CN106178978A - A kind of flexible silicone rubber composite film and its preparation method and application - Google Patents
A kind of flexible silicone rubber composite film and its preparation method and application Download PDFInfo
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- CN106178978A CN106178978A CN201610632524.1A CN201610632524A CN106178978A CN 106178978 A CN106178978 A CN 106178978A CN 201610632524 A CN201610632524 A CN 201610632524A CN 106178978 A CN106178978 A CN 106178978A
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- 229920002379 silicone rubber Polymers 0.000 title claims abstract description 123
- 239000004945 silicone rubber Substances 0.000 title claims abstract description 120
- 239000002131 composite material Substances 0.000 title claims abstract description 96
- 238000002360 preparation method Methods 0.000 title claims abstract description 18
- 239000012528 membrane Substances 0.000 claims abstract description 97
- 238000000034 method Methods 0.000 claims abstract description 29
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 24
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 24
- 239000004215 Carbon black (E152) Substances 0.000 claims abstract description 22
- 229920000642 polymer Polymers 0.000 claims abstract description 16
- 229910052751 metal Inorganic materials 0.000 claims abstract description 9
- 239000002184 metal Substances 0.000 claims abstract description 9
- 230000008569 process Effects 0.000 claims abstract description 8
- 239000007789 gas Substances 0.000 claims description 41
- 239000000178 monomer Substances 0.000 claims description 35
- 238000010438 heat treatment Methods 0.000 claims description 26
- 239000003431 cross linking reagent Substances 0.000 claims description 25
- 239000003054 catalyst Substances 0.000 claims description 24
- 239000004205 dimethyl polysiloxane Substances 0.000 claims description 19
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 claims description 19
- 239000011261 inert gas Substances 0.000 claims description 15
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 12
- 239000001301 oxygen Substances 0.000 claims description 12
- 229910052760 oxygen Inorganic materials 0.000 claims description 12
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical group [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 12
- 239000002904 solvent Substances 0.000 claims description 11
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical group CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 9
- 229920001971 elastomer Polymers 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 7
- 229910052802 copper Inorganic materials 0.000 claims description 7
- 239000010949 copper Substances 0.000 claims description 7
- -1 polydimethylsiloxane Polymers 0.000 claims description 7
- 239000012327 Ruthenium complex Substances 0.000 claims description 6
- 229910052697 platinum Inorganic materials 0.000 claims description 6
- 229910052703 rhodium Inorganic materials 0.000 claims description 6
- 239000010948 rhodium Substances 0.000 claims description 6
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 5
- 238000001723 curing Methods 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 5
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 claims description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical group [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 4
- 239000007822 coupling agent Substances 0.000 claims description 4
- 238000004132 cross linking Methods 0.000 claims description 4
- 150000001345 alkine derivatives Chemical class 0.000 claims description 3
- 229910000077 silane Inorganic materials 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical group CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 229920000260 silastic Polymers 0.000 claims 2
- 229920002554 vinyl polymer Polymers 0.000 claims 2
- 229910000831 Steel Inorganic materials 0.000 claims 1
- 238000001816 cooling Methods 0.000 claims 1
- FSEUPUDHEBLWJY-HWKANZROSA-N diacetylmonoxime Chemical compound CC(=O)C(\C)=N\O FSEUPUDHEBLWJY-HWKANZROSA-N 0.000 claims 1
- UBHZUDXTHNMNLD-UHFFFAOYSA-N dimethylsilane Chemical compound C[SiH2]C UBHZUDXTHNMNLD-UHFFFAOYSA-N 0.000 claims 1
- 239000008246 gaseous mixture Substances 0.000 claims 1
- 238000001802 infusion Methods 0.000 claims 1
- 238000002454 metastable transfer emission spectrometry Methods 0.000 claims 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims 1
- IVHXEBVFCNBWED-UHFFFAOYSA-N prop-1-en-2-yloxysilane Chemical class CC(=C)O[SiH3] IVHXEBVFCNBWED-UHFFFAOYSA-N 0.000 claims 1
- MWWATHDPGQKSAR-UHFFFAOYSA-N propyne Chemical compound CC#C MWWATHDPGQKSAR-UHFFFAOYSA-N 0.000 claims 1
- 150000004756 silanes Chemical class 0.000 claims 1
- UQMGAWUIVYDWBP-UHFFFAOYSA-N silyl acetate Chemical compound CC(=O)O[SiH3] UQMGAWUIVYDWBP-UHFFFAOYSA-N 0.000 claims 1
- 238000000935 solvent evaporation Methods 0.000 claims 1
- 239000010959 steel Substances 0.000 claims 1
- 238000010345 tape casting Methods 0.000 claims 1
- YUYCVXFAYWRXLS-UHFFFAOYSA-N trimethoxysilane Chemical compound CO[SiH](OC)OC YUYCVXFAYWRXLS-UHFFFAOYSA-N 0.000 claims 1
- PQDJYEQOELDLCP-UHFFFAOYSA-N trimethylsilane Chemical compound C[SiH](C)C PQDJYEQOELDLCP-UHFFFAOYSA-N 0.000 claims 1
- 229940094989 trimethylsilane Drugs 0.000 claims 1
- 238000000926 separation method Methods 0.000 abstract description 16
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000010924 continuous production Methods 0.000 abstract description 2
- 230000006641 stabilisation Effects 0.000 abstract description 2
- 238000011105 stabilization Methods 0.000 abstract description 2
- 230000003321 amplification Effects 0.000 abstract 1
- 238000009776 industrial production Methods 0.000 abstract 1
- 238000003199 nucleic acid amplification method Methods 0.000 abstract 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 18
- 229910052757 nitrogen Inorganic materials 0.000 description 9
- 239000003921 oil Substances 0.000 description 9
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 8
- 229910001220 stainless steel Inorganic materials 0.000 description 8
