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CN106148169B - It is a kind of to produce high concentration biogas production equipment - Google Patents

It is a kind of to produce high concentration biogas production equipment Download PDF

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CN106148169B
CN106148169B CN201610549788.0A CN201610549788A CN106148169B CN 106148169 B CN106148169 B CN 106148169B CN 201610549788 A CN201610549788 A CN 201610549788A CN 106148169 B CN106148169 B CN 106148169B
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liquid inlet
cavitation
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liquid discharge
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CN106148169A (en
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杨超坤
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Taizhou Haixing Environmental Protection Equipment Installation Co ltd
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    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
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    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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Abstract

本发明公开了一种能生产高浓度沼气生产设备,包括搅拌罐、研磨罐、储存罐、第一发酵罐和第二发酵罐,搅拌罐和研磨罐、研磨罐和储存罐、储存罐和第一发酵罐以及第一发酵罐和第二发酵罐都是通过管道相连通的,管道上安装有输送泵,流体管道的两端通连在第二发酵罐上,所述流体管道上安装有一个流体泵,沼气循环管道的两端通连在第二发酵罐上,所述沼气循环管道上连接有一个气泵,所述沼气循环管道上还连接有一个超级过滤器。本发明发酵产生的沼气浓度很高,含有较少的杂质,可以直接应用于生产和生活当中,同时它加快了整个发酵过程,缩短了沼气产生的周期,能快速地产生沼气。

The invention discloses a production equipment capable of producing high-concentration biogas, comprising a stirring tank, a grinding tank, a storage tank, a first fermentation tank and a second fermentation tank, a stirring tank and a grinding tank, a grinding tank and a storage tank, a storage tank and a second fermentation tank A fermenter, the first fermenter and the second fermenter are all connected by pipelines, and a delivery pump is installed on the pipelines, and the two ends of the fluid pipelines are connected to the second fermenter, and a fluid pipeline is installed on the second fermenter. A fluid pump, both ends of the biogas circulation pipeline are connected to the second fermentation tank, an air pump is connected to the biogas circulation pipeline, and a super filter is also connected to the biogas circulation pipeline. The biogas produced by fermentation in the invention has a high concentration and contains less impurities, and can be directly applied in production and life. At the same time, it speeds up the entire fermentation process, shortens the cycle of biogas generation, and can quickly generate biogas.

Description

一种能生产高浓度沼气生产设备A kind of production equipment capable of producing high-concentration biogas

技术领域technical field

本发明涉及沼气生产领域,具体涉及的是一种能生产高浓度沼气生产设备。The invention relates to the field of biogas production, in particular to a production device capable of producing high-concentration biogas.

背景技术Background technique

相关技术中,随着全世界不可再生能源的日益枯竭,能源危机也日益受到人们的重视,沼气作为一种清洁、无污染的可再生新兴能源已经被广泛地应有,尤其在民用领域沼气的经济和社会效益已经进一步得以体现。In related technologies, with the depletion of non-renewable energy sources all over the world, the energy crisis has been paid more and more attention by people. As a clean and pollution-free renewable emerging energy, biogas has been widely used, especially in the field of biogas for civil use. Economic and social benefits have been further reflected.

现在的许多沼气发酵设备一般采用的是密封自然发酵的,因此这样发酵产生的沼气不纯含有很多的杂质,而且发酵效率较低,还需要进行特殊的提纯处理,而这主要是因为沼气发酵过程中有机物限制于细胞壁内,无法充分析出。细胞壁属于生物难降解惰性物质,破解较为困难。水力空化方法是利用水力空化过程所产生的高温(局部温度可达200-300℃)、高压、强冲击波(冲击频率可高达2000-3000Hz)、高速微射流等极端条件来实现生物细胞破解,但是破解时,含有的固相杂质流经管嘴处或板孔处易发生堵塞,造成设备运行工况发生变化。Many of the current biogas fermentation equipment generally adopt sealed natural fermentation, so the biogas produced by such fermentation is impure and contains a lot of impurities, and the fermentation efficiency is low, and special purification treatment is required, which is mainly because of the biogas fermentation process. Medium organic matter is confined in the cell wall and cannot be fully resolved. The cell wall is a biodegradable inert substance, and it is difficult to crack. The hydraulic cavitation method utilizes extreme conditions such as high temperature (local temperature up to 200-300°C), high pressure, strong shock wave (shock frequency up to 2000-3000Hz), high-speed micro-jet and other extreme conditions generated by the hydraulic cavitation process to achieve biological cell cracking. , but when it is cracked, the solid phase impurities contained in it flow through the nozzle or plate hole and are prone to blockage, resulting in changes in the operating conditions of the equipment.

发明内容Contents of the invention

针对上述问题,本发明的目的是提供一种能生产高浓度沼气生产设备,解决水力空化破解时,含有的固相杂质流经管嘴处或板孔处易发生堵塞,造成设备运行工况发生变化的技术问题。In view of the above problems, the purpose of the present invention is to provide a kind of production equipment capable of producing high-concentration biogas, which solves the problem that when the hydraulic cavitation is cracked, the solid phase impurities contained in it flow through the nozzle or the plate hole is prone to blockage, resulting in the occurrence of equipment operating conditions. Changing technical issues.

为解决上述技术问题,本发明采用的技术方案是一种能生产高浓度沼气生产设备,所述空化器包括进液部分、空化部分和排液部分。所述空化部分内部为空化腔体,所述空化腔体内设有中空转动轴和固定腔,所述中空转动轴通过调节阀连通储气罐,储气罐内的压缩空气通过调节阀进入中空转动轴,所述中空转动轴设于空化部分的中心轴位置并延伸至进液部分,其靠近排液部分的一端为圆球状,固定腔内部的一端为与中空转动轴一端圆球状的形状相匹配的圆球状,两者相互贴合使得中空转动轴可转动地连接固定腔。所述中空转动轴位于进液部分的一端设有空化诱导头,所述空化诱导头的内部设有多个供气体流动的孔道,所述空化诱导头靠近进液部分的外表面设有叶片,所述空化诱导头贴近空化部分的底表面设有旋转孔板,所述旋转孔板沿其边沿开设有多个间隔排列的半圆孔,开孔的轴线与中空转动轴轴线呈15°角。所述进液部分分为进液锥形部与进液圆筒部,所述进液锥形部直接连接空化部分,且所述进液锥形部连有进液管道,所述进液圆筒部内设有进液活塞,所述进液活塞包括进液活塞头与进液连杆,所述进液连杆连接电机,驱动进液活塞头沿空化部分中心轴线往返运动。 所述排液部分同样分为排液锥形部和排液圆筒部,所述排液锥形部直接连接空化部分,且所述排液锥形部连有排液管道,所述排液圆筒部内设有排液活塞,所述排液活塞包括排液活塞头与排液连杆,所述排液连杆连接电机,驱动排液活塞头沿空化部分中心轴线往返运动。所述空化部分包括中空外壳,所述中空外壳包括外层、内层和套圈,所述外层的内表面间隔设置有多个柔性支撑架,相邻的柔性支撑架之间填充有吸音纤维,降低噪音以及减少振动。In order to solve the above technical problems, the technical solution adopted by the present invention is a production equipment capable of producing high-concentration biogas, and the cavitator includes a liquid inlet part, a cavitation part and a liquid discharge part. The interior of the cavitation part is a cavitation cavity, and the cavity is provided with a hollow rotating shaft and a fixed cavity. The hollow rotating shaft is connected to the air storage tank through a regulating valve, and the compressed air in the gas storage tank passes through the regulating valve. Enter the hollow rotating shaft, the hollow rotating shaft is set at the central axis of the cavitation part and extends to the liquid inlet part, the end close to the liquid discharge part is spherical, and the end inside the fixed cavity is spherical with the end of the hollow rotating shaft The shape matches the spherical shape, and the two fit each other so that the hollow rotating shaft is rotatably connected to the fixed cavity. One end of the hollow rotating shaft located at the liquid inlet part is provided with a cavitation induction head, and the interior of the cavitation induction head is provided with a plurality of holes for gas flow, and the cavitation induction head is provided with a There are blades, and the cavitation induction head is provided with a rotating orifice plate close to the bottom surface of the cavitation part. The rotating orifice plate is provided with a plurality of semicircular holes arranged at intervals along its edge. 15° angle. The liquid inlet part is divided into a liquid inlet cone part and a liquid inlet cylinder part, the liquid inlet cone part is directly connected to the cavitation part, and the liquid inlet cone part is connected with a liquid inlet pipe, and the liquid inlet A liquid inlet piston is arranged inside the cylinder, and the liquid inlet piston includes a liquid inlet piston head and a liquid inlet connecting rod. The liquid inlet connecting rod is connected to a motor to drive the liquid inlet piston head to move back and forth along the central axis of the cavitation part. The liquid discharge part is also divided into a liquid discharge cone and a liquid discharge cylinder. The liquid discharge cone is directly connected to the cavitation part, and the liquid discharge cone is connected with a liquid discharge pipe. A liquid discharge piston is arranged inside the liquid cylinder, and the liquid discharge piston includes a liquid discharge piston head and a liquid discharge connecting rod. The liquid discharge connection rod is connected to a motor to drive the liquid discharge piston head to move back and forth along the central axis of the cavitation part. The cavitation part includes a hollow shell, the hollow shell includes an outer layer, an inner layer and a ferrule, the inner surface of the outer layer is provided with a plurality of flexible support frames at intervals, and the adjacent flexible support frames are filled with sound-absorbing fiber, reduces noise and reduces vibration.

作为优选,所述中空转动轴上还设有封闭固定腔的挡板。Preferably, the hollow rotating shaft is further provided with a baffle for closing the fixed cavity.

作为优选,所述空化诱导头由多孔陶瓷制成。所述中空转动轴位于空化诱导头内部的部分的表面开有多个小孔,气体除了可以通过中空转动轴的端部的开口进入进液圆筒部外还可以通过中空转动轴的小孔和空化诱导头的孔道进入进液圆筒部。Preferably, the cavitation induction head is made of porous ceramics. The surface of the part of the hollow rotating shaft located inside the cavitation inducing head has a plurality of small holes, and the gas can pass through the small holes of the hollow rotating shaft in addition to entering the liquid inlet cylinder through the opening at the end of the hollow rotating shaft And the channel of the cavitation induction head enters the liquid inlet cylinder.

作为优选,所述旋转孔板至少有两个相互叠加,其中一个旋转孔板固定不动,另一个旋转孔板受空化诱导头驱动而旋转。Preferably, at least two of the rotating orifice plates are stacked on top of each other, one of the rotating orifice plates is fixed, and the other rotating orifice plate is driven to rotate by the cavitation inducing head.

作为优选,所述进液活塞包括进液钢芯、进液皮碗、进液压板和进液卡簧,所述进液皮碗的侧表面与进液圆筒部的内表面直接接触。所述进液皮碗的侧表面间隔设置有多条沿皮碗圆周方向延伸的沟槽,所述沟槽的横截面为三角形,所述三角形最小的一个角朝向流体。相邻两个沟槽之间间隔设置有多个菱形凹陷部。所述排液活塞包括排液钢芯、排液皮碗、排液压板和排液卡簧,所述排液皮碗的侧表面与排液圆筒部的内表面直接接触。所述排液皮碗的侧表面间隔设置有多个沿排液皮碗厚度方向延伸的外弯钩件,所述排液圆筒部的内表面间隔设置多个与外弯钩件相配的内弯钩件,所述内弯钩件设于沿排液圆筒部的内表面长度方向延伸的槽内。Preferably, the liquid inlet piston includes a liquid inlet steel core, a liquid inlet cup, a hydraulic inlet plate and a liquid inlet circlip, and the side surface of the liquid inlet cup is in direct contact with the inner surface of the liquid inlet cylinder. The side surface of the liquid inlet cup is provided with a plurality of grooves extending along the circumferential direction of the cup at intervals. The cross section of the grooves is triangular, and the smallest corner of the triangle faces the fluid. A plurality of diamond-shaped depressions are arranged at intervals between two adjacent grooves. The liquid discharge piston includes a liquid discharge steel core, a liquid discharge cup, a liquid discharge hydraulic plate and a liquid discharge circlip, and the side surface of the liquid discharge cup is in direct contact with the inner surface of the liquid discharge cylinder. A plurality of outer hooks extending along the thickness direction of the drain cup are arranged at intervals on the side surface of the drain cup, and a plurality of inner hooks matching the outer hooks are arranged at intervals on the inner surface of the drain cylinder. A hook member, the inner hook member is provided in a groove extending along the length direction of the inner surface of the liquid discharge cylindrical part.

