CN1062201C - Die device and matching method of forging parts forming machine - Google Patents
Die device and matching method of forging parts forming machine Download PDFInfo
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- CN1062201C CN1062201C CN97111141A CN97111141A CN1062201C CN 1062201 C CN1062201 C CN 1062201C CN 97111141 A CN97111141 A CN 97111141A CN 97111141 A CN97111141 A CN 97111141A CN 1062201 C CN1062201 C CN 1062201C
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- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000005242 forging Methods 0.000 title claims abstract description 24
- 230000002093 peripheral effect Effects 0.000 claims abstract description 92
- 239000000463 material Substances 0.000 claims description 20
- 230000000703 anti-shock Effects 0.000 claims description 17
- 238000003860 storage Methods 0.000 claims description 17
- 230000004308 accommodation Effects 0.000 claims description 8
- 125000006850 spacer group Chemical group 0.000 claims description 7
- 238000009415 formwork Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 4
- 230000004323 axial length Effects 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 2
- 238000005260 corrosion Methods 0.000 claims 1
- 238000011010 flushing procedure Methods 0.000 claims 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 10
- 230000007246 mechanism Effects 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 238000010273 cold forging Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
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Abstract
本发明提供一种锻造部件成型机模具装置及该模具装置的配用方法,该模具装置有多种不同规格化主模及多套不同规格尺寸的周边配件,而且一些周边配件也可包含至少一个打头模垫块或模具垫块,该模具装置可装设在相同模具容设空间的同型机台上,也可装设在不同模具容设空间的不同型机台上。
The present invention provides a die device for a forging component forming machine and a method for using the die device. The die device has a plurality of different standardized main dies and a plurality of sets of peripheral accessories with different specifications and sizes, and some peripheral accessories may also include at least one head die pad or a die pad. The die device can be installed on a same type of machine with the same die accommodating space, or on different types of machine with different die accommodating spaces.
Description
本发明有关一种锻造部件成型机模具装置及其配用方法,特别是可依需要在模具中组装或加设不同的规格化配件的一种锻造部件成型机模具装置及其配用方法。The present invention relates to a die device of a forging part forming machine and its matching method, in particular to a die device of a forging part forming machine and its matching method which can assemble or add different standardized accessories in the die as required.
在制造一般螺丝、螺栓时,通常都是先经缎造部件成型机冷锻成型后,再将此半成品进行其他后续的作业如搓牙等。一般锻造部件成型机整体机构1的作业如图1所示,主要是藉一切料机构的两切模11将送入的线材12一端截断形成胚料13,并将此胚料13依序送往各冲压模具14进行多站冷锻成型的作业。然各站冲压作业的进行,必须配合各冲头15与后通出杆16……等相关机构的操作才可以完成,因为各部份作业的详细构造及动作不是本发明的重点,所以不多加说明。图2是一组冲压机构的部份剖视示意图,该冲压机构2在机台21前方设有打头模组22,且在可受飞轮及曲柄驱动而往复运作的一主滑板上设有相对于打头模组22的冲头模组23,胚料24被夹持输送至打头模组22内,并经由其相对应的冲头模组23冲压冷锻或冲切成所须的胚料造型,再由后通出杆将胚料通出以便进行后续的作业流程。该打头模组22嵌设在机台21前方的打头模座座口25内,包含有内部中空的模壳221,且于模壳221内套设有一主模222,而在主模222外围设有螺固在模壳221上的模帽223,将该主模222限位在模壳221内。另外在该模壳221与主模222的中央形成有连续贯通以容置胚料24的通道,该通道的内壁覆设有足够长度及硬度的碳化钨225,可以抵抗冲压时所产生的撞击力以及便于使胚料24获得真圆。When manufacturing ordinary screws and bolts, they are usually cold forged by a satin forming machine, and then the semi-finished products are subjected to other follow-up operations such as tooth rolling. The operation of the