- 239000010935 stainless steel Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- NMEPHPOFYLLFTK-UHFFFAOYSA-N trimethoxy(octyl)silane Chemical compound CCCCCCCC[Si](OC)(OC)OC NMEPHPOFYLLFTK-UHFFFAOYSA-N 0.000 description 6
- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 description 6
- 239000000203 mixture Substances 0.000 description 5
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
- 229910052786 argon Inorganic materials 0.000 description 4
- 238000009833 condensation Methods 0.000 description 4
- 230000005494 condensation Effects 0.000 description 4
- 238000007598 dipping method Methods 0.000 description 4
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 238000007790 scraping Methods 0.000 description 3
- 239000008096 xylene Substances 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- OLBVUFHMDRJKTK-UHFFFAOYSA-N [N].[O] Chemical compound [N].[O] OLBVUFHMDRJKTK-UHFFFAOYSA-N 0.000 description 2
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 2
- 150000001335 aliphatic alkanes Chemical class 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 2
- 239000012159 carrier gas Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- RJGHQTVXGKYATR-UHFFFAOYSA-L dibutyl(dichloro)stannane Chemical compound CCCC[Sn](Cl)(Cl)CCCC RJGHQTVXGKYATR-UHFFFAOYSA-L 0.000 description 2
- 239000012975 dibutyltin dilaurate Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000635 electron micrograph Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- VMGAPWLDMVPYIA-HIDZBRGKSA-N n'-amino-n-iminomethanimidamide Chemical group N\N=C\N=N VMGAPWLDMVPYIA-HIDZBRGKSA-N 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000001294 propane Substances 0.000 description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
- BOLDJAUMGUJJKM-LSDHHAIUSA-N renifolin D Natural products CC(=C)[C@@H]1Cc2c(O)c(O)ccc2[C@H]1CC(=O)c3ccc(O)cc3O BOLDJAUMGUJJKM-LSDHHAIUSA-N 0.000 description 2
- 238000012958 reprocessing Methods 0.000 description 2
- YAYGSLOSTXKUBW-UHFFFAOYSA-N ruthenium(2+) Chemical compound [Ru+2] YAYGSLOSTXKUBW-UHFFFAOYSA-N 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 description 2
- LLQHSBBZNDXTIV-UHFFFAOYSA-N 6-[5-[[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]methyl]-4,5-dihydro-1,2-oxazol-3-yl]-3H-1,3-benzoxazol-2-one Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)CC1CC(=NO1)C1=CC2=C(NC(O2)=O)C=C1 LLQHSBBZNDXTIV-UHFFFAOYSA-N 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- 239000004971 Cross linker Substances 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- FBYUNLMTXMFAQK-UHFFFAOYSA-N butyl dodecanoate Chemical compound CCCCCCCCCCCC(=O)OCCCC.CCCCCCCCCCCC(=O)OCCCC FBYUNLMTXMFAQK-UHFFFAOYSA-N 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000013064 chemical raw material Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 239000012510 hollow fiber Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920000582 polyisocyanurate Polymers 0.000 description 1
- 239000011495 polyisocyanurate Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- MOVRCMBPGBESLI-UHFFFAOYSA-N prop-2-enoyloxysilicon Chemical compound [Si]OC(=O)C=C MOVRCMBPGBESLI-UHFFFAOYSA-N 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000013341 scale-up Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- QQQSFSZALRVCSZ-UHFFFAOYSA-N triethoxysilane Chemical compound CCO[SiH](OCC)OCC QQQSFSZALRVCSZ-UHFFFAOYSA-N 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/12—Composite membranes; Ultra-thin membranes
- B01D69/125—In situ manufacturing by polymerisation, polycondensation, cross-linking or chemical reaction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/22—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by diffusion
- B01D53/228—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by diffusion characterised by specific membranes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0079—Manufacture of membranes comprising organic and inorganic components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/70—Polymers having silicon in the main chain, with or without sulfur, nitrogen, oxygen or carbon only
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C7/00—Purification; Separation; Use of additives
- C07C7/144—Purification; Separation; Use of additives using membranes, e.g. selective permeation
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Analytical Chemistry (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Water Supply & Treatment (AREA)
- Inorganic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- General Chemical & Material Sciences (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种柔性硅橡胶复合膜及其制备方法及应用,属于复合膜领域。The invention relates to a flexible silicone rubber composite membrane, a preparation method and application thereof, and belongs to the field of composite membranes.
背景技术Background technique
烃类气体是一种重要的基本有机化工原料,其通常以油气的形式大量存在于油气田的伴生气中,或生成于石油开采、炼制及储运过程中。油气的主要成分为烃类气体及空气的混合物。将油气随意排放将会导致温室效应、光化学烟雾等一系列环境问题,将油气直接燃烧则是对石油资源的严重浪费。因此对油气进行分离回收不但能够实现对资源的充分利用,还能够净化空气,减小对环境的危害。目前油气分离最常用的方法是深冷分离,但其设备复杂,耗能较高,效率较低。而气体膜分离技术具有能耗低,环境友好,效率高,成本低等优点,作为烃类气体回收领域的新兴技术,具有广阔的发展前景。Hydrocarbon gas is an important basic organic chemical raw material, which usually exists in a large amount in the form of oil and gas in the associated gas of oil and gas fields, or is generated in the process of oil extraction, refining, storage and transportation. The main components of oil and gas are mixtures of hydrocarbon gases and air. The random discharge of oil and gas will lead to a series of environmental problems such as the greenhouse effect and photochemical smog, and the direct combustion of oil and gas is a serious waste of oil resources. Therefore, the separation and recovery of oil and gas can not only realize the full utilization of resources, but also purify the air and reduce the harm to the environment. At present, the most commonly used method for oil and gas separation is cryogenic separation, but its equipment is complicated, energy consumption is high, and efficiency is low. Gas membrane separation technology has the advantages of low energy consumption, environmental friendliness, high efficiency, and low cost. As an emerging technology in the field of hydrocarbon gas recovery, it has broad development prospects.