本发明的有益效果:Beneficial effects of the present invention:

本发明利用水力空化原理,即利用水力空化过程所产生的高温、高压、强冲击波、高速微射流等极端条件来实现生物细胞破解,将生物细胞中的有机物质流出,进入液相,从而变难降解的固体性物质为易降解的溶解性物质,有益于好氧消化反应的进行,破解细胞壁时,含有的固相杂质流经管嘴处或板孔处不易发生堵塞,产生的水力空化效应进一步加强,从而进一步促进好氧消化反应。The invention utilizes the principle of hydraulic cavitation, that is, utilizes the extreme conditions such as high temperature, high pressure, strong shock wave, and high-speed micro-jet flow generated by the hydraulic cavitation process to realize the cracking of biological cells, and the organic substances in biological cells flow out and enter the liquid phase, thereby The hard-to-degrade solid substances are easily degradable soluble substances, which are beneficial to the aerobic digestion reaction. When the cell wall is cracked, the solid-phase impurities contained in the flow through the nozzle or the plate hole are not easy to be blocked, and the resulting hydraulic cavitation The effect is further strengthened, thereby further promoting the aerobic digestion reaction.

经过本发明处理后的细胞壁总固体去除率达到52.9%,而未经过本发明处理的细胞壁总固体去除率为35.6%。The total solid removal rate of the cell wall after the treatment of the invention reaches 52.9%, while the total solid removal rate of the cell wall without the treatment of the invention is 35.6%.

测得本发明空化器消耗的功率为530W/kg,小于超声波处理、热力处理等其他处理工艺消耗的功率。It is measured that the power consumed by the cavitator of the present invention is 530W/kg, which is less than the power consumed by other treatment processes such as ultrasonic treatment and thermal treatment.

附图说明Description of drawings

利用附图对发明作进一步说明,但附图中的实施例不构成对本发明的任何限制,对于本领域的普通技术人员,在不付出创造性劳动的前提下,还可以根据以下附图获得其它的附图。Utilize accompanying drawing to further illustrate the invention, but the embodiment in the accompanying drawing does not constitute any limitation to the present invention, for those of ordinary skill in the art, under the premise of not paying creative work, can also obtain other according to following accompanying drawing Attached picture.

图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图2是本发明的进液活塞的结构示意图。Fig. 2 is a structural schematic diagram of the liquid inlet piston of the present invention.

图3是本发明的结构示意图。Fig. 3 is a structural schematic diagram of the present invention.

附图标记:1、进液部分,2、空化诱导头,3、叶片,4、旋转孔板,5、中空转动轴,6、排液部分,7、空化腔体,8、固定腔,9、钢芯,10、皮碗,11、压板,12、卡簧,13、搅拌罐,14、研磨罐,15、储存罐,16、第一发酵罐,17、第二发酵罐,18、管道,19、沼气循环管道,20、超级过滤器,21、气泵,22、流体管道,23、输送泵,24、过滤器,25、回流管道,26、热水循环管道,27、废料收集储存器,28、流体泵,29、PH值测试装置,30、安全控制阀,31、压力检测装置。Reference signs: 1. Liquid inlet part, 2. Cavitation induction head, 3. Blade, 4. Rotating orifice plate, 5. Hollow rotating shaft, 6. Liquid discharge part, 7. Cavitation cavity, 8. Fixed cavity , 9, steel core, 10, leather bowl, 11, pressure plate, 12, circlip, 13, stirring tank, 14, grinding tank, 15, storage tank, 16, first fermentation tank, 17, second fermentation tank, 18 , pipeline, 19, biogas circulation pipeline, 20, super filter, 21, air pump, 22, fluid pipeline, 23, delivery pump, 24, filter, 25, return pipeline, 26, hot water circulation pipeline, 27, waste collection Reservoir, 28. Fluid pump, 29. PH value testing device, 30. Safety control valve, 31. Pressure testing device.

具体实施方式Detailed ways

结合以下实施例对本发明作进一步描述。The present invention is further described in conjunction with the following examples.

实施例一Embodiment one

本发明的装置,如图1所示,包括空化器,所述空化器包括进液部分、空化部分和排液部分。The device of the present invention, as shown in FIG. 1 , includes a cavitator, and the cavitator includes a liquid inlet part, a cavitation part and a liquid discharge part.

所述空化部分内部为空化腔体,所述空化腔体内设有中空转动轴和固定腔,所述中空转动轴通过调节阀连通储气罐,储气罐内的压缩空气通过调节阀进入中空转动轴。所述中空转动轴设于空化部分的中心轴位置并延伸至进液部分,其靠近排液部分的一端为圆球状,固定腔内部的一端为与中空转动轴一端圆球状的形状相匹配的圆球状,两者相互贴合使得中空转动轴可转动地连接固定腔。所述中空转动轴上还设有封闭固定腔的挡板,防止流体进入固定腔内损坏中空转动轴与固定腔的连接结构。所述固定腔通过支架固定于空化腔体内。The interior of the cavitation part is a cavitation cavity, and the cavity is provided with a hollow rotating shaft and a fixed cavity. The hollow rotating shaft is connected to the air storage tank through a regulating valve, and the compressed air in the gas storage tank passes through the regulating valve. Access to the hollow turning shaft. The hollow rotating shaft is set at the central axis of the cavitation part and extends to the liquid inlet part. One end close to the liquid discharge part is in the shape of a sphere, and the end inside the fixed cavity is a spherical shape that matches the spherical shape of one end of the hollow rotating shaft. Spherical, the two fit together so that the hollow rotating shaft is rotatably connected to the fixed cavity. The hollow rotating shaft is also provided with a baffle to close the fixed cavity to prevent fluid from entering the fixed cavity and damaging the connection structure between the hollow rotating shaft and the fixed cavity. The fixed cavity is fixed in the cavitation cavity by a bracket.

所述中空转动轴位于进液部分的一端设有空化诱导头,所述空化诱导头的内部设有多个供气体流动的孔道。在本实施例中,所述空化诱导头由多孔陶瓷制成。所述中空转动轴位于空化诱导头内部的部分的表面开有多个小孔,气体除了可以通过中空转动轴的端部的开口进入进液圆筒部外还可以通过中空转动轴的小孔和空化诱导头的孔道进入进液圆筒部。所述空化诱导头靠近进液部分的外表面设有叶片。所述空化诱导头贴近空化部分的底表面设有旋转孔板,在流体对叶片的推动下,空化诱导头带动旋转孔板转动,旋转孔板受到的剪切和轴向推动力可使堵塞物破碎并分离,有效地防止小孔堵塞并降低空化过程中消耗的能量,同时中东转动轴内的气体通过其端口和空化诱导头的表面旋转进入进液圆筒部,产生大量的气泡。 所述旋转孔板至少有两个相互叠加,其中一个旋转孔板固定不动,另一个旋转孔板受空化诱导头驱动而旋转。One end of the hollow rotating shaft located at the liquid inlet part is provided with a cavitation induction head, and a plurality of holes for gas flow are provided inside the cavitation induction head. In this embodiment, the cavitation induction head is made of porous ceramics. The surface of the part of the hollow rotating shaft located inside the cavitation inducing head has a plurality of small holes, and the gas can pass through the small holes of the hollow rotating shaft in addition to entering the liquid inlet cylinder through the opening at the end of the hollow rotating shaft And the channel of the cavitation induction head enters the liquid inlet cylinder. Vanes are provided on the outer surface of the cavitation induction head near the liquid inlet part. The cavitation induction head is provided with a rotating orifice plate close to the bottom surface of the cavitation part. Under the impetus of the fluid to the blades, the cavitation induction head drives the rotation of the orifice plate, and the shear and axial driving force on the rotation orifice plate can be Break and separate the blockage, effectively prevent the small hole from being blocked and reduce the energy consumed in the cavitation process. At the same time, the gas in the middle-east rotating shaft rotates into the liquid inlet cylinder through its port and the surface of the cavitation induction head, generating a large amount of bubbles. There are at least two rotating orifice plates superimposed on each other, one of which is fixed and the other rotating orifice is driven by the cavitation inducing head to rotate.

所述旋转孔板沿其边沿开设有多个间隔排列的半圆孔,开孔的轴线与中空转动轴轴线呈15°角,供混入空泡后的流体进入空化部分。The rotating orifice plate is provided with a plurality of semicircular holes arranged at intervals along its edge, and the axis of the holes forms an angle of 15° with the axis of the hollow rotating shaft, allowing the fluid mixed into the cavitation to enter the cavitation part.

所述进液部分分为进液锥形部与进液圆筒部,所述进液锥形部直接连接空化部分,且所述进液锥形部连有进液管道。所述进液圆筒部内设有进液活塞,所述进液活塞包括进液活塞头与进液连杆,所述进液连杆连接电机,驱动进液活塞头沿空化部分中心轴线往返运动。The liquid inlet part is divided into a liquid inlet cone part and a liquid inlet cylinder part, the liquid inlet cone part is directly connected to the cavitation part, and the liquid inlet cone part is connected with a liquid inlet pipe. The liquid inlet cylinder is provided with a liquid inlet piston. The liquid inlet piston includes a liquid inlet piston head and a liquid inlet connecting rod. The liquid inlet connecting rod is connected to a motor to drive the liquid inlet piston head along the central axis of the cavitation part. back and forth movement.

所述排液部分同样分为排液锥形部和排液圆筒部,所述排液锥形部直接连接空化部分,且所述排液锥形部连有排液管道。所述排液圆筒部内设有排液活塞,所述排液活塞包括排液活塞头与排液连杆,所述排液连杆连接电机,驱动排液活塞头沿空化部分中心轴线往返运动。The liquid discharge part is also divided into a liquid discharge cone part and a liquid discharge cylinder part, the liquid discharge cone part is directly connected to the cavitation part, and the liquid discharge cone part is connected with a liquid discharge pipe. The liquid discharge cylinder is provided with a liquid discharge piston, the liquid discharge piston includes a liquid discharge piston head and a liquid discharge connecting rod, and the liquid discharge connecting rod is connected to a motor to drive the liquid discharge piston head along the central axis of the cavitation part back and forth movement.

具体实施时,排液活塞静止,进液活塞远离空化部分移动,此时进液锥形部呈负压状态,流体通过进液管道进入,流体带动叶片、中空转动轴、旋转孔板转动。储气罐内的压缩空气在调节阀的调整下通过中空转动轴进入进液部分,产生直径2-5微米的气泡,诱发空化初生。进液活塞向空化部分运动,流体流速逐渐降低,流体快速进入旋转孔板流入空化腔体内,其流速逐渐增大,流出旋转孔板时高速流体压强迅速降低,产生空化初生。然后,旋转孔板发生旋转,封闭空化腔体与进液锥形部的沟通,排液活塞向空化部分移动,空化腔体内压强增高,空泡快速发生溃灭,产生局部的高温高压和高速微射流,破击生物细胞的细胞壁。排液活塞远离空化部分移动,空化腔体内的流体通过排液管道流出。During specific implementation, the liquid discharge piston is stationary, and the liquid inlet piston moves away from the cavitation part. At this time, the liquid inlet cone is in a negative pressure state, and the fluid enters through the liquid inlet pipe, and the fluid drives the blades, the hollow rotating shaft, and the rotating orifice plate to rotate. Under the adjustment of the regulating valve, the compressed air in the air storage tank enters the liquid inlet part through the hollow rotating shaft, and generates bubbles with a diameter of 2-5 microns to induce cavitation. The liquid inlet piston moves towards the cavitation part, and the fluid flow rate gradually decreases. The fluid quickly enters the rotating orifice plate and flows into the cavitation cavity, and its flow rate gradually increases. Then, the rotating orifice plate rotates to close the communication between the cavitation cavity and the liquid inlet cone, the liquid discharge piston moves to the cavitation part, the pressure in the cavitation cavity increases, the cavitation rapidly collapses, and local high temperature and high pressure are generated. And high-speed micro-jet, breaking the cell wall of biological cells. The liquid discharge piston moves away from the cavitation part, and the fluid in the cavitation cavity flows out through the liquid discharge pipe.

