CN106312405A - Supporting non-polar mechanism for passive trolley - Google Patents
Supporting non-polar mechanism for passive trolley Download PDFInfo
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- CN106312405A CN106312405A CN201610512029.7A CN201610512029A CN106312405A CN 106312405 A CN106312405 A CN 106312405A CN 201610512029 A CN201610512029 A CN 201610512029A CN 106312405 A CN106312405 A CN 106312405A
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- 230000007246 mechanism Effects 0.000 title claims abstract description 46
- 238000009413 insulation Methods 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 229910000746 Structural steel Inorganic materials 0.000 abstract description 10
- 238000003466 welding Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0461—Welding tables
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
Description
技术领域technical field
本发明涉及汽车制造的辅助设备技术领域,具体为应用在汽车焊装线上的一种无源台车的支撑无极机构。The invention relates to the technical field of auxiliary equipment for automobile manufacturing, in particular to a supporting stepless mechanism for a passive trolley applied on an automobile welding line.
背景技术Background technique
世界汽车发展的趋势是由大批量生产向多品种、小批量生产转化,为了满足汽车消费者广泛而多样化的需要,适应汽车市场的激烈竞争,世界各大汽车生产厂家不断缩短车型变换周期,加快车种的更新,因此现代汽车焊接线在功能上在逐步趋于柔性化。The development trend of the world's automobiles is from mass production to multi-variety and small-batch production. In order to meet the extensive and diverse needs of automobile consumers and adapt to the fierce competition in the automobile market, major automobile manufacturers in the world continue to shorten the model change cycle. To speed up the update of vehicle types, the function of modern automobile welding lines is gradually becoming more flexible.
单车型自动化生产线是针对一种车型设计的焊接生产线,当多车种发生较大的差异则无法实现在同一生产线运作,多车型自动化混合生产线与单车型自动化生产线形式基本相同,主要差异在于主焊生产线上采用多车型混线生产,一般为1~3种车型。针对多车型自动化混合生产线,对于汽车焊接线上的台车中的多车型基准支撑的设计显得尤为重要。现有的汽车焊接线上的台车一般为单车型有源台车,这种台车结构较为复杂,重量大,制造成本与维护成本均较高,而且无法实现多车型切换。The single-model automatic production line is a welding production line designed for one model. When there are large differences in multiple models, it cannot be operated on the same production line. The multi-model automatic hybrid production line is basically the same as the single-model automatic production line. The production line adopts multi-model mixed line production, generally 1 to 3 models. For the multi-model automatic mixed production line, the design of the multi-model reference support in the trolley on the automobile welding line is particularly important. The trolleys on the existing automobile welding line are generally single-model active trolleys. This kind of trolley has a complex structure, heavy weight, high manufacturing costs and maintenance costs, and it is impossible to switch between multiple models.
发明内容Contents of the invention
本发明提供一种结构简单,能够对车型工件的基准支撑在车高方向进行无极调节的无源台车的支撑无极机构。The invention provides a supporting stepless mechanism of a passive trolley which has a simple structure and can steplessly adjust the reference support of a vehicle model workpiece in the direction of the height of the vehicle.
进一步的目的是切换机构的动力源都可以独立设置在无源台车的外部,减轻多车型无源台车的重量,使得台车更轻便,更简单。A further purpose is that the power source of the switching mechanism can be independently arranged on the outside of the passive trolley, so as to reduce the weight of the passive trolley of multiple models and make the trolley lighter and simpler.
本发明通过下述技术方案来实现:The present invention is achieved through the following technical solutions:
无源台车的支撑无极机构,其特征在于:包括两个间隔竖直设置的直线支撑导轨,在两直线支撑导轨上均安装有滑杆以及与之配合的制动机构,两根滑杆的顶端连接在一横梁角铁上,横梁角铁的两端安装有绝缘基准支撑,所述两根滑杆上还设有外部动力接口用于提供调节所述绝缘基准支撑的车高方向的动力源。The supporting stepless mechanism of the passive trolley is characterized in that it includes two linear support guide rails arranged vertically at intervals, and slide bars and matching braking mechanisms are installed on the two linear support guide rails. The top end is connected to a crossbeam angle iron, and the two ends of the crossbeam angle iron are installed with insulating reference supports, and the two sliding rods are also provided with external power interfaces for providing a power source for adjusting the vehicle height direction of the insulating reference supports .
