CN106194703B - Micro-metering Pumps pump shaft - Google Patents
Micro-metering Pumps pump shaft Download PDFInfo
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- CN106194703B CN106194703B CN201510231797.0A CN201510231797A CN106194703B CN 106194703 B CN106194703 B CN 106194703B CN 201510231797 A CN201510231797 A CN 201510231797A CN 106194703 B CN106194703 B CN 106194703B
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Abstract
Description
技术领域technical field
本发明涉及一种液体计量设备领域,具体涉及到一种微量计量泵泵轴。The invention relates to the field of liquid metering equipment, in particular to a pump shaft of a micro metering pump.
背景技术Background technique
计量泵是一种可以满足各种严格的工艺流程需要,流量可以调节,用来输送液体一种特殊泵。因其动力驱动和流体输送方式的不同,计量泵分为柱塞式计量泵、隔膜式计量泵、转子泵、蠕动泵等The metering pump is a special pump that can meet the needs of various strict technological processes, the flow rate can be adjusted, and it is used to transport liquid. Because of the different power drive and fluid delivery methods, metering pumps are divided into plunger metering pumps, diaphragm metering pumps, rotor pumps, peristaltic pumps, etc.
1.柱塞式计量泵1. Plunger metering pump
柱塞式计量泵柱塞在往复直线运动中,直接与所输送的介质接触,在进出口单向阀的作用下完成吸排液体。The plunger of the plunger metering pump is in direct contact with the conveyed medium during the reciprocating linear motion, and completes the suction and discharge of liquid under the action of the inlet and outlet check valves.
柱塞式计量泵特点Features of plunger metering pump
1)出口压力变化时,流量几乎不变;1) When the outlet pressure changes, the flow rate is almost constant;
2)能输送高粘度介质,不适于输送腐蚀性浆料及危险性化学品。2) It can transport high-viscosity medium, not suitable for transporting corrosive slurry and dangerous chemicals.
3)填料密封处不能避免漏损。3) Leakage cannot be avoided at the packing seal.
2.隔膜式计量泵2. Diaphragm metering pump
隔膜式计量泵通过挤压隔膜达到输送液体,隔膜泵有液压隔膜泵、机械驱动隔膜泵、电磁隔膜泵等。Diaphragm metering pumps deliver liquid by squeezing the diaphragm. Diaphragm pumps include hydraulic diaphragm pumps, mechanically driven diaphragm pumps, and electromagnetic diaphragm pumps.
液压隔膜泵借助柱塞在油缸内的往复运动,使腔内油液产生脉动力,推动隔膜片来回鼓动,在进出口阀的作用下完成吸排液体的目的。The hydraulic diaphragm pump uses the reciprocating movement of the plunger in the oil cylinder to make the oil in the cavity generate pulsating force, push the diaphragm to agitate back and forth, and complete the purpose of sucking and discharging liquid under the action of the inlet and outlet valves.
机械驱动隔膜式计量泵滑杆与隔膜片直接连接,工作时滑杆往复运动时直接推(拉)动隔膜片来回鼓动,通过泵头上的单向阀启闭作用完成吸排目的.The sliding rod of the mechanically driven diaphragm metering pump is directly connected to the diaphragm. When the sliding rod reciprocates during work, it directly pushes (pulls) the diaphragm to agitate back and forth, and completes the purpose of suction and discharge through the opening and closing of the one-way valve on the pump head.
电磁隔膜计量泵是由电磁铁为驱动,推动隔膜片来回鼓动,在进出口阀的作用下完成吸排液体的目的。The electromagnetic diaphragm metering pump is driven by an electromagnet, which pushes the diaphragm to agitate back and forth, and completes the purpose of sucking and discharging liquid under the action of the inlet and outlet valves.
隔膜式计量泵特点Diaphragm metering pump features
1)无动密封,无泄漏;1) No dynamic seal, no leakage;
2)能输送高粘度介质,磨蚀性浆料和危险性化学品;2) It can transport high-viscosity medium, abrasive slurry and dangerous chemicals;
3)隔膜承受高应力,隔膜寿命较低;3) The diaphragm bears high stress, and the life of the diaphragm is low;
4)出口压力2兆帕以下,流量适用范围较小;计量精度为±百分之五,当压力从最小到最大时,流量变化可达百分之十。4) When the outlet pressure is below 2 MPa, the application range of the flow rate is small; the measurement accuracy is ±5%, and when the pressure is from the minimum to the maximum, the flow rate can change by up to 10%.
3转子泵3 rotor pump
转子泵是借助于工作腔里的多个固定容积输送单位的周期性转化来达到输送流体的目的的。The rotor pump achieves the purpose of delivering fluid by means of the periodic conversion of multiple fixed volume delivery units in the working chamber.
