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CN106337162A - Deposition device and method of manufacturing display device using same - Google Patents

Deposition device and method of manufacturing display device using same Download PDF

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Publication number
CN106337162A
CN106337162A CN201610037512.4A CN201610037512A CN106337162A CN 106337162 A CN106337162 A CN 106337162A CN 201610037512 A CN201610037512 A CN 201610037512A CN 106337162 A CN106337162 A CN 106337162A
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deposition
chamber
substrate
mask assembly
region
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CN106337162B (en
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李秀奂
金茂显
金恩镐
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Samsung Display Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/04Coating on selected surface areas, e.g. using masks
    • C23C14/042Coating on selected surface areas, e.g. using masks using masks
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/04Coating on selected surface areas, e.g. using masks
    • C23C16/042Coating on selected surface areas, e.g. using masks using masks

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
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  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Electroluminescent Light Sources (AREA)
  • Physical Vapour Deposition (AREA)

Abstract

提供沉积装置及使用其的显示装置制造方法,沉积装置包括内部定义有沿第一方向排列的第一和第二区域的第一腔室、在第一腔室内部与第一区域重叠的第一图案掩模组件、在第一腔室内部沿与第一方向相交的第二方向移动的同时向第一图案掩模组件排放沉积物质的第一沉积源、沿第一方向与第一腔室相隔开且定义有沿第一方向排列的第一和第二区域的第二腔室、在第二腔室内部与第二区域重叠的第二图案掩模组件、在第二腔室内部沿第二方向移动的同时向第二图案掩模组件排放沉积物质的第二沉积源、以及在第一腔室内部与第二区域对应地布置在第一图案掩模组件与第一沉积源之间并在第二腔室内部与第一区域对应地布置在第二图案掩模组件和第二沉积源之间的挡板。

A deposition device and a display device manufacturing method using the same are provided, the deposition device includes a first chamber defining first and second regions arranged along a first direction inside, a first chamber overlapping the first region inside the first chamber The pattern mask assembly, a first deposition source that discharges a deposition substance to the first pattern mask assembly while moving in a second direction intersecting the first direction inside the first chamber, and the first chamber along the first direction The chambers are spaced apart and define a second chamber with first and second regions aligned along the first direction, a second pattern mask assembly overlapping the second region inside the second chamber, a second pattern mask assembly inside the second chamber, The second deposition source that discharges the deposition substance to the second pattern mask assembly while moving in the second direction inside, and is arranged in the first chamber interior corresponding to the second area between the first pattern mask assembly and the first pattern mask assembly. A barrier between the second pattern mask assembly and the second deposition source is disposed between the deposition sources and corresponding to the first region inside the second chamber.

Description

沉积装置及使用其的显示装置的制造方法Deposition device and method of manufacturing display device using same

技术领域technical field

本发明涉及沉积装置及使用其的显示装置的制造方法。The present invention relates to a method of manufacturing a deposition device and a display device using the same.

背景技术Background technique

发光显示装置中,有机发光显示装置作为自发光型显示元件,具有视角宽、对比度优异而且响应速度快的优点,因此作为新一代显示装置而受到瞩目。Among light-emitting display devices, organic light-emitting display devices, as self-luminous display elements, have the advantages of wide viewing angle, excellent contrast ratio, and fast response speed, and thus are attracting attention as a new generation of display devices.

有机发光显示装置包括在阳极和阴极之间由有机发光物质构成的发光层。随着在这些电极上分别施加阳极和阴极电压,从阳极注入的空穴(hole)经由空穴注入层和空穴传输层移动到发光层,而电子从阴极电极经由电子注入层和电子传输层移动至发光层,从而在发光层中电子和空穴复合。通过这种复合生成激子(exiton),并且随着该激子从激发态跃迁至基态而从发光层放射出光,从而显示图像。An organic light-emitting display device includes a light-emitting layer composed of an organic light-emitting substance between an anode and a cathode. As the anode and cathode voltages are applied to these electrodes, respectively, holes (holes) injected from the anode move to the light-emitting layer via the hole injection layer and the hole transport layer, while electrons pass from the cathode electrode via the electron injection layer and the electron transport layer. Moving to the light-emitting layer, electrons and holes recombine in the light-emitting layer. Excitons are generated by this recombination, and as the excitons transition from an excited state to a ground state, light is emitted from the light-emitting layer to display an image.

有机发光显示装置包括像素限定膜,其中该像素限定膜具有开口部以暴露以像素为单位形成的阳极,在通过该像素限定膜的开口部暴露的阳极上形成有空穴注入层、空穴传输层、发光层、电子传输层、电子注入层以及阴极。其中,空穴注入层、空穴传输层、发光层、电子传输层和电子注入层可以通过多种方法来形成,其中的一种方式为沉积方法。作为沉积方法有在将具有与衬底相同尺寸的精细金属掩模(Fine Metal Mask;FMM)与衬底紧贴的状态下执行沉积的FMM沉积方法、以及在将尺寸小于衬底尺寸的掩模与衬底相隔开的状态下在移动衬底或沉积源的同时执行沉积的SMS(Small Mask Scanning;小尺寸掩模扫描)沉积方法等。An organic light emitting display device includes a pixel defining film having an opening to expose an anode formed in units of pixels, and a hole injection layer, a hole transport layer, and a hole transport layer are formed on the anode exposed through the opening of the pixel defining film. layer, light emitting layer, electron transport layer, electron injection layer and cathode. Wherein, the hole injection layer, the hole transport layer, the light emitting layer, the electron transport layer and the electron injection layer can be formed by various methods, one of which is a deposition method. As a deposition method, there are FMM deposition methods in which a fine metal mask (Fine Metal Mask; FMM) having the same size as the substrate is placed in close contact with the substrate, and a FMM deposition method in which a mask having a size smaller than that of the substrate is An SMS (Small Mask Scanning; small-scale mask scanning) deposition method, etc., in which deposition is performed while moving a substrate or a deposition source while being separated from the substrate.

发明内容Contents of the invention

一方面,在通过FMM沉积方法对大型衬底执行沉积工艺时,使用具有与大型衬底的尺寸相同尺寸的精细金属掩模。然而,由于精细金属掩模具有大型尺寸,因此在沉积工艺中有可能发生因精细金属掩模的自重导致的弯曲现象。这种弯曲现象有可能使得通过沉积沉积物质而形成的薄膜的图案发生失真。On the one hand, when performing a deposition process on a large substrate by the FMM deposition method, a fine metal mask having the same size as that of the large substrate is used. However, since the fine metal mask has a large size, a bending phenomenon due to the self-weight of the fine metal mask may occur during the deposition process. This bowing phenomenon has the potential to distort the pattern of the thin film formed by depositing the deposition substance.

另外,在通过SMS沉积方法对大型衬底执行沉积工艺时,使用具有比大型衬底的尺寸小的尺寸的小型掩模。然而,在大型衬底的沉积工艺中使用的小型掩模自身的尺寸并不会太小。由此,有可能发生因小型掩模的自重导致的弯曲现象,并且有可能难以均匀地维持这种小型掩模与大型衬底之间的分隔距离。小型掩模与大型衬底之间的分隔距离的不均匀现象有可能使得通过沉积沉积物质而形成的薄膜的图案发生失真。In addition, when performing a deposition process on a large substrate by the SMS deposition method, a small mask having a size smaller than that of the large substrate is used. However, a small mask used in a deposition process of a large substrate is not itself too small in size. Thus, there is a possibility that a bending phenomenon due to the self-weight of the small mask may occur, and it may be difficult to uniformly maintain the separation distance between such a small mask and a large substrate. Non-uniformity in the separation distance between the small mask and the large substrate has the potential to distort the pattern of the thin film formed by depositing the deposition substance.

对此,本发明要解决的技术问题在于提供能够减少在大型衬底上形成薄膜时薄膜图案上发生的失真的沉积装置。In this regard, the technical problem to be solved by the present invention is to provide a deposition apparatus capable of reducing distortion occurring in a thin film pattern when a thin film is formed on a large substrate.

另外,本发明要解决的技术问题在于提供使用能够减少在大型衬底上形成薄膜时薄膜图案上发生的失真的沉积装置的显示装置的制造方法。In addition, a technical problem to be solved by the present invention is to provide a method of manufacturing a display device using a deposition device capable of reducing distortion occurring on a thin film pattern when a thin film is formed on a large substrate.

本发明的技术问题不限于以上提及的技术问题,本领域技术人员可通过下面的记载明确地理解未提及的技术问题或其它技术问题。The technical problems of the present invention are not limited to the technical problems mentioned above, and those skilled in the art can clearly understand the unmentioned technical problems or other technical problems through the following description.

用于实现上述技术问题的根据本发明一实施例的沉积装置包括第一腔室、第一图案掩模组件、第一沉积源、第二腔室、第二图案掩模组件、第二沉积源以及挡板,其中,上述第一腔室在内部定义有沿着第一方向排列的第一区域和第二区域,上述第一图案掩模组件在上述第一腔室的内部布置成与上述第一区域重叠,上述第一沉积源布置在上述第一腔室的内部并且在沿着与上述第一方向相交的第二方向移动的同时朝着上述第一图案掩模组件侧排放沉积物质,上述第二腔室排列成沿着上述第一方向与上述第一腔室相隔开并且以与上述第一腔室相同的方式在上述第二腔室的内部定义有沿着上述第一方向排列的第一区域和第二区域,上述第二图案掩模组件在上述第二腔室的内部布置成与上述第二区域重叠,上述第二沉积源布置在上述第二腔室的内部并且在沿着上述第二方向移动的同时朝着上述第二图案掩模组件侧排放沉积物质,上述挡板在上述第一腔室的内部与上述第二区域相对应地布置在上述第一图案掩模组件与上述第一沉积源之间并且在上述第二腔室的内部与上述第一区域相对应地布置在上述第二图案掩模组件和上述第二沉积源之间。A deposition apparatus according to an embodiment of the present invention for achieving the above technical problem includes a first chamber, a first pattern mask assembly, a first deposition source, a second chamber, a second pattern mask assembly, a second A deposition source and a baffle, wherein the first chamber defines a first area and a second area arranged along a first direction inside, and the first pattern mask assembly is arranged inside the first chamber as overlapping with the first region, the first deposition source is disposed inside the first chamber and is discharged toward the first pattern mask assembly side while moving in a second direction intersecting the first direction Depositing substances, the second chamber is arranged to be spaced from the first chamber along the first direction and is defined inside the second chamber in the same manner as the first chamber along the first direction. a first area and a second area arranged in one direction, the second pattern mask assembly is arranged inside the second chamber to overlap the second area, and the second deposition source is arranged in the second chamber inside and discharge the deposition material toward the side of the second pattern mask assembly while moving along the second direction, and the baffle plate is arranged in the first chamber in the interior of the first chamber corresponding to the second region. A pattern mask assembly is arranged between the above-mentioned first deposition source and between the above-mentioned second pattern mask assembly and the above-mentioned second deposition source corresponding to the above-mentioned first region inside the above-mentioned second chamber.

上述第一沉积源的上述沉积物质和上述第二沉积源的上述沉积物质可以相同。The above-mentioned deposition substance of the above-mentioned first deposition source and the above-mentioned deposition substance of the above-mentioned second deposition source may be the same.

上述第二沉积源被可配置成在利用上述第一沉积源排放上述沉积物质之后排放上述沉积物质。The second deposition source is configurable to discharge the deposition substance after the deposition substance is discharged by the first deposition source.

在上述第一方向上,上述第一图案掩模组件的长度可以小于上述第一沉积源的长度。In the first direction, the length of the first pattern mask assembly may be smaller than the length of the first deposition source.

上述第一图案掩模组件可配置成与引入到上述第一腔室内部的衬底中的与上述第一区域重叠的衬底区域紧贴。The first pattern mask assembly may be arranged to be in close contact with a region of the substrate that overlaps the first region of the substrate introduced into the first chamber.

上述第二图案掩模组件可配置成与引入到上述第二腔室内部的衬底中的与上述第二区域重叠的衬底区域紧贴。The second pattern mask assembly may be arranged to be in close contact with a substrate region overlapping the second region of the substrate introduced into the second chamber.

当在上述第一腔室内部上述第一区域为多个且上述第二区域为多个时,在相邻的上述第一区域之间可布置有上述第二区域。When there are multiple first regions and multiple second regions inside the first chamber, the second regions may be arranged between adjacent first regions.