所述空化部分包括中空外壳,所述中空外壳包括外层、内层和套圈,所述外层的内表面间隔设置有多个柔性支撑架,相邻的柔性支撑架之间填充有吸音纤维,降低噪音以及减少振动。The cavitation part includes a hollow shell, the hollow shell includes an outer layer, an inner layer and a ferrule, the inner surface of the outer layer is provided with a plurality of flexible support frames at intervals, and the adjacent flexible support frames are filled with sound-absorbing fiber, reduces noise and reduces vibration.

该装置可以通过法兰与相应直径的管道连接,当流体以超过3-10m/s通过该装置时,液体在该装置内部发生空化。The device can be connected with a pipe of corresponding diameter through a flange, and when the fluid passes through the device at a speed exceeding 3-10m/s, the liquid will be cavitated inside the device.

运作过程中进液活塞和排液活塞直接接触具有一定腐蚀性的液体,并承受高压作用,不仅增加了进液活塞与进液圆筒部、排液活塞与排液圆筒部之间的摩擦力,而且固体也容易被挤入活塞与圆筒部之间,增加了活塞的磨损。During operation, the liquid inlet piston and the liquid discharge piston are in direct contact with certain corrosive liquids, and are subjected to high pressure, which not only increases the friction between the liquid inlet piston and the liquid inlet cylinder, the liquid discharge piston and the liquid discharge cylinder Force, and solids are easily squeezed between the piston and the cylinder, increasing the wear of the piston.

如图2所示,所述进液活塞包括进液钢芯、进液皮碗、进液压板和进液卡簧,所述进液皮碗的侧表面与进液圆筒部的内表面直接接触。所述进液皮碗的侧表面间隔设置有多条沿皮碗圆周方向延伸的沟槽,所述沟槽的横截面为三角形,所述三角形最小的一个角朝向流体。相邻两个沟槽之间间隔设置有多个菱形凹陷部As shown in Figure 2, the liquid inlet piston includes a liquid inlet steel core, a liquid inlet cup, a hydraulic pressure plate and a liquid inlet circlip, and the side surface of the liquid inlet cup is directly connected to the inner surface of the liquid inlet cylinder. touch. The side surface of the liquid inlet cup is provided with a plurality of grooves extending along the circumferential direction of the cup at intervals. The cross section of the grooves is triangular, and the smallest corner of the triangle faces the fluid. A plurality of diamond-shaped depressions are arranged at intervals between two adjacent grooves

在本实施例中,所述三角形为直角三角形,三角形另外两个锐角为30°和60°,30°锐角朝向流体方向。所述沟槽可进一步提高进液活塞的耐磨密封性能。所述沟槽的宽度为4.5mm之间,沟槽的间距为5.0mm。所述菱形凹陷部的边长为3.0mm,菱形凹陷部深度为4.0mm,菱形凹陷部中心夹角为10°。In this embodiment, the triangle is a right triangle, the other two acute angles of the triangle are 30° and 60°, and the 30° acute angle faces the direction of the fluid. The groove can further improve the wear-resistant sealing performance of the liquid inlet piston. The width of the groove is between 4.5mm and the distance between the grooves is 5.0mm. The side length of the diamond-shaped depression is 3.0mm, the depth of the diamond-shaped depression is 4.0mm, and the included angle at the center of the diamond-shaped depression is 10°.

经检测,所述进液活塞的平均寿命为121.7h,与标准活塞相比其平均寿命提高了119.2%。After testing, the average life of the liquid inlet piston is 121.7 hours, which is 119.2% higher than that of the standard piston.

所述排液活塞包括排液钢芯、排液皮碗、排液压板和排液卡簧,所述排液皮碗的侧表面与排液圆筒部的内表面直接接触。所述排液皮碗的侧表面间隔设置有多个沿排液皮碗厚度方向延伸的外弯钩件,所述排液圆筒部的内表面间隔设置多个与外弯钩件相配的内弯钩件,所述内弯钩件设于沿排液圆筒部的内表面长度方向延伸的槽内。排液活塞运动时会经过排液管道,当排液管道直径较大时,排液活塞容易在经过排液管道时发生轻微的偏移导致流体渗入排液活塞与排液圆筒部之间。将外弯钩件与内弯钩件相连,使得排液活塞紧密贴合排液圆筒部,经过排液管道时,由于排液活塞的与排液圆筒部的相对位置固定,排液活塞不会发生偏移,从而保证排液流体不会渗入排液活塞与排液圆筒部之间。The liquid discharge piston includes a liquid discharge steel core, a liquid discharge cup, a liquid discharge hydraulic plate and a liquid discharge circlip, and the side surface of the liquid discharge cup is in direct contact with the inner surface of the liquid discharge cylinder. A plurality of outer hooks extending along the thickness direction of the drain cup are arranged at intervals on the side surface of the drain cup, and a plurality of inner hooks matching the outer hooks are arranged at intervals on the inner surface of the drain cylinder. A hook member, the inner hook member is provided in a groove extending along the length direction of the inner surface of the liquid discharge cylindrical part. When the liquid discharge piston moves, it will pass through the liquid discharge pipe. When the diameter of the liquid discharge pipe is large, the liquid discharge piston will easily deviate slightly when passing through the liquid discharge pipe, causing fluid to seep into the space between the liquid discharge piston and the liquid discharge cylinder. Connect the outer hook with the inner hook so that the discharge piston fits closely to the discharge cylinder. When passing through the discharge pipe, because the relative position of the discharge piston and the discharge cylinder is fixed, the discharge piston There is no offset, thereby ensuring that the discharge fluid does not infiltrate between the discharge piston and the discharge cylinder.

经过本发明处理后的细胞壁总固体去除率达到52.9%,而未经过本发明处理的细胞壁总固体去除率为35.6%。The total solid removal rate of the cell wall after the treatment of the invention reaches 52.9%, while the total solid removal rate of the cell wall without the treatment of the invention is 35.6%.

测得本发明空化器消耗的功率为530W/kg。It is measured that the power consumed by the cavitator of the present invention is 530W/kg.

实施例二Embodiment two

本发明的装置,如图1所示,包括空化器,所述空化器包括进液部分、空化部分和排液部分。The device of the present invention, as shown in FIG. 1 , includes a cavitator, and the cavitator includes a liquid inlet part, a cavitation part and a liquid discharge part.

所述空化部分内部为空化腔体,所述空化腔体内设有中空转动轴和固定腔,所述中空转动轴通过调节阀连通储气罐,储气罐内的压缩空气通过调节阀进入中空转动轴。所述中空转动轴设于空化部分的中心轴位置并延伸至进液部分,其靠近排液部分的一端为圆球状,固定腔内部的一端为与中空转动轴一端圆球状的形状相匹配的圆球状,两者相互贴合使得中空转动轴可转动地连接固定腔。所述中空转动轴上还设有封闭固定腔的挡板,防止流体进入固定腔内损坏中空转动轴与固定腔的连接结构。所述固定腔通过支架固定于空化腔体内。The interior of the cavitation part is a cavitation cavity, and the cavity is provided with a hollow rotating shaft and a fixed cavity. The hollow rotating shaft is connected to the air storage tank through a regulating valve, and the compressed air in the gas storage tank passes through the regulating valve. Access to the hollow turning shaft. The hollow rotating shaft is set at the central axis of the cavitation part and extends to the liquid inlet part. One end close to the liquid discharge part is in the shape of a sphere, and the end inside the fixed cavity is a spherical shape that matches the spherical shape of one end of the hollow rotating shaft. Spherical, the two fit together so that the hollow rotating shaft is rotatably connected to the fixed cavity. The hollow rotating shaft is also provided with a baffle to close the fixed cavity to prevent fluid from entering the fixed cavity and damaging the connection structure between the hollow rotating shaft and the fixed cavity. The fixed cavity is fixed in the cavitation cavity by a bracket.

所述中空转动轴位于进液部分的一端设有空化诱导头,所述空化诱导头的内部设有多个供气体流动的孔道。在本实施例中,所述空化诱导头由多孔陶瓷制成。所述中空转动轴位于空化诱导头内部的部分的表面开有多个小孔,气体除了可以通过中空转动轴的端部的开口进入进液圆筒部外还可以通过中空转动轴的小孔和空化诱导头的孔道进入进液圆筒部。所述空化诱导头靠近进液部分的外表面设有叶片。所述空化诱导头贴近空化部分的底表面设有旋转 孔板,在流体对叶片的推动下,空化诱导头带动旋转孔板转动,旋转孔板受到的剪切和轴向推动力可使堵塞物破碎并分离,有效地防止小孔堵塞并降低空化过程中消耗的能量,同时中东转动轴内的气体通过其端口和空化诱导头的表面旋转进入进液圆筒部,产生大量的气泡。所述旋转孔板至少有两个相互叠加,其中一个旋转孔板固定不动,另一个旋转孔板受空化诱导头驱动而旋转。One end of the hollow rotating shaft located at the liquid inlet part is provided with a cavitation induction head, and a plurality of holes for gas flow are provided inside the cavitation induction head. In this embodiment, the cavitation induction head is made of porous ceramics. The surface of the part of the hollow rotating shaft located inside the cavitation inducing head has a plurality of small holes, and the gas can pass through the small holes of the hollow rotating shaft in addition to entering the liquid inlet cylinder through the opening at the end of the hollow rotating shaft And the channel of the cavitation induction head enters the liquid inlet cylinder. Vanes are provided on the outer surface of the cavitation induction head near the liquid inlet part. The cavitation induction head is provided with a rotating orifice plate close to the bottom surface of the cavitation part. Under the impetus of the fluid to the blades, the cavitation induction head drives the rotation of the orifice plate, and the shear and axial driving force on the rotation orifice plate can be Break and separate the blockage, effectively prevent the small hole from being blocked and reduce the energy consumed in the cavitation process. At the same time, the gas in the middle-east rotating shaft rotates into the liquid inlet cylinder through its port and the surface of the cavitation induction head, generating a large amount of bubbles. There are at least two rotating orifice plates superimposed on each other, one of which is fixed and the other rotating orifice is driven by the cavitation inducing head to rotate.

所述旋转孔板沿其边沿开设有多个间隔排列的半圆孔,开孔的轴线与中空转动轴轴线呈15°角,供混入空泡后的流体进入空化部分。The rotating orifice plate is provided with a plurality of semicircular holes arranged at intervals along its edge, and the axis of the holes forms an angle of 15° with the axis of the hollow rotating shaft, allowing the fluid mixed into the cavitation to enter the cavitation part.

所述进液部分分为进液锥形部与进液圆筒部,所述进液锥形部直接连接空化部分,且所述进液锥形部连有进液管道。所述进液圆筒部内设有进液活塞,所述进液活塞包括进液活塞头与进液连杆,所述进液连杆连接电机,驱动进液活塞头沿空化部分中心轴线往返运动。The liquid inlet part is divided into a liquid inlet cone part and a liquid inlet cylinder part, the liquid inlet cone part is directly connected to the cavitation part, and the liquid inlet cone part is connected with a liquid inlet pipe. The liquid inlet cylinder is provided with a liquid inlet piston. The liquid inlet piston includes a liquid inlet piston head and a liquid inlet connecting rod. The liquid inlet connecting rod is connected to a motor to drive the liquid inlet piston head along the central axis of the cavitation part. back and forth movement.