高性能的膜材料是膜分离技术中的核心,实现轻烃气体的分离回收要求膜材料能够更易透过大分子易压缩的烃类气体。硅橡胶的分子链呈螺旋结构、卷曲度高,分子刚性小,骨架灵活,而且具有玻璃态转化温度低的特点。同时硅橡胶的分子间作用力较弱,溶解烃类的能力较强,更有利于大分子烃类气体的透过,因此硅橡胶可以作为烃类回收的理想膜材料。目前,针对硅橡胶膜的大量研究致力于制备非支撑硅橡胶膜或以无纺布、聚砜等有机材料作为支撑体的复合硅橡胶膜,所制得的膜往往气体通量较低、机械性能较差、耐溶剂型差而且使用寿命低。而无机支撑体如陶瓷管、多孔不锈钢等具有通量高、机械强度高、热稳定性好、化学稳定性好等优点,是用于制备气体分离膜的较理想的支撑体材料,但是这些常用的无机支撑体的柔韧性差、脆性大,无法实现卷曲,制备出的膜材料的再加工能力较弱,相应的组件填装密度也比气体分离常用的螺旋卷式或中空纤维式膜组件低。High-performance membrane materials are the core of membrane separation technology. To achieve the separation and recovery of light hydrocarbon gases requires membrane materials that can more easily pass through macromolecular and easily compressible hydrocarbon gases. The molecular chain of silicone rubber has a helical structure, high degree of curl, low molecular rigidity, flexible skeleton, and low glass transition temperature. At the same time, the intermolecular force of silicone rubber is weak, and the ability to dissolve hydrocarbons is strong, which is more conducive to the permeation of macromolecular hydrocarbon gases. Therefore, silicone rubber can be used as an ideal membrane material for hydrocarbon recovery. At present, a lot of research on silicone rubber membranes is dedicated to the preparation of non-supported silicone rubber membranes or composite silicone rubber membranes supported by organic materials such as non-woven fabrics and polysulfone. Poor performance, poor solvent resistance and low service life. Inorganic supports such as ceramic tubes and porous stainless steel have the advantages of high flux, high mechanical strength, good thermal stability, and good chemical stability, and are ideal support materials for preparing gas separation membranes. However, these commonly used The inorganic support has poor flexibility and brittleness, and cannot be curled. The reprocessing ability of the prepared membrane material is weak, and the corresponding module packing density is lower than that of spiral wound or hollow fiber membrane modules commonly used in gas separation.
为了提高硅橡胶复合膜的机械强度、化学稳定性和柔韧性,延长使用寿命,推动硅橡胶膜在烃类气体分离领域的发展,研究开发具有高强度、长使用寿命、高化学稳定性和热稳定性的分离烃类气体的柔性硅橡胶复合膜并改良其制备工艺具有重要意义。In order to improve the mechanical strength, chemical stability and flexibility of the silicone rubber composite membrane, prolong the service life, and promote the development of the silicone rubber membrane in the field of hydrocarbon gas separation, research and development have high strength, long service life, high chemical stability and thermal It is of great significance to stabilize the flexible silicone rubber composite membrane for the separation of hydrocarbon gases and improve its preparation process.
发明内容Contents of the invention
为解决上述技术问题,本发明提供了一种柔性硅橡胶复合膜。In order to solve the above technical problems, the present invention provides a flexible silicone rubber composite membrane.
一种柔性硅橡胶复合膜,所述柔性硅橡胶复合膜由柔性金属丝网和硅橡胶聚合物构成;硅橡胶聚合物作为连续相与作为支撑体的柔性金属丝网紧密结合,完全填充在柔性金属丝网的经纬结构之间,形成具有连续互穿网络结构的柔性硅橡胶复合膜。A flexible silicone rubber composite membrane, the flexible silicone rubber composite membrane is composed of a flexible wire mesh and a silicone rubber polymer; the silicone rubber polymer is closely combined with the flexible metal mesh as a support as a continuous phase, and is completely filled in the flexible A flexible silicone rubber composite film with a continuous interpenetrating network structure is formed between the warp and weft structures of the wire mesh.
本发明所述柔性硅橡胶复合膜由具有柔性的无机支撑体即柔性金属丝网和硅橡胶聚合物构成;复合膜中硅橡胶聚合物在支撑体中完全填充,二者紧密结合,硅橡胶聚合物作为连续相与支撑体的经纬之间形成互穿的网络连续结构,保证了硅橡胶复合膜的结构稳定性及高渗透性与高选择性;柔性金属丝网使硅橡胶复合膜具有良好的机械强度及热、化学稳定性,并赋予硅橡胶膜良好的柔韧性及再加工能力,制备出具有较大填装密度的膜组件。The flexible silicon rubber composite membrane of the present invention is made of flexible inorganic support, i.e. a flexible wire mesh and a silicone rubber polymer; the silicone rubber polymer in the composite membrane is completely filled in the support, and the two are closely combined, and the silicone rubber polymerizes As the continuous phase and the warp and weft of the support, an interpenetrating network continuous structure is formed, which ensures the structural stability, high permeability and high selectivity of the silicone rubber composite membrane; the flexible wire mesh makes the silicone rubber composite membrane have good Mechanical strength and thermal and chemical stability, and endow the silicone rubber membrane with good flexibility and reprocessing ability, and prepare a membrane module with a large packing density.
上述技术方案中,所述硅橡胶聚合物为缩合型硅橡胶或加成型硅橡胶。In the above technical solution, the silicone rubber polymer is condensation-type silicone rubber or addition-type silicone rubber.
上述柔性硅橡胶复合膜优选按下述方案制得:将硅橡胶制膜液覆于柔性金属丝网上,使其进行交联固化,得硅橡胶复合膜;将所得硅橡胶复合膜进行热处理,The above-mentioned flexible silicone rubber composite membrane is preferably prepared according to the following scheme: the silicone rubber membrane-making liquid is covered on a flexible wire mesh, and it is cross-linked and solidified to obtain a silicone rubber composite membrane; the gained silicone rubber composite membrane is subjected to heat treatment,
热处理条件为:将交联固化后的硅橡胶复合膜于加热炉中,在惰性气体保护下进行热处理;惰性气体流量为30~70mL/min,升温速率为0.1~3℃/min,热处理终温为200~500℃,恒温时间为0~2h;达到终温后,通入氧气含量为0.3~3%的混合气,恒温0.5~2h,切换惰性气体保护,自然降温至室温,制得柔性硅橡胶复合膜。The heat treatment conditions are: place the cross-linked and cured silicone rubber composite film in a heating furnace, and conduct heat treatment under the protection of inert gas; The temperature is 200-500°C, and the constant temperature time is 0-2h; after reaching the final temperature, a mixed gas with an oxygen content of 0.3-3% is introduced, the temperature is kept constant for 0.5-2h, the inert gas protection is switched, and the temperature is naturally cooled to room temperature to obtain flexible silicon. Rubber composite membrane.