事实上,螺丝或螺栓的种类很多,而所须搓制的螺纹长度也随着整体长度的归类而有一定的规格标准,也就是碳化钨225由模壳221到主模222预设位置处的长度,会因为胚料24长度的不同而不同,因此只要规格有变化,所配合使用的打头模组22就必须不同。而因为市场上的需要、销售上的竞争及机台21的打头模座座口25长度不同,一般大型的螺丝、螺栓制造工厂都会装备有各种规格尺寸具全的打头模组22以满足需求,例如:规格M8(直径8mm)的止付螺丝杯尾,通用规格由M8×35(长)-M8×95(长)每隔5mm配制一具主模222,如此一般制造厂即须有18具不同尺寸的主模222,再加上各尺寸须有2具主模备品,共需配制54具主模。又例如:规格M16的钢制半牙内六角强力螺丝由规格M16×65~M16×170,一般须有20具不同尺寸的主模222,再加上各尺寸须配备两具主模备品,一共需制配六十具主模。但是因主模内设有造价昂贵的碳化钨,因此主模成本较高,且主模须承受冷锻时的冲击力容易损坏,主模损耗量大且常须更换主模。另外,各种不同种类的螺丝、螺栓需要配制各种尺寸而相当多量的主模222,模具的制造成本相当高,并且大量的模具占据机厂现场许多的存放空间,相当浪费。In fact, there are many types of screws or bolts, and the length of the thread to be twisted also has certain specifications according to the classification of the overall length, that is, the tungsten carbide 225 is from the mold shell 221 to the preset position of the main mold 222 The length will be different due to the different lengths of the
一般螺丝业的中、小型厂家,由于规模较小,因此所能接的订单大都是数量较大、较常用的一般长度的螺丝,而订单数量较少、较不常用的较常螺丝则放弃不接,以免增加工厂的设备成本。对于下订单的买方来说,长螺丝找不到便宜的制造厂来接,单价因此提高不少,最后买方不得不采用统包的方法,也就是要求要接单的制造厂,在接量大的一般螺丝时,必须同时承接量小的较常螺丝订单,因此制造工厂为了提高营运绩效,多接一点订单,只好配备前述多组模具,以便保住一般螺丝的订单。In general, small and medium-sized manufacturers in the screw industry, due to their small scale, can receive orders mostly for screws of larger quantities and more commonly used general lengths, while for less common screws that are less commonly used, the orders are given up. connection, so as not to increase the equipment cost of the factory. For the buyer who placed the order, the long screw cannot find a cheap manufacturer to pick it up, so the unit price has increased a lot. In the end, the buyer has to adopt the turnkey method, that is, the manufacturer who needs to accept the order, in the case of a large quantity For ordinary screws, it is necessary to accept orders for small quantities of ordinary screws at the same time. Therefore, in order to improve operating performance and receive more orders, the manufacturing plant has to be equipped with the aforementioned multiple sets of molds in order to keep orders for ordinary screws.
本发明的主要目的在于提供一种锻造部件成型机模具装置及其使用方法,在不必增设不同尺寸规格主模的要求下,利用一组相同尺寸的主模,可以在减少模具数量以及节省储存空间的情况下,调整变化出多组不同规格尺寸的打头模组,以便降低成本。The main purpose of the present invention is to provide a mold device for forging parts forming machine and its use method. Without the need to add main molds of different sizes and specifications, a group of main molds of the same size can be used to reduce the number of molds and save storage space. In some cases, adjust and change multiple sets of header modules with different specifications and sizes in order to reduce costs.
为实现上述目的,本发明采用的技术方案是成组具有不同碳化钨长度的相同尺寸主模,以及由模壳、模帽及相关可选择的垫块组合而成的成组不同尺寸的周边配件,可以依所需成型的成品规格长度搭配组装,以便组成不同的可容置胚料长度或整体设置长度的打头模组。In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is to form a group of main molds of the same size with different tungsten carbide lengths, and a group of peripheral accessories of different sizes composed of mold shells, mold caps and related optional pads. , can be matched and assembled according to the length of the finished product to be formed, so as to form different head modules that can accommodate the length of the blank or the overall length of the setting.