所述排液部分同样分为排液锥形部和排液圆筒部,所述排液锥形部直接连接空化部分,且所述排液锥形部连有排液管道。所述排液圆筒部内设有排液活塞,所述排液活塞包括排液活塞头与排液连杆,所述排液连杆连接电机,驱动排液活塞头沿空化部分中心轴线往返运动。The liquid discharge part is also divided into a liquid discharge cone part and a liquid discharge cylinder part, the liquid discharge cone part is directly connected to the cavitation part, and the liquid discharge cone part is connected with a liquid discharge pipe. The liquid discharge cylinder is provided with a liquid discharge piston, the liquid discharge piston includes a liquid discharge piston head and a liquid discharge connecting rod, and the liquid discharge connecting rod is connected to a motor to drive the liquid discharge piston head along the central axis of the cavitation part back and forth movement.

具体实施时,排液活塞静止,进液活塞远离空化部分移动,此时进液锥形部呈负压状态,流体通过进液管道进入,流体带动叶片、中空转动轴、旋转孔板转动。储气罐内的压缩空气在调节阀的调整下通过中空转动轴进入进液部分,产生直径2-5微米的气泡,诱发空化初生。进液活塞向空化部分运动,流体流速逐渐降低,流体快速进入旋转孔板流入空化腔体内,其流速逐渐增大,流出旋转孔板时高速流体压强迅速降低,产生空化初生。然后,旋转孔板发生旋转,封闭空化腔体与进液锥形部的沟通,排液活塞向空化部分移动,空化腔体内压强增高,空泡快速发生溃灭,产生局部的高温高压和高速微射流,破击生物细胞的细胞壁。排液活塞远离空化部分移动,空化腔体内的流体通过排液管道流出。During specific implementation, the liquid discharge piston is stationary, and the liquid inlet piston moves away from the cavitation part. At this time, the liquid inlet cone is in a negative pressure state, and the fluid enters through the liquid inlet pipe, and the fluid drives the blades, the hollow rotating shaft, and the rotating orifice plate to rotate. Under the adjustment of the regulating valve, the compressed air in the air storage tank enters the liquid inlet part through the hollow rotating shaft, and generates bubbles with a diameter of 2-5 microns to induce cavitation. The liquid inlet piston moves towards the cavitation part, and the fluid flow rate gradually decreases. The fluid quickly enters the rotating orifice plate and flows into the cavitation cavity, and its flow rate gradually increases. Then, the rotating orifice plate rotates to close the communication between the cavitation cavity and the liquid inlet cone, the liquid discharge piston moves to the cavitation part, the pressure in the cavitation cavity increases, the cavitation rapidly collapses, and local high temperature and high pressure are generated. And high-speed micro-jet, breaking the cell wall of biological cells. The liquid discharge piston moves away from the cavitation part, and the fluid in the cavitation cavity flows out through the liquid discharge pipe.

所述空化部分包括中空外壳,所述中空外壳包括外层、内层和套圈,所述外层的内表面间隔设置有多个柔性支撑架,相邻的柔性支撑架之间填充有吸音纤维,降低噪音以及减少振动。The cavitation part includes a hollow shell, the hollow shell includes an outer layer, an inner layer and a ferrule, the inner surface of the outer layer is provided with a plurality of flexible support frames at intervals, and the adjacent flexible support frames are filled with sound-absorbing fiber, reduces noise and reduces vibration.

该装置可以通过法兰与相应直径的管道连接,当流体以超过3-10m/s通过该装置时,液体在该装置内部发生空化。The device can be connected with a pipe of corresponding diameter through a flange, and when the fluid passes through the device at a speed exceeding 3-10m/s, the liquid will be cavitated inside the device.

运作过程中进液活塞和排液活塞直接接触具有一定腐蚀性的液体,并承受高压作用,不仅增加了进液活塞与进液圆筒部、排液活塞与排液圆筒部之间的摩擦力,而且固体也容易被挤入活塞与圆筒部之间,增加了活塞的磨损。During operation, the liquid inlet piston and the liquid discharge piston are in direct contact with certain corrosive liquids, and are subjected to high pressure, which not only increases the friction between the liquid inlet piston and the liquid inlet cylinder, the liquid discharge piston and the liquid discharge cylinder Force, and solids are easily squeezed between the piston and the cylinder, increasing the wear of the piston.

如图2所示,所述进液活塞包括进液钢芯、进液皮碗、进液压板和进液卡簧,所述进液 皮碗的侧表面与进液圆筒部的内表面直接接触。所述进液皮碗的侧表面间隔设置有多条沿皮碗圆周方向延伸的沟槽,所述沟槽的横截面为三角形,所述三角形最小的一个角朝向流体。相邻两个沟槽之间间隔设置有多个菱形凹陷部As shown in Figure 2, the liquid inlet piston includes a liquid inlet steel core, a liquid inlet cup, a hydraulic pressure plate and a liquid inlet circlip, and the side surface of the liquid inlet cup is directly connected to the inner surface of the liquid inlet cylinder. touch. The side surface of the liquid inlet cup is provided with a plurality of grooves extending along the circumferential direction of the cup at intervals. The cross section of the grooves is triangular, and the smallest corner of the triangle faces the fluid. A plurality of diamond-shaped depressions are arranged at intervals between two adjacent grooves

在本实施例中,所述三角形为直角三角形,三角形另外两个锐角为30°和60°,30°锐角朝向流体方向。所述沟槽可进一步提高进液活塞的耐磨密封性能。所述沟槽的宽度为4.5mm之间,沟槽的间距为5.0mm。所述菱形凹陷部的边长为4.5mm,菱形凹陷部深度为4.0mm,菱形凹陷部中心夹角为15°。In this embodiment, the triangle is a right triangle, the other two acute angles of the triangle are 30° and 60°, and the 30° acute angle faces the direction of the fluid. The groove can further improve the wear-resistant sealing performance of the liquid inlet piston. The width of the groove is between 4.5mm and the distance between the grooves is 5.0mm. The side length of the diamond-shaped depression is 4.5mm, the depth of the diamond-shaped depression is 4.0mm, and the included angle at the center of the diamond-shaped depression is 15°.

经检测,所述进液活塞的平均寿命为98.6h,与标准活塞相比其平均寿命提高了81.6%。After testing, the average life of the liquid inlet piston is 98.6 hours, which is 81.6% higher than that of the standard piston.

所述排液活塞包括排液钢芯、排液皮碗、排液压板和排液卡簧,所述排液皮碗的侧表面与排液圆筒部的内表面直接接触。所述排液皮碗的侧表面间隔设置有多个沿排液皮碗厚度方向延伸的外弯钩件,所述排液圆筒部的内表面间隔设置多个与外弯钩件相配的内弯钩件,所述内弯钩件设于沿排液圆筒部的内表面长度方向延伸的槽内。排液活塞运动时会经过排液管道,当排液管道直径较大时,排液活塞容易在经过排液管道时发生轻微的偏移导致流体渗入排液活塞与排液圆筒部之间。将外弯钩件与内弯钩件相连,使得排液活塞紧密贴合排液圆筒部,经过排液管道时,由于排液活塞的与排液圆筒部的相对位置固定,排液活塞不会发生偏移,从而保证排液流体不会渗入排液活塞与排液圆筒部之间。The liquid discharge piston includes a liquid discharge steel core, a liquid discharge cup, a liquid discharge hydraulic plate and a liquid discharge circlip, and the side surface of the liquid discharge cup is in direct contact with the inner surface of the liquid discharge cylinder. A plurality of outer hooks extending along the thickness direction of the drain cup are arranged at intervals on the side surface of the drain cup, and a plurality of inner hooks matching the outer hooks are arranged at intervals on the inner surface of the drain cylinder. A hook member, the inner hook member is provided in a groove extending along the length direction of the inner surface of the liquid discharge cylindrical part. When the liquid discharge piston moves, it will pass through the liquid discharge pipe. When the diameter of the liquid discharge pipe is large, the liquid discharge piston will easily deviate slightly when passing through the liquid discharge pipe, causing fluid to seep into the space between the liquid discharge piston and the liquid discharge cylinder. Connect the outer hook with the inner hook so that the discharge piston fits closely to the discharge cylinder. When passing through the discharge pipe, because the relative position of the discharge piston and the discharge cylinder is fixed, the discharge piston There is no offset, thereby ensuring that the discharge fluid does not infiltrate between the discharge piston and the discharge cylinder.

经过本发明处理后的细胞壁总固体去除率达到50.3%,而未经过本发明处理的细胞壁总固体去除率为39.6%。The total solid removal rate of the cell wall after the treatment of the invention reaches 50.3%, while the total solid removal rate of the cell wall without the treatment of the invention is 39.6%.

测得本发明空化器消耗的功率为529W/kg。It is measured that the power consumed by the cavitator of the present invention is 529W/kg.

实施例三Embodiment three

本发明的装置,如图1所示,包括空化器,所述空化器包括进液部分、空化部分和排液部分。The device of the present invention, as shown in FIG. 1 , includes a cavitator, and the cavitator includes a liquid inlet part, a cavitation part and a liquid discharge part.

所述空化部分内部为空化腔体,所述空化腔体内设有中空转动轴和固定腔,所述中空转动轴通过调节阀连通储气罐,储气罐内的压缩空气通过调节阀进入中空转动轴。所述中空转动轴设于空化部分的中心轴位置并延伸至进液部分,其靠近排液部分的一端为圆球状,固定腔内部的一端为与中空转动轴一端圆球状的形状相匹配的圆球状,两者相互贴合使得中空转动轴可转动地连接固定腔。所述中空转动轴上还设有封闭固定腔的挡板,防止流体进入固定腔内损坏中空转动轴与固定腔的连接结构。所述固定腔通过支架固定于空化腔体内。The interior of the cavitation part is a cavitation cavity, and the cavity is provided with a hollow rotating shaft and a fixed cavity. The hollow rotating shaft is connected to the air storage tank through a regulating valve, and the compressed air in the gas storage tank passes through the regulating valve. Access to the hollow turning shaft. The hollow rotating shaft is set at the central axis of the cavitation part and extends to the liquid inlet part. One end close to the liquid discharge part is in the shape of a sphere, and the end inside the fixed cavity is a spherical shape that matches the spherical shape of one end of the hollow rotating shaft. Spherical, the two fit together so that the hollow rotating shaft is rotatably connected to the fixed cavity. The hollow rotating shaft is also provided with a baffle to close the fixed cavity to prevent fluid from entering the fixed cavity and damaging the connection structure between the hollow rotating shaft and the fixed cavity. The fixed cavity is fixed in the cavitation cavity by a bracket.

所述中空转动轴位于进液部分的一端设有空化诱导头,所述空化诱导头的内部设有多个供气体流动的孔道。在本实施例中,所述空化诱导头由多孔陶瓷制成。所述中空转动轴位于 空化诱导头内部的部分的表面开有多个小孔,气体除了可以通过中空转动轴的端部的开口进入进液圆筒部外还可以通过中空转动轴的小孔和空化诱导头的孔道进入进液圆筒部。所述空化诱导头靠近进液部分的外表面设有叶片。所述空化诱导头贴近空化部分的底表面设有旋转孔板,在流体对叶片的推动下,空化诱导头带动旋转孔板转动,旋转孔板受到的剪切和轴向推动力可使堵塞物破碎并分离,有效地防止小孔堵塞并降低空化过程中消耗的能量,同时中东转动轴内的气体通过其端口和空化诱导头的表面旋转进入进液圆筒部,产生大量的气泡。所述旋转孔板至少有两个相互叠加,其中一个旋转孔板固定不动,另一个旋转孔板受空化诱导头驱动而旋转。One end of the hollow rotating shaft located at the liquid inlet part is provided with a cavitation induction head, and a plurality of holes for gas flow are provided inside the cavitation induction head. In this embodiment, the cavitation induction head is made of porous ceramics. The surface of the part of the hollow rotating shaft located inside the cavitation inducing head has a plurality of small holes, and the gas can pass through the small holes of the hollow rotating shaft in addition to entering the liquid inlet cylinder through the opening at the end of the hollow rotating shaft And the channel of the cavitation induction head enters the liquid inlet cylinder. Vanes are provided on the outer surface of the cavitation induction head near the liquid inlet part. The cavitation induction head is provided with a rotating orifice plate close to the bottom surface of the cavitation part. Under the impetus of the fluid to the blades, the cavitation induction head drives the rotation of the orifice plate, and the shear and axial driving force on the rotation orifice plate can be Break and separate the blockage, effectively prevent the small hole from being blocked and reduce the energy consumed in the cavitation process. At the same time, the gas in the middle-east rotating shaft rotates into the liquid inlet cylinder through its port and the surface of the cavitation induction head, generating a large amount of bubbles. There are at least two rotating orifice plates superimposed on each other, one of which is fixed and the other rotating orifice is driven by the cavitation inducing head to rotate.