当在上述第一腔室内部上述第一区域为多个且上述第二区域为多个时,上述第一区域和上述第二区域可排列成矩阵形态并且在上述第一方向和上述第二方向上均交替地排列。When there are multiple first regions and multiple second regions inside the first chamber, the first regions and the second regions can be arranged in a matrix form and in the first direction and the second direction are arranged alternately.

另外,所述沉积装置还可包括与包括上述第一腔室、上述第一图案掩模组件、上述第一沉积源、上述第二腔室、上述第二图案掩模组件和上述第二沉积源的沉积部相对应的另一沉积部。In addition, the deposition device may further include the above-mentioned first chamber, the above-mentioned first pattern mask assembly, the above-mentioned first deposition source, the above-mentioned second chamber, the above-mentioned second pattern mask assembly and the above-mentioned second Another deposition part corresponding to the deposition part of the deposition source.

用于实现上述技术问题的根据本发明的一实施例的显示装置的制造方法包括以下步骤:在内部定义有沿着第一方向排列的第一区域和第二区域的第一腔室的内部,与上述第一区域重叠地布置第一图案掩模组件;将定义有第一衬底区域和第二衬底区域的衬底引入到上述第一腔室的内部,并且将上述第一衬底区域与上述第一图案掩模组件紧贴;在沿着与上述第一方向相交的第二方向移动布置在上述第一腔室内部的第一沉积源的同时,朝着上述衬底侧排放沉积物质,以在上述第一衬底区域形成图案层;在排列成沿着上述第一方向与上述第一腔室相隔开并且以与上述第一腔室相同的方式在内部定义有沿着上述第一方向排列的第一区域和第二区域的第二腔室的内部,与上述第二区域重叠地布置第二图案掩模组件;将上述衬底引入到上述第二腔室的内部,并且将上述第二衬底区域与上述第二图案掩模组件紧贴;以及在沿着上述第二方向移动布置在上述第二腔室内部的第二沉积源的同时,朝着上述衬底侧排放沉积物质,以在上述第二衬底区域形成图案层。A method of manufacturing a display device according to an embodiment of the present invention for achieving the above-mentioned technical problem includes the following steps: inside a first cavity defining a first region and a second region arranged along a first direction, arranging a first pattern mask assembly overlapping the first region; introducing a substrate defining a first substrate region and a second substrate region into the interior of the first chamber, and placing the first substrate The area is in close contact with the above-mentioned first pattern mask assembly; while moving the first deposition source arranged inside the above-mentioned first chamber along the second direction intersecting with the above-mentioned first direction, discharging toward the above-mentioned substrate side Depositing a substance to form a pattern layer in the above-mentioned first substrate region; being arranged to be separated from the above-mentioned first chamber along the above-mentioned first direction and defined inside in the same manner as the above-mentioned first chamber along the Inside the second chamber of the first region and the second region arranged in the first direction, a second pattern mask assembly is arranged overlapping the second region; the substrate is introduced into the second chamber , and the second substrate region is in close contact with the second pattern mask assembly; and while moving the second deposition source arranged inside the second chamber along the second direction, toward the substrate The deposition substance is discharged from the bottom side to form a pattern layer on the above-mentioned second substrate region.

上述图案层可以包括发光显示装置的空穴传输层和发光层中的至少一个。The aforementioned pattern layer may include at least one of a hole transport layer and a light emitting layer of a light emitting display device.

上述第一沉积源的上述沉积物质和上述第二沉积源的上述沉积物质可以相同。The above-mentioned deposition substance of the above-mentioned first deposition source and the above-mentioned deposition substance of the above-mentioned second deposition source may be the same.

利用上述第二沉积源排放上述沉积物质的步骤可以在利用上述第一沉积源排放上述沉积物质的步骤之后执行。The step of discharging the above-mentioned deposition material using the above-mentioned second deposition source may be performed after the step of discharging the above-mentioned deposition material using the above-mentioned first deposition source.

在上述第一方向上,上述第一图案掩模组件的长度可以小于上述第一沉积源的长度。In the first direction, the length of the first pattern mask assembly may be smaller than the length of the first deposition source.

当在上述第一腔室内部在上述第一区域为多个且上述第二区域为多个时,上述第二区域可以布置在相邻的上述第一区域之间。When there are multiple first regions and multiple second regions inside the first chamber, the second regions may be arranged between adjacent first regions.

当在上述第一腔室内部在上述第一区域为多个且上述第二区域为多个时,上述第一区域和上述第二区域可排列成矩阵形态并且在上述第一方向和上述第二方向上均交替地排列。When there are multiple first regions and multiple second regions inside the first chamber, the first regions and the second regions can be arranged in a matrix form and in the first direction and the second Alternately arranged in the direction.

另外,上述显示装置的制造方法还可以包括:利用与包括上述第一腔室、上述第一图案掩模组件、上述第一沉积源、上述第二腔室、上述第二图案掩模组件和上述第二沉积源的沉积部相对应的另一沉积部在另一衬底上形成图案层。In addition, the manufacturing method of the above-mentioned display device may further include: using and including the above-mentioned first chamber, the above-mentioned first pattern mask assembly, the above-mentioned first deposition source, the above-mentioned second chamber, and the above-mentioned second pattern mask assembly Another deposition part corresponding to the deposition part of the above-mentioned second deposition source forms a pattern layer on another substrate.

其它实施例的具体事项包括在详细的说明和附图中。Specific matters of other embodiments are included in the detailed description and drawings.

根据本发明的实施例,至少具有如下效果。According to the embodiments of the present invention, at least the following effects are achieved.

根据本发明的一实施例的沉积装置,能够减少在大型衬底上形成薄膜时薄膜图案上发生的失真。According to the deposition apparatus of an embodiment of the present invention, it is possible to reduce distortion occurring in a thin film pattern when a thin film is formed on a large substrate.

根据本发明的效果不限于以上例示的内容,更多的效果包括在本说明书中。Effects according to the present invention are not limited to those exemplified above, and more effects are included in this specification.

附图说明Description of drawings

图1是概略地图示根据本发明一实施例的沉积装置的系统结构图。FIG. 1 is a system configuration diagram schematically illustrating a deposition apparatus according to an embodiment of the present invention.

图2是概略地图示图1的第一沉积腔室的平面图。FIG. 2 is a plan view schematically illustrating the first deposition chamber of FIG. 1 .

图3是图示图2的开放式掩模组件的立体图。FIG. 3 is a perspective view illustrating the open mask assembly of FIG. 2 .

图4是概略地图示图2的第一沉积腔室的内部结构的立体图。FIG. 4 is a perspective view schematically illustrating an internal structure of the first deposition chamber of FIG. 2 .

图5是概略地图示图2的第一沉积腔室的内部结构的剖视图。FIG. 5 is a cross-sectional view schematically illustrating an internal structure of the first deposition chamber of FIG. 2 .

图6是概略地图示图1的第三沉积腔室的平面图。FIG. 6 is a plan view schematically illustrating the third deposition chamber of FIG. 1 .

图7是图6的第一图案掩模组件的立体图。FIG. 7 is a perspective view of the first pattern mask assembly of FIG. 6 .

图8是图7的“A”部分的放大图。FIG. 8 is an enlarged view of part 'A' of FIG. 7 .

图9是概略地图示图6的第三沉积腔室的内部结构的立体图。FIG. 9 is a perspective view schematically illustrating an internal structure of the third deposition chamber of FIG. 6 .

图10是概略地图示图6的第三沉积腔室的内部结构的剖视图。FIG. 10 is a cross-sectional view schematically illustrating the internal structure of the third deposition chamber of FIG. 6 .

图11是示出在图2中图示的第一沉积腔室内在衬底上形成公共层的过程的平面图。FIG. 11 is a plan view illustrating a process of forming a common layer on a substrate within the first deposition chamber illustrated in FIG. 2 .

图12是示出在图2的第一沉积腔室内在衬底上形成公共层后的示例的剖视图。FIG. 12 is a cross-sectional view illustrating an example after forming a common layer on a substrate in the first deposition chamber of FIG. 2 .

图13是示出在图6中图示的第三沉积腔室的第一腔室内在衬底中的与第一腔室的第一区域相对应的部分上形成图案层的过程的平面图。13 is a plan view illustrating a process of forming a pattern layer on a portion of a substrate corresponding to a first region of the first chamber in the first chamber of the third deposition chamber illustrated in FIG. 6 .

图14是示出在图6中图示的第三沉积腔室的第一腔室内在衬底中的与第一腔室的第一区域相对应的部分上形成图案层后的示例的剖视图。14 is a cross-sectional view illustrating an example after forming a pattern layer on a portion of a substrate corresponding to a first region of the first chamber in the first chamber of the third deposition chamber illustrated in FIG. 6 .

图15是示出在图6中图示的第三沉积腔室的第二腔室内在衬底中的与第二沉积腔室的第二区域相对应的部分上形成图案层的过程的平面图。15 is a plan view illustrating a process of forming a pattern layer on a portion of a substrate corresponding to a second region of the second deposition chamber in the second chamber of the third deposition chamber illustrated in FIG. 6 .

图16是示出在图6中图示的第三沉积腔室的第二腔室内在衬底中的与第二沉积腔室的第二区域相对应的部分上形成图案层后的示例的剖视图。16 is a cross-sectional view illustrating an example after forming a pattern layer on a portion of a substrate corresponding to a second region of the second deposition chamber in the second chamber of the third deposition chamber illustrated in FIG. 6 .

图17是使用根据本发明一实施例的沉积装置制造的发光显示装置的剖视图。FIG. 17 is a cross-sectional view of a light emitting display device fabricated using a deposition apparatus according to an embodiment of the present invention.

图18是概略地图示根据本发明另一实施例的沉积装置中的第三沉积腔室的平面图。FIG. 18 is a plan view schematically illustrating a third deposition chamber in a deposition apparatus according to another embodiment of the present invention.

图19是示出在图18的第三沉积腔室的第一腔室内在衬底中的与第一腔室的第一区域相对应的部分上形成图案层的过程的平面图。19 is a plan view illustrating a process of forming a pattern layer on a portion of a substrate corresponding to a first region of the first chamber in the first chamber of the third deposition chamber of FIG. 18 .

图20是示出在图18的第三沉积腔室的第二腔室内在衬底中的与第二腔室的第二区域相对应的部分上形成图案层的过程的平面图。20 is a plan view illustrating a process of forming a pattern layer on a portion of a substrate corresponding to a second region of the second chamber in the second chamber of the third deposition chamber of FIG. 18 .

图21是概略地图示根据本发明又一实施例的沉积装置的系统结构图。FIG. 21 is a system configuration diagram schematically illustrating a deposition apparatus according to still another embodiment of the present invention.

具体实施方式detailed description

参照下文中结合附图详细描述的实施例,可以明确本发明的优点和特征以及实现所述优点和特征的方法。但是,本发明不限定于以下公开的实施例,而是可以实现为彼此不同的多种形态,这些实施例只是为了使本发明的公开完整,并且为了将发明的范围完整地告知给本发明所属技术领域的技术人员而提供的,并且本发明仅由权利要求书的范围来定义。The advantages and features of the present invention and a method of achieving the advantages and features will be clarified with reference to the embodiments described in detail below with reference to the accompanying drawings. However, the present invention is not limited to the embodiments disclosed below, but can be realized in various forms different from each other. provided by those skilled in the art, and the present invention is only defined by the scope of the claims.

当元件(element)或层被称为在其它元件或层“上(on)”时,该元件或层直接位于其它元件或层上、或者在中间插入有其它层或其它元件。在整篇说明书中相同附图标记指示相同的构成要素。When an element or layer is referred to as being "on" another element or layer, the element or layer is directly on the other element or layer or with the other layer or other element interposed therebetween. The same reference numerals designate the same constituent elements throughout the specification.

应明确,虽然第一、第二等用于叙述多种构成要素,但这些构成要素并不受这些措辞限制。这些措辞仅用于将一个构成要素与其它构成要素区分开。因此,应明确,在不背离本发明的技术思想的情况下,下文中提及的第一构成要素也可称为第二构成要素。It should be clear that although first, second, etc. are used to describe various constituent elements, these constituent elements are not limited by these terms. These terms are only used to distinguish one element from other elements. Therefore, it should be clarified that the first constituent element mentioned hereinafter may also be referred to as the second constituent element without departing from the technical idea of the present invention.

下面,参照附图对本发明的实施例进行说明。Embodiments of the present invention will be described below with reference to the drawings.

图1是概略地图示根据本发明一实施例的沉积装置的系统结构图。FIG. 1 is a system configuration diagram schematically illustrating a deposition apparatus according to an embodiment of the present invention.

