Summary of the invention
For overcome the deficiencies in the prior art, the first purpose of this invention is to provide a kind of integrated molding shock-absorbing sole
Or sole accessory, the outsole and buffer layer (indsole) of the sole can be integrally formed in the same mold, process is few, process letter
It is single, it is easy to operate, greatly reduce production cost;Meanwhile outsole and the combination transitionality of buffer layer are good, sole shock effect
Excellent, beautiful appearance is wear-resisting, long service life.
Second object of the present invention is to provide a kind of production mold for being integrally formed shock-absorbing sole or sole accessory, be somebody's turn to do
Mold is provided with outsole and indsole (buffer layer) type chamber simultaneously, can be realized sole one-time cast-forming, and mould structure letter
It is single, it is easy to maintain.
Third object of the present invention is to provide a kind of production method for being integrally formed shock-absorbing sole or sole accessory, stream
Journey is simple, easy to operate, highly effective and safe.
The first purpose of this invention is implemented with the following technical solutions:
A kind of integrated molding shock-absorbing sole or sole accessory, including outsole, at least one cushioning material and TPU film packet
Covering layer;The cushioning material is sticked on the top surface of the outsole, and the TPU film wrapping layer wraps up the side of the outsole
Face, the top surface of the outsole, the side of the cushioning material and the cushioning material top surface;The outsole described subtracts
Blanket layer and the TPU film wrapping layer are integrally formed;The thickness of the cushioning material is greater than the thickness of the outsole.
Preferably, the material of the outsole is the one of which in TPU, PU, PVC, TPE, TPR, TR, EVA and rubber;Institute
The material of cushioning material is stated as the one of which in PU, TPR, PVC and silica gel.
Preferably, the outsole with a thickness of 2-7mm, hardness is 40-80 shore hardness;The thickness of the cushioning material
For 5-25mm, hardness is 10-40 shore hardness.
Preferably, through-hole is provided on the cushioning material, the through-hole runs through the cushioning material from top to bottom;
Also, the TPU film wrapping layer is provided on the side wall of the through-hole.
Preferably, elastic component is provided in the cushioning material;The outer surface of the elastic component is covered with dope layer;Institute
Stating dope layer is white coating layer, blacking layer, aluminum-bronze paint layer, gold coating layer, encrimson layer, fluorescent yellow coating
One of layer, green coating layer, orange pigment layer, purple paint layer and blue paste layer or any combination.
Preferably, LED light is provided in the cushioning material.When taking this set, cushioning material is preferably arranged
To be transparent, LED lamplight can be distributed outward through transparent footwear material, be very it is good-looking, considerably increase aesthetics.
Preferably, the outsole, the cushioning material and the TPU film wrapping layer are transparent, alternatively, in them
At least one be set as transparent.
Preferably, the elastic component is the iron wire component of coiled coil, and the iron wire component forward direction placement is set to described
In cushioning material.
Preferably, the quantity of the cushioning material is 1-6, for example, the quantity of the cushioning material is one, institute
Cushioning material matching is stated to be sticked on the top surface of the outsole;Alternatively, the quantity of the cushioning material is three, three institutes
It states cushioning material to be evenly distributed in the outsole, is formed with gap between two adjacent cushioning materials;Three
The thickness of the cushioning material can be set to equal or different, and their inside is provided with elastic component.
Preferably, the bottom surface of the outsole is provided with several grooves, and several grooves include vertical groove, laterally recessed
Slot, oblique groove and triangular groove.
Preferably, outsole position corresponding with toe tilts upward and sets.