因此本发明的锻造部件成型机模具装置是由多套打头模具组合而成,主要包含:Therefore the mold device of the forging part forming machine of the present invention is composed of multiple sets of head molds, mainly comprising:
多个不同规格化的主模,各主模具有相同的横截径面及相同的轴长,并且中央轴向贯穿一轴孔,各不同主模的轴孔孔壁并覆设有一定硬度及不同长度的抗冲物质;Multiple main molds with different specifications. Each main mold has the same cross-sectional diameter and the same shaft length, and the central axis runs through a shaft hole. The walls of the shaft holes of different main molds are covered with certain hardness and Impact-resistant substances of different lengths;
多套周边配件,每一套周边配件具有不同的规格尺寸且分别套设在上述各不同规格化主模的外围,周边配件套设主模后的模具整体的内部具有不同的胚料容置长度或者在主模的外围具有不同的周边设置长度,每一套周边配件至少包含:套设在各不同规格化主模外围的一模壳,该模壳具有一封闭端及一开口端,该封闭端中央设有与该主模轴孔相通的一穿入孔,该穿入孔的孔壁周缘设有与轴孔抗冲物质连接的抗冲物质,该连接的抗冲物质内的中心通道形成上述的胚料容置长度,其中该封闭端具有厚度甲;以及套固在各主模外围并抵设在该模壳开口端上的一模帽,该模帽将主模限位在模壳内;Multiple sets of peripheral accessories. Each set of peripheral accessories has different specifications and sizes and is respectively set on the periphery of the above-mentioned different standardized main molds. After the peripheral accessories are set on the main mold, the interior of the mold as a whole has different billet storage lengths Or there are different peripheral lengths on the periphery of the main mold, and each set of peripheral accessories at least includes: a mold shell sleeved on the periphery of each different standardized main mold, the mold shell has a closed end and an open end, the closed There is a piercing hole in the center of the end that communicates with the shaft hole of the main mold, and the periphery of the hole wall of the piercing hole is provided with an anti-shock material connected with the shaft hole anti-shock material, and the central channel in the connected anti-shock material forms The accommodating length of the above-mentioned blank, wherein the closed end has a thickness A; and a mold cap fixed on the periphery of each main mold and abutted against the open end of the mold shell, the mold cap will limit the main mold to the mold shell Inside;
其中一些套周边配件更进一步包含至少一个打头模垫块,该打头模垫块嵌设在该主模与模壳封闭端间,其中央设有与该主模轴孔相通的连孔,连孔的孔壁并覆设有一层与该主模轴孔相连接的抗冲物质,该打头模垫块具有规格化厚度乙,乙≥0;Some of the sets of peripheral accessories further include at least one header block, which is embedded between the main mold and the closed end of the mold shell, and a connecting hole communicating with the main mold axis hole is provided in the center, and the connecting hole The wall of the hole is covered with a layer of anti-shock material connected to the shaft hole of the main mold, and the cushion block of the head mold has a standardized thickness B, B ≥ 0;
并且其中一些套周边配件更进一步包含有至少一个模具垫块,该模具垫块加设在该主模与模帽的端侧,中央设有与该主模的轴孔相连的通孔,该模具垫块具有厚度丙,丙≥0。And wherein some sets of peripheral accessories further include at least one mold pad, the mold pad is added on the end side of the main mold and the mold cap, and the center is provided with a through hole connected with the shaft hole of the main mold. The spacer has a thickness C, C≥0.
利用上述的模具装置可发展出一种整厂内锻造部件成型机的模具配用方法,其中,该模具装置可装设在相同打头模座座口的模具容设空间的同型机台上,也可装设在不同打头模座座口的模具容设空间的不同型机台上。如果打头模具要装设在同型或不同型机台中使用,可以在下列方法中选择其中一个来进行:A mold matching method for forging parts forming machines in the whole factory can be developed by using the above-mentioned mold device, wherein, the mold device can be installed on the same type of machine platform with the mold accommodation space of the socket of the head die seat, and also It can be installed on different types of machines with the mold accommodation space of different head mold sockets. If the head die is to be installed in the same type or a different type of machine, you can choose one of the following methods:
(1).在一单一规格化主模上依照要成型的不同规格尺寸的锻造部件,分别选择搭配各套周边配件中不同尺寸的模壳、模帽、打头模垫块或模具垫块,使各模具整体的内部具有不同的胚料容置长度,而且整体模具装置的长度适当地配合机台中的模具容设空间。(1). According to the forged parts of different specifications and sizes to be formed on a single standardized main mold, respectively select and match the mold shells, mold caps, head mold pads or mold pads of different sizes in each set of peripheral accessories, so that The insides of each mold have different billet accommodation lengths, and the length of the overall mold device properly matches the mold accommodation space in the machine.
(2).依照要成型的不同规格尺寸的锻造部件,在同一套周边配件内,分别选择搭配嵌设该等不同规格化主模。(2). According to the forged parts of different specifications and sizes to be formed, in the same set of peripheral accessories, the main molds of different specifications are respectively selected and matched.
本发明的优点是:本发明的锻造部件成型机模具装置及其配用方法可以将多具不同规格尺寸的主模及周边配件任意选择搭配,并配合组装垫块,调整变化出不同规格尺寸的打头模组,而仅需利用少数的模具构件,所以可降低模具的制造量、降低成本,并可减少模具储存空间。The advantage of the present invention is that: the mold device of the forging part forming machine and its matching method of the present invention can arbitrarily choose and match multiple main molds and peripheral accessories with different specifications and sizes, and cooperate with the assembly pads to adjust and change different specifications and sizes. It is only necessary to use a small number of mold components to start the mold, so it can reduce the manufacturing volume of the mold, reduce the cost, and reduce the storage space of the mold.
