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CN106300746A - Change the rotor radiator structure of channel-section steel mounting means - Google Patents

Change the rotor radiator structure of channel-section steel mounting means Download PDF

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Publication number
CN106300746A
CN106300746A CN201610777215.3A CN201610777215A CN106300746A CN 106300746 A CN106300746 A CN 106300746A CN 201610777215 A CN201610777215 A CN 201610777215A CN 106300746 A CN106300746 A CN 106300746A
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China
Prior art keywords
channel steel
rotor
channel
long
short
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Inventor
丁树业
蒋山
刘建峰
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HARBIN TECHNOLOGY UNIV
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HARBIN TECHNOLOGY UNIV
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/32Rotating parts of the magnetic circuit with channels or ducts for flow of cooling medium
    • H02K1/325Rotating parts of the magnetic circuit with channels or ducts for flow of cooling medium between salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)

Abstract

本发明涉及一种改变槽钢安装方式的电机转子散热结构,主要包括径向通风沟、转子齿、轴向通风道、转子铁心以及槽钢。转子铁心沿轴向均匀分成数段,相邻转子铁心之间留有一定空隙,形成径向通风沟,相邻的分段转子铁心的转子齿在轴向上一一对应,槽钢位于径向通风沟中并沿圆周分布,并安装在相邻分段转子铁心的转子齿之间,相邻分段转子铁心的每个转子齿之间放置有两根工字形截面流线型槽钢,转子铁心靠近转轴处开槽,形成轴向通风道,为冷却介质流动提供通路,本发明所述结构可充分发挥其扇风能力及流体导向作用,很大程度提升转子散热效果,进而提升电机工作效率。

The invention relates to a heat dissipation structure of a motor rotor which changes the installation mode of channel steel, mainly comprising radial ventilation grooves, rotor teeth, axial ventilation channels, rotor iron core and channel steel. The rotor core is evenly divided into several sections along the axial direction, and there is a certain gap between adjacent rotor cores to form a radial ventilation ditch. The rotor teeth of adjacent segmented rotor cores correspond to each other in the axial direction. In the ventilation ditch and distributed along the circumference, and installed between the rotor teeth of adjacent segmented rotor cores, two I-shaped cross-section streamlined channel steels are placed between each rotor tooth of adjacent segmented rotor cores, and the rotor core is close to The rotating shaft is slotted to form an axial ventilation channel to provide a passage for the flow of the cooling medium. The structure of the present invention can give full play to its fanning ability and fluid guiding effect, greatly improving the heat dissipation effect of the rotor, and thus improving the working efficiency of the motor.

Description

改变槽钢安装方式的电机转子散热结构The heat dissipation structure of the motor rotor by changing the channel steel installation method

技术领域technical field

本发明涉及一种改变槽钢安装方式的电机转子散热结构,属于电机通风技术及设计制造领域。The invention relates to a heat dissipation structure of a motor rotor that changes the installation mode of channel steel, and belongs to the field of motor ventilation technology and design and manufacture.

背景技术Background technique

在大功率密度电机内部,电机转子铁心分段,铁心段之间形成径向通风道,内附槽钢,起支撑部件的作用。与此同时,在电机转动过程中,转子通风槽钢一定程度上可以起到风扇的作用,并且能够改善冷却介质流动特性。中国专利号为201320330289.4所述的工形截面槽钢,可有效提升强度,但没有充分考虑槽钢改变气体流动的作用;中国专利号为201420848187.6所述的多转折结构槽钢,打流过破通风沟的冷却气体之间的边界层,增加散热面积,但连接处风阻较大容易形成涡流。上述两种槽钢结构均未能高效利用槽钢的导流性能及扇风性能。Inside the motor with high power density, the rotor core of the motor is segmented, and radial air passages are formed between the core segments, and channel steel is attached inside to play the role of supporting components. At the same time, during the rotation of the motor, the rotor ventilation channel steel can play the role of a fan to a certain extent, and can improve the flow characteristics of the cooling medium. Chinese Patent No. 201320330289.4 describes the I-shaped cross-section channel steel, which can effectively improve the strength, but does not fully consider the effect of the channel steel on changing the gas flow; The boundary layer between the cooling gas in the ditch increases the heat dissipation area, but the wind resistance at the connection is relatively large and it is easy to form eddy currents. Both of the above two channel steel structures fail to efficiently utilize the flow diversion performance and fan performance of the channel steel.

发明内容Contents of the invention

本发明的技术解决问题是:克服现有电机由于转子通风槽钢利用率不高而导致的通风效果差的问题,提出有效提升转子驱风能力的通风结构,使电机内部冷却介质流动效率相对提高,冷却效果有所改善。The technical problem of the present invention is: to overcome the problem of poor ventilation effect of the existing motor due to the low utilization rate of the rotor ventilation channel steel, and to propose a ventilation structure that effectively improves the wind driving capacity of the rotor, so that the flow efficiency of the cooling medium inside the motor is relatively improved , the cooling effect has been improved.

