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CN106311234A - Preparation method for composite silver catalyst, and composite silver catalyst and application thereof - Google Patents

Preparation method for composite silver catalyst, and composite silver catalyst and application thereof Download PDF

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Publication number
CN106311234A
CN106311234A CN201510383319.1A CN201510383319A CN106311234A CN 106311234 A CN106311234 A CN 106311234A CN 201510383319 A CN201510383319 A CN 201510383319A CN 106311234 A CN106311234 A CN 106311234A
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silver
compound
catalyst
rhenium
weight
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CN106311234B (en
Inventor
林伟
李金兵
孙欣欣
李贤丰
曹淑媛
蒋军
高立新
李旻旭
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

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Abstract

The invention relates to a preparation method for a composite silver catalyst used for producing ethylene oxide through ethylene oxidation. The preparation method comprises the following steps: 1) dissolving a compound containing silver and a compound containing chromium in an amine-contained solution or ammonia water so as to prepare a silver-ammonia solution; 2) subjecting an alpha-Al2O3 carrier to soaking in the silver-ammonia solution prepared in the step 1), taking out the soaked alpha-Al2O3, then carrying out draining, and carrying out calcination treatment so as to prepare a semi-finished silver catalyst; 3) dissolving the compound containing silver, the compound containing rhenium and an optional compound containing cesium in the amine-contained solution or the ammonia water so as to prepare the silver-ammonia solution; and 4) subjecting the semi-finished silver catalyst prepared in the step 2) to soaking in the silver-ammonia solution obtained in the step 3), taking out the soaked semi-finished silver catalyst, then carrying out draining, and carrying out calcination treatment so as to prepare the composite silver catalyst. The invention also relates to the composite catalyst and application of the catalyst in production of ethylene oxide.

Description

The preparation method of compound silver catalyst, this catalyst and application thereof
Technical field
The present invention relates to the preparation method of a kind of catalyst, be specifically related to a kind of for producing urging of oxirane The preparation method of agent.The invention still further relates to this composite catalyst, and this catalyst is producing oxirane In application.
Background technology
Under silver catalyst effect, oxidation of ethylene mainly generates oxirane, occurs side reaction to generate titanium dioxide simultaneously Carbon and water, wherein activity, selectivity and stability are the main performance index of silver catalyst.So-called activity refers to Process for ethylene oxide production reaches necessarily to react reaction temperature required during load.Reaction temperature is the lowest, catalyst Activity the highest.So-called selectivity refers to that in reaction, ethylene changes into the molal quantity of oxirane and the total anti-of ethylene Answer the ratio of molal quantity.So-called stability is then expressed as the fall off rate of activity and selectivity, and fall off rate is the least urges The stability of agent is the best.Oxidation of ethylene produce use during oxirane high activity, high selectivity and The silver catalyst having good stability can be greatly improved economic benefit, therefore manufactures high activity, high selectivity and good The silver catalyst of good stability is the Main way of silver catalyst research.The performance of silver catalyst is removed and catalyst Composition and preparation method have outside important relationship, and performance and the preparation method of the carrier also used with catalyst have important Relation.
In prior art, the preparation method of silver catalyst includes the preparation of porous carrier (such as aluminium oxide) and applies to live Property component and auxiliary agent are to the two process on described carrier.In the preparation process of silver catalyst, for α-Al2O3For the carrier of key component, needing suitable specific surface and pore structure, on the one hand it be ethylene ring Oxidation reaction provides enough spaces, makes reaction heat spread out, and is on the other hand also beneficial to product epoxy Ethane is desorbed in time, it is to avoid deep oxidation generates by-product carbon dioxide.Chinese patent CN1009437B uses It is 0.2~2m that the gibbsite of ratio appropriate mix is mixed with out specific surface2/ g, pore volume are more than 0.5ml/g Alumina support, wherein pore radius accounts for less than 25% more than the hole of 30 μm, can for epoxidation of ethylene Reach the selectivity of 83~84%.
