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CN106300158A - One meets cable robot automatically - Google Patents

One meets cable robot automatically Download PDF

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Publication number
CN106300158A
CN106300158A CN201610787831.7A CN201610787831A CN106300158A CN 106300158 A CN106300158 A CN 106300158A CN 201610787831 A CN201610787831 A CN 201610787831A CN 106300158 A CN106300158 A CN 106300158A
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CN
China
Prior art keywords
electric cylinder
cable
wire stripper
optical axes
cable clamp
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Granted
Application number
CN201610787831.7A
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Chinese (zh)
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CN106300158B (en
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不公告发明人
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Ningbo Intelligent Manufacturing Industry Research Institute
Ningbo Weike Shuangchuang Investment Co ltd
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Individual
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Priority to CN201610787831.7A priority Critical patent/CN106300158B/en
Publication of CN106300158A publication Critical patent/CN106300158A/en
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Publication of CN106300158B publication Critical patent/CN106300158B/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/14Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for joining or terminating cables
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/12Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
    • H02G1/1202Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
    • H02G1/1248Machines
    • H02G1/1251Machines the cutting element not rotating about the wire or cable
    • H02G1/1253Machines the cutting element not rotating about the wire or cable making a transverse cut
    • H02G1/1256Machines the cutting element not rotating about the wire or cable making a transverse cut using wire or cable-clamping means

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  • Manipulator (AREA)
  • Removal Of Insulation Or Armoring From Wires Or Cables (AREA)

Abstract

本发明提供一种自动接电缆机器人,包括第一电缸、底座、两个水平光轴、电机、两个第一直线轴承、小齿轮、两个竖直光轴、两个第二直线轴承、进线孔、电缆夹具下部、电缆夹具上部、剥线钳下部、剥线钳上部、第二电缸、大齿轮、滑动支架、第三电缸、2根横梁,其特征在于:所述第一电缸通过螺栓固定在底座的左侧面上;所述两个水平光轴固定安装在底座的两个立板之间,且两根光轴相互平行;本发明可以提高接电缆的质量和速度,同时能保证电缆芯部材料的质量和人身安全;稳定的传动机构、小巧的机身保证其能够在多种环境下使用。

The invention provides an automatic cable connecting robot, which includes a first electric cylinder, a base, two horizontal optical axes, a motor, two first linear bearings, a pinion, two vertical optical axes, and two second linear bearings , wire inlet hole, lower part of cable clamp, upper part of cable clamp, lower part of wire stripper, upper part of wire stripper, second electric cylinder, large gear, sliding bracket, third electric cylinder, two beams, characterized in that: the first An electric cylinder is fixed on the left side of the base by bolts; the two horizontal optical axes are fixedly installed between the two vertical plates of the base, and the two optical axes are parallel to each other; the invention can improve the quality and Speed, while ensuring the quality of the cable core material and personal safety; stable transmission mechanism, compact body to ensure that it can be used in a variety of environments.

Description

一种自动接电缆机器人An automatic cable-connecting robot

技术领域technical field

本发明涉及电力设备,具体涉及一种自动接电缆机器人,属于电力电网技术领域。The invention relates to power equipment, in particular to an automatic cable-connecting robot, which belongs to the technical field of power grids.

背景技术Background technique

随着电器在生活中的广泛应用,电器的安装维修往往需要接电缆,传统的接电缆方式易损坏电缆芯部材料,并且程序繁琐、效率低下,另外,手易被电缆划伤。因此急需一种能够在尽可能保护电缆芯部材料和人身安全的前提下,能够较为快速、便捷地进行接电缆的机械设备。With the wide application of electrical appliances in daily life, the installation and maintenance of electrical appliances often require cable connection. The traditional cable connection method is easy to damage the core material of the cable, and the procedure is cumbersome and inefficient. In addition, the hand is easily scratched by the cable. Therefore, there is an urgent need for a mechanical device that can connect cables more quickly and conveniently under the premise of protecting the cable core material and personal safety as much as possible.