下面结合附图及实施例对本发明进行详细说明:Below in conjunction with accompanying drawing and embodiment the present invention is described in detail:
图1是一般锻造部件成型机冲压作业的相关机构的剖视示意图。Figure 1 is a schematic cross-sectional view of the relevant mechanisms of the stamping operation of a general forging part forming machine.
图2是一组冲压机构的部份剖视示意图。Fig. 2 is a partial cross-sectional schematic view of a set of stamping mechanisms.
图3是一套模具的主要构件的剖视示意图。Fig. 3 is a schematic cross-sectional view of the main components of a set of molds.
图4是一套模具的主要构件中加设垫块的剖视示意图。Fig. 4 is a schematic cross-sectional view of adding pads to the main components of a set of molds.
图5是本发明第一种类的第一或第二种组合实施例的第一模具剖视示意图。Fig. 5 is a schematic cross-sectional view of the first mold of the first or second combined embodiment of the first category of the present invention.
图6是本发明第一种类的第一种组合实施例的第二模具剖视示意图。Fig. 6 is a schematic cross-sectional view of a second mold of the first combination embodiment of the first category of the present invention.
图7是本发明第一种类的第一种组合实施例的第三模具剖视示意图。Fig. 7 is a schematic cross-sectional view of a third mold of the first combination embodiment of the first category of the present invention.
图8是本发明第一种类的第一种组合实施例的第四模具剖视示意图。Fig. 8 is a schematic cross-sectional view of a fourth mold of the first combined embodiment of the first category of the present invention.
图9是本发明第一种类的第一种组合实施例的第五模具剖视示意图。Fig. 9 is a schematic cross-sectional view of a fifth mold of the first combined embodiment of the first category of the present invention.
图10是本发明第一种类的第二种组合实施例的第二模具剖视示意图。Fig. 10 is a schematic cross-sectional view of the second mold of the second combined embodiment of the first category of the present invention.
图11所示是本发明第一种类的第二种组合实施例的第三模具剖视示意图。FIG. 11 is a schematic cross-sectional view of a third mold of the second combination embodiment of the first category of the present invention.
图12是本发明第一种类的第二种组合实施例的第四模具剖视示意图。Fig. 12 is a schematic cross-sectional view of a fourth mold of the second combined embodiment of the first category of the present invention.
图13是本发明第一种类的模具装置的阵列示意图。Fig. 13 is a schematic diagram of an array of mold devices of the first type in the present invention.
图14是本发明第二种类的第一种组合实施例的第一模具剖视示意图。Fig. 14 is a schematic cross-sectional view of the first mold of the first combined embodiment of the second category of the present invention.
图15是本发明第二种类的第一种组合实施例的第二模具剖视示意图。Fig. 15 is a schematic cross-sectional view of the second mold of the first combination embodiment of the second category of the present invention.
图16是本发明第二种类的第一种组合实施例的第三模具剖视示意图。Fig. 16 is a schematic cross-sectional view of a third mold of the first combined embodiment of the second category of the present invention.
图17是本发明第二种类的模具装置的阵列示意图。Fig. 17 is a schematic diagram of an array of mold devices of the second type in the present invention.