进一步地,优选所述柔性金属丝网的目数为200~500目。Further, preferably, the mesh of the flexible wire mesh is 200-500 mesh.
上述技术方案中,所述“氧气含量为0.3~3%的混合气”中所述混合气为氧气和惰性气体的混合气。In the above technical solution, the mixed gas in the "mixed gas with an oxygen content of 0.3-3%" is a mixed gas of oxygen and inert gas.
上述技术方案中,所述惰性气体优选为氩气或氮气。In the above technical solution, the inert gas is preferably argon or nitrogen.
上述技术方案中,优选惰性气体流量为50~70mL/min,升温速率为0.5~2℃/min,热处理终温为300~400℃,恒温时间为0.5~1.5h;达到终温后,通入氧气含量为0.5~2%的混合气,恒温0.5~1h。In the above technical scheme, the preferred inert gas flow rate is 50-70mL/min, the heating rate is 0.5-2°C/min, the final heat treatment temperature is 300-400°C, and the constant temperature time is 0.5-1.5h; Mixed gas with an oxygen content of 0.5-2%, constant temperature for 0.5-1h.
上述技术方案中,优选所述制膜液由硅橡胶单体、催化剂、交联剂及溶剂构成,其中,硅橡胶单体的浓度为10~40wt.%;进一步地,优选硅橡胶单体的浓度为15~30wt.%。In the above-mentioned technical scheme, it is preferable that the film-forming liquid is composed of silicone rubber monomer, catalyst, crosslinking agent and solvent, wherein the concentration of silicone rubber monomer is 10 to 40wt.%; further, preferably the concentration of silicone rubber monomer The concentration is 15-30wt.%.
进一步地,优选所述硅橡胶单体为聚二甲基硅氧烷(PDMS)、聚三甲基硅丙炔(PTMSP)、聚乙烯基三甲基硅烷(PVTMS)和聚乙烯基二甲基硅烷(PVDMS)中的一种。Further, it is preferred that the silicone rubber monomer is polydimethylsiloxane (PDMS), polytrimethylsilapropyne (PTMSP), polyvinyltrimethylsilane (PVTMS) and polyvinyldimethylsilane One of silane (PVDMS).
上述技术方案中,所述溶剂优选为正己烷,正庚烷、正辛烷、苯、甲苯或二甲苯中的一种。In the above technical solution, the solvent is preferably one of n-hexane, n-heptane, n-octane, benzene, toluene or xylene.
当所述的硅橡胶复合膜聚合物为加成型硅橡胶时,所述制膜液中,所述催化剂为铂络合物、钌络合物或铑络合物;所述交联剂为甲基三乙氧基硅烷、苯基三甲氧基硅烷(PTMOS)、辛基三甲氧基硅烷(OTMOS)、γ-氨基丙基三乙氧基硅烷中的一种;所述硅橡胶单体与催化剂的质量比为1:1~1:0.02,所述硅橡胶单体与交联剂的质量比为1:1~1:0.05。When the silicone rubber composite membrane polymer is addition-type silicone rubber, in the membrane-forming solution, the catalyst is a platinum complex, a ruthenium complex or a rhodium complex; the crosslinking agent is formazan One of phenyltriethoxysilane, phenyltrimethoxysilane (PTMOS), octyltrimethoxysilane (OTMOS), γ-aminopropyl triethoxysilane; the silicone rubber monomer and catalyst The mass ratio of the silicone rubber monomer to the crosslinking agent is 1:1 to 1:0.02, and the mass ratio of the silicone rubber monomer to the crosslinking agent is 1:1 to 1:0.05.
上述技术方案中,所述铂络合物为H2PtCl;所述钌络合物为羰基氢化(四氢硼烷)钌(II);所述铑络合物为乙酰基丙酮羰基三苯基膦铑(Ⅰ)。In the above technical scheme, the platinum complex is H 2 PtCl; the ruthenium complex is carbonyl hydrogenated (tetrahydroborane) ruthenium (II); the rhodium complex is acetylacetone carbonyltriphenyl Phosphine rhodium(I).
当所述的硅橡胶复合膜聚合物为缩合型硅橡胶时,所述制膜液中,所述催化剂为钛酸酯偶联剂、有机锡化合物中的一种;所述交联剂为正硅酸乙酯、正硅酸四乙酯、多烷氧基硅烷、多丁酮肟基硅烷、多乙酰氧基硅烷、多胺基硅烷、多酰胺基硅烷、多异丙烯氧基硅烷中的一种;所述硅橡胶单体与催化剂的质量比为1:0.01~1:0.1,所述硅橡胶单体与交联剂的质量比为1:0.01~1:0.5。When the silicone rubber composite membrane polymer is condensation type silicone rubber, in the membrane forming solution, the catalyst is one of titanate coupling agent and organotin compound; the crosslinking agent is positive One of ethyl silicate, tetraethyl orthosilicate, polyalkoxysilane, polybutanone oximinosilane, polyacetoxysilane, polyaminosilane, polyamidosilane, polyisopropenoxysilane species; the mass ratio of the silicone rubber monomer to the catalyst is 1:0.01 to 1:0.1, and the mass ratio of the silicone rubber monomer to the crosslinking agent is 1:0.01 to 1:0.5.
上述技术方案中,所述有机锡化合物为二丁基二月桂酸酯或二氯二丁基锡。In the above technical solution, the organotin compound is dibutyl dilaurate or dibutyltin dichloride.
本发明所述柔性硅橡胶复合膜优选所述柔性金属丝网为镍网、不锈钢网、铜网、铝网中的一种。The flexible silicone rubber composite membrane of the present invention is preferably one of nickel mesh, stainless steel mesh, copper mesh and aluminum mesh.
本发明的另一目的是提供上述柔性硅橡胶复合膜的制备方法。Another object of the present invention is to provide a method for preparing the above-mentioned flexible silicone rubber composite membrane.