参照图1,根据本发明一实施例的沉积装置500包括装载部100、沉积部300和卸载部400。Referring to FIG. 1 , a deposition apparatus 500 according to an embodiment of the present invention includes a loading part 100 , a deposition part 300 and an unloading part 400 .

装载部100配置成在进行沉积物质的沉积之前积载多个衬底S。积载在装载部100上的多个衬底S中的任一个衬底S可利用如静电吸盘的载体C来支承,并且经由移动空间MS来移动至沉积部300。载体C能够沿着图1的第一方向X和与第一方向X相交的第二方向Y移动。衬底S可以是显示装置用衬底,并且可以适用大面积衬底,如限定有用于形成多个显示装置的多个衬底区域的母体玻璃(mother glass)。虽然在图1中在衬底S上用虚线表示的八个四角形指示待形成显示装置的八个衬底区域,但并非以这样的个数来限定衬底S。The loader 100 is configured to load a plurality of substrates S before depositing a deposition substance. Any one of the plurality of substrates S loaded on the loading part 100 may be supported by a carrier C such as an electrostatic chuck, and moved to the deposition part 300 via the moving space MS. The carrier C is movable along a first direction X of FIG. 1 and a second direction Y intersecting the first direction X. Referring to FIG. The substrate S may be a substrate for a display device, and a large-area substrate such as a mother glass defining a plurality of substrate regions for forming a plurality of display devices may be used. Although eight quadrangles indicated by dotted lines on the substrate S in FIG. 1 indicate eight substrate regions where a display device is to be formed, the substrate S is not limited by such a number.

沉积部300配置成能够进行将沉积物质沉积到衬底S上的工艺。沉积部300包括至少一个沉积腔室,例如,可以包括沿着第一方向X排列的第一沉积腔室310、第二沉积腔室320、第三沉积腔室330、第四沉积腔室340、第五沉积腔室350、第六沉积腔室360和第七沉积腔室370。第一沉积腔室310、第六沉积腔室360和第七沉积腔室370可以是用于形成公共层的沉积腔室,而第二沉积腔室320、第三沉积腔室330、第四沉积腔室340和第五沉积腔室350可以是用于形成图案层的沉积腔室,其中,公共层为通过将沉积物质沉积到衬底S上来形成的、无额外的图案结构的薄膜,而图案层为通过将沉积物质沉积到衬底S上来形成的、具有特定图案的薄膜。但本发明并不限定于此。将在下文中对沉积部300进行详细说明。The deposition part 300 is configured to be able to perform a process of depositing a deposition substance on the substrate S. Referring to FIG. The deposition part 300 includes at least one deposition chamber, for example, may include a first deposition chamber 310, a second deposition chamber 320, a third deposition chamber 330, a fourth deposition chamber 340, The fifth deposition chamber 350 , the sixth deposition chamber 360 and the seventh deposition chamber 370 . The first deposition chamber 310, the sixth deposition chamber 360 and the seventh deposition chamber 370 may be deposition chambers for forming a common layer, while the second deposition chamber 320, the third deposition chamber 330, the fourth deposition chamber The chamber 340 and the fifth deposition chamber 350 may be deposition chambers for forming a patterned layer, wherein the common layer is a thin film without an additional patterned structure formed by depositing a deposition substance onto the substrate S, and the patterned layer A layer is a thin film having a specific pattern formed by depositing a deposition substance onto a substrate S. However, the present invention is not limited thereto. The deposition part 300 will be described in detail below.

卸载部400配置成从载体C分离已经过沉积部300的衬底S并积载从载体C分离的衬底S。积载在卸载部400中的衬底S可处于待机状态以用于执行其它工艺。The unloading part 400 is configured to separate the substrate S that has passed through the deposition part 300 from the carrier C and to load the substrate S separated from the carrier C. Referring to FIG. The substrate S loaded in the unloading part 400 may be in a standby state for performing other processes.

下面,将第一沉积腔室310和第三沉积腔室330作为示例对沉积部300进行详细说明。Next, the deposition unit 300 will be described in detail by taking the first deposition chamber 310 and the third deposition chamber 330 as examples.

图2是概略地图示图1的第一沉积腔室的平面图,图3是图示图2的开放式掩模组件的立体图,图4是概略地图示图2的第一沉积腔室的内部结构的立体图,并且图5是概略地图示图2的第一沉积腔室的内部结构的剖视图。2 is a plan view schematically illustrating the first deposition chamber of FIG. 1 , FIG. 3 is a perspective view illustrating the open mask assembly of FIG. 2 , and FIG. 4 is a schematic diagram illustrating the interior of the first deposition chamber of FIG. 2 A perspective view of the structure, and FIG. 5 is a cross-sectional view schematically illustrating the internal structure of the first deposition chamber of FIG. 2 .

参照图2至图5,第一沉积腔室310提供用于将沉积物质沉积到衬底S上以形成公共层的空间。第一沉积腔室310可在将沉积物质沉积到衬底S上时维持真空状态。第一沉积腔室310的内部可以布置有开放式掩模组件OMA和沉积源312。Referring to FIGS. 2 to 5 , the first deposition chamber 310 provides a space for depositing deposition substances onto the substrate S to form a common layer. The first deposition chamber 310 may maintain a vacuum state while depositing a deposition substance on the substrate S. Referring to FIG. An open mask assembly OMA and a deposition source 312 may be disposed inside the first deposition chamber 310 .

开放式掩模组件OMA作为与利用载体C引入到第一沉积腔室310内部的衬底S紧贴的部件,其可以包括开放式掩模OM和框架FR。开放式掩模OM可形成为限定开口的环形状,其中该开口与在衬底S中待形成多个显示装置的多个衬底区域中的所有衬底区域相对应。框架FR作为支承开放式掩模OM的部件,其可以具有与开放式掩模OM相对应的形状。开放式掩模组件OMA与衬底S的紧贴可通过在将衬底S布置在开放式掩模OM上方的状态下结合载体C与框架FR来实现。载体C与框架FR的结合可以通过利用螺栓和螺母的物理方法或利用磁力的方法等来实现。The open mask assembly OMA, as a part closely attached to the substrate S introduced into the inside of the first deposition chamber 310 using the carrier C, may include the open mask OM and the frame FR. The open mask OM may be formed in a ring shape defining an opening corresponding to all of a plurality of substrate regions in the substrate S where a plurality of display devices are to be formed. The frame FR as a member supporting the open mask OM may have a shape corresponding to the open mask OM. Adhesion of the open mask assembly OMA to the substrate S can be achieved by combining the carrier C and the frame FR in a state where the substrate S is placed over the open mask OM. The coupling of the carrier C and the frame FR can be realized by a physical method using bolts and nuts, a method using magnetic force, or the like.

在衬底S上形成无图案结构的公共层时,包括开放式掩模OM和框架FR的这种开放式掩模组件OMA能够防止沉积物质泄漏到不必要的区域。另外,开放式掩模组件OMA下方可以布置有支承开放式掩模组件OMA的掩模台ST1。Such an open mask assembly OMA including the open mask OM and the frame FR can prevent deposition substances from leaking to unnecessary regions when forming a common layer without a pattern structure on the substrate S. Referring to FIG. In addition, a mask stage ST1 supporting the open mask assembly OMA may be disposed below the open mask assembly OMA.

沉积源312作为朝着与开放式掩模组件OMA紧贴的衬底S侧排放沉积物质317的部件,其包括内部填充有沉积物质317的坩埚315、布置成包覆坩埚315并加热坩埚315以使沉积物质317气化的加热器316、以及布置在坩埚315上方并且使得沉积源喷嘴318朝向衬底S侧的喷嘴部314。The deposition source 312 serves as a component for discharging the deposition substance 317 toward the side of the substrate S close to the open mask assembly OMA, which includes a crucible 315 filled with the deposition substance 317 inside, arranged to cover the crucible 315 and heat the crucible 315 A heater 316 to vaporize a deposition substance 317 , and a nozzle portion 314 arranged above the crucible 315 so that a deposition source nozzle 318 faces toward the substrate S side.

这种沉积源312能够在与开放式掩模组件OMA紧贴的衬底S下方沿着第二方向Y移动的同时将气化的沉积物质排放至衬底S侧。由此,能够在衬底S整体上形成无图案结构的公共层。例如,在衬底S为用于发光显示装置的衬底的情况下,空穴注入层(图17的30)可以与像素无关地形成在像素限定膜(图17的20)的整个表面上,其中像素限定膜形成在衬底S上。Such a deposition source 312 can discharge vaporized deposition substances to the substrate S side while moving in the second direction Y under the substrate S closely attached to the open mask assembly OMA. Accordingly, a common layer without a pattern structure can be formed on the entire substrate S. As shown in FIG. For example, in the case where the substrate S is a substrate for a light-emitting display device, the hole injection layer (30 of FIG. 17 ) may be formed on the entire surface of the pixel defining film (20 of FIG. 17 ) regardless of the pixels, Wherein the pixel defining film is formed on the substrate S.

图6是概略地图示图1的第三沉积腔室的平面图,图7是图6的第一图案掩模组件的立体图,图8是图7的“A”部分的放大图,图9是概略地图示图6的第三沉积腔室的内部结构的立体图,并且图10是概略地图示图6的第三沉积腔室的内部结构的剖视图。6 is a plan view schematically illustrating the third deposition chamber of FIG. 1, FIG. 7 is a perspective view of the first pattern mask assembly of FIG. 6, FIG. 8 is an enlarged view of part "A" of FIG. 7, and FIG. A perspective view schematically illustrating the internal structure of the third deposition chamber of FIG. 6 , and FIG. 10 is a cross-sectional view schematically illustrating the internal structure of the third deposition chamber of FIG. 6 .

参照图6至图10,第三沉积腔室330提供将沉积物质沉积到衬底S上以形成图案层的空间。第三沉积腔室330可在将沉积物质沉积到衬底S上时维持真空状态。第三沉积腔室330可以包括第一腔室331和第二腔室332。此外,第三沉积腔室330可以包括第三腔室333。Referring to FIGS. 6 to 10 , the third deposition chamber 330 provides a space for depositing a deposition substance onto the substrate S to form a pattern layer. The third deposition chamber 330 may maintain a vacuum state while depositing a deposition substance on the substrate S. Referring to FIG. The third deposition chamber 330 may include a first chamber 331 and a second chamber 332 . In addition, the third deposition chamber 330 may include a third chamber 333 .

第一腔室331提供将沉积物质沉积到衬底S中的待形成多个显示装置的衬底区域S1~S8中的至少某一个衬底区域上以形成图案层的空间。为此,图6中例示了第一腔室331包括第一区域DA1和第二区域DA2的情况。The first chamber 331 provides a space for depositing a deposition substance on at least one of the substrate regions S1 - S8 in the substrate S where a plurality of display devices are to be formed to form a pattern layer. For this, a case where the first chamber 331 includes a first area DA1 and a second area DA2 is illustrated in FIG. 6 .

第一区域DA1和第二区域DA2可沿着与下文中将要说明的第一沉积源335的移动方向相交的方向(即,第一方向X)排列。第一区域DA1可以是与引入到第一腔室331中的衬底S中待沉积沉积物质的衬底区域S1、S2、S5、S6重叠的区域,而第二区域DA2可以是与引入到第一腔室331中的衬底S中不沉积沉积物质的衬底区域S3、S4、S7、S8重叠的区域。这里,在第一区域DA1为多个且第二区域DA2为多个的情况下,可以将第二区域DA2布置成处于两个第一区域DA1之间。The first area DA1 and the second area DA2 may be arranged along a direction (ie, a first direction X) intersecting a moving direction of the first deposition source 335 to be described below. The first area DA1 may be an area overlapping with the substrate areas S1, S2, S5, S6 of the substrate S introduced into the first chamber 331 to deposit deposition substances, and the second area DA2 may be an area overlapping with the substrate S introduced into the first chamber 331. In the substrate S in a chamber 331 , the substrate regions S3 , S4 , S7 , and S8 where no deposition substance is deposited overlap with each other. Here, in the case where the first area DA1 is plural and the second area DA2 is plural, the second area DA2 may be arranged to be between the two first areas DA1.

第一腔室331可在将沉积物质335c沉积到衬底S上时维持真空状态。第一腔室331的内部可以布置有第一图案掩模组件PMA1和沉积源335。The first chamber 331 may maintain a vacuum state while depositing the deposition substance 335c on the substrate S. Referring to FIG. Inside the first chamber 331, a first pattern mask assembly PMA1 and a deposition source 335 may be disposed.