所述旋转孔板沿其边沿开设有多个间隔排列的半圆孔,开孔的轴线与中空转动轴轴线呈15°角,供混入空泡后的流体进入空化部分。The rotating orifice plate is provided with a plurality of semicircular holes arranged at intervals along its edge, and the axis of the holes forms an angle of 15° with the axis of the hollow rotating shaft, allowing the fluid mixed into the cavitation to enter the cavitation part.

所述进液部分分为进液锥形部与进液圆筒部,所述进液锥形部直接连接空化部分,且所述进液锥形部连有进液管道。所述进液圆筒部内设有进液活塞,所述进液活塞包括进液活塞头与进液连杆,所述进液连杆连接电机,驱动进液活塞头沿空化部分中心轴线往返运动。The liquid inlet part is divided into a liquid inlet cone part and a liquid inlet cylinder part, the liquid inlet cone part is directly connected to the cavitation part, and the liquid inlet cone part is connected with a liquid inlet pipe. The liquid inlet cylinder is provided with a liquid inlet piston. The liquid inlet piston includes a liquid inlet piston head and a liquid inlet connecting rod. The liquid inlet connecting rod is connected to a motor to drive the liquid inlet piston head along the central axis of the cavitation part. back and forth movement.

所述排液部分同样分为排液锥形部和排液圆筒部,所述排液锥形部直接连接空化部分,且所述排液锥形部连有排液管道。所述排液圆筒部内设有排液活塞,所述排液活塞包括排液活塞头与排液连杆,所述排液连杆连接电机,驱动排液活塞头沿空化部分中心轴线往返运动。The liquid discharge part is also divided into a liquid discharge cone part and a liquid discharge cylinder part, the liquid discharge cone part is directly connected to the cavitation part, and the liquid discharge cone part is connected with a liquid discharge pipe. The liquid discharge cylinder is provided with a liquid discharge piston, the liquid discharge piston includes a liquid discharge piston head and a liquid discharge connecting rod, and the liquid discharge connecting rod is connected to a motor to drive the liquid discharge piston head along the central axis of the cavitation part back and forth movement.

具体实施时,排液活塞静止,进液活塞远离空化部分移动,此时进液锥形部呈负压状态,流体通过进液管道进入,流体带动叶片、中空转动轴、旋转孔板转动。储气罐内的压缩空气在调节阀的调整下通过中空转动轴进入进液部分,产生直径2-5微米的气泡,诱发空化初生。进液活塞向空化部分运动,流体流速逐渐降低,流体快速进入旋转孔板流入空化腔体内,其流速逐渐增大,流出旋转孔板时高速流体压强迅速降低,产生空化初生。然后,旋转孔板发生旋转,封闭空化腔体与进液锥形部的沟通,排液活塞向空化部分移动,空化腔体内压强增高,空泡快速发生溃灭,产生局部的高温高压和高速微射流,破击生物细胞的细胞壁。排液活塞远离空化部分移动,空化腔体内的流体通过排液管道流出。During specific implementation, the liquid discharge piston is stationary, and the liquid inlet piston moves away from the cavitation part. At this time, the liquid inlet cone is in a negative pressure state, and the fluid enters through the liquid inlet pipe, and the fluid drives the blades, the hollow rotating shaft, and the rotating orifice plate to rotate. Under the adjustment of the regulating valve, the compressed air in the air storage tank enters the liquid inlet part through the hollow rotating shaft, and generates bubbles with a diameter of 2-5 microns to induce cavitation. The liquid inlet piston moves towards the cavitation part, and the fluid flow rate gradually decreases. The fluid quickly enters the rotating orifice plate and flows into the cavitation cavity, and its flow rate gradually increases. Then, the rotating orifice plate rotates to close the communication between the cavitation cavity and the liquid inlet cone, the liquid discharge piston moves to the cavitation part, the pressure in the cavitation cavity increases, the cavitation rapidly collapses, and local high temperature and high pressure are generated. And high-speed micro-jet, breaking the cell wall of biological cells. The liquid discharge piston moves away from the cavitation part, and the fluid in the cavitation cavity flows out through the liquid discharge pipe.

所述空化部分包括中空外壳,所述中空外壳包括外层、内层和套圈,所述外层的内表面间隔设置有多个柔性支撑架,相邻的柔性支撑架之间填充有吸音纤维,降低噪音以及减少振动。The cavitation part includes a hollow shell, the hollow shell includes an outer layer, an inner layer and a ferrule, the inner surface of the outer layer is provided with a plurality of flexible support frames at intervals, and the adjacent flexible support frames are filled with sound-absorbing fiber, reduces noise and reduces vibration.

该装置可以通过法兰与相应直径的管道连接,当流体以超过3-10m/s通过该装置时,液体在该装置内部发生空化。The device can be connected with a pipe of corresponding diameter through a flange, and when the fluid passes through the device at a speed exceeding 3-10m/s, the liquid will be cavitated inside the device.

运作过程中进液活塞和排液活塞直接接触具有一定腐蚀性的液体,并承受高压作用,不 仅增加了进液活塞与进液圆筒部、排液活塞与排液圆筒部之间的摩擦力,而且固体也容易被挤入活塞与圆筒部之间,增加了活塞的磨损。During operation, the liquid inlet piston and the liquid discharge piston are in direct contact with certain corrosive liquids, and are subjected to high pressure, which not only increases the friction between the liquid inlet piston and the liquid inlet cylinder, the liquid discharge piston and the liquid discharge cylinder Force, and solids are easily squeezed between the piston and the cylinder, increasing the wear of the piston.

如图2所示,所述进液活塞包括进液钢芯、进液皮碗、进液压板和进液卡簧,所述进液皮碗的侧表面与进液圆筒部的内表面直接接触。所述进液皮碗的侧表面间隔设置有多条沿皮碗圆周方向延伸的沟槽,所述沟槽的横截面为三角形,所述三角形最小的一个角朝向流体。相邻两个沟槽之间间隔设置有多个菱形凹陷部As shown in Figure 2, the liquid inlet piston includes a liquid inlet steel core, a liquid inlet cup, a hydraulic pressure plate and a liquid inlet circlip, and the side surface of the liquid inlet cup is directly connected to the inner surface of the liquid inlet cylinder. touch. The side surface of the liquid inlet cup is provided with a plurality of grooves extending along the circumferential direction of the cup at intervals. The cross section of the grooves is triangular, and the smallest corner of the triangle faces the fluid. A plurality of diamond-shaped depressions are arranged at intervals between two adjacent grooves

在本实施例中,所述三角形为直角三角形,三角形另外两个锐角为30°和60°,30°锐角朝向流体方向。所述沟槽可进一步提高进液活塞的耐磨密封性能。所述沟槽的宽度为4.5mm之间,沟槽的间距为8.0mm。所述菱形凹陷部的边长为3.0mm,菱形凹陷部深度为4.0mm,菱形凹陷部中心夹角为10°。In this embodiment, the triangle is a right triangle, the other two acute angles of the triangle are 30° and 60°, and the 30° acute angle faces the direction of the fluid. The groove can further improve the wear-resistant sealing performance of the liquid inlet piston. The width of the groove is between 4.5mm and the distance between the grooves is 8.0mm. The side length of the diamond-shaped depression is 3.0mm, the depth of the diamond-shaped depression is 4.0mm, and the included angle at the center of the diamond-shaped depression is 10°.

经检测,所述进液活塞的平均寿命为83.3h,与标准活塞相比其平均寿命提高了78.2%。After testing, the average life of the liquid inlet piston is 83.3 hours, which is 78.2% higher than that of the standard piston.

所述排液活塞包括排液钢芯、排液皮碗、排液压板和排液卡簧,所述排液皮碗的侧表面与排液圆筒部的内表面直接接触。所述排液皮碗的侧表面间隔设置有多个沿排液皮碗厚度方向延伸的外弯钩件,所述排液圆筒部的内表面间隔设置多个与外弯钩件相配的内弯钩件,所述内弯钩件设于沿排液圆筒部的内表面长度方向延伸的槽内。排液活塞运动时会经过排液管道,当排液管道直径较大时,排液活塞容易在经过排液管道时发生轻微的偏移导致流体渗入排液活塞与排液圆筒部之间。将外弯钩件与内弯钩件相连,使得排液活塞紧密贴合排液圆筒部,经过排液管道时,由于排液活塞的与排液圆筒部的相对位置固定,排液活塞不会发生偏移,从而保证排液流体不会渗入排液活塞与排液圆筒部之间。The liquid discharge piston includes a liquid discharge steel core, a liquid discharge cup, a liquid discharge hydraulic plate and a liquid discharge circlip, and the side surface of the liquid discharge cup is in direct contact with the inner surface of the liquid discharge cylinder. A plurality of outer hooks extending along the thickness direction of the drain cup are arranged at intervals on the side surface of the drain cup, and a plurality of inner hooks matching the outer hooks are arranged at intervals on the inner surface of the drain cylinder. A hook member, the inner hook member is provided in a groove extending along the length direction of the inner surface of the liquid discharge cylindrical part. When the liquid discharge piston moves, it will pass through the liquid discharge pipe. When the diameter of the liquid discharge pipe is large, the liquid discharge piston will easily deviate slightly when passing through the liquid discharge pipe, causing fluid to seep into the space between the liquid discharge piston and the liquid discharge cylinder. Connect the outer hook with the inner hook so that the discharge piston fits closely to the discharge cylinder. When passing through the discharge pipe, because the relative position of the discharge piston and the discharge cylinder is fixed, the discharge piston There is no offset, thereby ensuring that the discharge fluid does not infiltrate between the discharge piston and the discharge cylinder.

经过本发明处理后的细胞壁总固体去除率达到53.6%,而未经过本发明处理的细胞壁总固体去除率为40.3%。The total solid removal rate of the cell wall after the treatment of the invention reaches 53.6%, while the total solid removal rate of the cell wall without the treatment of the invention is 40.3%.

测得本发明空化器消耗的功率为529W/kg。It is measured that the power consumed by the cavitator of the present invention is 529W/kg.

实施例四Embodiment Four

本发明的装置,如图1所示,包括空化器,所述空化器包括进液部分、空化部分和排液部分。The device of the present invention, as shown in FIG. 1 , includes a cavitator, and the cavitator includes a liquid inlet part, a cavitation part and a liquid discharge part.

所述空化部分内部为空化腔体,所述空化腔体内设有中空转动轴和固定腔,所述中空转动轴通过调节阀连通储气罐,储气罐内的压缩空气通过调节阀进入中空转动轴。所述中空转动轴设于空化部分的中心轴位置并延伸至进液部分,其靠近排液部分的一端为圆球状,固定腔内部的一端为与中空转动轴一端圆球状的形状相匹配的圆球状,两者相互贴合使得中空转动轴可转动地连接固定腔。所述中空转动轴上还设有封闭固定腔的挡板,防止流体进入固定 腔内损坏中空转动轴与固定腔的连接结构。所述固定腔通过支架固定于空化腔体内。The interior of the cavitation part is a cavitation cavity, and the cavity is provided with a hollow rotating shaft and a fixed cavity. The hollow rotating shaft is connected to the air storage tank through a regulating valve, and the compressed air in the gas storage tank passes through the regulating valve. Access to the hollow turning shaft. The hollow rotating shaft is set at the central axis of the cavitation part and extends to the liquid inlet part. One end close to the liquid discharge part is in the shape of a sphere, and the end inside the fixed cavity is a spherical shape that matches the spherical shape of one end of the hollow rotating shaft. Spherical, the two fit together so that the hollow rotating shaft is rotatably connected to the fixed cavity. The hollow rotating shaft is also provided with a baffle to close the fixed cavity, preventing fluid from entering the fixed cavity and damaging the connection structure between the hollow rotating shaft and the fixed cavity. The fixed cavity is fixed in the cavitation cavity by a bracket.