发明内容Contents of the invention

针对上述问题,本发明提供一种自动接电缆机器人,其用剥线钳将电缆外皮剥掉,用夹具将电缆夹紧,通过夹具的旋转将电缆接在一起。In view of the above problems, the present invention provides an automatic cable connecting robot, which uses a wire stripper to peel off the cable sheath, clamps the cable with a clamp, and connects the cables together through the rotation of the clamp.

本发明采取的技术方案为:一种自动接电缆机器人,包括第一电缸、底座、两个水平光轴、电机、两个第一直线轴承、小齿轮、两个竖直光轴、两个第二直线轴承、进线孔、电缆夹具下部、电缆夹具上部、剥线钳下部、剥线钳上部、第二电缸、大齿轮、滑动支架、第三电缸、2根横梁,其特征在于:所述第一电缸通过螺栓固定在底座的左侧面上;所述两个水平光轴固定安装在底座的两个立板之间,且两根光轴相互平行;所述电机安装在滑动支架上,在电机的电机轴上安装有小齿轮;所述滑动支架通过2个第一直线轴承安装在2个水平光轴上,滑动支架的左侧面与第一电缸的伸缩杆相连,在第一电缸的作用下,滑动支架可沿水平光轴往复移动;所述大齿轮通过轴承安装在滑动支架的右侧面上并且与小齿轮相啮合,在大齿轮上安装有2根横梁,在横梁上安装有电缆夹具下部和剥线钳下部,其中电缆夹具下部位于剥线钳下部右侧,在其中一个横梁上设有两个竖直光轴,所述的剥线钳上部的左端通过第二直线轴承安装在竖直光轴上,其右端安装有第二电缸,第二电缸的伸缩杆固定在另外一根横梁上,剥线钳上部与剥线钳下部上下对齐并且二者相接的边上各设有2个半圆刃口,合起来之后形成2个整圆刃口,剥线钳上部在第二电缸的驱动下可上下移动,用以切入电缆外皮;所述的电缆夹具上部的左端通过第二直线轴承安装在竖直光轴上,其右端安装有第三电缸,第三电缸的伸缩杆固定在另外一根横梁上,电缆夹具上部与电缆夹具下部上下对齐并且二者相接的边上各设有2个半圆孔,合起来之后形成2个整圆孔,电缆夹具上部在第三电缸的驱动下可上下移动,用以夹紧剥皮后的电缆。The technical solution adopted by the present invention is: an automatic cable connection robot, including a first electric cylinder, a base, two horizontal optical axes, a motor, two first linear bearings, a pinion, two vertical optical axes, two A second linear bearing, wire inlet, lower part of cable clamp, upper part of cable clamp, lower part of wire stripper, upper part of wire stripper, second electric cylinder, large gear, sliding bracket, third electric cylinder, 2 beams, its features In that: the first electric cylinder is fixed on the left side of the base by bolts; the two horizontal optical axes are fixedly installed between the two vertical plates of the base, and the two optical axes are parallel to each other; the motor is installed On the sliding bracket, a pinion gear is installed on the motor shaft of the motor; the sliding bracket is installed on two horizontal optical axes through two first linear bearings, and the left side of the sliding bracket is connected with the telescopic movement of the first electric cylinder The rods are connected, and under the action of the first electric cylinder, the sliding bracket can reciprocate along the horizontal optical axis; the large gear is installed on the right side of the sliding bracket through a bearing and meshes with the pinion, and the large gear is installed on the 2 beams, the lower part of the cable clamp and the lower part of the wire stripper are installed on the beam, wherein the lower part of the cable clamp is located on the right side of the lower part of the wire stripper, and two vertical optical axes are arranged on one of the beams. The wire stripper The left end of the upper part is installed on the vertical optical axis through the second linear bearing, and the second electric cylinder is installed on the right end. The telescopic rod of the second electric cylinder is fixed on another beam. The upper part of the wire stripper and the lower part of the wire stripper Align and there are two semicircular cutting edges on the sides where the two are connected. When combined, two full-circular cutting edges are formed. The upper part of the wire stripper can move up and down driven by the second electric cylinder to cut into the cable sheath. ; The left end of the upper part of the cable clamp is installed on the vertical optical axis through the second linear bearing, and the third electric cylinder is installed on the right end, and the telescopic rod of the third electric cylinder is fixed on another beam. The lower part of the cable clamp is aligned up and down and there are two semicircular holes on the sides where the two meet, forming two full round holes after being combined. The upper part of the cable clamp can move up and down driven by the third electric cylinder for clamping Cable after stripping.