所述直线支撑导轨上还设置有基准挡块和超程挡块以及用于确认所述绝缘基准支撑移动位移的标尺。A reference stopper, an overtravel stopper and a scale for confirming the displacement of the insulating reference support are also provided on the linear support guide rail.
所述绝缘基准支撑包括与所述横梁角铁固定连接的绝缘板、调整垫片、支撑块、以及置于支撑块上的绝缘套,由下向上依次连接。The insulating reference support includes an insulating plate fixedly connected with the beam angle iron, an adjusting spacer, a supporting block, and an insulating sleeve placed on the supporting block, which are sequentially connected from bottom to top.
本发明的优点:1、本发明适用于多车型无源台车,能够对车型工件的基准支撑在车高方向进行无极调节。2、本发明的动力源和切换机构的动力源都可以独立设置在无源台车的外部,减轻多车型无源台车的重量,使得台车更轻便,更简单。3、防止漏电,与车型工件接触的绝缘基准支撑体,可避免焊接漏电。Advantages of the present invention: 1. The present invention is applicable to multi-vehicle passive trolleys, and can carry out stepless adjustment of the reference support of workpieces of various types in the vehicle height direction. 2. Both the power source of the present invention and the power source of the switching mechanism can be independently arranged outside the passive trolley, reducing the weight of the multi-model passive trolley, making the trolley lighter and simpler. 3. To prevent leakage, the insulating reference support body in contact with the vehicle workpiece can avoid welding leakage.
附图说明Description of drawings
图1为一种多车型的无源台车的总装图;Fig. 1 is the general assembly diagram of a kind of multi-vehicle passive trolley;
图2为本发明无源台车的支撑无极机构的结构图。Fig. 2 is a structural diagram of the supporting stepless mechanism of the passive trolley of the present invention.
具体实施方式detailed description
如图1,一种适用多车型的无源台车1,简称无源台车,包括设有前部与后部的可沿轨道行走的多车型无源台车平台101,简称无源台车平台,以及安装在多车型无源台车平台101上的车型工件的固定主基准结构301。多车型无源台车平台101前部设有高度位置,中部设有高度与长度两个位置以及后部设有长、宽、高度三个位置一起用于确定无源台车1的车宽方向和车高方向,中部设有左右两位置用于确定无源台车1的车长方向,多车型无源台车平台101上还设有与提供外部动力的装置相配合的接口,以实现所述无源台车在自动运动过程中,无需外部动力源,只有在解锁和取放车型工件才需要接通外部动力。由于提供外部动力装置与无源台车1是分离的,使得无源台车1的结构更加简单,轻便。As shown in Figure 1, a passive trolley 1 suitable for multiple models, referred to as passive trolley, includes a multi-model passive trolley platform 101 with front and rear parts that can walk along the track, referred to as passive trolley Platform, and the fixed main reference structure 301 of the model workpiece installed on the multi-model passive trolley platform 101. The multi-vehicle passive trolley platform 101 has a height position at the front, two positions of height and length in the middle, and three positions of length, width and height at the rear, which together are used to determine the vehicle width direction of the passive trolley 1 and vehicle height direction, there are two left and right positions in the middle to determine the vehicle length direction of the passive trolley 1, and the multi-vehicle passive trolley platform 101 is also provided with an interface that matches the device that provides external power, so as to realize the The passive trolley does not need an external power source during the automatic movement process, and only needs to be connected to an external power source when unlocking and picking and placing workpieces. Since the external power device is separated from the passive trolley 1, the structure of the passive trolley 1 is simpler and lighter.
