Fig. 13 is a schematic diagram of the support structure of the reel of the present invention;

图14为本发明升降限位器的示意图;Fig. 14 is a schematic diagram of the lift limiter of the present invention;

图15为本发明升降限位器的内部结构示意图;Fig. 15 is a schematic diagram of the internal structure of the lift limiter of the present invention;

图16为本发明电机停机控制机构的电气原理图;Fig. 16 is the electrical schematic diagram of the motor shutdown control mechanism of the present invention;

图17为本发明电机停机控制机构的限位开关的电连接图;17 is an electrical connection diagram of the limit switch of the motor shutdown control mechanism of the present invention;

图18为本发明电机调速系统的方框图;Fig. 18 is the block diagram of motor speed control system of the present invention;

图19为本发明变频器的电路原理框图;Fig. 19 is a circuit principle block diagram of the frequency converter of the present invention;

图20为本发明逆变器的电路原理图。Fig. 20 is a schematic circuit diagram of the inverter of the present invention.

具体实施方式Detailed ways

为了更好地理解本发明实施例的技术原理及工作过程,以下结合附图及具体实施例来进一步对本发明进行详细描述。In order to better understand the technical principle and working process of the embodiments of the present invention, the present invention will be further described in detail below in conjunction with the drawings and specific embodiments.

图1-图20对本发明卷扬机、分系统或部件的结构进行了标示,其中的相同标号表示为相同部件。Figures 1 to 20 mark the structure of the winch, subsystems or components of the present invention, where the same symbols represent the same components.

参见图1,示出本发明臂式起重机的结构。该臂式起重机包括底盘S1、转台S2、卷扬机S3、起降油缸S4、臂架S5、吊钩S6等部件,转台S2装于底盘S1,卷扬机S3装于转台,臂架S5的首端铰接于转台S2,吊钩S6悬挂于臂架S5的尾端,起降油缸S4的一端铰接于转台S2,起降油缸S4的另一端铰接于臂架S5。转台S2转动使得臂架S5旋转,油缸S4伸缩使得臂架S5起降,变速油缸(图未示出)使得臂架S5变幅,卷扬机S3收放绕于卷筒、臂架滑轮组及吊钩滑轮组的钢绳来起吊吊钩S6上的工件。本发明对于卷扬机S3及其分系统及部件进行了多处改进,以下进一步说明。Referring to Fig. 1, the structure of the jib crane of the present invention is shown. The jib crane includes chassis S1, turntable S2, hoist S3, lifting cylinder S4, arm frame S5, hook S6 and other components. Turntable S2 is installed on chassis S1, hoist S3 is installed on turntable, and the head end of boom S5 is The turntable S2 and the hook S6 are hung on the tail end of the jib S5, one end of the lift cylinder S4 is hinged to the turntable S2, and the other end of the lift cylinder S4 is hinged to the jib S5. The turntable S2 rotates to make the boom S5 rotate, the oil cylinder S4 expands and contracts to make the boom S5 take off and land, the variable speed cylinder (not shown in the figure) makes the boom S5 change its amplitude, and the hoist S3 is retracted and wound on the drum, the boom pulley block and the hook pulley block The steel rope to lift the workpiece on the hook S6. The present invention has made many improvements to the winch S3 and its subsystems and components, which will be further described below.

同时参见图2-图4,示出本发明卷扬机的整机结构。该卷扬机包括驱动装置、卷绕装置、制动装置及控制装置(图未示出):驱动装置由电机M01(优选为变频电机)、联轴器7、减速机1等部件构成,电机M01、联轴器7、减速机1依次联接;卷绕装置由卷筒2、上滑轮组3及下滑轮组及钢绳等部件构成,卷筒2传动连接于减速机1以使得卷筒2转绕,钢绳缠绕于卷筒2、上滑轮组3及下滑轮组上进行收放;制动装置由制动器5及附件等构成,制动器5作用于减速机1的高速轴或低速轴上进行制动;控制装置设置有电机停机控制机构,该电机停机控制机构在预设的上限位或下限位时停止电机运行。Referring to Fig. 2-Fig. 4 at the same time, the overall structure of the hoisting machine of the present invention is shown. The winch includes a driving device, a winding device, a braking device and a control device (not shown in the figure): the driving device is composed of a motor M01 (preferably a variable frequency motor), a shaft coupling 7, a speed reducer 1 and other components, and the motor M01, Coupling 7 and reducer 1 are connected sequentially; the winding device is composed of reel 2, upper pulley block 3, lower pulley block and steel rope and other components. The rope is wound on the drum 2, the upper pulley block 3 and the lower pulley block for retraction; the braking device is composed of a brake 5 and accessories, etc., and the brake 5 acts on the high-speed shaft or low-speed shaft of the reducer 1 for braking; the control device is set There is a motor stop control mechanism, and the motor stop control mechanism stops the motor when the preset upper limit or lower limit.

如图2-图4所示,该卷扬机的具体结构是:减速机1及卷筒支撑结构4安装于机架S01上部,卷筒2的一端转动连接于卷筒支撑结构4,卷筒2的另一端通过卷筒联接结构8传动连接于减速机1的低速轴,减速机1的高速轴通过联轴器(外部设有联轴器壳罩)7与电机M01的动力输出轴连接;上滑轮组3定位于机架S01,钢绳以一定花样缠绕方式缠绕于卷筒2、上滑轮组3及下滑轮组,在电机M01正转或反转时相应进行收放;制动器5安装于减速机1上,制动时可抱紧减速机1高速轴上的制动轮6而进行制动。As shown in Figures 2-4, the specific structure of the winch is: the reducer 1 and the reel support structure 4 are installed on the upper part of the frame S01, one end of the reel 2 is rotatably connected to the reel support structure 4, and the reel 2 The other end is connected to the low-speed shaft of the reducer 1 through the reel connection structure 8, and the high-speed shaft of the reducer 1 is connected to the power output shaft of the motor M01 through the coupling (the coupling shell is provided outside) 7; the upper pulley block 3 Positioned on the frame S01, the steel rope is wound on the reel 2, the upper pulley block 3 and the lower pulley block in a certain pattern, and retracted and retracted when the motor M01 rotates forward or reversely; the brake 5 is installed on the reducer 1, During braking, the brake wheel 6 on the high-speed shaft of the reducer 1 can be tightly held and braked.