Second object of the present invention is implemented with the following technical solutions:
A kind of production mold being integrally formed shock-absorbing sole or sole accessory, including lower die holder, upper mould cover and several air guides
Pipeline;The top of the lower die holder is uncovered structure;Be formed with cavity in the lower die holder, the cavity include be located at it is described under
First cavity of die holder lower part and the second cavity positioned at the lower die holder top;On first cavity and second cavity
Under communicate;The shape of first cavity is matched with the shape of the cushioning material, the shape of second cavity with it is described
The shape of outsole matches;The installation cavity being connected to is provided in the side wall of the lower die holder and bottom wall;The inner sidewall of the lower die holder
On be provided with the first gas port, the second gas port is provided in the inside bottom wall of the lower die holder;The one of first gas port
End is connected to the installation cavity, and the other end is connected to the cavity;One end of second gas port and the installation cavity connect
Logical, the other end is connected to the cavity;Exhaust outlet, the exhaust outlet and the peace are provided on the lateral wall of the lower die holder
It behave affectedly connection;Several guide pipelines include interconnected main pipeline, the first branch pipe(tube) and the second branch pipe(tube);The supervisor
Road is set in the installation cavity, and first branch pipe(tube) is set in first gas port, the second branch pipe(tube) setting
In in second gas port;The outlet side of the main pipeline is connected to the exhaust outlet;Charging is provided on the upper mould cover
Mouthful, the upper mould cover is connect with lower die holder matching hamper.
Preferably, discharge port is additionally provided on the upper mould cover.
Preferably, the upper mould cover and the lower die holder are hinged;Also, the bottom of the upper mould cover is provided with several convex
Line;Handle is provided on the upper mould cover.
Third object of the present invention is implemented with the following technical solutions:
A kind of production method being integrally formed shock-absorbing sole or sole accessory, comprising the following steps:
1) it preheats: the production mold of integrated molding shock-absorbing sole or sole accessory described in one kind is provided, to the production
Mold is preheated;For example, the production mold can be previously heated to 50-120 DEG C;
2) TPU film is set: opening upper mould cover, is laid with TPU film in the top of lower die holder, TPU film is laid on lower die
On the roof of seat, and the top opening of lower die holder is completely covered;
3) it vacuumizes: the exhaust outlet of vaccum-pumping equipment connection lower die holder, then opening vaccum-pumping equipment, then, TPU is thin
Film slowly inwardly stretches, and is adsorbed on the cavity inner wall of lower die holder completely;
4) it is empty that the cushioning material flexible glue of predetermined amount directly first time material feeding: is injected first from the top opening of lower die holder
It is intracavitary;
5) second of material feeding: depressing upper mould cover, Guan Bi mould;The outsole of predetermined amount is injected from the feed inlet of upper mould cover
Melt glue;Then, cushioning material flexible glue, big undermelting glue and TPU film three combine together, are integrally formed;
6) be formed: cushioning material flexible glue, big undermelting glue and TPU film are hardened in mold, sizing;
7) shaping: opening upper mould cover, takes out sole, trims extra TPU film and leftover pieces,.
Preferably, further include following operation between step 3) and step 4): placing at least one in the lower die holder
Elastic component;Alternatively, placing at least one LED light in the lower die holder.
Elastic component is set in cushioning material, the damping energy of the integrated molding shock-absorbing sole or sole accessory can be improved
Power.After step 3) vacuumizes, elastic component is placed in the cavity (the first cavity) of lower die holder, when cushioning material flexible glue
After injecting the first cavity, elastic component is just poured in cushioning material, and after molding, elastic component is fixed in it.
Meanwhile when step 5) injects big undermelting glue, if being additionally provided with discharge port on upper mould cover, material feeding is until have few
Perhaps until big undermelting glue is discharged from discharge port.In such manner, it is possible to guarantee that intracavitary be sufficient filling with of type melts glue material, it is ensured that sole formed
Do not generate notch.
Compared with prior art, the beneficial effects of the present invention are:
(1) integrated molding shock-absorbing sole or sole accessory provided by the present invention, the outsole and cushioning material of the sole
It is integrally formed, does not need to polish to outsole, applies the processes such as processing water, cementing, heating and fitting, process is simple, same
After being injected separately into cushioning material flexible glue and big undermelting glue in one heating mould, the two is integrally formed, easy to operate, significantly
Reduce production cost;Meanwhile outsole and the combination transitionality of cushioning material are good, sole shock effect is excellent, and beautiful appearance.
Also, the place other than the bottom surface in addition to outsole, which is coated with TPU film layer, and in injection moulding process, TPU membrane layer can
To protect the flexible glue of cushioning material well, so that Sole moulding is more beautiful, after molding, TPU film wrapping layer, damping material
The bed of material and outsole combine together, are integrally formed.