适用多车型的无源台车1还包括设置在多车型无源台车平台101的基面上的三向无极基准支撑机构501(即为三向无极支撑机构),和/或两向无极基准支撑机构401(即为双向无极支撑机构),和/或支撑无极基准机构201(支撑无极机构),无极支撑基准机构201用于支撑车型工件且高度方向可调与锁定,三向无极基准支撑机构501用于支撑夹紧车型工件,三向无极基准支撑机构501上的基准支撑在车高方向、车长方向和车宽方向均可移动与锁定;两向无极基准支撑机构401用于支撑车型工件,两向无极基准支撑机构401上的基准支撑在车长方向和车宽方向均可移动与锁定,其中无源台车平台101的长度方向为车长方向(即T方向),无源台车平台的宽度方向为车宽方向(即B方向),垂直于无源台车平台的基面的方向为车高方向(即H方向)。无源台车1通过三向无极基准支撑机构501,和/或两向无极基准支撑机构401,和/或无极支撑基准机构201的调节,实现无源台车1不同的车型2、3、4切换。上述三向无极基准支撑机构501、两向无极基准支撑机构401和无极支撑基准机构201的锁定均通过各自的相应的制动机构实现。The passive trolley 1 suitable for multiple vehicle types also includes a three-way infinite reference support mechanism 501 (that is, a three-way infinite support mechanism) arranged on the base surface of the multi-vehicle passive trolley platform 101, and/or a two-way infinite reference support mechanism. The supporting mechanism 401 (that is, the bidirectional stepless support mechanism), and/or the supporting stepless reference mechanism 201 (supporting the stepless mechanism), the stepless support reference mechanism 201 is used to support the vehicle workpiece and the height direction can be adjusted and locked, and the three-way stepless reference support mechanism 501 is used to support and clamp the vehicle model workpiece. The reference support on the three-way stepless reference support mechanism 501 can be moved and locked in the vehicle height direction, vehicle length direction and vehicle width direction; the two-way stepless reference support mechanism 401 is used to support the vehicle model workpiece , the reference support on the two-way stepless reference support mechanism 401 can be moved and locked in the vehicle length direction and the vehicle width direction, wherein the length direction of the passive trolley platform 101 is the vehicle length direction (ie T direction), and the passive trolley The width direction of the platform is the vehicle width direction (ie, the B direction), and the direction perpendicular to the base surface of the passive trolley platform is the vehicle height direction (ie, the H direction). The passive trolley 1 realizes different models 2, 3, and 4 of the passive trolley 1 through the adjustment of the three-way stepless reference support mechanism 501, and/or the two-way stepless reference support mechanism 401, and/or the adjustment of the stepless support reference mechanism 201 switch. The locking of the above-mentioned three-way stepless reference support mechanism 501 , the two-way stepless reference support mechanism 401 and the stepless support reference mechanism 201 are all realized by respective corresponding braking mechanisms.
适用多车型的无源台车1的支撑无极机构,如图2,支撑无极机构201,包括两个间隔竖直设置的直线支撑导轨202,在两直线支撑导轨202上均安装有滑杆204以及与之配合的制动机构203,两根滑杆204的顶端连接在一横梁角铁206上,横梁角铁206的两端安装有绝缘基准支撑207,防止车体焊接的过程中漏电,两根滑杆204上还设有外部动力接口用于提供调节绝缘基准支撑207的车高方向的动力源,直线支撑导轨202上还设置有基准挡块和超程挡块以及用于确认绝缘基准支撑207移动位移的标尺。The supporting stepless mechanism of the passive trolley 1 suitable for multiple models, as shown in Figure 2, supports the stepless mechanism 201, including two straight line support guide rails 202 vertically arranged at intervals, and slide bars 204 and The brake mechanism 203 that cooperates with it, the tops of two slide bars 204 are connected on the beam angle iron 206, and the two ends of the beam angle iron 206 are equipped with insulating reference support 207, prevent the electric leakage in the process of car body welding, two The slide bar 204 is also provided with an external power interface for providing a power source for adjusting the vehicle height direction of the insulating reference support 207, and the linear support guide rail 202 is also provided with a reference stopper and an overtravel stopper and is used to confirm the insulation reference support 207. Ruler for moving displacement.