本发明的技术解决方案为:改变槽钢安装方式的电机转子散热结构,主要包括径向通风沟(1)、转子齿(2)、轴向通风道(3)、转子铁心(4)以及槽钢(5)。转子铁心(4)沿轴向均匀分成数段,段数n与电机转子轴向长度D有关,即n=D/187~D/210。相邻转子铁心(4)之间留有一定空隙,形成径向通风沟(1),径向通风沟(1)的轴向宽度L与电机转子内径R1、转子外径R2和轴向长度D有关,即L=[D/14+(R2-R1)/4]/60~[D/14+(R2-R1)/4]/50。相邻的分段转子铁心(4)的转子齿(2)在轴向上一一对应,槽钢(5)位于径向通风沟(1)中并沿圆周分布,并安装在相邻分段转子铁心(4)的转子齿(2)之间,相邻分段转子铁心(4) 的每个转子齿(2)之间放置有两根槽钢(5),转子铁心(4)靠近转轴处开槽,形成轴向通风道(3),为冷却介质流动提供通路,其中,轴向通风道(3)截面设计为圆形,直径Φ与电机转子内径R1、转子外径R2有关,即Φ=0.12(R2-R1)~0.18(R2-R1),轴向通风道(3)离转轴最近处与铁心内圆之间的径向距离W=1/2Φ,相邻两轴向通风道(3)中心点与转子铁心(4)原点连线的夹角α=18°。The technical solution of the present invention is: change the heat dissipation structure of the motor rotor in the channel steel installation mode, mainly including radial ventilation grooves (1), rotor teeth (2), axial ventilation channels (3), rotor core (4) and slots steel (5). The rotor core (4) is evenly divided into several sections along the axial direction, and the number n of sections is related to the axial length D of the motor rotor, that is, n=D/187˜D/210. A certain gap is left between the adjacent rotor cores ( 4 ) to form a radial ventilation ditch ( 1 ). The length D is related, that is, L=[D/14+(R 2 -R 1 )/4]/60~[D/14+(R 2 -R 1 )/4]/50. The rotor teeth (2) of the adjacent segmented rotor cores (4) correspond to each other in the axial direction, and the channel steel (5) is located in the radial ventilation groove (1) and distributed along the circumference, and is installed in the adjacent segment Between the rotor teeth (2) of the rotor core (4), two channel steels (5) are placed between each rotor tooth (2) of the adjacent segmented rotor core (4), and the rotor core (4) is close to the shaft Slots are made at the position to form an axial ventilation channel (3) to provide a passage for the flow of cooling medium. The cross section of the axial ventilation channel (3) is designed to be circular, and the diameter Φ is related to the inner diameter R 1 of the motor rotor and the outer diameter R 2 of the rotor , that is, Φ=0.12(R 2 -R 1 )~0.18(R 2 -R 1 ), the radial distance between the axial ventilation channel (3) closest to the rotating shaft and the inner circle of the iron core is W=1/2Φ, corresponding to The included angle α=18° between the center point of the adjacent two axial air ducts (3) and the origin of the rotor core (4).

所述的槽钢采取工字形截面流线型,槽钢高度L1与转子内径R1、转子外径R2和轴向长度D有关,即L1=[D/14+(R2-R1)/4]/60~[D/14+(R2-R1)/4]/50,槽钢截面宽度W1依据槽钢高度L1设计,为W1=1/3L1~1/2L1,工字形截面流线型槽钢整体宽度W2与槽钢截面宽度W1有关,为W2=1.84W1~1.88W1倍,弧段半径R3与槽钢高度L1有关,即R3=4.3L1~4.6L1,一个弧段的直线长度L2=1.95R3,相邻两弧段结构尺寸相同,方向相反。工字形截面流线型槽钢设计为长、短两种,长槽钢由5个弧段组成,其长度L3=0.4(R2-R1)~0.45(R2-R1);短槽钢由2个弧段组成,长度L4=0.15(R2-R1)~0.2(R2-R1),放置于两个分段转子铁心中对应转子齿之间的两个工字形截面流线型槽钢分别为一根上述的长槽钢和一根上述的短槽钢,安装方向沿半径方向,在槽钢远轴端,槽钢距离铁心边缘距离W3为4mm~5mm,其中长槽钢与近侧齿边距离L5和短槽钢与近侧齿边距离L7相等,且与两槽钢中心之间的距离L6相等,即L5=L6=L7。整体上,长槽钢和短槽钢在圆周上呈规律性分布,相邻三个转子齿对应的槽钢为一组,任意一个组的槽钢安装方式按顺时针方向依次为“长槽钢”、“短槽钢”、“长槽钢”、“短槽钢”、“短槽钢”、“长槽钢”。The channel steel is streamlined with an I-shaped section, and the height L 1 of the channel steel is related to the inner diameter R 1 of the rotor, the outer diameter R 2 of the rotor and the axial length D, that is, L 1 =[D/14+(R 2 -R 1 ) /4]/60~[D/14+(R 2 -R 1 )/4]/50, channel steel section width W 1 is designed according to channel steel height L 1 , W 1 =1/3L 1 ~1/2L 1. The overall width W 2 of streamlined channel steel with I-shaped cross-section is related to the cross-sectional width W 1 of the channel steel, which is W 2 = 1.84W 1 to 1.88W 1 times, and the radius R 3 of the arc section is related to the height L 1 of the channel steel, that is, R 3 =4.3L 1 ~4.6L 1 , the straight line length L 2 of one arc segment =1.95R 3 , the structural dimensions of two adjacent arc segments are the same, and the directions are opposite. The streamlined channel steel with I-shaped cross-section is designed as long and short. The long channel steel is composed of 5 arc segments, and its length L 3 =0.4(R 2 -R 1 )~0.45(R 2 -R 1 ); the short channel steel Composed of two arc segments, the length L 4 =0.15(R 2 -R 1 )~0.2(R 2 -R 1 ), two I-shaped section streamlines placed between the corresponding rotor teeth in the two segmented rotor cores The channel steel is one long channel steel mentioned above and one short channel steel mentioned above. The installation direction is along the radial direction. It is equal to the distance L 5 from the proximal tooth edge and the distance L 7 between the short channel steel and the proximal tooth edge, and is equal to the distance L 6 between the centers of the two channel steels, that is, L 5 =L 6 =L 7 . On the whole, the long channel steel and short channel steel are regularly distributed on the circumference, the channel steel corresponding to three adjacent rotor teeth is a group, and the channel steel installation method of any group is "long channel steel" in the clockwise direction. ", "short channel", "long channel", "short channel", "short channel", "long channel".

