CN106166097B - 一种吸水珠珠冷热敷理疗袋及其生产方法 - Google Patents
一种吸水珠珠冷热敷理疗袋及其生产方法 Download PDFInfo
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Abstract
本发明公开了一种吸水珠珠冷热敷理疗袋，包括储能吸水珠内料、外袋，所述储能吸水珠内料装在所述外袋内部，所述储能吸水珠内料按包括按以下重量份配比的各组分：吸水珠珠3‑30份、防冻剂0.1‑50份、润滑剂0.1‑5份、韧性调节剂0.1‑10份、防腐剂0.05‑2份、水10‑60份；同时公开了其生产方法。本发明的优点是：产品中混料后的吸水珠珠具有透明度高、晶莹剔透、形态美观、弹性极好、锁水性能优异等特点，解决了普通凝胶型产品外包装破裂后漏液的潜在风险，并且在低温冷藏、高温水浴或者微波加热后仍能保持较好的弹性和润滑度，冷热性能保持时间较长，同时易于携带，不会变形，不存在反复使用后内料黏度降低、失水板结等问题。
Description
技术领域
本发明属于医疗、理疗产品，尤其涉及一种冷热敷理疗袋及其生产方法。
背景技术
冷热敷理疗袋作为一种方便的、重要的理疗产品，在医疗和家庭上被广泛应用。
目前使用的冷热袋多为添加防冻液和增稠剂的储水软封闭包，这类冷热袋使用过程中有渗漏的风险，并且便携性差，加热时易流动，冷冻易变形，使用不便。还有一种较为流行的黏土冷热袋，内料多采用黏土加增稠剂、防冻剂、防腐剂等，但这类产品使用时间长后粘度会降低，影响使用效果，同时黏土中含有较多微生物，易发霉、滋生各种污染物，加上粘土密度较大，产品相对于凝胶冷热袋质量偏大不宜携带。另外这两种冷热袋在长时间反复循环使用失水后因失水影响产品性能和手感。
现今市场上出现的一些吸水珠珠冷热袋，不管珠珠韧性还是润滑度都有所欠缺。
发明内容
发明目的：针对上述问题，本发明的目的是提供一种韧性易调节、润滑度可调整的新型吸水珠珠冷热袋，用于解决吸水珠珠冷热袋反复使用后珠珠易破损、润滑度降低的问题；同时提供这种产品的生产方法。
技术方案：一种吸水珠珠冷热敷理疗袋，包括储能吸水珠内料、外袋，所述储能吸水珠内料装在所述外袋内部，所述储能吸水珠内料包括以下重量份配比的各组分：吸水珠珠3-30份、防冻剂0.1-50份、润滑剂0.1-5份、韧性调节剂0.1-10份、防腐剂0.05-2份、水10-60份。
所述吸水珠珠为高吸水树脂、羧甲基化的纤维素、淀粉类衍生物的至少其中一种。具体来说，所述高吸水树脂为聚丙烯酸钠或聚甲基丙烯酸。所述吸水珠珠采用吸水前直径规格为1-1.5mm、1.5-2mm、2-2.5mm、2.5-3mm的至少其中一种，吸水膨胀后的直径为4-12mm。
所述防冻剂为醇类、醇醚类、氯代烃类、无机盐类的至少其中一种。具体来说，所述防冻剂为乙二醇、丙二醇、丙三醇、二甘醇、乙二醇丁醚醋酸酯、尿素、氯化钠、氯化钙、醋酸钠或氯化镁。
所述润滑剂为润滑油、表面活性剂、水溶性醇类、非水溶性醇类的至少其中一种。具体来说：所述润滑油为植物油、食用油或车用润滑油；所述表面活性剂是非离子表面活性剂，为脂肪酸甘油酯、脂肪酸山梨坦、聚山梨酯或聚乙二醇；所述水溶性醇类为乙醇、丙醇或异丙醇；所述非水溶性醇类为正戊醇、正己烷、正庚醇、正辛醇或苯甲醇。