Also have on a small quantity about adding other component improvement carrier in alumina support, improve the property of silver catalyst The research of energy.Additionally, by alumina support is carried out chemical treatment, it is possible to improve the performance of silver catalyst. European patent EP 0150238 use in the manufacture process of surface oxidation alumina supporter high-purity, low a small amount of barium aluminate or Barium silicate binding agent, allegedly improves crushing strength and the wear resistance of carrier, the ratio table of the carrier that patent manufactures Face is less than 0.3m2/ g, the catalyst activity and selectivity made all ratios are relatively low.US4740493、US4829043 Containing a certain amount of Ca, Al, K, Na soluble salt in the alumina support used with EP0501317 patent, sound Claim to reduce the fall off rate of catalyst choice during use.US5384302 claims and passes through pretreatment α-Al2O3Reduce Na, K, Ca, Al ion concentration in carrier and improve the crushing strength of carrier and wear-resistant Performance.
Although above-mentioned patent documentation is respectively adopted multiple method to improve alumina support, catalyst is brought difference The improvement of degree, but along with the heavy industrialization of rhenium-containing height selectivity silver catalyst is applied, to carrier property Require also improving constantly.Therefore, this area needs a kind of more preferable rhenium-containing catalysts of combination property.
Summary of the invention
In order to solve the problem that above-mentioned prior art exists, the present inventor is carried out in silver catalyst field Research extensively and profoundly, result is it was unexpectedly found that by using step impregnation technique, i.e. at silver for the first time Ammonia solution adds appropriate containing chromium compound, puts into carrier, complete dipping, drain with roasting after, then exist For the second time silver ammino solution adds appropriate containing rhenium compound, put into baked carrier, complete dipping, drain With roasting, the compound silver catalyst thus made has higher selectivity.
Therefore, it is an advantage of the invention to provide a kind of answering for oxidation of ethylene production oxirane The preparation method of mould assembly silver catalyst, comprises the steps:
1) it is dissolved in containing in amine aqueous solution or ammonia by Ag-containing compound with containing chromium compound, is made into silver ammino solution;
2) by α-Al2O3Carrier puts into step 1) prepare silver ammino solution in soak, taking-up drains, then carries out Calcination process, makes silver catalyst semi-finished product;
3) by Ag-containing compound, containing rhenium compound and optional being dissolved in containing amine aqueous solution or ammonia containing cesium compound In, it is made into silver ammino solution;
4) by step 2) prepare silver catalyst semi-finished product put into step 3) silver ammino solution in soak, take out Drain, then carry out calcination process, make described compound silver catalyst.
Wherein step 1) to step 4) can carry out with random order, as long as meeting step 1) prior to step 2), step 2) and step 3) prior to step 4).In an embodiment of the invention, step 1) With step 3) carry out simultaneously.In the further embodiment of the present invention, step 1) and step 3) enter simultaneously OK.In yet further embodiment of the invention, step 1) in step 3) after carry out.
In step 1) in, Ag-containing compound and can dissolving with random order containing chromium compound.The present invention's In one embodiment, it is dissolved in containing amine aqueous solution or ammonia by Ag-containing compound with containing chromium compound simultaneously In.In yet another embodiment of the present invention, first Ag-containing compound is dissolved in containing in amine aqueous solution or ammonia, Chromium compound will be contained again be dissolved in containing in amine aqueous solution or ammonia.In yet another embodiment of the present invention, first Chromium compound will be contained and be dissolved in containing in amine aqueous solution or ammonia, then Ag-containing compound is dissolved in containing amine aqueous solution or In ammonia.
Similarly, in step 3) in, Ag-containing compound, containing rhenium compound and optional also may be used containing cesium compound To dissolve with random order.
One of the present invention preferred embodiment in, step 1) described in Ag-containing compound and closing containing chromaking The proportion of thing is preferably 1:5000~5000:1 in terms of silver element and chromium element, and more preferably 1: 3000~3000:1.