该卷扬机中,优化了卷筒体、卷筒轴及其卷筒支撑、联接结构,卷筒布局更为合理,结构更为紧凑,安装也更加方便;改进了卷筒体结构及钢绳缠绕方式及压绳机构,可以更好地避免钢绳松开或缠绕在一起的问题,有利于消除安全隐患;改进了制动器、升降限位器及电机停机控制机构,在限位、紧急停车等情况下可以按照预定意图及时停车、制动,从而有效地降低安全事故。以下进一步描述。In this hoist, the drum body, drum shaft and its drum support and connection structure are optimized, the layout of the drum is more reasonable, the structure is more compact, and the installation is more convenient; the structure of the drum body and the winding method of the steel rope are improved And the rope pressing mechanism can better avoid the problem of loosening or entanglement of steel ropes, which is beneficial to eliminate potential safety hazards; the brake, lifting limiter and motor stop control mechanism have been improved, so that in the case of limit, emergency stop, etc. It can stop and brake in time according to the predetermined intention, thereby effectively reducing safety accidents. This is described further below.

图2-图4示出制动器安装结构,该制动器5安装于减速机1的高速轴上,通过抱紧制动轮6而使得减速机1制动,并由此使得减速机1的低速轴上的卷筒2制动。以下进一步对制动器的结构进行详细说明。Figures 2 to 4 show the installation structure of the brake. The brake 5 is installed on the high-speed shaft of the reducer 1. By holding the brake wheel 6, the reducer 1 is braked, and thus the low-speed shaft of the reducer 1 is braked. The reel 2 brake. The structure of the brake will be further described in detail below.

参见图5,示出本发明制动器的结构。该制动器5中,第一制动臂52、第二制动臂53、带驱动装置50的主动伸缩杆(可为气缸或油缸)59、从动伸缩杆58的一端分别铰接于制动座51;第一制动臂52、主动伸缩杆59、从动伸缩杆58的另一端分别铰接于L形连杆57的一臂;第二制动臂53的另一端与线形连杆55铰接,线形连杆55的另一端与L形连杆57的另一臂铰接;第一制动块56安装于第一制动臂52的内侧,第二制动块54安装于第二制动臂53的内侧,该第一制动块56的内弧面和第二制动块54的内弧面在制动时抱紧减速机1高速轴上的制动轮6。这种制动方式结构简单,制动响应快,效果较好。Referring to Fig. 5, the structure of the brake of the present invention is shown. In the brake 5, one end of the first brake arm 52, the second brake arm 53, the active telescopic rod (which can be an air cylinder or an oil cylinder) 59 with the driving device 50, and the driven telescopic rod 58 are respectively hinged on the brake seat 51. The other end of the first braking arm 52, the active telescopic link 59, and the driven telescopic link 58 are respectively hinged on an arm of the L-shaped connecting rod 57; the other end of the second braking arm 53 is hinged with the linear connecting rod 55, and the linear The other end of the connecting rod 55 is hinged with the other arm of the L-shaped connecting rod 57; the first brake block 56 is mounted on the inside of the first brake arm 52, and the second brake block 54 is mounted on the inside of the second brake arm 53. Inside, the inner arc surface of the first brake block 56 and the inner arc surface of the second brake block 54 hold the brake wheel 6 on the high speed shaft of the reducer 1 tightly during braking. This braking method has simple structure, fast braking response and good effect.

参见图6,示出本发明钢绳缠绕结构。该钢绳缠绕结构中,钢绳10通过下述方式缠绕于卷筒2、上滑轮(臂架滑轮)组3及下滑轮(吊钩滑轮)组9:钢绳10的第一端绕于卷筒2的第一端并固定于第一压绳位置2a,钢绳10的第二端绕于卷筒2的第二端并固定于卷筒2第二压绳位置2d,钢绳10自卷筒2第一导绳位置2b逆时针方向绕出,依次逆时针绕过第一下滑轮91、第一上滑轮31、第二下滑轮92、第二上滑轮32,再依次顺时针绕过第三下滑轮93、第三上滑轮33、第四下滑轮94后,再顺时针绕回卷筒2第二导绳位置2c。钢绳10采用这种缠绕方式,可以减小钢绳缠绕、松开等不良现象的出现概率。Referring to Fig. 6, it shows the steel rope winding structure of the present invention. In this steel rope winding structure, the steel rope 10 is wound on the reel 2, the upper pulley (arm frame pulley) group 3 and the lower pulley (hook pulley) group 9 in the following manner: the first end of the steel rope 10 is wound on the reel The first end of the drum 2 is fixed at the first rope pressing position 2a, the second end of the steel rope 10 is wound around the second end of the drum 2 and fixed at the second rope pressing position 2d of the drum 2, and the steel rope 10 is self-winding The first rope guide position 2b of cylinder 2 is wound out in the counterclockwise direction, bypassing the first lower pulley 91, the first upper pulley 31, the second lower pulley 92, and the second upper pulley 32 counterclockwise in turn, and then bypassing the first lower pulley 91 in turn clockwise. After the three lower pulleys 93, the third upper pulley 33, and the fourth lower pulley 94, turn back clockwise to the second guide rope position 2c of the drum 2. The steel rope 10 adopts this winding method, which can reduce the occurrence probability of undesirable phenomena such as winding and loosening of the steel rope.

