CN106285815A - Camshaft adjuster - Google Patents
Camshaft adjuster Download PDFInfo
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- CN106285815A CN106285815A CN201510242150.8A CN201510242150A CN106285815A CN 106285815 A CN106285815 A CN 106285815A CN 201510242150 A CN201510242150 A CN 201510242150A CN 106285815 A CN106285815 A CN 106285815A
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Abstract
本发明涉及一种凸轮轴调节器。所述凸轮轴调节器具有驱动轮、定子和转子,转子被构造为以不可相对转动的方式与凸轮轴连接,定子和驱动轮以不可相对转动的方式彼此连接,其中,所述转子与定子同轴并且位于定子内,且所述转子和所述定子构造用于转子与定子相对转动的两个对立作用的工作腔,所述工作腔之间通过密封唇密封,所述密封唇被布置在转子叶片上的叶片槽内,并且弹簧片压靠在所述叶片槽的底部和所述密封唇之间。根据本发明,所述密封唇具有与叶片槽的底部配合的非对称的安装部。本发明的凸轮轴调节器具有防错结构,防止错误地将密封唇装配于凸轮轴调节器上。
The invention relates to a camshaft adjuster. The camshaft adjuster has a drive wheel, a stator and a rotor, the rotor is configured to be connected to the camshaft in a relatively non-rotatable manner, the stator and the drive wheel are connected to each other in a relatively non-rotatable manner, wherein the rotor and the stator are The shaft is also located in the stator, and the rotor and the stator are configured as two opposing working chambers for the relative rotation of the rotor and the stator, the working chambers are sealed by sealing lips, and the sealing lips are arranged on the rotor The vane slot on the vane, and the leaf spring is pressed between the bottom of the vane slot and the sealing lip. According to the invention, the sealing lip has an asymmetric mounting which cooperates with the bottom of the vane groove. The camshaft adjuster of the present invention has a mistake-proof structure, which prevents the sealing lip from being wrongly assembled on the camshaft adjuster.
Description
技术领域technical field
本发明涉及一种凸轮轴调节器。The invention relates to a camshaft adjuster.
背景技术Background technique
凸轮轴调节器用于在内燃机中调节凸轮轴和曲轴之间的相对角度,以改变阀的配气正时。配气正时与当前负荷匹配时可降低消耗和排放。常见的凸轮轴调节器一般是叶片腔室调节器,其具有定子、转子和驱动轮。转子在大多数情况下以不可相对转动的方式与凸轮轴连接。定子和驱动轮同样以不可相对转的方式彼此连接,其中,转子与定子同轴并且位于定子内。转子和定子限定压力腔,这些压力腔可通过油压加载并且能够实现在定子与转子之间的相对运动。Camshaft adjusters are used in internal combustion engines to adjust the relative angle between the camshaft and the crankshaft to change the valve timing. Consumption and emissions are reduced when valve timing is matched to the current load. Common camshaft adjusters are generally vane chamber adjusters with a stator, a rotor and a drive wheel. The rotor is in most cases connected to the camshaft in a non-rotatable manner. The stator and the drive wheel are also connected to each other in a non-rotatable manner, wherein the rotor is coaxial with the stator and is located inside the stator. The rotor and the stator delimit pressure chambers which can be acted upon by oil pressure and which allow a relative movement between the stator and the rotor.
由CN102652208A已知一种凸轮轴调节器。这种类型的凸轮轴调节器包括多个布置在周向上的压力腔,该压力腔在压力施加时实现了转子相对于定子的扭转。因此,借助于压力施加可以相对于驱动轮的相位改变凸轮轴的相位。驱动轮借助于牵引机构通过内燃机的曲轴被驱动。通过调节凸轮轴的相位,可以改变进入阀和输出阀的配气相位,以便根据内燃机的运行点来对阀的控制进行优化。A camshaft adjuster is known from CN102652208A. A camshaft adjuster of this type comprises a plurality of pressure chambers arranged in the circumferential direction, which enable a twisting of the rotor relative to the stator when pressure is applied. Thus, the phase of the camshaft can be changed relative to the phase of the drive wheels by means of the application of pressure. The drive wheels are driven via the crankshaft of the internal combustion engine by means of a traction mechanism. By adjusting the phase of the camshaft, the valve timing of the inlet and outlet valves can be changed, so that the control of the valves can be optimized according to the operating point of the internal combustion engine.