所述韧性调节剂为氯化钠、氯化钾、氯化镁、氯化钙的至少其中一种。
所述外袋材料为PVC、PE尼龙、TPU、EVA、PVC复合薄膜的其中一种。
一种上述的吸水珠珠冷热敷理疗袋的生产方法，包括以下步骤：
步骤(1)制袋：根据冷热敷理疗袋的尺寸和形状要求，以及对外袋材料的要求制袋；
步骤(2)配液：按各组分重量份配比，将防冻剂、润滑剂、韧性调节剂、防腐剂、水加入反应釜中，搅拌均匀，取出待用；
步骤(3)混料：将步骤(2)配好的液体和按重量份配比的吸水珠珠加入混料机，不间断翻转搅拌，让吸水珠珠均匀吸液，至步骤(2)配好的液体基本被吸完，充分膨胀；
步骤(4)灌装：用灌装机将步骤(3)混好的物料灌装到步骤(1)制好的外袋中并封口。
有益效果：与现有技术相比，本发明的优点是：产品中混料后的吸水珠珠具有透明度高、晶莹剔透、形态美观、弹性极好、锁水性能优异等特点，解决了普通凝胶型产品外包装破裂后漏液的潜在风险，并且在低温冷藏、高温水浴或者微波加热后仍能保持较好的弹性和润滑度，冷热性能保持时间较长，同时易于携带，不会变形，不存在反复使用后内料黏度降低、失水板结等问题。
附图说明
图1为实施例1吸水珠珠冷热敷理疗袋——护腕产品结构示意图；
图2为实施例2吸水珠珠冷热敷理疗袋——护肩产品结构示意图；
图3为实施例3吸水珠珠冷热敷理疗袋——坐垫产品结构示意图；
图4为实施例4吸水珠珠冷热敷理疗袋——护背产品结构示意图；
图5为实施例5吸水珠珠冷热敷理疗袋——眼罩产品结构示意图；
图6为实施例1所得的223g冷热敷理疗袋产品，进行环境冷性能测试的曲线图；
图7为实施例1所得的223g冷热敷理疗袋产品，进行环境热性能测试的曲线图；
图8为实施例1所得的223g冷热敷理疗袋产品，进行人体冷性能测试的曲线图；
图9为实施例1所得的223g冷热敷理疗袋产品，进行人体热性能测试的曲线图。
具体实施方式
下面结合附图和具体实施例，进一步阐明本发明，应理解这些实施例仅用于说明本发明而不用于限制本发明的范围，在阅读了本发明之后，本领域技术人员对本发明的各种等价形式的修改均落于本申请所附权利要求所限定的范围。
实施例1
本发明吸水珠珠冷热敷理疗袋，如附图1所示，制作成护腕状产品，包括储能吸水珠内料1-1、外袋2-1，储能吸水珠内料1-1装在外袋2-1内部，外袋2-1材料为TPU，外袋2-1上还包括收紧带3，设置于外袋2-1的两侧，用于将产品固定于所需护理的部位。
防冻剂为丙三醇39.3kg和丙二醇0.6kg，润滑剂为聚乙二醇1.2kg，韧性调节剂为氯化钠0.7kg和氯化钙0.9kg，防腐剂0.3kg，水53.4kg，将以上物料加入反应釜中，搅拌约10分钟得到混合均匀的料液，然后移入混料桶，加入聚丙烯酸钠制得的吸水珠珠3.6kg，不间断搅拌直到吸水珠珠吸足料液，吸水珠珠吸水前是直径规格为1-1.5mm、1.5-2mm混合的不同粒径大小，膨胀后的直径为4-12mm，料液基本被吸净，再移入灌装机，灌装到预先制好的护腕状外袋中，利用热压机或者高频封口机封口，得到本发明冷热敷理疗袋产品。