本发明的切换机构的动力源设置独立在无源台车的外部,减轻多车型无源台车的重量,使得台车更轻便,更简单。The power source of the switching mechanism of the present invention is arranged independently on the outside of the passive trolley, which reduces the weight of the multi-model passive trolley, making the trolley lighter and simpler.
绝缘基准支撑207包括与横梁角铁206固定连接的绝缘板、调整垫片、支撑块、以及置于支撑块上的绝缘套,由下向上依次连接。滑杆204上设置有配合外部切换机构碰触开关的限位块208,以及配合外部切换机构接近开关的角铁209。The insulating reference support 207 includes an insulating plate fixedly connected with the beam angle iron 206, an adjusting spacer, a supporting block, and an insulating sleeve placed on the supporting block, which are sequentially connected from bottom to top. The sliding bar 204 is provided with a limit block 208 that cooperates with the touch switch of the external switching mechanism, and an angle iron 209 that cooperates with the proximity switch of the external switching mechanism.
支撑无极基准机构201工作原理:根据不同的车型信息,外部控制系统通过I/O通信模块传输控制指令,控制滑杆204移动至相应车型的车高,滑杆204上的角铁209碰触到外部切换机构相应的接近开关,限位块208碰触到外部切换机构相应的碰触开关(本实施例采用微动开关),定位信号反馈至外部控制系统,外部控制系统控制通过气源控制制动机构,断气抱闸块抱住直线导轨,通气抱闸块解锁直线导轨。The working principle of the supporting stepless reference mechanism 201: According to the information of different models, the external control system transmits control commands through the I/O communication module, and controls the sliding bar 204 to move to the vehicle height of the corresponding model, and the angle iron 209 on the sliding bar 204 touches the The corresponding proximity switch of the external switching mechanism, the limit block 208 touches the corresponding touch switch of the external switching mechanism (the micro switch is used in this embodiment), the positioning signal is fed back to the external control system, and the external control system is controlled by the air source control system. The moving mechanism, the air-off brake block embraces the linear guide rail, and the ventilation brake block unlocks the linear guide rail.
本发明不局限于上述具体实施方式,本领域的普通技术人员根据本发明做出的进一步拓展均落入本发明的保护范围。The present invention is not limited to the specific embodiments described above, and further developments made by those skilled in the art according to the present invention all fall within the scope of protection of the present invention.
Claims (3)
- The electrodeless mechanism of support of the most passive chassis, it is characterised in that: include the straight support guide rail that two intervals are vertically arranged, straight two Being mounted on slide bar and matched arrestment mechanism on line supporting guide, the top of two slide bars is connected on a crossbeam angle bar, The two ends of crossbeam angle bar are provided with insulation reference support, described two slide bars are additionally provided with external impetus interface for providing regulation institute State the power source in the overall height direction of insulation reference support.
- The electrodeless mechanism of support of passive chassis the most according to claim 1, it is characterised in that: also set on described straight support guide rail It is equipped with benchmark block and excess of stroke block and for confirming the scale of described insulation reference support moving displacement.
- The electrodeless mechanism of support of passive chassis the most according to claim 1, it is characterised in that: described insulation reference support include with Described crossbeam angle bar is fixed the insulation board of connection, is adjusted pad, bracer and be placed in the insulation sleeve on a bracer, by lower to On be sequentially connected with.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520479884 | 2015-07-02 | ||
| CN2015204798843 | 2015-07-02 |
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| Publication Number | Publication Date |
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| CN106312405A true CN106312405A (en) | 2017-01-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610512029.7A Pending CN106312405A (en) | 2015-07-02 | 2016-06-30 | Supporting non-polar mechanism for passive trolley |
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| CN (1) | CN106312405A (en) |
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