为了实现压力腔之间的密封,CN102652208A中采用密封唇和弹簧片组件,密封唇被布置在转子叶片上的叶片槽内,弹簧片则被压靠在密封唇和转子叶片的叶片槽的底部之间。目前密封唇和弹簧片组件的装配都是手动进行的。此外,密封唇通常具有对称的构造。由于手动装配,可能发生以错误的周向方向安装密封唇和弹簧片组件的问题,如图1所示,其中1’为转子,2’为叶片,3’为密封唇,4’为弹簧片。还可能发生的问题是,安装了尺寸错误的组件,如图2所示,其中1”为转子,2”为叶片,3”为密封唇,未示出弹簧片。对于这些问题,除了检视和气密性测试之外,目前没有有效的方法来发现这些问题。但是,检视需要更多的人力。另一方面,气密性测试虽能发现问题,但是发现问题后必须拆开凸轮轴调节器,然后重新进行装配。In order to realize the sealing between the pressure chambers, CN102652208A adopts a sealing lip and a leaf spring assembly, the sealing lip is arranged in the blade groove on the rotor blade, and the spring leaf is pressed against the bottom of the sealing lip and the blade groove of the rotor blade between. Assembly of the sealing lip and leaf spring assembly is currently performed manually. Furthermore, the sealing lips generally have a symmetrical configuration. Due to manual assembly, the problem of installing the sealing lip and leaf spring assembly in the wrong circumferential direction may occur, as shown in Figure 1, where 1' is the rotor, 2' is the vane, 3' is the sealing lip, and 4' is the spring leaf . Problems that can also occur are components installed with the wrong size, as shown in Figure 2, where 1" is the rotor, 2" is the blade, 3" is the sealing lip, and the leaf spring is not shown. For these problems, apart from inspection and air There is currently no effective way to find these problems other than the air tightness test. However, inspection requires more manpower. On the other hand, although the air tightness test can find the problem, the camshaft adjuster must be disassembled after the problem is found. Then reassemble.
发明内容Contents of the invention
本发明的任务是提供一种凸轮轴调节器,其具有防错结构,以避免密封唇和弹簧片组件的装配错误。The object of the present invention is to provide a camshaft adjuster which has a mistake-proof structure in order to avoid incorrect assembly of sealing lip and leaf spring assembly.
根据本发明,该任务被如下解决,即,凸轮轴调节器具有驱动轮、定子和转子,转子被构造为以不可相对转动的方式与凸轮轴连接,定子和驱动轮以不可相对转动的方式彼此连接,其中,所述转子与定子同轴并且位于定子内,且所述转子和所述定子构造用于转子与定子相对转动的两个对立作用的工作腔,所述工作腔之间通过密封唇密封,所述密封唇被布置在转子叶片上的叶片槽内,并且弹簧片压靠在所述叶片槽的底部和所述密封唇之间,其特征在于,所述密封唇具有与叶片槽的底部配合的非对称的安装部。由于非对称的安装部,能够防止错误装配密封唇。According to the invention, this object is solved in that the camshaft adjuster has a drive wheel, a stator and a rotor, the rotor is designed to be connected to the camshaft in a rotationally fixed manner, and the stator and the drive wheel are non-rotatably connected to each other. connection, wherein the rotor is coaxial with the stator and is located inside the stator, and the rotor and the stator are configured for two opposing working chambers for the relative rotation of the rotor and the stator, and the working chambers are separated by a sealing lip Sealing, the sealing lip is arranged in the blade groove on the rotor blade, and the spring leaf is pressed between the bottom of the blade groove and the sealing lip, characterized in that the sealing lip has a An asymmetric mounting part that fits on the bottom. Due to the asymmetric mounting, incorrect assembly of the sealing lip can be prevented.