One of the present invention preferred embodiment in, step 3) described in Ag-containing compound, rhenium-containing chemical combination Thing and the optional proportion containing cesium compound are preferably in terms of silver element, rhenium element and cesium element (1~5000): 1:(0~10), more preferably (5~3000): 1:(0~5).
One of the present invention preferred embodiment in, step 1) with step 3) described in argentiferous chemical combination Thing is organic compound or the inorganic compound of argentiferous, the preferably acylate of argentiferous, inorganic acid salt and oxygen One or more in compound, particularly preferably silver nitrate and/or silver oxalate.
One of the present invention preferred embodiment in, step 1) described in described be chromium containing chromium compound Oxide, halogenide, hydroxide, nitrate, chromate and bichromate in one or more, excellent Elect one or more in ammonium chromate, chromic nitrate and potassium dichromate as.
One of the present invention preferred embodiment in, step 3) described in be containing caesium containing cesium compound The oxide of organic compound or inorganic compound, preferably caesium, halogenide, hydroxide, nitrate, sulfur One or more in hydrochlorate, carbonate, bicarbonate, carboxylate and tungstates.
One of the present invention preferred embodiment in, step 3) described in be having of rhenium-containing containing rhenium compound The oxide of machine compound or inorganic compound, preferably rhenium, perrhenic acid, perrhenate and methyl rhenium trioxide In one or more.
One of the present invention preferred embodiment in, step 2) and step 4) described in roasting be at sky The nitrogen oxygen atmosphere of gas and/or oxygen content no more than 21% is carried out.
One of the present invention preferred embodiment in, the temperature of described roasting is the scope of 180~700 DEG C In, preferably in the range of 200~500 DEG C, and the time of described roasting is in the range of 1~120 minute, Preferably in the range of 1.5~30 minutes.
One of the present invention preferred embodiment in, step 2) described in α-Al2O3α-Al in carrier2O3 Content be more than 90 weight %, and preferably have the feature that crushing strength is 20~200N/ grains;Compare table Face is 0.2~3.0m2/g;Water absorption rate is not less than 30%;Pore volume is 0.30~0.85ml/g.
It is a further object of the invention to provide a kind of compound silver catalysis prepared according to above-mentioned method Agent, based on compound silver total catalyst weight in described compound silver catalyst, the content of silver is 2~50wt%, It is preferably 10~39wt%.One of the present invention preferred embodiment in, in described compound silver catalyst Based on compound silver total catalyst weight, the content of caesium is preferably 0~3000 weight ppm, more preferably 0~2000 Weight ppm;The content of rhenium is preferably 0.1~2000 weight ppm, more preferably 0.5~1500 weight ppm; The content of chromium is preferably 0.05~3000 weight ppm, more preferably 0.1~2000 weight ppm.
One of the present invention preferred embodiment in, in described compound silver catalyst containing two kinds each Comprise the silver granuel of different auxiliary agent, the first silver granuel comprise based on the silver that total catalyst weight is 1~30wt% and 1~ The chromium of 2000 weight ppm, the second silver granuel comprise based on the silver that total catalyst weight is 1~30wt% and 5~ The rhenium of 2000 weight ppm, the second silver granuel the most also includes that based on total catalyst weight be 5~2000 weights The caesium of amount ppm.
Another object of the present invention is, according to said method prepare compound silver catalyst or according to upper State compound silver catalyst in the application being produced in oxirane by oxidation of ethylene.Epoxy is being produced by oxidation of ethylene During ethane, especially in the industrial processes being produced oxirane by oxidation of ethylene, employ root According to said method prepare compound silver catalyst or be catalyzed according to above-mentioned compound silver catalyst.
The beneficial effects of the present invention is, by using step impregnation technique, i.e. add in first time silver ammino solution Add appropriate containing chromium compound, put into carrier, complete dipping, drain with roasting after, then at second time silver ammonia Solution adds appropriate containing rhenium compound and optional containing cesium compound, put into baked carrier, complete leaching Stain, draining and roasting, the compound silver catalyst thus made has higher selectivity, is particularly well-suited to second Alkene oxidation produces the reaction of oxirane.