第一图案掩模组件PMA1布置在第一腔室331的第一区域DA1处,并且与利用载体C引入到第一腔室331内部的衬底S中的与第一腔室331的第一区域DA1重叠的衬底区域S1、S2、S5、S6紧贴。第一图案掩模组件PMA1可以包括第一图案掩模PM1和第一框架FR1。The first pattern mask assembly PMA1 is arranged at the first area DA1 of the first chamber 331 and is connected with the substrate S introduced into the inside of the first chamber 331 using the carrier C and the first mask assembly PMA1 of the first chamber 331. The substrate regions S1 , S2 , S5 , S6 overlapping the region DA1 are in close contact. The first pattern mask assembly PMA1 may include a first pattern mask PM1 and a first frame FR1.

第一图案掩模PM1可配置成包括多个金属板(例如,多个条状主体),其中该多个金属板包括与位于衬底S中的与第一腔室331的第一区域DA1重叠的衬底区域S1、S2、S5、S6中的像素相对应的沉积开口SP。沉积开口SP可布置成与待形成红色发光层的红色像素R相对应,以将图案层(例如,红色发光层)形成在衬底S中的与第一腔室331的第一区域DA1重叠的衬底区域S1、S2、S5、S6中。The first pattern mask PM1 may be configured to include a plurality of metal plates (for example, a plurality of strip-shaped bodies), wherein the plurality of metal plates include a region DA1 overlapping with the first region DA1 of the first chamber 331 in the substrate S. The deposition openings SP corresponding to the pixels in the substrate regions S1 , S2 , S5 , and S6 . The deposition opening SP may be arranged to correspond to the red pixel R where the red light emitting layer is to be formed, so that a pattern layer (for example, a red light emitting layer) is formed in the substrate S overlapping the first region DA1 of the first chamber 331. In the substrate regions S1, S2, S5, S6.

第一框架FR1作为支承第一图案掩模PM1的部件,其可具有暴露第一图案掩模PM1的沉积开口SP的框架开口OP。当衬底S中的与第一腔室331的一个第一区域DA1重叠的衬底区域S1、S2为两个时,第一框架FR1的框架开口OP可为两个,并且此时,第一框架FR1可以包括环形状的边缘部T和连接边缘部T的彼此相对的边的分割部D,以限定出两个开口OP。第一图案掩模组件PMA1和衬底S的紧贴可通过在将衬底S布置在第一图案掩模PM1上方的状态下结合载体C与第一框架FR1来实现。载体C与第一框架FR1的结合可以通过利用螺栓和螺母的物理方法或者利用磁力的方法等来实现。The first frame FR1 as a member supporting the first pattern mask PM1 may have a frame opening OP exposing the deposition opening SP of the first pattern mask PM1. When there are two substrate regions S1 and S2 overlapping with one first region DA1 of the first chamber 331 in the substrate S, there may be two frame openings OP of the first frame FR1, and at this time, the first The frame FR1 may include a ring-shaped edge portion T and a division portion D connecting sides of the edge portion T opposite to each other to define two openings OP. Adherence of the first pattern mask assembly PMA1 and the substrate S may be achieved by combining the carrier C with the first frame FR1 in a state where the substrate S is disposed over the first pattern mask PM1. The combination of the carrier C and the first frame FR1 may be realized by a physical method using bolts and nuts, a method using magnetic force, or the like.

在通过第一沉积源335朝着衬底S侧排放沉积物质时,包括第一图案掩模PM1和第一框架FR1的这种第一图案掩模组件PMA1能够使得图案层形成在衬底S中的与第一腔室331的第一区域DA1重叠的衬底区域S1、S2、S5、S6的特定部分处,例如在发光显示装置中使得红色发光层形成在红色像素R处。另外,在第一方向X上,第一图案掩模组件PMA1的长度可以小于第一沉积源335的长度。若干实施例中,在第一方向X上,第一图案掩模组件PMA1的长度也可以大于第一沉积源335的长度。Such a first pattern mask assembly PMA1 including the first pattern mask PM1 and the first frame FR1 enables a pattern layer to be formed on the substrate S when the deposition substance is discharged toward the substrate S side through the first deposition source 335. At specific parts of the substrate regions S1 , S2 , S5 , S6 overlapping with the first region DA1 of the first cavity 331 , for example, a red light emitting layer is formed at the red pixel R in a light emitting display device. In addition, in the first direction X, the length of the first pattern mask assembly PMA1 may be smaller than the length of the first deposition source 335 . In several embodiments, in the first direction X, the length of the first pattern mask assembly PMA1 may also be greater than the length of the first deposition source 335 .

第一沉积源335作为朝着与第一图案掩模组件PMA1紧贴的衬底S侧排放沉积物质335c的部件,其包括内部填充有沉积物质335c的坩埚335a、布置成包覆坩埚335a并加热坩埚335a以使沉积物质335c气化的加热器335b、以及布置在坩埚335a上方并且使得沉积源喷嘴335e朝向衬底S侧的喷嘴部335d。The first deposition source 335 serves as a component that discharges the deposition substance 335c toward the side of the substrate S that is in close contact with the first pattern mask assembly PMA1, and includes a crucible 335a filled with the deposition substance 335c, arranged to cover the crucible 335a and A heater 335b that heats the crucible 335a to vaporize the deposition substance 335c, and a nozzle portion 335d that is disposed above the crucible 335a and that directs the deposition source nozzle 335e toward the substrate S side.

这种第一沉积源335能够在与第一图案掩模组件PMA1紧贴的衬底S下方沿着第二方向Y移动的同时朝着衬底S侧排放气化的沉积物质335c。由此,能够在衬底S中的与第一腔室331的第一区域DA1重叠的衬底区域S1、S2、S5、S6的特定部分处形成图案层。例如,红色发光层(图17的50)可形成在形成于发光显示装置的衬底5上的像素限定膜(图17的20)的开口部21中与红色像素相对应的开口部21内。Such a first deposition source 335 can discharge the vaporized deposition substance 335c toward the substrate S side while moving under the substrate S closely attached to the first pattern mask assembly PMA1 in the second direction Y. Thereby, a pattern layer can be formed at specific portions of the substrate regions S1 , S2 , S5 , S6 overlapping with the first region DA1 of the first chamber 331 in the substrate S. Referring to FIG. For example, a red light emitting layer ( 50 of FIG. 17 ) may be formed in openings 21 corresponding to red pixels among openings 21 of a pixel defining film ( 20 of FIG. 17 ) formed on a substrate 5 of a light emitting display device.

另外,第一腔室331的第二区域DA2中可布置有挡板337以防止沉积物质335c沉积到衬底S中的与第一腔室331的第二区域DA2重叠的衬底区域S3、S4、S7、S8中。挡板337的形态不限于图9图示的形态。In addition, a baffle 337 may be arranged in the second area DA2 of the first chamber 331 to prevent the deposition substance 335c from being deposited on the substrate S in the substrate areas S3, S4 overlapping the second area DA2 of the first chamber 331. , S7, and S8. The form of the baffle 337 is not limited to the form shown in FIG. 9 .

第二腔室332提供将沉积物质沉积到衬底S中待形成多个显示装置的衬底区域S1~S8中的、除了在第一腔室331中形成了图案层的衬底区域S1、S2、S5、S6以外的其余的衬底区域S3、S4、S7、S8中以形成图案层的空间。为此,图6中例示了第二腔室332包括第一区域DA1和第二区域DA2的情况。第二腔室332的第一区域DA1和第二区域DA2的区分方式可以与第一腔室331的第一区域DA1和第二区域DA2的区分方式相同。The second chamber 332 is provided for depositing the deposition substance into the substrate regions S1-S8 of the substrate S where a plurality of display devices are to be formed, except for the substrate regions S1 and S2 where the pattern layer is formed in the first chamber 331 , S5, and S6 in the rest of the substrate regions S3, S4, S7, and S8 to form spaces for the pattern layer. For this, a case where the second chamber 332 includes the first area DA1 and the second area DA2 is illustrated in FIG. 6 . The first area DA1 and the second area DA2 of the second chamber 332 may be distinguished in the same manner as the first area DA1 and the second area DA2 of the first chamber 331 .

即,第二腔室332的第一区域DA1和第二区域DA2能够沿着与下文中将要描述的第二沉积源336的移动方向相交的方向(即,第一方向X)排列。第二腔室332的第一区域DA1可以是与引入到第二腔室332的衬底S中的不沉积沉积物质的衬底区域S1、S2、S5、S6重叠的区域,而第二区域DA2可以是与引入到第二腔室332的衬底S中的待沉积沉积物质的衬底区域S3、S4、S7、S8重叠的区域。这里,在第一区域DA1为多个且第二区域DA2为多个的情况下,可以将第二区域DA2布置成处于两个第一区域DA1之间。That is, the first area DA1 and the second area DA2 of the second chamber 332 can be aligned in a direction (ie, the first direction X) intersecting with a moving direction of the second deposition source 336 to be described below. The first area DA1 of the second chamber 332 may be an area overlapping with the substrate areas S1, S2, S5, and S6 introduced into the substrate S of the second chamber 332 where deposition substances are not deposited, and the second area DA2 It may be a region overlapping with the substrate regions S3 , S4 , S7 , S8 of the substrate S introduced into the second chamber 332 to deposit the deposition substance. Here, in the case where the first area DA1 is plural and the second area DA2 is plural, the second area DA2 may be arranged to be between the two first areas DA1.

第二腔室332可在将沉积物质沉积到衬底S上时维持真空状态。第二腔室332的内部可以布置有第二图案掩模组件PMA2和沉积源336。The second chamber 332 may maintain a vacuum state while depositing the deposition substance on the substrate S. Referring to FIG. Inside the second chamber 332, a second pattern mask assembly PMA2 and a deposition source 336 may be disposed.

第二图案掩模组件PMA2与第一图案掩模组件PMA1相同地构成。但是,第二图案掩模组件PMA2配置在第二腔室332的第二区域DA2中,并且与利用载体C引入到第二腔室332内部的衬底S中的与第二腔室332的第二区域DA2重叠的衬底区域S3、S4、S7、S8紧贴。The second pattern mask assembly PMA2 is configured in the same manner as the first pattern mask assembly PMA1. However, the second pattern mask assembly PMA2 is disposed in the second area DA2 of the second chamber 332, and is related to the substrate S introduced into the inside of the second chamber 332 using the carrier C and the substrate S of the second chamber 332. The overlapping substrate regions S3 , S4 , S7 , S8 of the second region DA2 are in close contact.

当通过第二沉积源336朝着衬底S侧排放沉积物质时,这种第二图案掩模组件PMA2可使得图案层在衬底S中的与第二腔室332的第二区域DA2重叠的衬底区域S3、S4、S7、S8的特定部分处,例如在发光显示装置中使得红色发光层形成在红色像素处。Such a second pattern mask assembly PMA2 can cause the pattern layer in the substrate S to overlap with the second region DA2 of the second chamber 332 when the deposition substance is discharged toward the substrate S side by the second deposition source 336 At certain parts of the substrate regions S3 , S4 , S7 , S8 , for example, in a light-emitting display device, a red light-emitting layer is formed at a red pixel.

第二沉积源336与第一沉积源335相同地构成。只是,第二沉积源336可配置成在利用第一沉积源335排放沉积物质335c之后排放沉积物质。第二沉积源336的沉积物质可与第一沉积源335的沉积物质335c相同。第二沉积源336能够在与第二图案掩模组件PMA2紧贴的衬底S下方在沿着第二方向Y移动的同时朝着衬底S侧排放气化的沉积物质。由此,能够在衬底S中的与第二腔室332的第二区域DA2重叠的衬底区域S3、S4、S7、S8的特定部分处形成图案层。例如,可以在形成于发光显示装置的衬底S4上的像素限定膜(图17的20)的开口部21中与红色像素相对应的开口部21内形成红色发光层(图17的50)。另外,在第一方向X上,第二图案掩模组件PMA2的长度可以小于第二沉积源336的长度。在若干实施例中,在第一方向X上,第二图案掩模组件PMA2的长度也可以大于第二沉积源336的长度。The second deposition source 336 is configured identically to the first deposition source 335 . However, the second deposition source 336 may be configured to discharge the deposition material after the deposition material 335 c is discharged using the first deposition source 335 . The deposition substance of the second deposition source 336 may be the same as the deposition substance 335c of the first deposition source 335 . The second deposition source 336 can discharge vaporized deposition substances toward the substrate S side while moving in the second direction Y under the substrate S closely attached to the second pattern mask assembly PMA2. Thereby, a pattern layer can be formed at specific portions of the substrate regions S3 , S4 , S7 , S8 overlapping with the second region DA2 of the second chamber 332 in the substrate S. Referring to FIG. For example, a red light emitting layer (50 in FIG. 17 ) may be formed in openings 21 corresponding to red pixels in the pixel defining film (20 in FIG. 17 ) formed on the substrate S4 of the light emitting display device. In addition, in the first direction X, the length of the second pattern mask assembly PMA2 may be smaller than the length of the second deposition source 336 . In several embodiments, in the first direction X, the length of the second pattern mask assembly PMA2 may also be greater than the length of the second deposition source 336 .