参见图7,示出本发明卷筒及卷筒联接结构、压绳结构及卷筒支撑结构。卷筒2包括卷筒体21及卷筒轴22,该卷筒轴22的第一端固定支撑于卷筒体21的第二端,卷筒体21的第一端通过卷筒联接结构(图7中的I部分)与减速机1的低速轴联接,卷筒轴22的第二端支撑于卷筒支撑结构(图7中的III部分),安装起来十分方便。此外,卷筒体21的两端上部分别设置压绳结构(图7中的II部分),可以较好的固定钢绳10的端部。Referring to Fig. 7, it shows the reel and the reel connection structure, the rope pressing structure and the reel support structure of the present invention. The reel 2 includes a reel body 21 and a reel shaft 22, the first end of the reel shaft 22 is fixedly supported on the second end of the reel body 21, and the first end of the reel body 21 is connected by a reel connection structure (Fig. Part I in 7) is connected with the low-speed shaft of the reducer 1, and the second end of the reel shaft 22 is supported on the reel support structure (Part III among Fig. 7), which is very convenient to install. In addition, the upper parts of both ends of the reel body 21 are respectively provided with pressure rope structures (II part in FIG. 7 ), which can better fix the ends of the steel rope 10 .

同时参见图8-图9,示出本发明卷筒的结构。该卷筒体21设置第一端板25、第二端板24与支撑板23,卷筒体21的第一端板25通过卷筒联接结构与减速机1的低速轴联接,卷筒体21的第二端板24与支撑板23固定支撑卷筒轴22,该卷筒轴22安装于卷筒支撑结构,安装起来十分方便。Referring to Figs. 8-9 at the same time, the structure of the reel of the present invention is shown. The reel body 21 is provided with a first end plate 25, a second end plate 24 and a support plate 23. The first end plate 25 of the reel body 21 is connected to the low-speed shaft of the reducer 1 through a reel connection structure. The reel body 21 The second end plate 24 and the support plate 23 fixedly support the reel shaft 22, and the reel shaft 22 is installed on the reel support structure, which is very convenient to install.

如图2-图9所示,该卷筒体21上面设置钢绳导槽211,便于钢绳10顺着钢绳导槽211引入/引出,由此有利于钢绳10有序地缠绕。As shown in FIGS. 2-9 , a steel rope guide groove 211 is provided on the reel body 21 to facilitate the introduction/extraction of the steel rope 10 along the steel rope guide groove 211 , thereby facilitating the orderly winding of the steel rope 10 .

参见图10,示出本发明卷筒轴的结构。该卷筒轴22包括卷筒轴主体222,卷筒轴主体222的第一端设置第一轴肩221,卷筒轴主体222的第二端设置第二轴肩224及第三轴肩225,其中,卷筒轴主体222、第一轴肩221、第二轴肩224及第三轴肩225的外径依次减小,且卷筒轴主体222和第二轴肩224之间设置锥形过渡部223,这种卷筒轴22结构强度较好,也方便安装。Referring to Fig. 10, the structure of the spool shaft of the present invention is shown. The reel shaft 22 includes a reel shaft main body 222, the first end of the reel shaft main body 222 is provided with a first shaft shoulder 221, and the second end of the reel shaft main body 222 is provided with a second shaft shoulder 224 and a third shaft shoulder 225, Wherein, the outer diameters of the reel shaft main body 222 , the first shaft shoulder 221 , the second shaft shoulder 224 and the third shaft shoulder 225 are successively reduced, and a tapered transition is provided between the reel shaft main body 222 and the second shaft shoulder 224 Part 223, this spool shaft 22 has better structural strength and is also convenient for installation.

参见图11,示出本发明卷筒联接结构。该卷筒联接结构中,联接半轴84由圆柱滚子轴承87支撑于连接盘82,且联接半轴84的内侧端部设置挡板86,联接半轴84、圆柱滚子轴承87及连接盘82的内侧结合部用内盖板85封堵,联接半轴84、圆柱滚子轴承87及连接盘82的外侧结合部用外盖板83封堵,连接盘82与法兰盘81固定,法兰盘81紧固于卷筒体21上的第一端板25。这种结构联接可靠,安装方便。Referring to Fig. 11, it shows the reel connection structure of the present invention. In this reel connection structure, the connecting half shaft 84 is supported on the connecting plate 82 by the cylindrical roller bearing 87, and the inner end of the connecting half shaft 84 is provided with a baffle plate 86, and the connecting half shaft 84, the cylindrical roller bearing 87 and the connecting plate 82 is blocked with an inner cover plate 85, and the outer joint portion connecting the half shaft 84, cylindrical roller bearing 87 and connecting disc 82 is sealed with an outer cover plate 83, and the connecting disc 82 is fixed to the flange 81. The blue plate 81 is fastened to the first end plate 25 on the drum body 21 . This structure is reliable in connection and convenient in installation.

参见图12,示出本发明压绳结构。该压绳结构11包括钢绳压板111,钢绳压板的下表面设置钢绳压槽1121,该钢绳压板111通过螺栓112紧固于卷筒体21的螺孔中,使得钢绳10被可靠地固定于卷筒体21上而不会脱出,由此增加安全系数。Referring to Fig. 12, it shows the rope pressing structure of the present invention. The rope pressing structure 11 includes a steel rope pressing plate 111, and a steel rope pressing groove 1121 is provided on the lower surface of the steel rope pressing plate. It is fixed on the reel body 21 without falling out, thereby increasing the safety factor.