所述中空转动轴位于进液部分的一端设有空化诱导头,所述空化诱导头的内部设有多个供气体流动的孔道。在本实施例中,所述空化诱导头由多孔陶瓷制成。所述中空转动轴位于空化诱导头内部的部分的表面开有多个小孔,气体除了可以通过中空转动轴的端部的开口进入进液圆筒部外还可以通过中空转动轴的小孔和空化诱导头的孔道进入进液圆筒部。所述空化诱导头靠近进液部分的外表面设有叶片。所述空化诱导头贴近空化部分的底表面设有旋转孔板,在流体对叶片的推动下,空化诱导头带动旋转孔板转动,旋转孔板受到的剪切和轴向推动力可使堵塞物破碎并分离,有效地防止小孔堵塞并降低空化过程中消耗的能量,同时中东转动轴内的气体通过其端口和空化诱导头的表面旋转进入进液圆筒部,产生大量的气泡。所述旋转孔板至少有两个相互叠加,其中一个旋转孔板固定不动,另一个旋转孔板受空化诱导头驱动而旋转。One end of the hollow rotating shaft located at the liquid inlet part is provided with a cavitation induction head, and a plurality of holes for gas flow are provided inside the cavitation induction head. In this embodiment, the cavitation induction head is made of porous ceramics. The surface of the part of the hollow rotating shaft located inside the cavitation inducing head has a plurality of small holes, and the gas can pass through the small holes of the hollow rotating shaft in addition to entering the liquid inlet cylinder through the opening at the end of the hollow rotating shaft And the channel of the cavitation induction head enters the liquid inlet cylinder. Vanes are provided on the outer surface of the cavitation induction head near the liquid inlet part. The cavitation induction head is provided with a rotating orifice plate close to the bottom surface of the cavitation part. Under the impetus of the fluid to the blades, the cavitation induction head drives the rotation of the orifice plate, and the shear and axial driving force on the rotation orifice plate can be Break and separate the blockage, effectively prevent the small hole from being blocked and reduce the energy consumed in the cavitation process. At the same time, the gas in the middle-east rotating shaft rotates into the liquid inlet cylinder through its port and the surface of the cavitation induction head, generating a large amount of bubbles. There are at least two rotating orifice plates superimposed on each other, one of which is fixed and the other rotating orifice is driven by the cavitation inducing head to rotate.

所述旋转孔板沿其边沿开设有多个间隔排列的半圆孔,开孔的轴线与中空转动轴轴线呈15°角,供混入空泡后的流体进入空化部分。The rotating orifice plate is provided with a plurality of semicircular holes arranged at intervals along its edge, and the axis of the holes forms an angle of 15° with the axis of the hollow rotating shaft, allowing the fluid mixed into the cavitation to enter the cavitation part.

所述进液部分分为进液锥形部与进液圆筒部,所述进液锥形部直接连接空化部分,且所述进液锥形部连有进液管道。所述进液圆筒部内设有进液活塞,所述进液活塞包括进液活塞头与进液连杆,所述进液连杆连接电机,驱动进液活塞头沿空化部分中心轴线往返运动。The liquid inlet part is divided into a liquid inlet cone part and a liquid inlet cylinder part, the liquid inlet cone part is directly connected to the cavitation part, and the liquid inlet cone part is connected with a liquid inlet pipe. The liquid inlet cylinder is provided with a liquid inlet piston. The liquid inlet piston includes a liquid inlet piston head and a liquid inlet connecting rod. The liquid inlet connecting rod is connected to a motor to drive the liquid inlet piston head along the central axis of the cavitation part. back and forth movement.

所述排液部分同样分为排液锥形部和排液圆筒部,所述排液锥形部直接连接空化部分,且所述排液锥形部连有排液管道。所述排液圆筒部内设有排液活塞,所述排液活塞包括排液活塞头与排液连杆,所述排液连杆连接电机,驱动排液活塞头沿空化部分中心轴线往返运动。The liquid discharge part is also divided into a liquid discharge cone part and a liquid discharge cylinder part, the liquid discharge cone part is directly connected to the cavitation part, and the liquid discharge cone part is connected with a liquid discharge pipe. The liquid discharge cylinder is provided with a liquid discharge piston, the liquid discharge piston includes a liquid discharge piston head and a liquid discharge connecting rod, and the liquid discharge connecting rod is connected to a motor to drive the liquid discharge piston head along the central axis of the cavitation part back and forth movement.

具体实施时,排液活塞静止,进液活塞远离空化部分移动,此时进液锥形部呈负压状态,流体通过进液管道进入,流体带动叶片、中空转动轴、旋转孔板转动。储气罐内的压缩空气在调节阀的调整下通过中空转动轴进入进液部分,产生直径2-5微米的气泡,诱发空化初生。进液活塞向空化部分运动,流体流速逐渐降低,流体快速进入旋转孔板流入空化腔体内,其流速逐渐增大,流出旋转孔板时高速流体压强迅速降低,产生空化初生。然后,旋转孔板发生旋转,封闭空化腔体与进液锥形部的沟通,排液活塞向空化部分移动,空化腔体内压强增高,空泡快速发生溃灭,产生局部的高温高压和高速微射流,破击生物细胞的细胞壁。排液活塞远离空化部分移动,空化腔体内的流体通过排液管道流出。During specific implementation, the liquid discharge piston is stationary, and the liquid inlet piston moves away from the cavitation part. At this time, the liquid inlet cone is in a negative pressure state, and the fluid enters through the liquid inlet pipe, and the fluid drives the blades, the hollow rotating shaft, and the rotating orifice plate to rotate. Under the adjustment of the regulating valve, the compressed air in the air storage tank enters the liquid inlet part through the hollow rotating shaft, and generates bubbles with a diameter of 2-5 microns to induce cavitation. The liquid inlet piston moves towards the cavitation part, and the fluid flow rate gradually decreases. The fluid quickly enters the rotating orifice plate and flows into the cavitation cavity, and its flow rate gradually increases. Then, the rotating orifice plate rotates to close the communication between the cavitation cavity and the liquid inlet cone, the liquid discharge piston moves to the cavitation part, the pressure in the cavitation cavity increases, the cavitation rapidly collapses, and local high temperature and high pressure are generated. And high-speed micro-jet, breaking the cell wall of biological cells. The liquid discharge piston moves away from the cavitation part, and the fluid in the cavitation cavity flows out through the liquid discharge pipe.

所述空化部分包括中空外壳,所述中空外壳包括外层、内层和套圈,所述外层的内表面间隔设置有多个柔性支撑架,相邻的柔性支撑架之间填充有吸音纤维,降低噪音以及减少振动。The cavitation part includes a hollow shell, the hollow shell includes an outer layer, an inner layer and a ferrule, the inner surface of the outer layer is provided with a plurality of flexible support frames at intervals, and the adjacent flexible support frames are filled with sound-absorbing fiber, reduces noise and reduces vibration.

该装置可以通过法兰与相应直径的管道连接,当流体以超过3-10m/s通过该装置时,液体在该装置内部发生空化。The device can be connected with a pipe of corresponding diameter through a flange, and when the fluid passes through the device at a speed exceeding 3-10m/s, the liquid will be cavitated inside the device.

运作过程中进液活塞和排液活塞直接接触具有一定腐蚀性的液体,并承受高压作用,不仅增加了进液活塞与进液圆筒部、排液活塞与排液圆筒部之间的摩擦力,而且固体也容易被挤入活塞与圆筒部之间,增加了活塞的磨损。During operation, the liquid inlet piston and the liquid discharge piston are in direct contact with certain corrosive liquids, and are subjected to high pressure, which not only increases the friction between the liquid inlet piston and the liquid inlet cylinder, the liquid discharge piston and the liquid discharge cylinder Force, and solids are easily squeezed between the piston and the cylinder, increasing the wear of the piston.

如图2所示,所述进液活塞包括进液钢芯、进液皮碗、进液压板和进液卡簧,所述进液皮碗的侧表面与进液圆筒部的内表面直接接触。所述进液皮碗的侧表面间隔设置有多条沿皮碗圆周方向延伸的沟槽,所述沟槽的横截面为三角形,所述三角形最小的一个角朝向流体。相邻两个沟槽之间间隔设置有多个菱形凹陷部As shown in Figure 2, the liquid inlet piston includes a liquid inlet steel core, a liquid inlet cup, a hydraulic pressure plate and a liquid inlet circlip, and the side surface of the liquid inlet cup is directly connected to the inner surface of the liquid inlet cylinder. touch. The side surface of the liquid inlet cup is provided with a plurality of grooves extending along the circumferential direction of the cup at intervals. The cross section of the grooves is triangular, and the smallest corner of the triangle faces the fluid. A plurality of diamond-shaped depressions are arranged at intervals between two adjacent grooves

在本实施例中,所述三角形为直角三角形,三角形另外两个锐角为30°和60°,30°锐角朝向流体方向。所述沟槽可进一步提高进液活塞的耐磨密封性能。所述沟槽的宽度为4.5mm之间,沟槽的间距为8.0mm。所述菱形凹陷部的边长为4.5mm,菱形凹陷部深度为4.0mm,菱形凹陷部中心夹角为15°。In this embodiment, the triangle is a right triangle, the other two acute angles of the triangle are 30° and 60°, and the 30° acute angle faces the direction of the fluid. The groove can further improve the wear-resistant sealing performance of the liquid inlet piston. The width of the groove is between 4.5mm and the distance between the grooves is 8.0mm. The side length of the diamond-shaped depression is 4.5mm, the depth of the diamond-shaped depression is 4.0mm, and the included angle at the center of the diamond-shaped depression is 15°.

经检测,所述进液活塞的平均寿命为75.8h,与标准活塞相比其平均寿命提高了65.7%。After testing, the average life of the liquid inlet piston is 75.8 hours, which is 65.7% higher than that of the standard piston.

所述排液活塞包括排液钢芯、排液皮碗、排液压板和排液卡簧,所述排液皮碗的侧表面与排液圆筒部的内表面直接接触。所述排液皮碗的侧表面间隔设置有多个沿排液皮碗厚度方向延伸的外弯钩件,所述排液圆筒部的内表面间隔设置多个与外弯钩件相配的内弯钩件,所述内弯钩件设于沿排液圆筒部的内表面长度方向延伸的槽内。排液活塞运动时会经过排液管道,当排液管道直径较大时,排液活塞容易在经过排液管道时发生轻微的偏移导致流体渗入排液活塞与排液圆筒部之间。将外弯钩件与内弯钩件相连,使得排液活塞紧密贴合排液圆筒部,经过排液管道时,由于排液活塞的与排液圆筒部的相对位置固定,排液活塞不会发生偏移,从而保证排液流体不会渗入排液活塞与排液圆筒部之间。The liquid discharge piston includes a liquid discharge steel core, a liquid discharge cup, a liquid discharge hydraulic plate and a liquid discharge circlip, and the side surface of the liquid discharge cup is in direct contact with the inner surface of the liquid discharge cylinder. A plurality of outer hooks extending along the thickness direction of the drain cup are arranged at intervals on the side surface of the drain cup, and a plurality of inner hooks matching the outer hooks are arranged at intervals on the inner surface of the drain cylinder. A hook member, the inner hook member is provided in a groove extending along the length direction of the inner surface of the liquid discharge cylindrical part. When the liquid discharge piston moves, it will pass through the liquid discharge pipe. When the diameter of the liquid discharge pipe is large, the liquid discharge piston will easily deviate slightly when passing through the liquid discharge pipe, causing fluid to seep into the space between the liquid discharge piston and the liquid discharge cylinder. Connect the outer hook with the inner hook so that the discharge piston fits closely to the discharge cylinder. When passing through the discharge pipe, because the relative position of the discharge piston and the discharge cylinder is fixed, the discharge piston There is no offset, thereby ensuring that the discharge fluid does not infiltrate between the discharge piston and the discharge cylinder.

经过本发明处理后的细胞壁总固体去除率达到58.3%,而未经过本发明处理的细胞壁总固体去除率为32.9%。The total solid removal rate of the cell wall after the treatment of the invention reaches 58.3%, while the total solid removal rate of the cell wall without the treatment of the invention is 32.9%.