The applicant attempted technical solution below: the wear-resisting property in order to improve Gel damper increases egative film
Production.But in the actual operation process, damper material is formed using GEL, and GEL is easy to tear, can not directly and its
Therefore he should be bonded with the GEL damper of egative film with sole in use, in the presence of being easy to tear, being bonded difficulty in footwear material fitting
Disadvantage.Furthermore egative film is harder, and GEL damper is softer, there are the sub-material line between a soft material and hard material between the two,
When damping is pressurized, GEL is easy expansion, and egative film does not expand.Go down for a long time, this sub-material line will form zone of fracture, generate quality
Problem.In addition, the technology cannot produce entire sole simultaneously in the same mold, need first to produce damper, then damping
Device will be manually bonded with indsole, finally could be formed sole, both not saved process, also do not save cost.
And sole provided by the present invention or sole accessory, can not be bonded can be bonded and hard with tearable vibration-absorptive material
Big egative film after tough TPU membrane and hardening all wraps, so that entire sole becomes to merge with seamless paste firm, solves
Cushioning material can not be bonded and tearable problem.Simultaneously as outsole expects there is TPU membrane guarantor between the soft material of buffer layer firmly
Shield, and the bottom of the soft material of buffer layer has the outsole of hardening to protect, and efficiently solves soft or hard line of demarcation easy fracture, buffer layer top directly
Connect it is exposed do not wrapped up by TPU membrane, the problem that material easily squeezes out.
(2) integrated molding shock-absorbing sole or sole accessory provided by the present invention, the quantity of cushioning material can be flexible
Setting.If cushioning material is one, i.e., the cushioning material should be bonded with outsole matching as far as possible, a cushioning material
Bottom in being formed;If the quantity of cushioning material be it is several, several cushioning materials form middle bottom, can be in difference
Cushioning material in place different colours elastic component, increase aesthetics.
(3) the production mold provided by the present invention for being integrally formed shock-absorbing sole or sole accessory, while being provided with outsole
With vibration-absorptive material stratotype chamber, sole one-time cast-forming can be realized, and the mould structure is simple, it is easy to maintain.
(4) the production mold provided by the present invention for being integrally formed shock-absorbing sole or sole accessory is set simultaneously on upper mould cover
Inlet port and outlet port are equipped with, when carrying out material feeding, discharge port is also opened, so that the type chamber in mold communicates with the outside world.If
Material feeding is excessive, and extra glue can be overflowed from discharge outlet, and user is reminded to stop fluid injection at once.Also, the intracavitary sky of type
Gas can be smoothly discharged by discharge port, and air is avoided to enter glue, influence Sole moulding;Meanwhile discharge port make type chamber with
External world's connection, reduces pressure difference, fluid injection is gone on smoothly.
(5) a kind of production method for being integrally formed shock-absorbing sole or sole accessory provided by the present invention, process is simple, behaviour
Facilitate, highly effective and safe.
Specific embodiment
In the following, being described further in conjunction with attached drawing and specific embodiment to the present invention:
As shown in Figs. 1-2, a kind of integrated molding shock-absorbing sole or sole accessory, including outsole 10, at least one damping material
The bed of material 20 and TPU film wrapping layer;Cushioning material 20 is sticked on the top surface of outsole 10, the TPU film wrapping layer package
The side of outsole 10, the top surface of outsole 10, the side of cushioning material 20 and cushioning material 20 top surface, that is to say, that remove
The bottom surface of outsole 10 is not coated outer by the TPU film wrapping layer, and all wall surfaces of the sole all wrap up by the TPU film
Layer package;Outsole 10, cushioning material 20 and the TPU film wrapping layer are integrally formed;The thickness of cushioning material 20 is greater than
The thickness of outsole 10.
In the actual production process, outsole 10, cushioning material 20 and the TPU film wrapping layer can be disposed as
It is bright, alternatively, at least one of they are set as transparent.Specific production method can be determined according to consumer demand
System, strong flexibility.