所述相邻分段转子铁心(4)的每个转子齿(2)之间还可放置有三根槽钢(5),一根设计为长槽钢,其长度L3=0.4(R2-R1)~0.45(R2-R1),一根设计为短槽钢,长度L4=0.15(R2-R1)~0.2(R2-R1),一根为中槽钢,中槽钢直线长度L8与电机转子内径R1及转子外径R2有关,为L8=0.18(R2-R1)~0.19(R2-R1),在槽钢远轴端,槽钢距铁心边缘距离W4设计为4mm~5mm,中槽钢安装于长槽钢和短槽钢之间,中槽钢与长槽钢中心距离L10与中槽钢与短槽钢中心距离L11相等,即L10=L11。长槽钢中心与其近侧齿边距离L9等于短槽钢中心与其近侧齿边距离L12,且等于长槽钢、中槽钢中心之间距离与中槽钢、短槽钢中心之间距离之和的3/4,即L9=L12=3/4(L10+L11)。整体上,长槽钢、中槽钢和短槽钢在圆周上呈规律性分布,相邻三个转子齿对应的槽钢为一组,任意一个组的三齿上的槽钢安装方式按顺时针方向依次为“长槽钢”、“中槽钢”、“短槽钢”、“长槽钢”、“中槽钢”、“短槽钢”、“短槽钢”、“中槽钢”、“长槽钢”。Three channel steels (5) can also be placed between each rotor tooth (2) of the adjacent segmented rotor core (4), one is designed as a long channel steel, and its length L 3 =0.4(R 2 - R 1 )~0.45(R 2 -R 1 ), one is designed as short channel steel, length L 4 =0.15(R 2 -R 1 )~0.2(R 2 -R 1 ), one is medium channel steel, The straight line length L 8 of the middle channel steel is related to the inner diameter R 1 of the motor rotor and the outer diameter R 2 of the rotor, which is L 8 =0.18(R 2 -R 1 )~0.19(R 2 -R 1 ). The distance W 4 between the channel steel and the core edge is designed to be 4mm~5mm, the medium channel steel is installed between the long channel steel and the short channel steel, the center distance between the medium channel steel and the long channel steel is L 10 and the center distance between the medium channel steel and the short channel steel L 11 is equal, that is, L 10 =L 11 . The distance L 9 between the center of the long channel steel and its proximal tooth edge is equal to the distance L 12 between the center of the short channel steel and its proximal tooth edge, and equal to the distance between the center of the long channel steel and the middle channel steel and the distance between the centers of the medium channel steel and the short channel steel 3/4 of the sum of the distances, that is, L 9 =L 12 =3/4(L 10 +L 11 ). On the whole, the long channel steel, medium channel steel and short channel steel are regularly distributed on the circumference, the channel steel corresponding to three adjacent rotor teeth is a group, and the channel steel on the three teeth of any group is installed in the order of The clockwise direction is "long channel steel", "medium channel steel", "short channel steel", "long channel steel", "medium channel steel", "short channel steel", "short channel steel", "medium channel steel "," long channel steel ".

本发明与现有技术相比的优点在于:将电机转子通风槽钢采取不同结构及数量,从不同程度改变流经转子风量,增强电机内部气体流动性能,达到更好的冷却效果,使电机在相同运行状态下温度更低。Compared with the prior art, the present invention has the advantages of adopting different structures and quantities of the motor rotor ventilation channel steel, changing the air volume flowing through the rotor to different degrees, enhancing the gas flow performance inside the motor, and achieving a better cooling effect, so that the motor is Lower temperature under the same operating conditions.

附图说明Description of drawings

图1为电机转子铁心通风结构示意图;Figure 1 is a schematic diagram of the motor rotor core ventilation structure;

图2为图1中A部分放大图;Figure 2 is an enlarged view of part A in Figure 1;

图3为图1中电机转子铁心通风结构的主视图和右视图,其中图3a为主视图,图3b为右视图;Fig. 3 is the front view and the right view of the motor rotor core ventilation structure in Fig. 1, wherein Fig. 3a is the main view and Fig. 3b is the right view;

图4为工字形截面流线型槽钢示意图及俯视图,图4a为工字形截面流线型槽钢示意图,图4b为工字形截面流线型槽钢俯视图;Fig. 4 is a schematic diagram and a top view of an I-shaped cross-section streamlined channel steel, Fig. 4a is a schematic diagram of an I-shaped cross-section streamlined channel steel, and Fig. 4b is a top view of an I-shaped cross-section streamlined channel steel;

图5为电机安装工字形截面流线型槽钢情况下,一个转子径向通风沟截面图;Figure 5 is a cross-sectional view of a radial ventilation ditch of a rotor when the motor is installed with streamlined channel steel with an I-shaped cross-section;

图6为图5中B部分放大图;Fig. 6 is an enlarged view of part B in Fig. 5;

图7为图6中C部分放大图;Figure 7 is an enlarged view of part C in Figure 6;

图8为在图5基础上,改变工字形截面流线型槽钢长度的情况下,B部分放大图;Figure 8 is an enlarged view of part B in the case of changing the length of the I-shaped cross-section streamlined channel steel on the basis of Figure 5;

图9为电机改变工字形截面流线型槽钢数量情况下,一个转子径向通风沟截面图;Fig. 9 is a cross-sectional view of a radial ventilation ditch of a rotor when the number of streamlined channel steels with an I-shaped cross-section is changed by the motor;

图10为图9中D部分放大图;Figure 10 is an enlarged view of part D in Figure 9;

图11为图10中E部分放大图。Fig. 11 is an enlarged view of part E in Fig. 10 .