参见图13,示出本发明卷筒支撑结构。该卷筒支撑结构4中,支撑基座41上设置机座轴承座43,卷筒轴承座44支撑于机座轴承座43,卷筒轴22通过锥形滚子轴承45支撑于卷筒轴承座44,机座轴承座43,卷筒轴承座44及锥形滚子轴承45的内侧结合部用内盖板42封堵,机座轴承座43,卷筒轴承座44及锥形滚子轴承45的外侧结合部用外盖板47封堵。这种结构紧凑,安装起来便捷。Referring to Fig. 13, it shows the reel supporting structure of the present invention. In the reel support structure 4 , the support base 41 is provided with a machine base bearing seat 43 , the reel bearing seat 44 is supported on the machine base bearing seat 43 , and the reel shaft 22 is supported on the reel bearing seat through a tapered roller bearing 45 44. The inner joint of machine base bearing seat 43, reel bearing seat 44 and tapered roller bearing 45 is sealed with inner cover plate 42, machine base bearing seat 43, reel bearing seat 44 and tapered roller bearing 45 The outer joint part is blocked with an outer cover plate 47. This structure is compact and easy to install.

如图13所示,本实施例示出升降限位器的安装结构。图12中,卷筒轴22上设置卷筒轴联接板46,用以安装升降限位器12的驱动端(如螺杆式升降限位器12的摇杆),在卷筒2转动角度超过预定值(转数)时,可以断开电气连接以防止卷筒进一步转动,这样可以对升降高度进行限制。以下结合图12-图14,来进一步详细说明。As shown in Figure 13, this embodiment shows the installation structure of the lift limiter. In Fig. 12, the reel shaft connecting plate 46 is arranged on the reel shaft 22, in order to install the driving end of the lift limiter 12 (such as the rocking bar of the screw type lift limiter 12), when the reel 2 rotation angle exceeds a predetermined When the value (number of revolutions) is reached, the electrical connection can be disconnected to prevent further rotation of the drum, which can limit the lifting height. Further details will be described below in conjunction with FIGS. 12-14 .

参见图14-图15,示出本发明升降限位器结构。同时参考图12,该升降限位器12包括U形支架121、摇杆122、螺杆123、转轮124、限位器壳体125、导向杆126、推板127、活动导电柱128、限位开关129及固定导电柱120:U形支架121固定于与卷筒轴22连接的外盖板47,限位器壳体125通过螺钉紧固于U形支架121,螺杆123支撑于限位器壳体125上,推板127安装于螺杆123上,活动导电柱128一端连接于推板127,活动导电柱128另一端支撑于与限位器壳体125固连的限位开关129的一个臂上,固定导电柱120固定于限位开关129的另一个臂上,转轮124安装于螺杆123的端部,摇杆122的一端偏心地连接转轮124,摇杆122的另一端与卷筒轴联接板46相连。Referring to Fig. 14-Fig. 15, the structure of the lift limiter of the present invention is shown. Referring to Fig. 12 at the same time, the lift limiter 12 includes a U-shaped bracket 121, a rocker 122, a screw 123, a runner 124, a limiter housing 125, a guide rod 126, a push plate 127, a movable conductive column 128, a limiter Switch 129 and fixed conductive column 120: U-shaped bracket 121 is fixed on the outer cover plate 47 connected with the reel shaft 22, the limiter housing 125 is fastened to the U-shaped bracket 121 by screws, and the screw rod 123 is supported on the limiter shell On the body 125, the push plate 127 is installed on the screw rod 123, one end of the movable conductive column 128 is connected to the push plate 127, and the other end of the movable conductive column 128 is supported on an arm of the limit switch 129 fixedly connected with the limiter housing 125 , the fixed conductive column 120 is fixed on the other arm of the limit switch 129, the runner 124 is installed on the end of the screw rod 123, one end of the rocker 122 is connected to the runner 124 eccentrically, and the other end of the rocker 122 is connected to the reel shaft The connecting plate 46 is connected.

此外,限位器壳体125上还安装导向杆126,该导向杆126与螺杆123平行设置,推板127穿设于导向杆126滑动,以保证平稳地移动。In addition, a guide rod 126 is installed on the limiter housing 125 , the guide rod 126 is arranged parallel to the screw rod 123 , and the push plate 127 slides through the guide rod 126 to ensure smooth movement.

该实施例中,推板127的位置可以预先调整好。当卷筒2卷动时,摇杆122随卷筒轴联接板46转动,通过转轮124使得螺杆123转动,推板127平移带动活动导电柱128脱离固定导电柱120,由此断开电气连接而起到限位作用,由此提高安全性能。In this embodiment, the position of the push plate 127 can be adjusted in advance. When the reel 2 rolls, the rocker 122 rotates with the reel shaft connecting plate 46, and the screw rod 123 rotates through the runner 124, and the translation of the push plate 127 drives the movable conductive column 128 to break away from the fixed conductive column 120, thereby disconnecting the electrical connection And play a position-limiting role, thereby improving safety performance.

图14-图15对升降限位器12的结构进行了说明,该升降限位器即可用于上限位,也可用于下限位。即将升降限位器的限位开关接至卷扬机的电机M01的控制回路,通过触发电机控制回路中的电机保护断路器来停止电机M01运行,由此起到安全保护作用。Figures 14-15 illustrate the structure of the lift limiter 12, which can be used for both upper limit and lower limit. The limit switch of the lifting limiter is connected to the control circuit of the motor M01 of the winch, and the motor M01 is stopped by triggering the motor protection circuit breaker in the motor control circuit, thus playing a role of safety protection.

