CN106203759A - A set of management software getting spare and accessory parts for manufacturing enterprise - Google Patents
A set of management software getting spare and accessory parts for manufacturing enterprise Download PDFInfo
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- CN106203759A CN106203759A CN201510231754.2A CN201510231754A CN106203759A CN 106203759 A CN106203759 A CN 106203759A CN 201510231754 A CN201510231754 A CN 201510231754A CN 106203759 A CN106203759 A CN 106203759A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000007619 statistical method Methods 0.000 claims abstract description 6
- 238000012423 maintenance Methods 0.000 claims description 14
- 238000010586 diagram Methods 0.000 claims description 10
- 238000013024 troubleshooting Methods 0.000 claims description 8
- 238000012550 audit Methods 0.000 claims description 4
- 238000012795 verification Methods 0.000 claims description 4
- 238000012937 correction Methods 0.000 claims description 3
- 230000000737 periodic effect Effects 0.000 claims description 2
- 230000011218 segmentation Effects 0.000 claims description 2
- 238000007726 management method Methods 0.000 claims 1
- 238000005516 engineering process Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000012549 training Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The invention discloses a set of management software getting spare and accessory parts for manufacturing enterprise, can improve the efficiency of service engineer's handling failure, it includes client and service end.Get the flow process of accessory as it can be seen, the present invention solves gets this time-consuming process of accessory.Manager, from service end login system, distributes authority for user.Operative employee, service engineer, warehouse keeper are logged in by mobile terminal and carry out associative operation, link (1,2,3,4,5) is not required to very important person and in person goes to appointment position, but achieved the goal by operation software, the request that service end sends according to user, response data is transmitted to client.Factory is monthly got the data of accessory and carries out statistical analysis by system background software, makes corresponding parts procurement plan, has the function that residue accessory number lower limit is reported to the police simultaneously, reduces and get the situation less than accessory.
Description
Technical field
Patent of the present invention belongs to areas of information technology, the most a set of management software getting spare and accessory parts for manufacturing enterprise.
Background technology
The most general manufacturer gets the flow process of spare and accessory parts as it is shown in figure 1, an accessory is got flow process below in conjunction with factory's plane graph 2 and do described below:
As shown in Figure 2, at workshop 1, if there is mechanical disorder, operative employee 4 needs to go to and makes relevant service engineer 5 help his solution problem at maintenance department 2, service engineer 5 needs to carry schematic diagram at specified machine, when service engineer finds failure cause, determine and need to change spare and accessory parts, now service engineer 5 needs write by hand accessory number to equipment and technology portion 7, accessory is applied for equipment person 6, until equipment person 6 audit by after, service engineer needs to go to and gets accessory 10 at warehouse 8, returns at failed machines and change after getting.This is a numerous and diverse and time-consuming process, and patent of the present invention, just for this numerous and diverse process, a set of software of design, helps factory to improve spare and accessory parts and gets efficiency.
Meanwhile, after service engineer 5 determines and needs to get accessory, being frequently encountered the situation not having accessory, at this moment the purchasing department 11 such as only now purchases accessory, and this can have a strong impact on the production efficiency of factory.Patent of the present invention, for this present situation, gives corresponding solution.
Summary of the invention
The purpose of patent of the present invention is to provide a set of management software getting spare and accessory parts for manufacturing enterprise.
Software is made up of client and service end, its software architecture can be Browser/Server Mode can also be customer end/server mode.Manager, from service end login system, distributes authority for user.Operative employee, service engineer, warehouse keeper, equipment person, purchasing agent are logged in by mobile terminal and carry out associative operation, as shown in Figure 1, link (1,2,3,4,5) is not required to very important person and in person goes to appointment position, but achieved the goal by operation software, the request that service end sends according to user, is transmitted to client by response data.
Factory is monthly got the data of accessory and carries out statistical analysis by system background software, makes corresponding parts procurement plan, has the function that residue accessory number lower limit is reported to the police simultaneously, reduces and get the situation less than accessory.