由于本发明采用了上述技术方案,本发明具有以下优点:本发明可以提高接电缆的质量和速度,同时能保证电缆芯部材料的质量和人身安全;稳定的传动机构、小巧的机身保证其能够在多种环境下使用。Because the present invention adopts the above-mentioned technical scheme, the present invention has the following advantages: the present invention can improve the quality and speed of connecting cables, and at the same time can ensure the quality of the cable core material and personal safety; the stable transmission mechanism and the compact body ensure its Can be used in a variety of environments.

附图说明Description of drawings

图1为本发明的整体装配立体结构示意图。Fig. 1 is a schematic diagram of the overall assembled three-dimensional structure of the present invention.

图2为本发明的局部装配立体结构示意图。Fig. 2 is a schematic diagram of a partially assembled three-dimensional structure of the present invention.

图3为本发明竖直光轴和横梁局部装配立体结构示意图。Fig. 3 is a schematic diagram of the three-dimensional structure of the partial assembly of the vertical optical axis and the beam of the present invention.

附图标号:1-第一电缸;2-底座;3-水平光轴;4-电机;5-第一直线轴承;6-小齿轮;7-竖直光轴;8-第二直线轴承;9-进线孔;10-电缆夹具下部;11-电缆夹具上部;12-剥线钳下部;13-剥线钳上部;14-第二电缸;15-大齿轮;16-滑动支架;17-第三电缸;18-横梁。Reference numerals: 1-first electric cylinder; 2-base; 3-horizontal optical axis; 4-motor; 5-first linear bearing; 6-pinion; 7-vertical optical axis; 8-second straight line Bearing; 9-wire inlet; 10-lower part of cable clamp; 11-upper part of cable clamp; 12-lower part of wire stripper; 13-upper part of wire stripper; 14-second electric cylinder; 15-big gear; 16-sliding bracket ; 17-the third electric cylinder; 18-beam.

具体实施方式detailed description

下面结合具体实施案例对本发明作进一步描述,在此发明的示意性实施案例以及说明用来解释本发明,但并不作为对本发明的限定。The present invention will be further described below in conjunction with specific implementation cases. The exemplary implementation cases and descriptions of the invention are used to explain the present invention, but not as a limitation to the present invention.