本发明针对防止上、限位出现限位情况,同时在电气控制系统方面进行了改进,具体说明如下。The present invention aims at preventing the upper and lower limit from occurring, and at the same time improves the electrical control system, which is specifically described as follows.

同时参见图16-图17,示出本发明电机停机控制机构的电路结构。该电机停机控制机构可用于卷扬机,也可用于其它类型的升降装置,其电气结构为:在电机M01的控制回路中,电机保护断路器QF01和变频器VF01之间加一个接触器KM01;上下位限位开关SQ01、SQ02串联到该接触器KM01的控制回路中。此处,电机保护断路器QF01的端子1-6,接触器KM01的A1、A2(三组端子1、2),变频器VF01的端子R、S、T、V、W、PE,限位开关SQ01、SQ02的端子11、12,以及限位解锁钥匙旋钮SB01的端子13、14按照图15和图16连接,不再具体展开说明。Referring to Fig. 16-Fig. 17 at the same time, it shows the circuit structure of the motor shutdown control mechanism of the present invention. The motor shutdown control mechanism can be used for winches and other types of lifting devices. Its electrical structure is: in the control circuit of the motor M01, a contactor KM01 is added between the motor protection circuit breaker QF01 and the frequency converter VF01; The limit switches SQ01 and SQ02 are connected in series to the control loop of the contactor KM01. Here, terminals 1-6 of motor protection circuit breaker QF01, A1 and A2 (three groups of terminals 1 and 2) of contactor KM01, terminals R, S, T, V, W and PE of inverter VF01, limit switch The terminals 11 and 12 of SQ01 and SQ02, and the terminals 13 and 14 of the limit unlocking key knob SB01 are connected according to Fig. 15 and Fig. 16, and will not be further described in detail.

当限位开关SQ01或SQ02被触发后,直接切断接触器KM01的线圈电源,接触器KM01释放,由此切断变频器VF01回路的电源,从而快速停止电机M01的运行;此后,通过旋转限位解锁钥匙旋钮SB01可进行解锁。这种控制方式,减少了处理限位信号的中间环节,使得故障发生的时候,电机可以立刻停止,避免了设备的损坏和人员的伤亡。When the limit switch SQ01 or SQ02 is triggered, the coil power of the contactor KM01 is directly cut off, and the contactor KM01 is released, thereby cutting off the power supply of the VF01 circuit of the inverter, thereby quickly stopping the operation of the motor M01; after that, unlock by rotating the limit The key knob SB01 can be unlocked. This control method reduces the intermediate links for processing limit signals, so that when a fault occurs, the motor can be stopped immediately, avoiding equipment damage and personnel casualties.

为了方便改变卷扬机S3的速度,本发明采用电机变频调速控制。以下进行说明。In order to change the speed of the winch S3 conveniently, the present invention adopts motor frequency conversion speed regulation control. It will be explained below.

参见图18,示出本发明电机调速系统的方框图。该电机调速系统包括依次联接的供电电源M03、变频器M02及电机M01,该变频器M02采用交-直-交方式,先把工频交流供电电源M03通过整流器转换成直流电源,然后再将直流电源通过逆变器转换成频率、电压均可控制的交流电源以供给电机M01,这样通过改变频率来可改变电机M01的转速。Referring to Fig. 18, it shows a block diagram of the motor speed regulating system of the present invention. The motor speed control system includes power supply M03, frequency converter M02 and motor M01 connected in sequence. The frequency converter M02 adopts the AC-DC-AC mode. The DC power is converted into AC power with controllable frequency and voltage by the inverter to supply the motor M01, so that the speed of the motor M01 can be changed by changing the frequency.

如图18所示,该变频器M02的输入级设置有滤波退耦电路,它优选为RC滤波退耦电路,由串接的限流电阻R和滤波电容C构成,由此使得供电电源M03的输出正端和输出地端接入串接的限流电阻R和滤波电容C。该滤波退耦电路作为交流信号输入通道的前置模拟低通滤波器,兼有抗干扰的作用;交直流信号输入通道两个端子间接入退耦电容,可为高频差模干扰信号提供旁路。As shown in Figure 18, the input stage of the inverter M02 is provided with a filter decoupling circuit, which is preferably an RC filter decoupling circuit, which is composed of a current-limiting resistor R and a filter capacitor C connected in series, thus making the power supply M03 The positive output terminal and the output ground terminal are connected to the current limiting resistor R and the filter capacitor C connected in series. The filter decoupling circuit is used as a pre-analog low-pass filter of the AC signal input channel, and has the function of anti-interference; the decoupling capacitor is connected between the two terminals of the AC and DC signal input channel, which can provide bypass for high-frequency differential mode interference signals. road.