具体实施方式detailed description

下面根据附图详细阐述本发明优选的实施方式。Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

如图1、图2和图3所示(图2为图1中A部分放大图,图3a为图1主视图,图3b为图1右视图),本发明所述的改变槽钢安装方式的电机转子散热结构,主要包括径向通风沟(1)、转子齿(2)、轴向通风道(3)、转子铁心(4)以及槽钢(5)。对于容量在1MW以上的大型电机中,转子铁心(4)沿轴向均匀分成数段,段数n与电机转子轴向长度D有关,即n=D/187~D/210。相邻转子铁心(4)之间留有一定空隙,形成径向通风沟(1),径向通风沟(1)的轴向宽度L与电机转子内径R1、转子外径R2和轴向长度D有关,即L=[D/14+(R2-R1)/4]/60~[D/14+(R2-R1)/4]/50。相邻的分段转子铁心(4)的转子齿(2)在轴向上一一对应,槽钢(5)位于径向通风沟(1)中并沿圆周分布,并安装在相邻分段转子铁心(4)的转子齿(2)之间,相邻分段转子铁心(4)的每个转子齿(2)之间放置有两根槽钢(5),转子铁心(4)靠近转轴处开槽,形成轴向通风道(3),为冷却介质流动提供通路,其中,轴向通风道(3)截面设计为圆形,直径Φ与电机转子内径R1、转子外径R2有关,即Φ=0.12(R2-R1)~0.18(R2-R1),轴向通风道(3)离转轴最近处与铁心内圆之间的径向距离W=1/2Φ,相邻两轴向通风道(3)中心点与转子铁心(4)原点连线的夹角α=18°。在本实施例中,电机转子内径为R1=1800mm,转子外径为R2=2842mm,转子铁心(4)轴向长度D=3570mm,经过优化设计,可得转子铁心(4)分段的段数n=18.8~16.9,优选18,径向通风沟(1)的轴向长度L=8.58mm~11.3mm,优选10mm,轴向通风道直径Φ=125.1mm~187.6mm,优选166.7mm,W=83.35。As shown in Fig. 1, Fig. 2 and Fig. 3 (Fig. 2 is an enlarged view of part A in Fig. 1, Fig. 3a is a front view of Fig. 1, and Fig. 3b is a right view of Fig. 1), the changing channel steel installation method described in the present invention The motor rotor cooling structure mainly includes radial ventilation grooves (1), rotor teeth (2), axial ventilation channels (3), rotor core (4) and channel steel (5). For a large motor with a capacity above 1MW, the rotor core (4) is evenly divided into several segments along the axial direction, and the number n of segments is related to the axial length D of the rotor of the motor, that is, n=D/187˜D/210. A certain gap is left between the adjacent rotor cores ( 4 ) to form a radial ventilation ditch ( 1 ). The length D is related, that is, L=[D/14+(R 2 -R 1 )/4]/60~[D/14+(R 2 -R 1 )/4]/50. The rotor teeth (2) of the adjacent segmented rotor cores (4) correspond to each other in the axial direction, and the channel steel (5) is located in the radial ventilation groove (1) and distributed along the circumference, and is installed in the adjacent segment Between the rotor teeth (2) of the rotor core (4), two channel steels (5) are placed between each rotor tooth (2) of the adjacent segmented rotor core (4), and the rotor core (4) is close to the shaft Slots are made at the position to form an axial ventilation channel (3) to provide a passage for the flow of cooling medium. The cross section of the axial ventilation channel (3) is designed to be circular, and the diameter Φ is related to the inner diameter R 1 of the motor rotor and the outer diameter R 2 of the rotor , that is, Φ=0.12(R 2 -R 1 )~0.18(R 2 -R 1 ), the radial distance between the axial ventilation channel (3) closest to the rotating shaft and the inner circle of the iron core is W=1/2Φ, corresponding to The included angle α=18° between the center point of the adjacent two axial air ducts (3) and the origin of the rotor core (4). In this embodiment, the inner diameter of the rotor of the motor is R 1 =1800mm, the outer diameter of the rotor is R 2 =2842mm, and the axial length of the rotor core (4) is D = 3570mm. After optimization design, the rotor core (4) can be segmented The number of segments n=18.8~16.9, preferably 18, the axial length L of the radial ventilation ditch (1)=8.58mm~11.3mm, preferably 10mm, the diameter of the axial ventilation channel Φ=125.1mm~187.6mm, preferably 166.7mm, W =83.35.