Accompanying drawing explanation
Fig. 1 spare and accessory parts get schematic flow sheet；
Fig. 2 factory floor map；
Fig. 3 corporate model schematic diagram；
Fig. 4 engineer operates interface schematic diagram；
In figure: 1-workshop, 2-maintenance department, 3-production line, 4-operative employee, 5-service engineer, 6-equipment person, 7-equipment and technology portion, 8-spare and accessory parts warehouse, 9-warehouse keeper, 10-spare and accessory parts, 11-purchasing department, 12-purchasing agent, 13-service end machine room, 14-server.
Detailed description of the invention
Below in conjunction with the accompanying drawings patent of the present invention is further described, but never in any form patent of the present invention is any limitation as, any conversion made based on patent training centre of the present invention or replacement, belong to the protection domain of patent of the present invention.
As in figure 2 it is shown, need by equipment, the equipment segmentation on production line 3, such as Fig. 2 are divided into A, B, C, D tetra-sections, each section is sticked bar code or Quick Response Code, in order to service engineer obtains the schematic diagram of corresponding site, the history maintenance record of machine and troubleshooting gains in depth of comprehension.Need to stick bar code or Quick Response Code for each accessory, carry out putting outbound operation in storage for warehouse keeper.Software is after service end installs, and system manager distributes account and authority for related work role.Relevant staff can log in this system according to account, according to the corresponding authority of user, initializers interface after login system.
Patent of the present invention gets the process of accessory:
Operative employee 4 has creation data, state of runtime machine (this two item data is obtained) and the authority of history maintenance record receiving production equipment 3 and sending by the control system of machine.System manager 15 distributes the machine and work hours specified for operative employee.After operative employee 4 at the appointed time login system, the creation data of specified machine, state of runtime machine and history maintenance record can be obtained, after machine breaks down, operative employee 4 sends maintenance call by the software interface on mobile terminal to service engineer 5, comprises the information such as machine models, position in solicited message.
Service engineer 5 has the production status (this item data is obtained) checking machine by the control system of machine, checks that drawing, history maintenance record and troubleshooting gains in depth of comprehension, application get the authority of accessory.Service engineer 5 uses mobile terminal login system, after machine breaks down, can receive the request that operative employee 4 sends, and make reply.Before engineer arrives specified machine 3 according to solicited message, by the Quick Response Code of mobile device scanning corresponding site, can be obtained schematic diagram and the history maintenance record at corresponding machine position by network or the machine, its operation interface layout is as shown in Figure 4.Engineer clicks on the catalogue in left side, on right side i.e. it can be seen that the schematic diagram of correspondence.After engineer is found to have accessory damage, can click on the accessory of correspondence on the mobile apparatus, can get accessory, the request getting accessory needs sent along for failure-description to equipment person 6.
Equipment person 6 has the production status (this item data is obtained by the control system of machine) checking machine, reject service engineer 5 request, check residue accessory number, apply for accessory, authority to purchasing agent 12 application buying accessory to warehouse keeper 9.Equipment person 6 login system, after machine breaks down, can receive the request that service engineer 5 sends, and after receiving request, equipment person 6 is to request examination & verification.If examination & verification is passed through, equipment person clicks on accessory, can check the surplus of respective accessory, if having, sends the request getting accessory to warehouse keeper 9, if not, sending procurement request to purchasing agent 12.If audit not over, then the request of service engineer is rejected, allows it again process.
Warehouse keeper 9 has spare and accessory parts warehouse-in outbound, checks the authority of residue accessory number.After login system, warehouse keeper 9 can inquire about the residue situation of accessory.Having when newly entering accessory, warehouse keeper needs accessory is carried out in-stockroom operation, and accessory number is corresponding with accessory position sequence number.After warehouse keeper 9 receives the request of dispensing accessory, warehouse keeper 9 obtains the position sequence number of corresponding accessory by system, and equipment person is to specifying position, with accessory 10 corresponding to mobile device scanning, accessory is carried out outbound operation, and accessory is given service engineer 5.