一种柔性硅橡胶复合膜的制备方法,是将硅橡胶制膜液覆于柔性金属丝网上,使其进行交联固化,得硅橡胶复合膜;将所得硅橡胶复合膜进行热处理,A preparation method of a flexible silicone rubber composite membrane is to cover a silicone rubber membrane-making liquid on a flexible wire mesh, make it cross-linked and solidified to obtain a silicone rubber composite membrane; heat-treat the obtained silicone rubber composite membrane,
热处理条件为:将交联固化后的硅橡胶复合膜于加热炉中,在惰性气体保护下进行热处理;惰性气体流量为30~70mL/min,升温速率为0.1~3℃/min,热处理终温为200~500℃,恒温时间为0~2h;达到终温后,通入氧气含量为0.3~3%的混合气,恒温0.5~2h,切换惰性气体保护,自然降温至室温,制得柔性硅橡胶复合膜,The heat treatment conditions are: place the cross-linked and cured silicone rubber composite film in a heating furnace, and conduct heat treatment under the protection of inert gas; The temperature is 200-500°C, and the constant temperature time is 0-2h; after reaching the final temperature, a mixed gas with an oxygen content of 0.3-3% is introduced, the temperature is kept constant for 0.5-2h, the inert gas protection is switched, and the temperature is naturally cooled to room temperature to obtain flexible silicon. rubber composite membrane,
其中,所述硅橡胶单体为聚二甲基硅氧烷(PDMS)、聚三甲基硅丙炔(PTMSP)、聚乙烯基三甲基硅烷(PVTMS)和聚乙烯基二甲基硅烷(PVDMS)中的一种;所述柔性金属丝网的目数为200~500目。Wherein, the silicone rubber monomer is polydimethylsiloxane (PDMS), polytrimethylsilylpropyne (PTMSP), polyvinyltrimethylsilane (PVTMS) and polyvinyldimethylsilane ( PVDMS); the mesh number of the flexible wire mesh is 200-500 mesh.
上述技术方案中,所述“氧气含量为0.3~3%的混合气”中所述混合气为氧气和惰性气体的混合气。In the above technical solution, the mixed gas in the "mixed gas with an oxygen content of 0.3-3%" is a mixed gas of oxygen and inert gas.
上述技术方案中,所述惰性气体优选为氩气或氮气。In the above technical solution, the inert gas is preferably argon or nitrogen.
上述技术方案中,优选惰性气体流量为50~70mL/min,升温速率为0.5~2℃/min,热处理终温为300~400℃,恒温时间为0.5~1.5h;达到终温后,通入氧气含量为0.5~2%的混合气,恒温0.5~1h。In the above technical scheme, the preferred inert gas flow rate is 50-70mL/min, the heating rate is 0.5-2°C/min, the final heat treatment temperature is 300-400°C, and the constant temperature time is 0.5-1.5h; Mixed gas with an oxygen content of 0.5-2%, constant temperature for 0.5-1h.
本发明所述柔性硅橡胶复合膜的制备方法优选所述制膜液由硅橡胶单体、催化剂、交联剂及溶剂构成,其中,硅橡胶单体的浓度为10~40wt.%;进一步地,优选硅橡胶单体的浓度为15~30wt.%。In the preparation method of the flexible silicone rubber composite membrane of the present invention, it is preferred that the film-making liquid is composed of silicone rubber monomers, catalysts, crosslinking agents and solvents, wherein the concentration of silicone rubber monomers is 10 to 40wt.%; further , preferably the concentration of the silicone rubber monomer is 15-30wt.%.
上述技术方案中,所述溶剂优选为正己烷,正庚烷、正辛烷、苯、甲苯及二甲苯中的一种。In the above technical solution, the solvent is preferably one of n-hexane, n-heptane, n-octane, benzene, toluene and xylene.
本发明所述方法可用于制备缩合型硅橡胶或加成型硅橡胶复合膜。The method of the invention can be used to prepare condensation type silicone rubber or addition type silicone rubber composite film.
当所述的硅橡胶复合膜聚合物为加成型硅橡胶时,所述制膜液中,所述催化剂为铂络合物、钌络合物或铑络合物;所述交联剂为甲基三乙氧基硅烷、苯基三甲氧基硅烷(PTMOS)、辛基三甲氧基硅烷(OTMOS)、γ-氨基丙基三乙氧基硅烷中的一种;所述硅橡胶单体与催化剂的质量比为1:1~1:0.02,所述硅橡胶单体与交联剂的质量比为1:1~1:0.05。When the silicone rubber composite membrane polymer is addition-type silicone rubber, in the membrane-forming solution, the catalyst is a platinum complex, a ruthenium complex or a rhodium complex; the crosslinking agent is formazan One of phenyltriethoxysilane, phenyltrimethoxysilane (PTMOS), octyltrimethoxysilane (OTMOS), γ-aminopropyltriethoxysilane; the silicone rubber monomer and catalyst The mass ratio of the silicone rubber monomer to the crosslinking agent is 1:1 to 1:0.02, and the mass ratio of the silicone rubber monomer to the crosslinking agent is 1:1 to 1:0.05.
上述技术方案中,所述铂络合物为H2PtCl;所述钌络合物为羰基氢化(四氢硼烷)钌(II);所述铑络合物为乙酰基丙酮羰基三苯基膦铑(Ⅰ)。In the above technical scheme, the platinum complex is H 2 PtCl; the ruthenium complex is carbonyl hydrogenated (tetrahydroborane) ruthenium (II); the rhodium complex is acetylacetone carbonyltriphenyl Phosphine rhodium(I).
当所述的硅橡胶复合膜聚合物为缩合型硅橡胶时,所述制膜液中,所述催化剂为钛酸酯偶联剂、有机锡化合物中的一种;所述交联剂为正硅酸乙酯、正硅酸四乙酯、多烷氧基硅烷、多丁酮肟基硅烷、多乙酰氧基硅烷、多胺基硅烷、多酰胺基硅烷、多异丙烯氧基硅烷中的一种;所述硅橡胶单体与催化剂的质量比为1:0.01~1:0.1,所述硅橡胶单体与交联剂的质量比为1:0.01~1:0.5。When the silicone rubber composite membrane polymer is condensation type silicone rubber, in the membrane forming solution, the catalyst is one of titanate coupling agent and organotin compound; the crosslinking agent is positive One of ethyl silicate, tetraethyl orthosilicate, polyalkoxysilane, polybutanone oximinosilane, polyacetoxysilane, polyaminosilane, polyamidosilane, polyisopropenoxysilane species; the mass ratio of the silicone rubber monomer to the catalyst is 1:0.01 to 1:0.1, and the mass ratio of the silicone rubber monomer to the crosslinking agent is 1:0.01 to 1:0.5.