如图3,在本发明该较佳实施例的一种锻造部件成型机模具装置及其配用方法中,该模具装置嵌设在前述锻造部品成型机机台的打头模座座口内,有关锻造部件成型机的构造与动作与以往相同,在此不再加说明。本发明的模具装置是由多套成组的打头模具所组成,此处先以一套打头模具的主要构件来说明,主要包含:一主模3、一模壳4及一模帽5,该模壳4及模帽5围设在主模3外,所以该模壳4及模帽5可以说是模具的周边配件。As shown in Fig. 3, in a kind of forging parts forming machine mold device and matching method thereof in the preferred embodiment of the present invention, the mold device is embedded in the head die seat of the aforementioned forging parts forming machine, and the related forging The structure and operation of the part molding machine are the same as conventional ones, and will not be described here. The mold device of the present invention is made up of multiple sets of head dies in groups. Here, the main components of a set of head dies are used to illustrate, mainly including: a
该主模3是具有一定的横向截面及轴向长度的圆柱体,该主模3后段周缘处向内凹设形成一环状截面的较小定位部30,且该定位部30与主模3截面较大的前段的交接处形成一环状定位肩33。该主模3中央轴向贯穿设有一中空轴孔31,轴孔31的前段孔壁周缘并覆设有预定长度及硬度的抗冲物质如碳化钨32,以便抵抗冲压时所产生的撞击力并且使胚料24获得真圆。The
该模壳4是内部中空的壳体,此模壳4前端具有一封闭端40,此封闭端40具有厚度甲,而模壳后端形成一开口端41,套设在该主模3的外围,使该开口端41与主模3后端的定位部30间形成一环嵌槽42,且该开口端41靠近嵌槽42的内壁上形成有内螺纹(图中没有显示),而该封闭端40与主模3前端抵靠。该封闭端40中央穿设有与该主模3轴孔31相通的穿入孔43,该穿入孔43的孔壁周缘也设有与轴孔31抗冲物质32连接的抗冲物质44,该连接的抗冲物质32、44内的相连中心通道具可容置胚料的胚料容置长度45,而此中心通道的孔径具有一定的尺寸而成为模具装置分类的规格,例如孔径为φ16则规格为M16,孔径为φ8则规格为M8。The
该模帽5是环壁呈L型截面的中空环形体,嵌套在该主模3的定位部30的外围,该模帽5的前段环壁内凹缩束形成可对应嵌入上述模壳4与主模3间嵌槽42的缩束段50,该缩束段50外缘对应该模壳4开口端41的内螺纹处设有可相合的外螺纹(图中未显示),该模帽5螺固在模壳4上且该缩束段50的前端形成一顶抵部51。当模帽5的缩束段50螺入嵌槽42时,该顶抵部51顶抵紧迫在该主模3的定位肩33上,将主模3卡嵌限位在模壳4内,由此可知该模壳4与主模3间藉由该模帽嵌固定位而组装成一体。该模壳4与模帽5所组成的周边配件的长度是模具整体的周边设置长度52。The
如图4,本发明为了调整模具内部的胚料容置长度45来调整可容置冲压胚料24的长度,在使用同一相同主模时更换不同长度的模壳,且在该模壳4封闭端40内与主模3前端间嵌塞一个以上具有厚度乙的打头模垫块6。该打头模垫块6的中央设有与该主模3轴孔31相通的连孔60,并且该连孔60孔壁也设有与主模3的抗冲物质32相连的碳化钨61,藉由加设该打头模垫块6来延长调整模具的胚料容置长度45。为了调整模具整体外部的周边设置长度52,使模具整体可置入不同机台上不同容置长度的打头模座座口内,该周边配件上加设至少一个具有厚度丙的模具垫块7,该模具垫块7被加设在该主模3与模帽5的后端,以便增长该整体模具的轴向长度,配合打头模座座口的深度,且该模具垫块7中央设有与该主模3的轴孔31连接的通孔70,使通出作业时容许通出杆经过通出胚料24的通道,藉由加设该模具垫块7来变化调整模具的周边设置长度52。As shown in Fig. 4, the present invention adjusts the length that can accommodate the stamping blank 24 in order to adjust the
依据上述的基本手段,再经由更换主模3、周边配件即模壳4、模帽5或加设打头模垫块6、模具垫块7来变化模具的尺寸,以便形成定距规格变化的模具系统。以下以两种类别的锻造部件成型机的模具装置系统来作说明。第一种是钢制半牙内六角强力螺丝的打头模具,第二种是止付螺丝杯尾的打头模具。According to the above basic means, the size of the mold can be changed by replacing the
图5~9显示规格M16的钢制半牙内六角强力螺丝模具装置一种组合的第一实施例,它是由同一主模甲1及五套不同尺寸的周边配件乙1、乙2、乙3、乙4、乙5配合构成。如图5,第一套模具M16×65是在第一主模甲1外套设有第一套周边配件乙1,该第一套周边配件乙1包含有第一模壳401、第一模帽501及一第一模具垫块701,且此套模具的周边设置长度52为175mm,用以成型65mm长的螺丝胚料,可容置在对应同样长度的打头模座座口内。图6是第二套模具M16×70,在同样的第一主模甲1外套设一第二套周边配件乙2,该第二套周边配件乙2包含第二模壳402、第二模帽502及一第二模具垫块702,其中第二模壳402封闭端厚度甲稍微增加,第二模具垫块702厚度丙稍微减少,使此套模具的周边设置长度仍是175mm,用以成型70mm长的螺丝胚料。图7是第三套模具M16×100,在同样的第一主模甲1外套设第三套周边配件乙3,该第三套周边配件乙3包含有一第三模壳403、一第三打头模垫块603、第三模帽503及一第三模具垫块703,其中该第三模壳403封闭端的厚度甲与第二模壳相同,但内部增加一第三打头模垫块603的厚度乙,并且第三模具垫块703的厚度丙减少,使此套模具的周边设置长度仍为175,用以成型100mm的螺丝胚料。图8是第四套模具M16×130,在同样的第一主模甲1外套设一第四套周边配件乙4,该第四套周边配件乙4包含第四模壳404、一第四打头模垫块604、第四模帽504及一第四模具垫块704,而此套模具的周边设置长度为240,用以成型130mm的螺丝胚料。图9是第五套模具M16×170,在同样的第一主模甲1外套设一第五套周边配件乙5,该第五套周边配件乙5包含第五模壳405、一第五打头模垫块605及第五模帽505,而此套模具的周边设置长度为240,用以成型170mm的螺丝胚料。由各图比较可知,主模、模帽相同,而各套周边配件的模壳的封闭端、打头模垫块或模具垫块可依需要而各具有不同的厚度尺寸,组成多样规格化的周边配件。Figures 5 to 9 show a first embodiment of a combination of a steel half-tooth inner hexagonal powerful screw mold device of specification M16, which consists of the same