Purchasing agent 12 has the authority checked residue accessory number, formulate procurement plan.After login system, purchasing agent can inquire about the residue situation of accessory.After receiving the request of equipment person 6, purchasing agent determines procurement plan, starts buying.Purchasing agent also needs procurement plan and the urgent procurement plan buying accessory formulated according to the service terminal software periodic statistical analysis accessory amount of getting.
The scheme that patent of the present invention solves sometimes not have spare and accessory parts to get is such, corporate model is as shown in Figure 3, its model can be that whole model (comprises enterprise headquarters, factory 1, factory 2, factory 3 ..., factory n), it is also possible to only factory (only factory 1).
To whole model, each factory is monthly got the data of accessory and carries out statistical analysis by system background software, frequency f=c ÷ t(f according to the accessory got is the frequency getting accessory, c is the sum getting accessory, t is timing statistics), in conjunction with each factory scale and accessory surplus make the procurement plan of each factory be n=k × f × t-b(n be scheduled purchasing amount, k is factory's production scale correction factor, f is that accessory gets the frequency, t is the time that the accessory of buying is to be used, and b is the surplus of factory's accessory).
To single factory, the data of the accessory that this factory is monthly got by system background software carry out statistical analysis, frequency f=c ÷ t(f according to the accessory got is the frequency getting accessory, c is the sum getting accessory, and t is timing statistics), the procurement plan of factory is made in conjunction with factory's accessory surplus, n=f × t-b(n is scheduled purchasing amount, f is that accessory gets the frequency, and t is the time that the accessory of buying is to be used, and b is the surplus of factory's accessory).
In actual production, situation about using in there will be the inadequate planned time of accessory of actual purchase, for this situation, Patent design of the present invention accessory surplus lower limit A=k × f × t(A is low alarm setting value, k is warning quantity correction factor, and generally taking 0.1-0.3, f is that accessory gets the frequency, t is the time that the accessory of buying is to be used) report to the police, remind the function of buying.I.e. when accessory surplus has arrived lower limit quantity when, just send the notice of buying to purchasing agent, notify that purchasing agent purchases accessory.
Claims (9)
- The most a set of software for manufacturing enterprise's spare and accessory parts fine-grained management includes client and service end, system manager is from service end login system, authority is distributed for user, operative employee, service engineer, warehouse keeper, equipment person, purchasing agent is logged in by mobile terminal and carries out associative operation, need the equipment segmentation on production line, each section is sticked bar code or Quick Response Code, so that service engineer obtains the schematic diagram of corresponding site, history maintenance record and troubleshooting gains in depth of comprehension, need to stick bar code or Quick Response Code for each accessory, carry out putting outbound operation in storage for warehouse keeper.
- 2. after operative employee's login system, can check creation data, state of runtime machine and history maintenance record, after machine breaks down, operative employee can send maintenance call by client to service engineer.
- 3. after service engineer's login system, state of runtime machine can be checked, history maintenance record and troubleshooting gains in depth of comprehension, after machine breaks down, receive the maintenance call of operative employee, when engineer reaches at specified machine, the bar code being attached on machine by scanning or Quick Response Code can check that (schematic diagram can be obtained schematic diagram by network, the client of engineer can also be integrated in), engineer also will obtain history maintenance record and the troubleshooting gains in depth of comprehension of machine simultaneously, need to change after spare and accessory parts when determining, can be by clicking on accessory corresponding on schematic diagram, can apply for getting spare and accessory parts, and by sent along for failure-description to equipment person, Trouble shooting can also be shared the troubleshooting gains in depth of comprehension of system by service engineer by system, can be that other service engineer's handling failures provide reference.
- 4. after equipment person's login system, state of runtime machine can be checked, after machine breaks down, the application getting accessory that service engineer sends can be received, and to application examination & verification, equipment person combines failure-description and audits request, if examination & verification is passed through, equipment person inquires about the surplus of corresponding accessory, if had, equipment person i.e. sends the request getting accessory to warehouse keeper, without then sending procurement request to purchasing agent；If audit not over, then the request of service engineer is rejected, allows it again process.