如图1至图3所示,一种自动接电缆机器人,包括第一电缸1、底座2、两个水平光轴3、电机4、两个第一直线轴承5、小齿轮6、两个竖直光轴7、两个第二直线轴承8、进线孔9、电缆夹具下部10、电缆夹具上部11、剥线钳下部12、剥线钳上部13、第二电缸14、大齿轮15、滑动支架16、第三电缸17、2根横梁18,其特征在于:所述第一电缸1通过螺栓固定在底座2的左侧面上;所述两个水平光轴3固定安装在底座2的两个立板之间,且两根光轴相互平行;所述电机4安装在滑动支架16上,在电机4的电机轴上安装有小齿轮6;所述滑动支架16通过2个第一直线轴承5安装在2个水平光轴3上,滑动支架16的左侧面与第一电缸1的伸缩杆相连,在第一电缸1的作用下,滑动支架可沿水平光轴3往复移动;所述大齿轮15通过轴承安装在滑动支架16的右侧面上并且与小齿轮6相啮合,在大齿轮上安装有2根横梁18,在横梁上安装有电缆夹具下部10和剥线钳下部12,其中电缆夹具下部10位于剥线钳下部12右侧,在其中一个横梁上设有两个竖直光轴7,所述的剥线钳上部13的左端通过第二直线轴承8安装在竖直光轴7上,其右端安装有第二电缸14,第二电缸14的伸缩杆固定在另外一根横梁18上,剥线钳上部13与剥线钳下部12上下对齐并且二者相接的边上各设有2个半圆刃口,合起来之后形成2个整圆刃口,剥线钳上部13在第二电缸14的驱动下可上下移动,用以切入电缆外皮;所述的电缆夹具上部11的左端通过第二直线轴承8安装在竖直光轴7上,其右端安装有第三电缸17,第三电缸17的伸缩杆固定在另外一根横梁18上,电缆夹具上部11与电缆夹具下部10上下对齐并且二者相接的边上各设有2个半圆孔,合起来之后形成2个整圆孔,电缆夹具上部11在第三电缸17的驱动下可上下移动,用以夹紧剥皮后的电缆。As shown in Figures 1 to 3, an automatic cable connection robot includes a first electric cylinder 1, a base 2, two horizontal optical axes 3, a motor 4, two first linear bearings 5, a pinion 6, two A vertical optical axis 7, two second linear bearings 8, wire inlet 9, cable clamp lower part 10, cable clamp upper part 11, wire stripper lower part 12, wire stripper upper part 13, second electric cylinder 14, large gear 15. Sliding bracket 16, third electric cylinder 17, and two beams 18, characterized in that: the first electric cylinder 1 is fixed on the left side of the base 2 by bolts; the two horizontal optical axes 3 are fixedly installed Between the two vertical plates of the base 2, and the two optical axes are parallel to each other; the motor 4 is installed on the sliding bracket 16, and the pinion 6 is installed on the motor shaft of the motor 4; the sliding bracket 16 passes through 2 A first linear bearing 5 is installed on two horizontal optical axes 3, and the left side of the sliding bracket 16 is connected with the telescopic rod of the first electric cylinder 1. Under the action of the first electric cylinder 1, the sliding bracket can move horizontally The optical axis 3 reciprocates; the large gear 15 is mounted on the right side of the sliding bracket 16 through a bearing and meshes with the pinion 6. Two crossbeams 18 are installed on the large gear, and the lower part of the cable clamp is installed on the crossbeam. 10 and the lower part 12 of the wire stripper, wherein the lower part 10 of the cable clamp is located on the right side of the lower part 12 of the wire stripper, and two vertical optical axes 7 are arranged on one of the beams, and the left end of the upper part 13 of the wire stripper passes through the second The linear bearing 8 is installed on the vertical optical axis 7, and its right end is equipped with a second electric cylinder 14, and the telescopic rod of the second electric cylinder 14 is fixed on another beam 18. The upper and lower sides are aligned and two semicircular cutting edges are respectively provided on the sides where the two meet, and two full-circular cutting edges are formed after being combined. The upper part 13 of the wire stripper can move up and down under the drive of the second electric cylinder 14 for Cut into the cable sheath; the left end of the upper part 11 of the cable clamp is installed on the vertical optical axis 7 through the second linear bearing 8, and the third electric cylinder 17 is installed on the right end, and the telescopic rod of the third electric cylinder 17 is fixed on another On a crossbeam 18, the upper part 11 of the cable clamp is aligned up and down with the lower part 10 of the cable clamp, and two semicircular holes are respectively arranged on the sides where the two meet, forming two full circular holes after being combined, and the upper part 11 of the cable clamp is in the third electric Can move up and down under the drive of cylinder 17, in order to clamp the cable after stripping.