测得本发明空化器消耗的功率为534W/kg。It is measured that the power consumed by the cavitator of the present invention is 534W/kg.

实施例五Embodiment five

本发明的装置,如图1所示,包括空化器,所述空化器包括进液部分、空化部分和排液部分。The device of the present invention, as shown in FIG. 1 , includes a cavitator, and the cavitator includes a liquid inlet part, a cavitation part and a liquid discharge part.

所述空化部分内部为空化腔体,所述空化腔体内设有中空转动轴和固定腔,所述中空转动轴通过调节阀连通储气罐,储气罐内的压缩空气通过调节阀进入中空转动轴。所述中空转 动轴设于空化部分的中心轴位置并延伸至进液部分,其靠近排液部分的一端为圆球状,固定腔内部的一端为与中空转动轴一端圆球状的形状相匹配的圆球状,两者相互贴合使得中空转动轴可转动地连接固定腔。所述中空转动轴上还设有封闭固定腔的挡板,防止流体进入固定腔内损坏中空转动轴与固定腔的连接结构。所述固定腔通过支架固定于空化腔体内。The interior of the cavitation part is a cavitation cavity, and the cavity is provided with a hollow rotating shaft and a fixed cavity. The hollow rotating shaft is connected to the air storage tank through a regulating valve, and the compressed air in the gas storage tank passes through the regulating valve. Access to the hollow turning shaft. The hollow rotating shaft is set at the central axis of the cavitation part and extends to the liquid inlet part. One end close to the liquid discharge part is in the shape of a sphere, and the end inside the fixed cavity is a spherical shape that matches the spherical shape of one end of the hollow rotating shaft. Spherical, the two fit together so that the hollow rotating shaft is rotatably connected to the fixed cavity. The hollow rotating shaft is also provided with a baffle to close the fixed cavity to prevent fluid from entering the fixed cavity and damaging the connection structure between the hollow rotating shaft and the fixed cavity. The fixed cavity is fixed in the cavitation cavity by a bracket.

所述中空转动轴位于进液部分的一端设有空化诱导头,所述空化诱导头的内部设有多个供气体流动的孔道。在本实施例中,所述空化诱导头由多孔陶瓷制成。所述中空转动轴位于空化诱导头内部的部分的表面开有多个小孔,气体除了可以通过中空转动轴的端部的开口进入进液圆筒部外还可以通过中空转动轴的小孔和空化诱导头的孔道进入进液圆筒部。所述空化诱导头靠近进液部分的外表面设有叶片。所述空化诱导头贴近空化部分的底表面设有旋转孔板,在流体对叶片的推动下,空化诱导头带动旋转孔板转动,旋转孔板受到的剪切和轴向推动力可使堵塞物破碎并分离,有效地防止小孔堵塞并降低空化过程中消耗的能量,同时中东转动轴内的气体通过其端口和空化诱导头的表面旋转进入进液圆筒部,产生大量的气泡。所述旋转孔板至少有两个相互叠加,其中一个旋转孔板固定不动,另一个旋转孔板受空化诱导头驱动而旋转。One end of the hollow rotating shaft located at the liquid inlet part is provided with a cavitation induction head, and a plurality of holes for gas flow are provided inside the cavitation induction head. In this embodiment, the cavitation induction head is made of porous ceramics. The surface of the part of the hollow rotating shaft located inside the cavitation inducing head has a plurality of small holes, and the gas can pass through the small holes of the hollow rotating shaft in addition to entering the liquid inlet cylinder through the opening at the end of the hollow rotating shaft And the channel of the cavitation induction head enters the liquid inlet cylinder. Vanes are provided on the outer surface of the cavitation induction head near the liquid inlet part. The cavitation induction head is provided with a rotating orifice plate close to the bottom surface of the cavitation part. Under the impetus of the fluid to the blades, the cavitation induction head drives the rotation of the orifice plate, and the shear and axial driving force on the rotation orifice plate can be Break and separate the blockage, effectively prevent the small hole from being blocked and reduce the energy consumed in the cavitation process. At the same time, the gas in the middle-east rotating shaft rotates into the liquid inlet cylinder through its port and the surface of the cavitation induction head, generating a large amount of bubbles. There are at least two rotating orifice plates superimposed on each other, one of which is fixed and the other rotating orifice is driven by the cavitation inducing head to rotate.

所述旋转孔板沿其边沿开设有多个间隔排列的半圆孔,开孔的轴线与中空转动轴轴线呈15°角,供混入空泡后的流体进入空化部分。The rotating orifice plate is provided with a plurality of semicircular holes arranged at intervals along its edge, and the axis of the holes forms an angle of 15° with the axis of the hollow rotating shaft, allowing the fluid mixed into the cavitation to enter the cavitation part.

所述进液部分分为进液锥形部与进液圆筒部,所述进液锥形部直接连接空化部分,且所述进液锥形部连有进液管道。所述进液圆筒部内设有进液活塞,所述进液活塞包括进液活塞头与进液连杆,所述进液连杆连接电机,驱动进液活塞头沿空化部分中心轴线往返运动。The liquid inlet part is divided into a liquid inlet cone part and a liquid inlet cylinder part, the liquid inlet cone part is directly connected to the cavitation part, and the liquid inlet cone part is connected with a liquid inlet pipe. The liquid inlet cylinder is provided with a liquid inlet piston. The liquid inlet piston includes a liquid inlet piston head and a liquid inlet connecting rod. The liquid inlet connecting rod is connected to a motor to drive the liquid inlet piston head along the central axis of the cavitation part. back and forth movement.

所述排液部分同样分为排液锥形部和排液圆筒部,所述排液锥形部直接连接空化部分,且所述排液锥形部连有排液管道。所述排液圆筒部内设有排液活塞,所述排液活塞包括排液活塞头与排液连杆,所述排液连杆连接电机,驱动排液活塞头沿空化部分中心轴线往返运动。The liquid discharge part is also divided into a liquid discharge cone part and a liquid discharge cylinder part, the liquid discharge cone part is directly connected to the cavitation part, and the liquid discharge cone part is connected with a liquid discharge pipe. The liquid discharge cylinder is provided with a liquid discharge piston, the liquid discharge piston includes a liquid discharge piston head and a liquid discharge connecting rod, and the liquid discharge connecting rod is connected to a motor to drive the liquid discharge piston head along the central axis of the cavitation part back and forth movement.

具体实施时,排液活塞静止,进液活塞远离空化部分移动,此时进液锥形部呈负压状态,流体通过进液管道进入,流体带动叶片、中空转动轴、旋转孔板转动。储气罐内的压缩空气在调节阀的调整下通过中空转动轴进入进液部分,产生直径2-5微米的气泡,诱发空化初生。进液活塞向空化部分运动,流体流速逐渐降低,流体快速进入旋转孔板流入空化腔体内,其流速逐渐增大,流出旋转孔板时高速流体压强迅速降低,产生空化初生。然后,旋转孔板发生旋转,封闭空化腔体与进液锥形部的沟通,排液活塞向空化部分移动,空化腔体内压强增高,空泡快速发生溃灭,产生局部的高温高压和高速微射流,破击生物细胞的细胞壁。排液活塞远离空化部分移动,空化腔体内的流体通过排液管道流出。During specific implementation, the liquid discharge piston is stationary, and the liquid inlet piston moves away from the cavitation part. At this time, the liquid inlet cone is in a negative pressure state, and the fluid enters through the liquid inlet pipe, and the fluid drives the blades, the hollow rotating shaft, and the rotating orifice plate to rotate. Under the adjustment of the regulating valve, the compressed air in the air storage tank enters the liquid inlet part through the hollow rotating shaft, and generates bubbles with a diameter of 2-5 microns to induce cavitation. The liquid inlet piston moves towards the cavitation part, and the fluid flow rate gradually decreases. The fluid quickly enters the rotating orifice plate and flows into the cavitation cavity, and its flow rate gradually increases. Then, the rotating orifice plate rotates to close the communication between the cavitation cavity and the liquid inlet cone, the liquid discharge piston moves to the cavitation part, the pressure in the cavitation cavity increases, the cavitation rapidly collapses, and local high temperature and high pressure are generated. And high-speed micro-jet, breaking the cell wall of biological cells. The liquid discharge piston moves away from the cavitation part, and the fluid in the cavitation cavity flows out through the liquid discharge pipe.

所述空化部分包括中空外壳,所述中空外壳包括外层、内层和套圈,所述外层的内表面间隔设置有多个柔性支撑架,相邻的柔性支撑架之间填充有吸音纤维,降低噪音以及减少振动。The cavitation part includes a hollow shell, the hollow shell includes an outer layer, an inner layer and a ferrule, the inner surface of the outer layer is provided with a plurality of flexible support frames at intervals, and the adjacent flexible support frames are filled with sound-absorbing fiber, reduces noise and reduces vibration.

该装置可以通过法兰与相应直径的管道连接,当流体以超过3-10m/s通过该装置时,液体在该装置内部发生空化。The device can be connected with a pipe of corresponding diameter through a flange, and when the fluid passes through the device at a speed exceeding 3-10m/s, the liquid will be cavitated inside the device.

运作过程中进液活塞和排液活塞直接接触具有一定腐蚀性的液体,并承受高压作用,不仅增加了进液活塞与进液圆筒部、排液活塞与排液圆筒部之间的摩擦力,而且固体也容易被挤入活塞与圆筒部之间,增加了活塞的磨损。During operation, the liquid inlet piston and the liquid discharge piston are in direct contact with certain corrosive liquids, and are subjected to high pressure, which not only increases the friction between the liquid inlet piston and the liquid inlet cylinder, the liquid discharge piston and the liquid discharge cylinder Force, and solids are easily squeezed between the piston and the cylinder, increasing the wear of the piston.

如图2所示,所述进液活塞包括进液钢芯、进液皮碗、进液压板和进液卡簧,所述进液皮碗的侧表面与进液圆筒部的内表面直接接触。所述进液皮碗的侧表面间隔设置有多条沿皮碗圆周方向延伸的沟槽,所述沟槽的横截面为三角形,所述三角形最小的一个角朝向流体。相邻两个沟槽之间间隔设置有多个菱形凹陷部As shown in Figure 2, the liquid inlet piston includes a liquid inlet steel core, a liquid inlet cup, a hydraulic pressure plate and a liquid inlet circlip, and the side surface of the liquid inlet cup is directly connected to the inner surface of the liquid inlet cylinder. touch. The side surface of the liquid inlet cup is provided with a plurality of grooves extending along the circumferential direction of the cup at intervals. The cross section of the grooves is triangular, and the smallest corner of the triangle faces the fluid. A plurality of diamond-shaped depressions are arranged at intervals between two adjacent grooves

在本实施例中,所述三角形为直角三角形,三角形另外两个锐角为30°和60°,30°锐角朝向流体方向。所述沟槽可进一步提高进液活塞的耐磨密封性能。相邻三个所述菱形凹陷部呈等腰三角形排布,且所述菱形凹陷部的横截面为三角形。所述沟槽的宽度为4.5mm之间,沟槽的间距为5.0mm。所述菱形凹陷部的边长为3.0mm,菱形凹陷部深度为4.0mm,菱形凹陷部中心夹角为10°。In this embodiment, the triangle is a right triangle, the other two acute angles of the triangle are 30° and 60°, and the 30° acute angle faces the direction of the fluid. The groove can further improve the wear-resistant sealing performance of the liquid inlet piston. The three adjacent diamond-shaped depressions are arranged in an isosceles triangle, and the cross-section of the diamond-shaped depressions is triangular. The width of the groove is between 4.5mm and the distance between the grooves is 5.0mm. The side length of the diamond-shaped depression is 3.0mm, the depth of the diamond-shaped depression is 4.0mm, and the included angle at the center of the diamond-shaped depression is 10°.

经检测,所述进液活塞的平均寿命为149.3h,与标准活塞相比其平均寿命提高了138.2%。After testing, the average life of the liquid inlet piston is 149.3 hours, which is 138.2% higher than that of the standard piston.