图5及10、11、12显示与上述实施例相同为同一M16规格的钢制半牙内六角强力螺丝模具装置的另一种组合第二实施例,同样是由多套模具组合形成,主要由四具内设不同碳化钨长度但模体长度相同的一组主模甲1、甲2、甲3、甲4及一套相同尺寸的周边配件乙1组合配置形成。如图5,第一套模具M16×65与上述实施例的第一套模具相同,是在该第一主模甲1外套设该第一套周边配件乙1,该第一套周边配件乙1包含第一模壳401、第一模帽501及-第一模具垫块701,此套模具的周边设置长度52为175mm,用来成型65mm的螺丝胚料,可容置在对应同样长度的打头模座座口内。如图10,第二套模具M16×75是在该碳化钨长度较长的第二主模甲2外套设该第一套周边配件乙1,其模具的周边设置长度也是175mm,但模具内部的胚料容置长度延长调整,用以成型75mm的螺丝胚料。如图11,第三套模具M16×85是在该碳化钨长度更长的第三主模甲3外套设同样的第一套周边配件乙1,模具的周边设置长度也同样为175mm,但模具内部的胚料容置长度已延长,所以可以成型85mm的螺丝胚料。如图12,第四套模具M16×95是在该碳化钨长度再更长的第四主模甲4外套设该第一套周边配件乙1,模具的周边设置长度也同样是1175mm,而模具内部的胚料容置长度已延长,可以成型95mm的螺丝胚料。Figures 5 and 10, 11, 12 show another combination of the second embodiment of the same M16 specification steel half-thread inner hexagonal powerful screw mold device as the above embodiment, which is also formed by a combination of multiple sets of molds, mainly composed of Four sets of main molds A1, A2, A3, and A4 with different tungsten carbide lengths but the same length of the mold bodies are combined and configured to form a set of peripheral accessories B1 of the same size. As shown in Figure 5, the first set of molds M16×65 is the same as the first set of molds in the above-mentioned embodiment, and the first set of peripheral accessories B1 is arranged outside the first main mold A1, and the first set of peripheral accessories B1 Including the
本发明提供一种整厂内锻造部件成型机的模具配用方法,该方法使用以上所述的模具装置,该模具装置可装设在相同模具容设空间(也就是打头模座座口)的同型机台上,也可装设在不同模具容设空间的不同型机台上。The present invention provides a mold matching method for a forging part forming machine in the whole factory. The method uses the above-mentioned mold device, and the mold device can be installed in the same mold accommodation space (that is, the socket of the head die) The same type of machine can also be installed on different types of machines with different mold capacity.
如果模具装设在同型机台中使用,可以在下列方法中选择一个来进行:If the mold installation is used in the same type of machine, you can choose one of the following methods:
(1).在一单一规格化主模甲1上依照要成型的锻造部件的不同规格尺寸,分别选择配合各套周边配件乙1、乙2、乙3中不同尺寸的模壳、打头模垫块或模具垫块,但是此处所使用的周边配件的长度总和是相同的尺寸大小,使各模具整体的内部具有不同的胚料容置长度,而整体模具装置的长度相同,以便配合同型机台中相同的模具容设空间。(1). According to the different specifications and sizes of the forging parts to be formed on a single standardized main mold A1, the mold shells and head pads of different sizes in each set of peripheral accessories B1, B2, and B3 are respectively selected. Blocks or mold pads, but the sum of the lengths of the peripheral accessories used here is the same size, so that the interior of each mold has different blank storage lengths, and the length of the overall mold device is the same, so as to match the same type of machine. The same mold accommodates space.