本发明的工作原理为:本发明在使用时,首先使用者将待接两电缆并列伸入进线孔9,电缆穿进剥线钳上部13和剥线钳下部12间的孔一定深度时,第二电缸14工作,使剥线钳上部13向下移动,切进电缆外皮,然后第一电缸1工作,使滑动支架16向左移动,带动剥线钳将电缆外皮剥掉,然后第三电缸17工作,使电缆夹具上部11向下移动,夹紧剥皮后的电缆,然后电机4工作并带动小齿轮6转动,小齿轮6带动大齿轮15转动,使电缆夹具转动,进而将两电缆接在一起。取下电缆,完成一次接线作业。重复以上步骤,循环接线作业。The working principle of the present invention is: when the present invention is in use, at first the user stretches two cables to be connected side by side into the wire inlet 9, and when the cables penetrate into the hole between the upper part 13 of the wire stripper and the lower part 12 of the wire stripper to a certain depth, The second electric cylinder 14 works, so that the upper part 13 of the wire stripper moves downward, cuts into the cable sheath, and then the first electric cylinder 1 works, so that the sliding bracket 16 moves to the left, driving the wire stripper to peel off the cable sheath, and then the second The three electric cylinders 17 work to make the upper part 11 of the cable clamp move downwards to clamp the peeled cable, then the motor 4 works and drives the pinion 6 to rotate, and the pinion 6 drives the large gear 15 to rotate, so that the cable clamp rotates, and then the two The cables are joined together. Remove the cable and complete a wiring job. Repeat the above steps to cycle the wiring operation.

Claims (1)