第二腔室332的第一区域DA1中可配置有挡板(图9的337)以防止沉积物质沉积到衬底S中的与第二腔室332的第一区域DA1重叠的衬底区域S1、S2、S5、S6中。A baffle (337 in FIG. 9 ) may be configured in the first area DA1 of the second chamber 332 to prevent deposition of deposition substances into the substrate area S1 overlapping the first area DA1 of the second chamber 332 in the substrate S. , S2, S5, and S6.

第三腔室333配置成能够在需要替换第一图案掩模组件PMA1或第二图案掩模组件PMA2时提供具有与第一图案掩模组件PMA1或第二图案掩模组件PMA2相同的尺寸和图案的交换掩模组件SPMA。The third chamber 333 is configured to be able to provide the same structure as the first pattern mask assembly PMA1 or the second pattern mask assembly PMA2 when it is necessary to replace the first pattern mask assembly PMA1 or the second pattern mask assembly PMA2. The size and pattern of the exchange mask assembly SPMA.

如上所述,在不影响尺寸小于衬底S的尺寸的第一图案掩模组件PMA1和第二图案掩模组件PMA2的布置的情况下,且在第一图案掩模组件PMA1和衬底S紧贴以及第二图案掩模组件PMA2和衬底S紧贴状态下,通过第一腔室331和第二腔室332利用沉积物质的沉积来形成布置在定义于衬底S中的待形成多个显示装置的衬底区域S1~S8中的图案层,因此,能够减少FMM方式中由于掩模的自重导致的弯曲现象而导致形成在衬底S上的图案层发生失真的情况,并且能够减少SMS方式中由于掩模和衬底S之间的分隔距离不均的现象导致形成在衬底S上的图案层发生失真的情况。As described above, without affecting the arrangement of the first pattern mask assembly PMA1 and the second pattern mask assembly PMA2 having a size smaller than that of the substrate S, and in the first pattern mask assembly PMA1 and the substrate In the state where the bottom S is in close contact and the second pattern mask assembly PMA2 and the substrate S are in close contact, through the first chamber 331 and the second chamber 332, the deposition of the deposition substance is used to form the pattern defined in the substrate S. The pattern layers in the substrate regions S1-S8 of a plurality of display devices are to be formed, therefore, the distortion of the pattern layers formed on the substrate S due to the bending phenomenon caused by the self-weight of the mask in the FMM method can be reduced, In addition, it is possible to reduce the distortion of the pattern layer formed on the substrate S due to the uneven separation distance between the mask and the substrate S in the SMS method.

下面,对使用根据本发明一实施例的沉积装置500的显示装置制造方法进行说明。Next, a method for manufacturing a display device using the deposition device 500 according to an embodiment of the present invention will be described.

图11是示出在图2中图示的第一沉积腔室内在衬底上形成公共层的过程的平面图,图12是示出在图2的第一沉积腔室内在衬底上形成公共层后的示例的剖视图,图13是示出在图6中图示的第三沉积腔室的第一腔室内在衬底中的与第一腔室的第一区域相对应的部分上形成图案层的过程的平面图,图14是示出在图6中图示的第三沉积腔室的第一腔室内在衬底中的与第一腔室的第一区域相对应的部分上形成图案层后的示例的剖视图,图15是示出在图6中图示的第三沉积腔室的第二腔室内在衬底中的与第二沉积腔室的第二区域相对应的部分上形成图案层的过程的平面图,并且图16是示出在图6中图示的第三沉积腔室的第二腔室内在衬底中的与第二沉积腔室的第二区域相对应的部分上形成图案层后的示例的剖视图。11 is a plan view showing a process of forming a common layer on a substrate in the first deposition chamber illustrated in FIG. 2 , and FIG. 12 is a plan view showing forming a common layer on a substrate in the first deposition chamber of FIG. 2 13 is a cross-sectional view showing that a pattern layer is formed on a portion of a substrate corresponding to a first region of the first chamber in the first chamber of the third deposition chamber illustrated in FIG. 6 14 is a plan view showing the process of forming a pattern layer on a portion of the substrate corresponding to the first region of the first chamber in the first chamber of the third deposition chamber illustrated in FIG. 6 15 is a cross-sectional view showing that a pattern layer is formed on a portion of the substrate corresponding to the second region of the second deposition chamber in the second chamber of the third deposition chamber illustrated in FIG. 6 and FIG. 16 is a plan view showing that a pattern is formed on a portion of a substrate corresponding to a second region of the second deposition chamber in the second chamber of the third deposition chamber illustrated in FIG. 6 Cutaway view of an example after layers.

对于显示装置的制造方法,将发光显示装置的制造方法作为示例进行说明。另外,将对发光显示装置的制造方法中的形成公共层(例如,空穴注入层30)以及图案层(例如,发光层50)的过程进行说明。As for the method of manufacturing the display device, the method of manufacturing the light-emitting display device will be described as an example. In addition, a process of forming a common layer (for example, the hole injection layer 30 ) and a pattern layer (for example, the light emitting layer 50 ) in the method of manufacturing the light emitting display device will be described.

首先,参照图11,将由载体C支承的衬底S引入到第一沉积腔室310内部,并将其与开放式掩模组件OMA紧贴。随后,在沿着第二方向Y移动沉积源312的同时朝着衬底S侧排放气化的沉积物质。First, referring to FIG. 11 , the substrate S supported by the carrier C is introduced into the first deposition chamber 310 and closely attached to the open mask assembly OMA. Subsequently, the vaporized deposition substance is discharged toward the substrate S side while moving the deposition source 312 in the second direction Y.

此时,如图12中所示,空穴注入层30形成在像素限定膜20的整个面上、而与像素无关,其中该像素限定膜20在包括以各像素为单位形成的第一电极10的衬底(图11的S)上形成为包括暴露第一电极10的开口部21。图12中只图示了衬底(图11的S)中的衬底区域S2和衬底区域S4。衬底(图11的S)的衬底区域S1~S8可以在后续的切割工艺中个体化,并且衬底区域S2可成为一个发光显示装置的衬底,而衬底区域S4可成为另一个发光显示装置的衬底。At this time, as shown in FIG. 12 , the hole injection layer 30 is formed on the entire surface of the pixel defining film 20 including the first electrode 10 formed in units of each pixel regardless of the pixels. The substrate (S in FIG. 11 ) is formed to include an opening 21 exposing the first electrode 10 . Only the substrate region S2 and the substrate region S4 in the substrate (S of FIG. 11 ) are illustrated in FIG. 12 . The substrate regions S1-S8 of the substrate (S in FIG. 11 ) can be individualized in the subsequent cutting process, and the substrate region S2 can become the substrate of a light-emitting display device, while the substrate region S4 can become the substrate of another light-emitting display device. The substrate of the display device.

接着,参照图13,将由载体(图11的C)支承的衬底S引入到第三沉积腔室330的第一腔室331的内部,并且将其与布置在第一腔室331的第一区域(图6的DA1)中的第一图案掩模组件PMA1紧贴。随后,在沿着第二方向Y移动第一沉积源335的同时朝着衬底S侧排放气化的沉积物质335c。Next, referring to FIG. 13 , the substrate S supported by the carrier (C in FIG. 11 ) is introduced into the inside of the first chamber 331 of the third deposition chamber 330, and is combined with the first chamber 331 arranged in the first chamber 331. The first pattern mask member PMA1 in the area (DA1 of FIG. 6 ) is in close contact. Subsequently, the vaporized deposition substance 335 c is discharged toward the substrate S side while moving the first deposition source 335 in the second direction Y. Referring to FIG.

此时,如图14中所示,在衬底(图13的S)中的与第一图案掩模组件PMA1紧贴的衬底区域(例如,S2)中的空穴注入层30上方,空穴传输层40形成于像素限定膜20的开口部21内部,发光层50形成在该空穴传输层40上。图14中图示的发光层50可以是布置在红色像素处的红色发光层。At this time, as shown in FIG. 14, above the hole injection layer 30 in the substrate region (for example, S2) in the substrate (S of FIG. 13) closely attached to the first pattern mask member PMA1, The hole transport layer 40 is formed inside the opening 21 of the pixel defining film 20 , and the light emitting layer 50 is formed on the hole transport layer 40 . The light emitting layer 50 illustrated in FIG. 14 may be a red light emitting layer disposed at a red pixel.

接着,参照图15,将由载体(图11的C)支承的衬底S引入到第三沉积腔室330的第二腔室332的内部,并且将其与布置在第二腔室332的第二区域(图6的DA2)中的第二图案掩模组件PMA2紧贴。随后,在沿着第二方向Y移动第二沉积源336的同时朝着衬底S侧排放气化的沉积物质335c。Next, referring to FIG. 15 , the substrate S supported by the carrier (C in FIG. 11 ) is introduced into the inside of the second chamber 332 of the third deposition chamber 330, and is combined with the second chamber 332 arranged in the second chamber 332. The second pattern mask assembly PMA2 in the area (DA2 of FIG. 6 ) is in close contact. Subsequently, the vaporized deposition substance 335c is discharged toward the substrate S side while the second deposition source 336 is moved in the second direction Y.

此时,如图16中所示,发光层50形成在空穴传输层40上,其中该空穴传输层40在衬底(图15的S)中的与第二图案掩模组件PMA2紧贴的衬底区域(例如,S4)中的空穴注入层30上方形成于像素限定膜20的开口部21内部。图16中图示的发光层50可以是布置在红色像素处的红色发光层。At this time, as shown in FIG. 16 , the light emitting layer 50 is formed on the hole transport layer 40 in the substrate (S of FIG. 15 ) in close contact with the second pattern mask member PMA2. The hole injection layer 30 in the attached substrate region (for example, S4 ) is formed inside the opening portion 21 of the pixel defining film 20 . The light emitting layer 50 illustrated in FIG. 16 may be a red light emitting layer disposed at a red pixel.

另外,虽然没有图示,但在发光层50形成之前,空穴传输层40以与发光层50的形成方法相同的方式形成。另外,前文中将发光层50当作红色发光层来进行了说明,但也可以是布置在绿色像素处的绿色发光层和布置在蓝色像素处的蓝色发光层。各个红色发光层、绿色发光层和蓝色发光层可以在各个沉积腔室中形成。另外,虽然没有图示,但在形成发光层50之后,电子传输层(图17的60)、电子注入层(图17的70)和第二电极80可以通过与空穴注入层30的形成方法相同的方式形成。In addition, although not shown, the hole transport layer 40 is formed in the same manner as the method for forming the light emitting layer 50 before the light emitting layer 50 is formed. In addition, although the light-emitting layer 50 has been described above as a red light-emitting layer, it may be a green light-emitting layer arranged at a green pixel and a blue light-emitting layer arranged at a blue pixel. The respective red, green and blue emitting layers may be formed in respective deposition chambers. In addition, although not shown, after forming the light emitting layer 50, the electron transport layer (60 in FIG. 17), the electron injection layer (70 in FIG. formed in the same manner.

图17是使用根据本发明一实施例的沉积装置制造的发光显示装置的剖视图。FIG. 17 is a cross-sectional view of a light emitting display device fabricated using a deposition apparatus according to an embodiment of the present invention.

参照图17,使用根据本发明一实施例的沉积装置500制造的发光显示装置包括:衬底5、第一电极10、像素限定膜20、空穴注入层30、空穴传输层40、发光层50、电子传输层60、电子注入层70以及第二电极80。Referring to FIG. 17, a light-emitting display device fabricated using a deposition apparatus 500 according to an embodiment of the present invention includes: a substrate 5, a first electrode 10, a pixel-defining film 20, a hole injection layer 30, a hole transport layer 40, a light-emitting layer 50 , electron transport layer 60 , electron injection layer 70 and second electrode 80 .