此方法所配设出的一组多套模具,如前述第一种组合实施例中所示,是在图13中所示的一种横行组合。A group of multiple sets of molds provided by this method, as shown in the aforementioned first combination embodiment, is a horizontal combination shown in FIG. 13 .
(2).依照要成型的锻造部件的不同规格尺寸,在同一套周边配件乙1内,分别选择配合嵌设不同规格化主模甲1、甲2、甲3、甲4。(2). According to the different specifications and sizes of the forged parts to be formed, in the same set of peripheral accessories B1, select and embed different standardized main molds A1, A2, A3, and A4 respectively.
此方法所配设出的一组多套模具,如前述第二种组合实施例中所示,是在图13中所示的一种纵列组合。A group of multiple sets of molds provided by this method, as shown in the aforementioned second combination embodiment, is a tandem combination shown in FIG. 13 .
如果模具装设在不同型机台中使用,可以在下列方法中选择一个来进行:If the mold installation is used in different types of machines, you can choose one of the following methods:
(1).在一单一规格化主模甲1上依照要成型的锻造部件的不同规格尺寸,分别选择配合各套周边配件乙1、乙2、乙3、乙4、乙5中不同尺寸的模壳、打头模垫块或模具垫块,但是此处所使用的周边配件的长度总和有不同的尺寸大小,使各模具整体的内部具有不同的胚料容置长度,而且整体模具装置的长度符合不同型机台的不同的模具容设空间的长度。此方法所配设出的一组多套模具,如前述第一种组合实施例中所示,是图13中所示的一种横行组合。(1). According to the different specifications and sizes of the forging parts to be formed on a single standardized main mold A1, select and match different sizes of peripheral accessories B1, B2, B3, B4, and B5 respectively. The mold shell, the header block or the mold block, but the sum of the lengths of the peripheral accessories used here has different sizes, so that the interior of each mold has different blank storage lengths, and the length of the overall mold device conforms to The length of the mold space for different types of machines. A group of multiple sets of molds provided by this method, as shown in the aforementioned first combination embodiment, is a horizontal combination shown in FIG. 13 .
(2).依照要成型的锻造部件的不同规格尺寸,在同一套周边配件乙内,分别选择搭配嵌设该等不同规格化主模甲1、甲2、甲3、甲4。(2). According to the different specifications and sizes of the forged parts to be formed, in the same set of peripheral accessories B, the different standardized main molds A1, A2, A3, and A4 are respectively selected and matched.
此方法所配设出的一组多套模具,如前述第二种组合实施例中所示,是图13中所示的一种纵行组合。A group of multiple sets of molds provided by this method, as shown in the aforementioned second combination embodiment, is a wale combination shown in FIG. 13 .
由以上的说明可知,本发明的模具装置中第一种组合实施例是利用一相同单一规格的主模搭配其他多组不同规格的周边配件所组配而成,而第二种组合实施例是利用多个构成一组不同内部规格但相同外部规格的主模,配合一相同规格的周边配件组配成多套不同规格的模具。如图13,本发明的模具装置具有四具成一组而不同内部规格的主模甲1、甲2、甲3、甲4及五套不同规格的周边配件乙1、乙2、乙3、乙4、乙5,如果以第一种组合实施例的方法组配成的模具为行而以第二种实施例的方法组配成的模具为列,此行列组配而成的模具系统形成一定距规格变化的阵行由M16×65~M16×200定距变化成20种不同规格的模具,但是却仅需四具主模(加备品合计十二具主模),相当方便实用且可降低模具成本并可节省现场储放空间。It can be seen from the above description that the first combination embodiment of the mold device of the present invention is assembled by using a main mold of the same single specification and other sets of peripheral accessories of different specifications, while the second combination embodiment is Multiple sets of molds of different specifications are assembled by using multiple main molds with different internal specifications but the same external specifications, and a peripheral accessory of the same specification. As shown in Figure 13, the mold device of the present invention has four main molds A1, A2, A3, and A4 of different internal specifications and five sets of peripheral accessories B1, B2, B3, and B of different specifications. 4,