参见图19,示出本发明变频器的电路原理框图。本实施例的变频器M02包括整流电路M021、功率因素校正电路M022、滤波电路M023、逆变电路M024及微处理器电路M025、人机接口电路M026等部分,其中:整流电路M021由整流二极管或桥堆组成(优选为全桥整流电路),包括必要的干扰滤除电路,其主要功能是把交流电转换为直流电;功率因数校正电路M022为可选部件,由功率半导体及控制芯片组成,它还接至微处理器电路M025的功率因素校正端,作用是使输入电流接近正弦波,减少电网谐波含量,实现提高功率因数的目的;滤波电路M023(优选为RC滤波电路)主要由电解电容等元件组成,完成直流电的滤波平滑以及储能作用;逆变电路M024由功率模块及驱动电路组成,其功率模块可以是智能功率驱动管芯片,它还接至所述微处理器电路的驱动信号端,其主要功能是,完成直流电向三相交流电的转换,实现调频调压目的;微处理器电路M025由微处理器(DSP)及外围电路组成,其根据人机接口电路M026发来的命令,发出对应的指令信号,控制功率因数校正电路M022和逆变电路M024工作,并根据电路反馈信息,进行必要的电路保护和故障处理。这样,该实施例通过微处理器电路控制变频器M02的输出模式,有利于灵活地按预定要求输出电压,从而满足不同用户的需求。Referring to Fig. 19, it shows a block diagram of the circuit principle of the frequency converter of the present invention. The frequency converter M02 of this embodiment includes a rectification circuit M021, a power factor correction circuit M022, a filter circuit M023, an inverter circuit M024, a microprocessor circuit M025, a human-machine interface circuit M026, etc., wherein: the rectification circuit M021 is composed of a rectification diode or The bridge stack (preferably a full-bridge rectifier circuit), including the necessary interference filtering circuit, its main function is to convert alternating current into direct current; the power factor correction circuit M022 is an optional component, composed of power semiconductors and control chips, it also Connected to the power factor correction terminal of the microprocessor circuit M025, the function is to make the input current close to a sine wave, reduce the harmonic content of the grid, and achieve the purpose of improving the power factor; the filter circuit M023 (preferably an RC filter circuit) is mainly composed of electrolytic capacitors, etc. It is composed of components to complete the filtering and smoothing of direct current and energy storage; the inverter circuit M024 is composed of a power module and a drive circuit, and its power module can be an intelligent power drive tube chip, which is also connected to the drive signal terminal of the microprocessor circuit , its main function is to complete the conversion of direct current to three-phase alternating current, and realize the purpose of frequency modulation and voltage regulation; the microprocessor circuit M025 is composed of a microprocessor (DSP) and peripheral circuits, and according to the commands sent by the man-machine interface circuit M026, Send corresponding command signals to control the power factor correction circuit M022 and inverter circuit M024 to work, and perform necessary circuit protection and fault handling according to circuit feedback information. In this way, this embodiment controls the output mode of the frequency converter M02 through the microprocessor circuit, which is beneficial to flexibly output voltage according to predetermined requirements, thereby meeting the needs of different users.

参见图20,示出本发明逆变器的电路原理图。具体是用于电机M01的逆变电路M024与微处理器电路的实例,其工作方式为:市电经过整流电路M021变为直流电,通过电解电容滤波后,接入逆变电路M024的电源输入端,其电源输入端间接入滤波电容。而微处理器电路的微处理器根据人机接口电路的设定信号,对电机M01进行控制。Referring to FIG. 20 , it shows the schematic circuit diagram of the inverter of the present invention. Specifically, it is an example of the inverter circuit M024 and the microprocessor circuit used for the motor M01. Its working method is: the mains power is converted into direct current through the rectification circuit M021, filtered by the electrolytic capacitor, and then connected to the power input terminal of the inverter circuit M024 , the filter capacitor is connected between the input terminals of the power supply. The microprocessor of the microprocessor circuit controls the motor M01 according to the setting signal of the man-machine interface circuit.

本实施例中,逆变电路M024包括功率管驱动芯片,该功率管驱动芯片接至微处理器电路的微处理器(MCU/DSP),以便根据微处理器输出的脉冲宽度调制信号,驱动对应的功率管交替导通和关断。具体的,所述的逆变电路M024包括六个功率管Q1~Q6,这六个功率管分成三组,每组功率管控制三相电机M01的一相绕组。In this embodiment, the inverter circuit M024 includes a power tube driver chip, which is connected to the microprocessor (MCU/DSP) of the microprocessor circuit, so as to drive the corresponding The power tubes are turned on and off alternately. Specifically, the inverter circuit M024 includes six power transistors Q1-Q6, which are divided into three groups, and each group of power transistors controls one phase winding of the three-phase motor M01.

各个功率管的具体连接方式是:功率管Q1、Q2、Q3的源极共同接直流电源的一端,功率管Q4、Q5、Q6的漏极共同接直流电源的另一端,功率管Q1的漏极和功率管Q4的源极的连接点接电机的U相端子,功率管Q2的漏极和功率管Q5的源极的连接点接电机的V相端子,功率管Q3的漏极和功率管Q6的源极连接点接电机的W相端子;功率管Q1、Q2、Q3、Q4、Q5、Q6的栅极分别接功率管驱动芯片的一个输出端,该功率管驱动芯片的各个输入端分别受微处理器电路的输出脉冲宽度调节信号PWM1、PWM2、PWM3、PWM4、PWM5、PWM6中的一路控制。该六个功率管Q1~Q6的的源极和漏极之间对应接入二极管D1~D6。The specific connection method of each power tube is: the sources of power tubes Q1, Q2, and Q3 are connected to one end of the DC power supply, the drains of power tubes Q4, Q5, and Q6 are connected to the other end of the DC power supply, and the drain of power tube Q1 is connected to the other end of the DC power supply. Connect the connection point with the source of the power transistor Q4 to the U-phase terminal of the motor, connect the connection point between the drain of the power transistor Q2 and the source of the power transistor Q5 to the V-phase terminal of the motor, and connect the drain of the power transistor Q3 to the power transistor Q6 The source connection point of the power tube is connected to the W-phase terminal of the motor; the gates of the power transistors Q1, Q2, Q3, Q4, Q5, and Q6 are respectively connected to an output end of the power tube driver chip, and each input end of the power tube driver chip is respectively controlled by One of the output pulse width adjustment signals PWM1, PWM2, PWM3, PWM4, PWM5 and PWM6 of the microprocessor circuit is controlled. The sources and drains of the six power transistors Q1 - Q6 are correspondingly connected with diodes D1 - D6 .