为了更好提高通风效果,本发明所述的槽钢(5)采取工字形截面流线型,如图4所示(图4a为工字形截面流线型槽钢示意图,图4b为工字形截面流线型槽钢俯视图),其截面采用工字形且呈波浪形式延伸结构(本图仅展示实际整根槽钢的一段)。图5、图6和图7为安装工字形截面流线型槽钢情况下,一个转子径向通风沟截面图(图6为图5中B部分放大图,图7为图6中C部分放大图)。其中,槽钢高度L1与转子内径R1、转子外径R2和轴向长度D有关,即L1=[D/14+(R2-R1)/4]/60~[D/14+(R2-R1)/4]/50,在本实施例中,电机转子内径为R1=1800mm,转子外径为R2=2842mm,转子铁心轴向长度D=3570mm,因此L1=8.58mm~11.3mm,优选10mm。槽钢截面宽度W1依据槽钢高度L1设计,为W1=1/3L1~1/2L1,即3.3mm~5mm,此处优选为4mm。工字形截面流线型槽钢整体宽度W2与槽钢截面宽度W1有关,为W2=1.84W1~1.88W1倍,此处W2=3.31mm~3.38mm,优选3.35mm。工字形截面流线型槽钢俯视图如图4b,其中弧段半径R3(为最大弯曲点的半径)设计与槽钢高度L1有关,即R3=4.3L1~4.6L1,一个弧段的直线长度L2=1.95R3,如此设计扇风效果最为明显。相邻两弧段结构尺寸相同,方向相反。图6中可以看出,电机工字形截面流线型槽钢设计为长、短两种,长钢由5个弧段组成,其长度L3=0.4(R2-R1)~0.45(R2-R1),此处L3=260.5mm~281.3mm,优选275mm;短钢由2个弧段组成,长度L4=0.15(R2-R1)~0.2(R2-R1),此处L4=104.2mm~114.6mm,优选110mm。放置于两个分段转子铁心中对应转子齿之间的两个工字形截面流线型槽钢分别为一根上述的275mm长槽钢和一根上述的110mm短槽钢,安装方向沿半径方向,在槽钢远轴端,槽钢距离铁心边缘距离(图7中W3)为4mm~5mm,优选4.5mm。图7为图6中齿I的C部分的放大图,其中275mm长槽钢与近侧齿边距离(图7中L5)和110mm短槽钢与近侧齿边距离(图7中L7)相等,且与两槽钢中心之间的距离(图7中L6)相等,即L5=L6=L7。整体上,长槽钢和短槽钢在圆周上呈规律性分布,相邻三个转子齿对应的槽钢为一组,任意一个组的槽钢(图6中I、II、III)安装方式按顺时针方向依次为“275mm工字形截面流线型长槽钢”、“110mm工字形截面流线型短槽钢”、“275mm工字形截面流线型长槽钢”、“110mm工字形截面流线型短槽钢”、“110mm工字形截面流线型短槽钢”、“275mm工字形截面流线型长槽钢”,将电机全部转子齿按逆时针顺序分成彼此不重合的若干组,每个组的规律相同。当通风槽钢设计成所述工字形截面流线型结构时,可使进入通风沟的流体的流动方向和速度有明显变化,能有效提高流动性能,由于工字形截面流线型槽钢的弯曲,转子旋转方向的不同会影响冷却介质流入通风沟内的流速和流量,如此设置,当电机顺时针旋转时,风量最大可提高16%~23%。In order to better improve the ventilation effect, the channel steel (5) of the present invention takes the streamlined I-shaped cross-section, as shown in Figure 4 (Fig. ), whose cross-section is I-shaped and extends in a wave form (this figure only shows a section of the actual whole channel steel). Fig. 5, Fig. 6 and Fig. 7 are cross-sectional views of radial ventilation ditch of a rotor under the condition of installing I-shaped section streamlined channel steel (Fig. 6 is an enlarged view of part B in Fig. 5, and Fig. 7 is an enlarged view of part C in Fig. 6) . Among them, the height L 1 of the channel steel is related to the inner diameter R 1 of the rotor, the outer diameter R 2 of the rotor and the axial length D, that is, L 1 =[D/14+(R 2 -R 1 )/4]/60~[D/ 14+(R 2 -R 1 )/4]/50. In this embodiment, the inner diameter of the motor rotor is R 1 =1800mm, the outer diameter of the rotor is R 2 =2842mm, and the axial length of the rotor core D=3570mm, so L 1 = 8.58 mm to 11.3 mm, preferably 10 mm. The section width W 1 of the channel steel is designed according to the height L 1 of the channel steel, and is W 1 =1/3L 1 ~1/2L 1 , that is, 3.3mm~5mm, preferably 4mm here. The overall width W 2 of the I-shaped streamlined channel steel is related to the cross-sectional width W 1 of the channel steel, which is 1 times W 2 = 1.84W 1 ~ 1.88W, where W 2 = 3.31mm ~ 3.38mm, preferably 3.35mm. The top view of streamlined channel steel with I-shaped cross-section is shown in Figure 4b, where the radius R 3 of the arc segment (the radius of the maximum bending point) is designed to be related to the height L 1 of the channel steel, that is, R 3 =4.3L 1 ~4.6L 1 , the radius of an arc segment The straight line length L 2 =1.95R 3 , the fan effect of this design is the most obvious. The structural dimensions of two adjacent arc segments are the same, and the directions are opposite. It can be seen from Figure 6 that the streamlined channel steel with I - shaped cross - section of the motor is designed as long and short. R 1 ), where L 3 =260.5mm~281.3mm, preferably 275mm; the short steel is composed of 2 arc segments, and the length L 4 =0.15(R 2 -R 1 )~0.2(R 2 -R 1 ), here At L 4 =104.2 mm to 114.6 mm, preferably 110 mm. The two I-shaped cross-section streamlined channel steels placed between the corresponding rotor teeth in the two segmented rotor cores are the above-mentioned 275mm long channel steel and the above-mentioned 110mm short channel steel respectively, and the installation direction is along the radial direction. At the far-axis end of the channel steel, the distance between the channel steel and the edge of the iron core (W 3 in Fig. 7 ) is 4 mm to 5 mm, preferably 4.5 mm. Figure 7 is an enlarged view of part C of tooth I in Figure 6, where the distance between the 275mm long channel steel and the proximal tooth edge (L 5 in Figure 7) and the distance between the 110mm short channel steel and the proximal tooth edge (L 7 in Figure 7 ) and the distance between the centers of the two channel steels (L 6 in Fig. 7 ), that is, L 5 =L 6 =L 7 . On the whole, long channel steels and short channel steels are regularly distributed on the circumference, the channel steels corresponding to three adjacent rotor teeth form a group, and the channel steels of any group (I, II, III in Figure 6) are installed In the clockwise direction, they are "275mm I-shaped section streamlined long channel steel", "110mm I-shaped section streamlined short channel steel", "275mm I-shaped section streamlined long channel steel", "110mm I-shaped section streamlined short channel steel", "110mm I-shaped cross-section streamlined short channel steel" and "275mm I-shaped cross-section streamlined long channel steel" divide all the rotor teeth of the motor into several groups that do not overlap with each other in counterclockwise order, and the rules of each group are the same. When the ventilation channel steel is designed as the streamlined structure of the I-shaped section, the flow direction and speed of the fluid entering the ventilation ditch can be significantly changed, which can effectively improve the flow performance. Due to the bending of the streamlined channel steel with the I-shaped section, the rotor rotation direction The difference will affect the flow rate and flow rate of the cooling medium flowing into the ventilation ditch. With this setting, when the motor rotates clockwise, the air volume can be increased by 16% to 23% at most.

在此基础上,可以改变110mm工字形截面流线型短槽钢的长度,将其增长为275mm,即两根槽钢的长度相等,如图8所示(图8为图4基础上,增加110mm工字形截面流线型槽钢长度为275mm情况下B部分的放大图)。如此设置有效抑制通风沟内冷却介质流动形成的涡流。On this basis, the length of the 110mm I-shaped cross-section streamlined short channel steel can be changed and increased to 275mm, that is, the lengths of the two channel steels are equal, as shown in Figure 8 (Figure 8 is based on Figure 4, adding 110mm work Enlarged view of part B when the length of streamlined channel steel with zigzag cross-section is 275mm). Such setting effectively suppresses the eddy current formed by the flow of the cooling medium in the ventilation ditch.