Detailed description of the invention
The detailed description of the invention of the present invention is further illustrated below by way of nonrestrictive experimental example.This area skill Art personnel it should be understood that all examples below is illustrative, and is not intended that required by the present invention The scope of protection carries out any restriction.
Wherein initial alpha-Al2O3α-Al in carrier2O3Content be more than 90%, and have the feature that pressure Broken intensity is 20~200N/ grains;Specific surface is 0.2~3.0m2/g;Water absorption rate is not less than 30%;Pore volume be 0.30~ 0.85ml/g.The carrier used in embodiment and comparative example is identical carrier.
Embodiment 1
Dipping for the first time:
In the container of band stirring, add 2.68g ethylenediamine, 0.9g ethanolamine and 36.21g deionized water, obtain Mixed liquor.Continuously stirred lower being slowly added in mixed liquor by 6.21g silver oxalate, temperature is maintained at less than 30 DEG C, Silver oxalate is made all to dissolve.Then (concentration is 0.0025g/ml, former with chromium to add 4.0ml potassium dichromate aqueous solution Sub-weight meter), it is stand-by that mix homogeneously makes 50g the first dipping solution.Gross mass based on the first dipping solution, The concentration of silver is 8wt% (in terms of silver atoms weight), and the concentration of chromium is that 200 weight ppm are (with chromium atom weight Gauge).
Take the α-Al of 15g2O3Carrier, puts it in the container of energy evacuation, and adds above first dipping Solution, is totally submerged carrier.Being evacuated to more than 10mmHg, after keeping about 15 minutes, leaching is gone Except unnecessary solution.Finally impregnated support samples is placed in the air stream of 270 DEG C and heats about 3 minutes, I.e. make compound silver catalyst semi-finished product.
Second time dipping:
17.39g ethylenediamine, 5.88g ethanolamine and 32.32g deionized water is added in the glass beaker of band stirring, Obtain mixed liquor.Continuously stirred lower being slowly added in mixed liquor by 40.35g silver oxalate, temperature is maintained at 30 DEG C Hereinafter, silver oxalate is made all to dissolve.Add the most successively 1.59ml cesium sulfate aqueous solution (concentration is 0.0503g/ml, In terms of Cs atom weight), 2.47ml ammonium perrhenate aqueous solution is (concentration as 0.0162g/ml, with rhenium atom weight Meter), it is stand-by that mix homogeneously makes 100g the second dipping solution.
The compound silver catalyst semi-finished product prepared through dipping for the first time, roasting are put into the appearance of energy evacuation In device, and add the second dipping solution, be totally submerged carrier.It is evacuated to more than 10mmHg, keeps After about 15 minutes, unnecessary solution is removed in leaching.Finally impregnated sample is placed on the air of 270 DEG C Stream heats about 3 minutes, i.e. make silver catalyst 1.
Embodiment 2
Method same as in Example 1 prepares compound silver catalyst, the difference is that only leaching for the first time The amount of the silver oxalate added in stain is adjusted to 3.11g so that gross mass based on the first dipping solution, the first leaching In stain solution silver concentration be 4wt% (in terms of silver atoms weight), the concentration of chromium be 200 weight ppm (with Chromium atom weight meter), i.e. make silver catalyst 2.
Embodiment 3
Method same as in Example 1 prepares compound silver catalyst, the difference is that only leaching for the first time The volume of potassium dichromate added in stain is adjusted to 6.0ml (concentration of potassium dichromate is constant) so that based on the The gross mass of one dipping solution, in the first dipping solution, the concentration of silver is 8wt% (in terms of silver atoms weight), The concentration of chromium is that 300 weight ppm (in terms of chromium atom weight) i.e. make silver catalyst 3.
The catalyst 1-3 analyzing the present invention finds, urges based on compound silver in the compound silver catalyst of the present invention Agent gross weight, the content of silver is all in the range of 2~50wt%.Further, the compound silver catalyst of the present invention In all contain the silver granuel of two kinds of each self-contained different auxiliary agents, the first silver granuel comprises and based on total catalyst weight is The silver of 1~30wt% and the chromium of 1~2000 weight ppm, the second silver granuel comprises and based on total catalyst weight is The silver of 1~30wt% and the rhenium of 5~2000 weight ppm, the second silver granuel the most also includes based on catalyst Gross weight is the caesium of 5~2000 weight ppm.