开机时,微处理器根据设定的电机转速产生相应的6路脉冲宽度调制信号,即驱动信号PWM1~PWM6;通过功率管驱动芯片驱动逆变器M024的6个功率管(MOSFET或IGBT)Q1~Q6;这些功率管的交替导通和关断,产生三相调制波形,输出电压可调、频率可变的三相交流电,输出到电机M01的U、V、W接线端,从而实现电机M01的无级变频调速。When starting up, the microprocessor generates corresponding 6-channel pulse width modulation signals according to the set motor speed, that is, the driving signals PWM1~PWM6; the six power tubes (MOSFET or IGBT) Q1 of the inverter M024 are driven by the power tube drive chip ~Q6; These power tubes are alternately turned on and off to generate three-phase modulation waveforms, and output three-phase alternating current with adjustable voltage and variable frequency, which is output to the U, V, and W terminals of the motor M01, thereby realizing the motor M01 Stepless frequency conversion speed regulation.

本发明虽然以较佳实施例公开如上,但其并不是用来限定本发明,任何本领域技术人员在不脱离本发明的精神和范围内,都可以做出可能的变动和修改,因此本发明的保护范围应当以本发明权利要求所界定的范围为准。Although the present invention is disclosed as above with preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make possible changes and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection should be based on the scope defined by the claims of the present invention.

Claims (3)

1.一种电机调速系统,适用于臂式起重机的卷扬机,其中卷扬机设置有驱动装置、卷绕装置、制动装置及控制装置:驱动装置设置有电机、联轴器及减速机,减速机安装于机架上部,减速机的高速轴通过联轴器与电机的动力输出轴连接;卷绕装置的卷筒支撑结构安装于机架上部,卷筒的一端转动连接于卷筒支撑结构,卷筒的另一端通过卷筒联接结构传动连接于减速机的低速轴,卷绕装置的上滑轮组定位于机架,钢绳缠绕于卷筒、上滑轮组及下滑轮组,其中钢绳自卷筒第一导绳位置逆时针方向绕出,依次逆时针绕过第一下滑轮、第一上滑轮、第二下滑轮、第二上滑轮,再依次顺时针绕过第三下滑轮、第三上滑轮、第四下滑轮后,再顺时针绕回卷筒第二导绳位置,且钢绳的第一端绕于卷筒的第一端并固定于第一压绳位置,钢绳的第二端绕于卷筒的第二端并固定于卷筒第二压绳位置;制动装置的制动器安装于减速机的高速轴上,通过抱紧制动轮而使得减速机低速轴上的卷筒制动;控制装置设置电机调速系统来对电机进行调速,且电机控制回路在电机保护断路器和变频器之间串联接触器,上下位限位开关串联到接触器的控制回路,且上下位限位开关并联有限位解锁旋钮;其特征在于,电机调速系统包括依次联接的供电电源、变频器及电机,变频器先将把工频交流供电电源转换成直流电源,再将直流电源通过逆变器转换成频率、电压均可控制的交流电源以供给电机,以便通过改变频率来改变电机的转速,其中变频器包括整流电路、功率因素校正电路、滤波电路、逆变电路及微处理器电路、人机接口电路,整流电路用于把交流电转换为直流电,功率因数校正电路用于提高功率因数,滤波电路用于完成直流电的滤波平滑以及储能,逆变电路用于直流电向三相交流电的转换,微处理器电路用于根据人机接口电路发来的命令控制功率因数校正电路和逆变电路工作。1. A motor speed control system, which is suitable for the winch of the jib crane, wherein the winch is provided with a driving device, a winding device, a braking device and a control device: the driving device is provided with a motor, a coupling and a reducer, and the reducer Installed on the upper part of the frame, the high-speed shaft of the reducer is connected to the power output shaft of the motor through a coupling; the reel support structure of the winding device is installed on the upper part of the frame, and one end of the reel is rotatably connected to the reel support structure. The other end of the drum is connected to the low-speed shaft of the reducer through the drum connection structure. The upper pulley block of the winding device is positioned on the frame, and the steel rope is wound on the drum, the upper pulley block and the lower pulley block. The position of the guide rope is wound out counterclockwise, and the first lower pulley, the first upper pulley, the second lower pulley, and the second upper pulley are passed counterclockwise in turn, and then the third lower pulley, the third upper pulley, and the third upper pulley are passed clockwise in turn. After the fourth lower pulley, wind back clockwise to the second guide rope position of the reel, and the first end of the steel rope is wound around the first end of the reel and fixed at the first pressure rope position, and the second end of the steel rope is wound At the second end of the reel and fixed at the second rope pressing position of the reel; the brake of the braking device is installed on the high-speed shaft of the reducer, and the reel on the low-speed shaft of the reducer is braked by holding the brake wheel ;The control device is equipped with a motor speed regulation system to regulate the motor speed, and the motor control circuit is connected in series with the contactor between the motor protection circuit breaker and the frequency converter, and the upper and lower limit switches are connected in series with the control circuit of the contactor, and the upper and lower limit switches The position switch is connected in parallel with the limited position unlocking knob; it is characterized in that the motor speed control system includes a power supply, a frequency converter and a motor connected in sequence, and the frequency converter first converts the power frequency AC power supply into a DC power The frequency converter can be converted into AC power with controllable frequency and voltage to supply the motor so that the speed of the motor can be changed by changing the frequency. The frequency converter includes a rectifier circuit, a power factor correction circuit, a filter circuit, an inverter circuit and a microprocessor circuit. Man-machine interface circuit, rectifier circuit is used to convert AC to DC, power factor correction circuit is used to improve power factor, filter circuit is used to complete filtering and smoothing of DC and energy storage, and inverter circuit is used to convert DC to three-phase AC The microprocessor circuit is used to control the work of the power factor correction circuit and the inverter circuit according to the commands sent by the man-machine interface circuit. 2.如权利要求1所述的电机调速系统,其特征在于,整流电路为全桥整流电路。2. The motor speed control system according to claim 1, wherein the rectifier circuit is a full-bridge rectifier circuit. 3.如权利要求1或2所述的电机调速系统,其特征在于,滤波电路为RC滤波电路。3. The motor speed control system according to claim 1 or 2, characterized in that the filter circuit is an RC filter circuit.
CN201610828104.0A 2015-05-20 2015-05-20 A motor speed control system Active CN106379819B (en)