为了进一步提高转子的通风效果,本发明所述相邻分段转子铁心(4)的每个转子齿(2)之间还可以放置有三根槽钢(5),如图9、图10和图11所示,其中图9为一个转子径向通风沟截面图,图10为图9中D部分放大图,图11为图10中E部分放大图,在原有275mm长槽钢和110mm短槽钢基础上,设计中槽钢。中槽钢直线长度(图10中L8)与电机转子内径R1及转子外径R2有关,即L8=0.18(R2-R1)~0.19(R2-R1),在本实施例中,电机转子内径R1=1800mm,转子外径R2=2842mm,即L8=187.5mm~197.9mm,此处优选为195mm。各槽钢安装于两个转子齿轴向之间的通风沟内,每个齿上安装三根槽钢,分别为一根上述的275mm钢,一根上述195mm钢和一根上述的110mm钢,槽钢整体沿径向延伸,轴线方向与转子半径方向重合。在槽钢远轴端,槽钢距铁心边缘距离W4设计为4mm~5mm,优选4.5mm。图11中a、b和c分别表示“275mm工字形截面流线型钢”、“195mm工字形截面流线型钢”和“110mm工字形截面流线型钢”,b槽钢安装于a、c槽钢之间,b槽钢和a槽钢中心距离L10与b槽钢和c槽钢中心距离L11相等,即L10=L11。槽钢a中心与其近侧齿边距离L9等于槽钢c中心与其近侧齿边距离L12,且等于槽钢a、b中心之间距离与槽钢b、c中心之间距离之和的3/4,即L9=L12=3/4(L10+L11)。整体上,长槽钢、中槽钢和短槽钢在圆周上呈规律性分布,相邻三个转子齿对应的槽钢为一组,任意一个组的三齿上的槽钢(图10中IV、V、VI)优选安装方式按顺时针方向依次为“275mm工字形截面流线型长槽钢”、“195mm工字形截面流线型中槽钢”、“110mm工字形截面流线型短槽钢”、“275mm工字形截面流线型长槽钢”、“195mm工字形截面流线型中槽钢”、“110mm工字形截面流线型短槽钢”、“110mm工字形截面流线型短槽钢”、“195mm工字形截面流线型中槽钢”、“275mm工字形截面流线型长槽钢”。同理,将电机全部齿按逆时针顺序分成彼此不重合的若干组,每个组的规律相同。In order to further improve the ventilation effect of the rotor, three channel steels (5) can also be placed between each rotor tooth (2) of the adjacent segmented rotor core (4) of the present invention, as shown in Fig. 9, Fig. 10 and Fig. 11, where Figure 9 is a cross-sectional view of a rotor radial ventilation ditch, Figure 10 is an enlarged view of part D in Figure 9, and Figure 11 is an enlarged view of part E in Figure 10, in the original 275mm long channel steel and 110mm short channel steel Based on the design of channel steel. The straight line length of the channel steel (L 8 in Figure 10) is related to the motor rotor inner diameter R 1 and rotor outer diameter R 2 , that is, L 8 =0.18(R 2 -R 1 )~0.19(R 2 -R 1 ), in this In the embodiment, the inner diameter of the motor rotor R 1 =1800mm, the outer diameter of the rotor R 2 =2842mm, that is, L 8 =187.5mm-197.9mm, preferably 195mm here. Each channel steel is installed in the ventilation ditch between the two rotor tooth axes, and three channel steels are installed on each tooth, which are one of the above-mentioned 275mm steel, one of the above-mentioned 195mm steel and one of the above-mentioned 110mm steel. The whole steel extends radially, and the direction of the axis coincides with the radial direction of the rotor. At the far-axis end of the channel steel, the distance W 4 between the channel steel and the edge of the core is designed to be 4 mm to 5 mm, preferably 4.5 mm. In Figure 11, a, b and c represent "275mm I-shaped cross-section streamlined steel", "195mm I-shaped cross-section streamlined steel" and "110mm I-shaped cross-section streamlined steel", respectively, and b channel steel is installed between a and c channel steels, The center distance L 10 between b channel steel and a channel steel is equal to the center distance L 11 between b channel steel and c channel steel, that is, L 10 =L 11 . The distance L 9 between the center of channel steel a and its proximal tooth edge is equal to the distance L 12 between the center of channel steel c and its proximal tooth edge, and equal to the sum of the distance between the centers of channel steel a and b and the distance between the centers of channel steel b and c 3/4, that is, L 9 =L 12 =3/4(L 10 +L 11 ). On the whole, the long channel steel, medium channel steel and short channel steel are regularly distributed on the circumference, the channel steel corresponding to three adjacent rotor teeth is a group, and the channel steel on the three teeth of any group (Fig. 10 IV, V, VI) The preferred installation methods in the clockwise direction are "275mm I-shaped section streamlined long channel steel", "195mm I-shaped section streamlined medium channel steel", "110mm I-shaped section streamlined short channel steel", "275mm I-shaped section streamlined long channel steel", "195mm I-shaped section streamlined medium channel steel", "110mm I-shaped section streamlined short channel steel", "110mm I-shaped section streamlined short channel steel", "195mm I-shaped section streamlined medium channel Steel", "275mm I-shaped cross-section streamlined long channel steel". In the same way, all the teeth of the motor are divided into several groups that do not overlap with each other in counterclockwise order, and the rules of each group are the same.

以上所述,仅为本发明的具体实施方式,但本发明的保护并不局限于此,本领域技术人员在不改变原理的情况下,做出的任何无实质变化的改进也应视为本发明的保护范围。The above is only a specific embodiment of the present invention, but the protection of the present invention is not limited thereto, and any improvement without substantial changes made by those skilled in the art without changing the principle should also be regarded as the present invention. protection scope of the invention.

本发明说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。The contents not described in detail in the description of the present invention belong to the prior art known to those skilled in the art.