- 5. after warehouse keeper's login system, the surplus of accessory can be checked, put in storage spare and accessory parts by client, outbound operates, after machine breaks down, equipment person can be received and send the request getting accessory, after warehouse keeper receives request, by accessory number, the respective accessory position sequence number in warehouse is inquired to service end, then warehouse keeper is to specifying position, with the bar code on mobile scanning terminal accessory or Quick Response Code, and accessory being carried out outbound operation, accessory is dispensed at failed machines the most at last.
- 6. after purchasing agent's login system, the surplus of accessory can be checked, formulate procurement plan, after purchasing agent receives the procurement request of equipment person, purchasing agent formulates procurement plan, buying accessory, purchasing agent also needs procurement plan and the urgent procurement plan buying accessory formulated according to the service terminal software periodic statistical analysis accessory amount of getting.
- 7. after a troubleshooting is complete, the engineer of handling failure, the time of handling failure are added up by service terminal software, and these data can be as the performance appraisal foundation of correlation engineering teacher.
- 8. service terminal software gets the frequency and accessory surplus according to accessory, periodically formulates procurement plan.
- 9. service terminal software is according to warning quantity correction factor and scheduled purchasing amount, calculates accessory residue lower limit, when accessory surplus has arrived lower limit quantity when, just sends the notice of buying to purchasing agent, notify that purchasing agent purchases accessory.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510231754.2A CN106203759A (en) | 2015-05-08 | 2015-05-08 | A set of management software getting spare and accessory parts for manufacturing enterprise |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510231754.2A CN106203759A (en) | 2015-05-08 | 2015-05-08 | A set of management software getting spare and accessory parts for manufacturing enterprise |
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| CN106203759A true CN106203759A (en) | 2016-12-07 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108268980A (en) * | 2018-04-27 | 2018-07-10 | 重庆车云金服科技股份有限公司 | The method and system of repair shop's intelligent predicting accessory demand |
| CN112529214A (en) * | 2019-09-02 | 2021-03-19 | 珠海格力电器股份有限公司 | Method, system and storage medium for regularly reminding replenishment of accessories |
| CN113065733A (en) * | 2020-12-15 | 2021-07-02 | 江苏苏星资产管理有限公司 | Electrical asset management method based on artificial intelligence |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1731438A (en) * | 2005-08-17 | 2006-02-08 | 上海沪东集装箱码头有限公司 | Container terminal equipment asset management system |
| CN102426668A (en) * | 2011-11-08 | 2012-04-25 | 山西辰星源科技有限公司 | Anti-counterfeiting and maintenance quality monitoring method for motor vehicle accessories, and system of the same |
| US20130001296A1 (en) * | 2009-11-20 | 2013-01-03 | Susumu Tsuji | Article with visual code, visual code generating apparatus and information conveying method |
-
2015
- 2015-05-08 CN CN201510231754.2A patent/CN106203759A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1731438A (en) * | 2005-08-17 | 2006-02-08 | 上海沪东集装箱码头有限公司 | Container terminal equipment asset management system |
| US20130001296A1 (en) * | 2009-11-20 | 2013-01-03 | Susumu Tsuji | Article with visual code, visual code generating apparatus and information conveying method |
| CN102426668A (en) * | 2011-11-08 | 2012-04-25 | 山西辰星源科技有限公司 | Anti-counterfeiting and maintenance quality monitoring method for motor vehicle accessories, and system of the same |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108268980A (en) * | 2018-04-27 | 2018-07-10 | 重庆车云金服科技股份有限公司 | The method and system of repair shop's intelligent predicting accessory demand |
| CN112529214A (en) * | 2019-09-02 | 2021-03-19 | 珠海格力电器股份有限公司 | Method, system and storage medium for regularly reminding replenishment of accessories |
| CN113065733A (en) * | 2020-12-15 | 2021-07-02 | 江苏苏星资产管理有限公司 | Electrical asset management method based on artificial intelligence |
| CN113065733B (en) * | 2020-12-15 | 2024-04-30 | 江苏苏星资产管理有限公司 | Electrical asset management method based on artificial intelligence |
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Application publication date: 20161207 |