转子泵特点:Rotary pump features:
1)使用寿命长;1) Long service life;
2)运转平稳,噪音低;2) Stable operation and low noise;
3)密封可靠,由于转子泵转速低,密封面不易产生高温,磨损少。3) The seal is reliable. Due to the low speed of the rotor pump, the sealing surface is not easy to generate high temperature and has less wear and tear.
4蠕动泵4 peristaltic pumps
蠕动泵是由滚轮对泵的弹性输送软管交替进行挤压和释放来泵送流体。Peristaltic pumps pump fluid by alternately squeezing and releasing the elastic delivery hose of the pump by rollers.
蠕动泵特点:Peristaltic pump features:
1)恒流、精度高,流量可调节;2)具备自吸能力;3)蠕动泵会产生脉冲;1) Constant flow, high precision, adjustable flow; 2) Self-priming capability; 3) Peristaltic pump will generate pulses;
4)蠕动泵管是易损件。4) The peristaltic pump tube is a vulnerable part.
在一些精细化工、食品加工工艺中,有些成份加入量很少,但加入量精度要求高。这就要求计量泵流量小,同时准确截止,具备开关功能。对照以上计量泵,泵体结构具备准确截止开关功能的计量泵只有蠕动泵,泵轮转动停止,液流截止,但蠕动泵管是易损件,而柱塞式计量泵、隔膜式计量泵是利用单向阀截止液流,转子泵截流效果较差。因此,开发了一种结构简单、密封性好、流量小,具备开关功能的微量计量泵,如图1、图2、图3、图4、图5所示,由电机减速机、泵体、泵轴、端盖组成,本发明是微量计量泵泵轴。In some fine chemical and food processing techniques, some ingredients are added in a small amount, but the accuracy of the added amount is required to be high. This requires the metering pump to have a small flow rate, accurate cut-off, and a switch function. Compared with the above metering pumps, only the peristaltic pump is the only metering pump with accurate cut-off switch function in the pump body structure. The pump wheel stops and the liquid flow is cut off. The one-way valve is used to cut off the liquid flow, and the effect of the rotary pump is poor. Therefore, a micro metering pump with simple structure, good sealing performance, small flow rate and switch function has been developed, as shown in Figure 1, Figure 2, Figure 3, Figure 4, and Figure 5. It consists of a motor reducer, a pump body, Composed of a pump shaft and an end cover, the invention is a micro metering pump pump shaft.
针对以上问题,经专利查询,尚无相同的微量计量泵泵轴。In view of the above problems, through patent inquiry, there is no identical micro metering pump pump shaft.
发明内容Contents of the invention
本发明所要解决的技术问题针对现有技术的现状,提供一种微量计量泵泵轴。The technical problem to be solved by the present invention is to provide a pump shaft of a micro metering pump aiming at the current state of the prior art.
本发明解决上述问题所采用的技术方案为:微量计量泵泵轴,如图6、图7、图8、图9所示,由花键轴部分1、第一圆柱轴部分2、第一圆柱轴及斜向槽部分3、第一圆柱环轴部分4、定量槽圆轴部分5、第二圆柱环轴部分6、第二圆柱轴及斜向槽部分7、第二圆柱轴部分8构成,其特征在于花键轴部分1截面形状为花键;第一圆柱轴部分2、第二圆柱轴部分8截面形状为圆形;第一圆柱轴及斜向槽部分3、第二圆柱轴及斜向槽部分7形状外端为圆柱轴,内部为斜向槽;第一圆柱环轴部分4、第二圆柱环轴部分6形状为圆柱环轴;定量槽圆轴部分5截面形状为圆轴,圆轴表面沿周向均布二个定量槽;花键轴部分1、第一圆柱轴部分2、第一圆柱轴及斜向槽部分3、第一圆柱环轴部分4、定量槽圆轴部分5、第二圆柱环轴部分6、第二圆柱轴及斜向槽部分7、第二圆柱轴部分8自左至右依次排列。The technical solution adopted by the present invention to solve the above problems is: the pump shaft of the micro metering pump, as shown in Figure 6, Figure 7, Figure 8, and Figure 9, consists of a spline shaft part 1, a first cylinder shaft part 2, a first cylinder Shaft and oblique groove part 3, first cylindrical ring shaft part 4, quantitative groove circular shaft part 5, second cylindrical ring shaft part 6, second cylindrical shaft and oblique groove part 7, and second cylindrical shaft part 8, It is characterized in that the cross-sectional shape of the spline shaft part 1 is a spline; the cross-sectional shape of the first cylindrical shaft part 2 and the second cylindrical shaft part 8 is circular; the first cylindrical shaft and the oblique groove part 3, the second cylindrical shaft and the oblique The outer end of the shape of the groove part 7 is a cylindrical shaft, and the inside is an oblique groove; the shape of the first cylindrical ring shaft part 4 and the second cylindrical ring shaft part 6 is a cylindrical ring shaft; Two quantitative grooves are evenly distributed on the surface of the circular shaft along the circumferential direction; the spline shaft part 1, the first cylindrical shaft part 2, the first cylindrical shaft and the oblique groove part 3, the first cylindrical ring shaft part 4, the circular shaft part of the quantitative groove 5, The second cylindrical ring shaft part 6, the second cylindrical shaft and oblique groove part 7, and the second cylindrical shaft part 8 are arranged in sequence from left to right.