根据本发明的实施例,所述密封唇的本体上设有凸柱作为安装部,所述转子叶片的叶片槽上设有相对应的凹槽,所述凹槽与所述凸柱配合。以此方式,可以防止以错误的周向方向装配密封唇。According to an embodiment of the present invention, a boss is provided on the body of the sealing lip as a mounting portion, and a corresponding groove is provided on the blade groove of the rotor blade, and the groove cooperates with the boss. In this way, fitting of the sealing lip in the wrong circumferential direction can be prevented.
优选地,所述密封唇上设有至少两个凸柱,所述转子上设有至少两个凹槽。Preferably, the sealing lip is provided with at least two protrusions, and the rotor is provided with at least two grooves.
根据本发明的实施例,所述凸柱具有不同的形状和/或长度。一个形状可以例如为圆柱形,另一个形状可以例如为方柱形。或者,一个凸柱与密封唇的一个端部之间的距离不同于另一个凸柱与密封唇的另一个端部之间的距离。以此方式,可以防止以错误的轴向方向装配密封唇。According to an embodiment of the present invention, the protrusions have different shapes and/or lengths. One shape may be, for example, cylindrical and the other shape may be, for example, square cylinder. Alternatively, the distance between one stud and one end of the sealing lip is different from the distance between the other stud and the other end of the sealing lip. In this way, fitting of the sealing lip in the wrong axial direction can be prevented.
根据本发明的另一实施例,凸柱之间的距离可以变化。以此方式,可以避免装配错误类型的密封唇。According to another embodiment of the invention, the distance between the bosses can vary. In this way, fitting of the wrong type of sealing lip can be avoided.
优选地,密封唇的本体为U形,凸柱从U形的两条腿向外伸出。Preferably, the body of the sealing lip is U-shaped, and the protrusion protrudes from two legs of the U-shape.
根据本发明的另一实施例,密封唇为U形,U形的两条支腿作为安装部具有不同的长度,所述叶片槽的底部与较长支腿配合的一端相对于另一端凹陷。According to another embodiment of the present invention, the sealing lip is U-shaped, and the two legs of the U-shape are used as mounting parts with different lengths, and the bottom of the vane groove is recessed at the end matching the longer leg with respect to the other end.
优选地,密封唇包括容纳部,弹簧片被接纳在所述容纳部中。根据本发明的实施例,容纳部和弹簧片均具有对称的构造。Preferably, the sealing lip comprises a receptacle in which the leaf spring is received. According to an embodiment of the invention, both the receiving portion and the spring leaf have a symmetrical configuration.
本发明的凸轮轴调节器具有防错构造,避免了以错误的方向(周向和轴向)装配密封唇。例如,如果装配方向错误,由于凸柱与定子内壁发生干涉(周向错误时)或凸柱无法与凹槽匹配(轴向错误时),或者由于密封唇具有不同长度的安装部而无法插入叶片槽(轴向或周向错误时),所以不会在错误的方向下将密封唇和转子组装起来。The camshaft adjuster of the present invention has a mistake-proof construction, which avoids assembling the sealing lip in the wrong direction (circumferential and axial). For example, if the assembly direction is wrong, because the boss interferes with the inner wall of the stator (when the circumferential direction is wrong) or the boss does not match the groove (when the axial direction is wrong), or the blade cannot be inserted because the sealing lip has a different length of the mounting part groove (in the wrong axial or circumferential direction), so that the seal lip and rotor cannot be assembled in the wrong direction.
本发明的凸轮轴调节器还避免了安装尺寸错误的组件。如果密封唇和转子尺寸不同,由于凸柱同样无法与凹槽匹配或由于密封唇具有不同长度的安装部而无法插入叶片槽,所以不会将不同尺寸的转子和密封唇组装起来。在密封唇和转子的尺寸相同但是类型不同(凸柱之间的距离不同于凹槽之间的距离)的情况下,本发明的凸轮轴调节器也能够避免将不同类型的密封唇和转子组装起来。The camshaft adjuster of the present invention also avoids installation of wrongly sized components. If the sealing lip and rotor are of different sizes, different sized rotors and sealing lips will not be assembled because the studs will also not fit into the grooves or the sealing lips will not fit into the vane slots because the sealing lips have mounting portions of different lengths. The camshaft adjuster of the invention also makes it possible to avoid assembling different types of sealing lips and rotors in the case of sealing lips and rotors of the same size but of different types (the distance between the bosses differs from the distance between the grooves) stand up.