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CN201510256850.2A CN104973522B (en) 2015-05-20 2015-05-20 jib crane
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CN201610825170.2A Pending CN106276654A (en) 2015-05-20 2015-05-20 A kind of jib crane optimizing reel mounting structure
CN201610828346.XA Withdrawn - After Issue CN106335850B (en) 2015-05-20 2015-05-20 A kind of brake
CN201610828104.0A Active CN106379819B (en) 2015-05-20 2015-05-20 A motor speed control system
CN201510256850.2A Withdrawn - After Issue CN104973522B (en) 2015-05-20 2015-05-20 jib crane
CN201610826168.7A Withdrawn - After Issue CN106395647B (en) 2015-05-20 2015-05-20 A jib crane with a new frequency converter
CN201610824425.3A Withdrawn - After Issue CN106379817B (en) 2015-05-20 2015-05-20 a winch
CN201610825102.6A Pending CN106429924A (en) 2015-05-20 2015-05-20 Arm type crane for optimizing lifting limiter
CN201610828269.8A Active CN106276636B (en) 2015-05-20 2015-05-20 A kind of motor stopping control mechanism
CN201610826170.4A Pending CN106395648A (en) 2015-05-20 2015-05-20 Jig hoist provided with optimized coiling block connecting structure
CN201610824407.5A Active CN106429895B (en) 2015-05-20 2015-05-20 A jib crane with optimized steel rope winding structure
CN201610828215.1A Withdrawn - After Issue CN106379820B (en) 2015-05-20 2015-05-20 A jib crane equipped with a shutdown control system
CN201610825078.6A Active CN106629440B (en) 2015-05-20 2015-05-20 A jib crane equipped with a rope-pressing structure
CN201610828338.5A Withdrawn - After Issue CN106379826B (en) 2015-05-20 2015-05-20 A kind of reel
CN201610825105.XA Active CN106276635B (en) 2015-05-20 2015-05-20 A jib crane equipped with a new drum
CN201610824409.4A Active CN106276653B (en) 2015-05-20 2015-05-20 Arm crane with novel frequency converter
CN201610824421.5A Withdrawn - After Issue CN106348190B (en) 2015-05-20 2015-05-20 A kind of hoist engine
CN201610828294.6A Withdrawn - After Issue CN106348187B (en) 2015-05-20 2015-05-20 A jib crane with a drum
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CN201610824850.2A Pending CN106429923A (en) 2015-05-20 2015-05-20 Novel arm type crane
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CN201610828269.8A Active CN106276636B (en) 2015-05-20 2015-05-20 A kind of motor stopping control mechanism
CN201610826170.4A Pending CN106395648A (en) 2015-05-20 2015-05-20 Jig hoist provided with optimized coiling block connecting structure
CN201610824407.5A Active CN106429895B (en) 2015-05-20 2015-05-20 A jib crane with optimized steel rope winding structure
CN201610828215.1A Withdrawn - After Issue CN106379820B (en) 2015-05-20 2015-05-20 A jib crane equipped with a shutdown control system
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CN201610828338.5A Withdrawn - After Issue CN106379826B (en) 2015-05-20 2015-05-20 A kind of reel
CN201610825105.XA Active CN106276635B (en) 2015-05-20 2015-05-20 A jib crane equipped with a new drum
CN201610824409.4A Active CN106276653B (en) 2015-05-20 2015-05-20 Arm crane with novel frequency converter
CN201610824421.5A Withdrawn - After Issue CN106348190B (en) 2015-05-20 2015-05-20 A kind of hoist engine
CN201610828294.6A Withdrawn - After Issue CN106348187B (en) 2015-05-20 2015-05-20 A jib crane with a drum
CN201610824858.9A Active CN106395646B (en) 2015-05-20 2015-05-20 a jib crane
CN201610824850.2A Pending CN106429923A (en) 2015-05-20 2015-05-20 Novel arm type crane
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CN106379826A (en) 2017-02-08
CN106395647A (en) 2017-02-15
CN106379817B (en) 2019-04-09
CN104973522B (en) 2016-11-23
CN106402203B (en) 2020-02-07
CN106348187B (en) 2019-08-13
CN106429923A (en) 2017-02-22
CN106395646A (en) 2017-02-15
CN106395646B (en) 2019-04-09
CN106276636B (en) 2018-11-13
CN106379826B (en) 2018-11-09
CN106395647B (en) 2019-04-09
CN106429924A (en) 2017-02-22
CN106348190B (en) 2018-08-28
CN106348190A (en) 2017-01-25
CN104973522A (en) 2015-10-14
CN106276654A (en) 2017-01-04
CN106276635A (en) 2017-01-04
CN106379818B (en) 2019-01-01
CN106379818A (en) 2017-02-08
CN106276635B (en) 2019-08-13
CN106402203A (en) 2017-02-15
CN106335850A (en) 2017-01-18
CN106348187A (en) 2017-01-25
CN106335850B (en) 2018-08-28
CN106379817A (en) 2017-02-08
CN106379820B (en) 2019-08-13
CN106429895A (en) 2017-02-22
CN106395648A (en) 2017-02-15
CN106629440B (en) 2019-04-09
CN106379819A (en) 2017-02-08

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