本发明与现有技术相比的有益效果是,泵轴采用定量槽定量,计量准确,同时具有截止开关功能,圆柱环轴密封、斜向槽阻流,满足使用要求。Compared with the prior art, the present invention has the beneficial effects that the pump shaft is quantified by a quantitative groove, the measurement is accurate, and it has the function of a cut-off switch.
附图说明Description of drawings
图1是本发明微量计量泵主剖视图;Fig. 1 is the main sectional view of the micro metering pump of the present invention;
图2是本发明微量计量泵俯视图;Fig. 2 is a top view of the micro metering pump of the present invention;
图3为本发明微量计量泵仰视图;Fig. 3 is the bottom view of the micro metering pump of the present invention;
图4为本发明微量计量泵的A-A左剖视图;Fig. 4 is the left sectional view of A-A of micro metering pump of the present invention;
图5是本发明微量计量泵的B-B左剖视图;Fig. 5 is the B-B left sectional view of micrometering pump of the present invention;
图6是本发明微量计量泵泵轴主视图;Fig. 6 is the front view of the pump shaft of the micro metering pump of the present invention;
图7是本发明微量计量泵泵轴左视图;Fig. 7 is the left side view of the pump shaft of the micro metering pump of the present invention;
图8是本发明微量计量泵泵轴的A-A左剖视图;Fig. 8 is A-A left sectional view of the pump shaft of the micro metering pump of the present invention;
图9是本发明微量计量泵泵轴的B-B左剖视图。Fig. 9 is a B-B left sectional view of the pump shaft of the micro metering pump of the present invention.
具体实施方式Detailed ways
以下结合附图实施例对本发明作进一步详细描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
微量计量泵泵轴,如图6、图7、图8、图9所示,由花键轴部分1、第一圆柱轴部分2、第一圆柱轴及斜向槽部分3、第一圆柱环轴部分4、定量槽圆轴部分5、第二圆柱环轴部分6、第二圆柱轴及斜向槽部分7、第二圆柱轴部分8构成,其特征在于花键轴部分1截面形状为花键,用于与电机减速机联接;第一圆柱轴部分2、第二圆柱轴部分8截面形状为圆形,用于与泵体固定;第一圆柱轴及斜向槽部分3、第二圆柱轴及斜向槽部分7形状外端为圆柱轴,起到密封作用,内部为斜向槽,将液体向内推广,起阻流作用;第一圆柱环轴部分4、第二圆柱环轴部分6形状为圆柱环轴,起到密封作用;定量槽圆轴部分5截面形状为圆轴,圆轴表面沿周向均布二个定量槽,起到定量作用;花键轴部分1、第一圆柱轴部分2、第一圆柱轴及斜向槽部分3、第一圆柱环轴部分4、定量槽圆轴部分5、第二圆柱环轴部分6、第二圆柱轴及斜向槽部分7、第二圆柱轴部分8自左至右依次排列。The pump shaft of the micrometering pump, as shown in Figure 6, Figure 7, Figure 8, and Figure 9, consists of a spline shaft part 1, a first cylindrical shaft part 2, a first cylindrical shaft and an inclined groove part 3, a first cylindrical ring The shaft part 4, the quantitative groove circular shaft part 5, the second cylindrical ring shaft part 6, the second cylindrical shaft and the oblique groove part 7, and the second cylindrical shaft part 8 are characterized in that the cross-sectional shape of the spline shaft part 1 is flower The key is used to connect with the motor reducer; the cross-sectional shape of the first cylindrical shaft part 2 and the second cylindrical shaft part 8 is circular, and is used for fixing with the pump body; the first cylindrical shaft and the inclined groove part 3, the second cylindrical shaft The outer end of the shaft and the inclined groove part 7 is a cylindrical shaft, which acts as a seal, and the inner part is an inclined groove, which promotes the liquid inward and acts as a flow resistance; the first cylindrical ring shaft part 4, the second cylindrical ring shaft part 6. The shape is a cylindrical ring shaft, which plays a role of sealing; the section shape of the round shaft part 5 of the quantitative groove is a circular shaft, and two quantitative grooves are evenly distributed on the surface of the round shaft along the circumferential direction, which plays a quantitative role; the spline shaft part 1, the first cylindrical shaft Part 2, the first cylindrical shaft and oblique groove part 3, the first cylindrical ring shaft part 4, the quantitative groove circular shaft part 5, the second cylindrical ring shaft part 6, the second cylindrical shaft and the oblique groove part 7, the second The cylindrical shaft parts 8 are arranged sequentially from left to right.