附图说明Description of drawings
本发明的实施方式将在附图中更详细地说明,其中Embodiments of the invention will be illustrated in more detail in the accompanying drawings, in which
图1是现有技术中密封唇和弹簧片组件以错误的周向安装到转子上的示意图;Fig. 1 is a schematic diagram of the seal lip and leaf spring assembly installed on the rotor in the wrong circumferential direction in the prior art;
图2是现有技术中尺寸错误的密封唇安装到转子上的示意图;Fig. 2 is a schematic diagram of installing a sealing lip with wrong size on the rotor in the prior art;
图3是本发明的实施例的密封唇的示意图,其中凸柱具有不同的形状;Fig. 3 is a schematic diagram of the sealing lip of the embodiment of the present invention, wherein the bosses have different shapes;
图4是本发明的实施例的转子的示意图,其中凹槽具有对应的不同形状;Fig. 4 is a schematic diagram of a rotor according to an embodiment of the present invention, wherein grooves have corresponding different shapes;
图5是本发明的实施例的将密封唇安装到转子上的示意图;Fig. 5 is a schematic diagram of installing the sealing lip on the rotor according to an embodiment of the present invention;
图6是本发明的实施例的密封唇防止错误安装的示意图,其中凸柱之间的距离不同于转子的凹槽之间的距离;Fig. 6 is a schematic diagram of preventing wrong installation of the sealing lip according to an embodiment of the present invention, wherein the distance between the bosses is different from the distance between the grooves of the rotor;
图7是本发明的另一实施例的密封唇防止错误安装的示意图,其中凸柱的形状与凹槽的形状不匹配;Fig. 7 is a schematic diagram of another embodiment of the present invention to prevent wrong installation of the sealing lip, wherein the shape of the boss does not match the shape of the groove;
图8是本发明的又一实施例的密封唇的示意图,其中密封唇具有不同长度的安装部;以及Fig. 8 is a schematic diagram of a sealing lip according to another embodiment of the present invention, wherein the sealing lip has mounting portions of different lengths; and
图9显示了图8所示的密封唇装防止错误安装于转子上的示意图。Fig. 9 shows a schematic view of the sealing lip shown in Fig. 8 to prevent wrong installation on the rotor.
在附图中,本发明的实施方式为清楚起见被简化地示出,且类似的部件采用相似的附图标记来表示。In the drawings, embodiments of the invention are shown simplified for clarity, and like parts are denoted with like reference numerals.
附图标记列表List of reference signs
1’ 转子1’ rotor
2’ 叶片2’ blade
3’ 密封唇3’ sealing lip
4’ 弹簧片4’ leaf spring
1” 转子1” rotor
2” 叶片2” blade
3” 密封唇3” sealing lip
1 转子1 rotor
2 叶片2 blades
3 密封唇3 sealing lip
5 凸柱5 bosses
6 凹槽6 grooves
7 叶片槽7 vane groove
10 转子10 rotors
20 叶片20 blades
30 密封唇30 sealing lip
50 凸柱50 post
60 凹槽60 grooves
110 转子110 rotor
120 叶片120 blades
130 密封唇130 sealing lip
150 凸柱150 boss
160 凹槽160 grooves
210 转子210 rotor
220 叶片220 blades
230 密封唇230 sealing lip
260 凹槽260 grooves
具体实施方式detailed description
下面参照图3-7描述根据本发明的实施例的凸轮轴调节器和密封唇。为了清楚起见,附图中没有示出弹簧片。A camshaft adjuster and a sealing lip according to an embodiment of the present invention will be described below with reference to FIGS. 3-7 . For clarity, the leaf springs are not shown in the drawings.