衬底5可由透明的绝缘性物质形成。例如,衬底5可由玻璃、石英、陶瓷、塑料等形成。衬底5可以是平坦的板状。根据若干实施例,衬底5也可由能够容易因外力而弯曲的材质形成。衬底5能够支承布置在衬底5上的其它构成。虽然没有图示,但衬底5可以包括多个薄膜晶体管。多个薄膜晶体管中的至少一部分的漏极能够与第一电极10电连接。The substrate 5 can be formed of a transparent insulating substance. For example, substrate 5 may be formed of glass, quartz, ceramics, plastic, or the like. The substrate 5 may be in the shape of a flat plate. According to several embodiments, the substrate 5 may also be formed of a material that can be easily bent by external force. The substrate 5 can support further components arranged on the substrate 5 . Although not shown, the substrate 5 may include a plurality of thin film transistors. Drains of at least some of the plurality of thin film transistors can be electrically connected to the first electrode 10 .

第一电极10可以各个像素为单位来布置在衬底5上。第一电极10可以是接收施加到薄膜晶体管的漏极上的信号而向发光层50提供空穴的阳极或者提供电子的阴极。The first electrode 10 may be arranged on the substrate 5 in units of individual pixels. The first electrode 10 may be an anode that receives a signal applied to a drain of the thin film transistor to supply holes to the light emitting layer 50 or a cathode that supplies electrons.

第一电极10可使用为透明电极、反射电极或半透射电极。当第一电极10使用为透明电极时,第一电极10可由铟锡氧化物(Indium Tin Oxide;ITO)、铟锌氧化物(IndiumZinc Oxide;IZO)、锌氧化物(Zinc Oxide;ZnO)或In2O3形成。当第一电极10使用反射电极时,第一电极10可通过在由Ag、Mg、Al、Pt、Pd、Au、Ni、Nd、Ir、Cr及它们的化合物等形成反射膜后在其上形成ITO、IZO、ZnO或In2O3来构成。当第一电极10使用为半透射电极时,第一电极10可通过在由Ag、Mg、Al、Pt、Pd、Au、Ni、Nd、Ir、Cr及它们的化合物等以薄的厚度形成反射膜之后在其上形成ITO、IZO、ZnO或In2O3来构成。第一电极10可通过光刻方法形成,但并不限于此。The first electrode 10 can be used as a transparent electrode, a reflective electrode or a semi-transmissive electrode. When the first electrode 10 is used as a transparent electrode, the first electrode 10 can be made of indium tin oxide (Indium Tin Oxide; ITO), indium zinc oxide (IndiumZinc Oxide; IZO), zinc oxide (Zinc Oxide; ZnO) or In 2 O 3 is formed. When the first electrode 10 uses a reflective electrode, the first electrode 10 can be formed on it after forming a reflective film by Ag, Mg, Al, Pt, Pd, Au, Ni, Nd, Ir, Cr and their compounds. ITO, IZO, ZnO or In 2 O 3 to form. When the first electrode 10 is used as a semi-transmissive electrode, the first electrode 10 can be made of Ag, Mg, Al, Pt, Pd, Au, Ni, Nd, Ir, Cr and their compounds to form a reflective electrode with a thin thickness. The film is formed by forming ITO, IZO, ZnO or In 2 O 3 thereon. The first electrode 10 may be formed by a photolithography method, but is not limited thereto.

像素限定膜20布置在衬底5上并且具有暴露第一电极10的开口部21,并且在衬底5上划分各个像素。像素限定膜20可由绝缘物质构成。例如,像素限定膜20可配置成包括选自苯并环丁烯(Benzocyclobutene;BCB)、聚酰亚胺(polyimide;PI)、聚酰胺(polyamide;PA)、丙烯酸树脂和酚醛树脂等中的至少一种有机物质。作为另一示例,像素限定膜20也可配置成包括如硅氮化物等的无机物质。像素限定膜20可通过光刻工艺形成,但并不限于此。The pixel defining film 20 is arranged on the substrate 5 and has an opening portion 21 exposing the first electrode 10 , and divides individual pixels on the substrate 5 . The pixel defining film 20 may be made of an insulating substance. For example, the pixel defining film 20 may be configured to include at least one selected from benzocyclobutene (Benzocyclobutene; BCB), polyimide (polyimide; PI), polyamide (polyamide; PA), acrylic resin, and phenolic resin. an organic substance. As another example, the pixel defining film 20 may also be configured to include an inorganic substance such as silicon nitride or the like. The pixel defining film 20 may be formed through a photolithography process, but is not limited thereto.

空穴注入层30形成在通过像素限定膜20的开口部21暴露的第一电极10上,其也可形成为覆盖像素限定膜20的整体。空穴注入层30作为降低第一电极10与空穴传输层40之间的势垒的缓冲层,其起到使得从第一电极10提供的空穴容易注入到空穴传输层40中的作用。空穴注入层30可由例如4,4',4"-三(3-甲基苯基苯基氨基)三苯氨(MTDATA(4,4',4"-tris(3-methylphenylphenylamino)triphenylamine))、铜酞菁(CuPc(copper phthalocyanine))或聚(3,4-亚乙二氧基噻吩/聚苯乙烯磺酸酯)(PEDOT/PSS(poly(3,4-ethylenedioxythiophene,polystyrene sulfonate)))等的有机化合物构成,但并不限于此。The hole injection layer 30 is formed on the first electrode 10 exposed through the opening portion 21 of the pixel defining film 20 , and it may also be formed to cover the entirety of the pixel defining film 20 . The hole injection layer 30 serves as a buffer layer lowering the potential barrier between the first electrode 10 and the hole transport layer 40, which functions to allow holes supplied from the first electrode 10 to be easily injected into the hole transport layer 40 . The hole injection layer 30 can be made of, for example, 4,4',4"-tris(3-methylphenylphenylamino)triphenylamine (MTDATA(4,4',4"-tris(3-methylphenylphenylamino)triphenylamine)) , copper phthalocyanine (CuPc(copper phthalocyanine)) or poly(3,4-ethylenedioxythiophene/polystyrene sulfonate) (PEDOT/PSS(poly(3,4-ethylenedioxythiophene,polystyrene sulfonate))) and other organic compounds, but not limited thereto.

空穴传输层40形成在空穴注入层30上。空穴传输层40起到将通过空穴注入层30提供的空穴传递至发光层50的作用。这种空穴传输层40可由例如N,N'-二苯基-N,N'-二(3-甲基苯基)-1,1'-联苯-4,4'-二胺(TPD(N,N'-diphenyl-N,N'-bis(3-methylphenyl)-1,1'-bi-phenyl-4,4'-diamine))或N,N'-二(萘-1-基)-N,N'-二苯基-联苯胺(NPB(N,N'-di(naphthalene-1-yl)-N,N'-diphenyl-benzidine))等的有机化合物构成,但并不限于此。The hole transport layer 40 is formed on the hole injection layer 30 . The hole transport layer 40 functions to transfer holes supplied through the hole injection layer 30 to the light emitting layer 50 . This hole transport layer 40 can be made of, for example, N,N'-diphenyl-N,N'-bis(3-methylphenyl)-1,1'-biphenyl-4,4'-diamine (TPD (N,N'-diphenyl-N,N'-bis(3-methylphenyl)-1,1'-bi-phenyl-4,4'-diamine)) or N,N'-di(naphthalene-1-yl )-N,N'-diphenyl-benzidine (NPB(N,N'-di(naphthalene-1-yl)-N,N'-diphenyl-benzidine)) and other organic compounds, but not limited to this.

发光层50形成在空穴传输层40上。发光层50通过使从第一电极10提供的空穴与从第二电极80提供的电子复合来发光。更详细地,当空穴和电子提供至发光层50时,空穴与电子结合从而生成激子,而这种激子在从激发态变化至基态的同时放射光。这种发光层50可包括放射红色的红色发光层、放射绿色的绿色发光层以及放射蓝色的蓝色发光层。The light emitting layer 50 is formed on the hole transport layer 40 . The light emitting layer 50 emits light by recombining holes supplied from the first electrode 10 and electrons supplied from the second electrode 80 . In more detail, when holes and electrons are supplied to the light emitting layer 50, the holes are combined with the electrons to generate excitons, and the excitons emit light while changing from an excited state to a ground state. Such a light emitting layer 50 may include a red light emitting layer emitting red, a green light emitting layer emitting green, and a blue light emitting layer emitting blue.

所述红色发光层可形成为包括一种红色发光物质、或者包括主体和红色掺杂物。所述红色发光层的主体可使用例如三(8-羟基喹啉)铝(Alq3(tris(8-hydroxyquinolinato)aluminium))、4,4'-N,N'-二咔唑-联苯(CBP(4,4'-N,N'-dicarbazol-biphenyl))、聚(N-乙烯基咔唑)(PVK(ploy(n-vinylcarbazole)))、9,10-二(萘-2-基)蒽(AND(9,10-Di(naphthyl-2-yl)anthracene))、1,3,5-三(N-苯基苯并咪唑-2-基)苯(TPBI(1,3,5-tris(N-phenylbenzimidazol-2-yl)benzene))、3-叔丁基-9,10-二(萘-2-基)蒽(TBADN(3-tert-butyl-9,10-di(naphth-2-yl)anthracene))、联苯乙烯亚芳基(DSA(distyrylarylene))等,但并不限于此。此外,所述红色掺杂物可利用PtOEP、Ir(piq)3、Btp2Ir(acac)等,但并不限于此。The red light emitting layer may be formed to include a red light emitting substance, or to include a host and a red dopant. The main body of the red light-emitting layer can use, for example, three (8-hydroxyquinolinato) aluminum (Alq 3 (tris(8-hydroxyquinolinato)aluminium)), 4,4'-N,N'-dicarbazole-biphenyl ( CBP(4,4'-N,N'-dicarbazol-biphenyl)), poly(N-vinylcarbazole) (PVK(ploy(n-vinylcarbazole))), 9,10-di(naphthalene-2-yl ) anthracene (AND(9,10-Di(naphthyl-2-yl)anthracene)), 1,3,5-tri(N-phenylbenzimidazol-2-yl)benzene (TPBI(1,3,5 -tris(N-phenylbenzimidazol-2-yl)benzene)), 3-tert-butyl-9,10-di(naphthalene-2-yl)anthracene (TBADN(3-tert-butyl-9,10-di(naphth -2-yl)anthracene)), distyrylarylene (DSA (distyrylarylene)), etc., but not limited thereto. In addition, the red dopant may utilize PtOEP, Ir(piq) 3 , Btp 2 Ir(acac), etc., but is not limited thereto.

所述绿色发光层可形成为包括一种绿色发光物质、或者包括主体和绿色掺杂物。此外,所述绿色掺杂物可利用Ir(ppy)3、Ir(ppy)2(acac)、Ir(mpyp)3等,但并不限于此。The green light emitting layer may be formed to include a green light emitting substance, or to include a host and a green dopant. In addition, the green dopant may utilize Ir(ppy) 3 , Ir(ppy) 2 (acac), Ir(mpyp) 3 , etc., but is not limited thereto.

所述蓝色发光层可形成为包括一种蓝色发光物质、或者包括主体和蓝色掺杂物。所述红色发光层的主体可使用作为所述蓝色发光层的主体。此外,所述蓝色掺杂物可利用F2Irpic、(F2ppy)2Ir(tmd)、Ir(dfppz)3、三芴(ter-fluorene)、4,4'-双(4-二对甲苯基氨基苯乙烯基)联苯(DPAVBi(4,4'-bis(4-di-p-tolylaminostyryl)biphenyl))、2,5,8,11-四叔丁基二萘嵌苯(TBPe(2,5,8,11-tetra-tert-butyl perylene))等,但并不限于此。The blue light emitting layer may be formed to include a blue light emitting substance, or to include a host and a blue dopant. The host of the red light-emitting layer can be used as the host of the blue light-emitting layer. In addition, the blue dopant can utilize F 2 Irpic, (F 2 ppy) 2 Ir(tmd), Ir(dfppz) 3 , ter-fluorene, 4,4'-bis(4-di p-tolylaminostyryl)biphenyl (DPAVBi(4,4'-bis(4-di-p-tolylaminostyryl)biphenyl)), 2,5,8,11-tetra-tert-butylperylene (TBPe (2,5,8,11-tetra-tert-butyl perylene)), etc., but not limited thereto.