上述技术方案中,所述有机锡化合物为二丁基锡二月桂酸酯或二氯二丁基锡。In the above technical solution, the organotin compound is dibutyltin dilaurate or dibutyltin dichloride.
本发明所述柔性硅橡胶复合膜的制备方法优选所述硅橡胶复合膜按下述方法制备:The preparation method of flexible silicone rubber composite membrane of the present invention preferably described silicone rubber composite membrane is prepared by the following method:
采用浸渍法、刮涂法、喷涂法或模具成型法在柔性金属丝网上制备复合膜,将制备出的复合膜在室温-80℃下进行1~24h的溶剂蒸发,在80~180℃交联固化3~12h,制得硅橡胶复合膜。The composite film is prepared on a flexible wire mesh by dipping method, scraping method, spraying method or mold forming method, and the prepared composite film is evaporated at room temperature -80°C for 1-24h, and cross-linked at 80-180°C Curing for 3 to 12 hours to obtain a silicone rubber composite film.
进一步地,本发明所述柔性硅橡胶复合膜的制备方法一个优选的技术方案为:Further, a preferred technical solution of the preparation method of the flexible silicone rubber composite membrane of the present invention is:
一种柔性硅橡胶复合膜的制备方法,包括下述工艺步骤:A preparation method of a flexible silicone rubber composite membrane, comprising the following processing steps:
①配置制膜液:将硅橡胶单体、催化剂、交联剂置于溶剂中,其中,硅橡胶单体的浓度为10~40wt.%;① Configure the film-making solution: put the silicone rubber monomer, catalyst, and crosslinking agent in the solvent, wherein the concentration of the silicone rubber monomer is 10-40wt.%;
②复合膜制备:采用浸渍法、刮涂法、喷涂法或模具成型法在柔性金属丝网上制备复合膜,将制备出的复合膜在室温-80℃下进行1~24h的溶剂蒸发,在80~180℃交联固化3~12h,制得硅橡胶复合膜;② Composite film preparation: Prepare a composite film on a flexible wire mesh by dipping, scraping, spraying or mold forming, and evaporate the prepared composite film at room temperature -80°C for 1 to 24 hours. ~180°C cross-linking and curing for 3~12 hours to prepare a silicone rubber composite film;
③热处理:将交联固化后的硅橡胶复合膜于加热炉中,在惰性气体保护下进行热处理;惰性气体流量为30~70mL/min,升温速率为0.1~3℃/min,热处理终温为200~500℃,恒温时间为0~2h;达到终温后,通入氧气含量为0.3~3%的混合气,恒温0.5~2h,切换惰性气体保护,自然降温至室温,制得柔性硅橡胶复合膜,③Heat treatment: place the cross-linked and cured silicone rubber composite film in a heating furnace for heat treatment under the protection of inert gas; 200~500℃, the constant temperature time is 0~2h; when the final temperature is reached, a mixed gas with an oxygen content of 0.3~3% is introduced, the temperature is kept constant for 0.5~2h, the inert gas protection is switched, and the temperature is naturally cooled to room temperature to obtain flexible silicone rubber Composite film,
其中,所述硅橡胶单体为聚二甲基硅氧烷(PDMS)、聚三甲基硅丙炔(PTMSP)、聚乙烯基三甲基硅烷(PVTMS)和聚乙烯基二甲基硅烷(PVDMS)中的一种。Wherein, the silicone rubber monomer is polydimethylsiloxane (PDMS), polytrimethylsilylpropyne (PTMSP), polyvinyltrimethylsilane (PVTMS) and polyvinyldimethylsilane ( One of PVDMS).
上述技术方案,步骤①中,当所述的硅橡胶复合膜聚合物为加成型硅橡胶时,所述制膜液中,所述催化剂为铂络合物、钌络合物或铑络合物;所述交联剂为甲基三乙氧基硅烷、苯基三甲氧基硅烷(PTMOS)、辛基三甲氧基硅烷(OTMOS)、γ-氨基丙基三乙氧基硅烷中的一种;所述硅橡胶单体与催化剂的质量比为1:1~1:0.02,所述硅橡胶单体与交联剂的摩尔比为1:1~1:0.05。In the above technical scheme, in step ①, when the silicone rubber composite membrane polymer is addition-type silicone rubber, in the membrane-forming liquid, the catalyst is a platinum complex, a ruthenium complex or a rhodium complex The crosslinking agent is one of methyltriethoxysilane, phenyltrimethoxysilane (PTMOS), octyltrimethoxysilane (OTMOS), and γ-aminopropyltriethoxysilane; The mass ratio of the silicone rubber monomer to the catalyst is 1:1˜1:0.02, and the molar ratio of the silicone rubber monomer to the crosslinking agent is 1:1˜1:0.05.
上述技术方案,步骤①中,当所述的硅橡胶复合膜聚合物为缩合型硅橡胶时,所述制膜液中,所述催化剂为钛酸酯偶联剂、有机锡中的一种;所述交联剂为正硅酸乙酯、正硅酸四乙酯、多烷氧基硅烷、多丁酮肟基硅烷、多乙酰氧基硅烷、多胺基硅烷、多酰胺基硅烷、多异丙烯氧基硅烷中的一种;所述硅橡胶单体与催化剂的摩尔比为1:0.01~1:0.1,所述硅橡胶单体与交联剂的质量比为1:0.01~1:0.5。In the above technical solution, in step ①, when the silicone rubber composite membrane polymer is condensation type silicone rubber, in the membrane forming solution, the catalyst is one of titanate coupling agent and organotin; The cross-linking agent is ethyl orthosilicate, tetraethyl orthosilicate, polyalkoxysilane, polybutanone oximinosilane, polyacetoxysilane, polyaminosilane, polyamidosilane, polyiso One of acryloxysilane; the molar ratio of the silicone rubber monomer to the catalyst is 1:0.01 to 1:0.1, and the mass ratio of the silicone rubber monomer to the crosslinking agent is 1:0.01 to 1:0.5 .