Claims (2)

1.改变槽钢安装方式的电机转子散热结构,其特征在于:主要包括径向通风沟(1)、转子齿(2)、轴向通风道(3)、转子铁心(4)以及槽钢(5)。转子铁心(4)沿轴向均匀分成数段,段数n与电机转子轴向长度D有关,即n=D/187~D/210。相邻转子铁心(4)之间留有一定空隙,形成径向通风沟(1),径向通风沟(1)的轴向宽度L与电机转子内径R1、转子外径R2和轴向长度D有关,即L=[D/14+(R2-R1)/4]/60~[D/14+(R2-R1)/4]/50。相邻的分段转子铁心(4)的转子齿(2)在轴向上一一对应,槽钢(5)位于径向通风沟(1)中并沿圆周分布,并安装在相邻分段转子铁心(4)的转子齿(2)之间,相邻分段转子铁心(4)的每个转子齿(2)之间放置有两根槽钢(5),转子铁心(4)靠近转轴处开槽,形成轴向通风道(3),为冷却介质流动提供通路,其中,轴向通风道(3)截面设计为圆形,直径Φ与电机转子内径R1、转子外径R2有关,即Φ=0.12(R2-R1)~0.18(R2-R1),轴向通风道(3)离转轴最近处与铁心内圆之间的径向距离W=1/2Φ,相邻两轴向通风道(3)中心点与转子铁心(4)原点连线的夹角α=18°。1. The heat dissipation structure of the motor rotor that changes the channel steel installation method is characterized in that it mainly includes radial ventilation grooves (1), rotor teeth (2), axial ventilation channels (3), rotor core (4) and channel steel ( 5). The rotor core (4) is evenly divided into several sections along the axial direction, and the number n of sections is related to the axial length D of the motor rotor, that is, n=D/187˜D/210. A certain gap is left between the adjacent rotor cores ( 4 ) to form a radial ventilation ditch ( 1 ). The length D is related, that is, L=[D/14+(R 2 -R 1 )/4]/60~[D/14+(R 2 -R 1 )/4]/50. The rotor teeth (2) of the adjacent segmented rotor cores (4) correspond to each other in the axial direction, and the channel steel (5) is located in the radial ventilation groove (1) and distributed along the circumference, and is installed in the adjacent segment Between the rotor teeth (2) of the rotor core (4), two channel steels (5) are placed between each rotor tooth (2) of the adjacent segmented rotor core (4), and the rotor core (4) is close to the shaft Slots are made at the position to form an axial ventilation channel (3) to provide a passage for the flow of cooling medium. The cross section of the axial ventilation channel (3) is designed to be circular, and the diameter Φ is related to the inner diameter R 1 of the motor rotor and the outer diameter R 2 of the rotor , that is, Φ=0.12(R 2 -R 1 )~0.18(R 2 -R 1 ), the radial distance between the axial ventilation channel (3) closest to the rotating shaft and the inner circle of the iron core is W=1/2Φ, corresponding to The included angle α=18° between the center point of the adjacent two axial air ducts (3) and the origin of the rotor core (4). 所述的槽钢采取工字形截面流线型,槽钢高度L1与转子内径R1、转子外径R2和轴向长度D有关,即L1=[D/14+(R2-R1)/4]/60~[D/14+(R2-R1)/4]/50,槽钢截面宽度W1依据槽钢高度L1设计,为W1=1/3L1~1/2L1,工字形截面流线型槽钢整体宽度W2与槽钢截面宽度W1有关,为W2=1.84W1~1.88W1倍,弧段半径R3与槽钢高度L1有关,即R3=4.3L1~4.6L1,一个弧段的直线长度L2=1.95R3,相邻两弧段结构尺寸相同,方向相反。工字形截面流线型槽钢设计为长、短两种,长槽钢由5个弧段组成,其长度L3=0.4(R2-R1)~0.45(R2-R1);短槽钢由2个弧段组成,长度L4=0.15(R2-R1)~0.2(R2-R1),放置于两个分段转子铁心(4)中对应转子齿之间的两个工字形截面流线型槽钢分别为一根上述的长槽钢和一根上述的短槽钢,安装方向沿半径方向,在槽钢远轴端,槽钢距离铁心边缘距离W3为4mm~5mm,其中长槽钢与近侧齿边距离L5和短槽钢与近侧齿边距离L7相等,且与两槽钢中心之间的距离L6相等,即L5=L6=L7。整体上,长槽钢和短槽钢在圆周上呈规律性分布,相邻三个转子齿对应的槽钢为一组,任意一个组的槽钢安装方式按顺时针方向依次为“长槽钢”、“短槽钢”、“长槽钢”、“短槽钢”、“短槽钢”、“长槽钢”。The channel steel is streamlined with an I-shaped section, and the height L 1 of the channel steel is related to the inner diameter R 1 of the rotor, the outer diameter R 2 of the rotor and the axial length D, that is, L 1 =[D/14+(R 2 -R 1 ) /4]/60~[D/14+(R 2 -R 1 )/4]/50, channel steel section width W 1 is designed according to channel steel height L 1 , W 1 =1/3L 1 ~1/2L 1. The overall width W 2 of streamlined channel steel with I-shaped cross-section is related to the cross-sectional width W 1 of the channel steel, which is W 2 = 1.84W 1 to 1.88W 1 times, and the radius R 3 of the arc section is related to the height L 1 of the channel steel, that is, R 3 =4.3L 1 ~4.6L 1 , the straight line length L 2 of one arc segment =1.95R 3 , the structural dimensions of two adjacent arc segments are the same, and the directions are opposite. The streamlined channel steel with I-shaped cross-section is designed as long and short. The long channel steel is composed of 5 arc segments, and its length L 3 =0.4(R 2 -R 1 )~0.45(R 2 -R 1 ); the short channel steel It consists of 2 arc segments, the length of which is L 4 =0.15(R 2 -R 1 )~0.2(R 2 -R 1 ), and is placed between the corresponding rotor teeth in the two segmented rotor cores (4). The streamlined channel steel with zigzag cross - section is one long channel steel mentioned above and one short channel steel mentioned above. The installation direction is along the radial direction. The distance L 5 between the long channel steel and the proximal tooth edge is equal to the distance L 7 between the short channel steel and the proximal tooth edge, and is equal to the distance L 6 between the centers of the two channel steels, that is, L 5 =L 6 =L 7 . On the whole, the long channel steel and short channel steel are regularly distributed on the circumference, the channel steel corresponding to three adjacent rotor teeth is a group, and the channel steel installation method of any group is "long channel steel" in the clockwise direction. ", "short channel", "long channel", "short channel", "short channel", "long channel". 2.根据权利要求1所述的改变槽钢安装方式的电机转子散热结构,其特征在于:所述相邻分段转子铁心(4)的每个转子齿(2)之间放置有三根槽钢(5),一根设计为长槽钢,其长度L3=0.4(R2-R1)~0.45(R2-R1),一根设计为短槽钢,长度L4=0.15(R2-R1)~0.2(R2-R1),一根为中槽钢,中槽钢直线长度L8与电机转子内径R1及转子外径R2有关,为L8=0.18(R2-R1)~0.19(R2-R1),在槽钢远轴端,槽钢距铁心边缘距离W4设计为4mm~5mm,中槽钢安装于长槽钢和短槽钢之间,中槽钢与长槽钢中心距离L10与中槽钢与短槽钢中心距离L11相等,即L10=L11。长槽钢中心与其近侧齿边距离L9等于短槽钢中心与其近侧齿边距离L12,且等于长槽钢、中槽钢中心之间距离与中槽钢、短槽钢中心之间距离之和的3/4,即L9=L12=3/4(L10+L11)。整体上,长槽钢、中槽钢和短槽钢在圆周上呈规律性分布,相邻三个转子齿对应的槽钢为一组,任意一个组的三齿上的槽钢安装方式按顺时针方向依次为“长槽钢”、“中槽钢”、“短槽钢”、“长槽钢”、“中槽钢”、“短槽钢”、“短槽钢”、“中槽钢”、“长槽钢”。2. The heat dissipation structure of the motor rotor according to claim 1, characterized in that: three channel steels are placed between each rotor tooth (2) of the adjacent segmented rotor cores (4) (5), one is designed as long channel steel, its length L 3 =0.4(R 2 -R 1 )~0.45(R 2 -R 1 ), one is designed as short channel steel, its length L 4 =0.15(R 2 -R 1 )~0.2(R 2 -R 1 ), one is the middle channel steel, the straight line length L 8 of the middle channel steel is related to the inner diameter R 1 of the motor rotor and the outer diameter R 2 of the rotor, which is L 8 =0.18(R 2 -R 1 )~0.19(R 2 -R 1 ), at the far-axis end of the channel steel, the distance W 4 between the channel steel and the core edge is designed to be 4mm~5mm, and the middle channel steel is installed between the long channel steel and the short channel steel , the center distance L 10 between the middle channel steel and the long channel steel is equal to the center distance L 11 between the middle channel steel and the short channel steel, that is, L 10 =L 11 . The distance L 9 between the center of the long channel steel and its proximal tooth edge is equal to the distance L 12 between the center of the short channel steel and its proximal tooth edge, and equal to the distance between the center of the long channel steel and the middle channel steel and the distance between the centers of the medium channel steel and the short channel steel 3/4 of the sum of the distances, that is, L 9 =L 12 =3/4(L 10 +L 11 ). On the whole, the long channel steel, medium channel steel and short channel steel are regularly distributed on the circumference, the channel steel corresponding to three adjacent rotor teeth is a group, and the channel steel on the three teeth of any group is installed in the order of The clockwise direction is "long channel steel", "medium channel steel", "short channel steel", "long channel steel", "medium channel steel", "short channel steel", "short channel steel", "medium channel steel "," long channel steel ".
CN201610777215.3A 2016-08-29 2016-08-29 Change the rotor radiator structure of channel-section steel mounting means Pending CN106300746A (en)