电子传输层60形成在发光层50上,并且起到将从第二电极80提供的电子传输至发光层50的作用。这种电子传输层60可使用有机化合物例如4,7-二苯基-1,10-邻二氮杂菲(Bphen(4,7-diphenyl-1,10-phenanthroline))、双(2-甲基-8-羟基喹啉)4-苯基苯酚铝(III)(BAlq(aluminum(III)bis(2-methyl-8-hydroxyquinolinato)4-phenylphenolate))、三(8-羟基喹啉)铝(Alq3(Tris(8-quinolinolato)aluminum))、铍双(10-羟基苯并喹啉)(Bebq2(berylliumbis(benzoquinolin-10-olate))、1,3,5-三(N-苯基苯并咪唑-2-基)苯(TPBI(1,3,5-tris(N-phenylbenzimidazol-2-yl)benzene))等的材料,但并不限于此。The electron transport layer 60 is formed on the light emitting layer 50 and functions to transport electrons supplied from the second electrode 80 to the light emitting layer 50 . This electron transport layer 60 can use organic compounds such as 4,7-diphenyl-1,10-o-phenanthroline (Bphen(4,7-diphenyl-1,10-phenanthroline)), bis(2-methyl Base-8-hydroxyquinolinato) 4-phenylphenol aluminum (III) (BAlq (aluminum (III) bis (2-methyl-8-hydroxyquinolinato) 4-phenylphenolate)), tris (8-hydroxyquinolinato) aluminum ( Alq 3 (Tris(8-quinolinolato)aluminum)), beryllium bis(10-hydroxybenzoquinoline) (Bebq 2 (berylliumbis(benzoquinolin-10-olate)), 1,3,5-tris(N-phenyl Materials such as benzimidazol-2-yl)benzene (TPBI (1,3,5-tris(N-phenylbenzimidazol-2-yl)benzene)), but not limited thereto.

电子注入层70形成在电子传输层60上,并且作为降低电子传输层60与第二电极80之间的势垒的缓冲层,其起到使得从第二电极80提供的电子容易注入到电子传输层60的作用。这种电子注入层70可由例如LiF或CsF等形成,但并不限于此。The electron injection layer 70 is formed on the electron transport layer 60, and serves as a buffer layer lowering the potential barrier between the electron transport layer 60 and the second electrode 80, which functions to allow electrons supplied from the second electrode 80 to be easily injected into the electron transport layer. The role of layer 60. Such an electron injection layer 70 may be formed of, for example, LiF or CsF, but is not limited thereto.

第二电极80可布置在电子注入层70的上方。第二电极80可由与第一电极10的材质相同的材质形成,但并非必须限于此。根据若干实施方式,第二电极80可为布置在包括于发光显示装置中的多个像素上的公共电极。根据若干实施方式,第二电极80也可布置在电子注入层70的上方和像素限定膜20的上方的整个表面上。发光层50的发光可通过在第一电极10与第二电极80之间流动的电流来控制。The second electrode 80 may be disposed over the electron injection layer 70 . The second electrode 80 may be formed of the same material as that of the first electrode 10 , but not necessarily limited thereto. According to several embodiments, the second electrode 80 may be a common electrode disposed on a plurality of pixels included in the light emitting display device. According to several embodiments, the second electrode 80 may also be disposed on the entire surface above the electron injection layer 70 and above the pixel defining film 20 . Light emission of the light emitting layer 50 can be controlled by current flowing between the first electrode 10 and the second electrode 80 .

下面,对根据本发明另一实施例的沉积装置进行说明。Next, a deposition apparatus according to another embodiment of the present invention will be described.

图18是概略地图示根据本发明另一实施例的沉积装置中的第三沉积腔室的平面图,图19是示出在图18的第三沉积腔室的第一腔室内在衬底中的与第一腔室的第一区域相对应的部分上形成图案层的过程的平面图,并且图20是示出在图18的第三沉积腔室的第二腔室内在衬底中的与第二腔室的第二区域相对应的部分上形成图案层的过程的平面图。FIG. 18 is a plan view schematically illustrating a third deposition chamber in a deposition apparatus according to another embodiment of the present invention, and FIG. 19 is a plan view showing a substrate in a first chamber of the third deposition chamber of FIG. 18 A plan view of a process of forming a pattern layer on a portion corresponding to the first region of the first chamber, and FIG. A plan view of a process of forming a pattern layer on a portion of the chamber corresponding to the second region.

根据本发明另一实施例的沉积装置与图1的沉积装置500相比,只是第三沉积腔室330a不同,其余相同。由此,在根据本发明另一实施例的沉积装置中,只对第三沉积腔室330a详细地说明。Compared with the deposition apparatus 500 in FIG. 1 , the deposition apparatus according to another embodiment of the present invention is different only in the third deposition chamber 330a, and the rest are the same. Thus, in the deposition apparatus according to another embodiment of the present invention, only the third deposition chamber 330a is described in detail.

参照图18至图20,第三沉积腔室330a包括第一腔室331a、第二腔室332a和第三腔室333a,并且与图6的第三沉积腔室330相似。但是,第一腔室331a和第二腔室332a各自的第一区域DA11和第二区域DA12的排列与图6的第一腔室331和第二腔室332各自的第一区域DA1和第二区域DA2的排列不同。Referring to FIGS. 18 to 20 , the third deposition chamber 330a includes a first chamber 331a, a second chamber 332a, and a third chamber 333a, and is similar to the third deposition chamber 330 of FIG. 6 . However, the arrangement of the first area DA11 and the second area DA12 of the first chamber 331a and the second chamber 332a respectively is the same as that of the first area DA1 and the second area DA1 of the first chamber 331 and the second chamber 332 of FIG. 6 . The arrangement of the area DA2 is different.

具体而言,第一腔室331a的第一区域DA11和第二区域DA12沿着第一方向X和第二方向Y排列成矩阵形态,并且在第一方向X和第二方向Y上均交替地排列。Specifically, the first area DA11 and the second area DA12 of the first chamber 331a are arranged in a matrix form along the first direction X and the second direction Y, and are alternately arranged in the first direction X and the second direction Y. arrangement.

第一腔室331a的第一区域DA11可以是与引入到第一腔室331a中的衬底S中的待沉积沉积物质的衬底区域S2、S3、S6、S7重叠的区域,而第二区域DA12可以是与引入到第一腔室331a中的衬底S中的不沉积沉积物质的衬底区域S1、S4、S5、S8重叠的区域。The first area DA11 of the first chamber 331a may be an area overlapping with the substrate areas S2, S3, S6, S7 of the substrate S introduced into the first chamber 331a to deposit the deposition substance, while the second area The DA12 may be an area overlapping with the substrate areas S1 , S4 , S5 , S8 where the deposition substance is not deposited in the substrate S introduced into the first chamber 331 a.

第二腔室332a的第一区域DA11和第二区域DA12的区分方式可以与第一腔室331a的第一区域DA11和第二区域DA12的区分方式相同。The first area DA11 and the second area DA12 of the second chamber 332a may be distinguished in the same manner as the first area DA11 and the second area DA12 of the first chamber 331a.

但是,第二腔室332a的第一区域DA11可以是与引入到第二腔室332a中的衬底S中的不沉积沉积物质的衬底区域S2、S3、S6、S7重叠的区域,而第二区域DA12可以是与引入到第二腔室332a中的衬底S中的待沉积沉积物质的衬底区域S1、S4、S5、S8重叠的区域。However, the first area DA11 of the second chamber 332a may be an area overlapping with the substrate areas S2, S3, S6, S7 where the deposition substance is not deposited in the substrate S introduced into the second chamber 332a, while the second The second area DA12 may be an area overlapping with the substrate areas S1 , S4 , S5 , S8 on which the deposition substance is to be deposited in the substrate S introduced into the second chamber 332 a.

根据这种第一腔室331a和第二腔室332b的构成,布置在第一腔室331a内部的第一图案掩模组件PMA11的布置以及布置在第二腔室332a内部的第二图案掩模组件PMA12的布置有可能不同。According to the constitution of the first chamber 331a and the second chamber 332b, the arrangement of the first pattern mask assembly PMA11 arranged inside the first chamber 331a and the arrangement of the second pattern mask assembly PMA11 arranged inside the second chamber 332a The arrangement of the module PMA12 may vary.

第一图案掩模组件PMA11布置在第一腔室331a的第一区域DA11中,并且与利用载体(图10的C)引入到第一腔室331a内部的衬底S中的与第一腔室331a的第一区域DA11重叠的衬底区域S2、S3、S6、S7紧贴。第一图案掩模组件PMA11与图7的第一图案掩模组件PMA1相似。但是,第一图案掩模组件PMA11与一个衬底区域紧贴,因此有可能小于图7的第一图案掩模组件PMA1的尺寸。此时,第一图案掩模组件PMA11的框架与图7的第一图案掩模组件PMA1的框架不同,不包括分割部。The first pattern mask assembly PMA11 is arranged in the first area DA11 of the first chamber 331a, and is connected with the substrate S introduced into the inside of the first chamber 331a using a carrier (C of FIG. 10 ). The overlapping substrate regions S2 , S3 , S6 , and S7 of the first region DA11 of the chamber 331 a are in close contact with each other. The first pattern mask assembly PMA11 is similar to the first pattern mask assembly PMA1 of FIG. 7 . However, the first pattern mask assembly PMA11 is in close contact with one substrate region, and thus may be smaller in size than the first pattern mask assembly PMA1 of FIG. 7 . At this time, the frame of the first pattern mask assembly PMA11 is different from the frame of the first pattern mask assembly PMA1 of FIG. 7 , and does not include a division part.

在通过第一沉积源335向衬底S侧排放沉积物质时,这种第一图案掩模组件PMA11能够使得图案层形成在衬底S中的与第一腔室331a的第一区域DA11重叠的衬底区域S2、S3、S6、S7的特定部分处,例如,在发光显示装置中使得红色发光层形成在红色像素处。Such a first pattern mask assembly PMA11 can make the pattern layer formed in the substrate S overlap with the first area DA11 of the first chamber 331a when the deposition material is discharged to the substrate S side through the first deposition source 335 For example, in a light-emitting display device, a red light-emitting layer is formed at a red pixel.

第二图案掩模组件PMA12与第一图案掩模组件PMA11相同地构成。但是,第二掩模组件PMA12布置在第二腔室332a的第二区域DA12中,并且与利用载体(图10的C)引入到第二腔室332a内部的衬底S中的与第二腔室332a的第二区域DA12重叠的衬底区域S1、S4、S5、S8紧贴。The second pattern mask unit PMA12 is configured in the same manner as the first pattern mask unit PMA11. However, the second mask assembly PMA12 is arranged in the second area DA12 of the second chamber 332a, and is related to the substrate S introduced into the inside of the second chamber 332a using a carrier (C of FIG. 10 ). The overlapping substrate regions S1 , S4 , S5 , S8 of the second region DA12 of the chamber 332 a are in close contact with each other.

在通过第二沉积源336向衬底S侧排放沉积物质时,这种第二图案掩模组件PMA12能够使得图案层形成在衬底S中的与第二腔室332a的第二区域DA12重叠的衬底区域S1、S4、S5、S8的特定部分处,例如在发光显示装置中使得红色发光层形成在红色像素处。When the deposition material is discharged to the substrate S side through the second deposition source 336, the second pattern mask assembly PMA12 can make the pattern layer formed in the substrate S overlap with the second region DA12 of the second chamber 332a. At certain parts of the substrate regions S1 , S4 , S5 , S8 , for example, in a light-emitting display device, a red light-emitting layer is formed at a red pixel.

第三腔室333a与图6的第三腔室333相似。但是,第三腔室333a在内部设置有交换掩模组件SPMA1,其中该交换掩模组件SPMA1具有与第一图案掩模组件PMA11或第二图案掩模组件PMA12相同的尺寸和图案。The third chamber 333a is similar to the third chamber 333 of FIG. 6 . However, the third chamber 333a is internally provided with an exchange mask assembly SPMA1 having the same size and pattern as the first pattern mask assembly PMA11 or the second pattern mask assembly PMA12. .

如上所述,在不影响具有小于衬底S的尺寸的第一图案掩模组件PMA11和第二图案掩模组件PMA12的布置的情况下,且在第一图案掩模组件PMA11和衬底S紧贴以及第二图案掩模组件PMA12和衬底S紧贴的状态下,通过第一腔室331a和第二腔室332a利用沉积物质的沉积来形成布置在定义于衬底S中的待形成多个显示装置的衬底区域S1~S8中的图案层,因此,能够减少FMM方式中由于掩模的自重导致的弯曲现象而导致形成在衬底S上的图案层发生失真的情况,并且能够减少SMS方式中由于掩模和衬底S之间的分隔距离不均的现象导致形成在衬底S上的图案层发生失真的情况。As described above, without affecting the arrangement of the first pattern mask member PMA11 and the second pattern mask member PMA12 having a size smaller than the substrate S, and in the first pattern mask member PMA11 and the substrate In the state where the bottom S is in close contact and the second pattern mask assembly PMA12 and the substrate S are in close contact, through the first chamber 331a and the second chamber 332a, the deposition of the deposition substance is used to form a pattern defined in the substrate S. Therefore, it is possible to reduce the distortion of the pattern layer formed on the substrate S due to the bending phenomenon caused by the self-weight of the mask in the FMM method , and can reduce the distortion of the pattern layer formed on the substrate S due to the uneven separation distance between the mask and the substrate S in the SMS method.