In the following, being further described to the set-up mode of outsole 10.The material of outsole 10 can selected from TPU, PU, PVC,
TPE, TPR, TR, EVA and rubber etc., outsole 10 is wear-resisting, can extend the service life of sole.If the bottom surface of outsole 10 is provided with
Dry groove, several grooves include vertical groove, transverse concave groove, oblique groove and triangular groove.That is, outsole 10
Bottom surface be not take flat and smooth set-up mode, but one be formed simultaneously with recess portion and protrusion bottom surface, it is such
Set-up mode can increase the non-skid property of sole, it is of course also possible to take other kinds of anti-skidding design, outsole 10 is presented
Non-slip groove matched with the burr on upper mould cover 50.In addition, the position corresponding with toe of outsole 10 tilts upward and sets, increase
The snugness of fit of sole.Meanwhile the thickness of outsole 10 can be set to 2-7mm, hardness is 40-80 shore hardness.
In the following, being further described to the set-up mode of cushioning material 20.The material of cushioning material 20 be PU, TPU,
One of which in PVC and silica gel, in shoe-making field, above-mentioned material is in fluid state, also referred to as GEL.It is described to subtract
The quantity that can be set of blanket layer is 1 or multiple;For example, as shown in Figure 1, the quantity of cushioning material 20 be one, damping
The matching of material layer 20 is sticked on the top surface of outsole 10;Alternatively, as shown in Fig. 2, the quantity of cushioning material 20 is three, three
Cushioning material 20 is evenly distributed in outsole 10, is formed with gap between two adjacent cushioning materials 20;Three dampings
The thickness of material layer 20 can be set to equal or unequal, and their inside is provided with elastic component 30.But damping material
The quantity of the bed of material is not limited to above-mentioned set-up mode, may be arranged as 2,4,5,6,7,8 etc., specifically sets
Mode is set according to manpower mechanics reasonable distribution.In addition, through-hole (not regarding out in figure) can be set on cushioning material 20, it is described
Through-hole runs through cushioning material 20 from top to bottom.Also, the TPU film wrapping layer is provided on the side wall of the through-hole.Subtract
The thickness of blanket layer 20 can be 5-25mm, and hardness is 10-40 shore hardness.
In addition, flexible part 30 can be set in cushioning material 20;Elastic component 30 can be set to the iron of coiled coil
Silk component, the iron wire component forward direction placement are set in cushioning material 20.The outer surface of elastic component 30 is covered with dope layer;
The dope layer is white coating layer, blacking layer, aluminum-bronze paint layer, gold coating layer, encrimson layer, fluorescent yellow painting
One of the bed of material, green coating layer, orange pigment layer, purple paint layer and blue paste layer or any combination.If damping
Material layer 20 be it is transparent, then the color of dope layer through cushioning material 20 it is high-visible, increase the aesthetics of sole.
Alternatively, LED light (not regarding out in figure), when taking this set, cushioning material 20 can be set in cushioning material 20
Preferably be set as transparent, LED lamplight can be distributed outward through transparent footwear material, be very it is good-looking, considerably increase aesthetics.
As shown in figure 3, a kind of production mold for being integrally formed shock-absorbing sole or sole accessory, including lower die holder 40, upper mold
Lid 50 and several guide pipelines 60;The top of lower die holder 40 is uncovered structure;Cavity, the cavity packet are formed in lower die holder 40
Include the second cavity 72 positioned at the first cavity 71 of 40 lower part of lower die holder and positioned at 40 top of lower die holder;First cavity 71 and second
About 72 cavity communicates;The shape of first cavity 71 is matched with the shape of cushioning material 20, the shape of the second cavity 72 and big
The shape at bottom 10 matches;The installation cavity being connected to is provided in the side wall of lower die holder 40 and bottom wall;It is set on the inner sidewall of lower die holder 40
It is equipped with the first gas port, the second gas port is provided in the inside bottom wall of lower die holder 40;One end of first gas port and institute
Installation cavity connection is stated, the other end is connected to the cavity;One end of second gas port is connected to the installation cavity, another
One end is connected to the cavity;Exhaust outlet 41 is provided on the lateral wall of lower die holder 40, exhaust outlet 41 is connected to the installation cavity;
Several guide pipelines 60 include interconnected main pipeline, the first branch pipe(tube) and the second branch pipe(tube);The main pipeline is set to institute
It states in installation cavity, first branch pipe(tube) is set in first gas port, and second branch pipe(tube) is set to described second
In gas port;The outlet side of the main pipeline is connected to exhaust outlet 41;Be provided with feed inlet 51 on upper mould cover 50, upper mould cover 50 with
Lower die holder 40 matches hamper connection.