本发明的又一目的是提供上述柔性硅橡胶复合膜作为分离膜的应用,尤其是作为分离烃类气体的分离膜的应用,其中,所述烃类气体为C1~8烷烃、C1~8烯烃及C1~8炔烃中的一种。Another object of the present invention is to provide the application of the flexible silicone rubber composite membrane as a separation membrane, especially as a separation membrane for separating hydrocarbon gases, wherein the hydrocarbon gases are C 1~8 alkanes, C 1~ One of 8 alkenes and C 1-8 alkynes.
本发明中所述C1~8烷烃、C1~8烯烃及C1~8炔烃均包括其各自的直链和支链结构。The C 1-8 alkanes, C 1-8 alkenes and C 1-8 alkynes in the present invention all include their respective linear and branched structures.
本发明的效果和益处是:本发明提供的分离烃类气体的柔性硅橡胶复合膜具有良好的烃类气体分离性能,机械强度和柔韧性,经过热稳定化处理后,能够在较高温度下长期保持结构和性能的稳定,解决了现有有机支撑复合硅橡胶膜机械强度低、耐溶剂性和热稳定性差、使用寿命低等问题,以及现有无机支撑复合硅橡胶膜柔韧性差、膜再加工性能弱、组件填装密度低的问题。本发明提出的分离烃类气体的柔性硅橡胶复合膜的制备方法,对传统硅橡胶膜的制备工艺进行了优化,过程简单,易于控制,可实现连续化生产,并容易工艺放大,具有产业化生产前景。The effects and benefits of the present invention are: the flexible silicone rubber composite membrane for separating hydrocarbon gases provided by the present invention has good hydrocarbon gas separation performance, mechanical strength and flexibility, and after thermal stabilization treatment, it can be used at higher temperatures Long-term stability of structure and performance is maintained, which solves the problems of low mechanical strength, poor solvent resistance and thermal stability, and low service life of the existing organic support composite silicone rubber membrane, and the poor flexibility of the existing inorganic support composite silicone rubber membrane. Problems of weak processability and low packing density of components. The preparation method of the flexible silicone rubber composite membrane for separating hydrocarbon gas proposed by the present invention optimizes the preparation process of the traditional silicone rubber membrane, the process is simple, easy to control, continuous production can be realized, and the process is easy to scale up, which has industrialization production prospects.
附图说明Description of drawings
图1是本发明实施例1所制备的325目不锈钢筛网支撑复合膜的光学电镜照片(放大1000倍)。复合膜表面为不锈钢丝网受热后的浅黄色,复合膜中硅橡胶在不锈钢筛网支撑体中完全填充,二者紧密结合,硅橡胶作为连续相与支撑体的经纬之间形成互穿的网络连续结构。Fig. 1 is the optical electron micrograph (1000 times magnification) of the 325-mesh stainless steel screen support composite membrane prepared in Example 1 of the present invention. The surface of the composite membrane is light yellow after the stainless steel wire mesh is heated. The silicone rubber in the composite membrane is completely filled in the stainless steel mesh support. continuous structure.
图2是本发明实施例11所制备的500目铜网支撑复合膜光学电镜照片(放大1000倍)。复合膜表面为略暗的黄铜色,复合膜中硅橡胶在铜网支撑体中完全填充,二者紧密结合,硅橡胶作为连续相与支撑体的经纬之间形成互穿的网络连续结构。Fig. 2 is an optical electron micrograph (magnified 1000 times) of the 500-mesh copper mesh supported composite film prepared in Example 11 of the present invention. The surface of the composite membrane is slightly dark brass, and the silicone rubber in the composite membrane is completely filled in the copper mesh support.
图3是本发明实施例11所制备的500目铜网支撑复合膜的扫描电子显微镜表面照片(放大100倍)。复合膜表面均匀、没有针孔或缺陷,可以观察到支撑体的经纬分布。Fig. 3 is a scanning electron microscope surface photo (magnified 100 times) of the 500-mesh copper mesh supported composite film prepared in Example 11 of the present invention. The surface of the composite membrane is uniform without pinholes or defects, and the warp and weft distribution of the support can be observed.
图4是本发明实施例11所制备的500目铜网支撑复合膜的扫描电子显微镜断面照片(放大1000倍)。硅橡胶在支撑体的经纬之间完全填充,电镜制样时液氮脆断的外力造成了断面照片中铜网丝和支撑体之间的小空隙和裂纹。Fig. 4 is a scanning electron microscope cross-sectional photo (magnified 1000 times) of the 500-mesh copper mesh supported composite membrane prepared in Example 11 of the present invention. Silicone rubber is completely filled between the warp and weft of the support, and the external force of liquid nitrogen brittle fracture during electron microscope sample preparation has caused small gaps and cracks between the copper mesh and the support in the cross-sectional photos.
图5实施例17所制备的复合膜的数码照片。复合膜呈现不锈钢筛网此时的颜色,复合膜表面均匀平整,可以观察到支撑体筛网的经纬分布,没有针孔、裂纹、缺陷等。The digital photo of the composite membrane prepared in Fig. 5 Example 17. The composite membrane presents the color of the stainless steel screen at this time, and the surface of the composite membrane is uniform and flat, and the warp and weft distribution of the support screen can be observed, without pinholes, cracks, defects, etc.
图6实施例28所制备的复合膜的数码照片。复合膜的外观形貌与图5比较接近,但是膜的颜色略深。The digital photo of the composite membrane prepared in Fig. 6 Example 28. The appearance of the composite membrane is similar to that in Figure 5, but the color of the membrane is slightly darker.
具体实施方式detailed description
下述非限制性实施例可以使本领域的普通技术人员更全面地理解本发明,但不以任何方式限制本发明。The following non-limiting examples can enable those skilled in the art to understand the present invention more fully, but do not limit the present invention in any way.
下述实施例中所述试验方法,如无特殊说明,均为常规方法;所述试剂和材料,如无特殊说明,均可从商业途径获得。The test methods described in the following examples, unless otherwise specified, are conventional methods; the reagents and materials, unless otherwise specified, can be obtained from commercial sources.