所述排液活塞包括排液钢芯、排液皮碗、排液压板和排液卡簧,所述排液皮碗的侧表面与排液圆筒部的内表面直接接触。所述排液皮碗的侧表面间隔设置有多个沿排液皮碗厚度方向延伸的外弯钩件,所述排液圆筒部的内表面间隔设置多个与外弯钩件相配的内弯钩件,所述内弯钩件设于沿排液圆筒部的内表面长度方向延伸的槽内。排液活塞运动时会经过排液管道,当排液管道直径较大时,排液活塞容易在经过排液管道时发生轻微的偏移导致流体渗入排液活塞与排液圆筒部之间。将外弯钩件与内弯钩件相连,使得排液活塞紧密贴合排液圆筒部,经过排液管道时,由于排液活塞的与排液圆筒部的相对位置固定,排液活塞不会发生偏移,从而保证排液流体不会渗入排液活塞与排液圆筒部之间。The liquid discharge piston includes a liquid discharge steel core, a liquid discharge cup, a liquid discharge hydraulic plate and a liquid discharge circlip, and the side surface of the liquid discharge cup is in direct contact with the inner surface of the liquid discharge cylinder. A plurality of outer hooks extending along the thickness direction of the drain cup are arranged at intervals on the side surface of the drain cup, and a plurality of inner hooks matching the outer hooks are arranged at intervals on the inner surface of the drain cylinder. A hook member, the inner hook member is provided in a groove extending along the length direction of the inner surface of the liquid discharge cylindrical part. When the liquid discharge piston moves, it will pass through the liquid discharge pipe. When the diameter of the liquid discharge pipe is large, the liquid discharge piston will easily deviate slightly when passing through the liquid discharge pipe, causing fluid to seep into the space between the liquid discharge piston and the liquid discharge cylinder. Connect the outer hook with the inner hook so that the discharge piston fits closely to the discharge cylinder. When passing through the discharge pipe, because the relative position of the discharge piston and the discharge cylinder is fixed, the discharge piston There is no offset, thereby ensuring that the discharge fluid does not infiltrate between the discharge piston and the discharge cylinder.

经过本发明处理后的细胞壁总固体去除率达到51.6%,而未经过本发明处理的细胞壁总固体去除率为42.6%。The total solid removal rate of the cell wall after the treatment of the invention reaches 51.6%, while the total solid removal rate of the cell wall without the treatment of the invention is 42.6%.

测得本发明空化器消耗的功率为512W/kg。It is measured that the power consumed by the cavitator of the present invention is 512W/kg.

最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围 的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the present invention, although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand , the technical solution of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solution of the present invention.

Claims (1)

1.一种能生产高浓度沼气生产设备,其特征在于,包括搅拌罐、研磨罐、储存罐、第一发酵罐和第二发酵罐,搅拌罐和研磨罐、研磨罐和储存罐、储存罐和第一发酵罐以及第一发酵罐和第二发酵罐都是通过管道相连通的,管道上安装有输送泵,流体管道的两端通连在第二发酵罐上,所述流体管道上安装有一个流体泵,沼气循环管道的两端通连在第二发酵罐上,所述沼气循环管道上连接有一个气泵,所述沼气循环管道上还连接有一个超级过滤器;第二发酵罐的外壁上安装有用于保持第二发酵罐内部温度的热水循环管道;第二发酵罐上连接有一个pH 值测试装置;包括空化器,所述空化器包括进液部分、空化部分和排液部分;所述空化部分内部为空化腔体,所述空化腔体内设有中空转动轴和固定腔,所述中空转动轴通过调节阀连通储气罐,储气罐内的压缩空气通过调节阀进入中空转动轴,所述中空转动轴设于空化部分的中心轴位置并延伸至进液部分,其靠近排液部分的一端为圆球状,固定腔内部的一端为与中空转动轴一端圆球状的形状相匹配的圆球状,两者相互贴合使得中空转动轴可转动地连接固定腔;所述中空转动轴位于进液部分的一端设有空化诱导头,所述空化诱导头的内部设有多个供气体流动的孔道,所述空化诱导头靠近进液部分的外表面设有叶片,所述空化诱导头贴近空化部分的底表面设有旋转孔板,所述旋转孔板沿其边沿开设有多个间隔排列的半圆孔,开孔的轴线与中空转动轴轴线呈15°角;所述进液部分分为进液锥形部与进液圆筒部,所述进液锥形部直接连接空化部分,且所述进液锥形部连有进液管道,所述进液圆筒部内设有进液活塞,所述进液活塞包括进液活塞头与进液连杆,所述进液连杆连接电机,驱动进液活塞头沿空化部分中心轴线往返运动;所述排液部分同样分为排液锥形部和排液圆筒部,所述排液锥形部直接连接空化部分,且所述排液锥形部连有排液管道,所述排液圆筒部内设有排液活塞,所述排液活塞包括排液活塞头与排液连杆,所述排液连杆连接电机,驱动排液活塞头沿空化部分中心轴线往返运动;所述空化部分包括中空外壳,所述中空外壳包括外层、内层和套圈,所述外层的内表面间隔设置有多个柔性支撑架,相邻的柔性支撑架之间填充有吸音纤维,降低噪音以及减少振动;所述中空转动轴上还设有封闭固定腔的挡板;所述空化诱导头由多孔陶瓷制成,所述中空转动轴位于空化诱导头内部的部分的表面开有多个小孔,气体除了可以通过中空转动轴的端部的开口进入进液圆筒部外还可以通过中空转动轴的小孔和空化诱导头的孔道进入进液圆筒部;所述旋转孔板至少有两个相互叠加,其中一个旋转孔板固定不动,另一个旋转孔板受空化诱导头驱动而旋转;所述进液活塞包括进液钢芯、进液皮碗、进液压板和进液卡簧,所述进液皮碗的侧表面与进液圆筒部的内表面直接接触,所述进液皮碗的侧表面间隔设置有多条沿皮碗圆周方向延伸的沟槽,所述沟槽的横截面为三角形,所述三角形最小的一个角朝向流体,相邻两个沟槽之间间隔设置有多个菱形凹陷部;所述三角形为直角三角形,三角形另外两个锐角为30°和60°,30°锐角朝向流体方向;所述沟槽可进一步提高进液活塞的耐磨密封性能;所述沟槽的宽度为4.5mm之间,沟槽的间距为5.0mm;所述菱形凹陷部的边长为3.0mm,菱形凹陷部深度为4.0mm,菱形凹陷部中心夹角为10°;所述排液活塞包括排液钢芯、排液皮碗、排液压板和排液卡簧,所述排液皮碗的侧表面与排液圆筒部的内表面直接接触,所述排液皮碗的侧表面间隔设置有多个沿排液皮碗厚度方向延伸的外弯钩件,所述排液圆筒部的内表面间隔设置多个与外弯钩件相配的内弯钩件,所述内弯钩件设于沿排液圆筒部的内表面长度方向延伸的槽内。1. A kind of can produce high-concentration biogas production equipment, it is characterized in that, comprises mixing tank, grinding tank, storage tank, first fermentation tank and second fermentation tank, mixing tank and grinding tank, grinding tank and storage tank, storage tank It is connected with the first fermenter and the first fermenter and the second fermenter through pipelines, and a delivery pump is installed on the pipeline, and the two ends of the fluid pipeline are connected to the second fermenter, and the fluid pipeline is installed There is a fluid pump, the two ends of the biogas circulation pipeline are connected to the second fermentation tank, an air pump is connected to the biogas circulation pipeline, and a super filter is also connected to the biogas circulation pipeline; the second fermentation tank A hot water circulation pipe for maintaining the internal temperature of the second fermentation tank is installed on the outer wall; a pH value testing device is connected to the second fermentation tank; a cavitator is included, and the cavitator includes a liquid inlet part, a cavitation part and The liquid discharge part; the inside of the cavitation part is a cavitation cavity, and a hollow rotating shaft and a fixed cavity are arranged in the cavitation cavity, and the hollow rotating shaft is connected to the gas storage tank through a regulating valve, and the compression in the gas storage tank The air enters the hollow rotating shaft through the regulating valve. The hollow rotating shaft is set at the central axis of the cavitation part and extends to the liquid inlet part. The spherical shape at one end of the shaft matches the spherical shape, and the two fit together so that the hollow rotating shaft is rotatably connected to the fixed cavity; the end of the hollow rotating shaft located at the liquid inlet part is provided with a cavitation induction head, and the cavitation The interior of the induction head is provided with a plurality of channels for gas flow, the cavitation induction head is provided with blades on the outer surface close to the liquid inlet part, and the cavitation induction head is provided with a rotating orifice plate close to the bottom surface of the cavitation part, The rotating orifice plate is provided with a plurality of semicircular holes arranged at intervals along its edge, and the axis of the opening is at an angle of 15° to the axis of the hollow rotating shaft; the liquid inlet part is divided into a liquid inlet cone part and a liquid inlet cylinder part , the liquid inlet cone is directly connected to the cavitation part, and the liquid inlet cone is connected with a liquid inlet pipe, and the liquid inlet cylinder is provided with a liquid inlet piston, and the liquid inlet piston includes a liquid inlet The piston head and the liquid inlet connecting rod, the liquid inlet connecting rod is connected to the motor, which drives the liquid inlet piston head to move back and forth along the central axis of the cavitation part; the liquid discharge part is also divided into a liquid discharge cone part and a liquid discharge cylinder part , the discharge taper is directly connected to the cavitation part, and the discharge taper is connected with a discharge pipe, the discharge cylinder is provided with a discharge piston, and the discharge piston includes a discharge The piston head and the liquid discharge connecting rod are connected with a motor to drive the liquid discharge piston head to move back and forth along the central axis of the cavitation part; the cavitation part includes a hollow shell, and the hollow shell includes an outer layer and an inner layer and a ferrule, the inner surface of the outer layer is provided with a plurality of flexible support frames at intervals, and sound-absorbing fibers are filled between adjacent flexible support frames to reduce noise and vibration; the hollow rotating shaft is also provided with a closed and fixed The baffle plate of the cavity; the cavitation induction head is made of porous ceramics, and the surface of the part of the hollow rotation shaft located inside the cavitation induction head has a plurality of small holes, and the gas can pass through the end of the hollow rotation shaft The opening enters the liquid inlet cylinder and can also be rotated through the hollow The small hole of the moving shaft and the channel of the cavitation induction head enter the liquid inlet cylinder; at least two of the rotating orifice plates are superimposed on each other, one of which is fixed and the other is controlled by the cavitation induction head. driven to rotate; the liquid inlet piston includes a liquid inlet steel core, a liquid inlet cup, a hydraulic inlet plate and a liquid inlet circlip, the side surface of the liquid inlet cup is in direct contact with the inner surface of the liquid inlet cylinder, The side surface of the liquid inlet cup is provided with a plurality of grooves extending along the circumferential direction of the cup at intervals. The cross section of the groove is a triangle, and the smallest corner of the triangle faces the fluid. Two adjacent grooves A plurality of diamond-shaped depressions are arranged at intervals; the triangle is a right triangle, and the other two acute angles of the triangle are 30° and 60°, and the 30° acute angle faces the direction of the fluid; the groove can further improve the wear resistance of the liquid inlet piston Sealing performance; the width of the groove is between 4.5mm and the distance between the grooves is 5.0mm; the side length of the diamond-shaped depression is 3.0mm, the depth of the diamond-shaped depression is 4.0mm, and the angle between the center of the diamond-shaped depression is 10°; the draining piston includes a draining steel core, a draining cup, a draining hydraulic plate and a draining circlip, and the side surface of the draining cup is in direct contact with the inner surface of the draining cylinder, so The side surface of the drain cup is provided with a plurality of outer hooks extending along the thickness direction of the drain cup at intervals, and the inner surface of the drain cylinder is provided with a plurality of inner bends matching the outer hooks at intervals. A hook piece, the inner hook piece is provided in a groove extending along the length direction of the inner surface of the liquid discharge cylindrical part.
CN201610549788.0A 2016-07-11 2016-07-11 It is a kind of to produce high concentration biogas production equipment Active CN106148169B (en)

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