Comparative example 1
Comparative example 1 is only with the second time dipping method of conventional one-dip technique, its step and embodiment 1 Identical, the difference is that only, the compound silver catalyst half that need not will prepare through dipping for the first time, roasting Finished product is put in the container of energy evacuation, but directly by the α-Al of 15g2O3Carrier puts into the appearance of energy evacuation In device, the most i.e. make comparative catalyst 1.
Embodiment 4
With in laboratory reactor (following letter " micro-anti-") evaluating apparatus test embodiments of the invention and comparative example The performance of each silver catalyst prepared.The reactor that micro anti-evaluation device uses is the rustless steel of internal diameter 4mm Pipe, reactor is placed in heating mantle.The admission space of catalyst is 1ml, and inert filler is arranged at bottom, makes catalysis Agent bed is positioned at the flat-temperature zone of heating mantle.
Initial activity, optionally measure
The condition determination of the activity and selectivity that the present invention uses is as follows:
Reacting gas composition (mol%)
After stably reaching above-mentioned reaction condition, METHOD FOR CONTINUOUS DETERMINATION reactor enters, exit gas forms.Measurement result Selectivity is calculated as follows after carrying out volume contraction correction:
Wherein, Δ EO is to work off one's feeling vent one's spleen poor with inlet gas ethylene oxide concentration, takes the flat of more than 10 groups test datas Mean is as the result of the test on the same day.
Evaluation result is shown in Table 1.
Table 1 silver catalyst comparative example 1 and the 6th day evaluation result of embodiment 1-3
Catalyst is numbered Selectivity (%)
Comparative catalyst 1 82.53
Silver catalyst 1 84.35
Silver catalyst 2 84.71
Silver catalyst 3 84.82
It is found that use the compound silver catalyst tool that the step impregnation technique of the present invention is made from table 1 Having higher selectivity, catalytic performance is more preferable.

Claims (11)

1. produce a preparation method for the compound silver catalyst of oxirane for oxidation of ethylene, including such as Lower step:
1) it is dissolved in containing in amine aqueous solution or ammonia by Ag-containing compound with containing chromium compound, is made into silver ammino solution, The scope of wherein said Ag-containing compound and the ratio containing chromium compound in terms of silver element and chromium element preferably 1: 5000~5000:1, more preferably 1:3000~3000:1;
2) by α-Al2O3Carrier puts into step 1) prepare silver ammino solution in soak, taking-up drains, then carries out Calcination process, makes silver catalyst semi-finished product;
3) by Ag-containing compound, containing rhenium compound and optional being dissolved in containing amine aqueous solution or ammonia containing cesium compound In, it is made into silver ammino solution, wherein said Ag-containing compound, containing rhenium compound and the optional ratio containing cesium compound The scope of example is preferably (1~5000): 1:(0~10 in terms of silver element, rhenium element and cesium element), more excellent Elect (5~3000): 1:(0~5 as);
4) by step 2) prepare silver catalyst semi-finished product put into step 3) silver ammino solution in soak, take out Drain, then carry out calcination process, make described compound silver catalyst.
Method the most according to claim 1, it is characterised in that step 1) and step 3) described in Ag-containing compound is the acylate of organic compound or the inorganic compound of argentiferous, preferably argentiferous, inorganic One or more in hydrochlorate and oxide, particularly preferably silver nitrate and/or silver oxalate.
Method the most according to claim 1 and 2, it is characterised in that step 1) described in described It is in the oxide of chromium, halogenide, hydroxide, nitrate, chromate and bichromate containing chromium compound One or more, preferably one or more in ammonium chromate, chromic nitrate and potassium dichromate.