将本实施例配制的储能吸水珠内料取223g装入外袋得理疗袋，分别进行环境冷、热性能测试和人体冷、热性能测试，由附图6-9可见，冷热性能均保持时间较长。
实施例2
本发明吸水珠珠冷热敷理疗袋，如附图2所示，制作成护肩状产品，包括储能吸水珠内料1-2、外袋2-2，储能吸水珠内料1-2装在外袋2-2内部，外袋2-2材料为PE尼龙。
防冻剂为丙三醇40.0kg，润滑剂为聚山梨酯1.4kg，韧性调节剂为氯化钠0.6kg和氯化钙0.9kg，防腐剂0.3kg，水53.4kg，将以上物料加入反应釜中，搅拌约10分钟得到混合均匀的料液，然后移入混料桶，加入聚丙烯酸钠制得的吸水珠珠3.6kg，不间断搅拌直到吸水珠珠吸足料液，吸水珠珠吸水前是直径规格为1.5-2mm、2-2.5mm混合的不同粒径大小，膨胀后的直径为4-12mm，料液基本被吸净，再移入灌装机，灌装到预先制好的护肩状外袋中，利用热压机或者高频封口机封口，得到本发明冷热敷理疗袋产品。
实施例3
本发明吸水珠珠冷热敷理疗袋，如附图3所示，制作成坐垫状产品，包括储能吸水珠内料1-3、外袋2-3，储能吸水珠内料1-3装在外袋2-3内部，外袋2-3材料为PVC，外袋2-3上还包括收紧带3-3，设置于外袋2-3的两侧，用于将产品固定于所需护理的部位。
防冻剂为丙三醇21.3kg、丙二醇0.6kg和尿素18kg，润滑剂为聚乙二醇0.16kg和聚山梨酯1.04kg，韧性调节剂为氯化钠1.6kg，防腐剂0.3kg，水53.4kg，将以上物料加入反应釜中，搅拌约10分钟得到混合均匀的料液，然后移入混料桶，加入聚丙烯酸钠制得的吸水珠珠3.6kg，不间断搅拌直到吸水珠珠吸足料液，吸水珠珠吸水前是直径规格为1-1.5mm、1.5-2mm、2-2.5mm混合的不同粒径大小，膨胀后的直径为4-12mm，料液基本被吸净，再移入灌装机，灌装到预先制好的坐垫状外袋中，利用热压机或者高频封口机封口，得到本发明冷热敷理疗袋产品。
实施例4
本发明吸水珠珠冷热敷理疗袋，如附图4所示，制作成护背状产品，包括储能吸水珠内料1-4、外袋2-4，储能吸水珠内料1-4装在外袋2-4内部，外袋2-4材料为EVA，外袋2-4上还包括收紧带3-4，设置于外袋2-4的两侧，用于将产品固定于所需护理的部位。
防冻剂为二甘醇20.8kg和丙三醇19.1kg，润滑剂为食用油1.2kg，韧性调节剂为氯化钠1.6kg，防腐剂0.3kg，水53.4kg，将以上物料加入反应釜中，搅拌约10分钟得到混合均匀的料液，然后移入混料桶，加入聚丙烯酸钠制得的吸水珠珠3.6kg，不间断搅拌直到吸水珠珠吸足料液，吸水珠珠吸水前是直径规格为1.5-2mm、2-2.5mm、2.5-3mm混合的不同粒径大小，膨胀后的直径为4-12mm，料液基本被吸净，再移入灌装机，灌装到预先制好的护背状外袋中，利用热压机或者高频封口机封口，得到本发明冷热敷理疗袋产品。
实施例5
本发明吸水珠珠冷热敷理疗袋，如附图5所示，制作成眼罩状产品，包括储能吸水珠内料1-5、外袋2-5，储能吸水珠内料1-5装在外袋2-5内部，外袋2-5材料为PVC复合薄膜，外袋2-5上还包括收紧带3-5，设置于外袋2-5的两侧，用于将产品固定于所需护理的部位。