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JP2000078781A (en) * 1998-09-01 2000-03-14 Fuji Electric Co Ltd Electric machine stator core
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CN104617690A (en) * 2015-03-04 2015-05-13 哈尔滨电机厂有限责任公司 Overflowing fanning strip for strengthening cooling of motor stator
CN204559256U (en) * 2015-03-05 2015-08-12 哈尔滨电机厂有限责任公司 A kind of novel gas flow parts
CN104953766A (en) * 2015-06-17 2015-09-30 北京金风科创风电设备有限公司 Radial ventilation cooling structure of motor
CN105680602A (en) * 2016-04-18 2016-06-15 哈尔滨理工大学 Motor convenient for fluid flowing
CN206195502U (en) * 2016-08-29 2017-05-24 哈尔滨理工大学 Electric motor rotor ventilation structure of transform channel -section steel mounting means

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000078781A (en) * 1998-09-01 2000-03-14 Fuji Electric Co Ltd Electric machine stator core
CN103269138A (en) * 2013-06-17 2013-08-28 哈尔滨理工大学 Motor multi-cavity U-shaped cooling system
CN203607943U (en) * 2013-11-13 2014-05-21 南阳防爆集团股份有限公司 High-efficiency high-rotating speed high-capacity self-lubricating flame-proof motor rotor structure
CN104578485A (en) * 2014-12-26 2015-04-29 北京金风科创风电设备有限公司 Ventilation channel steel, its manufacturing method, ventilation structure and motor
CN104617690A (en) * 2015-03-04 2015-05-13 哈尔滨电机厂有限责任公司 Overflowing fanning strip for strengthening cooling of motor stator
CN204559256U (en) * 2015-03-05 2015-08-12 哈尔滨电机厂有限责任公司 A kind of novel gas flow parts
CN104953766A (en) * 2015-06-17 2015-09-30 北京金风科创风电设备有限公司 Radial ventilation cooling structure of motor
CN105680602A (en) * 2016-04-18 2016-06-15 哈尔滨理工大学 Motor convenient for fluid flowing
CN206195502U (en) * 2016-08-29 2017-05-24 哈尔滨理工大学 Electric motor rotor ventilation structure of transform channel -section steel mounting means

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