图4示出一种凸轮轴调节器,其具有驱动轮(未示出)、定子(未示出)和转子1,转子1被构造为与凸轮轴(未示出)固定地连接,定子和驱动轮同样彼此固定地连接,转子1与定子同轴并且位于定子内,且转子1和定子限定两个对立作用的工作腔,用于转子与定子的相对转动。驱动轮通过牵引机构(如链条、齿形皮带)由内燃机的曲轴来驱动。工作腔之间通过密封唇3(参见图3)密封。在实施例中,转子1具有叶片2,叶片2上设有叶片槽7。如图5所示,密封唇3被布置在叶片槽7中。可在密封唇3和叶片槽7的底部之间布置弹簧片,以便使密封唇3被压靠于转子叶片2和定子内壁之间,从而实现密封。在实施例中,密封唇具有对称的容纳部,用以接纳同样对称的弹簧片。Figure 4 shows a camshaft adjuster, which has a drive wheel (not shown), a stator (not shown) and a rotor 1, the rotor 1 is configured to be fixedly connected to the camshaft (not shown), the stator and The drive wheels are also fixedly connected to each other, the rotor 1 is coaxial with the stator and located inside the stator, and the rotor 1 and the stator define two opposing working chambers for the relative rotation of the rotor and the stator. The drive wheel is driven by the crankshaft of the internal combustion engine via a traction mechanism (eg chain, toothed belt). The working chambers are sealed by sealing lips 3 (see Figure 3). In an embodiment, the rotor 1 has blades 2 on which blade grooves 7 are provided. As shown in FIG. 5 , the sealing lip 3 is arranged in the vane groove 7 . A leaf spring can be arranged between the sealing lip 3 and the bottom of the vane groove 7, so that the sealing lip 3 is pressed against the rotor blade 2 and the inner wall of the stator, thereby achieving a seal. In an embodiment, the sealing lip has a symmetrical receptacle for receiving a likewise symmetrical spring leaf.
图3显示了本发明的实施例的密封唇3,密封唇3上设有凸柱5。相应地,如图4所示,转子1在叶片槽7的槽底部上设有对应形状的凹槽6,以便凹槽6与凸柱5配合。在实施例中,密封唇3为U形,其两条腿上设有两个形状不同的凸柱5,一个形状为圆柱形,一个形状为方柱形,转子1上相应地设有两个对应形状的凹槽6。但是,凸柱5和凹槽6可以是其它的形状。另外,凸柱和凹槽的数量可以多于两个,或者甚至是一个。此外,也可以是凸柱具有不同的长度。FIG. 3 shows the sealing lip 3 of the embodiment of the present invention, and the sealing lip 3 is provided with a boss 5 . Correspondingly, as shown in FIG. 4 , the rotor 1 is provided with a correspondingly shaped groove 6 on the bottom of the blade groove 7 so that the groove 6 cooperates with the boss 5 . In the embodiment, the sealing lip 3 is U-shaped, and two protrusions 5 of different shapes are provided on its two legs, one is cylindrical and the other is square, and the rotor 1 is correspondingly provided with two Groove 6 of corresponding shape. However, the protrusions 5 and the grooves 6 can be in other shapes. In addition, the number of posts and grooves can be more than two, or even one. Furthermore, it is also possible for the studs to have different lengths.
由于密封唇3上设有凸柱5,所以如果以错误的周向安装密封唇3,凸柱5将与定子内壁发生干涉,从而无法进行安装。如果密封唇3和转子1尺寸不同,凸柱5同样无法与凹槽6匹配。Since the sealing lip 3 is provided with a protruding post 5, if the sealing lip 3 is installed in a wrong circumferential direction, the protruding post 5 will interfere with the inner wall of the stator, so that the installation cannot be performed. If the size of the sealing lip 3 and the rotor 1 are different, the boss 5 cannot match the groove 6 either.
凸柱之间及其与密封唇的相应端部之间的距离可以变化,以形成不同类型的密封唇。凹槽之间的距离相应变化。图6显示了将尺寸相同但类型不同的密封唇30和转子10装配起来的情形。由于类型不同,凸柱50之间的距离和叶片20的凹槽60之间的距离不匹配,因此无法进行装配。The distance between the studs and the corresponding ends of the sealing lip can be varied to form different types of sealing lips. The distance between the grooves varies accordingly. FIG. 6 shows the assembly of sealing lips 30 and rotors 10 of the same size but different types. Due to the different types, the distance between the bosses 50 and the distance between the grooves 60 of the blade 20 do not match, so the assembly cannot be performed.