防冻剂为乙二醇丁醚醋酸酯25.6kg和醋酸钠14.3kg，润滑剂为正庚醇0.5kg和聚山梨酯1.04kg，韧性调节剂为氯化钠1.6kg，防腐剂0.3kg，水53.4kg，将以上物料加入反应釜中，搅拌约10分钟得到混合均匀的料液，然后移入混料桶，加入聚丙烯酸钠制得的吸水珠珠3.6kg，不间断搅拌直到吸水珠珠吸足料液，吸水珠珠吸水前是直径规格为1-1.5mm、1.5-2mm混合的不同粒径大小，膨胀后的直径为4-12mm，料液基本被吸净，再移入灌装机，灌装到预先制好的眼罩状外袋中，利用热压机或者高频封口机封口，得到本发明冷热敷理疗袋产品。
Claims (8)
1.一种吸水珠珠冷热敷理疗袋，其特征在于：包括储能吸水珠内料、外袋，所述储能吸水珠内料装在所述外袋内部，所述储能吸水珠内料包括以下重量份配比的各组分：吸水珠珠3-30份、防冻剂0.1-50份、润滑剂0.1-5份、韧性调节剂0.1-10份、防腐剂0.05-2份、水10-60份；所述吸水珠珠为高吸水树脂、羟甲基化的纤维素、淀粉类衍生物的至少其中一种，所述润滑剂为润滑油、表面活性剂、水溶性醇类、非水溶性醇类的至少其中一种，所述韧性调节剂为氯化钠、氯化钾、氯化镁、氯化钙的至少其中一种。
2.根据权利要求1所述的一种吸水珠珠冷热敷理疗袋，其特征在于：所述吸水珠珠采用吸水前直径规格为1-1.5mm、1.5-2mm、2-2.5mm、2.5-3mm的至少其中一种，吸水膨胀后的直径为4-12mm。
3.根据权利要求1所述的一种吸水珠珠冷热敷理疗袋，其特征在于：所述防冻剂为醇类、醇醚类、氯代烃类、无机盐类的至少其中一种。
4.根据权利要求1所述的一种吸水珠珠冷热敷理疗袋，其特征在于：所述高吸水树脂为聚丙烯酸钠或聚甲基丙烯酸。
5.根据权利要求3所述的一种吸水珠珠冷热敷理疗袋，其特征在于：所述防冻剂为乙二醇、丙二醇、丙三醇、二甘醇、乙二醇丁醚醋酸酯、尿素、氯化钠、氯化钙、醋酸钠或氯化镁。
6.根据权利要求1所述的一种吸水珠珠冷热敷理疗袋，其特征在于：所述润滑油为植物油、食用油或车用润滑油；所述表面活性剂是非离子表面活性剂，为脂肪酸甘油酯、脂肪酸山梨坦、聚山梨酯或聚乙二醇；所述水溶性醇类为乙醇、丙醇或异丙醇；所述非水溶性醇类为正戊醇、正己烷、正庚醇、正辛醇或苯甲醇。
7.根据权利要求1所述的一种吸水珠珠冷热敷理疗袋，其特征在于：所述外袋材料为PVC、PE尼龙、TPU、EVA、PVC复合薄膜的其中一种。
8.一种权利要求1-7任一所述的吸水珠珠冷热敷理疗袋的生产方法，其特征在于包括以下步骤：
步骤(1)制袋：根据冷热敷理疗袋的尺寸和形状要求，以及对外袋材料的要求制袋；
步骤(2)配液：按各组分重量份配比，将防冻剂、润滑剂、韧性调节剂、防腐剂、水加入反应釜中，搅拌均匀，取出待用；
步骤(3)混料：将步骤(2)配好的液体和按重量份配比的吸水珠珠加入混料机，不间断翻转搅拌，让吸水珠珠均匀吸液，至步骤(2)配好的液体基本被吸完，充分膨胀；
步骤(4)灌装：用灌装机将步骤(3)混好的物料灌装到步骤(1)制好的外袋中并封口。
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