图14、15与16显示另一种类的模具装置,它是规格M8的止付螺丝杯尾模具装置的一种组合,其第一实施例是由多套模具组合而成,由同一主模丙1及三套不同尺寸的周边配件丁1、丁2、丁3选择其中一套配合形成。如图14,第一套模具M8×35是在第一主模丙1外套设该第一套周边配件丁1,该第一套周边配件丁1包含第一模壳及第一模帽,使此套模具的周边设置长度为5mm,要成型35mm的胚料,可对应容置在与机台长度相同的打头模座座口。如图15,第二套模具M8×65是在该同样的第一主模丙1外套设一第二套周边配件丁2,该第二套周边配件丁2包含第二模壳、一第二打头模垫块、第二模帽及一第二模具垫块,而此套模具的周边设置长度为170mm,用以成型65mm的胚料。如图16,第三套模具M8×95是在该同样的第一主模丙1外套设第三套周边配件丁3,该第三套周边配件丁3包含第三模壳、两个第三打头模垫块、第三模帽及一第三模具垫块,而此套模具的周边设置长度为170mm,用以成型95mm的胚料。Figures 14, 15 and 16 show another type of mold device, which is a combination of M8 stop screw cup tail mold devices. Its first embodiment is composed of multiple sets of molds, consisting of the same
如图17,该规格M8的止付螺丝杯尾模具装置具有六具不同规格的主模丙1、丙2、丙3、丙4、丙5、丙6,也就是各主模内部设置的碳化钨长度都不同,但外部规格相同,该等不同的主模可分别与同一规格的周边配件,例如该第一套周边配件丁1配对,可以组配成六种具相同周边设置长度而不同胚料容置长度的模具组合。As shown in Figure 17, the stop screw cup tail mold device of this specification M8 has six main molds C1, C2, C3, C4, C5, and C6 with different specifications, that is, the carbonization of each main mold. The tungsten lengths are all different, but the external specifications are the same. These different main molds can be paired with peripheral accessories of the same specification, for example, the first set of peripheral accessories D1 can be combined into six types with the same peripheral setting length but different blanks. Die combination with material holding length.
组配的方法与该钢制半牙内六角强力螺丝的模具装置相同,不再重复说明。The assembly method is the same as the mold device of the steel half thread hexagon socket head cap powerful screw, and will not be described again.
由以上的叙述可知,本发明的止付螺丝杯尾模具装置中,其第一种组合实施例是利用一相同单一规格的主模搭配其他多组不同规格的周边配件所组配而成,而其第二种组合是利用多具不同规格的主模配合一相同规格的周边配件组配成多套不同规格的模具。如图17,本发明的止付螺丝杯尾模具装置具有六具不同规格的主模及三套不同规格的周边配件,如果以该第一种组合实施例组配成的模具为行,而以第二种实施例组配成的模具为列,这行列组配而成的模具系统形成一定距规格变化的阵列,是由M8×35~M8×120定距变化成18种不同规格的模具,但是仅需6具主模,相当方便而实用。It can be seen from the above description that in the set screw cup tail mold device of the present invention, the first combination embodiment is formed by using a main mold of the same single specification and other groups of peripheral accessories of different specifications. The second combination is to use multiple main molds with different specifications to cooperate with a peripheral accessory of the same specification to form multiple sets of molds with different specifications. As shown in Figure 17, the stop screw cup tail mold device of the present invention has six main molds of different specifications and three sets of peripheral accessories of different specifications. The moulds assembled in the second embodiment are columns, and the mold system formed by the rows and columns forms an array of changing specifications at a certain distance, and the molds with 18 different specifications are changed from M8×35 to M8×120 at a fixed distance. But only 6 main models are needed, which is quite convenient and practical.
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| CN110976744B (en) * | 2019-12-18 | 2021-07-20 | 高东春 | A novel screw heading device and its cold heading processing method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2057938A (en) * | 1979-09-14 | 1981-04-08 | Usm Corp | Pointing machines |
| CN2296248Y (en) * | 1996-10-09 | 1998-11-04 | 福光企业股份有限公司 | Screw head forging and forming device |
-
1997
- 1997-05-09 CN CN97111141A patent/CN1062201C/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2057938A (en) * | 1979-09-14 | 1981-04-08 | Usm Corp | Pointing machines |
| CN2296248Y (en) * | 1996-10-09 | 1998-11-04 | 福光企业股份有限公司 | Screw head forging and forming device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100464945C (en) * | 2006-05-25 | 2009-03-04 | 西南铝业(集团)有限责任公司 | Module thickness-increasing method and its module |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1198970A (en) | 1998-11-18 |
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