实施例1Example 1
将10gPDMS(作为硅橡胶单体)与H2PtCl(作为催化剂)和甲基三乙氧基硅烷(作为交联剂)混合,PDMS与H2PtCl的质量比为1:0.02,PDMS和甲基三乙氧基硅烷的质量比为1:0.5,混合后以正己烷作为溶剂配制成PDMS浓度为20wt.%的制膜液,采用浸渍法在325目不锈钢筛网上制备复合膜,浸渍后的复合膜在室温下溶剂蒸发6h,在120℃下交联固化8h,制得复合PDMS膜;将交联固化后的PDMS膜放入加热炉中进行热处理,以氩气为载气,流量为40ml/min,升温速率为2℃/min,热处理终温为280℃,恒温时间为1h;达到终温后,通入氧气含量为1%的氧氮混合气,恒温1h,切换氩气保护,自然降温至室温,制得分离烃类气体的柔性PDMS复合膜。以丙烯/氮气和丙烷/氮气体系为例,30℃下柔性硅橡胶复合膜的烃类气体分离性能如表1所示。Mix 10g of PDMS (as a silicone rubber monomer) with H 2 PtCl (as a catalyst) and methyltriethoxysilane (as a crosslinking agent), the mass ratio of PDMS to H 2 PtCl is 1:0.02, PDMS and methyl The mass ratio of triethoxysilane is 1:0.5. After mixing, use n-hexane as a solvent to prepare a film-making solution with a PDMS concentration of 20wt.%, and prepare a composite film on a 325-mesh stainless steel screen by dipping method. The composite film after dipping The film was evaporated at room temperature for 6 hours, cross-linked and cured at 120°C for 8 hours to obtain a composite PDMS film; the cross-linked and cured PDMS film was placed in a heating furnace for heat treatment, with argon as the carrier gas, and the flow rate was 40ml/ min, the heating rate is 2°C/min, the final heat treatment temperature is 280°C, and the constant temperature time is 1h; after the final temperature is reached, an oxygen-nitrogen mixture with an oxygen content of 1% is introduced, and the temperature is kept constant for 1h, and the argon protection is switched, and the temperature is naturally lowered to room temperature to prepare a flexible PDMS composite membrane for separating hydrocarbon gases. Taking propylene/nitrogen and propane/nitrogen systems as examples, the hydrocarbon gas separation performance of the flexible silicone rubber composite membrane at 30 °C is shown in Table 1.
实施例2-4Example 2-4
按以下表1中指定的硅橡胶单体重复实施例1的方法,在表1中列出了测试结果。The procedure of Example 1 was repeated for the silicone rubber monomers specified in Table 1 below, and the test results are listed in Table 1 below.
表1Table 1
实施例5-6Example 5-6
按以下表2中指定的催化剂重复实施例1的方法,在表2中列出了测试结果。The procedure of Example 1 was repeated with the catalysts specified in Table 2 below, where the test results are listed.
表2Table 2
实施例7-9Example 7-9
按以下表3中指定的交联剂重复实施例1的方法,在表3中列出了测试结果。The procedure of Example 1 was repeated with the cross-linking agents specified in Table 3 below, where the test results are listed.
表3table 3
实施例10-12Examples 10-12
按以下表4中指定的柔性金属丝网重复实施例1的方法,在表4中列出了测试结果。The procedure of Example 1 was repeated with the flexible wire mesh specified in Table 4 below, where the test results are listed.
表4Table 4
实施例13-16Examples 13-16
按以下表5中指定的溶剂重复实施例1的方法,在表5中列出了测试结果。The procedure of Example 1 was repeated with the solvents specified in Table 5 below, where the test results are listed.
表5table 5
实施例17Example 17
将PDMS(作为硅橡胶单体)、正硅酸乙酯(作为交联剂)与二丁基锡二月桂酸酯(作为催化剂)按摩尔比1:0.2:0.02混合,混合后以二甲苯作为溶剂配制成PDMS浓度为35wt.%的制膜液,采用刮涂法在300目不锈钢网上制备复合膜,浸渍后的复合膜在室温下溶剂蒸发1h,在130℃下交联固化10h,制得复合PDMS膜;将交联固化后的PDMS膜放入加热炉中进行热处理,以氮气为载气,流量为60ml/min,升温速率为1℃/min,热处理终温为300℃,恒温时间为0.5h;达到终温后,通入氧气含量为0.5%的氧氮混合气,恒温2h,切换氮气保护,自然降温至室温,制得分离烃类气体的柔性PDMS复合膜。以丙烯/氮气和丙烷/氮气体系为例,30℃下柔性硅橡胶膜的烃类气体分离性能如表6所示。Mix PDMS (as a silicone rubber monomer), tetraethyl orthosilicate (as a crosslinking agent) and dibutyltin dilaurate (as a catalyst) at a molar ratio of 1:0.2:0.02, and then prepare with xylene as a solvent A film-making solution with a PDMS concentration of 35wt.% was prepared, and a composite film was prepared on a 300-mesh stainless steel mesh by scraping method. The impregnated composite film was evaporated at room temperature for 1 hour, and cross-linked and cured at 130°C for 10 hours to obtain a composite PDMS. Membrane: Put the cross-linked and cured PDMS membrane into a heating furnace for heat treatment, using nitrogen as the carrier gas, the flow rate is 60ml/min, the heating rate is 1°C/min, the final temperature of heat treatment is 300°C, and the constant temperature time is 0.5h ; After reaching the final temperature, pass in an oxygen-nitrogen mixture with an oxygen content of 0.5%, keep the temperature for 2 hours, switch to nitrogen protection, and naturally cool down to room temperature to prepare a flexible PDMS composite membrane for separating hydrocarbon gases. Taking propylene/nitrogen and propane/nitrogen systems as examples, the hydrocarbon gas separation performance of the flexible silicone rubber membrane at 30 °C is shown in Table 6.
实施例18-20Examples 18-20
按以下表6中指定的制膜方法重复实施例17的方法,在表6中列出了测试结果。The procedure of Example 17 was repeated as specified in Table 6 below, where the test results are listed.
表6Table 6
实施例21-27Examples 21-27
按以下表7中指定的交联剂重复实施例17的方法,在表7中列出了测试结果。The procedure of Example 17 was repeated with the crosslinkers specified in Table 7 below, the results of which are presented in Table 7.
表7Table 7
实施例28Example 28
按以下表8中指定的催化剂重复实施例17的方法,在表8中列出了测试结果。The procedure of Example 17 was repeated with the catalyst specified in Table 8 below, where the test results are listed.
表8Table 8
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