微量计量泵泵轴工作原理Micro metering pump pump shaft working principle
1.定量,泵轴中间部分有定量槽,定量槽起容积定量作用;1. Quantitative, there is a quantitative groove in the middle part of the pump shaft, and the quantitative groove plays the role of volume quantitative;
2.计量,泵轴转一周,有二个定量槽,根据轴转的转数,进行计量;2. Metering, the pump shaft rotates once, there are two quantitative tanks, and the metering is carried out according to the number of revolutions of the shaft;
3.开关,泵轴与泵体配合,相当于截止阀;3. The switch, the pump shaft cooperates with the pump body, which is equivalent to a stop valve;
4.密封,泵轴与泵体配合,能自密封。4. Sealing, the pump shaft cooperates with the pump body and can be self-sealing.
泵轴制造过程pump shaft manufacturing process
1.不锈钢棒下料;1. Stainless steel bar blanking;
2.钻顶针孔;2. Drill the top pinhole;
3.粗车全轴;3. Rough turning all axles;
4.精车全轴;4. Full axle of fine car;
5.粗磨全轴;5. Coarse grinding of the whole shaft;
6.在加工中心上加工花键、斜向槽、定量槽;7.热处理全轴;6. Machining splines, oblique grooves and quantitative grooves on the machining center; 7. Heat treatment of the whole shaft;
8.精磨全轴。8. Fine grinding the whole shaft.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510231797.0A CN106194703B (en) | 2015-05-09 | 2015-05-09 | Micro-metering Pumps pump shaft |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510231797.0A CN106194703B (en) | 2015-05-09 | 2015-05-09 | Micro-metering Pumps pump shaft |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106194703A CN106194703A (en) | 2016-12-07 |
| CN106194703B true CN106194703B (en) | 2018-07-10 |
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| CN201510231797.0A Expired - Fee Related CN106194703B (en) | 2015-05-09 | 2015-05-09 | Micro-metering Pumps pump shaft |
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| Country | Link |
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Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5741126A (en) * | 1996-03-01 | 1998-04-21 | Stearns; Stanley D. | Valveless metering pump with crisscrossed passage ways in the piston |
| CN203488325U (en) * | 2013-10-24 | 2014-03-19 | 徐功 | A precision metering pump |
| CN103967733B (en) * | 2014-04-24 | 2016-04-13 | 山东海燕医用材料制造有限公司 | A kind of delicate metering ceramic plunger topping-up pump |
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2015
- 2015-05-09 CN CN201510231797.0A patent/CN106194703B/en not_active Expired - Fee Related
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| Publication number | Publication date |
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Effective date of registration: 20191206 Address after: No.112-5, building 13, Tongyun Trade City, Guangling District, Yangzhou City, Jiangsu Province Patentee after: Chen Miaoqing Address before: 315012, Zhejiang Business Technology Institute, 1988 Ningbo Airport Road, Haishu, Zhejiang Patentee before: Lang Hongming |
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Effective date of registration: 20221227 Address after: Room 403-01, Block D, Software Park, No. 228, Nanyi Road, Dongying Development Zone, Shandong 257091 Patentee after: Dongying Zhengnuo Technology Service Co.,Ltd. Address before: No. 112-5, building 13, Tongyun Trade City, Guangling District, Yangzhou City, Jiangsu Province 225002 Patentee before: Chen Miaoqing |
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Application publication date: 20161207 Assignee: Dongying Luke Enterprise Management Consulting Co.,Ltd. Assignor: Dongying Zhengnuo Technology Service Co.,Ltd. Contract record no.: X2023980039289 Denomination of invention: Micro metering pump shaft Granted publication date: 20180710 License type: Common License Record date: 20230809 |
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Assignee: Dongying Luke Enterprise Management Consulting Co.,Ltd. Assignor: Dongying Zhengnuo Technology Service Co.,Ltd. Contract record no.: X2023980039289 Date of cancellation: 20240515 |
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Granted publication date: 20180710 |