图7显示了以错误的轴向将本发明的实施例的密封唇130安装于转子110的叶片120上的情形。由于密封唇130上的凸柱150具有不同的形状,所以在轴向错误的情况下,凸柱150的形状将不能匹配凹槽160的形状,从而无法进行安装。FIG. 7 shows the situation where the sealing lip 130 of the embodiment of the present invention is installed on the blade 120 of the rotor 110 in the wrong axial direction. Since the protrusion 150 on the sealing lip 130 has a different shape, in the case of an axial error, the shape of the protrusion 150 will not match the shape of the groove 160, so that the installation cannot be performed.
作为选择,也可以是一个凸柱与密封唇的一个端部之间的距离不同于另一个凸柱与密封唇的另一个端部之间的距离。在轴向错误的情况下,这同样使密封唇无法安装于叶片上。Alternatively, the distance between one boss and one end of the sealing lip may be different from the distance between another boss and the other end of the sealing lip. In the case of axial misalignment, this also prevents the sealing lip from being mounted on the blade.
图8显示了根据本发明的另一实施例的密封唇230,其具有非对称的安装部。如图8所示,密封唇230为U形,两条支腿具有不同的长度。在实施例中,密封唇也具有对称的容纳部,用以接纳同样对称的弹簧片FIG. 8 shows a sealing lip 230 according to another embodiment of the present invention, which has an asymmetric mounting portion. As shown in FIG. 8, the sealing lip 230 is U-shaped, and the two legs have different lengths. In an embodiment, the sealing lip also has a symmetrical receptacle for receiving a likewise symmetrical spring leaf
如图9所示,转子210的叶片220的叶片槽与密封唇230的较长支腿配合的一端相对于另一端凹陷以形成凹槽260。图9还显示了弹簧片(未标出)被压靠于密封唇230和叶片220的叶片槽的底部之间。如果从其它方向装配密封唇230,则无法将密封唇230插入叶片槽。As shown in FIG. 9 , one end of the blade groove of the blade 220 of the rotor 210 mated with the longer leg of the sealing lip 230 is recessed relative to the other end to form a groove 260 . FIG. 9 also shows a leaf spring (not shown) being pressed between the sealing lip 230 and the bottom of the vane groove of the vane 220 . If the sealing lip 230 is assembled from other directions, the sealing lip 230 cannot be inserted into the vane groove.
在一些情况下,说明书所述的特征可以与其它特征无关地照此使用。另一方面,说明书所述的特征也可以根据需要组合起来,从而提供各种组合。例如,密封唇同时具有凸柱和不同长度的支腿也是可能的。In some cases, features described in the specification may be used as such independently of other features. On the other hand, the features described in the specification can also be combined as required to provide various combinations. For example, it is also possible for the sealing lip to have both studs and legs of different lengths.
附图和相关描述仅用于说明本发明的构思。本发明的细节可在权利要求书的范围内变化。The drawings and the related description are only intended to illustrate the idea of the present invention. The details of the invention may vary within the scope of the claims.
Claims (10)
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| CN201510242150.8A CN106285815A (en) | 2015-05-13 | 2015-05-13 | Camshaft adjuster |
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| CN201510242150.8A CN106285815A (en) | 2015-05-13 | 2015-05-13 | Camshaft adjuster |
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| CN106285815A true CN106285815A (en) | 2017-01-04 |
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| CN103958839A (en) * | 2011-09-01 | 2014-07-30 | 舍弗勒技术有限两合公司 | Camshaft adjuster |
| CN102312689B (en) * | 2010-07-08 | 2014-08-13 | 爱信精机株式会社 | Variable valve timing control apparatus |
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| JP2000265815A (en) * | 1999-03-18 | 2000-09-26 | Ntn Corp | Valve timing adjusting device for engine and its seal |
| US20070261649A1 (en) * | 2004-08-31 | 2007-11-15 | Hitachi, Ltd. | Variable valve timing control apparatus of internal combustion engine |
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