Meanwhile discharge port 52 can also be set on upper mould cover 50.Excessive glue and air can be smooth from discharge port 52
Discharge, influence when avoiding Sole moulding by bubble.And discharge port 52 communicates with the outside world type chamber, material feeding is smooth.
Specifically, upper mould cover 50 and lower die holder 40 are hinged;Also, the bottom of upper mould cover 50 is provided with several burrs;Upper mold
Handle 53 is provided on lid 50.
When using the production mold of integrated molding shock-absorbing sole or sole accessory provided by the embodiment of the present invention, operation stream
Journey is specific as follows:
1) it preheats: mold is previously heated to 50-120 DEG C;
2) TPU film is set: opening upper mould cover, is laid with TPU film in the top of lower die holder, TPU film is laid on lower die
On the roof of seat, and the top opening of lower die holder is completely covered;It, can be in lower die holder for preferably fixed TPU film
After being coated with adhesive sticker on roof, TPU film is re-layed, the coating weight of adhesive sticker does not need that too much, fixed TPU film can be played,
It is not allowed to move freely;The size and shape of TPU film is cut in advance according to the specification of lower die holder type chamber;In injection molding
In the process, TPU film plays the role of protecting cushioning material flexible glue, so that the junction of cushioning material and outsole is enclosed with
TPU film, cushioning material reaches with outsole preferably to be connect, and junction is avoided to be broken;
3) it vacuumizes: the exhaust outlet of vaccum-pumping equipment connection lower die holder, then opening vaccum-pumping equipment, then, TPU is thin
Film slowly inwardly stretches, and is adsorbed on the cavity inner wall of lower die holder completely;
4) it places elastic component: placing the elastic component in the cavity of lower die holder;
5) it is empty that the cushioning material flexible glue of predetermined amount directly first time material feeding: is injected first from the top opening of lower die holder
It is intracavitary;
6) second of material feeding: depressing upper mould cover, Guan Bi mould;The outsole of predetermined amount is injected from the feed inlet of upper mould cover
Melt glue, until a little big undermelting glue is from discharge port discharge, to ensure that big undermelting glue fills type chamber, and is conducive to discharge type chamber
Interior air;Then, cushioning material flexible glue, big undermelting glue and TPU film three combine together, are integrally formed;
7) be formed: cushioning material flexible glue, big undermelting glue and TPU film are hardened in mold, sizing;Due to upper mould cover
Bottom surface is provided with several burrs, and after molding, corresponding decorative pattern will be presented in the bottom surface of outsole, increases non-skid property;
8) shaping: opening upper mould cover, takes out sole, trims extra TPU membrane and leftover pieces,.
If being provided with through-hole on cushioning material, the bottom wall of lower die holder is provided with the convex block to raise upward, convex block
Shape is matched with the shape of through-hole.During vacuumizing, TPU film can be also adsorbed on the outer wall of convex block, so that this subtracts
After shaking sole or the molding of sole accessory, the inner wall of through-hole can also be wrapped up by TPU film on cushioning material, played and protected well
Effect.
Shock-absorbing sole is integrally formed provided by the embodiment of the present invention or sole accessory, the outsole and buffer layer of the sole exist
It is integrally formed in the same mold, does not need to polish to outsole, applies the processes such as processing water, cementing, heating and fitting, stream
Journey is simple, greatly reduces production cost;Meanwhile outsole and the combination transitionality of buffer layer are good, sole shock effect is excellent, and at
Type is beautiful;Outsole is wear-resisting, extends the service life of total.
It will be apparent to those skilled in the art that can make various other according to the above description of the technical scheme and ideas
Corresponding change and deformation, and all these changes and deformation all should belong to the protection scope of the claims in the present invention
Within.