1.一种自动接电缆机器人,包括第一电缸(1)、底座(2)、两个水平光轴(3)、电机(4)、两个第一直线轴承(5)、小齿轮(6)、两个竖直光轴(7)、两个第二直线轴承(8)、进线孔(9)、电缆夹具下部(10)、电缆夹具上部(11)、剥线钳下部(12)、剥线钳上部(13)、第二电缸(14)、大齿轮(15)、滑动支架(16)、第三电缸(17)、2根横梁(18),其特征在于:所述第一电缸(1)通过螺栓固定在底座(2)的左侧面上;所述两个水平光轴(3)固定安装在底座(2)的两个立板之间,且两根光轴相互平行;所述电机(4)安装在滑动支架(16)上,在电机(4)的电机轴上安装有小齿轮(6);所述滑动支架(16)通过2个第一直线轴承(5)安装在2个水平光轴(3)上,滑动支架(16)的左侧面与第一电缸(1)的伸缩杆相连,在第一电缸(1)的作用下,滑动支架可沿水平光轴(3)往复移动;所述大齿轮(15)通过轴承安装在滑动支架(16)的右侧面上并且与小齿轮(6)相啮合,在大齿轮上安装有2根横梁(18),在横梁上安装有电缆夹具下部(10)和剥线钳下部(12),其中电缆夹具下部(10)位于剥线钳下部(12)右侧,在其中一个横梁上设有两个竖直光轴(7),所述的剥线钳上部(13)的左端通过第二直线轴承(8)安装在竖直光轴(7)上,其右端安装有第二电缸(14),第二电缸(14)的伸缩杆固定在另外一根横梁(18)上,剥线钳上部(13)与剥线钳下部(12)上下对齐并且二者相接的边上各设有2个半圆刃口,合起来之后形成2个整圆刃口,剥线钳上部(13)在第二电缸(14)的驱动下可上下移动,用以切入电缆外皮;所述的电缆夹具上部(11)的左端通过第二直线轴承(8)安装在竖直光轴(7)上,其右端安装有第三电缸(17),第三电缸(17)的伸缩杆固定在另外一根横梁(18)上,电缆夹具上部(11)与电缆夹具下部(10)上下对齐并且二者相接的边上各设有2个半圆孔,合起来之后形成2个整圆孔,电缆夹具上部(11)在第三电缸(17)的驱动下可上下移动,用以夹紧剥皮后的电缆。1. An automatic cable-connecting robot, including a first electric cylinder (1), a base (2), two horizontal optical axes (3), a motor (4), two first linear bearings (5), and a pinion (6), two vertical optical axes (7), two second linear bearings (8), cable entry hole (9), lower part of cable clamp (10), upper part of cable clamp (11), lower part of wire stripper ( 12), the upper part of the wire stripper (13), the second electric cylinder (14), the large gear (15), the sliding bracket (16), the third electric cylinder (17), and two beams (18), which are characterized in that: The first electric cylinder (1) is fixed on the left side of the base (2) by bolts; the two horizontal optical axes (3) are fixed between the two vertical plates of the base (2), and the two The optical axes are parallel to each other; the motor (4) is installed on the sliding bracket (16), and the pinion (6) is installed on the motor shaft of the motor (4); the sliding bracket (16) passes through two first Linear bearings (5) are installed on two horizontal optical axes (3), and the left side of the sliding bracket (16) is connected with the telescopic rod of the first electric cylinder (1). Next, the sliding bracket can reciprocate along the horizontal optical axis (3); the big gear (15) is installed on the right side of the sliding bracket (16) through a bearing and meshes with the pinion (6). 2 beams (18) are installed, and the lower part of the cable clamp (10) and the lower part of the wire stripper (12) are installed on the beam, and the lower part of the cable clamp (10) is located on the right side of the lower part of the wire stripper (12). There are two vertical optical axes (7) on the beam, the left end of the upper part of the wire stripper (13) is installed on the vertical optical axis (7) through the second linear bearing (8), and the right end is installed with the first The second electric cylinder (14), the telescopic rod of the second electric cylinder (14) is fixed on another beam (18), the upper part of the wire stripper (13) is aligned up and down with the lower part of the wire stripper (12) and the two are connected There are two semicircular cutting edges on each side, which form two full circular cutting edges when combined. The upper part (13) of the wire stripper can move up and down driven by the second electric cylinder (14) to cut into the cable sheath ; The left end of the upper part of the cable clamp (11) is installed on the vertical optical axis (7) through the second linear bearing (8), and the third electric cylinder (17) is installed on the right end, and the third electric cylinder (17) The telescopic rod is fixed on another beam (18), the upper part of the cable clamp (11) and the lower part of the cable clamp (10) are aligned up and down, and two semicircular holes are provided on the sides where the two meet, forming 2 A full circle hole, the cable clamp top (11) can move up and down under the drive of the third electric cylinder (17), in order to clamp the cable after stripping.
CN201610787831.7A 2016-08-31 2016-08-31 One kind meets cable robot automatically Expired - Fee Related CN106300158B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4782578A (en) * 1987-03-27 1988-11-08 Txay Jaw Wu Pneumatic wire stripping and twisting machine
JPH1042417A (en) * 1996-07-18 1998-02-13 Yazaki Corp Apparatus and method for stripping metal foil shielded wire
CN203552804U (en) * 2013-11-12 2014-04-16 深圳市富宏炜业科技有限公司 Automatic wire-twisting apparatus
CN204304209U (en) * 2015-01-22 2015-04-29 重庆凯邦科技有限公司 Connecting line punck-down block
CN106428717A (en) * 2016-08-31 2017-02-22 张玉华 Automatic egg tray-packing robot

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4782578A (en) * 1987-03-27 1988-11-08 Txay Jaw Wu Pneumatic wire stripping and twisting machine
JPH1042417A (en) * 1996-07-18 1998-02-13 Yazaki Corp Apparatus and method for stripping metal foil shielded wire
CN203552804U (en) * 2013-11-12 2014-04-16 深圳市富宏炜业科技有限公司 Automatic wire-twisting apparatus
CN204304209U (en) * 2015-01-22 2015-04-29 重庆凯邦科技有限公司 Connecting line punck-down block
CN106428717A (en) * 2016-08-31 2017-02-22 张玉华 Automatic egg tray-packing robot

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