下面,对根据本发明又一实施例的沉积装置700进行说明。Next, a deposition apparatus 700 according to yet another embodiment of the present invention will be described.

图21是概略地图示根据本发明又一实施例的沉积装置的系统结构图。FIG. 21 is a system configuration diagram schematically illustrating a deposition apparatus according to still another embodiment of the present invention.

根据本发明又一实施例的沉积装置700除了还包括作为另一个沉积部的第二沉积部600以外,其具有与图1的沉积装置500的结构相同的结构。由此,在根据本发明的又一实施例的沉积装置700中,只对第二沉积部600详细地说明。A deposition apparatus 700 according to still another embodiment of the present invention has the same structure as that of the deposition apparatus 500 of FIG. 1 except that it further includes a second deposition unit 600 as another deposition unit. Therefore, in the deposition apparatus 700 according to yet another embodiment of the present invention, only the second deposition part 600 is described in detail.

参照图21,根据本发明的另一实施例的沉积装置700包括装载部100、第一沉积部300、卸载部400和第二沉积部600。Referring to FIG. 21 , a deposition apparatus 700 according to another embodiment of the present invention includes a loading part 100 , a first deposition part 300 , an unloading part 400 and a second deposition part 600 .

因为已在上文中对装载部100和卸载部400进行了说明,因此省略重复的说明。第一沉积部300和图1的沉积部300仅在术语上不同,因此省略重复的说明。Since the loading unit 100 and the unloading unit 400 have been described above, repeated descriptions are omitted. The first deposition part 300 is different from the deposition part 300 of FIG. 1 only in terminology, and thus repeated descriptions are omitted.

第二沉积部600与第一沉积部300相对应地构成,以能够进行将沉积物质沉积到除衬底S以外的另一个衬底上的工艺。即,沉积部600包括至少一个沉积腔室,例如,可以包括沿着第一方向X排列的第一沉积腔室610、第二沉积腔室620、第三沉积腔室630、第四沉积腔室640、第五沉积腔室650、第六沉积腔室660和第七沉积腔室670。The second deposition part 600 is configured correspondingly to the first deposition part 300 to enable a process of depositing a deposition substance onto another substrate other than the substrate S. Referring to FIG. That is, the deposition unit 600 includes at least one deposition chamber, for example, may include a first deposition chamber 610, a second deposition chamber 620, a third deposition chamber 630, and a fourth deposition chamber arranged along the first direction X. 640 , fifth deposition chamber 650 , sixth deposition chamber 660 and seventh deposition chamber 670 .

第二沉积部600的第一沉积腔室610、第二沉积腔室620、第三沉积腔室630、第四沉积腔室640、第五沉积腔室650、第六沉积腔室660和第七沉积腔室670可隔着移动空间MS与第一沉积部300的第一沉积腔室310、第二沉积腔室320、第三沉积腔室330、第四沉积腔室340、第五沉积腔室350、第六沉积腔室360和第七沉积腔室370相对。The first deposition chamber 610, the second deposition chamber 620, the third deposition chamber 630, the fourth deposition chamber 640, the fifth deposition chamber 650, the sixth deposition chamber 660 and the seventh deposition chamber of the second deposition part 600 The deposition chamber 670 may communicate with the first deposition chamber 310, the second deposition chamber 320, the third deposition chamber 330, the fourth deposition chamber 340, and the fifth deposition chamber of the first deposition part 300 via the moving space MS. 350 , the sixth deposition chamber 360 is opposite to the seventh deposition chamber 370 .

如上所述的沉积装置700包括两个沉积部300、600,能够在相同时间内对多个衬底执行沉积工艺。由此,可以提高利用沉积装置700制造的显示装置的产量。The deposition apparatus 700 as described above includes two deposition parts 300, 600, and can perform deposition processes on a plurality of substrates at the same time. Thus, the yield of display devices manufactured using the deposition apparatus 700 can be improved.

虽然在上文中参照附图对本发明的实施例进行了说明,但在本发明所属技术领域的技术人员可以理解,在不改变本发明的技术思想或必要特征的情况下,也能够以其他具体方式实施。因此,应理解为,以上说明的实施例在所有方面是用于例示的,而非用于限定。Although the embodiments of the present invention have been described above with reference to the accompanying drawings, those skilled in the art to which the present invention pertains can understand that without changing the technical idea or essential features of the present invention, other specific methods can also be used. implement. Therefore, it should be understood that the embodiments described above are illustrative and not restrictive in all respects.

附图标记说明Explanation of reference signs

100:装载部 300、600:沉积部100: loading section 300, 600: deposition section

310:第一沉积腔室 330、330a:第三沉积腔室310: first deposition chamber 330, 330a: third deposition chamber

331:第一腔室 332:第二腔室331: first chamber 332: second chamber

400:卸载部 500、700:沉积装置400: unloading section 500, 700: depositing device

Claims (10)

1.一种沉积装置,包括:1. A deposition device comprising: 第一腔室,所述第一腔室的内部定义有沿着第一方向排列的第一区域和第二区域;a first chamber, the inside of which is defined with a first region and a second region arranged along a first direction; 第一图案掩模组件,在所述第一腔室的内部布置成与所述第一区域重叠;a first pattern mask assembly disposed inside the first chamber to overlap the first region; 第一沉积源,布置在所述第一腔室的内部,并且在沿着与所述第一方向相交的第二方向移动的同时朝着所述第一图案掩模组件侧排放沉积物质;a first deposition source disposed inside the first chamber, and discharges a deposition substance toward the first pattern mask assembly side while moving in a second direction intersecting the first direction; 第二腔室,排列成沿着所述第一方向与所述第一腔室相隔开,并且以与所述第一腔室相同的方式在所述第二腔室的内部定义有沿着所述第一方向排列的第一区域和第二区域;The second chamber is arranged to be spaced apart from the first chamber along the first direction, and is defined inside the second chamber in the same manner as the first chamber along the the first area and the second area aligned in the first direction; 第二图案掩模组件,在所述第二腔室的内部布置成与所述第二区域重叠;a second pattern mask assembly disposed inside the second chamber to overlap the second region; 第二沉积源,布置在所述第二腔室的内部,并且在沿着所述第二方向移动的同时,朝着所述第二图案掩模组件侧排放沉积物质;以及a second deposition source disposed inside the second chamber, and discharges a deposition substance toward the second pattern mask assembly side while moving in the second direction; and 挡板,在所述第一腔室的内部与所述第二区域相对应地布置在所述第一图案掩模组件与所述第一沉积源之间,并且在所述第二腔室的内部与所述第一区域相对应地布置在所述第二图案掩模组件与所述第二沉积源之间。a baffle disposed between the first pattern mask assembly and the first deposition source inside the first chamber corresponding to the second region, and in the second chamber An inner portion of is disposed between the second pattern mask assembly and the second deposition source corresponding to the first region. 2.根据权利要求1所述的沉积装置,其中,2. The deposition apparatus according to claim 1, wherein, 所述第一沉积源的所述沉积物质和所述第二沉积源的所述沉积物质相同,the deposition substance of the first deposition source is the same as the deposition substance of the second deposition source, 所述第二沉积源配置成在利用所述第一沉积源排放所述沉积物质之后排放所述沉积物质。The second deposition source is configured to discharge the deposition material after the deposition material is discharged using the first deposition source. 3.根据权利要求1所述的沉积装置,其中,3. The deposition apparatus according to claim 1, wherein, 在所述第一方向上,所述第一图案掩模组件的长度小于所述第一沉积源的长度。In the first direction, the length of the first pattern mask assembly is smaller than the length of the first deposition source. 4.根据权利要求1所述的沉积装置,其中,4. The deposition apparatus according to claim 1, wherein, 所述第一图案掩模组件配置成与引入到所述第一腔室内部的衬底中的与所述第一区域重叠的衬底区域紧贴,The first pattern mask assembly is configured to be in close contact with a substrate region overlapping with the first region introduced into the substrate inside the first chamber, 所述第二图案掩模组件配置成与引入到所述第二腔室内部的衬底中的与所述第二区域重叠的衬底区域紧贴。The second pattern mask assembly is configured to be in close contact with a substrate region overlapping the second region of the substrate introduced into the second chamber. 5.根据权利要求1所述的沉积装置,其中,5. The deposition apparatus according to claim 1, wherein, 当在所述第一腔室内部所述第一区域为多个且所述第二区域为多个时,在相邻的所述第一区域之间布置有所述第二区域。When there are multiple first areas and multiple second areas inside the first chamber, the second areas are arranged between adjacent first areas. 6.根据权利要求1所述的沉积装置,其中,6. The deposition apparatus according to claim 1, wherein, 当在所述第一腔室内部所述第一区域为多个且所述第二区域为多个时,所述第一区域和所述第二区域排列成矩阵形态并且在所述第一方向和所述第二方向上均交替地排列。When there are multiple first regions and multiple second regions inside the first chamber, the first regions and the second regions are arranged in a matrix and in the first direction and the second direction are arranged alternately. 7.根据权利要求1所述的沉积装置,还包括:7. The deposition apparatus of claim 1, further comprising: 与包括所述第一腔室、所述第一图案掩模组件、所述第一沉积源、所述第二腔室、所述第二图案掩模组件和所述第二沉积源的沉积部相对应的另一沉积部。with the first chamber, the first pattern mask assembly, the first deposition source, the second chamber, the second pattern mask assembly and the second deposition source Another deposition part corresponding to the deposition part. 8.一种显示装置的制造方法,包括以下步骤:8. A method of manufacturing a display device, comprising the following steps: 在内部定义有沿着第一方向排列的第一区域和第二区域的第一腔室的内部,与所述第一区域重叠地布置第一图案掩模组件;inside the first chamber defining first and second regions aligned along the first direction, a first pattern mask assembly is arranged overlapping the first region; 将定义有第一衬底区域和第二衬底区域的衬底引入到所述第一腔室的内部,并且将所述第一衬底区域与所述第一图案掩模组件紧贴;introducing a substrate defining a first substrate region and a second substrate region into the interior of the first chamber, and bringing the first substrate region into close contact with the first pattern mask assembly; 在沿着与所述第一方向相交的第二方向移动布置在所述第一腔室内部的第一沉积源的同时,朝着所述衬底侧排放沉积物质,以在所述第一衬底区域形成图案层;While moving the first deposition source arranged inside the first chamber along the second direction intersecting with the first direction, the deposition substance is discharged toward the substrate side, so as to deposit on the first substrate. the bottom region forms a patterned layer; 在排列成沿着所述第一方向与所述第一腔室相隔开并且以与所述第一腔室相同的方式在内部定义有沿着所述第一方向排列的第一区域和第二区域的第二腔室的内部,与所述第二区域重叠地布置第二图案掩模组件;A first region and a second region arranged along the first direction are defined inside in the same manner as the first chamber, which are arranged to be spaced apart from the first chamber along the first direction. Inside the second chamber of the second region, a second pattern mask assembly is arranged overlapping the second region; 将所述衬底引入到所述第二腔室的内部,并且将所述第二衬底区域与所述第二图案掩模组件紧贴;以及introducing the substrate into the interior of the second chamber, and bringing the second substrate region into close contact with the second pattern mask assembly; and 在沿着所述第二方向移动布置在所述第二腔室内部的第二沉积源的同时,朝着所述衬底侧排放沉积物质,以在所述第二衬底区域形成图案层。While moving the second deposition source arranged inside the second chamber along the second direction, the deposition substance is discharged toward the substrate side to form a pattern layer on the second substrate region. 9.根据权利要求8所述的显示装置的制造方法,其中,9. The method of manufacturing a display device according to claim 8, wherein, 所述图案层包括发光显示装置的空穴传输层和发光层中的至少一个。The pattern layer includes at least one of a hole transport layer and a light emitting layer of a light emitting display device. 10.根据权利要求8所述的显示装置的制造方法,其中,10. The method of manufacturing a display device according to claim 8, wherein, 所述第一沉积源的所述沉积物质和所述第二沉积源的所述沉积物质相同,the deposition substance of the first deposition source is the same as the deposition substance of the second deposition source, 利用所述第二沉积源排放所述沉积物质的步骤在利用所述第一沉积源排放所述沉积物质的步骤之后执行。The step of discharging the deposition substance using the second deposition source is performed after the step of discharging the deposition substance using the first deposition source.
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