4. according to the method described in any one in claim 1-3, it is characterised in that step 3) described in Containing cesium compound be the oxide of the organic compound containing caesium or inorganic compound, preferably caesium, halogenide, One or many in hydroxide, nitrate, sulfate, carbonate, bicarbonate, carboxylate and tungstates Kind.
5. according to the method described in any one in claim 1-4, it is characterised in that step 3) described in Containing the organic compound that rhenium compound is rhenium-containing or the oxide of inorganic compound, preferably rhenium, perrhenic acid, height One or more in rhenate and methyl rhenium trioxide.
6. according to the method described in any one in claim 1-5, it is characterised in that step 2) and step 4) roasting described in is to carry out in the nitrogen oxygen atmosphere of air and/or oxygen content no more than 21%.
7. according to the method described in any one in claim 1-6, it is characterised in that the temperature of described roasting In the range of 180~700 DEG C, preferably in the range of 200~500 DEG C, and the time of described roasting exists In the range of 1~120 minute, preferably in the range of 1.5~30 minutes.
8. according to the method described in any one in claim 1-7, it is characterised in that step 2) described in α-Al2O3α-Al in carrier2O3Content be more than 90 weight %, and preferably have the feature that crushing strength It is 20~200N/ grains;Specific surface is 0.2~3.0m2/g;Water absorption rate is not less than 30%;Pore volume be 0.30~ 0.85ml/g。
9. the compound silver catalyst prepared according to the method described in any one in claim 1-8, it is special Levying and be, based on compound silver total catalyst weight in described compound silver catalyst, the content of silver is 2~50wt%, preferably 10~39wt%;The content of caesium is preferably 0~3000 weight ppm, more preferably 0~2000 Weight ppm;The content of rhenium is preferably 0.1~2000 weight ppm, more preferably 0.5~1500 weight ppm; The content of chromium is preferably 0.05~3000 weight ppm, more preferably 0.1~2000 weight ppm.
Compound silver catalyst the most according to claim 9, it is characterised in that described compound silver is urged Silver granuel containing two kinds of each self-contained different auxiliary agents in agent, the first silver granuel comprises and based on total catalyst weight is The silver of 1~30wt% and the chromium of 1~2000 weight ppm, the second silver granuel comprises and based on total catalyst weight is The silver of 1~30wt% and the rhenium of 5~2000 weight ppm, the second silver granuel the most also includes based on catalyst Gross weight is the caesium of 5~2000 weight ppm.
11. according to method described in any one in claim 1-8 prepare compound silver catalyst or according to Compound silver catalyst described in claim 9 or 10 is being produced the application in oxirane by oxidation of ethylene.
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CN110605115A (en) * 2018-06-15 2019-12-24 中国石油化工股份有限公司 Silver catalyst for producing ethylene oxide by ethylene epoxidation and preparation method and application thereof
CN111437826A (en) * 2019-01-16 2020-07-24 中国石油化工股份有限公司 Supported silver catalyst and preparation method and application thereof
CN111437816A (en) * 2019-01-16 2020-07-24 中国石油化工股份有限公司 Supported silver catalyst and preparation method and application thereof

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110605115A (en) * 2018-06-15 2019-12-24 中国石油化工股份有限公司 Silver catalyst for producing ethylene oxide by ethylene epoxidation and preparation method and application thereof
CN110605115B (en) * 2018-06-15 2022-05-24 中国石油化工股份有限公司 Silver catalyst for producing ethylene oxide by ethylene epoxidation and preparation method and application thereof
CN111437826A (en) * 2019-01-16 2020-07-24 中国石油化工股份有限公司 Supported silver catalyst and preparation method and application thereof
CN111437816A (en) * 2019-01-16 2020-07-24 中国石油化工股份有限公司 Supported silver catalyst and preparation method and application thereof
CN111437826B (en) * 2019-01-16 2022-07-12 中国石油化工股份有限公司 Supported silver catalyst and preparation method and application thereof
CN111437816B (en) * 2019-01-16 2023-05-02 中国石油化工股份有限公司 Supported silver catalyst and preparation method and application thereof

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